yp Designation: D 4437-99
‘Standard Practice for
Determining the Integrity of Field Seams Used in Joining
Flexible Polymeric Sheet Geomembranes'
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1. Scope
Ua This practice is intended for use as a summary of
destructive and noadestructive quality conzo rest methods for
determining the integrity of field seams used in the joining of
exible sheet materials in a geotechnical application. Teis
pracdce outlines the test procedures available for determining
the quality of boaded seams. Any one or combination of the
test methods oulined in this practice ean be incorporated into
1 project specification for quality control. These test methods
are applicable to manufactured flexible polymeric membrane
lings that are scrim reinforced or nonseinforced.
12 The typor of field coams covered by this practice inclade
the following:
121 Thermally Bonded Seams:
V2 Hor AinA team produced by applying high-
temperaure air or gas between two polymeric sheet surfaces,
hut melting the surfaces, at which time pressure is applied to
form » homogeneous bond between the two membrane sus
faces,
12.1.2 Hot Wedge (07 Knife) A seam produced by melting
the two intimate surfaces by ranning a hot metal wedge
Derween the surfaces followed immediately by pressure to form
't homogeecous bond.
1213 Exruston—A bonded seam produced by extruding
rmolica parent material between of at the edge of two over-
Tapped polymer sheet materials to effet a homogeneous melt
between the two sheets 19 be joined.
1.22 Solvent Bonded Seams—A solvent is used ro soften
the ‘urfaces to bo bonded, followed by pressure to form a
‘homogencous bond,
123 Bodied Solvent Bonded Seoms—The parent Uning
polymer matcrial is dissolved in a solvent that is then applied
in Whe same manner as a straight solvent, tus effecting a
‘homogencous bond.
1.24 Adhesive Bonded or Cemented Seams— An adhesive
system is used to bond two polymeric surfaces together. This
system forms an adhesive bood between the sheet materials,
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1.2.5 Taped Seamt—An adhesivebased tape is placed be-
tween two polymer sheet materials forming 2 surfsce boo
126 Waterproafed Sev Seoms—Seam fabewed by me
chanical sewing ofthe overlapped eheet materials and teal
with aa approprisie ceslant us recommended by the theet
manufacturer
1.3 The values seed in inehepound units arto be regarded
25 the standard,
14 This stondard may involve hazardous materials, opera
tions, and egulpmant. This stodard docs not purport 10
address all ofthe safey concerns, if any, cxsocited with its
tse, Ie is the responsibiliy ofthe user of this standard 10
‘sablish oppropriate sofey and health proctces and dete
talne the appicebiliy of regulaory limitations prior we.
2. Referenced Documenté
2 ASTM Standards:
D413 Text Methods fie Rubber Property—Adhesion 10
Flexible Substrate
‘D618 Practice for Comitioning Plastics for Testing”
DBI6 Methods of Testing Rubber Cemems*
3, Significance and Use
3.1 The increased use of geomembrancs as barrier materials
to restic liquid migration from ene location to another in soil
and rock, and the large number of seam methods and typet
used in joining these geomembrane sheets, has created a need
for standard tests by which the various seams can be compared
and the quality of the seam systems can be evaluaied, This
practice is intended to meet such a need.
4. Materials and Manufucture
4.1 The geomembrane sheet material shall be formulated
‘rom the appropriate polymers and earnpounding ingredients to
form a plastic or elastomer shect material that mects all
specified requirements for te end use of the product. The sheet
‘material (reinforced or nonseinforced) shal be capable of being.
bonded to itself by one of the methods described in 1.2 in
accordance with the sheet manufscmurer’s recommendations
and instructions,
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5, Sampling for Destructive Test Methods
‘SA Field Fabricated Startup Sean— The Sostallation con
racor shall provide a representative seam fabricated from the
tame sheet mutecial and using the vame seaming methods 33
those recommended by the geomembeane shect manufactures
‘The startup seam shal be no Tess than 10 ft (3 m) in length end
shail be provided at the stat of each day's or shit's seaming.
Cot random samples for shear and pec] testing from the starup
trou, Allow the seam to eure oc age properly before testing ia
‘accordance with manufaure?s directions,
$2 Field Cuow—For a minimam of one sample per
seuming crew per day, cut a 2ft (0.61-m) long section of the
Fabricated seam from the installed lining. The cutout section
‘hull be wide enough to accommodate peel and shear testing ss
in 6.2 and 63. ot random specimens for peel and shear testiog,
trom the sample, The frequency of cutouts can be determined
by the size of the geomembrane iastallation and may requite
only ene or two cutouts. Patch the resulting hole with an
Ovalhaped plece of sheet material and seam in accordance
coith the manufacturer's instructions. Before testing, allow the
Ghrout seam 19 cute or age properly in accordance with
rmanufacrucer’s directions.
6, Destructive Test Methods
6.1 These tet methods are applicable only a sites where
acess vo a vesting laboratory is rely nvallable, where project
Scheduling will low oftitz tasting, or whers a parable (ext
laboratory is avaliable.
162 Poel Tesing-—Follow Test Methods D413, Method A,
or Methods D816, Method C, usiog a minimum of five Hin,
{Gsemm) wide specimens, » gage length of | ia, 25.4 mm)
{eips pridoned ¥ in, (13.0 min) on citer side ofthe start of
Slate fond), and a consant machine crosshead speed of 2
invmin (51 camfoin), The scar overlap length shall be 28
fabricated in the field. Folly support the txt specimen within
the gee across the widen ofthe apeeimen.
5 Shear Testing Follow Methods D816, Meitod B,
slog a minimum of five In. (25rmam) wide specimens for
atinorced sheet mateials, For reinforced shect material
the following procedure shal be used: Prepare a minimum of
five 2, (Sita) wide specimens for ceinforeed sheet mate-
Bs wk the Feld seam at the center of the tex specimen and
‘Perpendicular io the cetetine. Grip separaon shall be 2 in
UGtrmm) pls the width of the seam with the seam center
esween the grips Crosshead speed ball be 2 in/min (St
Tnfn) The seam overap shal be as fobiated in the field
Fully support the test specimen within che grips across the
width of the specimen.
7, Nondestructive Test Methods
7.1 For all test methods lsd below, any and all flava ia
seam conscuction that ae detected under a given test proce-
‘Gar sll be repaired All nondestructive text methods sted
Sire not necessuly applicable to all polymesie geomersbrenc
mansials.
72 Air Lance Teat—lospect all field zeams for unbonded
reas using an sr nozne dcectd on the upper Seam edge and
urface yo detect loose edge, rifles indicating unbonded areas
within the seam, or othe undesirable seam conditions, Check
sl bonded scame using x minima 50 pai (345 LPs) (gage) aie
supply dircted through & ¥is in. (48 ram) (ypical) nozzle,
held not more than 2 in. (51 mm) from the seam edge and
direcrod atthe seam edge.
73 Vacuum Bor Tering—Inspect all Geld seams for un-
bonded areas by applying a vacuom to a sosped tection of
seam. The vacuum shall be applied by a vacuam bex equipped
with a vacuum gage, a clear glass view panel in the top, anda
soft mubber gasket on the periphery of the open bottom.
‘Thoroughly soap a section ofthe seam and place the inspection
box over the reaped seam section and te gutke sealed to the
liner Apply a vacuum between 4 and § in. (122 and 244 mm)
‘of meray (Fig) fo the box by use of a gusoline or eleeaie-