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Arrester: Lightning From The
Arrester: Lightning From The
Arrester: Lightning From The
Economic Standpoint
BY A. L. ATHERTON
Member A. I. E. E.
Westinghouse Electric & Mfg. Co., East Pittsburgh, Pa.
FOR a good many years, it has been recognized we have never felt justified in making the distribution-
that practise in application of lightning arresters type arrester for higher voltages.
varies and that different engineers determine With the autovalve arresters, the case is quite
their choice and use of arresters on widely different different. The station type is designed to duplicate
base lines. While this may be partly explained by the electrolytic arrester in protection. The relief
differences in climatic conditions, the variation is voltage is approximately 21 kv., instantaneous value,
without question largely due to the fact that a clear the resistance approximately 15 ohms, though this
relation has not been established between cost of and varies with voltage, decreasing as the voltage increases,
benefit from arresters. and the counter voltage is approximately 13 kv. The
Such a relation is difficult to determine because the distribution type is exactly the same as the station
wide variation in conditions, even in a single locality, type, except that the electrode area is one-fourth
makes necessary the consideration of a large number as great and therefore the resistance, at the same
of installations as a unit. Mr. D. W. Roper's ex- overvoltage value, is four times as great. The com-
tended experience and close analysis of results over parison is shown by curves 1 and 3 of Fig. 1, no curve
many years with thousands of installations shows that being given for the station-type autovalve arrester,
even several hundred arrester-years experience cannot since this closely parallels the electrolytic.
be depended upon to give closely accurate results.*
However, the fact that the acquiescence to this 150 2
lack of a basis for arrester application is an untenable LI
position for arrester manufacturers has been brought , - / t t- l
definitely to our attention, as a result of the bringing <> 1 -
out in 1922 of the two parallel lines of autovalve - T
arresters. Previous to this time, valve type arresters z
had been made only in the large capacities, intended
for protection of important installations, and too z1
expensive or otherwise unsuited for use at the smaller 0 50
0 4
and less important installations. Arresters, designed 30
with the particular object of being low enough in cost 20 -
to be suitable for use where the valve types were 10
prohibitive, were of so greatly reduced protective <0 500 1000
value as to be naturally and logically considered as of AMPERES
an entirely different order, just as a fuse is a different FIG. 1-VOLT-AMPERE RELATIONS SHOWING COMPARATIVE
PERFORMANCE CHARACTERISTICS OF SEVERAL ARRESTER TYPES
order of overload protector from an oil circuit breaker. *Curve 1-Standard 6. 6-kv. Elvetrolytic Arrester
A comparison between an electrolytic arrester and Curve 2-Former standard 6.6-kv. Distribution Arrester of the Gap
Resistance
a former distribution arrester, both for 6600-volt andCurve Type
3-Standard 7.5-kv. Distribution Autovalve Arrester
service, will illustrate this. Curve 4-Line Voltage
The electrolytic arrester has a relief voltage at
steep wave front of approximately 18 kv., instantaneous It is impossible at the present time to express the
value (11. 5 kv. for the "AL" type arrester), a resist- comparison shown by these curves in terms of directly
ance of approximately 19 ohms, at ordinary summer comparative protective values, but since the object
temperatures, and a counter voltage of 9.3 kv. The of an arrester is to hold surge voltages down to a safe
distribution arrester had a relief voltage of approxi- value, and since this can only be done by permitting
mately 28 kv. and a resistance of approximately 400 surge current to flow through the arrester without
ohms. Since this arrester was not of the valve type, excessive rise in voltage, it is obvious that the arrester
it, of course, had no counter voltage. The comparison with the lowest voltage value in the volt-ampere curve
is well shown by culrves 1 and 2 of Fig. 1. For higher is the best one.
voltages the difference is still greater and for this reason It is known that injury by surge voltages begins at
*TRANSACTIONS A. I. E. E., 1916, VOlI XXXV, p. 655. some overvoltage value such as 2.5 to 3 times line
*TRANSACTIONS A. I. E. E., 1920, VOl. XXXIX, P. 1895. voltage, and that it increases with increase in voltage,
Presented at the Spring Convention of the A. 1. E. E.J probably faster than in direct proportion to the excess
Birmingham, Ala., April 7-Jo, 19924. over the minimum injury voltage. It is probable
581
582 ATHERTON: APPLICATION OF LIGHTNING ARRESTERS Transactions A. I. E. E.
that arresters may need to carry surge currents as transformer consists in locating the trouble, replacing
high as 1000 amperes completely to prevent injury, the injured transformer with a spare unit from stock
but that such severe conditions occur only a few times held for this purpose, transporting the spare transformer
per season, while the less severe surges, requiring the to the point of installation and the injured transformer
arrester to carry 100 amperes or so, are far more back to the repair shop, and examining, testing and
frequent. True relative values cannot be established repairing the transformer. Estimates of these ex-
without more complete data than we now have as to penses are divided into two parts, a more or less fixed
the effect of the surge voltages on insulation and as to charge to cover all except the actual repairs, and the
the frequency with which surges of different magnitudes cost of repairs, which is assumed to be equal to 712
occur. For use in applying arresters, however, it may per cent of the initial cost of the transformers.
