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Sustainable Production of Concrete Containing Discarded Beverage Glass
Sustainable Production of Concrete Containing Discarded Beverage Glass
Sustainable Production of Concrete Containing Discarded Beverage Glass
h i g h l i g h t s
Waste glass is used in PPC based concrete as a replacement of fine aggregates at optimum (18–24%) percentages.
Microstructural study illustrates generation of voids and cracks.
Waste glass may be utilized as a substitute for fine aggregate up to 21% replacement level.
a r t i c l e i n f o a b s t r a c t
Article history: Discarding of waste glass is creating major ecological issues across the globe. In recent years, the rate of
Received 26 November 2017 disposal of this material has amplified. One conceivable approach is to employ this rejected material as a
Received in revised form 8 May 2018 substitute of fine aggregate in concrete. Hence, this study examines the behaviour of concrete with waste
Accepted 12 May 2018
glass as fine aggregate at various substitution levels (18%, 19%, 20%, 21%, 22%, 23% & 24%). Fresh, hard-
Available online 16 May 2018
ened and durability properties were evaluated in terms of workability, compressive strength, flexural
strength, density and water absorption. The outcome of the present work indicates that inclusion of
Keywords:
waste glass has led to the enhancement in quality of microstructure up to 21% substitution of fine aggre-
Waste glass
Water absorption
gate. This has improved the mechanical properties of such concrete mixes. It is observed that water
Density absorption and water permeability are negatively affected with increment of waste glass in concrete.
Durability Hence, it can be concluded that 21% of fine aggregate can be replaced by waste glass to manufacture con-
crete for non-aggressive environment.
Ó 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2018.05.119
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
K. Bisht, P.V. Ramana / Construction and Building Materials 177 (2018) 116–124 117
improvement in workability due to poor cohesion between the this outcome, in this present work an attempt has been made to
WG. arrive at an exact optimum substitution level (18%, 19%, 20%,
Batayneh et al. [14] monitored the behaviour of concrete mixes 21%, 22%, 23% and 24%) to obtain best performance when WG size
when crushed WG (9.5 mm-75 m) were used as fine aggregate. of 600–150 mm is used. This gradation of WG utilized in the present
They reported that these mixes had better compressive resistance study has been arrived based on literature [10,15,18], where this
up to 20% substitution. When fineness of WG was increased, Du size of WG has played a crucial role in enhancing overall parame-
and Tan [15] observed no change in trend. This improvement in ters of concrete properties.
strength was mainly related to pozzolanic behaviour of WG. Bor- Necessary tests such as workability, compressive strength, flex-
han [13] also pointed out improved compressive nature of con- ural strength, water absorption (by immersion), density, water per-
crete, when WG of different colours were used. But this meability (constant pressure) and sorptivity for constant w/c ratio
mechanical performance of mixes reduced when substitutions to (0.4) were performed. Micro-structural study using scanning elec-
the tune of 50% and 100% were made as demonstrated by Taha tron microscope (SEM) and Fourier transform infrared radiation
and Nounu [8]. On the contrary to these observations, Ismail and (FTIR) has also been conducted in the present work.
Al Hashmi [16] and de Castro and de Brito [17] studies depict
decrement in compressive resistance of such concrete mixes even 2. Experimental program
at lower replacement levels. These two studies have utilized
crushed window glasses at substitution level of 5%, 10%, 15% and 2.1. Materials
5%, 10%, 20% of fine aggregate respectively. This anomaly in perfor-
The properties of the materials used in the present work are shown in Table 1.
mance of concrete exists because of the nature of WG used here, Elemental composition of cement is reported in Table 2. WG was obtained from
which had smooth texture when compared to the rough surface mechanical grinding of beverage bottles of different colours. The crushed form of
of WG used by Ismail and Al Hashmi [16]. WG was passed through 600 m and retained on 150 m sieve. The WG used in present
Ismail and Al-Hashmi [16] monitored reduced ASR expansion work is shown in Figs. 1 and 2 presents the scanning electron microscopy (SEM) of
WG which shows the smooth texture with sharp edges. Energy diffraction X-ray
with incorporation of WG (4.75–0.15 mm) in concrete mixes at dif-
analysis (EDAX) was performed to determine elemental analysis of WG as shown
ferent substitution levels (10%, 15% and 20%). DU and Tan [15] also in Fig. 3. Elemental composition of WG which was evaluated using EDAX presented
monitored similar results when WG used as a substitute of fine in Table 3. The size distribution of sand shown in Fig. 4. Superplasticizer which is
aggregate up to 100% substitution level. They noticed reduced polycarboxylic ether polymer based was used to achieve suitable workability.
