QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

(QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name : Mechanical Engineering By : M.ABDUL GHOZI

Tugas Mata Kuliah : Teknologi Las
Welding Procedure Specification No. : 1 Date: 17 febuari 2020
Supporting PQR No.(s) : 1
Welding Process(es) : SMAW Type : Manual
JOINTS (QW-402) Details
Joint Design : V GROOVE
Root Spacing : 2.5 - 3.5 mm
Backing: YES
Backing Material (Type) : NA
Metal
Nonfusin
Non g Metal
metallic Other

BASE METALS
(QW-403)
P-No.8 Group No.1 to P-No.8 Group No.1
OR
Specification and type/grade or UNS Number SA 240 TYPE 303
to Specification and type/grade or UNS Number SA 240 TYPE 304
OR
Chem. Analysis and Mech. Prop. NA
to Chem. Analysis and Mech. Prop. NA
Thickness Range:
Base Metal: 10
Groove : 60
Fillet : NA
Other : NA

FILLER METALS (QW-404)

Spec. No. (SFA) : 5.4
AWS No. (Class) : E 308 L-17
F-No : 5
A-No : 8
Size of Filler Metals : 2,5
Weld Metal :
Groove : V-GEROOVE
Fillet :
Electrode-Flux (Class) : E 308 L-17
Flux Trade Name : ESAB
Consumable Insert :
Other :
 WPS No. : 1 Rev.
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove : 3G Temperature Range : 850-1100C
Welding Progression: UP: YES Time Range :
Positions of Fillet : NA
PREHEAT (QW-406) Gas (QW-408)
Preheat Temp. Min. : NA Percent Composition
Interpass Temp. Max. : NA Gas(es) Mixture Flow Rate
Preheat Maintenance : NA Shielding NA NA NA
(Continuos of special heating, Where applicable, Trailling NA NA NA
Should be recorded) Backing NA NA NA
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC : DC Polarity : EN(root)Dan EP
Amps (Ranged) : 45-120 Volts (range) : 22-28
(Amps and volts range should be recorded for each electrode size, positions and thickness, etc. This information
maybe listed in a tubular form similar to that shown below.)

Tungsten Electrode Size and type : NA

Mode of Metal Transfer for SMAW : NA
Electrode Wire Feed Speed Range : NA

TECHNIQUE (QW-410)
String or Weave Bead : Stringer and weaving
Orifice or Gas Cup Size : NA
Initial and Interpass Cleaning (Brushing, Grinding, etc.) : Grinding
Method of Back Gousing : NA
Oscillation : NA
Contact Tube to Work Distance : NA
Multiple or Single Pass (Per side) : single pass
Travel Speed (Range) : 4-10cm/min
Peening : NA
Other : NA
Filler Metal Current
Other (e.g.
Travel Remarks, Comments,
Weld Volt
Process Type / Amp Speed Hot Wire addition,
Layer(s) Class Diameter Range
Polarity Range Range Technique, Torch
Angle, etc. )

1 Smaw E308L-17 2,4 DCEN

45,70 22-25 4-10cm/min
2 Smaw E308L-17 3,2 DCEP
70-120 22-28 4-10cm/min
3 Smaw E308L-17 3,2 DCEP
70-120 22-28 4-10cm/min
4 Smaw E308L-17 3,2 DCEP
70-120 22-28 4-10cm/min
5 Smaw E308L-17 3,2 DCEP
70-120 22-28 4-10cm/min
6 Smaw E308L-17 3,2 DCEP
70-120 22-28 4-10cm/min

Checked By Approved By
 V.D.Waas,ST.MT Ir. W.M.E.WATTIMENA,MS.Eng

PROCEDURE QUALIFICATION RECORDS (PQR)

(See QW-200.2, Section IX, ASM E Boiler and Pressure Vessel Code)
Company Name: Mechanical engineering
Procedure Qualification Record No. 1 Date:
WPS No. 1/WPS/STTL/2020
Welding Process(es) : SMAW
Type (Manual, Automatic, Semi-Automatic): MANUAL

JOINTS(QW420)

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)

Material Spec.: SA-240 Temperature:
Type of Grade: 340 Time:
P-No. 8 to P-No. 8 Other:
Thicknessof Test Coupo n :10mm
Diameter of Test coupon : NA
Other : NA
FILLER METALS (QW-404) Gas (QW-408)
SFA Specification : A.54 Percent Composition
AWS Classification : E308L-17 Gas Mixture Flow rate
Filler Metal F-No.: 5 Shielding
Weld Metal Analysis A-No. : 8 Trailing
Size of Filler Metal: 32 Backing
Other : NA
Weld Metal Thickness : NA
POSITION (QW-405) ELECTRICAL CHARACTERISTICS (QW-409)
Position of Groove : 3G Current : DC Polarity : DCEP
Weld Progression : Uphill Amps.: 80 Volts 24
Other : NA Tungsten Electrode Size : NA
Other : NA
PREHEAT (QW-406) TECHNIQUE (QW-410)
Preheat Temperature : NA Travel Speed : 70mm/min
Interpass temperature : NA String or Weave Bead : stinger
Other : NA Oscillation : a
Multipass or Single Pass (Per Side) : Multipass
Single or Multiple Electrodes : Multi Electrode
Other : NA
 PQR No. Rev.
Tensile Test (QW-150)
Specimen No. Width Thickness Area Ultimate total Ultimate Unit Type of
mm2 load , N Stress, MPa Failure and
Location
1 19.16 24.91 477.276 232910 488 Weld area
2 19.10 25.15 480.365 235520 190.3 Weld area
Guided – Bend Tests (QW-160)
Type and figure No. QW-462.3 Results
Side Bend Side Bend Side Bend Side Bend
SB-1 SB-2 SB-3 SB-4
Mendril Dia.
Fillet Weld Test (QW-180)
Result – Satisfactory : Yes________ No________ Penetration into Parent Metal: Yes ____________ No__________
Other Test
Visual examination of Completed Test: ______________________________________________________________
Radiography Test: _______________________________________________________________________________
Type of test: ___________________________________________________________________________________
Deposit analysis: ________________________________________________________________________________
Other: ________________________________________________________________________________________
Welder’s Name : M. ABDUL GHOZI Stamp No: _______________________________
Test Conducted By: ______________________________________________________________________________
Laboratory Test report No.: _______________________________________________________________________
We certify that the statements in this record are correct and the test welds were prepared, welded and tested in accordance
with the requirements of section IX of the ASME BOILER AND PRESSURE VESSEL CODE.

Checked By Approved By
V.D.Waas,ST.MT Ir. W.M.E.WATTIMENA,MS.Eng

Catatan:
1. Ganti Jenis Huruf ke Times New Roman ukuran 12
2. Tolong lihat kembali WPQR-nya