be assumed without fear of very great error that, The evaluation of the cost of loss of service is based
presuming on the fulfillment of the intention of com- on the supposition that cost to the power user must be
plete elimination of injury from surge voltages by given the same weight as cost to the power suppliers.
use of the electrolytic arrester or of the station type It has been many times demonstrated that this idea of
autovalve arrester, the distribution autovalve arrester determining business policies from the standpoint
will do one-half as well, that is, in the long-run, elim- of the customer is sound. As an average, the cost of
inate one-half the failures which would occur if no power is approximately 5 per cent of the total cost
arresters were used. No attempt is made to place a of manufacturing process.
value on the relatively small protection given by the For short time interruptions, the power user's
old distribution type, since it is no longer made. expenses continue without decrease and he thus loses
As soon as the changed conditions brought about by 20 times as much as the power supplier.
the autovalve development were recognized, the need
for better general application data was made apparent 500
by a diversity of inquiries, indicating such a wide - - 4
range of conceptions as to make a logical recommenda- 400 I3
tion seem worthwhile even if it must be based on 5 300 - --
estimates. -J
The following attempt to reduce the problem wholly 20O - -
to an economic basis resulted. l!-
GENERAL CONSIDERATIONS C-I I I-I
0 10 20 30 40
The general approach to the problem was an attempt LINE VOLTAGE-KILOVOLT
to evaluate the extent and cost of failures to the average FIG. 2-ARRESTER COSTS
system, if entirely unprotected, with the assumption Curve 1-Type L V Arrester-First Cost
that the yearly expense so incurred may justifiably 3-" SV -FirstCost(PerPhase)
be spent for lightning arresters. This assumes that 4- " -Installed (
the proper application and use of autovalve lightning
arresters will reduce the trouble from surge voltages Based on these two points, the cost of loss of service
to a negligible quantity. As stated above, it is thought is taken as 20 times the value of the revenue loss, due
that this is a reasonable assumption, in case the type to the interruption.
"SV" station arresters are used. When the type To determine the value of lost revenue, it is assumed
"LV" arresters are applied, as a compromise of pro- that the average duration of a service interruption
tection for the sake of reduced cost, the assumption is 5 working hours, that is, 5 hours always taken from
is that the damage due to surge voltages will be reduced the normal revenue producing period. Average loads
to 50 per cent of the unprotected value instead of are taken to be for lighting service, full load four hours
practically to zero as with the type "SV" arresters. per day and for power service full load eight hours per
Based on records of experience, it is assumed that day and six days per week. The average cost of power
on an unprotected system in territories of average to the user is assumed to be 6 cents per kw-hr. for
lightning conditions, 712 per cent of the transformers lighting and 2 cents per kw-hr. for power.
installed will be injured by surge voltages each year. As a matter of interest, to check the results of the
Put in another way, each transformer will be injured analysis, the following data are also of interest. Of
by surge voltages on the average of once in 13 years. the total operating company expense, approximately
In calculating the cost of such injuries, two major 35 per cent may be taken as interest on the investment
points were given consideration, namely, the actual and 65 per cent as "operating cost," which includes
cost of restoring service and repairing the injured all other items. Of the total investment 38 per cent
transformers, and the estimated valuation of the loss may be taken to be in generating station, 18 per cent
of service. in transmission lines and substation and 44 per cent
The cost of restoring service and repairing the injured in the distribution system. Approximately one half of
April 1924 ATHERTON: APPLICATION OF LIGHTNING ARRESTERS 583
the investment in the distribution system may be con- FIXED COST FOR RESTORING SERVICE
sidered to be in distribution transformers. This 2300 Volts-i12 to 25 kv-a. -1 phase-$10.00 to $15.00
means that 7.7 per cent of the gross revenue may 2300 Volts-25 to 200 kv-a.-1 phase- 43.00
legitimately be credited to the initial investment in the High
distribution transformers. Voltages-Up to 500 kv-a.-1 phase- 45. 00
The cost of arresters used is the installed cost, con-
sisting of initial cost plus an assumed average cost of GROSS YEARLY REVENUE
installation. Trans-
former
Lighting Load Power Load -Average
Data and results are given below: Rating Kw-hr. Dollars Kw-hr. Dollars Dollars
kv-a. per Yr. per Yr. per Yr. per Yr. per Yr.
