DeltaV Advanced Control PDF

DeltaV Advanced Control April, 2001
Advanced
Advanced Control
Control
DeltaV
DeltaV Makes
Makes It
It Easy
Easy
©1999 Fisher-Rosemount Systems, Inc.

March 2000 Slide 1
We Rethought DeltaV From the Ground Up

q Designed for scalability to address the full range
of customer needs
q Built on a base of commercial technology
q Provides for a seamless flow of information from

the plant floor to the user’s desktop
q Focuses on ease of use
q Embraces fieldbusses and control in field devices

March 2000 Slide 2
TLB / AdvCont.PPT /4-April-2001 1

DeltaV Philosophy
• Designed To Meet Needs of Largest Applications
– Easy to Use and Easy to Learn
– Flexible approach to system engineering
• PLC Strengths
– Rugged hardware
– Scalable
– Low Cost
• DCS-like foundation
– Pre-engineered control structure
– Pre-engineered operator interface
– Solid Communications (i.e. unsolicited, peer to peer)
– Global configuration database
Distributed in runtime system
– Integration with host and field systems
March 2000 Slide 3
Key Commercial Technologies
à PC’s based on the Intel Processor
à Ethernet and TCP/IP
à Microsoft Windows NT 4.0
à Microsoft and Objectivity database engines
à operator graphics

March 2000 Slide 4

Common Look And Feel
• Minimize Training
• Minimize Operator Errors
• Lowest Possible Life
Cycle Cost
•Fisher- Rosemount FMS Application

Manager
Tag TIC-1
Type Temperature
Upper Range 400 F
Lower Range 20 F
Status Operational
Current Value 95 F
Serial Number xxyy34569081
Microsoft Office Last Calibration Date
Calibrated By John Smith

3 0 -Nov-1994
Field-Based This device was installed in September/94. Since installation it has experienced
no failures in its operation.
Architecture
Strategy:
Leverage Microsoft Technology investment of $1B per year
on core, foundation technologies… 8,000 engineers.
March 2000 Slide 5
Designed to Fully Integrate Fieldbus
>75% of all field devices sold in 2000 had

digital communications capability
1995
1985 2000
Analog
Analog Fieldbus
Hart
other proprietary Sensorbus
digital

March 2000 Slide 6

DeltaV Innovations
q Plant explorer
q Drag and Drop configuration
q Field devices intelligence embedded within

the control strategy
q Device “Auto-Sense” and information upload
q Seamless use of control resources &

languages

March 2000 Slide 7
Breakthrough Technology Changes the

Game!
BREAKTHROUGH
BREAKTHROUGHTECHNOLOGY TECHNOLOGY
•• Lower
Lowerinstallation
installationcosts
costsby
by40%
40%
VALUE •• Configuration
Configuration time reducedby
time reduced by50%
50%
•• 40%
40% reduction in maintenancecosts
reduction in maintenance costs
•• 33--5%
5%reduction
reductionininCGS
CGS
•• System
Systemfootprints
footprints1/5
1/5the
thesize
size
•• Information Integration
Information Integration
Next Generation
Era of DCS
Panel Control
1975 1985 1995 2005
TIME

March 2000 Slide 8

A Powerful and Versatile Solution

Enables users to
automate ...
- what they want,
- when they want,
- how they want
Operator Station
Application Station
“ …versatile control power in

a small package”
- Andy O’Conner
Controller Station Southern Cal. Edison

March 2000 Slide 9
PLC Strengths
Rugged
Ruggedhardware,
hardware,Scalable,
Scalable,Low
LowCost
Cost
n Wall-mount hardware
n Class 1 Div 2
n High speed control
n Various sizes for scalability
n Modular I/O design
n Best in class costs
n No field power panels!

March 2000 Slide 10

Scaleable - Able to Meet Large System Needs

March 2000 Slide 11
DeltaV™ - Fieldbus Support Integral to Design

March 2000 Slide 12

DeltaV™ Explorer for System Components
Controller-1
AB SLC 5
DATA SET 1
AB SLC 5 #2
C04
transmitters
3051 C Transmitter
PT-408
PT-402
PT-403
PT-404
} device config.
PT-405
Function Blocks
Transducer Blocks
Resource Block

March 2000 Slide 13
Studies Show Many Basic

Control Loops Are Underperforming
Control Loops
In Service
Under
Performing
39%
Good
Performance
61%
Traditional Advanced Control addresses only

1% of loops due to high cost
Sources: Texas Eastman Control Survey,

Entech study, Arthur D Little study

March 2000 Slide 14

Advanced Control - The DeltaV Way
Enable the average process

engineer to quickly deploy
state-of-the-art Advanced
Control to improve plant
performance.
DeltaV
DeltaVMakes
MakesAdvanced
AdvancedControl
ControlEasy!
Easy!

