Professional Documents
Culture Documents
Group 00 M176en 2018-04
Group 00 M176en 2018-04
20 / 03 / 2012 - UPDATE
20 / 02 / 2014 - UPDATE
• General update
• Adding MT-X and MLT-X
01 / 10 / 2015 - UPDATE
This manual is for information purposes only. Any reproduction, copy, representation, recording, transfer, distribution, or other,
in part or in whole, in any format is prohibited. The plans, designs, views, commentaries and instructions, even the document
organization that are found in this document, are the intellectual property of MANITOU BF. Any violation of the aforementioned
may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU-BF
and may not be used without express and formal authorization. All rights are reserved.
647230
3 3
00
00
GENERAL, CHARACTERISTICS AND SAFETY
ENGINE
10
TRANSMISSION
20
- GENERAL INSTRUCTIONS AND SAFETY NOTICE
AXLE
30
BRAKE
40
BOOM
60
55
50
HYDRAULIC
70
ELECTRICITY
80
DRIVER’S CAB
85
FRAME - BODYWORK
90
110
OPTIONS - ATTACHMENTS
00
Do not carry out any work on the machine unless you have followed
a suitable training course and have the knowledge required for it.
Make sure you have taken into consideration all the indicator plates
on the machine and in the instruction manual.
PREAMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
MAINTENANCE POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
RULES FOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
00-M173EN (29/09/2011)
(29/09/2011) 00-M173EN
00
ENGINE
10
TRANSMISSION
20
AXLE
30
BRAKE
40
BOOM
50
HYDRAULIC
70
ELECTRICITY
80
DRIVER’S CAB
85
FRAME - BODY
90
110
OPTIONS - ATTACHMENTS
GENERAL CHARACTERISTICS AND SAFETY
00
- GENERAL INSTRUCTIONS AND SAFETY
NOTICE
- GENERAL LOCATION
pages
PREAMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
MAINTENANCE POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
RULES FOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
(28/01/2014) 00-00-M176EN
GENERAL INSTRUCTIONS AND SAFETY
2 NOTICE
00
PREAMBLE
This chapter deals with the general instructions and safety notice during inspection and maintenance
work.
Other instructions and warnings are indicated in each chapter concerned.
Any non-compliance increases the risk of accidents occurring which may lead to causing grievous bodily
harm and even death.
An efficient, dependable and profitable combination will be formed if the operator follows the safety
manual correctly and the machine is serviced properly.
It means: Warning! Be careful! Your safety, somebody else’s or the safety of the lift truck itself
is at risk .
The manufacturer cannot predict all possible risky situations. Consequently, the safety instructions
given in the safety manual are not exhaustive.
At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or
to the lift truck itself when you repair, service or drive it.
Manitou cannot be held responsible for the use of any lifting devices, tools or operating methods other
than those specified.
00-00-M176EN (28/01/2014)
GENERAL INSTRUCTIONS AND SAFETY
NOTICE 3
00
MAINTENANCE POSITION
2 4
1 3
(28/01/2014) 00-00-M176EN
GENERAL INSTRUCTIONS AND SAFETY
4 NOTICE
00
Do not carry out any work on the machine unless you have followed
a suitable training course and have the knowledge required for it.
Make sure you have taken into consideration all the indicator plates
on the machine and in the instruction manual.
ECU
00-00-M176EN (28/01/2014)
GENERAL INSTRUCTIONS AND SAFETY
NOTICE 5
00
Never step on a part of the machine that has not been designed for it.
Never wear clothes, jewelry or objects that could get caught during
work and cause accidents.
(28/01/2014) 00-00-M176EN
GENERAL INSTRUCTIONS AND SAFETY
6 NOTICE
00
max.
min.
