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Step-by-step Procedure for an

effective Field Development Plan


supported by the related Basic
Engineering Concepts

G. Moricca
Senior Petroleum Engineer
May 2017 moricca.guiseppe@libero.it
G. Moricca 1
Integrated Field Development Plan
Content
▪ Oil and gas project plan refers to the unique
requirements of managing science, technology,
engineering aspects and economical topics of projects
in the upstream oil and gas industry.

▪ The purpose of this document is to provide the step-by-


step project management techniques procedures for an
effective Field Development Plan. For a better
understanding, the step-by-step procedures are
supported by a comprehensive statement outlining of
the related basic engineering concepts.
May 2017 G. Moricca 2
Project Management
The basic elements of any project are the same. The detailed attention required for
each element will vary, depending upon the project’s size and complexity. What is
required for an efficient Project Management is the preparation of the following
documents and their implementation on the project:
1. Project Plan — a document which fully describes the basis for undertaking the
project.
2. Organizational Structure — organization charts and position descriptions that
define the complete organization.
3. Project Control Schedule — includes the work breakdown structure (WBS),
work package description sheets, milestone charts and networks.
4. Project Control Budget — related to the WBS, properly coded, structured to
recognize the manner in which costs are actually collected and with a system for
tracking contingency.
5. Project Procedure Manual — a document which presents the exact
management work procedures to be used, work scopes, responsibilities,
authorities, interfaces and reporting methods.
May 2017 G. Moricca 3
The Project Plan
The project plan states and defines the following items:
- objectives of the project,
- its primary features,
- technical basis,
- project constraints,
- primary schedules,
- budget considerations,
- management approach,
- organization,
- procurement and contracting strategy and any other information
needed to do the project work.

May 2017 G. Moricca 4


Organization
Selecting the correct project organization is one of the most important and difficult
tasks. The organization must be selected to meet the specific requirements of each
project.

Factors influencing the selection of the organizational structure could include:


- What is the size of the project?
- Is the completion schedule critical?
- Is the engineering to be subcontracted or performed as part of the project group?
- If the engineering is subcontracted will all purchasing be performed by the
engineering subcontractor?
- If so, what controls are required over purchasing?
- How are construction contracts to be awarded?

Once the basic organizational structure has been selected, all positions should be
identified, coded and a personnel mobilization schedule selected.

May 2017 G. Moricca 5


Project Control Schedules

▪ Project control schedules and their supporting work


breakdown structures are needed as early as possible
for preparation of the project control budget and other
start-up work.

▪ A complete work breakdown structure is developed as


a first step to give the basis for all subsequent
scheduling and budgeting.

May 2017 G. Moricca 6


Project Milestones and Authorization Process
▪ Project control schedules should include a master milestone bar-chart showing
major project milestones and project networks.

Field Development Activities


Conceptual Submission Drilling Production
Screening PDO/PIO Start Start

Appraisal Concept PDO approval Facilities


Feasibility Selection Contract Installation
Study Award

Time

PDO = Plan for Development and Operation (Hydrocarbon withdrawal)


PIO = Plan for Installation and Operation (Pipeline & Surface Infrastructure)

May 2017 G. Moricca 7


Project Control Budget
▪ Another important task during project start-up is the preparation of a
project control budget.

▪ The final control budget usually cannot be fully developed until


engineering design has progressed to a point allowing reasonable cost
estimation.

▪ It is still important to structure the entire project control budget, apply a


coding system and accomplish the costing as far as possible to enable
early completion of the control budget as design continues.

▪ Cost control can be no better than the project control budget with which
actual costs are compared.

▪ Sophisticated cost control techniques cannot correct the shortcomings of a


budget that is incomplete, not logically coded, employs poor cost data and
has inadequate contingency and escalation amounts.
May 2017 G. Moricca 8
Project Procedure Manual
Each project should have a project procedure manual which tells all project
participants what they have to do and how they should do it. The contents
of a typical Project Procedure Manual should include:
- Project objectives, including profitability and implementation
- Basic decision criteria, with focus on HSE, economy and technology
- Development solutions strategy
- Basic design criteria and relevant assumptions
- Reservoir development strategy
- Well completion strategy
- Production strategy
- Infrastructure: Tie-in to other fields or facilities expansion
- Uncertainty analyses for resource and technical solution
- Evaluation of risk elements for the concept(s) and implementation
- Evaluation of potential need to develop new technology and/or use
untraditional solutions

May 2017 G. Moricca 9


Peculiarities of the Upstream Oil and
Gas Industry
▪ The upstream industry is arguably the most complex of all the oil and gas business
sectors. As illustrated in the diagram, it is highly capital-intensive, highly risky,
and highly regulated. Upstream investments are high-risk, given that results of
every well drilled are unpredictable. Additional risk arises from safety and
environmental issues.

▪ Upstream is also High Risk - High Return


subject to global
forces of supply and Highly Regulated
demand, economic
growth and
Impact by Global Politics
recessions, and
crude production
quotas. Technology Intensive

May 2017 G. Moricca 10


Oil or gas field life cycle

▪ Reservoir ▪ Drilling
structure ▪ Completion ▪ Production
▪ Reservoir ▪ Flow Lines ▪ Injection
Where connectivity ▪ Facilities ▪ Disposal Decom
▪ Reserves ▪ Delivering
is the mission
field? ing

1 2 3 4 5
Discovery Appraisal Development Production Abandonment

1-3 years 1-5 years 10-50 years


- Geologic structure - Drilling & Completion - Production System Surveillance
- No of Flow units - Well Testing - Downhole Data Acquisition
- Rock Properties - On line reservoir model - Asset Management
- Fluids Properties updating and fine-tuning
- Driving Mechanism - Flow Lines
- No Producing wells - Surface Facilities for
- No of Injection wells produced and injected
- Expected workovers fluids: Separators,
Compressors, Pump
stations, Measuring System

May 2017 G. Moricca 11


Some Basic Definition [1]
Extracted from: SPE/WPC Petroleum Reserves Definitions and the SPE/WPC/AAPG Petroleum Resources Definitions

▪ Field — An area consisting of a single reservoir or multiple


reservoirs all grouped on, or related to, the same
individual geological structural feature and/or stratigraphic
condition. There may be two or more reservoirs in a field
that are separated vertically by intervening impermeable
rock, laterally by local geologic barriers, or both.

▪ Reservoir — A subsurface rock formation containing an


individual and separate natural accumulation of
moveable petroleum that is confined by impermeable rock
or by water barriers and is characterized by a single-
pressure system.
May 2017 G. Moricca 12
Some Basic Definition [2]
▪ Known Accumulation —The term accumulation is used to
identify an individual body of moveable petroleum in a
reservoir. However, the key requirement is that in order to
be considered as known, and hence contain reserves or
contingent resources, each accumulation/reservoir must
have been penetrated by a well. In general, the well must
have clearly demonstrated the existence of moveable
petroleum in that reservoir by flow to surface or at least
some recovery of a sample of petroleum from the well.
However, where log and/or core data exist, this may
suffice, provided there is a good analogy to a nearby and
geologically comparable known accumulation.

May 2017 G. Moricca 13


Some Basic Definition [3]
▪ Reserves —Those quantities of petroleum which are
anticipated to be commercially recovered from known
accumulations from a given date forward.
▪ Project—This represents the link between the petroleum
accumulation and the decision-making process, including
budget allocation. A project may, for example, constitute
the development of a single reservoir or field, or an
incremental development for a producing field, or the
integrated development of a group of several fields. In
general, an individual project will represent the level at
which a decision is made on whether or not to proceed
(i.e., spend money), and there should be an associated
range of estimated recoverable volumes for that project.
May 2017 G. Moricca 14
Appraisal Phase
▪ It is the phase of petroleum operations that immediately follows
successful exploratory drilling.
▪ During appraisal, delineation wells might be drilled to determine the
size of the oil or gas field and collect cost-effective information
useful to decide if and how to develop it most efficiently.

May 2017 G. Moricca SacOil Holdings


15 Ltd
Field Appraisal Objective [1]
▪ The objective of performing appraisal activities on discovered
accumulation is to:
• Reduce the uncertainty in:
- Volume of hydrocarbon in place (OHIP)
- Description of the reservoir
• Provide information with which to make a decision on the nest
actions.

▪ The next action may be to:


- Undertake more appraisal
- Commence development
- Stop activities
- Sell the discovery

May 2017 G. Moricca 16


Field Appraisal Objective [2]
▪ Goal: Improving the quality of the data and reducing uncertainty.

▪ Outcome: Well fluid characteristics, OOIP, Recoverable oil, production


profile, with sufficient uncertainty.

▪ Method: More appraisal wells will be drilled, more measurements.

Reservoir Model Tuning PDF ‐ CDF Production & Pressure

May 2017 G. Moricca 17


Making Good Decision [1]
▪ The decision to undertake more appraisal activity is a cost-effective information
inly if the value of outcome with the appraisal information is grater than value of
the outcome without the information.
▪ Supposing:
- Cost of appraisal information is $[A]
- The profit of the development without the appraisal information is $[B]
- The profit (net present value, NPV) of the development with the appraisal
information is $[C]
The appraisal activity is worthwhile only if [C - A] > [B]

NPV
($)
Develop without
[B]
appraisal information
Cost of appraisal
$[A]
Develop with appraisal
[C]
information

May 2017 G. Moricca 18


Making Good Decision [2]
▪ The make economic analysis to make decision ‘to do’ or
‘not to do’, it is necessary to assume outcomes of the
appraisal in order to estimate the value of the
development with these outcomes.

▪ The reliability of the economic analysis, and


consequently the reliability of the decision to make
decision ‘to do’ or ‘not to do’, is strictly correlated to
the technical capability and awareness of the field
development team as well as management decision.

May 2017 G. Moricca 19


Activities to reach the First Oil
▪ FDP time scheduling
▪ Design of the
subsurface and surface
facilities

▪ Procurement of materials

▪ Fabrication of the facilities

▪ Installation of facilities

▪ Commissioning of all plant and equipment's


The main topics to be faced for a proper oil
or gas field development project
1. Understand the environment 4. Propose options and examine
- Location - Offshore
- Geotechnical - Onshore
- Market - Develop technical definition and cost estimate
- Infrastructure for each
- Fiscal and political regime
- Production-sharing contract terms 5. Commercial analysis
- Build economic model
2. Understand the reservoir and quantify - Use previous steps to examine various scenarios
uncertainties - Understand risked economics and economic
- Reserves drivers and sensitivities
- Number of wells
- Well rate
- Produced fluid composition; flow assurance
- Reservoir management strategy

3. Understand the drilling


- Well Architecture
- Cost per well
- Number of drill centers required
- Intervention frequency and cost
- Wet vs. dry trees (pros and cons)

May 2017 G. Moricca 21


Main Differences
Between
Onshore and Offshore
Field Development
Practices

May 2017 G. Moricca 22


Onshore vs Offshore Field Development
▪ One of the “fathers” of modern Petroleum Engineering
technology, L. P. Dake, states:

“A field is a field whether located beneath land or


water and the basic physics and mathematics
required in its description is naturally the same.

Where the main difference lies in the application of


reservoir engineering to field development is in
decision making: the nature, magnitude and timing
of decision being quite different in the offshore
environment.”

May 2017 G. Moricca 23


Onshore vs Offshore Field Development
Onshore
▪ Governmental regulations permitting and provided there are
production facilities in the locality, the well should be tied back to
the nearest block station and produced at high rate on a
continuous basis.

▪ An obvious advantage is that it provides a positive cash flow from


day one of the project but of greater benefit is that it permits the
reservoirs to viewed under dynamic conditions from the earliest
possible date.

▪ Moreover, when each subsequent appraisal development well is


drilled, the conducting of drill-stem tests (DSTs) or, more
significantly, repeat formation tester (RFT) surveys will convey to
the engineer the degree of lateral and vertical pressure
communication: data that are indispensable in the planning of a
successful secondary recovery flood for water or gas injection.
May 2017 G. Moricca 24
Onshore vs Offshore Field Development
Offshore
▪ In this environment the sequence of events in field developments
is much more compartmentalised than onshore.
▪ Following the discovery well on an accumulation a series of
appraisal wells is drilled to determine the volume of hydrocarbons
in place and assess the ease with which they can be produced: two
obvious requirements in deciding upon the commercial viability of
the project.
▪ Unfortunately, the appraisal wells, which may range in number
from one or two on a small accumulation to twenty or more on a
large, cannot usually be produced on a continuous basis from the
time of their drilling, since the offshore production and
hydrocarbon transportation facilities are not in existence at this
stage of the development.
May 2017 G. Moricca 25
Onshore vs Offshore Field Development
Average Operational Costs

Economic component Onshore Offshore


50-100 up to
Average Drilling Cost per well - $ million 3 to 6
200

Average Completion Cost per well - $ million 1 to 2 10 to 20

Min suitable production rate - BOPD 100 - 250 2500 - 5000

Workover cost - $ million 1 to 2 5 to 10

Estimated break-even price @ 2015 $/bbl 25 - 30 50 - 70

May 2017 G. Moricca 26


Onshore vs Offshore Breakdown costs
- $/bbl - for regional oil production

May 2017 G. Moricca 27


Offshore vs Onshore Drilling Activities
▪ The basic equipment is similar for both onshore and offshore drilling. Both require
exploratory equipment, pumps, storage facilities and pipelines to drill and collect the oil.
One major difference for offshore drilling is the need for stability. Onshore drilling provides
natural stability in the form of the earth’s hard surface. Once anchored to the ground, the
rig remains stable and secure.

▪ Time Frame - Offshore drilling often takes much longer to complete than onshore drilling.
An onshore well typically takes only a matter of days to drill, meaning production can begin
much faster. An offshore well can take months or years to build. This means an onshore
project is up and running much faster than offshore facilities.

▪ Offshore drilling presents much more of a challenge due to the shear depth of the water
just to reach the earth’s surface. The force the waves, especially in deep, rough waters,
presents major stability issues. This activity requires a manmade working surface to hold
the drilling equipment and facilities with some type of anchoring to the ocean floor.

▪ Onshore drilling rigs are the more classic drilling equipment and come in different sizes
and strengths. They are generally classified by their maximum drilling depth and their
mobility. Conventional land rigs cannot be moved as a whole unit and are typically used in
the petroleum industry while mobile rigs are drilling systems that are mounted on wheeled
trucks and come in two different types, jackknife and portable mast.
May 2017 G. Moricca 28
Offshore vs Onshore Drilling Cost
▪ The costs for onshore versus offshore drilling are much different. Offshore drilling tends to
cost much more due to the increased difficulty of drilling in deep water. The specific cost
depends on a number of variables, including the specific location, any special
circumstances, well size, design and drilling depth.

▪ On average, an onshore oil well costs between $5.0 MM and $10.0 MM in total well
capital costs. Additional lease operating expenses between $1 MM and $3.5 MM may also
play into the cost over the life span of the well. The following breakdown shows a general
explanation of where those costs are dispersed:

- Drilling – 30 to 40% of costs: This category encompasses any tangible and intangible
costs associated with actually drilling the well.

- Completion - 55 to 70% of costs: The completion costs include both tangible and
intangible aspects of things like well perforations, fracking, water supply and disposal.

- Facilities - 7 to 8% of costs: Onshore drilling activities require storage and other facilities
and the associated expenses. This might include the equipment itself, site preparation
and road construction.

- Operations: The operations cost often come from the additional lease operation
expenses, which include well maintenance and delivery cost.
May 2017 G. Moricca 29
Offshore vs Onshore Drilling Rigs
▪ Offshore drilling rigs are classified differently, mainly based on their movability and how
deep the sea bed is. There are two types of offshore drilling rigs:
1. Bottom-supported units are rigs that have contact with the seafloor. There are
submersible bottom-supported units and also jack up units that are supported by
structured columns.
2. Floating units do not come in direct contact with the ocean floor and instead float
on the water. Some are partially submerged and anchored to the sea bed while
others are drilling ships which can drill at different water depths.

May 2017 Diagram


G. Moricca of different types of offshore drilling30rigs.
Offshore vs Onshore Storage and Transport
▪ Storage and Transport Methods - Onshore drilling offers more options for storage and
transport of the oil after it is extracted from the well. The solid ground surrounding the
wells allows for additional processing facilities on site. The location also allows for easy
accessibility by trucks and other vehicles, so the oil can easily be transported to other
facilities for processing and distribution.
- Offshore oil drilling presents more of a challenge to the storage and transport
process. This is particularly true for deepwater drilling that takes place far off the
shore. The circumstances require special equipment and methods for processing the
oil and transporting it after extraction.
- Offshore projects close enough to the shore can use a system of pipelines to bring
the oil directly to shore.
- For deep wells and those far off the shoreline, barges or tankers process and store the
oil until it is taken ashore. These vessels are called Floating Production, Storage and
Offloading units, or FPSO for short.
- As the name suggestions, FPSO units can handle the initial processing of the oil while
out on the water. The ship is also designed to store the oil until it is offloaded onto a
tanker. Each of these vessels holds 2.5 million barrels of oil. Some of these vessels only
store and offload the oil. Large offshore production areas may use multiple FPSO units
to keep up with the demand of the project.
May 2017 G. Moricca 31
Offshore vs Onshore Cost Differences
▪ Offshore oil wells cost significantly more and depend on factors such as well depth, water
depth, productivity and distance to the infrastructure. In the Miocene area with shallower
water and well depths, the average cost for drilling and completion is $120 MM. In the
deepest Jurassic projects, costs can be as high as $230 MM. The breakdown of costs varies
somewhat for offshore drilling activities. Those categories include:

- Drilling – 60% of costs: Drilling takes up a much larger portion of the costs for offshore
drilling activities.

- Completion - 40% of costs: The completion activities take up the remaining costs, which
include well perforations, rig hiring, transportation and well head equipment.

- Facilities - 7 to 8% of costs: Onshore drilling activities require storage and other facilities
and the associated expenses. This might include the equipment itself, site preparation
and road construction.

- Operations: Like onshore drilling activities, the operation costs fall into the lease
operating expenses for the well.

May 2017 G. Moricca 32


Step-by-step Procedure
for an effective
Field Development Plan
according to the
Front-End-Loading (FEL)
Process
May 2017 G. Moricca 33
Front-End-Loading (FEL) Process [1]
▪ Front-end-loading (FEL) should be considered as a sound field development practice
that allows the optimum allocation of capital and human resources, reduces the
uncertainty of key information and ensures a holistic view to all field development plan
decisions.
▪ Front-end-loading methodology is a 3-step capital project planning process:
- FEL 1: The prefeasibility stage;
- FEL 2: The feasibility stage, and;
- FEL 3: The basic engineering and development stage.

FEL-1 FEL-2 FEL-3

May 2017 G. Moricca SPE 167655 L. Saputelli et others


34 - 2013
Front-End-Loading (FEL) Process [2]
▪ The FEL methodologies allow and actually force by process due diligence
the Oil & Gas companies to take better decisions during field
development planning process to improve the value of subsurface
resources while minimizing risk during field development execution
phase. The key advantages are:
- Ensure that the business objectives are aligned with the technical
objectives
- Human resources are better utilized
- Financial Risk is minimized
- Early production team participation
- Evaluate a large number of scenarios implies that some
opportunities
- Standard process for a well-defined decision making

May 2017 G. Moricca 35


Objectives and key activities of the phases
FEASEBILITY SELECT DEFINE EXECUTE OPERATE

G G G
1 2 3
FEL-1 FEL-2 FEL-3 Detailed Operations
Conceptual Preliminary Eng. Design Eng. Design Support
Engineering Engineering Fully define Implement Monitor
scope. execution plan. performance.
Clear frame Generate
goal. alternatives.
▪ Develop detailed ▪ Final design ▪ Final design
▪ Identify ▪ Reduce execution plans.
opportunities. uncertainty and ▪ Implement ▪ Benchmark
quantify ▪ Refine estimates execution plan. performance
▪ Preliminary associated risks. and economic against objectives
assessment of analysis to A/R ▪ Collect, analyze, and competitors.
uncertainties, ▪ Develop expected level. and share metrics
potential return, value for selected and lessons ▪ Share results and
and associated alternatives. ▪ Confirm expected learned. lessons learned.
risks. value meets
▪ Identify preferred
business ▪ Continue
alternative(s).
▪ Plan for next objectives. performance
phase. ▪ Plan for next assessment and
phase. identify
opportunities.
Cost accuracy Cost accuracy Cost accuracy
Cost accuracy
±40% ±25% ±15% ±5%

Field Development Planning G Stage Gate – Decision to Proceed


Front-end Loading Methodology
▪ In the past decades, various initiatives have been put in place to organize
project management knowledge with an emphasis on methodologies
outlined by the Project Management Institute (PMI) and Independent
Project Analysis (IPA).

▪ The oil and gas industry has consistently used the combination of both
methodologies of the PMI and IPA in the development of major projects,
with particular attention on the front-end loading methodology (FEL), which
combines an approach of so-called "rolling wave planning", with a vision of
technical and cost integration in the light of the IPA's empirical tools.

▪ The FEL methodology is focused on the early stages of a project, aiming at


progressively increasing the level of maturity of technical information,
limiting investment in each phase, and ensuring that the decision-making
about the continuity of the project in each phase can be developed based on
both technical and financial documentation.
May 2017 G. Moricca 37
Front-end Loading phases for full
field development project
▪ FEL 1: Opportunity identification - This is the business assessment phase, where the
verification of strategic alignment with the company’s business plan and market
opportunities takes place. This step involves the definition of the scope and
objectives of the project, as well as an initial estimate of the amount of investment
required, by providing a range of variation in cost.

▪ FEL 2: Conceptual engineering - This is the stage of development that includes the
evaluation and selection of conceptual alternatives. The main focus of this phase is
the development of conceptual engineering for options listed in FEL 1, in order to
compare the options and define, through the results of the financial-economic
assessment of each option, which alternative will make it through to the next phase.

▪ FEL 3: Basic engineering - In this phase, the focus is the construction and the
preparation of the project for its corporate approval and future implementation. The
basic engineering of the selected option in FEL 2 is performed, allowing the
calculation of project capex with greater precision. The engineering solution
selected in FEL 2 is technically detailed and more value improving practices are
considered in the development of the basic engineering design.
May 2017 G. Moricca 38
Tasks to be accomplished for a reliable Field
Development Plan
1
• Set an Integrated FDP Team and Define a clear Target Feasibility
Front End Loading (FEL-1)
2
• Data Acquisition, Data Storing and Data Validation
▪ Identify opportunities.
▪ Preliminary assessment.
3
• Development of a robust Reservoir Model ▪ Conceptual Engineering

4
• Conceptual FDP Scenario – Qualitative evaluation
Selection
5
• Field Development Strategy Identification Front End Loading (FEL-2)

6
• Consolidation of FDP Scenario - Quantitative ▪ Generate alternatives

6A
• Economic Evaluation ▪ Identify preferred.
alternative.
6B
• Uncertainty Analysis

• Risk Analysis ▪ Preliminary Engineering.