March 2000 Slide 15
DeltaV Advanced Control -

How is this Different
Classic Advanced Control
DeltaV Advanced Control

• Embedded in DeltaV
• State-of-the-art Technology
• Expands and improves
process control tool set
• EASY to implement
• EASY to maintain
• EASY to justify

March 2000 Slide 16

Fieldbus Architecture Is Consistently Used by

DeltaV and Fieldbus Devices
In
Inevery
everyDeltaV
DeltaV
system
system fromthe
from the
start!
start!

March 2000 Slide 17
DeltaV Inspect - Abnormal Situation and

Control Performance Monitoring
q Identifies abnormal
conditions in field devices
and control loops
q No configuration required
q Client / Server architecture

allows plant-wide and
remote access
q Automatically adapts as
control modules are added

March 2000 Slide 18

Parameters and Attributes Used By

DeltaV Inspect
Function Blocks
Support Mode
Function Block Inputs and Outputs

Provide an Engineering Unit Value AND Status
March 2000 Slide 19
Detecting Incorrect Mode of Operation
Mode Attribute: Target (Operator Requested Mode)

Actual (Mode of operation)
Normal (The designed Mode)
Permitted (Modes that may be selected by an operator)

March 2000 Slide 20

Measurement of Process Variability Using

Total Vs. Capability Standard Deviation
Process
Value
Time
“Capability” “Total”:
Only All Data
Random or including
Short-Term Short- and
Variability Long-Term
Variability
Reference: ‘Achieving World Class Manufacturing through Process Control’ by

Joseph Shunta, Dupont, 1995*

March 2000 Slide 21
Variability Index Compares Actual to Best

Possible Performance
Standard Deviations:
∑(X ) S 
n 2
∑(X − Xi −1 )2
n 2
i i
−X Slq = Scap 2 −  cap 
Scap = i =2
Stot = i =1
 Stot 
2(n −1) n −1
Capability Total Minimum Variance
 Slq + s 
Variability Index = 100  1 − 
 Stot + s 
Total and Capability

Standard Deviation is
Calculated by I/O and
Control Blocks

March 2000 Slide 22

Process Variability Calculation Must Be Much Faster Than

Process Time Constant
2.5
Standard Deviation - %
Stot
2
1.5
SPI
0.5 SPID
SLQ - Best Possible
0
0 1 2 3 4 5
Ratio of process time constant

to sample time τ / TS
Reference: ‘Achieving World Class Manufacturing through

Process Control’ by Joseph Shunta, Dupont, 1995*

March 2000 Slide 23
DeltaV Inspect is Based on a Client Server

Architecture
Every DeltaV Stations May
Access DeltaV Inspect Server
DeltaV
Information
ProfessionalPLUS
Station, DeltaV Accessed
Inspect Server on Demand
Parameters
Reported by
Exception

March 2000 Slide 24

DeltaV Inspect User Interface
INCLUDED
INCLUDEDwith
withevery
everyDeltaV
DeltaVSystem!
System!
March 2000 Slide 25
Uses State-of-the-Art Technology
q Process Identification
Based on Relay Self-
Oscillation Principle
q Applicable to a wide range
of processes
ê Slow
ê Fast
ê Self-regulating
ê Integrating
q Immune to Noise and
Process Load Disturbances
q Minimizes Tuning Time

March 2000 Slide 26

Identification of Process Dynamics
Easy!
Used to tune
PID and fuzzy
logic control
blocks.
Guides the user

through tuning.

March 2000 Slide 27
Simulation of Loop Response

March 2000 Slide 28

As Easy to Use as PID
q May replace PID for

most applications
q Improved response to
process disturbances
q Quick tuning with DeltaV

Tune
q Configuration is Easy -
exactly like PID

March 2000 Slide 29
DeltaV Fuzzy Implemented As A Function Block
Pre-defined Fuzzy
Logic Control

March 2000 Slide 30

Model Predictive Control

q Fully integrates DeltaV
Historian and off-line
process identification -
setup is trivial
q Model can be easily
updated.
q MPC with DeltaV is
easy. Send the
‘experts’ packing.