VOLTAGE-KILOVOLT 2000
per transformer is X 0.075 = 0.00375 times
FIG. 3-TRANSFORMER SIZES FOR ECONOMIC BALANCE OF
ARRESTER COST AND BENEFIT the gross yearly revenue.
Curve 1 -Type Arrester-Grouped Installation
L V Crediting 7.5 per cent of the gross yearly revenue to
3- " S V " the distribution transformer, this means that the
average yearly loss represents 5 per cent of the income
MINIMUM TRANSFORMER SI,.E FOR WHICH PROTECTION which may justly be credited to that transformer.
IS WARRANTED This in turn means that 5 per cent of the revenue,
which may justly be credited to an individual dis-
The last column in the tables immediately preceding tribution transformer, should be spent for lightning
is the capitalized value of the pro rata average yearly protection.
cost of failure. This is equal to the maximum per- From the foregoing data, a determination is made
missible cost for an arrester to give complete protection as to the percentage which the first cost of the lightning
on the basis of an exact economic balance between cost arrester is of the first cost of the transformer of a size
of arrester and savings by use of an arrester. From for economic balance of cost of arrester and benefits
these values and the figures for the cost of Type SV from arresters. The percentage figures are given below.
arresters per phase, a determination iS made for the
minimum size of transformer with which it is justifiable IType "LV" Type "LV"
to use type SVarresters. | ~~~~~~Type"SV" Isolated Grouped
In the same way, the minimum-size transformer,I Arrester Installation Installation
which it is economically justifiable to protect with Voltage Percentage lPercentage Percentage
type "LV" arresters, is determined from the cost of 2,300 27.2 5.6 10.3
the "LV" arresters and from values equal to 12 the 13,200 19.7 9.4 2 8.3
value in the last columns of the tables, showing cap- 22,000 2119 816 17.11
italized value of pro rata average yearly cost of failures. _ 33,000 24.2 10.4 18.3
April 1924 ATHERTON: APPLICATION OF LIGHTNING ARRESTERS 585
This means that it is justifiable to spend for lightning in loss of valuable material in process, as for example,
arresters for complete protection something like 25 in a steel mill, a foundry, and a bakery. Under such
per cent of the initial cost of the transformers to be conditions, it is not justifiable to omit the best available
protected and that in the case of type "LV" arresters, type of lightning arrester under any circumstances.
it is permissible to spend from 10 per cent to 25 per Type "SV" arrester should always be used regardless
cent of the initial cost of the transformers to be pro- of other considerations.
tected, depending on installation conditions. There is a tendency in many systems to safeguard
loads where continuity of service is vital, by the use of
EXCEPTIONS inter-connections which provide for supply to these
It will, of course, be realized that the conclusions loads from more than one source. Wherever a trans-
reached in this analysis are only applicable to average former failure does not involve a shut-down and is
cases, and that particular conditions in individual less than that necessary for re-placement of the trans-
installations will make wide departure from these former, the justifiable expenditure for lightning arrest-
conclusions permissible. Several of the major excep- ers is reduced, the amount of reduction depending on
tions are discussed below. local conditions, as for example, load requirements
Although an individual transformer is best pro- and the time for restoring service.
t 11n20 6 00 1 es so S5 so 76 66 70
4 ANRO -
~~~~~~~~~~~~~~~1
4 from UL.OCUA0 NG
2 KCAR.,,,c , z';~
LP LWO v
~~~~~
*
ALEIGV
tecedwhet ie115gIOfi010id
IL
a *00 to
Kthoe
~ OR A O T
0" ite A
'Po>
4~~~~~~~~~~~~~A,.E'O
FIG.
same circuit, if they are not too far distant. Thus, conditions is in the mind of the operating engineer.
where the density of installation is sufficiently high, An interesting supplement to this direct information
a network can be completely protected by the use of is given by the map, Fig. 4, which shows the distribu-
type "LV" arresters. tion of thunder storms throughout the United States
There are many cases of industrial load in which over a long period of years. Some comparisons be-
the actual damage, resulting from loss of service, is tween different sections of the country can be made
not adequately represented by 20 times the cost of the with this map.
loss of revenue. Examples of this are the kind of Appreciation is expressed of valuable assistance
processes in which a failure of power supply results rendered during this study by Mr. E. C. Stone.
586 ATHERTON: APPLICATION OF LIGHTNING ARRESTERS Transactions A. I. E. E.