6C

6D
• Health, Safety and Environmental

6E
• Final Selection Field Development alternative

7
• Field Development Plan Approval
May 2017 G. Moricca 39
Contents of final FDP document
Typical Contents of a Field Development Plan document:
1. Executive Summary
2. Introduction
3. Field History and Background
4. Reservoir Characterization & Geological Modelling
5. Reservoir Simulation & Performance Prediction
6. Techno-Economic Evaluation of Prediction Scenarios
7. Executive Prediction Scenario
8. Drilling & Completion Proposal
9. Project Scope of Work & Execution Schedule
10. Project Cost Estimation
11. Quality Management System
12. Health, Safety, and Environment
13. Governing Standards
May 2017 G. Moricca 40
•Set an
Integrated FDP
Team and
1 Define a clear
Target

May 2017 G. Moricca 41


Identification and Assessment of Opportunities

FEASEBILITY SELECT DEFINE EXECUTE OPERATE

G G G
1 2 3
FEL-1 FEL-2 FEL-3 Detailed Operations
Conceptual Preliminary Eng. Design Eng. Design Support
Engineering Engineering Fully define Implement Monitor
scope. execution plan. performance.
Clear frame Generate
goal. alternatives.
▪ Develop detailed ▪ Final design ▪ Final design
▪ Identify ▪ Reduce execution plans.
opportunities. uncertainty and ▪ Implement ▪ Benchmark
quantify ▪ Refine estimates execution plan. performance
▪ Preliminary associated risks. and economic against objectives
assessment of analysis to A/R ▪ Collect, analyze, and competitors.
uncertainties, ▪ Develop expected level. and share metrics
potential return, value for selected and lessons ▪ Share results and
and associated alternatives. ▪ Confirm expected learned. lessons learned.
risks. value meets
▪ Identify preferred business ▪ Continue
▪ Plan for next alternative(s). objectives. performance
phase.
▪ Plan for next assessment and
phase. identify
Cost accuracy Cost accuracy opportunities.
Cost accuracy Cost accuracy
±40% ±25% ±15% ±5%

Field Development Planning G Stage Gate – Decision to Proceed


May 2017
Stage 1: Identification and Assessment
of Opportunities [1]
▪ The field development begins when the exploration phase ends:
when an exploration well has made a discovery.

▪ Only this well can provide the certainty about whether crude oil
or natural gas really does exist in the explored area after the
seismic measurements have been conducted.

▪ When evaluation of the well data and analysis of the drill cores
come to the clear conclusion that oil or gas has been found, this
means a potential development project has been identified. The
next phase, field development, can now begin.

▪ The aim of the assessment phase is to highlight the technical and


commercial feasibility of the project.
May 2017 G. Moricca 43
Stage 1: Identification and Assessment
of Opportunities [2]
▪ To do so, it is necessary to find out as
much as possible about the reservoir and
to minimize the uncertainties. Actions that
help to do so dynamic reservoir models.
The reservoir engineers generate a 3D
model of the subsurface so that they can
estimate how much oil is hidden under the
surface.
▪ The engineers plan the entire production phase and address all sorts of
practical questions, such as: How many wells must be drilled and where?
Can the oil be recovered to the surface in an on-shore project with a
simple horse-head pump? Is the oil so corrosive that the pipes need a
special coating? How can the maximum production volume be achieved –
for example, by injecting water or gas into the reservoir? And when should
this procedure begin?
May 2017 G. Moricca 44
Field Development Planning (FDP)
Field Development Planning is the process of evaluating multiple
development options for a field and selecting the best option based
on assessing tradeoffs among multiple factors:

▪ Net present value, typically the key driver of decisions for


publicly-traded operators.

▪ Oil and gas recovery

▪ Operational flexibility and scalability

▪ Capital versus operating cost profiles

▪ Technical, operating and financial risks.

May 2017 G. Moricca 45


Feasibility Study
▪ Feasibility Study stands in the oil and gas industry
at the very early stage of a greenfield project to
identify all the possibilities and conditions to
develop this project.

May 2017 G. Moricca 46


Feasibility Study
▪ The task is to identify opportunities and perform all required
studies (Feasibility Study) to generate a development plan that
satisfies an Operator’s commercial, strategic and risk objectives.

▪ The execution of the Feasibility Study involves a continuous


interaction between key elements:
- Subsurface
- Surface
- Business Sub
Surface
▪ The process requires
continuous and effective
collaboration and alignment
between reservoir, well Business Surface
construction, surface facilities
and commercial teams
May 2017 G. Moricca 47
Outcomes of the Feasibility Study

▪ The main objective of Feasibility study is to


identify opportunities and provide consistent
and reliable answers to question like:
- Does the technology exist ?
- Is it technically feasible?
- Can it be built to the required size?
- Can it be installed?
- Do the risks appear manageable?

May 2017 G. Moricca 48


Feasibility Study Working Plan
During the execution of the feasibility study, the engineers will:
- Investigate the multiple technologies to be used
- Evaluate the costs of each solution, especially during the total life cycle of the
project including capital expenditure for the construction (CAPEX) and
operational expenditure (OPEX) to run the plant
- Estimate construction challenges versus benefits in operations and vice versa
- Measure the impact on the environment (foot print, water and energy
consumption, CO2 emissions, local acceptance, decommissioning and
restoration costs)
- Draft planning corresponding to each solution to identify critical items
- Identify potential risks on the project and hazards for personnel
- List all the required offsite and utilities
- Determine all the infrastructures needed to bring in the feedstock and to export
the production
- Include local constraints about regulation, taxations, employment, content
May 2017 G. Moricca 49
FDP Integrated Team
An integrated, multidisciplinary team approach is
required for a proper Feasibility study and the others
activities connected with the FDP. The team should
include the following professionals:
▪ Geologists responsible for geological and petrophysical works.
▪ Reservoirs engineers responsible for providing production forecast and
economical evaluation.
▪ Drilling engineers responsible for drilling offshore drilling systems selection
and drilling operations.
▪ Completion engineers responsible completion design and operations.
▪ Surface engineers responsible for designing/selection surface and
processing facilities.

▪ Other professionals, if needed, such as pipeline engineers, land manager,


etc.
May 2017 G. Moricca 50
FDP Integrated Team
An integrated team is a group composed of members with varied but
complimentary experience, qualifications, and skills that contribute
to the achievement of the organization's specific objectives.
Reservoir
Engineer
Economic Geologist &
Expert Geophysicists
Minimum
components/skills FDP
Integrated Drilling
for an integrated FDP HSE Engineer
Team Engineer
Coordinator
multidisciplinary
team Facilities Completion
Engineer Engineer
Production
Engineer

May 2017 G. Moricca 51


Responsibility and Role of the Team
Coordinator
Responsibility:
▪ To successfully deliver a FDP, within the allocated budget,
human resources and timeframe.

Role:
▪ Be custodian of the objectives of project
▪ Identify priorities
▪ Allocate the assigned human resources
▪ Promote and facilitate the correct integration of permanent and
part-time team components
▪ Avoid lack of communication among the team component and
management
May 2017 G. Moricca 52
FDP Target Identification
▪ Identification of a clear target based on
the data collected during the field
appraisal and in line with company
strategy.

▪ Use the reservoir numerical model is a key


tool to determine the optimum technique
for recovering of the hydrocarbons from
the reservoir.

▪ Development plans are defined through simulation studies


considering either a probabilistic or a stochastic approach to
rank options using economic indicators, availability of injection
fluids (i.e., water and/or gas), and oil recovery and risk, among
other considerations.
May 2017 G. Moricca 53
Main causes of the Failure of FDP
▪ Incomplete or poor quality reservoir data: contaminated fluid
samples, poor PVT analysis, incomplete pressure survey, partial
knowledge of the areal distribution of fluids saturation, poor
knowledge of the vertical and horizontal areal transmissibility, etc.
▪ This means that project
teams are forced to make
assumptions about missing
data or about remaining
risks in their production
forecasts.
▪ Reservoir related problems
have the largest and most
lingering effect on
production.
January 2018 G. Moricca 54
Reservoir Model as the Standard Tool for FDP
▪ The success of oil and gas FDP is largely determined by the
reservoir: its size, complexity, productivity and the type and Reservoir Model
quantity of fluid it contains. To optimize a FDP, the Outcomes
characteristics of the reservoir must be well defined. dictate
Unfortunately, in some cases, a level of information available
is significantly less than that required for an accurate Volumes
description of the reservoir and estimates of the real situation
need to be made.
Rates

▪ Reservoir numerical model is a standard tool in petroleum Well


engineering for solving a variety of fluid flow problems involved Architecture
in recovery of oil and gas from the porous media of reservoirs.
Well
Completion
▪ Typical application of reservoir simulation is to predict future
performance of the reservoirs so that intelligent decisions can Surface
be made to optimize the economic recovery of hydrocarbons Facilities
from the reservoir. Reservoir simulation can also be used to
obtain insights into the dynamic behavior of a recovery process
or mechanism.
May 2017 G. Moricca 55
Typical Reservoir Study Contents
1. Reservoir Characterization
- Geological Setting
- Stratigraphic and Facies Analysis
- Petrophysical Analysis
- Reservoir Facies and Properties Maps

2. Reservoir Connectivity
- Reservoir Characterization and 3D Geologic Modeling
- Geological Inter-well Connectivity Evaluation
- Fluid and Saturation-Dependent Properties
- Initial Reservoir Pressure Estimation
- PVT Matching
- History Matching Reservoir Performance

3. Evaluation of Development Strategies


- Evaluation Recovery schemes: natural depletion;
natural depletion assisted by water (Water-flood),
gas injections, alternate water and gas injection, etc.
- Oil, Gas and Water Production Forecast
- Evaluation Infill Potential
May 2017 G. Moricca 56
Expected Reservoir Study Outcomes
- Original Hydrocarbon in place - OHIP
- Recoverable Hydrocarbons (Reserves and Reserves classification: Proven, Probable,
Possible)
- Oil, water and gas production profile (for field, well, flow units)
- Fluid Porosity map
- Permeability (vertical and horizontal) map
- Initial Static Pressure map
- Actual Static Pressure map (for brown fields)
- Fluids Saturation map
- Most probable reservoir drive mechanism and its strength
- Gas-Oil and the Oil-Water Contact depth
- Number of production wells to be drilled
- Duration of Natural Flow period for each well
- Identification of the most effective Secondary Hydrocarbon Recovery technique to be
adopted
- Number of injection wells to be drilled (if required)
- Number of disposal wells to be drilled (if required)
- Surface and downhole coordinates of planned wells to be drilled
- Water or Gas Injection profile (if required)
- Workover plan to sustain the hydrocarbon production during the field life cycle
May 2017 G. Moricca 57
•Data Acquisition
and Analysis
2

May 2017 G. Moricca 58


Data Acquisition
▪ All the available data coming from exploration, appraisal and
exploitation (in case of brown field) phases:
- Seismic
- Geologic
- Logging
- Coring
- Fluids
- Well Test
- Drilling History
- Completion History
- Production history (if available)
- Injection history (if available)
Should be collected in a Integrated Database to support the definition
of all activities (reservoir, drilling, completion, fluid transportation,
measuring devices selection, fluids processing) for a successful FDP.

May 2017 G. Moricca 59


The Integrated Database [from L. Cosentino 2001 Technimp]

▪ An Integrated database is a data repository system to interactively


store, retrieve and share E&P data, within a controlled and secure
environment.

▪ A Data Warehouse or Data Storage can be defined as an integrated,


non-volatile, time variant collection of data to support management
needs. From this viewpoint, it implies a reduced degree of interaction
with the end user.

▪ Data Management is the process of storing, organizing, retrieving and


delivering data/information from a database a Data Warehouse.

▪ The integrated database is one of the key issues in an integrated fiend


development team. The availability of high quality data, both static
and dynamic, and the rapidity of access to this data, is a crucial factor
for an successful a field development study.
May 2017 G. Moricca 60
Three Levels Database [from L. Cosentino 2001 Technip]

▪ Nowadays, in the E&P companies three levels of database are available:


- Corporate database
- Project database
- Application database

▪ Corporate database
- Corporate database stores the official data of the company.
- Data quality is high and the rate of change (volatility) is low.
- No new data is created within the Corporate database, and it does
not feed any application, except its own set of utilities for browsing,
selecting and exporting.
- Data are delivered in a format compatible with the Project database.
- Although the database can be accessed by anyone, changes in
content are controlled by an administrator.
- It usually resides in a mainframe and is characterized by the many
controls that are placed around it.
May 2017 G. Moricca 61
Three Levels Database [from L. Cosentino 2001 Technip]

▪ Project database
- It contains data relevant to a particular project or asset.
- It is made up of information withdrawn from the Corporate database
and is accessed using software from different vendors.
- Its size is highly variable, from few to thousands of wells, and it may
contain multiple versions of the same data.
- All the professionals working on the team can access and modify the
database, so that the volatility is high.
- New data is generated through the interpretation stages.
- When the project has been completed, the interpreted data is
returned to the Corporate database and becomes the new reference
information.

May 2017 G. Moricca 62


Three Levels Database [from L. Cosentino 2001 Technip]

▪ Application database
- It contains data relevant to a single application.

- It is normally accessed by any component of FDP integrated team,


working on a particular application and the information is therefore
highly volatile.

- Also, the information may not be easily shared with other


application databases, when vendors are different, unless a
dedicated interface software is available.

- When the interpretation is completed, the data is stored in the


Project database.

May 2017 G. Moricca 63


Database Structure and data QC
▪ All the data relevant to the active project should be
carefully revised and validated before being inserted
in the DB.

L. Cosentino - Technip 2001

May 2017 G. Moricca 64


Project Data Analysis and Lesson Learning

▪ All the data relevant to the active project


should be collected, revised and analysed.

▪ A Lesson Learning Report should be


generated.

▪ The documentation should maintain an


adequate level of confidentiality, but should
be accessible for the whole FDP team
components.
May 2017 G. Moricca 65
Data required to build a reservoir model
Acquisition
Classification Data Responsibility
Timing
Structure, stratigraphy, faults, bed thickness, fluids, inter-well
Seismic heterogeneity
Exploration Seismologists, Geophysicist

Depositional environment, diagenesis, lithology, structure, Exploration, discovery Exploration & development
Geological faults, and fractures & development geologists

Depth, lithology, thickness, porosity, fluid saturation, gas/oil,


Geologists, petrohysicists, and
Logging water/oil and gas/water contacts, and well-to-well Drilling
engineers
correlations
Geologists, drilling and
Coring Drilling reservoir engineers, and
laboratory analysts
Depth, lithology, thickness, porosity, permeability, and residual
Basic fluid saturation
Relative permeability, capillary pressure, pore compressibility,
Special grain size, and pore size distribution

Discovery, delineation,
Formation volume factors, compressibilities, viscosities, Reservoir engineers and
Fluid chemical compositions, phase behavior, and specific gravities
development, and
laboratory analysts
production

Reservoir pressure, effective permeability-thickness, Discovery, delineation,


stratification, reservoir continuity, presence of fractures or development, and Reservoir and production
Well Test faults, productivity and injectivity index, and residual oil production and engineers
saturation injection

Oil, water, and gas production rates, and cumulative


Production & Production and reservoir
production, gas and water injection rates and cumulative Production & Injection
Injection engineers
injections, and injection and production profiles

From A. Satter & G. Thakur


•Development
of a robust
Reservoir
3 Model

May 2017 G. Moricca 67


Typical Application of the Reservoir Model
▪ The application of the reservoir model is varied and extensive.
The most typical are listed below.
Pitfalls or Other
Situation Expected Results
Considerations
New discoveries ▪ Determine optimal number of ▪ Limited data, sometime from only a
infilling wells single well
▪ Size and type of production facilities ▪ Drive mechanism
▪ Decide whether to maximize ▪ Terms of operating license or lease
production rate or ultimate recovery

Deepwater ▪ Prospect evaluation ▪ Limited data, no wells available


exploration ▪ Scenario planning
Mature fields ▪ Answers to sudden production ▪ Relatively inexpensive way to extract
problems maximum value from development
costs
Implementation of ▪ Determine appropriate recovery ▪ Reservoirs to viewed under dynamic
secondary recovery method conditions from the earliest possible
date
Decommissioning or ▪ Determine future production ▪ Unanticipated future production
abandonment volumes problems might reduce property
May 2017 G. Moricca value 68
Major Tasks of the Reservoir Engineers
▪ How much oil and gas is originally in place?

▪ What are the drive mechanisms for the reservoir?

▪ What are the trapping mechanisms for the


reservoir?

▪ What will the recovery factor be for the reservoir by primary


depletion?

▪ What will future production rates from the


reservoir be?

▪ How can the recovery be increased economically?

▪ What supplementary data are needed to


answer these questions?
May 2017 G. Moricca 69
Why we need a Reservoir Simulation Model
From L. Cosentino 2001 Technip

▪ There are many reasons to perform a simulation study. Perhaps the most
important, from a commercial perspective, is the ability to generate oil
production profiles and hence cash flow predictions.

▪ In the framework of a reservoir study, the main objectives of numerical


simulation are generally related to the computation of hydrocarbon production
profiles under different exploitation options.

▪ In this context, there is little doubt that reservoir simulation is the only qualified
technique that allows for the achievement of such objectives. Simpler
techniques like material balance are particularly useful for evaluating the
reservoir mechanisms, but are not suited for reservoir forecasting.

▪ Reservoir simulation, on the other hand, offers the required flexibility to study
the performance of the field under defined production conditions. All
commercial simulators are provided with sophisticated well-management
routines that allow the engineer to specify the operating conditions at the levels
of producing interval, well, well group, reservoir and field.
May 2017 G. Moricca 70
Geological and Dynamic Reservoir Model
▪ The geological model defines the “geological units” and their continuity and
compartmentalization.

▪ The geological model


combined with the dynamic
model provides a means (the
reservoir model) of
understanding the current
performance and predicts the
future performance of the
reservoir under various “what
if” conditions so that better
reservoir exploitation
decisions can be made.

May 2017 G. Moricca 71


Geological Modelling Workflow

May 2017 G. Moricca 72


Typical Reservoir Study Contents
1. Reservoir Characterization
- Geological Setting
- Stratigraphic and Facies Analysis
- Petrophysical Analysis
- Reservoir Facies and Properties Maps

2. Reservoir Connectivity
- Reservoir Characterization and 3D Geologic Modeling
- Geological Inter-well Connectivity Evaluation
- Fluid and Saturation-Dependent Properties
- Initial Reservoir Pressure Estimation
- PVT Matching
- History Matching Reservoir Performance

3. Evaluation of Development Strategies


- Evaluation Recovery schemes: natural depletion;
natural depletion assisted by water (Water-flood),
gas injections, alternate water and gas injection, etc.
- Oil, Gas and Water Production Forecast
- Evaluation Infill Potential
May 2017 G. Moricca 73
Info to be generated by Reservoir Study [1]

▪ Reservoir Characteristics
1. Areal and Vertical extent of production formation
2. Isopach map of gross and net pay
3. Correlation of layers and others zones

▪ Reservoir Rock Properties


1. Areal variation of average permeability, including directional
trends derived from geological interpretation.
2. Areal variation of porosity
3. Reservoir heterogeneity, particularly the variation of
permeability with thickness and zone

▪ Reservoir Fluid Properties


1. Gravity, FVF, and viscosity as a function of reservoir pressure

May 2017 G. Moricca 74


Info to be generated by Reservoir Study [2]
▪ Primary Producing Mechanism
1. Identification of producing mechanism, such as fluid expansion,
solution-gas drive, or water drive
2. Existence of gas cap or aquifers
3. Estimation of oil remaining to be produced under primary
operations
4. Pressure distribution in the reservoir

▪ Distribution of oil at beginning of waterfool


1. Trapped-gas saturation from solution-gas drive
2. Vertical variation of saturation as a result of gravity segregation
3. Presence of mobile connate water
4. Areas already waterflooded by natural water drive
▪ Rock/Fluid Properties
1. Relative permeability data for the reservoir rok
May 2017 G. Moricca 75
Integrated Team for Reservoir modelling
▪ Reservoir model is an integrated modelling tool, prepared jointly by
geoscientists and engineers.
▪ The integrated reservoir
model requires a thorough
knowledge of the geology,
rock and fluid properties.

▪ The geological model is


derived by extending
localized core and log
measurement to the full
reservoir using many
technologies such as
geophysics, mineralogy,
depositional environment,
and diagenesis.

May 2017 G. Moricca 76


Integrated planning for reservoir
studies
▪ To maximize team synergy and avoid delay, and integrated approach to
reservoir studies planning is recommended.

L. Cosentino - Technip 2001

May 2017 G. Moricca 77


Vantages of integrated planning
for reservoir studies [from L. Cosentino 2001 Technip]

▪ Integration opportunities. Each phase must be able to take


advantage of the work being performed in the context of other
disciplines.

▪ Reduced delay. A minimum tolerance should be considered for the


total delay of the project, in order to comply with higher level
planning strategies.

▪ Reduced time frame. The project should be completed in the


shortest time frame. The longer the execution period, the more
likely that internal and external factors will result in changes and
deviations with respect to the original objectives and budget. At
the same global cost, a larger team wiII be able to complete the
project in a shorter time frame.
May 2017 G. Moricca 78
Limited reliability of the Reservoir Model [1]

▪ Reservoir simulation is the most used tool for field


development and reservoir management.

▪ It is commonly performed in high-risk, high-profile


situations and, if properly used, reservoir simulation
could be very helpful in improving the quality of any
reservoir development project.

▪ Nevertheless, all assessments are subjected to the risk of


limited data, sometime from only very few wells. This is
a typical situation to be faced wen we to move from field
appraisal phase to full field development.
May 2017 G. Moricca 79
Limited reliability of the Reservoir Model [2]

▪ The quality of reservoir model has a big impact on


reserves estimation, field appraisals and development
strategies.

