Professional Documents
Culture Documents
Polyrub Cooper Standard Fts PVT LTD
Polyrub Cooper Standard Fts PVT LTD
Part No. :- 215016VB0A PFD Date: 06.05.2019 Approved by: Goutam Das
30 a) Awareness not given to operator a) FIFO system a) Tag on raw material with visual
identification
b) Wrong material issued b) Self Life b) Special storage conditions to be
Storage of Material
available with store.
c) Special storage conditions not 30
followed
Operation No.
Incoming Source of Variation Process Flow Diagram Product characteristics Process characteristics
Brief Description
45 a) FIFO not maintained a) FIFO a) Maturation Temperature
Storage of compound b) AC contrroller not calibrated b) Maturation time
c) External contamination c) Calibration of temp. indicator
45
50A a) More friction betn rubber & screw a) Outer diameter a) Screw Temperature
Extrusion ( Inner layer ) b) Less water circulation b) Inner diameter b) Cylinder temperature - 1
c) Temperature controller failure c) Tube Wall thickness c) Cylinder temperature - 2
d) Heater failure e) Hose appearance d) Head temperature
e) Sensor failure e) Matrix temperature
f) More pr. Of rubber f) Material temperature
g) More flow of rubber g) Motor current
50A
h) Les flow of rubber h) Screw turns
i) Carbon brush failure i) Free from contamination
j) Wrong selection of screw trurns
k) Wrong selection of die & Pin
l) More air pressure
m) No. air pressure
n) More RPM
o) Less RPM
50B a) Incorrect stich size a) Stich size as per specification a) Skil operator
Knitting b) Incorrect bobbin selectrion b) Correct yarn b) Feeder
c) Knitting head distance incorrect c) Pitch as per specification c) Contamination on yarn
50B
d) Niddle break d) No. of bobbin as per
e) Awareness not given to operator specification
50D a) More friction betn rubber & screw a) Outer Diameter as per Spec. a) Screw Temperature
Extrusion b) Less water circulation b) Wall thickness as per Spec. b) Cylinder temperature - 1
( Outer Layer ) c) Temperature controller failure c) Correct bonding c) Cylinder temperature - 2
d) Heater failure d) No tool mark on green hose d) Head temperature
e) Sensor failure 50D e) Layser printing on Green hose e) Material temperature
f) More pressure of rubber f) Vacuum pressure
g) Wrrong selection of Die & Cone g) Conveyor speed
h) Vacuum die ID is more than req
i) Pre heating of yarn nor done
j) Less vacuum pressure
k) Die damages
50E a) Temperature controller failure a) Hose cooling a) Temperature
Chiller b) Speed of Belt
50E
50G a) Sharp edge on wooden pallet a) Maturation time a) Free from contamination
Green hose storage b) FIFO not followed
50G
50H a)Non matching of product. a)As per Standard a)Calibration of testing equipement
Lab Testing characteristics with std. b)Skilled operator
50H
b)Wrong testing method
c)Lack of operator awarenerss
Operation No.
Incoming Source of Variation Process Flow Diagram Product characteristics Process characteristics
Brief Description
60C a) Mandrel touches to each other a) Hose should not damages a) Part Mix up
Hose removal from in vulcunization 60C
mandrel b) Operator not aware about the
hose removal process
70 a) Improper setting of time a) Clean hose a) Time
Washing b) Improper working of inlet & b) Temperature
Outlet valve c) Clean water
c) Water changing frequency not d) Free from contaminatrion
define 70 e) Water PH
d) Machine running in manual
mode
e) Uncleaned bins use for storage
f) Open bins
110 F a) T - assembly not covered in fixture a) T connector Orientation a) Calibration of profile gauge
Assembly of b) T connector Position
110F
T - connector with hose b) Operator not followed the
sequence of operation
130
Screen Printing a) Wrong Part Number
a) Wrong Setting 130 a) Printing Verification
170 a) Wrong address putted on invoice a) Part should not damages during a) Work instruction/customer wise
Shipping copy
b) Improper planning transportation
b) Shipment on time packing instructions.
b) Document Audit