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Refrigeration and Air Conditioning: Nisha Sherief Assistant Professor Department of Mechanical Engineering
Refrigeration and Air Conditioning: Nisha Sherief Assistant Professor Department of Mechanical Engineering
CONDITIONING
MODULE III
NISHA SHERIEF
ASSISTANT PROFESSOR
DEPARTMENT OF MECHANICAL ENGINEERING
SYLLABUS
• Multi pressure systems - multi compression and multi
evaporator, systems. Inter cooling - flash inter cooling and
flash gas removal- Different combinations of evaporator and
compressor for different applications, Cascade system
FLASH CHAMBER
• Reduction in the mass of refrigerant flowing through the evaporator results reduction in
the size of evaporator.
• No effect on the thermodynamic cycle.
• The power (P) and COP will remain same as a simple saturation cycle.
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ACCUMULATOR OR PRE-COOLER
• The refrigerant effect, COP and Power (P) required are same as the simple
saturation cycle.
• The accumulator protect the liquid refrigerant to flow into the compressor
and thus dry compression is always assured.
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MULTIPRESSURE SYSTEMS
• The condenser of lower stage system is coupled to the evaporator of the next
higher stage system and so on.
•As shown, this system employs two different refrigerants operating in two
individual cycles. They are thermally coupled in the cascade condenser.
•An example of refrigerant combination is the use of carbon dioxide (NBP = -78.4o
o C, Tcr = 31.06 C) in low temperature cascade and ammonia (NBP = -33.33o o
C, Tcr = 132.25 C) in high temperature cascade.
•It is possible to use more than two cascade stages, and it is also possible to
combine multi-stage systems with cascade systems.
Advantages of cascade systems:
iii. Migration of lubricating oil from one compressor to the other is prevented
where ,
•Since these systems run on low-grade thermal energy, they are preferred when
low-grade energy such as waste heat or solar energy is available. Since
conventional absorption systems use natural refrigerants such as water or
ammonia they are environment friendly.
• There should be large difference in the boiling points of refrigerant and absorbent
(greater than 200o C), so that only refrigerant is boiled-off in the generator
• It should exhibit small heat of mixing so that a high COP can be achieved
• The refrigerant-absorbent mixture should have high thermal conductivity and low
viscosity for high performance
• The mixture should be safe, chemically stable, non-corrosive, inexpensive and should
be available easily.
The most commonly used refrigerant-absorbent pairs in commercial systems are:
•Any ready source of thermal energy can be used (eg: Solar, steam atc)
{Some amount of heat is added in the generator and heat should be rejected
in the absorber. It can be improved if temperature of rich solution entering
in to the generator is increased and temperature of weak solution entering in
to the absorber is increased. It can be done by employing a heat exchanger}
Analyser
Rectifier
Heat exchangers
Analyser:
•Strong solution from the absorber flows downward over the trays to cool the
outgoing vapours.
•Heat input to the generator is decreased
Rectifier: (dehydrator)
•Water-cooled heat exchanger which condenses water vapour (and some ammonia) and
send back (by a drip return pipe) to the generator.
•It may be Double pipe, shell and coil or shell and tube type.
•The final reduction or elimination of the percentage of water vapour takes place in the
rectifier.
Heat exchangers:
•Provided between the absorber (after pump) and the generator is used to cool the
weak hot solution returning from the generator to absorber.
•The heat removed from the weak solution raises the temperature of the strong solution
leaving the pump and going to the analyser and generator.
•This operation reduces the heat supplied to the generator and the amount of cooling
required for the absorber. Thus the plant economy is enhanced.
•Provided between the condenser and the evaporator may also be called sub-cooler
.
•Liquid refrigerant leaving the condenser is sub-cooled by the low temperature
ammonia vapour from the evaporator.
•The sub-cooled liquid is now passed to the expansion valve and then to the
evaporator.
DOMESTIC ELECTROLUX REFRIGERATOR
(MUNTERS PLATEN SYSTEM)
(THREE FLUID ABSORPTION SYSTEM)
AMMONIA-HYDROGEN REFRIGERATOR
(UQ JUNE 2009, DEC 2011)
• Domestic absorption type refrigerator-invented by Carl Munters and Baltzer
Von Platen in 1925 developed by Electrolux Company England.