▪ Poor reservoir model and resultant incorrect reserves


estimation, whether too high or too low, have a negative
economic consequences.

▪ In some cases (especially in offshore field development


projects), poor reservoir model have led to improper
facilities sizing and suboptimal well placement.

May 2017 G. Moricca 80


Value of Data
▪ Operating companies spend considerable time and
money acquiring data: multimillion-dollar seismic survey,
costly exploratory wells, sophisticated well logs and
production tests.

▪ Data acquisition presents potential economical and


operational risks: logging or testing tools can becoming
stuck.

▪ Having the above in mind, the expectation is that data


would be analyzed and incorporated into models as fully
as possible. Incorporating all available data, such as core
analyses, seismic-guided reservoir property distributions
and fluid analyses, is a cost-effective way to strengthen
and validate reservoir models across discipline.
May 2017 G. Moricca 81
Main reasons of the limited reliability
of the Reservoir Model
▪ The main reasons (but not only) in limiting the reliability of
the reservoir simulation, for a reliable field development plan
definition, are due to:
- Poor reservoir continuity description (Geological model)
- Poor reservoir layering description (Geological model)
- Poor reservoir internal barrier description (Faults model)
- Poor reservoir horizontal and vertical heterogeneity
description (Rock propertied model)
- Poor fluid properties description (PVT model)
- Poor fluid flow description (Flow Mobility model)
- Unknown of the reservoir drive mechanism (in many cases
no or very flew aquifer data are collected)
May 2017 G. Moricca 82
How to face the intrinsic Limits of the
Reservoir Model
▪ In may cases, it is best to begin with the simplest model that
fits the data and the objectives of the project and reproduces
reservoir behavior.
▪ The model complexity might be increased as more data
become available.
▪ The reward for increasing model complexity can be evaluated
after each simulation run to decide whether more complex
simulation is justified.
▪ Prior to any lengthy numerical simulation engineers should
spend some time trying to progress the study as far as possible
using analytical techniques to gain an understanding of the
most sensitive factors influencing the outcome.
May 2017 G. Moricca 83
Summary of the Expected Reservoir
Study Outcomes
1. Original oil in place OOIP
2. Recoverable oil (Reserves, classified in Proven, Probable, Possible)
3. Oil, water and gas production profile (for field, well, flow units)
4. Fluid Porosity map
5. Permeability (vertical and horizontal) map
6. Initial Static Pressure map
7. Actual Static Pressure map (for brown fields)
8. Fluids Saturation map
9. Most probable reservoir drive mechanism and its strength
10. Gas-Oil and the Oil-Water Contact depth
11. Number of production wells to be drilled
12. Number of injection wells to be drilled (if required)
13. Number of disposal wells to be drilled (if required)
14. Surface and downhole coordinates of planned wells to be drilled
15. Water or Gas Injection profile if required
16. Duration of Natural Flow for each well
May 2017 G. Moricca 84
Basic Petroleum Engineering
Concepts for a consistent FDP
✓ Reservoir modelling
✓ Original Hydrocarbon in Place
✓ Reserves Estimation
✓ Reserves Classification
✓ Reservoir Depletion Strategy
✓ Water Injection Strategy
✓ Waterflooding Strategy
✓ Well Architecture Strategy
✓ Well Completion Strategy
May 2017 G. Moricca 85
Reservoir
Modelling

May 2017 G. Moricca 86


Reservoir most common simplified
geological structures

May 2017 G. Moricca 87


Basic of Reservoir Modelling [1]
▪ Reservoir simulation is a technique in which a computer-based
mathematical representation of the reservoir is constructed and then
used to predict its dynamic behavior.
▪ The reservoir is gridded up into a number (thousands or millions) of grid
blocks.
▪ The reservoir rock properties (porosity, saturation and permeability), and
the fluid properties (viscosity and PVT properties) are specified for each
grid block.

May 2017 G. Moricca 88


Basic of Reservoir Modelling [2]
▪ The reservoir simulation operates based on the principles of balancing
the three main forces acting upon the fluid particles (viscosity, gravity
and capillary forces), and calculating fluid flow from one grid block to the
next, based on Darcy’s law.
▪ The driving force for the fluid flow is the pressure difference between
adjacent grid blocks.
▪ The calculation of fluid flow is repeatedly performed over short time
steps, and at the end of each time step the new fluid saturation and
pressure is calculated for every grid block.
From F. Jahn , M. Cook & M. Grahm - Elsevier 2008

May 2017 G. Moricca 89


Basic of Reservoir Model Initialization
▪ When the reservoir model (geological and dynamic) has been build, the model
Initialization is required to establish the initial pressure and saturation equilibrium
conditions.

▪ To initialize a reservoir simulation model, the initial oil, gas and water pressure
distribution and initial saturations must be defined in the reservoir model. Pressure data
are usually referenced to some datum depth. It is convenient to specify a pressure and
saturation at the datum depth and then to calculate phase pressures based on fluid
densities and depths

▪ The initialization of the reservoir simulation models is the process where the reservoir
simulation model is reviewed to make sure that all input data and volumetrics are
internally consistent with those in the geo-model. The reservoir simulation model should
normally be in dynamic equilibrium at the start of production, but there might be some
exceptions to that rule. Non-equilibrium at initial conditions may imply some data error
or the need to introduce pressure barriers (thresholds) between equilibrium regions.

▪ The initialisation phase allows for the calculation of the OOIP in the model, which is
then compared with the available volumetric figures.

May 2017 G. Moricca 90


Basic of Reservoir Model Validation
▪ At this step, the main objective is to verify that the reservoir simulation model
accurately represents the structure and properties in the geologic model. The
following validation steps are recommended:

- Visualize reservoir simulation grid, each grid layer and each cross-section,
to ensure that simulation grid is constructed correctly and all gridblocks
are suitable for reservoir simulations.
- Compare reservoir simulation grid with the geological grid and make sure
that reservoir simulation grid layers and fault geometries are consistent
with the structural depth maps used.
- Visualize and compare reservoir simulation model properties (porosity,
permeability, net-to-gross ration and fluid saturation) with those in the
geological model.
- Compare reservoir simulation model gross-rock-volume, pore volume,
and hydrocarbon in-place volumes with the geological model volumes.
- Verify that the wells are consistently represented in the reservoir
simulation grid.
May 2017 G. Moricca 91
Basic of History Match [1]
▪ Is the reservoir model reliable enough to generate information
useful for business purpose ?

▪ If the production history is available (Brown field), the History Match


give a very reasonable answer to the question.

▪ If the production history is not available (Green field), we can judge


the “consistency” but not the “reliability” of the outcomes generated
by reservoir model simulation. In these circumstances, the skillfulness
of reservoir engineers is a key factor.

▪ The accuracy of the results is related to a correct problem statement


and to the quantity and quality of the available input data (garbage
in, garbage out). The experience and knowledge of the engineers
involved in the study represent another important factors.

May 2017 G. Moricca 92


Basic of History Match [2]
▪ If the production history is available (Brown field), perform the History Match.

▪ The objective of history matching is to reproduce, as correctly as possible, the


historical field performance, in terms of measured rates and pressure. The
check should be always done both on a field and well basis.

▪ Basically, History Matching is a model validation procedure, which consists in


simulating the past performance of the reservoir and comparing the results
with actual historical data.

▪ When differences are found, modifications are made to the input data in order
to improve the match.

▪ More generally, history matching is a way of checking sensitivity to variations in


the input parameters and eventually of understanding the representativeness
of the model. From this point of view, the history matching process can be
considered to be a valuable technique to improve the overall reliability of the
simulation model which, if it is properly performed, will highlight flaws and
inconsistencies in the existing reservoir description.
May 2017 G. Moricca 93
Pressure and Saturation History Match
Workflow [L. Cosentino – Technip 2001]

[25] Toronyi RM, Saleri NG. Engineering control


on reservoir simulation. Part 2. SPE paper
17937.

[25] Toronyi RM, Saleri NG. Engineering control


on reservoir simulation. Part 2. SPE paper
17937.

May 2017 G. Moricca 94


History Match Example
Water Cut, Reservoir Pressure, Oil Rate and GOR history match

May 2017 G. Moricca 95


OHIP Estimation
by Reservoir
Model

May 2017 G. Moricca 96


Original Hydrocarbon in Place (OHIP)
Estimation
▪ The determination of the Original Hydrocarbon In Place (OHIP) is typically
the concluding phase of the geological study, when the reservoir
description is completed.

▪ Even though the economic importance of a project is obviously much


more closely related to the reserves of a given field (i.e., the producible
part of the OHIP), the OHIP is the parameter that gives the dearest view
of the extension of the hydrocarbon accumulation and consequently of
the foreseeable exploitation projects.

▪ In the framework of an integrated reservoir study, the importance of an


accurate determination of the OHIP value is also related to the potential
reservoir energy that the hydrocarbon volume represents, which is
dependent on the compressibility of the oil and gas phases.
May 2017 G. Moricca 97
Original Hydrocarbon in Place
(OHIP) estimation
▪ Two technique are available for OHIP calculation:
- Volumetric computation (no production data are
required)
- Material balance techniques (production data are
required)

▪ The volumetric computation of the OHIP can be


performed on a deterministic or probabilistic basis.

May 2017 G. Moricca 98


OHIP Estimation by Volumetric
Method - Deterministic Approach
▪ The deterministic evaluation is the technique that has
traditionally been applied for the computation of the
OHIP since the beginning of the oil industry.

▪ In this methodology, all the various input parameters


are calculated deterministically and no allowance is
given for any related uncertainty. In other words, the
distributions of the geological parameters are
considered free of error, even if this is obviously not
true.

May 2017 G. Moricca 99


OHIP Estimation by Volumetric Method
▪ At the very early stage, when the reservoir
model is not available yet, a preliminary project
evaluation can be made on the base of
reserves estimated by a volumetric calculation.

▪ The volumetric method for estimating


recoverable reserves consists of determining
the original hydrocarbon in place (OHIP) and
then multiply OHIP by an estimated recovery
factor.
▪ The OHIP is given by the bulk volume of the
reservoir, the porosity, the initial oil saturation,
and the oil formation volume factor.

▪ The bulk volume is determined from the


isopach map of the reservoir, average porosity
and oil saturation values from log and core
analysis data, and oil formation volume factor
from laboratory tests or correlations.

May 2017 G. Moricca 100


Data required for Reserves Estimation
by Volumetric Method
Areal Extent (productive limits of reservoir)
- Structure map
- Seismic
- Analogy

Net pay thickness


- Well logs

Porosity
- Well log and cores

Water saturation
- Well logs and/or cores

Recovery efficiency
- Analogy
- Drive mechanism
- Reservoir characteristics
May 2017 G. Moricca 101
OHIP Deterministic scenario
▪ When using the deterministic scenario method, typically there should also be low,
best, and high estimates, where such estimates are based on qualitative assessments
of relative uncertainty using consistent interpretation guidelines. Under the
deterministic incremental (risk-based) approach, quantities at each level of uncertainty
are estimated discretely and separately.

▪ It is customary in the industry to describe this uncertainty in terms of a low and high
range.
May 2017 G. Moricca 102
OHIP Estimation by Volumetric Method
Probabilistic (Stochastic) Approach
▪ The basic idea behind a probabilistic computation is to take into account
the uncertainties related to the various parameters involved in the
computation.

▪ The simplest approach is therefore to treat the variable of equation used


to calculate the OHIP [ A x h x ф x So ] in a probabilistic way, by assigning
them distribution functions, rather than a single, deterministic value.

▪ This is the so-called Monte Carlo approach. In its simplest, adimensional


application, it amounts to randomly sampling the input parameters
distributions, in order to generate a probability distribution function of
the variable of interest, the OHIP in this case.

May 2017 G. Moricca 103


How the Stochastic Models works [1]
▪ The very well known equation giving the OHIP is:

OHIP = A x h x ф x So
Where: (A) is the reservoir area average, (h) is the net hydrocarbon thickness, (φ)
the average porosity and (So) the oil saturation.

▪ Using the deterministic approach, OOIP can be estimated by simply multiplying


the “best estimate” for each parameter involved in the algebraic equation. The
deterministic approach assumes that the most likely value of every input is
encountered simultaneously, which is generally unrealistic.

▪ The presence of uncertainty in reservoir


modeling parameters and the stochastic
nature of those parameters encourage the
use of Monte Carlos Simulation, which
provides for this uncertainty through
random sampling of parameters that
cannot be assigned a discrete value.
May 2017 G. Moricca 104
How the Stochastic Models works [2]
▪ Monte Carlo Simulation approach can make use of independent probability
distribution to arrive at an overall probability distribution.

▪ Stochastic models (as Monte Carlo Simulation ) provide the average answer
(assuming that all input values represent the average input value) but tell us
nothing of the range or probability of possible answers.

A x h x ф x So = OOIP

▪ Obviously, if the input parameters are incorrect or not representative of


real distribution (limited number of measurements) or the associated
sampling model is not appropriate, the output reflect the intrinsic error or
uncertainties.
May 2017 G. Moricca 105
OHIP Estimation by Volumetric Method -
Stochastic Approach
▪ Probability distribution of the OHIP: no a single value, but a more
representative probabilistic distribution of the function (OHIP) of interest.
12.4 MMbbl
▪ The average expected oil reserve
is 12.4 million barrels
▪ The minimum expected oil
reserve is 5.26 million barrels
▪ The maximum expected oil
reserve is 26.24 million barrels

5.26 26.24
MMbbl MMbbl

Total Recoverable Oil (Millions BBL)

May 2017 G. Moricca 106


OHIP Stochastic Approach: P10 – P50 – P90
▪ It is customary in the industry to describe this uncertainty in terms of a low (P90) and
high (P10) range.

▪ The range of uncertainty of the recoverable and/or potentially recoverable volumes may
be represented by either deterministic scenarios or by a probability distribution. When
the range of uncertainty is represented by a probability distribution, a low, best, and
high estimate shall be provided such that:
- There should be at least a 90% probability (P90) that the quantities actually
recovered will equal or exceed the low estimate.
- There should be at least a 50% probability (P50) that the quantities actually
recovered will equal or exceed the best estimate.
- There should be at least a 10% probability (P10) that the quantities actually
recovered will equal or exceed the high estimate.

▪ For volume estimates, a low (P90) - high (P10) range is thus unambiguously defined by
statistics. The situation is more complex for a production forecast because the forecast
is a timeline and not a scalar. This has led to a variety of uncertainty definitions for the
forecast used in the industry, and has hampered progress in deriving the best methods,
tools and processes for deriving the forecast uncertainty range.

May 2017 G. Moricca 107


OHIP Estimation
by Material Balance
Technique

May 2017 G. Moricca 108


OHIP Estimation by Material Balance
Technique
▪ In all cases, the OHIP value determined from material balance computation
must be compared with the volumetric HOIP from the geological study.
The two estimations will never agree exactly and any difference greater
than, say, 10% should be investigated. When flaws in either technique are
ruled out and when robust material balance solution are available.
▪ Two cases may arise:
- The material balance gives lower OHIP than the volumetric
calculation. In this case, the inconsistency may be related to
differences in the reservoir volume being investigated, for example in
the presence of faulted reservoirs, where some of the fault blocks are
not in communication with the main producing part of the reservoir.
- The material balance gives higher OHIP than the volumetric
calculation. Since the material balance provides an estimation of what
Schilthuis called active oil, it is possible that too strong a cut-off has
been applied in the volumetric calculation and that some of the oil
trapped in the low porosity rocks actually contributes to the global
expansion.
May 2017 G. Moricca 109
OHIP estimation by Material Balance Method

▪ The Material Balance OHIP estimation is performed by the Havlena and Odeh techniques.

WD Function Plot Campbell Plot

Campbell plot (graphical diagnostic plot) re-arrange the material balance


The WD plot shows the dimensionless aquifer function versus type equation such that a plot of the ratio of net produced volumes (Prod –
curves. This plot indicates the location of the history data points in Aquifer Influx and /or injection) divided by expansion terms yields a
dimensionless coordinates. horizontal line with an intercept equal to initial volumes in place.

Energy Plot Analytical Plot

This is a plot of tank pressure against cumulative


The Energy plot shows the contribution of various phase produced (in this case oil). The data points are
May 2017
drive mechanisms tower production with time. G. Moricca 110
the historical pressure and cumulative rate data.
Recoverable oil
(Reserves) Estimation
when reservoir model is
not available

May 2017 G. Moricca 111


Estimating recoverable volume of oil or
gas if reservoir model is not available

▪ Recoverable oil or gas depends on reservoir quality and


reservoir drive.

▪ If reservoir model is not available, reservoir analogs help


narrow the range of values for variables that determine
recovery factor (RF). Use the equation below to estimate
the recoverable oil or gas in a reservoir:

Recoverable oil or gas = OHIP x RF

May 2017 G. Moricca 112


Estimating recovery factor
▪ Drive mechanism has the greatest geological impact on recovery factor.
Narrowing the range in recovery factor is a matter of estimating how
much difference pore type and reservoir heterogeneity impact the
efficiency of the drive mechanism. To estimate the recovery factor, use
the procedure below:

1. Decide which drive mechanism is most likely from the geology of


the prospective reservoir system and by comparing it with reservoir
systems of nearby analog fields or analog fields in other basins.

2. Multiply OOIP or OGIP by the recovery factor for the expected


drive.

3. Narrow the recovery factor range by predicting the thickness of


the reservoir by port type. Port type affects recovery rate. For
example, in a reservoir with strong water drive and macroporosity,
recovery will be up to 60%, mesoporosity recovery will be up to
20%, and microporosity recovery will be 0%.
May 2017 G. Moricca 113
Recovery factors for different drive
types mechanism
▪ The table below shows recovery factor percentages for different drive
mechanisms for oil vs. gas reservoirs.

Reservoir drive Percent ultimate recovery [%]


mechanism Gas Oil
Strong water 30–40 45–60
Partial water 40–50 30–45
Gas expansion 50–70 20–30
Solution gas N/A 15–25
Rock 60–80 10–60
Gravity drainage N/A 50–70

May 2017 G. Moricca 114


Reserves
Classification

May 2017 G. Moricca 115


Proven Reserves [1]
▪ Proved reserves are those quantities of petroleum which, by
analysis of geological and engineering data, can be estimated with
reasonable certainty to be commercially recoverable, from a given
date forward, from known reservoirs and under current economic
conditions, operating methods, and government regulations.
Proved reserves can be categorized as developed or undeveloped.
▪ If deterministic methods are
used, the term reasonable
certainty is intended to express
a high degree of confidence
that the quantities will be
recovered. If probabilistic
methods are used, there
should be at least a 90%
probability that the quantities
actually recovered will equal or
exceed the estimate.
May 2017 G. Moricca 116
Proven Reserves [2]
▪ In general, reserves are considered proved if the commercial
producibility of the reservoir is supported by actual production or
formation tests. In this context, the term proved refers to the
actual quantities of petroleum reserves and not just the
productivity of the well or reservoir.
▪ In certain cases, proved
reserves may be assigned
on the basis of well logs
and/or core analysis that
indicate the subject
reservoir is hydrocarbon
bearing and is analogous to
reservoirs in the same area
that are producing or have
demonstrated the ability to
produce on formation tests.
May 2017 G. Moricca 117
Proven Reserves [3]
▪ The area of the reservoir considered as proved includes (1) the area
delineated by drilling and defined by fluid contacts, if any, and (2)
the undrilled portions of the reservoir that can reasonably be
judged as commercially productive on the basis of available
geological and engineering data.
▪ In the absence of data
on fluid contacts, the
lowest known
occurrence of
hydrocarbons controls
the proved limit
unless otherwise
indicated by definitive
geological,
engineering or
performance data.
May 2017 G. Moricca 118
Proven Undeveloped Reserves
▪ Reserves in undeveloped locations may be classified as proved
undeveloped provided (1) the locations are direct offsets to wells
that have indicated commercial production in the objective
formation, (2) it is reasonably certain such locations are within the
known proved productive limits of the objective formation, (3) the
locations conform to existing well spacing regulations where
applicable, and (4) it is reasonably certain the locations will be
developed.

▪ Reserves from other locations are categorized as proved


undeveloped only where interpretations of geological and
engineering data from wells indicate with reasonable certainty
that the objective formation is laterally continuous and contains
commercially recoverable petroleum at locations beyond direct
offsets.
May 2017 G. Moricca 119
Production Forecast
Prediction Cases

May 2017 G. Moricca 120


Production Forecast
▪ Once the base case prediction run has been calibrated for the prevalent
or observed field conditions, a complete forecast simulation is performed.
The results of this run should be carefully checked for the presence of
errors, oversight and numerical instabilities. In addition, a check should be
made that the well management/drilling scheme has been correctly
implemented and that no unexpected departures are observed in the
resulting profiles.

▪ As far as the results are concerned, the analysis of a production forecast


can be made in a variety of ways, the most typical being tables and plots
of oil rates and cumulative oil production vs. time.

▪ A comparison of the results of the various cases will show at a glance the
most interesting (technical) exploitation options

May 2017 G. Moricca 121


Uncertainty Assessment
related to the calculated
Reserves and the associated
Production profiles

May 2017 G. Moricca 122


Uncertainty Assessment [1]
▪ Uncertainty Assessment related to the calculated reserves and the
associated production profiles can be done by generating a number of
simulations varying some of the input parameters by considering for
each one, an optimistic and pessimistic values.

▪ In the case of new fields, without historical production to match, the


uncertainty assessment of prediction cases requires a large number of
cases that should be run, in order to generate a statistically significant
set of prediction curves.

▪ Theoretically, one should evaluate the uncertainty existing in most of the


parameters involved in the process concerning both reservoir data and
production and facility constraints. Moreover, the analysis should not be
based on the simple approach of varying one parameter at a time, since
some dependency among the parameters always exists.

May 2017 G. Moricca 123


Uncertainty Assessment [2]
▪ In general, such sensitivity studies would require a very large and often
unpractical number of simulation runs. A simplification can be obtained by
concentrating on those parameters that are deemed to have a significant
impact on the reservoir behavior.

May 2017 G. Moricca 124


Uncertainty Assessment of Production
Profile
▪ Several production scenarios of the reservoir can be obtained from the
combinations of the most important uncertain attributes.
▪ The level of dispersion among the “reference” and “pessimistic” and
“optimistic” case tell as about the entity of overall reservoir model uncertainty.
▪ For new field (without production history), the “reference” case is the “base”
arbitrarily defined based on the most trustable attributes.