MIN
00-00-M176EN (28/01/2014)
00
GENERAL CHARACTERISTICS AND SPECIFICATIONS
pages
MT 625 TURBO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– CHARACTERISTICS AND FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
–– DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MT 625 T COMFORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
–– CHARACTERISTICS AND FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
–– DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MLT 625-75 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
–– CHARACTERISTICS AND FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
–– DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MT-X 625 TURBO / MT-X 625 T COMFORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
–– CHARACTERISTICS AND FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
–– DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MLT-X625-75 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
–– CHARACTERISTICS AND FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
–– DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
(06/01/2014) 00-01-M176EN
GENERAL CHARACTERISTICS AND
2 SPECIFICATIONS MT 625 Turbo
00
Boom weight 900 kg Engine oil SHELL Oil / RIMULA R4L 15W40 CI4 11,2 ℓ
Weight per Front unladen 2210 kg Cooling circuit Cooling liquid (protection - 25° / -35°) 12 ℓ
axle with forks Rear unlade 2500 kg Hydraulic oil tank MANITOU Oil / Hydraulic ISO VG 46 115 ℓ
Drag strain 3485 daN Brake system MANITOU Oil / Mineral brake fluid 1ℓ
DIMENSIONS
Item Value
A (mm) 1200
B (mm) 2300
C (mm) 991
C1 (mm) 928
D (mm) 3894
D1 (mm) 3831
D2 (mm) 3275
E (mm) 5094
F (mm) 1492
F1 (mm) 1492
G (mm) 240
G1 (mm) 330
G2 (mm) 253
I (mm) 603
J (mm) 797
K (mm) 1015
L (mm) 45
N (mm) 1314
O (mm) 125
P2 (°) 37
P3 (°) 52
R (mm) 3150
S (mm) 6651
T (mm) 3935
U1 (mm) 1920
U2 (mm) 2054
V (mm) 4700
V1 (mm) 765
V2 (mm) 3310
W (mm) 1813
Y (°) 12
Z (°) 117
00-01-M176EN (06/01/2014)
GENERAL CHARACTERISTICS AND
MT 625 T COMFORT SPECIFICATIONS 3
00
Data from the Operator’s Manuel :
CHARACTERISTICS AND FLUIDS l 647208 from 26/07/2013
Désignation Valeur Désignation Type Quantité
Lift truck weight with forks 4710 kg Fuel Tank Diesel fuel 63 ℓ
Boom weight 900 kg Engine oil SHELL Oil / RIMULA R4L 15W40 CI4 11,2 ℓ
Weight per Front unladen 2210 kg Cooling circuit Cooling liquid (protection - 25° / -35°) 12 ℓ
axle with forks Rear unlade 2500 kg Hydraulic oil tank MANITOU Oil / Hydraulic ISO VG 46 115 ℓ
Drag strain 3485 daN Brake system MANITOU Oil / Mineral brake fluid 1ℓ
DIMENSIONS
Item Value
A (mm) 1200
B (mm) 2300
C (mm) 991
C1 (mm) 928
D (mm) 3894
D1 (mm) 3831
D2 (mm) 3275
E (mm) 5094
F (mm) 1492
F1 (mm) 1492
G (mm) 240
G1 (mm) 330
G2 (mm) 253
I (mm) 603
J (mm) 797
K (mm) 1015
L (mm) 45
N (mm) 1314
O (mm) 125
P2 (°) 37
P3 (°) 52
R (mm) 3150
S (mm) 6651
T (mm) 3935
U1 (mm) 1920
U2 (mm) 2054
V (mm) 4700
V1 (mm) 765
V2 (mm) 3310
W (mm) 1813
Y (°) 12
Z (°) 117
(06/01/2014) 00-01-M176EN
GENERAL CHARACTERISTICS AND
4 SPECIFICATIONS MLT 625-75 H
00
Boom weight 900 kg Engine oil SHELL Oil / RIMULA R4L 15W40 CI4 11,2 ℓ
Weight per Front unladen 2362 kg Cooling circuit Cooling liquid (protection - 25° / -35°) 12 ℓ
axle with forks Rear unlade 2560 kg Hydraulic oil tank MANITOU Oil / Hydraulic ISO VG 46 115 ℓ
DIMENSIONS
Item Value
A (mm) 1200
B (mm) 2300
C (mm) 991
C1 (mm) 928
D (mm) 3894
D1 (mm) 3831
D2 (mm) 3393
E (mm) 5094
F (mm) 1500
F1 (mm) 1500
G (mm) 318
G1 (mm) 378
G2 (mm) 322
I (mm) 603
J (mm) 797
K (mm) 1015
L (mm) 45
N (mm) 1398
O (mm) 125
P2 (°) 45
P3 (°) 65
R (mm) 3033
S (mm) 6531
T (mm) 3475
U1 (mm) 2000
U2 (mm) 2167
V (mm) 4240
V1 (mm) 765
V2 (mm) 3190
W (mm) 1814
Y (°) 12
Z (°) 117
00-01-M176EN (06/01/2014)
GENERAL CHARACTERISTICS AND
MT-X 625 Turbo / SPECIFICATIONS 5
MT-X 625 T COMFORT
00
Data from the Operator’s Manuel :
CHARACTERISTICS AND FLUIDS l 647421 from 10/06/2013
Désignation Valeur Désignation Type Quantité