Table 4 lists the physical and mechanical characteristics of cement, fine aggregate,
ASR expansion by increasing the amount of WG.
coarse aggregate and WG.
As seen in compressive strength, flexural strength also shows
contradictory observations with use of WG in concrete mixes.
2.2. Mix proportions
The rise or fall of this parameter is mainly dependent on the sur-
face texture of glass used as discussed already [18]. When the sur- The substitution of fine aggregate from WG was used in concrete mixes at vary-
face of WG was sufficiently rough, improved resistance has been ing proportions of 0%, 18%, 19%, 20%, 21%, 22%, 23% and 24% as shown in Table 5
observed [19]. Rise in flexural strength was recorded up to a sub- with constant w/c of 0.4. Replacement of fine aggregate with WG was made by
weight basis. The quantity of superplasticizer was varied accordingly to attain a
stitution level of 20% only. Beyond this percentage, fall in strength
compaction factor of 0.9. Materials were mixed, casted and cured as per standard
was observed [16]. Particle size has also determined the extent of specifications.
variation of this mechanical property [20]. Turgut and Yahlizade
[21] substituted white WG (4.75 mm) from 10 to 30% with incre-
3. Experimental plan
ment of 10%. This study also shows that flexural strength increases
up to 20% replacement. Some studies observed that strength of
Workability of concrete mixes has been investigated by per-
concrete mixes does not depends upon the colour of WG [22,23].
forming compaction factor test as per IS: 1199-1959 [30]. Mechan-
However, Tan and Du [24] stated that clear WG displayed lower
ical properties has been conducted on three specimens of each mix
strength as compared to other coloured WG.
WG incorporation has been proved to make concrete lighter
[16]. Hardened density reduces, immaterial of particle size of WG
Table 1
used [25]. This characteristic reduction was due to glass’s lower
Properties of raw materials.
specific gravity when compared to sand [26].
The exposure of concrete materials to aggressive conditions S.NO Material Description Specific Gravity
through their service span is a point of concern [27]. Water absorp- 1 Cement PPC 3.11
tion of glass concrete increases with increase in percentage of WG 2 Sand Zone 2 2.66
content in concrete was reported by Turgut and Yahlizade [21]. 3 Coarse Aggregates 10, 20 mm 2.59
4 Waste Glass 150–600 mm 2.39
Limbachiya [10] pointed out that this increased water absorption
capacity was due to increased porosity of WG concrete mixes. Sim-
ilar behaviour of increased water absorption was also reported by
Penacho et al. (2014) for mortar mixes [28].
Table 2
With total porosity, inclusion of WG affects the water perme-
Elemental composition of cement.
ability of concrete also. Oliveria et al. [29] substituted WG from
0% to 100% in steps of 25% by weight. They concluded that as the Element Composition Symbol Percentage (%)
percentage of WG content in concrete increases depth of water Calcium Ca 27.95
permeability (under constant pressure) also increases. Penacho Oxygen O 58.82
et al. [28] also reported the similar observations for increase in Silicon Si 11.06
Aluminium Al 1.01
water permeability with inclusion of WG in mortar. Iron Fe 0.28
The above mentioned studies have verified the suitability of WG Magnesium Mg 0.55
as fine aggregate in concrete mixes at wide ranging percentage Potassium K 0.24
variation. Most of the researchers have reported increase in Sodium Na 0.04
Phosphorus P 0.03
mechanical properties by using WG in concrete mixes as a substi-
Manganese Mn 0.01
tute of fine aggregate in range of 15–25% [10,14–16]. In line with
118 K. Bisht, P.V. Ramana / Construction and Building Materials 177 (2018) 116–124
Table 3
Elemental composition of waste glass.