May 2017 G. Moricca 125


Reservoir
Development Strategy

May 2017 G. Moricca 126


Cycle Life Field Production Pattern
▪ The primary phase of extraction relies on the natural pressure in the reservoir, and
typically extracts 5-20% OOIP.
▪ The secondary phase of extraction involves injection of water or other substances into
the reservoir to increase pressure and extract a further 10-20% OOIP.
▪ The tertiary phase involves the injection of substances which change the physical
properties of the oil, EOR techniques, enabling the production of up to an additional
20% OOIP.

May 2017 G. Moricca 127


Impact of Hydrocarbon Recovery on FDP
▪ The reservoir and well behavior under dynamic conditions are the key
parameters in determining what fraction of the hydrocarbon original oil
in place (OOIP) will be produced over the lifetime of the field.

▪ This behavior will therefore dictate the revenue


stream which the development will generate through
sales of the hydrocarbons.

▪ The reservoir and well performance are linked to the


surface development plan, and cannot be considered
in isolation; different subsurface development plans
will demand different surface facilities.

▪ The prediction of reservoir behavior are therefore


crucial components of field development plan.
May 2017 G. Moricca 128
Development Strategy [1]
▪ The successful of a FDP strategy depend on many factors:
technical, economical and organizational.

▪ Some factors can be controlled / modified by human


intervention, some other cannot be.

▪ What certainly we cannot modify is


the reservoir characteristics. What
we can do is to understand and
adapt our decisions and actions to
be consistent with the reservoir
chacteristics and its behavior, to
generate an economically
rewarding project.
May 2017 G. Moricca 129
Development Strategy [2]
▪ The reservoir behavior is mostly dependent from:
- The driving force proving the energy to move the fluid
- The geological structure characteristics

▪ As a consequence the proper development strategy is


function of the driving mechanism proving the energy to
move the fluid (Solution gas drive, Gas cap drive, Water
drive, Combination drive), as well as the reservoir
geological structure characteristic (single flow unit, multi-
flows units, thin layers, presence of faults, horizontal
and vertical areal connectivity, rock and fluid properties,
pressure regime, reservoir heterogeneity, and many
others factors.)
May 2017 G. Moricca 130
Reservoir Energy
▪ The following list outlines the natural energy sources controlling
the reservoir fluid production:

- The energy of compression of the water and rock within the


reservoir.

- The energy of compression of oil within the reservoir.

- The energy of compression of gas within the reservoir.

- The energy of compression of waters contiguous to and in


communication with the petroleum reservoir.

- The gravitational energy that causes the oil and gas to


segregate within the reservoir.

May 2017 G. Moricca 131


The Driving Forces for Hydrocarbon Production
▪ Reservoir fluids (oil, water, gas) and rock matrix are contained under high temperature and pressures;
they are compressed relative to their densities at standard temperature and pressure. Any reduction
in pressure on the fluids or rock will results in an increasing volume, according to their
compressibility.
▪ As underground fluids are withdrawn (i.e. production occurs) any free gas present expands readily to
replace the voidage, with a small drop in reservoir pressure. If only oil or water were present in the
reservoir system, a much greater reduction in reservoir pressure would be experienced for the same
amount of production.

▪ The expansion of the reservoir


fluids, which is function of their
volume and compressibility act as a
source of drive energy which can
act to support primary production
from the reservoir.

▪ Primary or Natural production


means using the natural energy
stored in the reservoir as a drive
Initial Conditions After Production
mechanism for production.
Pinitial Pactual << Pinitial
May 2017 G. Moricca 132
Natural Drive Mechanism
▪ Natural drive mechanisms refer to the energy in the reservoir that
allows the fluids to flow through the porous network and into the
wells. In its simplest definition, reservoir energy is always related
to some kind of expansion.

▪ Several types of expansions take place inside and outside the


reservoir, as a consequence of fluid withdrawal. Inside the
reservoir, the expansion of hydrocarbons, connate water and the
rock itself provides energy for the fluid to flow. Outside the
producing zone, the expansion of a gas cap and/or of an aquifer
may also supply a significant amount of energy to the reservoir. In
this case, the expansion of an external phase causes its influx into
the reservoir and will ultimately result in a displacement process.
May 2017 G. Moricca 133
Field Flow Production Profile
▪ An oilfield typically exhibits the production profile seen in figure below. Some fields have short plateau
periods (reservoir with no pressure support = Natural Flow) , more resembling a single peak, while
others (reservoir with strong pressures support due to the presence of a strong active aquifer or
efficient pressure support by injection of water or gas according to the specific reservoir
characteristics) may keep production relatively constant for many years. But, at some point, all fields
will reach the onset of decline and begin to experience decreasing production.

▪ The decline of field flow rate can be against by appropriate depletion strategy involving a proper
pressure support according to the reservoir characteristics.

No pressure
support

May 2017 G. Moricca 134


Reservoir Drive Mechanisms
▪ Four type of driving mechanism are
possible:

1. Depletion or Solution gas drive


2. Gas cap drive

3. Water drive
4. Combination drive

May 2017 G. Moricca 135


Solutions Gas Drive
Reservoir Behavior
and Development
Strategy

May 2017 G. Moricca 136


Development Strategy for Depletion or
Solution Gas Drive Reservoirs [1]
▪ Solution drive occurs on a reservoir which contain no initial gas cap
or underlying active aquifer to support the pressure and therefore
oil is produced by the driving force due to the expansion of oil and
connate water, plus any compaction drive.
▪ The
contribution to Solution Gas Drive
Reservoir
drive energy
from
compaction and
connate water
is small, so the
oil
compressibility
initially
dominates the
drive energy.
May 2017 G. Moricca 137
Development Strategy for Solution
Gas Drive Reservoirs [2]
▪ Because the oil compressibility itself is low, pressure drops rapidly as
production takes place, until the pressure reach the bubble point.
▪ Once the bubble point is reached, solution gas starts to become liberated
from the oil, and since the liberated gas has a high compressibility, the
rate of decline of pressure per unit of production slow down.

F. Jahn , M. Cook & M. Grahm 2008

May 2017 G. Moricca 138


Development Strategy for Solution
Gas Drive Reservoirs [3]
▪ Once the liberated gas has overcome a critical gas saturation in the
pores, below which it is immobile in the reservoir, it can either
migrate to the crest of the reservoir under the influence of
buoyancy forces, or move toward the producing wells under the
influence of the hydrodynamic forces caused by the low pressure
created at the producing well.

▪ In order to make use of the high compressibility of the gas, it is


preferable that the gas forms a secondary gas cap and contributes
to the driving energy.

▪ This can be encouraged by reducing the pressure sink at the


producing wells (which means less production per well) and by
locating the producing wells away from the crest of the field.
May 2017 G. Moricca 139
Development Strategy for Solution Gas
Drive Reservoirs [4]
▪ In a steeply dipping field,
wells would be located
down-dip. However, in a
field with low dip, the
wells must be perforated
as low as possible to
keep away from a
secondary gas cap.

▪ There are three distinct


production phases,
defined by looking at the
oil production rate.
F. Jahn , M. Cook & M. Grahm 2008

May 2017 G. Moricca 140


Development Strategy for Solution Gas
Drive Reservoirs [5]
▪ After the first production date, there is a build-up period, during
which the development wells are being drilled and brought on
stream, and its shape is dependent on the drilling schedule.

▪ Once the plateau is reached, the facilities are filled and any extra
production potential from the wells is choked back.

▪ The facilities are usually designed for a plateau rate which


provides an optimum offtake from the field, where the optimum is
a balance between producing oil as early as possible and avoiding
unfavorable displacement in the reservoir, caused by producing too
fast, and thereby losing ultimate recovery (UR).

▪ Typical production rates during the plateau period vary between


2and 5% of STOIHP per year.
May 2017 G. Moricca 141
Development Strategy for Solution Gas
Drive Reservoirs [6]
▪ Once the well potential can no longer sustain the plateau oil rate,
the decline period begins and continues until the abandonment
rate is reached.

▪ In the solution gas drive reservoirs, the producing GOR starts at the
initial solution GOR (Rsi), decreases until the critical gas saturation
is reached, and then increases rapidly as the liberated gas is
produced into the wells.
▪ The producing GOR may decline in later years as the remaining
volume of gas in the reservoir diminishes.

▪ Commonly the water cut remains small in solution gas drive


reservoirs, assuming that there is little pressure support provided
by the underlying aquifer.

May 2017 G. Moricca 142


Development Strategy for Solution Gas
Drive Reservoirs [7]
▪ The typical Recovery Factor (RF) from a reservoir development by
solution gas drive is in the range 5-30%, depending largely on the
absolute reservoir pressure, the solution GOR of the crude, the
abandonment conditions and the reservoir dip.
▪ The upper end of this range may be achieved by a high dip
reservoir (allowing segregation of the secondary gas cap and the
oil), with high GOR, light crude and a high initial reservoir
pressure.
▪ Abandonment conditions are caused by high producing GORs and
lack of reservoir pressure to sustain production.
▪ The low RF may be boosted by implementing secondary recovery
techniques, particularly water injection, or gas injection, with the
aim of maintain reservoir pressure and prolonging plateau and
decline periods.
May 2017 G. Moricca 143
Development Strategy for Solution Gas
Drive Reservoirs [8]
▪ The decision to implement these techniques is both technical and
economical.
▪ Technical considerations
would be the external
supply of gas, and the
feasibility of injecting
the fluids into the
reservoir.
▪ Multiple reservoir
simulation runs,
combined with an
adequate economic
analysis, are require to
define the problem and
identify a proper F. Jahn , M. Cook & M. Grahm 2008

optimized solution.
May 2017 G. Moricca 144
Solution Gas Drive
Reservoirs Performance

▪ Pressure (P), gas saturation (Sg).


producing GOR (R), and
cumulative producing GOR (Rps)
as a function of OOIP recovered
for a solution gas drive, black oil
reservoir.

▪ Pressure and producing GOR as a


function of OOIP recovered for a
Louisiana volatile-oil reservoir.
May 2017 G. Moricca 145
Gas Cap Drive
Reservoir Behavior
and Development
Strategy

May 2017 G. Moricca 146


Development Strategy for Gas Cap Drive
Reservoir [1]
▪ The initial condition for gas cap drive is an initial gas cap. The high
compressibility of gas provide drive energy for production, and
the larger the gas cap, the more energy is available

Gas Cap Drive Reservoir

May 2017 G. Moricca 147


Development Strategy for Gas Cap Drive
Reservoir [1]
▪ The well position follow the same reasoning as for solution gas
drive; the objective being to locate the producing wells an their
perforations as far away from the gas cap (which will expand with
time) as possible but not so close to the OWC to allow significant
water production via coning.

F. Jahn , M. Cook & M. Grahm 2008

May 2017 G. Moricca 148


Development Strategy for Gas Cap Drive
Reservoir [2]
▪ Compared to the solution gas drive case, the typical production
profile for gas cap drive shows a much slower decline in reservoir
pressure, due to the energy provided by the highly compressible
gas cap, resulting in amore prolonged plateau and a slower
decline.

F. Jahn , M. Cook & M. Grahm 2008

May 2017 G. Moricca 149


Development Strategy for Gas Cap Drive
Reservoir [3]
▪ The producing GOR increase as the expanding gas cap
approaches the producing wells, and gas is coned or cusped into
the producer. Supposing a negligible aquifer movement, the water
cut remains low.
▪ Typical RFs for gas cap drive are in the range 20-60% influenced by
the field dip and the gas cap size.
▪ Abandonment conditions are caused by very high producing
GORs, or lack of reservoir pressure to maintain production, and
can be postponed by reducing the production from high GOR
wells, or by recompleting these wells to produce further away
from the gas cap.
▪ Natural gas cap drive may be supplemented by reinjection of
produced gas, with the possible addition of make-up gas from an
external source.
May 2017 G, Moricca 150
Development Strategy for Gas Cap Drive
Reservoir [4]
▪ The gas injection well
would be located in the
crest of the structure,
injecting into the existing
gas cap.

▪ Multiple reservoir
simulation runs, combined
with an adequate
economic analysis, are
require to define the
problem and identify a
proper optimized solution.

F. Jahn , M. Cook & M. Grahm 2008

May 2017 G. Moricca 151


Gas Cap Drive Reservoir Characteristics

▪ Broadly, gas caps


are classified as
segregating or
non-segregating.

▪ The table
summarizes the
distinguishing
characteristics of
each.

PetroWiki

May 2017 G. Moricca 152


Segregating Gas Caps Reservoir

▪ Distribution of water, oil, and gas and position of gas/oil contact (GOC) in a
segregating-gas-cap reservoir: (a) before production and (b) during depletion.
▪ Segregating gas caps are gas caps that grow and form an enlarged gas cap zone.
▪ The segregation-drive mechanisms can be augmented by crestal gas injection.
May 2017 G. Moricca 153
Non-Segregating Gas Caps Reservoir

▪ Distribution of water, oil, and gas in a non-segregating-gas-cap reservoir: (a) at


discovery and (b) during depletion.
▪ Non-segregating gas caps do not form an enlarged gas-cap zone, and their GOC
appears stationary.
▪ The gas-cap gas expands but the displacement efficiency is so poor that the
expanding gas appears to merely diffuse into the oil column.
May 2017 G. Moricca 154
Gas Cap Drive Reservoir
Performance

The effect of dimenstionless gas cap


size (m) on final primary oil recovery
and peak producing GOR for a west
Texas black oil reservoir. Recoveries
reported as percent of oil-leg OOIP.
May 2017 G. Moricca 155
Water Drive
Reservoir Behavior
and Development
Strategy

May 2017 G. Moricca 156


Development Strategy for Water Drive
Reservoir [1]
▪ Neural water drive occurs when the underlying aquifer is both large
(typically greater than ten times of the oil volume) and the water is
able to flow into the oil column, that is it has a communication path
and sufficiently permeable.

▪ If these conditions are Water Drive Reservoir


satisfied, then once
production from the
oil column creates a
pressure drop the
aquifer respond by
expanding, and water
moves into the oil
column to replace the
voidage created by
production.

May 2017 G. Moricca 157


Development Strategy for Water Drive
Reservoir [2]
▪ Since the water is compressibility is low, the volume of water must be
large to make this process effective, hence the need for the large
connected aquifer. In this context, “large” would be 10 to 100 x the
volume of oil in place.

▪ The prediction of
the size and
permeability of the
aquifer is usually
difficult, since there
is typically little data
collected in the
water column.

May 2017 G. Moricca 158


Development Strategy for Water Drive
Reservoir [3]
▪ Hence the prediction of aquifer response often remain a major
uncertainty during reservoir development planning.

▪ In order to see the reaction of an aquifer, it is necessary to


produce from the oil column, and measure the response in
terms of reservoir pressure and fluid contact movement.

▪ Use is made of the material balance technique to determine the


contribution to pressure support made by the aquifer. Typically 5%
of STOIIP must be produced to measure the response. This may
take a number of years.

May 2017 G. Moricca 159


Development Strategy for Water Drive
Reservoir [4]
▪ According to the location of the
aquifer relative to the reservoir,
they are classified as :
- Peripheral waterdrive -- the
aquifer areally encircles the
reservoir, either partially or
wholly Edgewater drive aquifer

- Edgewater drive -- the aquifer


exclusively feeds one side or
flank of the reservoir
- Bottomwater drive -- the
aquifer underlays the
reservoir and feeds it from
beneath
May 2017 G. Moricca Bottomwater drive aquifer160
Development Strategy for Water Drive
Reservoir [5]
▪ Water drive may be imposed by water injection into the reservoir,
preferably by injecting into the water column to avoid by-passing
down-dip oil.
▪ Multiple reservoir
simulation runs,
combined with an
adequate
economic analysis,
are require to
define the
problem and
identify a proper
optimized
solution. F. Jahn , M. Cook & M. Grahm 2008

May 2017 G. Moricca 161


Development Strategy for Water Drive
Reservoir [6]
▪ If the permeability in the water leg is significantly reduced due to
compaction or diagenesis, it may be necessary to inject into the
oil column.
▪ A common solution is to initially produce the reservoir using
natural depletion, and to install water injection facilities in the
event of little aquifer support.
▪ The aquifer response (or impact of the water injection wells) may
maintain the reservoir pressure close to the initial pressure,
providing a long plateau period and slow decline of oil
production.
▪ The producing GOR may remain approximately at the solution
GOR if the reservoir pressure is maintained above the bubble
point.
May 2017 G. Moricca 162
Development Strategy for Water Drive
Reservoir [7]
▪ The outstanding
feature of the
production
profile is the
large increase
in water cut
over the life of
the field, which
is usually the
main reason for
abandonment. F. Jahn , M. Cook & M. Grahm 2008

May 2017 G. Moricca 163


Water
Injection

May 2017 G. Moricca 164


Water Injection
▪ Water Injection is a process whereby
water is injected into the reservoir aquifer
to supplement the reservoir natural
energy to improve the oil production or to
dispose of production water.

May 2017 G. Moricca 165


Water Injection Wells Pattern Layout
Berri oilfield.
▪ In “edgewater drives”
reservoir the water
injection well will be
positioned at the flank of
the reservoir, while in
“bottomwater drives”
reservoir the water
injection well will be
positioned in such way to
optimize the areal
distribution of the water
into the reservoir.
May 2017 G. Moricca 166
Voidage Replacement Ratio (VRR)
▪ Voidage Replacement Ratio (VRR) Voidage replacement
refers to replacing the volume of oil, gas, and water
produced from the reservoir by injected fluids.
▪ Voidage replacement ratio (VRR) is the ratio of reservoir
barrels of injected fluid to reservoir barrels of produced
fluid.
▪ VRR is fundamental for comprehending the injection and
production balance as it affects the pressure distribution
within the reservoir and the wells production rate.
▪ Typical water injection operations target injection at
VRR equals to 1 or slightly higher.
May 2017 G. Moricca 167
Injectivity Monitoring
▪ Whenever water injection is implemented, it is essential to monitor
the injection capacity of injection wells throughout the field.

▪ Effective injectivity monitoring


can give an early indication of
any loss in injectivity that is
occurring and an indication of
the source of the problem. In
many cases, this can provide
the opportunity to make
simple changes in the injection
strategy before severe damage
occurs.

▪ Changes in injection conditions


may be noted from the Hall
Plot.
May 2017 G. Moricca 168
Water Injection Management
▪ Once a water influx mechanism has been identified, it is
important to monitor the producing wells closely and to
minimize water production.

▪ Minimizing water production in “edgewater drives” may


require systematically shutting in flank wells once the
advancing water reaches them.

▪ Minimizing water production in “bottomwater drives”


may require systematically cementing in lower
perforations as the bottom water slowly rises

May 2017 G. Moricca 169


Water Injection Plan
▪ At FDP level, deep analysis of available information has to
be done to define a proper water injection strategy
including:
- Preliminary timing schedule for injectors drilling
(usually the injectors are drilling after a period of
production in natural flow to asses the real
presence of some drive mechanism and its strength)
- Number and Wells locations
- Type of water to be injected and its compatibility
with reservoir fluids
- Surface facilities for water injection treatment
- Pump station
May 2017 G. Moricca 170
Waterflooding

May 2017 G. Moricca 171


Waterflooding

▪ Waterflooding is a process used to inject


water into an oil-bearing reservoir for pressure
maintenance as well as for displacing and
producing incremental oil. Since waterflooding
usually follows “primary” production, it is often
called a “secondary” recovery technique.

May 2017 G. Moricca 172


Basic of Waterflooding Process
▪ Waterfooding is the injection of water into a wellbore to push, or “drive” oil to another
well where it can be produced. The principal reason for waterflooding an oil reservoir is to
increase the oil-production rate and, ultimately, the oil recovery.

▪ This is accomplished by "voidage replacement"—injection of water to increase the


reservoir pressure to its initial level and maintain it near that pressure.

▪ The water displaces oil from the pore spaces,


but the efficiency of such displacement
depends on many factors (e.g., oil viscosity
and rock characteristics).

▪ Waterflooding is one of the most widely used


post-primary recovery method. Reservoir
engineers are responsible for waterfood
design, performance prediction, and reserves
estimation. They share responsibilities with
production engineers for the
implementation, operation.
William M. Cobb & Associates, Inc.

May 2017 G. Moricca 173


Immiscible displacement
▪ In the processes of immiscible displacement, the composition of the
displacement fluid (e.g. water) and the displaced fluid (oil) remains unaltered
and a separation interface is maintained throughout the entire process; water
and oil constitute two completely distinct fluid phases.
▪ A process of immiscible displacement can occur naturally where an active aquifer
is present, or can be induced by injecting water as the displacement fluid, as is
usually the case, or a dry gas.

May 2017 G. Moricca 174


Microscopic displacement efficiency
▪ Microscopic Displacement Efficiency (MDE) reflects the residual oil saturation
value, that is, the oil left behind in the formation after the passage of the
displacing fluid.

▪ Oil saturation refers to the fraction of the rock’s pore volume filled with oil, and
is dependent on the shape and dimensions of the pores, the properties of the oil,
and the interaction between the rock and the fluids governed by interfacial
tensions and wettability (the tendency of a fluid to stick to the rock’s surface.

May 2017 G. Moricca 175


Wettability, Absolute Permeability, Relative
Permeability and Critical Saturation
▪ Wettability is a fundamental property, being that it influences the fluid
saturations and relative permeability.

▪ The relative permeability to a fluid is defined as the ratio between the effective
permeability to that fluid and the absolute permeability of the rock. Absolute
permeability is an intrinsic property of reservoir rock, and defines the ease with
which a fluid can flow through the interconnected pore spaces when the rock is
saturated in a single fluid, whereas effective permeability defines a fluid’s ability
to do the same in the presence of other fluids (water, gas, oil).

▪ Therefore, relative permeability is a property that is dependent on the fractions


or saturation degree of the different fluids present in the porous medium, and
by definition can vary between zero and one. The greater the percentage of fluid
present in the porous medium, the higher its relative permeability will be.

▪ On the other hand, every fluid has a saturation point, referred to as critical
saturation; below this point, the fluid is no longer mobile, though still present
within the porous medium; at that point the relative permeability becomes
zero.
May 2017 G. Moricca 176
Relative Permeability Curve
▪ During the viscous displacement flood the water saturation increases from its
irreducible value ( Swc ), at which it is immobile, to the maximum or flood-out
saturation ( Sw = 1 – Sorw ) at which the oil ceases to flow.

▪ Sorw , is the residual oil


1
saturation representing the
unconnected oil droplets
trapped in each pore space
by surface tension forces at
the end of the waterflood.