Lift truck weight with forks 4710 kg Fuel Tank Diesel fuel 63 ℓ
Boom weight 900 kg Engine oil SHELL Oil / RIMULA R4L 15W40 CI4 11,2 ℓ
Weight per Front unladen 2210 kg Cooling circuit Cooling liquid (protection - 25° / -35°) 12 ℓ
axle with forks Rear unlade 2500 kg Hydraulic oil tank MANITOU Oil / Hydraulic ISO VG 46 115 ℓ
Drag strain 3485 daN Brake system MANITOU Oil / Mineral brake fluid 1ℓ
DIMENSIONS
Item Value
A (mm) 1200
B (mm) 2300
C (mm) 991
C1 (mm) 928
D (mm) 3894
D1 (mm) 3831
D2 (mm) 3275
E (mm) 5094
F (mm) 1492
F1 (mm) 1492
G (mm) 240
G1 (mm) 330
G2 (mm) 253
I (mm) 603
J (mm) 797
K (mm) 1015
L (mm) 45
N (mm) 1314
O (mm) 125
P2 (°) 37
P3 (°) 52
R (mm) 3150
S (mm) 6651
T (mm) 3935
U1 (mm) 1920
U2 (mm) 2054
V (mm) 4700
V1 (mm) 765
V2 (mm) 3310
W (mm) 1813
Y (°) 12
Z (°) 117
(06/01/2014) 00-01-M176EN
GENERAL CHARACTERISTICS AND
6 SPECIFICATIONS MLT-X625-75 H
00
Boom weight 900 kg Engine oil SHELL Oil / RIMULA R4L 15W40 CI4 11,2 ℓ
Weight per Front unladen 2363 kg Cooling circuit Cooling liquid (protection - 25° / -35°) 12 ℓ
axle with forks Rear unlade 2560 kg Hydraulic oil tank MANITOU Oil / Hydraulic ISO VG 46 115 ℓ
DIMENSIONS
Item Value
A (mm) 1200
B (mm) 2300
C (mm) 991
C1 (mm) 928
D (mm) 3894
D1 (mm) 3831
D2 (mm) 3393
E (mm) 5094
F (mm) 1500
F1 (mm) 1500
G (mm) 318
G1 (mm) 378
G2 (mm) 322
I (mm) 603
J (mm) 797
K (mm) 1015
L (mm) 45
N (mm) 1398
O (mm) 125
P2 (°) 45
P3 (°) 65
R (mm) 3033
S (mm) 6531
T (mm) 3475
U1 (mm) 2000
U2 (mm) 2167
V (mm) 4240
V1 (mm) 765
V2 (mm) 3190
W (mm) 1814
Y (°) 12
Z (°) 117
00-01-M176EN (06/01/2014)
00
GENERAL LOCATION
pages
(07/01/2014) 00-03-M176EN
2 GENERAL LOCATION
00
Key:
1 - Manufacturer's plate 6 - Rear axle plate
2 - Engine plate 7 - Cab plate
3 - Hydrostatic pump plate 8 - Attachment manufacturer's plate
4 - Hydrostatic motor plate 9 - Machine serial no.
5 - Front axle plate 10 - Boom serial no.
9 7
10
3
8
MANITOU BF
44158 ANCENIS CEDEX
FRANCE
MODELE
N° dans la série
Année fabrication
Masse à vide
kg
C d G / Tablier
A vide / En charge : mm
Cap. Nominale
Pression de service
AVERTISSEMENT : RESPECTEZ
LA CAPACITE DE L'ENSEMBLE
"CHARIOT ET EQUIPEMENT"
N°207701
4 5
2
00-03-M176EN (07/01/2014)
00
GENERAL CONTROL AND ADJUSTMENT
pages
(02/05/2012) 00-04-M176EN
2 CONTRÔLE ET RÉGLAGE GÉNÉRAUX
00
1 - Tightening torque in N.m (±20%) for screw / nut connection (NF E 25-030-1):
Ø x “coarse” pitch Grade 8.8 Grade 10.9 Ø x “fine” pitch Grade 8.8 Grade 10.9
M6 x 1 8,2 12,1 - - -
M8 x 1,25 20 30 M8 x 1 22 32
M10 x 1,5 40 59 M10 x 1,25 (x 1) 43 (46) 63 (68)
M12 x 1,75 69 102 M12 x 1,5 (x 1.25) 74 (78) 108 (115)
M14 x 2 111 163 M14 x 1,5 123 181
M16 x 2 175 256 M16 x 1,5 190 279
M18 x 2,5 240 352 M18 x 1,5 279 410
M20 x 2,5 341 501 M20 x 1,5 391 574
M22 x 2,5 470 691 M22 x 1,5 531 780
M24 x 3 588 864 M24 x 2 659 967
M27 x 3 874 1284 M27 x 2 965 1418
M30 x 3,5 1181 1735 M30 x 2 1351 1984
M33 x 3,5 1614 2371 M33 x 2 1821 2674
b
M36 x 4 2068 3037 - - -
For hexagon screws with flanges (NF E 25-030-1) :
Apply an increased torque of +10%.
b Where washers are used, the following coefficient is to be applied (FD E 25-502) :
- Plate : +0%
- Smooth tapered washer (CL): +5%
- Spring (or Grower) washer without jaws (W) : +10%
- Conical, internal teeth (CDJ-JZC) : +15%.
2 - Tightening torque in N.m (±20%) for screw / nut connection (with marking) :
4 5 6 7 8
4T 6T 8T
------------ ------------ ------------
5T 7T 11
Ø x Pitch (flange : 4.8T) (flange : 6.8T) (flange : 8.8T) (flange : 10.9T) (flange : 11.9T)
M6 x 1 5 .4 (5.5) 6 .5 7 .8 (7.5) 11 12 (12) (15.5) (17.5)
M8 x 1,25 13 (13) 16 19 (19) 25 29 (29) (38) (42)
M10 x 1,25 25 (27) 32 39 (39) 52 61 (61) (80) (89)
M12 x 1,25 47 (50) 59 72 (71) 95 108 (110) (145) (160)
M14 x 1.5 75 (78) 91 108 (110) 147 172 (175) (230) (260)
b
M16 x 1.5 113 (120) 137 172 (170) 226 265 (270) (360) (400)
use the upper class where spring (or Grower) washers are used.
00-04-M176EN (02/05/2012)