March 2000 Slide 31
Control is Defined Graphically

March 2000 Slide 32

Process is Tested Automatically

March 2000 Slide 33
Model is Displayed

March 2000 Slide 34

Additional Verification Option

March 2000 Slide 35
Simulation Capability

March 2000 Slide 36

DeltaV Neural
q Practical means of creating

virtual sensors for
measurements that are only
available through lab
analysis today
q Easy to understand and use
q Data-based, cost effective
q General nonlinear approach
q Easy to update

March 2000 Slide 37
Neural Network Function Block
References a
maximum of 30
process measurements
for analysis

March 2000 Slide 38

Data is Screened Using the Neural Application

March 2000 Slide 39
Training of the Neural Network

March 2000 Slide 40

Sensitivity Plot, Input Selection

March 2000 Slide 41
Verification of Neural Prediction

March 2000 Slide 42

DeltaV Simulate
q Configure your DeltaV

system off-line on a
single PC
q Check out control logic

and operator interface
using PC simulation
q Develop and fully check

out OPC interfaces to
DeltaV
q Support DeltaV training

using dynamic process
simulation packages
such as HYSYS and
mimic
March 2000 Slide 43
DeltaV Simulate Enables Global Engineering
Multi-Node Environment Single-PC Environment
NAL
PTIO
O

March 2000 Slide 44

OPC Tools Are Key to DeltaV / HYSYS

Integration
HYSYS
OPC Client
Driver
OPC
Read of
OUT
DeltaV Module
OPC Write
to Simulate

March 2000 Slide 45
DeltaV Simulate Pro Capability

March 2000 Slide 46


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DeltaV Advanced Control April, 2001

©1999 Fisher-Rosemount Systems, Inc.

We Rethought DeltaV From the Ground Up

q Built on a base of commercial technology

q Provides for a seamless flow of information from

q Focuses on ease of use

q Embraces fieldbusses and control in field devices

©1999 Fisher-Rosemount Systems, Inc.

TLB / AdvCont.PPT /4-April-2001 1

Key Commercial Technologies

à PC’s based on the Intel Processor

à Ethernet and TCP/IP

à Microsoft Windows NT 4.0

à Microsoft and Objectivity database engines

©1999 Fisher-Rosemount Systems, Inc.

TLB / AdvCont.PPT /4-April-2001 2

Common Look And Feel

•Fisher- Rosemount FMS Application

Serial Number xxyy34569081

Microsoft Office Last Calibration Date

Calibrated By John Smith

Designed to Fully Integrate Fieldbus

>75% of all field devices sold in 2000 had

©1999 Fisher-Rosemount Systems, Inc.

TLB / AdvCont.PPT /4-April-2001 3

q Drag and Drop configuration

q Field devices intelligence embedded within

q Seamless use of control resources &

©1999 Fisher-Rosemount Systems, Inc.

Breakthrough Technology Changes the

©1999 Fisher-Rosemount Systems, Inc.

TLB / AdvCont.PPT /4-April-2001 4

A Powerful and Versatile Solution

“ …versatile control power in

©1999 Fisher-Rosemount Systems, Inc.

n High speed control

n Various sizes for scalability

n Modular I/O design

n Best in class costs

n No field power panels!

©1999 Fisher-Rosemount Systems, Inc.

TLB / AdvCont.PPT /4-April-2001 5

Scaleable - Able to Meet Large System Needs

©1999 Fisher-Rosemount Systems, Inc.

DeltaV™ - Fieldbus Support Integral to Design

©1999 Fisher-Rosemount Systems, Inc.

TLB / AdvCont.PPT /4-April-2001 6

DeltaV™ Explorer for System Components

©1999 Fisher-Rosemount Systems, Inc.

Studies Show Many Basic

Traditional Advanced Control addresses only

Sources: Texas Eastman Control Survey,

©1999 Fisher-Rosemount Systems, Inc.

TLB / AdvCont.PPT /4-April-2001 7

Advanced Control - The DeltaV Way

Enable the average process

©1999 Fisher-Rosemount Systems, Inc.

DeltaV Advanced Control -

Classic Advanced Control

DeltaV Advanced Control

©1999 Fisher-Rosemount Systems, Inc.

TLB / AdvCont.PPT /4-April-2001 8

Fieldbus Architecture Is Consistently Used by