▪ This occurs in any flood in


which the fluids are
immiscible, that is they do not
physically or chemically mix.

▪ Consequently the maximum amount of oil than can be displaced (recovered)


during a waterflood is: MOV = PV (1 - Sorw - Swc)
May 2017 G. Moricca 177
Relative Permeability Laboratory
Measurements [1]
▪ The so-called rock relative permeability curves are measured in one-dimensional
core flooding experiments. After cleaning the core plug and flooding it with oil,
so that at initial conditions it contains oil and irreducible water, one of two
types of experiment is usually performed.

▪ The most common is the viscous displacement of oil by injected water


(unsteady-state type) and the second is the steady-state type of experiment in
which both oil and water are simultaneously injected into the plug at a
succession of different volume ratios (water flow rate increasing, oil rate
decreasing).

▪ The major difference in unsteady state techniques is that saturation equilibrium


is not achieved during the test.

▪ Since steady state is not reached, Darcy’s Law is not applicable. The Buckley-
Leverett equation for linear fluid displacement is the basis for all calculations of
relative permeability.
May 2017 G. Moricca 178
Relative Permeability Laboratory
Measurements [2]
▪ There are essentially five means by which relative permeability data can be
obtained:
- Direct measurement in the laboratory by a steady state fluid flow process
- Direct measurement in the laboratory by an unsteady state fluid flow
process
- Calculation of relative permeability data from capillary pressure data
- Calculation from field performance data
- Theoretical/empirical correlations

▪ Values obtained through laboratory measurements are usually preferred for


engineering calculations, since they are directly measured rather than estimated.
Steady state implies just that, values are not measured until the tested sample
has reached an agreed upon level of steady-state behavior. Subsequently,
unsteady-state measurements are taken while the system is still changing over
time. Unsteady state tests are popular because they require much less time and
money than steady state tests to operate.
May 2017 G. Moricca 179
Relative Permeability: Unsteady State
Techniques

May 2017 G. Moricca 180


Relative Permeability: Unsteady State
Techniques
▪ The experimental data generally recorded includes:
- Qi : Quantity of displacing phase injected
- ΔP : Pressure differential
- ΔPi : Pressure differential at initial conditions
- Qo : Volume of oil produced
- Qw : Volume of water produced

▪ The accuracy of relative permeability measurements (regardless of measurement


technique) depends largely on accurate determination of fluid saturation.
▪ There are generally two methods to determine the fluid saturation in the core: external
and internal techniques.
▪ External techniques involve inferring saturation from fluid production. A material balance
calculation is performed (fluid in – fluid out = fluid retained in core). The saturation
obtained from material balance is an average value for the core.
▪ Another external technique is the gravimetric method, in which the weight of a saturated
core is compared with the weight of a dry core, and the saturation is estimated from the
difference in the weights. Problems associated with external techniques that can affect
the material balance are the possibility of dead volume, evaporation in the core, or
difficulties separating the fluid at the outlet.
May 2017 G. Moricca 181
Classic Waterflooding Predictive
Models
a) Buckley and Leverett is a
linear, incompressible,
immiscible, two-phase flow
system displacement model.

b) Welge can be considered as an


improvement of Buckley-
Leverett model.

May 2017 G. Moricca 182


Buckley and Leverett Model
▪ One of the simplest and most widely used methods of estimating the advance of a
fluid displacement front in an immiscible displacement process is the Buckley-
Leverett method [1942] .

▪ The equations that characterize the mechanics of oil displacement by an immiscible


fluid were developed by Buckley and Leverett using relative permeability concepts
and Darcy’s law describing steady-state fluid flow through porous media.

▪ Frontal advance theory is an application of the law of conservation of mass. In a


differential element of porous media, the frontal advance theory maintains that mass
is conserved: Volume of fluid entering – Volume of fluid leaving = Change in fluid
volume

▪ The resulting fractional flow equation describes quantitatively the fraction of


displacing fluid flowing in terms of the physical characteristics of a unit element of
porous media.
May 2017 G. Moricca 183
Forces governing the waterflooding
process
▪ The Buckley-Leverett equation identifies three terms, relating to three forces acting
on the fluids: viscous, gravitational and capillary forces.

▪ The viscous forces have the greatest impact on the fraction of water flowing through the
formation, and are dependent on the mobility of both water and oil (the mobility of a fluid
is defined as the ratio between the effective permeability to that fluid and its viscosity).

▪ Gravitational forces depend on a number of parameters, but mainly on the


differences in density between the displacement fluid and the displaced fluid, and on
the flow direction of the displacement fluid in the reservoir. From the analysis of
these forces it can be reasoned that when water acts as the displacement fluid, since
its density is greater than that of oil, in order to obtain a high oil recovery,
displacement must take place from the bottom upwards.

▪ Capillary forces also depend on several parameters, in particular, on their variation


along the direction of flow; furthermore these forces, and others such as
gravitational forces, vary depending on the absolute permeability and the apparent
velocity of the displacement front, which is equal to the ratio of the total flow rate to
the section of the porous medium perpendicular to the direction of flow.
May 2017 G. Moricca 184
Buckley and Leverett Model
▪ The Buckley-Leverett displacement theory is the basic theory of
waterdrive governing all calculations in the subject whether
performed using analytical or numerical simulation techniques.

▪ The theory was derived for the following physical conditions:


- Single layer homogeneous reservoir
- Capillary pressure effects are negligible
- Linear flow
- No free gas saturation in the reservoir at any time
- Incompressible fluids

▪ At mobility ratios M<1, the Buckley and Leverett piston-like


displacement theory is correct, but may not be valid at
mobility ratios greater than about 10 due to the effects of
viscous fingering.
May 2017 G. Moricca 185
Buckley and Leverett Equation
▪ If the flow rates of both water and oil derive from a generalized form of Darcy’s
law, and their expression is substituted in the water fraction definition, the
Buckley-Leverett equation becomes the following:

Where:
A indicates the section of outflow and L the length of the porous medium; ko
represents the effective permeability to the oil; kro and krw are the relative
permeability to the oil and water respectively; µo and µw are the viscosities of the
oil and water; ϱo and ϱw are the densities of the oil and water; pc represents the
capillary pressure; α is the angle of entry (or of injection) of the water into the
reservoir relative to a horizontal plane; g is the gravity acceleration.
May 2017 G. Moricca 186
Buckley-Leverett Water Fraction
▪ The local fraction of water (fw), which by definition must range between zero and
one, in practice variable between Swc (saturation in connate water) and 1-Sor
(maximum saturation in water, corresponding to the residual saturation in oil), is
dependent on relative permeability and capillary pressure.

▪ If the characteristics of the fluids and


the porous medium are equal, it is a
function of the medium’s water
saturation ( Sw ) where the
displacement takes place.

Water fraction ( fw ) during an oil


displacement process versus water
saturation ( Sw ).

May 2017 G. Moricca 187


Flood front position [XSw] at different
time steps [1]
▪ Assume a cubical reservoir under active water drive (the produced volume
is fully replaced by the aquifer water influx – natural waterflooding ) with
oil production ( qt ) of 900 bbl/day. The flow could be approximated as a
linear flow. The cross sectional area ( A ) is the product of the width, 1320
ft, and the true formation thickness, 20 ft.

In field units:

May 2017 G. Moricca 188


Flood front position [XSw] at different
time steps [2]
▪ So that for a porosity ( φ ) of 0.25:

If we let x=0 at the first point of the transition zone, then the distances the various constant
water saturation planes will travel in, 60, 120, and 240 days are given by:

May 2017 G. Moricca 189


Flood front position [XSw] at different
time steps [3]
𝑑𝑓𝑤
▪ The value of the derivative may be obtained for any value of water
𝑑𝑆𝑤
saturation ( Sw ) graphically taking the slopes at various values of Sw .

𝑑𝑓𝑤
▪ At 50% water saturation, the value of the derivative is 2.87. So, the position
𝑑𝑆𝑤
of 50 % water saturation front at different time ( 60, 120, and 240 days ) is:

= 46x2.87 = 132 feet

= 92x2.87 = 264 feet

= 184x2.87 = 528 feet

May 2017 G. Moricca 190


Triple value saturations in
Buckley-Leverett displacement [1]
▪ Consider water-oil displacement for a mobility ratio somewhat greater than
unity. The fractional flow has the shape shown in figure below, displaying a point
of inflexion for intermediate saturations. On account of this, the velocity
distribution of saturations across the movable range must have a maximum
point as depicted in figure.

Tangent to the Fractional Flow Curve from Sw = Swc Water Fractional Flow and its Derivative

May 2017 G. Moricca 191


Triple value saturations in
Buckley-Leverett displacement [2]
▪ This produces a physically unrealistic result for it suggests that saturations with
low and high values can travel at the same velocity and may therefore occupy
simultaneously the same position in the core plug. Looking along the bed, the
water saturation distribution along its length would be as shown in figure below.

[feet]

Fluid distribution at 60, 120, 240 days: Triple-Value due to Buckley-Leverett


saturation distribution
May 2017 G. Moricca 192
Triple value saturations in
Buckley-Leverett displacement [3]
▪ What actually occurs is that the intermediate values of the water saturation
have the maximum velocity, will initially tend to overtake the lower saturations
resulting in the formation of a saturation discontinuity or shock front. Because
of this discontinuity the mathematical approach of Buckley-Leverett, which
assumes that Sw is continuous and differentiable, will be inappropriate to
describe the situation at the front itself.
▪ The difficulty is resolved by
dropping perpendiculars at point
XSw (as flood front position) so that
the areas to the right ( SA ) equal
the areas to the left ( SB ), as
shown in figure. In other words a
discontinuity in Swf at a flood front
location XSw is needed to make the
water saturation distribution single
valued and to provide a material XSw x

balance for displacing fluid. Buckley-Leverett Saturation distribution


in the displacement path
May 2017 G. Moricca 193
Welge’s Approach
▪ Welge's paper published in 1952 provided engineers with a simple method of
applying Buckley-Leverett's theory, including the shock-front effect, in a simple
fashion to calculate oil recovery as a function of the cumulative water injected.
▪ This consists of integrating the saturation distribution over the distance from
the injection point to the front, thus obtaining the average water saturation
behind the front Sw, as shown in figure.

Qinj is cum. water injection at reservoir conditions,


φ is porosity, A is cross-sectional area

Average water saturation in the reservoir

Water Saturation Distribution as a Function of Distance, Prior to Breakthrough


May 2017 G. Moricca 194
Methodology of Welge’s approach to remove
the Buckley-Leverett triple value saturations
inconsistency [1]
▪ The principle of Welge’s suggestion is as follows:
- At any time, traveling velocities of saturation leaving the
injection point must increase with increase in saturation initially
from its residual value until the plot of 𝒅𝒇𝒘Τ𝒅𝑺 𝒘 versus Sw
reaches its maximum value.

- At points at which the


fractional flow curve
suggests a decreasing
velocity with increasing
saturation values, a
saturation “shock” or
step change is needed
or developed.

May 2017 G. Moricca 195


Methodology of Welge’s approach to remove
the Buckley-Leverett triple value saturations
inconsistency [2]
▪ The velocity of the saturation shock can be obtained from a material
balance. Consider a volume element of length ∆x as shown in figure. At
time t, the saturation shock is at position x; at time t + ∆t can be
expressed in terms of the flow in and out of element.

Here, the subscriptions “-” and “+” refer to values behind and ahead
the saturation shock, respectively.

Then, the velocity of the saturation shock can be obtained as:

May 2017 G. Moricca 196


Methodology
of Welge’s
approach to
overcome the
Buckley-
Leverett triple
value
saturations
inconsistency
[3]

May 2017 G. Moricca 197


Factors governing the
waterflooding process
▪ Three are the factors governing the oil recovery
efficiency achievable by the waterflooding
process. They are:
- Mobility ratio
- Heterogeneity
- Gravity

May 2017 G. Moricca 198


Mobility
ratio
𝑲𝒓𝒘 𝑲𝒓𝒐
𝑴= /
𝝁𝒘 𝝁𝒐

May 2017 G. Moricca 199


Mobility ratio M
𝒎𝒂𝒙𝒊𝒎𝒖𝒎 𝒗𝒆𝒍𝒐𝒄𝒊𝒕𝒚 𝒐𝒇 𝒕𝒉𝒆 𝒅𝒊𝒔𝒑𝒍𝒂𝒄𝒊𝒏𝒈 𝒑𝒉𝒂𝒔𝒆 (𝒗𝒂𝒕𝒆𝒓)
𝑴=
𝒎𝒂𝒙𝒊𝒎𝒖𝒎 𝒗𝒆𝒍𝒐𝒄𝒊𝒕𝒚 𝒐𝒇 𝒕𝒉𝒆 𝒅𝒊𝒔𝒑𝒍𝒂𝒄𝒆𝒅 𝒑𝒉𝒂𝒔𝒆 (𝒐𝒊𝒍)
𝑲𝒓𝒘 𝑲𝒓𝒐
𝑴= /
𝝁𝒘 𝝁𝒐
Krw = end point water relative permeability (dimensionless)
Kro = end point oil relative permeability (dimensionless)
µw = water viscosity (cp)
µo = oil viscosity (cp)

M ≤ 1 means that the injected water cannot travel faster than the
oil and therefor displaces the oil in perfect piston-like manner.
M ≤ 1 Stable displacement (piston-like displacement)
M > 1 Unstable displacement (water fingering, poor oil recovery)
May 2017 G. Moricca 200
Mobility ratio M
Using typical parameters for North Sea fields:
Krw = end point water relative permeability (dimensionless) = 0.3
Kro = end point oil relative permeability (dimensionless) = 1
µw = water viscosity (cp) = 0.4
µo = oil viscosity (cp) = 0.8

𝑲𝒓𝒘 𝑲𝒓𝒐
𝑴= / = 0.6
𝝁𝒘 𝝁𝒐

M ≤ 1 means that the injected water cannot travel faster than


the oil and therefor displaces the oil in perfect piston-
like manner, stable displacement , good oil recovery.
May 2017 G. Moricca 201
Mobility ratio M
M ≤ 1 resulting from low oil viscosity, the
displacement is piston-like and highly efficient
such that all the movable oil is recovered by the
injection of an equivalent volume of water.

M > 1 Alternatively, if the oil is viscous so that M > 1,


the flood is inefficient and it can take the
circulation of many MOVs of water to recover
the single MOV of oil.

May 2017 G. Moricca 202


Mobility ratio [M] impact on Sweep Efficiency
▪ Good sweep efficiency
▪ No by-passed oil

M≤1
Water Oil
Good ‘piston
like’ flooding

▪ Poor sweep efficiency


▪ Early water breakthrough
▪ By-passed oil
M>1
Bad flooding Water Oil
‘water fingering’
May 2017 G. Moricca 203
Reservoir
Heterogeneity

May 2017 G. Moricca 204


Reservoir Heterogeneity
▪ All oil reservoirs are heterogeneous rock formations. The primary
geological consideration in waterflooding evaluation is to determine
the nature and degree of heterogeneities that exist in a particular
oil field.

▪ Matrix permeability variation in the vertical direction causes


displacing fluid to advance faster in zones of higher permeability and
results in earlier breakthrough in such layers.

▪ To achieve a good recovery factor, the displacement fluid, whether of


natural origin or induced by injection, must efficiently sweep the
hydrocarbons in the pore spaces and must also come into contact
with the greatest possible volume of the reservoir.

▪ The macroscopic displacement efficiency, in turn, is the product of


two elements: areal sweep efficiency and vertical invasion
efficiency.
May 2017 G. Moricca 205
Reservoir Heterogeneity
▪ Areal sweep efficiency. Areal sweep efficiency, is defined as the ratio
between the area of the reservoir with which the displacement fluid comes
into contact and the reservoir’s total area
▪ Vertical sweep efficiency. Vertical sweep efficiency is a parameter that
expresses the degree of displacement of the oil by the displacement fluid
along a vertical section of the reservoir at a specific moment in its
productive life.

May 2017 G. Moricca 206


Heterogeneity Unfavorable for Waterflooding
▪ Reservoir heterogeneities can take many forms, including
- Shale, anhydrite, or other impermeable layers that partly or completely separate the
porous and permeable reservoir layers.

- Interbedded hydrocarbon-bearing layers that have significantly different rock qualities —


sandstones or carbonates.

- Varying continuity, interconnection, and areal extent of porous and permeable layers
throughout the reservoir that can induces poor waterflooding efficiency.

- Directional permeability trends that are caused by the depositional environment or by


diagenetic changes that can induce poor sweep efficiency.

- Fractures or high permeability channels, that induce a channeling flow and a consequent
premature water breakthrough.

- Fault trends that affect the connection of one part of an oil reservoir to adjacent areas,
either because they are flow barriers or because they are open conduits that allow
unlimited flow along the fault plane, and consequently very poor waterflooding
efficiency.
May 2017 G. Moricca 207
Impact of Permeability Heterogeneity
on Oil Displacement Efficiency [1]
▪ The effect of different permeability distributions across a continuous reservoir
section can be illustrated considering three cases as follow.

Case (a): Coarsening upwards in permeability.


This case represents what might be described as the "super homogeneous"
reservoir.
At the injection well, the bulk of the water enters the top of the section. But
the viscous, driving force from the injection pumping decreases logarithmically
in the radial direction and before the water has travelled far into the formation
it diminishes to the extent that gravity takes over and dominates.
The water, which is continually replenished at the top of the formation, then
slumps to the base and the overall effect is the development of a sharp front
and perfect, piston-like displacement across the macroscopic section.

May 2017 G. Moricca 208


Impact of Permeability Heterogeneity
on Oil Displacement Efficiency [2]
Case (b): The permeability increase with depth.
The majority of the injected water enters at the base of the
section at the injection wellbore and being heavier it stays there.

This leads to premature breakthrough and the circulation of large


volumes of water to recover all the oil trapped at the top of the
section.

May 2017 G. Moricca 209


Impact of Permeability Heterogeneity
on Oil Displacement Efficiency [3]
Case (c) is intermediate between the two.
There is piston-like displacement across the lower part of the
section but a slow recovery of oil from the top.

This leads to premature breakthrough and the circulation of large


volumes of water to recover all the oil trapped at the top of the
section.

May 2017 G. Moricca 210


Impact of Permeability distribution across a continuous
reservoir section on Displacement Efficiency [From L. P. Dake – 2001]
]The Practice of Reservoir Engineering – L. P. Dake - 2001

Gravity segregation

May 2017 Gravity segregation G. Moricca 211


Recipe for evaluating vertical sweep efficiency in
heterogeneous reservoirs - The Practice of Reservoir Engineering – L. P. Dake
No matter what the nature of the vertical heterogeneity, the following
recipe is applied to assess the sweep efficiency in edge waterdrive
reservoirs.
- Divide the section in to N layers, each characterised by the following
parameters: hi , Ki , φi , Swci , Sori , K’rw , K’ro (the subscript “ i “
relates to the ith layer).
- Decide whether there is vertical pressure communication between the
layers or not.
- Decide upon the flooding order of the N layers and generate pseudo-
relative permeabilities to reduce the description of the macroscopic
displacement to one dimension.
- Use the pseudos to generate a fractional flow relationship which is
used in the Welge equation to calculate the oil recovery, Npd (PV), as a
function of cumulative .water influx, Wid (PV).
- Convert the oil volume to a fractional oil recovery, Np/N , and relate
this to the surface watercut, fws .
May 2017 G. Moricca 212
Recipe for evaluating vertical sweep efficiency in
heterogeneous reservoirs - The Practice of Reservoir Engineering – L. P. Dake
were:
- fws = fractional flow of water (dimensionless)
- hi = formation thickness ith layer (ft)
- Ki = permeability ith layer (mD)
- K’rw = end point relative water permeability ith layer (dimensionless)
- φi = porosity ith layer (fraction)
- Np = cumulative oil recovery (stb)
- Npd = dimensionless cumulative oil recovery (PV)
- Swci = connate water saturation ith layer (PV)
- Sori = residual oil saturation ith layer (PV)
- Wid = dimensionless cumulative water injected ith layer (PV)
- PV = pore volume

May 2017 G. Moricca 213


Example of
permeability
distribution
displaying
randomness
across a
reservoir
section.

May 2017 The Practice ofG.


Reservoir
MoriccaEngineering – L. P. Dake - 2001 214
Gravity
Segregation
Water tongue

May 2017 G. Moricca 215


Vertical Equilibrium and Effect of
Gravity Forces
▪ Gravity effects always are present because for any potential
waterflood project, oil always is less dense than water, even more
so after the gas is included that is dissolved in the oil at reservoir
conditions.

▪ The distribution of fluids is dictated by gravity/capillary


equilibrium for a waterflood. When a reservoir is produced at low
rates and there is a large density difference between injected and
produced fluids, gravity forces dominate over viscous forces.

▪ The importance of gravity segregation of fluids can be determined


by the viscous-gravity time ratio, shown by:

May 2017 G. Moricca 216


Vertical Equilibrium and Effect of
Gravity Forces
▪ In all reservoirs, even those with close well spacing, the horizontal
distance between an injector well and a producer well is very long
relative to the vertical thickness of the reservoir pay interval.
▪ This means that gravity plays an important role in the water/oil-
displacement process, given that the fluids can move vertically
within the pay interval.
▪ Gravitational forces can be a major factor in oil recovery if the
reservoir has sufficient vertical relief and vertical permeability.
▪ The effectiveness of gravitational forces will be limited by the rate
at which fluids are withdrawn from the reservoir.
▪ If the rate of withdrawal is appreciably greater than the rate of
fluid segregation, then the effects of gravitational forces will be
minimized.
May 2017 G. Moricca 217
Vertical Displacement [From PetroWiki]

▪ To describe the Vertical Displacement in a waterflood,


three distinct situations should be considered:
- Stratified systems with non communicating
layers for various mobility ratios.

- Homogeneous systems with gravity (including


dipping beds).

- Stratified systems with communicating layers


and assumed vertical fluid equilibrium.

May 2017 G. Moricca 218


Stratified systems with non
communicating layers [From PetroWiki]
▪ Over the years, several waterflood prediction methods have been proposed
and published that account for the vertical variations in rock properties,
particularly permeability. These simple methods assumed that every rock
layer acts independently of all other rock layers (even at 1-ft increments in
the reservoir) and that each rock layer is continuous from the injection
well to the production well.