Table 5
Concrete mix proportions by weight for a constant w/c ratio (0.4).
Percentage of glass Cement Fine aggregate Waste glass Coarse aggregate Admixture (%) by weight of cement Compaction factor
0% 1 2.11 0 2.92 1.5 0.9
18% 1 1.73 0.38 2.92 1.7 0.9
19% 1 1.71 0.4 2.92 1.7 0.9
20% 1 1.69 0.42 2.92 1.75 0.9
21% 1 1.67 0.44 2.92 1.8 0.91
22% 1 1.64 0.47 2.92 1.9 0.9
23% 1 1.62 0.49 2.92 1.95 0.92
24% 1 1.60 0.51 2.92 2 0.9
The Scanning Electron Microscope (SEM) JSM6510LV was used pressive strength for 28 and 90-days of curing. With incorporation
for identification of the changes occurred in microstructure of of 21% WG in concrete mix, a decrement of 3.47% and 9.6% for 28
the formed phases. and 90-days of curing respectively, in comparison with 20%
FTIR transmission was conducted on PerkinElmer between the replacement level. However in comparison to control mix, an
scan range of 400–4000 cm. 1 1 mg of concrete powder was mixed increment of 9.04% and 9.90% was observed. The increase in com-
with 300 mg of KBr powder. Mixing of both the samples should be pressive strength might be due to fine nature of WG which pro-
done thoroughly in order to form pellets. These pellets were used vides better filler effect. Reaction between calcium hydroxide
to classify the presence of molecular groups in concrete samples. present from cement hydration and silica present from WG might
results more formation of CSH gel which results into better com-
4. Results and discussions pressive strength. It has also been observed from Fig. 7 that at
21% substitution level apparent density is more than control mix’s
4.1. Workability apparent density. This implies that inclusion of WG has increased
impermeable pore spaces density which ultimately increases the
In the present work, amount of superplasticizer to be added in compressive strength of concrete [35]. It might be also due to den-
concrete mixes was strictly scrutinized in order to maintain the sification of microstructure at interstitial transition zone. A compa-
compaction factor of 0.9 as shown in Fig. 5. This might because rable observation was made by Ismail and Al-Hashmi [16] for 20%
WG particles were more angular in shape which reduces the fluid- replacement of fine aggregate by WG particles of size 4.75 mm-1
ity of concrete mix. However, Taha and Nounu [8] observed that 50 m. They observed that increase in strength was due to poz-
reduction in workability was due to smooth surface and lower zolanic activity of WG which improves the compressive strength
water absorbtion of WG which reduces the cohesive force inside by 4.32% as compared with control mix samples. Chen et al. [11]
concrete mixture. Also, this reduction can be due to the sharp also reported increase in compressive strength due to pozzolanic
edges of WG used in concrete mix [24]. activity of WG in the concrete mix which generated a denser
microstructure.
4.2. Compressive strength Fig. 6 presents that with inclusion of 24% of WG strength
decreases by 8.43% and 15.46% for 28 and 90-days as compared
Fig. 6 presents 7, 28 and 90-days compressive strength of con- to control mix. The decrease in strength might be due to highly
crete mixes with and without WG. It has been observed from same irregular shape and smooth texture which negate the positive
figure that strength of concrete mixes detoriates at higher percent- effect of pore filling ability of WG. This reduces the adhesive
ages (22–24%) of WG in concrete mix. Results obtained in the range strength between WG and the cement paste. Decrease in compres-
of 18–20% replacement level shows rise in compressive strength as sive strength might be also due to generation of voids which might
compared to control mix. Replacement of 20% of fine aggregate by have been developed due to excess fine characteristic of WG. It has
WG in concrete mix results in 12.75% and 12.32% increase in com- been observed from Fig. 8 that voids ratio for different mixes
46.5
50 7-day
45.5
45
28-day
41.4
45
43
2.0 90-day
39.5
37.5
37.3
36.2
40
35.2
33.9
36
33.2
35
31.3
35
30.4
29.3
1.5
28.5
28.3
27.8
26.5
30
25.5
23.8
24
25
1.0
20
15
0.5
10
0.0 0
0% 18% 19% 20% 21% 22% 23% 24% 0% 18% 19% 20% 21% 22% 23% 24%
Fig. 5. Percentage of admixture. Fig. 6. 7, 28 and 90-day compressive strength of waste glass concrete.