• ‘Three –fluids’- Ammonia, Hydrogen and water.
– Ammonia-refrigerant- though it is toxic, and not otherwise preferred in
domestic appliances, it is very safe in this system due to absence of any
moving parts in the system and, therefore, there is the least chance of any
leakage.
– Hydrogen being the lightest gas-used to increase the rate of evaporation
(the lighter gas, faster in the evaporation) of the liquid ammonia passing
through the evaporator. The hydrogen is also non-corrosive and insoluble in
water. This is used in the low-pressure side of the system.
– Water-used as solvent-it has the ability to absorb ammonia readily.
– Here no pump is used.
– The small energy supply is by means of a heater which may be electric or
gas.
PRINCIPLE
Thus by continuing this process, the remaining water can be made to freeze.
• The very low pressure or high vacuum on the surface of the water can be
maintained by throttling the steam through jets or nozzles.
ADVANTAGES
DISADVANTAGES
• High pressure steam is supplied to the nozzle from the boiler and it is
expanded. Here, the water vapor originated from the flash chamber is
entrained with the high velocity steam jet and it is further compressed in the
thermo compressor.
• The kinetic energy of the mixture is converted into static pressure and mass
is discharged to the condenser. The condensate is usually returned to the
boiler. Generally, 1% evaporation of water in the flash chamber is sufficient
to decrease the temperature of chilled water to 60 C.
• The chilled water in the flash chamber is circulated by a pump to the point of
application. The warm water from the load is returned to the flash chamber.
• The water is sprayed through the nozzles to provide maximum surface area
for cooling. The water, which is splashed in the chamber and any loss of cold
water at the application, must be replaced by makeup water added to the cold
water circulating system.
REFRIGERENTS
“Refrigerant can be defines as any substance that absorbs heat through expansion
or vaporisation and losses it through condensation in a refrigeration system”
• These substance absorb heat at one place at low temperature level and reject
the same other place having higher temperature level
Thermodynamic properties
•Low boiling point
•Low freezing point
•Low specific volume
•High latent heat of vaporization
Physical properties
•High thermal conductivity
•Low viscosity
• low pressure ratio
•Ease of leak detection
Chemical properties
•Non toxicity Non inflammable and non explosive
•High chemical stabilty
•Less tendency for corrosion
Other properties
•Easily available
•Low cost
CLASSIFICATION OF REFRIGERANT
I:Primary and secondary refrigerants:
Primary refrigerant:
• Primary refrigerants are those fluids, which are used directly as working
fluids, for example in vapour compression and vapour absorption
refrigeration systems.
• When used in compression or absorption systems, these fluids provide
refrigeration by undergoing a phase change process in the evaporator.
Eg:Ammonia, CO2, Freon groups, Methyal chloride etc
Secondary refrigerants:
• These are those liquids, which are first cooled with the help of primary
refrigerant and are then employed for cooling purposes.
• Unlike primary refrigerants, the secondary refrigerants do not undergo
phase change as they transport energy from one location to other
• The commonly used secondary refrigerants are the solutions of water and
ethylene glycol, propylene glycol or calcium chloride. These solutions are
known under the general name of brines
Primary refrigerants are further classified in to
▪ Halocarbon compounds
▪ Azeotrops
▪ Hydrocarbons
▪ Inorganic compounds
▪ Unsaturated organic compounds
Halocarbon Compounds
• Because of their outstanding merits they are widely used in domestic and industrial
purposes
• Examples are
• They process fixed thermodynamic properties and does not undergoes any separation
with changes in temperature and pressure.
• Examples are
Hydrocarbons
• Examples are
R-50: Methane:CH4
R-600: Butane: C4H10
Inoragnic compouds
• Examples are
R-717 Ammonia
R-718 Water
R729 Air
• Examples are
• Since a large number of refrigerants have been developed over the years for a
wide variety of applications, a numbering system has been adopted to
designate various refrigerants.
• From the number one can get some useful information about the type of
refrigerant, its chemical composition, molecular weight etc.
CaHbFcCld
b+c+d=2a+2
• Example 1: CF3Br
c=3, a=1,b=0
Example:
Ethylene C2H4
:CaHbFcCld
:R 1(2-1) (4+1)0
: R1150
Inorganic compounds
Example:
Water :R718
Ammonia :R717