▪ These early methods were developed when the ability to make detailed,
complicated engineering calculations was limited. They focused on how to
account for:
- The effect of the vertical permeability variation with minimal
consideration of the mobility ratio.

- The effect of vertical permeability variation and mobility ratio,


assuming constant pressure at the injection and production wells.

May 2017 G. Moricca 219


Stratified systems with non
communicating layers [From PetroWiki]
▪ Stiles developed one of the earliest methods, for which only the
permeability-thickness (kh) distribution of the vertical reservoir
interval and the mobility ratio at endpoint conditions need to be
known. The water/oil ratio (WOR) Fwo after water breakthrough
as a function of the fraction of the total flow capacity C
represented by layers having water breakthrough is defined as:

𝐶 𝐾𝑟𝑤 𝜇𝑜
Fwo = 𝐵𝑜
1−𝐶 𝜇𝑤 𝐾𝑟𝑜
Where:
Bo = the oil formation-volume factor, RB/STB.

May 2017 G. Moricca 220


Homogeneous reservoirs subject to
gravity effects – Craig’s model [From PetroWiki]
▪ Craig studied a set of scaled laboratory vertical models
experimentally and developed a correlation between the sweep
efficiency at breakthrough and the values of the scaling parameter:

∆𝑝 ℎ
𝑢𝑡 𝜇𝑜 𝐿
=
∆𝑝 𝑉
𝐾𝑥 𝑔 ∆𝜌 ℎ
Where:
(Δp)h = pressure difference in the horizontal direction, psi;
(Δp)V = pressure difference in the vertical direction, psi;
ut = horizontal Darcy velocity, ft/D;
Kx = permeability in the x direction, darcies;
Δρ = water/oil density difference, lbm/ft3;
L = length, ft;
h = reservoir thickness, ft;
g = gravity constant.
May 2017 G. Moricca 221
Craig’s correlation of scaled-model experiments to determine the effect of
gravity segregation on volumetric sweep efficiency in uniform linear systems.
May 2017 G. Moricca 222
Homogeneous reservoirs with dipping beds
subject to gravity effects – Craig’s model [PetroWiki]
▪ If the rate of water injection in a waterflood is too low for vertical
equilibrium to occur, there will be gravity-stabilized flow between
the water and the oil.

▪ Dietz has derived a relationship to predict the critical velocity qc


required to propagate a stable interface through a linear system in
which gravity forces dominate, but in which piston-like displacement
occurs and Pc effects are neglected:
4.9 × 0.1 𝐾×𝐾𝑟𝑤 𝐴 𝜌𝑤 − 𝜌𝑜 sin 𝛼
qc =
𝜇𝑤 (𝑀 − 1)
Where:
ρo = oil density, lbm/ft3;
ρw = water density, lbm/ft3;
α = dip angle, degree.
May 2017 G. Moricca 223
Homogeneous reservoirs with dipping beds
subject to gravity effects – Craig’s model [PetroWiki]
▪ When the oil/water interface is stable, the velocities of oil and water
are equal at every point in the interface. The interface is linear and
will move at a constant velocity through the system as long as q < qc.
The stable linear interface will not necessarily be flat; however, it will
be stable with a slope β, as defined by:
𝑑𝑦 𝑀 −1 −𝐺
= tan 𝛼
𝑑𝑥 𝐺
Where:
y = the position in y-coordinate system, ft and G is dimensionless
and defined by:
4.9 × 0.1 𝐾×𝐾𝑟𝑤 𝐴 𝜌𝑤 − 𝜌𝑜 sin 𝛼
G=
𝜇𝑤 𝑞𝑡
×

May 2017 G. Moricca 224


Homogeneous reservoirs with dipping beds
subject to gravity effects – Craig’s model [PetroWiki]

▪ (a) and (b) depict gravity-stable


situations for two different
mobility ratios:
- (a) G > (M – 1), M > 1, and β > α
- (b) G > (M – 1), M < 1, and β > α

▪ (c) depicts the unstable situation


for an unfavorable mobility ratio
where the displacement rate is
too high for the water and oil to
maintain vertical equilibrium:
- For (c), G < (M – 1).

May 2017 G. Moricca 225


Stratified systems with communicating
layers and assumed vertical equilibrium [PetroWiki]

▪ One of the systems that have been analyzed with simple calculations is that of
water/oil displacement with vertical permeability variations and gravity effects,
but with capillary pressure neglected.

▪ Dake’s illustrative example assumes a


three-layer system. He assumes the
permeability variation to be highest to
lowest from top to bottom, and then
compares those results with results
from assuming the reverse, the layer
with highest permeability variation
then on the bottom.

▪ Dake’s example shows that in waterflooding where gravity effects are significant,
having the high-permeability layers at the top of the reservoir interval allows a
much more efficient oil displacement than when the high-permeability layers are
at the bottom of the reservoir interval. This is because gravity causes the water to
slump, and when the lower-permeability layers are the base, the water must move
more slowly than the oil from the injector to the producer.
May 2017 G. Moricca 226
Factors Affecting Waterflood Success
▪ Timing of flood – earlier is better
- Higher primary depletion (lower pressure) increases gas
saturation
- High gas saturation decreases oil recovery

▪ Well spacing
- Tighter well spacing is better
- Increases Areal sweep efficiency [Ea] and Vertical sweep
efficiency [Ev]
- Accelerates waterflood recovery

▪ Pattern selection
- Balanced patterns improve Ea and WOR performance

May 2017 G. Moricca 227


Types of Oil Reservoirs More Favorable
for Waterflooding
▪ Shallower
- Cheaper drilling and operating costs
- Typically lower primary recovery

▪ Low energy oil (low Bo)


- Lower primary oil recovery
- Lower gas saturation

▪ Higher permeability
- Process the waterflood faster
- May utilize wider well spacing (cheaper)
May 2017 G. Moricca 228
Waterflooding Design
▪ The design include of waterflooding involves both technical and economic
considerations. Economic analyses are based on estimates of waterflooding
performance.

▪ The steps in the design a waterflooding are as follow:


1. Evaluation of the reservoir, including primary production performance
2. Selection of potential floods plans
3. Estimation of injection and production rates
4. Projection of oil recovery over the anticipated life of the project for
each flooding plan
5. Identification of variables that may cause uncertainty in the technical
analysis.
6. Sizing fluid-handling system
7. Study of water injection compatibility with connate fluids as well as
with reservoir rock.

May 2017 G. Moricca 229


Uncertainties of Waterflooding Design
▪ The uncertainties of a waterflooding design coming from the
reservoir characteristics uncertainties that can be the source for a
very poor waterflooding efficiency and consequently technical
unsuccessful and economic disaster.

▪ Unfortunately, the waterflooding design has to be carryout when, in


many cases, we have limited information on reservoir
characteristics.

▪ The only way to face the problem is to:


- Perform an in deep analysis of the available information relevant
to the reservoir characteristics
- Adopt an stepwise approach for waterflooding project
implementation

May 2017 G. Moricca 230


Purpose of Reservoir Description in
Waterflooding Design
▪ The purpose of reservoir description in waterflooding design are:
1. To define the areal and vertical extent of the reservoir
2. To describe quantitatively the variation in rock properties – such as
permeability and porosity in the reservoir
3. To determine the primary production mechanism, including estimates
of the oil remaining to be produced under primary operation
4. To estimate the distribution of the oil resource in the reservoir
5. To evaluate fluid properties required for predicting waterflooding
performance.

▪ The data and interpretation that are obtained in reservoir study for FDP
purpose make up many of the input data for the waterflooding design.
May 2017 G. Moricca 231
Outcomes of a Waterflooding Design
▪ Waterflooding is an intensive investment activity and require a proper
design. The outcomes of the design should includes:
- Injection/producer pattern layout
- Injection-water chemical and mechanical treatment
- Production wells perforated interval
- Surface facilities for injection water
- Surface facilities for produced fluids
- Pump Station

Producers Offshore Surface Facilities


Injectors Seawater for Injection and sulfate reduction

May 2017 G. Moricca 232


Stepwise Waterflooding Project
▪ The uncertainties of a waterflooding design coming from the
reservoir characteristics uncertainties that can be the source for a
very poor waterflooding efficiency and consequently technical
unsuccessful and economic disaster..

▪ Unfortunately, the waterflooding design has to be carryout when, in


many cases, we have limited information on reservoir
characteristics.

▪ The only way to face the problem is to:


- Perform an in deep analysis of the available information
- Adopt an phase approach for waterflooding project
implementation.

May 2017 G. Moricca 233


Well
Architecture

May 2017 G. Moricca 234


Well Architecture
▪ Today, thanks to the advanced drilling technologies it is possible to drill wells
having different shapes:
- Vertical
- Slanted Well Type by Shape
- S-shape
- Horizontal
- Multilateral

▪ This gives us the


flexibility to select
the most
appropriate,
according to the
production target
and the subsurface
formation
characteristics.
May 2017 G. Moricca 235
Well Drilling and Completion Planning
▪ The drilling of a well involves a major investment ranging from a few million US$ for
onshore well to 100 million US$ for a deepwater exploration well.
▪ Well engineering is aimed at maximizing the value of this investment by employing
the most appropriate technology and business process, to drill a ‘’fit for purpose”
well, at the minimum cost, without compromising safety or environmental standards.
▪ To optimize the design of a well it is desirable to have as accurate a picture as
possible of the subsurface: identification of boundaries, heterogeneities, and
anisotropies.
▪ The subsurface team will define
optimum location and well
architecture for the planned wells to
penetrate the trajectory through the
objective sequence.
▪ Completion engineering, as part of is
that part FDP integrated team, is
responsible of well completion design
aimed to maximize production (or M. J. Economides -A. D. Hill – C. Ehlig-Economides – D. Zhu
injection) in a cost-effective manner. Copyright © 2013 Pearson Education, Inc.

May 2017 G. Moricca 236


Well Architecture and Completion
Strategy
Petroleum Production System involves three distinct connected
systems:

1. Reservoir, which is a porous medium with unique storage and


flow characteristics

2. Subsurface artificial structures, which include the well, bottom


hole completion, reservoir completion and wellhead
assemblies connected with

3. Surface artificial structures, which include the surface gathering,


separation, and storage facilities.

May 2017 G. Moricca 237


Well Architecture and Completion
Strategy

Well Architecture makes reference to the well


shape (Vertical, Slanted, Horizontal, Multilateral,
Extended Reach) design to reach the target
(reservoir) in the most efficient and effective way.

Completion is the interface between reservoir


and surface production.

May 2017 G. Moricca 238


Well Shape Selection Criteria
The well shape should be selected based on the geological target, maximization
of the hydrocarbon recovery, and operational constraints.

May 2017 G. Moricca 239


Vertical Well
▪ Vertical well is the ideal
solution to produce from
a single flow unit having a
large net pay or multiple
flow units can be
produced commingled.

▪ Easy to be drilled.

▪ Very good bottom hole


accessibility.

▪ Less expensive.
May 2017 G. Moricca 240
J-shape
J-shape wells are made up of a vertical
section, a deep kick off and a build up
to target. They are also called Deep
Kick off wells or J Profile wells (as they
are J - shaped).

The well is deflected at the kickoff


point, and inclination is continually
built through the target interval (Build).
The inclinations are usually high and
the horizontal departure low.

This type of well is generally used for


multiple sand zones, fault drilling, salt
dome drilling, and stratigraphic tests.

May 2017 G. Moricca 241


Horizontal Well
▪ Horizontal wells have been employed in a variety of reservoir applications:
- Thin zones
- Naturally fractured reservoirs,
- Reservoirs with water and gas coning problems
- Low permeability reservoirs
- Gas reservoirs
- Heavy oil reservoirs
- Waterflooding
- EOR applications.

▪ Disadvantages of horizontal wells


are:
- High cost as compared to a
vertical well.
- Generally only one zone at a time
can be produced using a
horizontal well.
- If the reservoir has multiple pay-
zones, especially with large
differences in vertical depth, or
large differences in permeability,
it is not easy to drain all the layers
using a single horizontal well..

May 2017 G. Moricca 242


Multilateral well
▪ A multilateral is a well with more
than one branch (lateral).

▪ Multilaterals find wide


applications:
- Compartmentalized reservoirs
- Stacked intervals
- Increased reservoir drainage
- Reducing drawdown
- Slot constrained platforms or
pads.

▪ A multilateral is well always carry


more risk than a single well. Risks
for multilateral should be
assessed in term of drilling,
completing, productivity,
operability and well intervention.
May 2017 J. Bellarby – ELSEVIER 2009 243
Well
Completion

May 2017 G. Moricca 244


Well Completion Strategy [1]
▪ Although
completion
expenditure is a
limited portion of
the total capital
costs of the field,
completion have
a huge effect on
revenues and
future operating
cost. Some of
basic economic
considerations
are shown in the
figure here
reported. J. Bellarby – ELSEVIER 2009

May 2017 G. Moricca 245


Well Completion Strategy [2]
▪ This does not necessarily mean that completions have to survive for the entire
field life. It may be optimum to design for tubing replacement or artificial lift
installation when the flow conditions (BHP, WC, GOR) change.
▪ The choice to spend more money on corrosion-resistant completion for the
initial completion or to install a cheaper completion to be replaced if failure will
occur is an economical matter.

F. Jahn , M. Cook & M. Grahm 2008

May 2017 G. Moricca 246


Completion Planning
▪ Wells to be completed can be producers or injectors.
- A producer can be an oil or gas producer well.
- An injector can be an water, gas (hydrocarbon gas or waste products such as
carbon dioxide, Sulphur, hydrogen sulphide, etc.), steam well injector or
disposal well.

▪ Completion planning of a producer, involves:


- Defining the well architecture
- Defining the mode of formation fluid production: Natural flow or assisted
flow by Artificial Lift system.
- Choosing the equipment to be used
- Selecting materials
- Defining operational guidelines

▪ The completion planning for the injector is the same of the producer but
considering that the is in of “hydraulic injection flow condition” only.

▪ The completion design mast take into account the evolution of the
production/injection characteristics (BHFP, WC, GOR) of the well along the field
life time, according to the production/injection forecast.
May 2017 G. Moricca 247
Single Completion [1]
▪ Single zone completion is one of the
types of upper completion which allows
producing only one zone. Production
tubing is a flow path for fluid from a
reservoir to flow to the surface so it
protects the casing from corrosion and
maximizes the efficiency of the flow.

▪ In a single tubing string completion,


typically a packer is set on top of a
reservoir so the reservoir fluid can flow
up into the production tubing. Types of
packers are based on several factors as
temperature, pressure, reservoir fluid,
etc. Additionally, complexity of tubing and
packer installation is driven by objectives.
May 2017 G. Moricca 248
Single Completion [2]
▪ Features of a Single String
Completion are listed below:
- Through tubing perforation
can be performed.
- Packer can be set with x-mas
tree in place.
- Reservoir can be isolated and
workover operation can be
done.
- Downhole measurements can
be effectively conducted.
- Artificial lift methods as gas
lift, ESP, etc. can be deployed.
May 2017 G. Moricca 249
Multiple zone completion
Multiple zone completion is one type of
completion which allows operators to
selectively produce or comingle
reservoir fluid from different zones into
one well.

It is also possible to workover the upper


part of completion string without
removing the next interval completion.

Additionally, through tubing perforation


is can performed at the bottom zone.

A multiple zone completion can be


divided into two parts, which are single
string completion and multiple string
completion.
May 2017 G. Moricca 250
Single Multiple Zone Completion [1]
▪ A multiple-string configuration
consists of two or more
completion strings in one well.

▪ This is more expensive and


complicated to install than a
single-string configuration.
However, it has some advantages
such as the ability to
simultaneous produce or inject
into different zones in
commingled.

May 2017 G. Moricca 251


Dual Multi zone Completion [2]
▪ A multiple-string configuration
consists of two or more
completion strings in one well.

▪ This is more expensive and


complicated to install than a
single-string configuration.
However, it has some advantages
such as the ability to
simultaneous produce and inject
into different zones and has a
more accurate production
allocation than a single string
type.

May 2017 G. Moricca 252


Dual Completion
▪ The complexity of dual completions is their main drawback:
- Difficult to perforate the upper interval. Option include
oriented guns run through the short string, perforating prior to
running the completion and side-string perforating.
- Limited access to the upper interval (e.g. water shut-off within
the interval is near impossible).
- Complex artificial lift (e.g. gas lift requires tubing pressure
operated valves).
- Difficult (but not impossible) to integrate with sand control
reservoir.

▪ The completion is usually installed with both strings at the same


time.

May 2017 G. Moricca 253


Horizontal well typical Completion

May 2017 G. Moricca 254


Multilateral Completion
▪ Multilateral technology can be used in a variety of scenarios including:
- The development of in fill field programs with limited slots.
- The extension of field life by accessing new reserves.
- The development of deepwater plays.
1996

▪ Generally, multilaterals can be


divided into two categories:
- Re-entry - Where an existing well
is re-entered and multiple
branches are drilled off of the
existing well bore.
- New development -Where a new
well is designed and drilled,
utilizing multiple branches and
various completion types as
required.

▪ Design concepts
In a multilateral completion, a unique system may mechanically connect directional and
horizontal laterals to a parent well bore, allowing production from the individual laterals to
be selectively produced or commingled.
May 2017 G. Moricca 255
Offshore Wells
Completion

March 2017 G. Moricca 256


▪ For the dry tree system, trees are located on or close to the platform,
whereas wet trees can be anywhere in a field in terms of cluster, template,
or tie-back methods.

▪ Globally, more than 70% of the wells in deepwater developments that are
either in service or committed are wet tree systems.
March 2017 G. Moricca 257
Wet tree systems
▪ Subsea cluster wells gathers the production in the most efficient and
cost-effective way from nearby subsea wells, or from a remote
/distant subsea tie-back to an already existing infrastructure based on
either a FPSO or a FPU

March 2017 G. Moricca 258


March 2017 G. Moricca 259
March 2017 G. Moricca 260
Vertical Monobore
Subsea Tree
Systems

March 2017 G. Moricca 261


Subsea manifold

March 2017 G. Moricca 262


March 2017 G. Moricca 263
Wet tree system benefits
▪ Tree and well access at the seabed isolated from people
▪ Full range of hull types can be used
▪ Low cost hull forms are feasible
▪ Simplified riser/vessel interfaces

Wet tree risers challenges


Steel risers
▪ Fatigue critical requiring good quality
offshore welds and fatigue testing
requirement
Flexible risers
▪ Water depth (collapse) limitations
▪ Pipe diameter limitations for deep water and higher internal pressure
▪ Prone to external sheath damage during installation
▪ Potential of internal sheath (PA11) aging due to high water cut
▪ Potential end fitting integrity issue
March 2017 G. Moricca 264
Dry tree systems
▪ The main alternative to the subsea well cluster
architecture.
▪ Surface well architectures provide direct access to the wells.
▪ System architectures consist of an FPDU hub based either on
a TLP, on a Spar, or even (in some cases) on a compliant piled
tower (CPT).
▪ Risers for dry completion units (DCUs)
could be either single casing, dual
casing, combo risers (used also as
drilling risers), or tubing risers and
could include a split tree in some
cases.
▪ The riser tensioning system also offers
several options such as active
hydropneumatic tensioners, air cans
(integral or non-integral), locked-off
risers, or king-post tensioning
mechanism
March 2017 G. Moricca 265
March 2017 G. Moricca 266
Dry tree system benefits
▪ Tree and well control at surface in close proximity of people
▪ Drilling conducted from the facility –reduced CAPEX
▪ Direct vertical access to wells for future intervention activities
▪ Minimal offshore construction
▪ Enable future drilling and expansion

Dry tree system challenges


▪ Safety concern due to well access at surface
▪ Large vessel payloads due to the need for supporting risers
▪ Require high cost vessels such as Spar, TLP due to design sensitivity to
vessel motions
▪ Complex riser design issues
▪ Limited by existing riser tensioner capacity
▪ Riser interface with vessel require specialty joints, e.g. keel joint, tapered
stress joint
▪ Heavy lift requirement for riser installation
March 2017 G. Moricca 267
System selection
▪ Economic factors: Estimated NPV, internal rate of return (IRR),
project cash flow, project schedule, and possibly enhanced
proliferation control initiative (EPCI) proposals (if any available at
the time of the selection) will most certainly be the key drivers of
this choice.

▪ Technical factors: These factors are driven primarily by reservoir


depletion plans and means, field worldwide location, operating
philosophy, concept maturity and reliability, feasibility, and
industry readiness.

▪ External factors: These factors are in the form of project risks,


project management, innovative thinking, operator preferences,
and people (the evaluation method may vary between each
individual).
March 2017 G. Moricca 268
Umbilical systems for offshore application
The primary function is to provide :
▪ chemical injection for flow assurance,
▪ electrical signals for valve control and monitoring,
▪ hydraulic pressure for valve actuation,
▪ electrical power for subsea pumping,
▪ fibre optics for data acquisition and monitoring

March 2017 G. Moricca 269


Subsea Cables
and Umbilicals

March 2017 G. Moricca 270


Riser
A riser is a pipe that connects an offshore
Floating Production Structure or a
Drilling Rig to a sub-sea system either for
production purposes such as drilling,
production, injection and export, or for
drilling, completion and workover
purposes.

Drilling riser joints with buoyancy modules

March 2017 G. Moricca 271


March 2017 G. Moricca 272
Offshore well Completion – Tree
and Tubing Hanger
Christmas trees
▪ The purpose of the Christmas trees ere to:
- Provide the primary method of closing in a well
- Isolate the well from adjacent wells
- Connect a flowline
- Provide a vertical access for well intervention
(slickline, electricline, coiled tubing, etc.)
- Interface with the tubing hanger
- Connect or interface the tree to the wellhead.

Tubing Hanger
▪ A device attached to the topmost tubing joint in the
wellhead to support the tubing string. The tubing
hanger typically is located in the tubing head, with
both components incorporating a sealing system to
ensure that the tubing conduit and annulus are
hydraulically isolated
May 2017 J. Bellarby – ELSEVIER 2009 273
Conventional (vertical) and
Horizontal trees
▪ The difference between vertical and horizontal tree is in the position of the. In
the vertical tree, the master valves are in vertical position and inline with the
tubing, whilst in horizontal tree, they are horizontal and away from the
production / casing bore.

▪ With the horizontal tree,


the BOP is positioned
above the tree, and the
tree is installed prior to
running the completion.
This avoid to run
downhole plugs for
barriers in order to poll
the BOPs.