120 K. Bisht, P.V. Ramana / Construction and Building Materials 177 (2018) 116–124
28day
Bulk Density
6.18 90day
2600
Apparent Density 6.14 6.1
6 5.92
5.75
5.54
5.15 5.22 5.17 5.21
2500 5.06 5
5 4.84 4.91
4.57 4.53
2400
4
2300
3
2200
2
2100
1
2000
0% 18% 19% 20% 21% 22% 23% 24% 0
0% 18% 19% 20% 21% 22% 23% 24%
0
0% 18% 19% 20% 21% 22% 23% 24%
Fig. 10. Relationship between flexural and compressive strength of waste glass
Fig. 8. Voids ratio of waste glass concrete. concrete.
K. Bisht, P.V. Ramana / Construction and Building Materials 177 (2018) 116–124 121
The inclusion of WG in concrete affects the hardened density of Fig. 11 presents that water absorption increases with increase
concrete mixes as shown in Fig. 7. With incorporation of 24% WG, in the percentage of WG in concrete mixes. The water absorption
bulk density of concrete decreases by 7.11% as compared to control of WG concrete at 28-days of curing for 24% replacement is
mix. From the same figure it can be seen that apparent density 25.75%, however for control samples water absorption is 1.91%.
increases up to 20% substitution level and also results into high The increase in water absorption might be due to highly angular
porosity. After which apparent density tends to reduce with fur- shape and smooth texture of WG which results into generation
ther inclusion of WG. However, 21% substitution level also shows of voids and cracks. This leads to reduction in adhesive strength
higher apparent density as compared with control samples. This between WG and cement paste. The increased percentage of voids
increase in apparent density which signifies denser impermeable and cracks gives passage for water to penetrate inside the concrete.
pores, improves compressive resistance of concrete samples. The It is clear from Fig. 8 that with increase in substitution level, per-
lower density of WG concrete may be due to lesser specific gravity centage of voids also increases. Relation between water absorption
of WG [34,15]. The specific gravity of WG is 2.39 which is lower as and voids ratio at the age of 28-days of curing shown in Fig. 12. It
compared to the specific gravity of fine aggregate (2.66). Lee et al. has been observed that two are strongly correlated (R2 = 0.9268).
[25] observed 7.28% decrease in density of WG concrete as com- Limbachiya [10] reported an increase in water absorption as the
pared with control mix. Similar behaviour for decrease in density percentage of WG in concrete increases due to generation of voids.
of mortar has also been reported by Penacho et al. [28] with substi-
tution of fine aggregate from WG at different proportions due to
lower specific gravity of WG.
3.0
80
2.5
60
2.0
40
1.5
1.0 20
0.5
0
0% 18% 19% 20% 21% 22% 23% 24%
0.0
0% 18% 19% 20% 21% 22% 23% 24%
Fig. 13. Water permeability of waste glass concrete.
Fig. 14. Relationship between water permeability and voids of waste glass
Fig. 12. Relationship between water absorption and voids of waste glass concrete. concrete.
122 K. Bisht, P.V. Ramana / Construction and Building Materials 177 (2018) 116–124
aggregates. Hairline cracks and voids are also seen passing through
24% these interfaces. With inclusion of WG as a replacement of fine
aggregate in concrete depicts the formation of dense matrix. The
particles of WG were dispersed properly throughout the cement
matrix. Fig. 16(b–d) shows denser interface which results into
improved compressive resistance of concrete specimen as shown
in Fig. 6. The negative effect of WG plays dominant role at higher
22%
4.9. FTIR
Table 6
FTIR wave numbers for investigated concrete mixes.
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