May 2017 G. Moricca 274


Basic Petroleum
Engineering Concepts
and
Artificial Lift Technology
Overview

May 2017 G. Moricca 275


Overview of Artificial Lift Technology
and Introduction to ESP System
✓ Pressure-Depth Relationship
✓ Oil Composition and PVT Fluid Characterization
✓ Reservoir Deliverability: Inflow Performance
✓ Well Deliverability: Outflow (Tubing) Performance
✓ System Performance Analysis: Nodal Analysis
✓ Fundamental of Artificial Lift
✓ Quick-look of most used Artificial Lift Systems
✓ ESP System: Quick-look of Subsurface Components
✓ ESP Pump Performance Curves
✓ ESP System: Quick-look of Surface Components

July 2010 G. Moricca 276


Pressure-Depth
Relationship
Main sources: Well Completion Design. Jonathan Bellarby. Elsevier Inc

July 2010 G. Moricca 277


Pressure-Depth Relationship

At the end of this section, you will be able to…

● Calculate Fluid Gradient given Density


● Calculate the Pressure given Depth and Gradient or Density
● Calculate the equivalent Fluid column when given pressure
and gradient or Density
● Calculate the fluid gradient when given the pressure
differential and the Depth
● Estimate Fluid level or surface pressure when given
pressure at depth and fluid gradient
● Draw a simple pressure-depth plot.

July 2010 G. Moricca 278


Hydrostatic Pressure-depth relationship
field units
Ph = 0 Ph = 0 Ph = 0

1 foot water oil gas

Ph = 0.45 psi Ph = 0.35 psi Ph = 0.08 psi

ΔD=1ft ; ΔP= 0.45 psi ΔD=1ft ; ΔP= 0.35 psi ΔD=1ft ; ΔP= 0.08 psi
water gradient = oil gradient = gas gradient =
(ΔP/ΔD) = 0.45 psi/ft (ΔP/ΔD) = 0.35 psi/ft (ΔP/ΔD) = 0.08 psi/ft

The Pressure Gradient is the ratio among the Pressure variation (ΔP) from
two points at different depth and the vertical distance among them (ΔD)
July 2010 G. Moricca 279
Hydrostatic Pressure-depth relationship
metric units
Ph = 0 Ph = 0 Ph = 0

10 m water oil gas

Ph = 1.000 kg/cm2 Ph = 0.800 kg/cm2 Ph = 0.017 kg/cm2

ΔD=1 m ; ΔP= = 1.000 kg/cm2 ΔD=1 m ; ΔP= = 0.800 kg/cm2 ΔD=1m ; ΔP= = 0.017 kg/cm2
water gradient = oil gradient = gas gradient =
(ΔP/ΔD) = 1.000 kg/cm2 /10m (ΔP/ΔD) = 0.800 kg/cm2 /10m (ΔP/ΔD) = 0.017 kg/cm2 /10m

The Pressure Gradient is the ratio among the Pressure variation (ΔP) from
two points at different depth and the vertical distance among them (ΔD)
July 2010 G. Moricca 280
Hydrostatic Pressure-depth relationship
field vs metric units

Units of Length
1ft = 0.3048m
1m = 3.2808ft

Units of Pressure
1psi = 0.0703kg/cm2
1kg/cm2 = 14.2233psi

Pressure Gradient
1psi x ft = (0.0703) kg/cm2 x ft
= (0.0703 x 3.2808) kg/cm2 x 1 m
= 0.2307kg/cm2 x 1 m
= 2.3067kg/cm2 x 10 m
0.4335psi x ft = (0.45 x 2.3067) kg/cm2 x 10 m
= 0.9999kg/cm2 x 10 m

1kg/cm2 x 10 m = 1/2.3067psi x ft

= 0.4335psi x ft

July 2010 G. Moricca 281


Pressure-Depth Relationship
The Pressure gradient may be directly measured by downhole
pressure measurement using a formation pressure testing toot RFT
(repeat formation tester) or MDT (modular dynamic tester), or may be
calculated from surface fluid densities if a representative
formation fluid sample is available.

The reservoir fluid gradient (G), expressed in pound per square inch
per foot (psi), may be obtained by dividing the density (ρ) in pounds per
cubic foot by 144 sq in/sq ft.

Fluid gradient = Fluid density / 144


and
Fluid density = Fluid Specific Gravity (water = 1) x 62.366

Example
● Oil specific gravity = 0.850 (water = 1)
● Water density = 62.366 lb/cu ft
● Oil density = 0.850 x 62.366 = 52.955 lb/cu ft
● Oil gradient = 52.955/144 = 0.368 psi/ft
July 2010 G. Moricca 282
Calculating Pressure Gradient of
Producing fluid
Data
● Producing fluid:
― Oil 25 API
― Water Cut (WC) = 80 %
― Formation water Specific Gravity = 1.04
● Density of pure water = 62.3 lb/cu ft
● Specific Gravity of pure water = 1
Calculate Pressure Gradient of Producing fluid

Solution
● Oil Specific Gravity = 141.5 / (131.5 + 25) = 0.904
● Producing fluid Specific Gravity = (SGwater x WC) + [SGoil x (1–WC)]
= (1.04 x 0.8) + [0.904 x (1–0.8)] = 1.013
● Density of produced fluid = 1.013 x 62.3 = 63.1099 lb/cu ft
● Gradient of produced fluid = 63.1099/144 = 0.438 psi/ft

July 2010 G. Moricca 283


Pressure – Depth (elevation) Plot
● To find a pressure at a given
depth (D), simply multiply the Pressure psi
0 500 1000 1500 2000 2500 3000
VERTICAL depth (elevation) by the 0

given fluid gradient (G). Pressure = 0


500 at surface
P=DxG
1000

● For example, if my depth is 1200


ft and gradient is 0.44 psi/ft, then 1500

pressure is 1200 ft x 0.44 psi/ft =


2000

Vertical Dept ft
528 psi
2500

● Assuming that the fluid is


incompressible, this is a linear 3000

relationship. 3500

● We can draw this on a graph that 4000

we call the pressure-depth plot.


4500

● Obviously, denser fluids, and 5000


therefore higher fluid gradients, Oil 0.35 psi/ft Fresh water 0.433 psi/ft
result in higher pressure. Brine 0.50 spi/ft

July 2010 G. Moricca 284


Pressure – Depth (elevation) Plot
If the pressure at surface isn’t
zero, then the whole line shifts Fluid Gradient 0,35 psi/ft

over according to the surface


Pressure psi
pressure. 0 500 1000 1500 2000 2500
0

If the lines maintain the same slope 500

(they are parallel) this means that we 1000

are dealing with the same fluid. 1500

Vertical Dept ft
2000
Reservoir A
2500
Specific Gravity Oil 0.809 (44°API)
Pore pressure gradient 0.35 spi/ft 3000

3500

Reservoir B 4000

Specific Gravity Oil 0.809 (44°API) 4500

Pore pressure gradient 0.40 spi/ft 5000


A B C

Reservoir C Pore Pressure Gradient 0.35 psi/ft

Specific Gravity Oil 0.809 (44°API) Pore Pressure Gradient 0.40 psi7ft
Pore pressure Gradient 0.45 psi/ft
Pore pressure gradient 0.45 spi/ft

July 2010 G. Moricca 285


Pressure – Depth (elevation) Plot
If the fluid doesn’t reach the surface, then there is some ‘fluid level’, or
depth, where the pressure is zero and then the pressure increases according
to the fluid gradient. This can be the result of two totally different situations:
― Depleted reservoir or
― Killed well

Fluid Gradient 0.35 psi/ft Fluid Gradient 0.60 psi/ft


Pore Pressure Gradient 0.28 psi/ft Pore Pressure Gradient 0.48 psi/ft
Depleted Reservoir Killed well

Pressure psi Pressure psi


0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
0 0

500 500

1000 1000

1500 1500
Vertical Dept ft

Vertical Dept ft
2000 2000

2500 2500

3000 3000

3500 3500

4000 4000

4500 4500

5000 5000

Fliud Gradient 0.35 psi/ft Fliud Gradient 0.60 psi/ft

July 2010 G. Moricca 286


Calculating the Fluid Height or
Fluid Column
● Similarly, if we know the
pressure and the fluid gradient, 13000
we can calculate the equivalent Fliud
12000
fluid column resulting from that Gradient
0.20 psi/ft
pressure: 11000

H = P/G 10000
Fluid
9000 Gradient
―Measured pressure = 2500 psi

Equivalet fluid column ft


0.30 psi/ft

―Fluid gradient = 0.25 psi/ft 8000

―Equivalent fluid column = 7000 Fluid


2500/0.25 = 10.000 ft Gradient
6000 0.40 psi/ft

● Here the effect of increasing 5000

gradient is reversed, and a 4000


Fluid
Gradient 0.5
denser fluid results in a shorter psi/ft
3000
fluid column for a given pressure.
2000
Fluid
● Because oil is lighter than water 1000
Gradient 0.6
psi/ft
(responsible of “normal” or
0
“hydrostatic” pressure regime), 0 500 1000 1500 2000 2500 3000
this is the reason that oil wells Pressure psi

flow naturally !

July 2010 G. Moricca 287


Normal and Abnormal Pressure Regimes
In abnormally pressured reservoir, the continuous pressure-dept relationship
is interrupted by a sealing layer, below which the pressure change. In order
to maintain underpressure or overpressure, a pressure seal must be
present. In hydrocarbon reservoir, there is by definition a seal at the creast
of the accumulation, and potential for abnormal pressure regimes therefore
exists. The most common causes of abnormally pressured reservoirs are:

✓ Uplift/burial of rock

✓ Thermal effects, causing the


expansion or contraction of water

✓ Depletion of a sealed or low-


permeability reservoir due to
production within the reservoir

✓ Depletion due to production in an


adjacent field

July 2010 G. Moricca 288


Normal Pressure Distribution from Surface
through a Reservoir Structure
In the water column, the pressure at any depth can be approximated
to:
P = D x Gw

where: D is the vertical depth and Gw is the pressure gradient

P = D x Gw
D = 5000 ft
Gw = 0.45 spi/ft
P = 5000 x 0.45 =
2250 psi

July 2010 G. Moricca 289


Gradient Intercept Technique
Two wells have penetrated the same reservoir sand. The updip well finds the
sand gas bearing, with gas down to (GDA) the base of the sands, whilst the
downdip well finds the same sand to be fully oil bearing, with an oil up to
(OUT) at the top of the sand.
Pressures taken at intervals in each well may be used to predict where the
possible gas-oil contact (PGOC) lies. At gas-oil contact the pressure in the oil
and gas must be equal otherwise a static interface would not exist.

July 2010 G. Moricca 290


Oil Composition
and
PVT Fluid
Characterization

July 2010 G. Moricca 291


Reservoir Fluids Characterisation
Reservoir fluids are broadly categorised using those properties
which are easy to measure, namely oil and gas gravity and
producing GOR.

July 2010 G. Moricca 292


Crude oils: U.S. Bureau of Mines
Classification
Crude oils are frequently classified by “base or key fraction”:
❑ Paraffin-base, or oils containing predominantly paraffin series hydrocarbons
❑ Asphalt-base, or oils containing predominantly polymethylene or olefin series
hydrocarbons
❑ Mixed-base, or oils containing large quantities of both paraffin and polymethylene
series hydrocarbons

U.S. Bureau of Mines introduced a somewhat more elaborate system of classification


which provides for nine possible classifications:

July 2010 G. Moricca 293


Crude oils Commercial Classification
The petroleum industry generally classifies crude oil by the geographic
location it is produced in (e.g. West Texas Intermediate, Brent, or Oman),
its API gravity and by its sulfur content. Crude oil may be considered
light if it has low density or heavy if it has high density; and it may be
referred to as sweet if it contains relatively little sulfur or sour if it
contains substantial amounts of sulfur.

❑ West Texas Intermediate (WTI), a very high-quality, sweet, light oil


delivered at Cushing, Oklahoma for North American oil

❑ Brent Blend, comprising 15 oils from fields in the Brent and Ninian
systems in the East Shetland Basin of the North Sea.

❑ Dubai-Oman, used as benchmark for Middle East sour crude oil flowing
to the Asia-Pacific region

❑ Tapis (from Malaysia, used as a reference for light Far East oil)

❑ Minas (from Indonesia, used as a reference for heavy Far East oil)

❑ The OPEC Reference Basket, a weighted average of oil blends from


various OPEC
July 2010 G. Moricca 294
Hydrocarbon Phase Behaviour
❑ Hydrocarbon reservoir fluid are a
complex mixture of hydrocarbon
molecules, the composition of which
is dependent on the source rock,
degree of maturation etc….

❑ Phase changes occur when this


complex hydrocarbon fluid flow from
high temperature and pressure
reservoir environment to the cool,
low pressure separator conditions.

July 2010 G. Moricca 295


Hydrocarbon Phase Behaviour

July 2010 G. Moricca 296


Crude Oil Characteristics
❑ Tank oil differs significantly from reservoir oil because:
– Most methane and ethane are released from solution during production
– Sizeable fractions of propane, butanes and pentanes vaporize during
decompression.
❑ Reservoir fluids can be sampled for identification by:
– Subsurface sampling
– Surface sampling, to be recombined in proportion to measured GOR at
sampling time.
❑ Full laboratory data is often unavailable
❑ Satisfactory estimates can be made based on empirical
correlations using a basic set of field data:
– Gravity of tank oil
– S.G. of producing gas
– Initial producing GOR
– Viscosity of tank oil
– Reservoir temperature and initial pressure
❑ Data from other wells in same reservoir is applicable. Not
always!
July 2010 G. Moricca 297
Crude Oil PVT Behaviour

Reservoir Reservoir
pressure above pressure below
bubble point bubble point

Undersatured oil: presence of only Satured oil: presence in the reservoir of


one phase (oil) in the reservoir two phases (oil and gas)

July 2010 G. Moricca 298


Basic PVT Parameters: Rs and Bo

Rs – The solution (or


dissolved) Gas Oil Ratio
(GOR), witch is the number
of SCF of gas witch will
dissolve in one STB of oil
when both are taken down
to the reservoir at the
prevailing reservoir pressure
and temperature.
Unit: scf gas/stb oil

Bo – The oil formation volume factor, witch is the volume in bbl occupied in
the reservoir, at the prevailing pressure and temperature, by one STB of oil
plus its dissolved gas.
Unit: rb (oil + dissolved gas)/stb oil

July 2010 G. Moricca 299


Basic PVT Parameters: R and Bg
R – Instantaneous or
producing Gas Oil
Ratio (GOR)
Unit: scf/stb

Rs – The solution (or


dissolved) Gas Oil Ratio
(GOR), witch is the number
of SCF of gas witch will
dissolve in one STB of oil
when both are taken down
to the reservoir at the
prevailing reservoir pressure
and temperature.
Unit: scf gas/stb oil

Bg – The gas formation volume factor, witch is the volume in bbl that
one standard cubic foot of gas will occupy as free gas in the reservoir at
the prevailing pressure and temperature. Unit: rb (free gas)/scf gas
July 2010 G. Moricca 300
PVT Parameters: Bo as function of pressure
Undersatured oil:
Above the bubble
Satured oil: two phases (oil and gas) one phase pressure Bo
increases slightly
as the pressure is
reduced from initial to
the bubble point
pressure. This effect
is due to liquid
expansion and, since
the compressibility of
the undersatured oil
in the reservoir is low,
the expansion is
relatively small.
Below the bubble pressure, as the pressure declines, since each
reservoir volume of oil contains a smaller amount of dissolved gas,
one stb of oil will be obtained from progressively smaller volumes of
reservoir oil and Bo steadily declines with the pressure.

July 2010 G. Moricca 301


PVT Parameters: Bg and E as function of
pressure

E – Gas Expansion Factor


The Gas Expansion Factor is the ratio
between the volume of n moles of gas
at standard condition (Psc =14.7 psia,
Tsc = 60 Fahrenheit) and the volume of
n moles of gas at reservoir conditions.
Unit: vol/vol

From the Fig: The reservoir withdrawal


of 1 (one) cubic foot of gas the when
the prevailing reservoir pressure is
3300 psia gives about 200 cubic foot of
gas at surface conditions.

Bg increases as the pressure declines, simple because (as per its definition) the volume,
that one standard cubic foot of gas will occupy as free gas in the reservoir, increases as the
reservoir pressure decreases.

The total underground withdrawal of hydrocarbons (oil and gas) associated with the
production of one stb of oil is: (Underground withdrawal)/stb = Bo + (R – Rs)Bg

The above relationship shows why the gas formation volume factor has the rather
unfortunate units of rb/scf.
July 2010 G. Moricca 302
PVT Parameters: R and Rs as function of
pressure

As the pressure declines below the


bubble pressure, more and more gas
is liberated from the satured oil and
thus Rs, which represents the amount
of gas dissolved in a stb at the current
reservoir pressure, continually
decreases.

A typical plot of R, or more commonly


GOR, as a function of reservoir
pressure is shown in the figure.

The value of instantaneous or


producing gas ratio R (scf/stb) or
GOR, can greatly exceed Rsi, the
original solution gas oil ratio, since,
due to the high velocity of gas flow in
comparison to oil, it is quite normal to
produce a disproportionate amount of
gas.
July 2010 G. Moricca 303
PVT Empirical Correlations
Gas Volume Factor : Volume in ft3 that one scf of gas will
Bg ft3/scf Bg = 0,02827 TZ/P
occupy at specific P and T condition

Oil Volume Factor : Volume in bbl occupied by one STB of oil


Bo and its associated solution gas when recombined to a single- bbl/STB Bo = Bob exp [co (Pb - P)] ; R < Rs unsatured oil
phase liquid at specific P and T condition (Standing)

Bob Oil Volume Factor at Bubble-point pressure (Standing) bbl/STB Bob = 0,9759 + 12*10-5 Y 1,2 ; R > Rs satured oil
co Undersatured Oil Compresibility (Vazquez) 1/psi co = 10-5 [- 1433 +5 Rs + 17,2T - 1180γg + 12,61γAPI ] / P
Eg Fraction of the total area occupied by gas dimensionless Eg = (1 -EL)
EL Fraction of the total area occupied by liquid (Liquid holdup) dimensionless EL = 5,645 Bo / [(R - Rs)Bg + 5,615(Bo + Bw Fwo)]
Pb Bubble-point Presure (Standing) psi Pb = 18,2 (W - 1,4)

Solution Gas/Oil Ratio : Volume of gas (in scf) going into


solution in one STB of oil at given P and T conditions. Rs is the
Rs total volume of gas collected from all stages of separation, scf/STB Rs = γg (1,4 + P/18,2)1,205 10 (0,0151γAPI - 0,0011T)
divided the volume of stock-tank oil (case of undersaturated oil
production). Rs is function of P and T (Standing)

W Constant W = ( Rs / γg )0,83 10 (0,00091 T - 0,0125 γAPI )


1/2
Y Constant Y = 1,25 T + Rs [γg / γo ]
ρL Liquid density lbm/ft3 ρL = [62,4 (γSTO + γw Fwo) + 0,0136 γg R] / (Bo + Bw Fwo)
ρm Mixture (oil water and gas) density lbm/ft3 ρm = ρL EL + ρm (1-EL)
ρm Mixture (oil water and gas) density lbm/ft4 ρm = [62,4 (γSTO + γw Fwo) + 0,0136 γg R] / [Bo + Bw Fwo + (R - Rs)Bg / 5,615
ρo Oil density lbm/ft3 ρo = [62,4 γSTO + 0,0136 γg Rs] / Bo
ρw Water density lbm/ft3 ρw = 62,4 γw / Bw

July 2010 G. Moricca 304


PVT Properties Estimation from Production Data
Production Test Data
Pwf Wellbore flowing pressure 2800 psia
Tw Bottomhole temperature 160 °F
Pwh Wellhead flowing pressure 800 psia
Twh Wellhead flowing temperature 120 °F
Qgsp Separator gas flow rate 96 Mscf/D
QLsp Separator liquid flow rate 265 bbl/D
Bosp Separator/Stock-tank oil volume factor 1,15 bbl/STB
co Undersatured Oil Compressibility psia -1
Bg Gas volume factor ft3/scf
ρo Oil density (at reservoir conditions) lbm/ft 3
ρm Mixture density lbm/ft 3
Ps p Separator presure 200 psia
Ts p Separator temperature 90 °F
Rs sp Separator oil gas/oil ratio (GOR 2) 30 scf/STB
γg1 Separator gas gravity 0,69 (air =1)
γg2 Stock-tank vapor (gas) gravity 0,89 (air =1)
γo Stock-tank oil gravity 0,863 (water =1)
γAPI Stock-tank oil gravity 28 API
Fwo Stock-tank water/oil ratio 0,07 STB/STB

Calculated parameters
Qo Q o = Q Lsp / [Bosp + Fwo ] 217 STB/D
R Total (Producing) Gas/Oil Ratio (GOR) scf/STB
R R = Q gsp / Q o + R s sp 472 scf/STB
GOR1 GOR 1 = Q gsp / Q o 442 scf/STB
GOR2 GOR 2 = R s sp 30 scf/STB
Rs GOR t = GOR 1 + GOR 2 472 scf/STB
γg γg = [GOR 1 γg1 + GOR 2 γg2] / [GOR 1 + GOR 2] 0,703 (air = 1)

Calculated PVT Properties


0,83 (0,00091 T - 0,0125 γ API )
W ( R s / γg ) 10 (2.21) 138,7
Pb 18,2 (W - 1,4) (1.20) 2499 psia
Y 1,25 T + R s [γg / γo ]1/2 (1.25) 626
Bob 0,9759 + 12*10-5 Y1,2 (1.24) 1,248 bbl/STB
co 10-5 [- 1433 +5 R s + 17,2T - 1180γg + 12,61γAPI ] / P b (1.23) 1,28E-05 1/psi
Bo Bob exp [co (Pb - P)] ; case R < R s unsatured oil 1 bbl/STB
Qo wb Qo Bo ; Oil rate at well bore condition 270 bbl/D
Bg 0,02827 TZ/P ; Z = 0,887 (1.14) 0,0182 ft 3/scf
ρo [62,4 γSTO + 0,0136 γg Rs] / Bo (at reservoir conditions) 46,9 lbm/ft 3
3
ρm [62,4 (γSTO + γw Fwo ) + 0,0136 γg R] / [Bo + Bw Fwo + (R - R s )Bg / 5,615] 47,8 lbm/ft

July 2010 G. Moricca 305


Oil Gravity Conversion
γo = 141,5 / (131,5 + γAPI )
API 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

kg/l 0,966 0,959 0,953 0,946 0,940 0,934 0,928 0,922 0,916 0,910 0,904 0,898 0,893 0,887 0,882 0,876

API 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 50

kg/l 0,871 0,865 0,860 0,855 0,850 0,845 0,840 0,835 0,830 0,825 0,820 0,816 0,811 0,806 0,802 0,780

γAPI = (141,5 / γo) - 131,5


kg/l 0,990 0,985 0,980 0,975 0,970 0,965 0,960 0,955 0,950 0,945 0,940 0,935 0,930 0,925 0,920 0,915

API 11,4 12,2 12,9 13,6 14,4 15,1 15,9 16,7 17,4 18,2 19,0 19,8 20,7 21,5 22,3 23,1

kg/l 0,910 0,905 0,900 0,895 0,890 0,885 0,880 0,875 0,870 0,865 0,860 0,855 0,850 0,845 0,840 0,800

API 24,0 24,9 25,7 26,6 27,5 28,4 29,3 30,2 31,1 32,1 33,0 34,0 35,0 36,0 37,0 45,4

July 2010 G. Moricca 306


Reservoir
Deliverability:
Inflow Performance
-
Pseudo-Steady-State Flow
Productivity Index
Vogel’s equation

Main source: Well Performance . M. Golan /C. H. Whitson. Prentice Hall Inc
July 2010 G. Moricca 307
Reservoir deliverability

At the end of this section, you will be able to…

● Calculate Outflow Pressure/Fluid Rate for a given set of


conditions using:
― Pseudo-Steady-State Flow
― Productivity Index
― Vogel’s equation
● Calculate the absolute open flow (AOF)
● Generate an Inflow Performance Relationship (IPR)

July 2010 G. Moricca 308


Reservoir deliverability
Reservoir deliverability is defined as the oil or gas production rate
achievable from reservoir at a given bottom-hole pressure.
Reservoir deliverability depend on several
factors including the following:
● Reservoir pressure
● Pay zone thickness and permeability
● Reservoir boundary type and distance
● Well radius
● Reservoir fluid properties
● Near well bare condition
● Reservoir relative permeability

Symbols
p = average reservoir pressure, psia
pwf = flowing bottom-hole pressure, psia
q = oil production rate, stb/day
µo = viscosity of oil, cp
k = effective horizontal permeability to oil, mD
h = reservoir thickness, ft
r = reservoir boundary radius, ft
rw = wellbore radius to the sand face, ft
S = skin factor

July 2010 G. Moricca 309


Reservoir deliverability
The reservoir deliverability can be mathematically modelled
on the basis of flow regimes such as:
● Transient flow
● Pseudo-steady-state flow
● Steady state flow

An analytical relation between bottom-hole pressure and


production rate can be formulated for a given flow regime.

The relation is called Inflow Performance Relationship IPR.

The discussion will be focused on:


● Pseudo-Steady-State Flow
● Productivity Index (PI)
● Straight-line IPR
● Vogel’s IPR

July 2010 G. Moricca 310


Pseudo-Steady-State Flow

Pseudo-Steady-State flow is defined


as a flow regime where the pressure
at any point in the reservoir declines
at the same constant rate over time.

This flow condition prevails after the


pressure funnel shown in fig. 3.1
has propagated to all no-flow
boundaries.

A no-flow boundary can be a


sealing fault, pinch-out of pay zone,
or boundaries of drainage areas of
production wells.

Qo = { Kh (p - pwf) } / {141,2 μo Bo [ln (re / rw ) - 0,75 + S] }


July 2010 G. Moricca
311
Reservoir deliverability vs Skin effect
Pseudo-steady-state flow
Qo = Kh (∆P) / 141,2 μo Bo [ln (re / rw ) - 0,75 + S]
Sensitivity S 0 5 10 20 50 100 The reservoir
Qo Oil rate STB/D 760 453 323 205 98 52 deliverability
PI
P
Productivity Index
Average reservoir pressure
BOPD/spi

psi
3,0

3500
1,8

3500
1,3

3500
0,8

3500
0,4

3500
0,2

3500
can be
Pwf Flowing bottomhole pressure psi 3250 3250 3250 3250 3250 3250 drastically
∆P
K
Pressure Drawdown
Average Formation Permeability
psi

mD
250

20
250

20
250

20
250

20
250

20
250

20
reduced by
h Total net pay thickness ft 100 100 100 100 100 100 the presence
Kh
μo
Transmissibility
Oil Viscosity
mDft

cp
2.000

0,45
2.000

0,45
2.000

0,45
2.000

0,45
2.000

0,45
2.000

0,45
of positive
Bo Oil Volume Factor bbl/STB 1,4 1,4 1,4 1,4 1,4 1,4 skin.
re Drainage radius ft 1000 1000 1000 1000 1000 1000

rw Wellbore radius ft 0,29 0,29 0,29 0,29 0,29 0,29

S Skin dim.less 0 5 10 20 50 100

July 2010 G. Moricca 312


Productivity Index and Inflow Performance
Relationship
The expression Inflow Performance Relationship (IPR)
customarily is used to define the relation between
surface oil rate and wellbore flowing pressure.

Perhaps the simplest and most widely used IPR


equations is the straight-line IPR,which states that rate is
directly proportional to pressure drawdown in the
reservoir.
The constant of proportionality is called the Productivity
Index, J, defined as the ratio of rate to pressure drop in
the reservoir.

The straight-line IPR is only used for undersaturated oil,


so we can write the equation as:

Qo = J(PR – Pwf)
where:
PR is the average pressure in the volume of the
reservoir being drained by the well, and
Pwf is the bottom-hole flowing pressure.
July 2010 G. Moricca 313
Productivity Index

Productivity Index: J = Qo / (PR – Pwf)


Oil rate: Qo = J(PR – Pwf)
Pressure Drawdown: ΔP = (PR – Pwf)

● By convention, the dependent variable rate defines the x axis and the independent variable,
wellbore flowing pressure, defines the y axis.

● When wellbore flowing pressure equals average reservoir pressure (sometimes referred to as
static pressure), rate is zero and no flow enters the wellbore due to the absence of any pressure
drawdown.

● Maximum rate of flow , Qmax, or absolute open flow, AOF, corresponds to wellbore flowing
pressure equal to zero.

● The slope of straight line equals the reciprocal of the productivity index (slope = 1/J).
July 2010 G. Moricca 314
Example: Straight line IPR
Calculation
Problem
The well Lamar 1 was tested for eight hours at a rate of about 1800 STB/D.
Wellbore flowing pressure was calculated to be 850 psia, based on acoustic
liquid level measurement.
After shutting the well in for 24 hours, the bottom-hole pressure reached a
static value of 1125 psia, also based on acoustic level reading.
The ESP pump used on this well is considered undersized, and a
larger pump can be expected to reduce wellbore flowing pressure to a level
near 350 psia (just above the bubble-point pressure).

Data:
Qo = 1800 STB/D
Pwf = 850 psia
PR = 1125 psia

Calculate the following:


1. Productivity index
2. Absolute open flow based on constant productivity index
3. Oil rate for a wellbore flowing pressure of 350psia
4. Wellbore flowing pressure required to produce 60 STB/D
cont/...
July 2010 G. Moricca 315
Example: Straight line IPR Calculation

Solution

1. Productivity Index
J = Qo / (PR – Pwf) = 1800/(1125 – 850) = 6.55 STB/D/psi

2. Absolute open flow


AOP = Qomax = (J) x (Pr) = (6.55) x (1125) = 7364 STB/D

3. Expected oil rate from a flowing wellbore pressure of 350 psia


Qo = J x (PR – Pwf) = 6.55 x (1125 – 350) = 5073 STB/D

4. The wellbore flowing pressure required to produce 3000 STB/D is


― Pressure Drawdown: ΔP = (PR – Pwf) = Qo / J = 3000 / 6.55= 458 psia
― Wellbore flowing pressure Pwf = (PR – ΔP) = 1125 – 852.3 = 667 psia

July 2010 G. Moricca 316


Two-phase Flow IPR
A limitation on the straight-line
IPR is the assumption that oil is
undersaturated, that is, only
slightly compressible.

Obviously, this condition does not


apply to gases or saturated oil
wells which evolve considerable
amount of gas, both of which are
highly compressible.

The rate pressure relation shows


curvature pronounced at higher
rates.

Several equation have been


suggested to represent the
nonlinear IPR resulting from gas
Actual Straight-line IPR and two-phase flow.
Qmax predicted Qmax
An IPR equation traditionally used
to describe oilwell performance in
saturated reservoir is the Vogel
July 2010 G. Moricca
(1968) equation. 317
Vogel’s equation
Vogel used a mathematical reservoir model to calculate the IPR for oil
wells, producing from several hypothetical saturated reservoirs with widely
differing oil characteristics, relative permeability, and well spacing.

After plotting dimensionless IPR curves for all cases considered, Vogel
proposed an empirical relationship for Saturated, dissolved-gas-drive
reservoirs.

Qo  Pwf  Pwf 
2

= 1 − 0.2 − 0.8
 P 
 
Qo max 

PR  R  

where qomax is the maximum oil rate (AOF) when wellbore flowing
pressure pwf equal zero.

Vogel’s equation may be solved directly for Pw as follows:

  Q  
Pw = 0.125 PR  81 − 80
Q 
 − 1

  max  

July 2010 G. Moricca 318
Use of Vogel’s IPR equation

1. Required test data to be used as input data:


● Average reservoir pressure PR (psi)
● Measured oil rate Qo (STB/D)
● Measured bottomhole flowing pressure Pwf (psi)

2.Calculate Qomax using the rearranged Vogel’s equation

Qo
Q0 max = test data
 Pwf  Pwf 
2

1 − 0.2 − 0.8  
 PR  PR  

3. Using the already calculated Qomax calculate several rates at


specific drawdown (to have enough points to plot the IPR) by the
Vogel’s equation
 Pwf  Pwf 
2

Q0 = Qo max 1 − 0.2 − 0.8   Selected bottom-hole
flowing pressure
 PR  PR  

July 2010 G. Moricca 319


Workshop
Session
-
Vogel’s IPR

July 2010 G. Moricca 320


Workshop: Vogel’s IPR
Problem
A discovery well was tested at a rate of 200 STB/D with a bottom-hole
flowing pressure of 3220 psia. Bubble-point pressure was calculated with a
correlation using surface data measured when the well was producing at a low
rate. The estimated bubble point of 3980 psia indicates that the well is
draining saturated oil, since initial reservoir pressure was measured at
4000 psia.

Plot the IPR using Vogel equation.

Qo
Q0 max =  Pwf  Pwf 
2

 Pwf  Pwf 
2
 Q0 = Qo max 1 − 0.2 − 0.8  
1 − 0.2 − 0.8    PR  PR  
 PR  PR  

July 2010 G. Moricca 321


Workshop: Vogel’s IPR
Test data
● Average reservoir pressure PR 4000 psi
● Measured oil rate Qo 200 STB/D
● Measured bottom-hole flowing pressure Pwf 3220 psi

Solution
1. Qomax = 200/[1 – 0.2(3220/4000) – 0.8(3220/4000)2] = 624 STB/D
2. If Pwf = 3000 psi
Qo = 624[1-0.2(3000/4000) – 0.8(3000/4000)2] = 250 STB/D
Vogel's IPR

Bottom-hole pressure - psi


4500
4000
3. If Pwf = 2000 psi Qo = 437 STB/D 3500
3000
2500
4. If Pwf = 1500 psi Qo = 507 STB/D 2000
1500
5. If Pwf = 1000 psi Qo = 562 STB/D 1000
500
0
0 200 400 600 800
Oil rate - bpd

July 2010 G. Moricca 322


Reservoir Inflow Performance: Summary

Inflow Performance Relationship


(IPR ) is routinely measured
using bottom hole pressure
gauges at regular intervals as
part of the field monitoring
program.

● Well Producing undersaturated


oil (no gas at the wellbore) or
water have a straight line IPR

● PI is a useful tool for comparing wells since it combines all the relevant rock, fluid and
geometry properties into a single value to describe (relative) inflow performance.

● AOF : Absolute Open hole Factor is the flow rate at zero (bottom hole) wellbore flowing
pressure.

● AOF is useful parameter when comparing wells within a field since it combines PI and
reservoir pressure in one number representative of well inflow potential.
cont/...

July 2010 G. Moricca 323


Reservoir Inflow Performance: Summary

● Straight line IPR are not applicable to when two phase inflow is taking place
(saturated oil is being produced )

● On saturated, dissolved-gas-drive reservoirs, Vogel IPR can be used

● When multi rates test data is available, the normalized equation q/qomax = [1-
(Pwf/Pr) ² ]n , is preferred since it includes high rate effect.

● The compressible natural of gas results in the IPR no longer being a straight line.
However, the extension of this steady state relationship derived from Darcy’s Law,
using an average value for the properties of the gas between the reservoir and
wellbore leads to q = C ( Pr ² - Pwf ² ) valid at low flow rate.

● At high rate, non-Darcy ( or turbulent ) flow effects begin to be observed. This can
be account for by use of the “ Bureau of Mine” equation that was developed from
field observations: q = C ( Pr ² - Pwf ² )n; where 0.5<n<1.0.
−A log-log plot of q versus ( Pr ² - Pwf ² ) yields a straight line of slope n and
intercept C
− Standard practice for testing gas wells is to measure the bottom hole flowing
wellbore pressure ( Pwf ) at four production rate

July 2010 G. Moricca 324


Well
Deliverability
-
Outflow
or
Tubing Performance

July 2010 G. Moricca 325


Well Deliverability
Outflow or Tubing Performance

At the end of this section, you will be able to…

● Calculate Friction Pressure losses assuming NO gas.


● Calculate the Outflow Pressure for a given set of conditions.
● Calculate the Outflow pressure against variable flow rates: Tubing
intake Curve.
● Plot the Outflow Curve or Tubing Performance Relationship (TPR).
● Use of the Kermit E. Brown’s Vertical Flowing Pressure Gradient
working graphs to estimate the tubing intake pressure .
● Understand the effect on the TPR and the Pressure Traverse of the
pressure-loss components: Well-head Back Pressure (THP);
Hydrostatic, and Friction.
● Understand the different behavior of single-phase fluid, dry gas and
multiphase mixture, in terms of TPR and Pressure Traverse.
July 2010 G. Moricca 326
Well Deliverability
The well deliverability is governed by the behaviour of two basic
factors:

1. the capacity of a reservoir to pass fluids against down-hole


conditions: the Inflow Performance
2. the ability of the produced fluids to flow through the well conduit
to surface: Outflow or Tubing Performance

The two factors are closely linked, because the final condition of the
inflow performance is the starting point of the Outflow or Tubing
Performance.
The Outflow or Tubing Performance depend on:
● properties of fluids being produced
● geometries of the production string
The performance analysis of the entire System, Reservoir and
Production system (well and surface production system) is performed
through the Nodal Analysis.

July 2010 G. Moricca 327


Well Deliverability

No flow
No Operating Point Natural Flow

Pressure P
Outflow
Outflow
Pressure P

Operating
Point

Inflow
Inflow

Flow rate Q Flow rate Q

July 2010 G. Moricca 328


Well Deliverability

TPR

PI1 < PI2 < PI3

July 2010 G. Moricca 329


Well Deliverability

TPR

July 2010 G. Moricca 330


Well Deliverability
Outflow or Tubing Performance

The effect on the TPR of the three main components:


THP – Hydrostatic - Friction

Single-phase Multiphase
−Friction losses are rate-dependent. −Friction and hydrostatic pressure losses vary
−At low rates the flow is laminar and the pressure with rate in much more complicated manner.
gradient changes linearly with rate. Gas well − Increasing rate may change the governing
−At high rates the flow is turbulent and the −Friction losses are rate- pressure loss mechanism from predominantly
pressure gradient increases more than linearly dependent. gravitational to predominantly friction.
with increasing rate. −The Hydrostatic component − The result of this shift is a change of trend in
increases (slightly) as the rate the TPR curve.
increase as consequence of
higher pressure.

July 2010 G. Moricca 331


Well Deliverability
Outflow or Tubing Performance
Tubing (Outflow) Performance
In terms the number of factors that determine the outflow
behaviour, outflow is more complicated than inflow.
The factors that affect outflow are:
● Tubing Wellhead Pressure
● Vertical Depth
● Flowing Fluid Properties (WC, GOR, oil density, fluid viscosity)
● Geometry (well deviation)
● Flow regime:
− single phase (laminar or turbulent),
− multiphase, (slug flow, annular flow, etc.)
● Tubing size, weight, and surface roughness
● Flow Rate

July 2010 G. Moricca 332


Well Deliverability
Outflow or Tubing Performance
Tubing (Outflow) Performance
The outflow or Tubing Performance Relationship (TPR) gives the
relation among the fluid rate and pressure (Pout) required to
move the fluid from the entry point to the surface.

Pout = PTHP + Pgravity + Pfr


where:
PTHP is the Tubing Wellhead Pressure

Pgravity is the Hydrostatic (gravity) pressure

Pfr is the Friction component

July 2010 G. Moricca 333


Well Deliverability
Outflow or Tubing Performance
Pressure losses in the tubing:
Hydrostatic (gravity) pressure component

● Pgravity is simply determined by the vertical depth (elevation)


and the average fluid gradient (Fluid gradient = Fluid
density /144, in field units) of the fluid in the tubing.

● To find a pressure (Pgravity) at a given depth (D), simply


multiply the VERTICAL depth (elevation) by the given fluid
average gradient (Gavg).

Pgravity = D x Gavg

July 2010 G. Moricca 334


Well Deliverability
Outflow or Tubing Performance
Pressure losses in the tubing:
Frictional pressure losses component
● Friction is quite more complicated than the other two Pressure losses
components.
● As noted above, friction depends on ‘everything else’. This means that the
fluid phases, flow regime, well deviation and profile, fluid viscosity,
and tubing size all determine friction.
● Even without gas, there are several possible ways to estimate the friction in
a pipe due to flow. Examples are the Darcy-Weisbach equation and the
Moody diagram.
● One of the most used is the Hazen-Williams formula for friction losses in
water pipes.
● The Hazen–Williams equation is an empirical formula which relates the flow
of water in a pipe with the physical properties of the pipe and the pressure
drop caused by friction.
● The Hazen–Williams equation has the advantage that is not a function of the
Reynolds number, but it has the disadvantage that it is only valid for water,
NO gas.
July 2010 G. Moricca 335
Well Deliverability
Outflow or Tubing Performance
Laminar Flow
Laminar flow, sometimes known as
stream-line flow, occurs when a fluid
flows in parallel layers, with no
disruption between the layers.

The dimensionless Reynolds number is


an important parameter in the equations
that describe whether flow conditions
lead to laminar or turbulent flow.

In the case of flow through a straight


pipe with a circular cross-section,
Reynolds numbers of less than 2300
are generally considered to be of a
laminar type; however, the Reynolds
number upon which laminar flows
become turbulent is dependent upon the
flow geometry.
July 2010 G. Moricca 336
Well Deliverability
Outflow or Tubing Performance
Turbulent Flow
In fluid dynamics, turbulence or turbulent flow is a fluid regime characterized
by chaotic, stochastic property changes.

For pipe flow, a Reynolds number above about 4000 will most likely
correspond to turbulent flow

Examples of turbulence
Smoke rising from a cigarette:
for the first few centimeters,
the flow remains laminar,
and then becomes unstable
and turbulent as the rising hot
air accelerates upwards.

July 2010 G. Moricca 337


Well Deliverability
Outflow or Tubing Performance
Reynolds Number
The Reynolds Number is a non dimensional parameter defined by the
ratio of inertial forces (resistant to change or motion) to viscous
forces (heavy and gluey).

Pressure drops
through pipes can
be predicted using
the Moody
diagram which
plots the friction
factor f against
Reynolds
number Re and
relative
roughness ε / D.
July 2010 G. Moricca 338
Well Deliverability
Outflow or Tubing Performance
Reynolds number: Laminar flow vs Turbulent Flow

July 2010 G. Moricca 339


Well Deliverability
Outflow or Tubing Performance
Moody Diagram: Friction Factor vs Reynolds Number
Please note that
being Reynolds
Number
proportional to the
velocity (fluid rate)
and, in turn, the
fluid rate is
proportional to the
Friction factor, a
trial an error
calculation process
is required to
identify the friction
factor f.

July 2010 G. Moricca 340


Well Deliverability
Multiphase Flow in Vertical Tubing

Flow pattern of Multiphase Flow


When the wellbore flowing pressure is greater than the bubble point
pressure, single phase oil is entering the well. Single phase flow
will continue until the pressure reduce sufficiently that the
bubble point is reached.

The flow patterns in the tubing that will result from this gas bubble
formation is a function of:
● Gas and Liquid flow rate
● Pipe angle of inclination
● Pipe diameter
● Phase density

July 2010 G. Moricca 341


Well Deliverability
Multiphase Flow in Vertical Tubing
Flow Pattern in Vertical Tubing
At Pb, the first gas bubble appear the
Fluid mixture’s velocity in the tubing
increase and the average fluid
density decrease.
1. The initially formed bubbles will
be widely disperse within the liquid,
with the pressure decline in the
tubing which increased the bubble
number, while still dispersed in a
continuous liquid phase: Bubble flow
2. The increasing tubing volume fraction occupied by the gas allows bubble
coalescence to occur to such an extent that they fill the entire pipe cross
section and form a slug
3. Velocity increases, associated with continued expansion of the available gas
and further volume increase of the gas, eventually result in the large gas slug
breaking up into a wider range of gas
bubble sizes ( semi annular )
cont/...
July 2010 G. Moricca 342
Well Deliverability
Multiphase Flow in Vertical Tubing
4. Further upward fluid flow continues the gas
liberation and expansion processes so that
the phases separate into a central, high
velocity core of gas with a continuous film
of liquid on the tubing wall – The annular
flow regime.
5. Shear at the gas/liquid interface resulting
from continually increasing gas velocities
will eventually destroy the annular ring of
liquid on the tubing wall and disperse it as
a mist of small droplet – the Mist flow
regime.

July 2010 G. Moricca 343


Well Deliverability
Outflow or Tubing Performance
Hazen-Williams Formula for friction loss estimation
Basic Hazen-Williams formula is given by:
1.852
 100Q 
f = 2.083  ID − 4.8655
 34.3C 
where:
f = friction loss rate (ft/1000-ft of measured tubing length)
C = Hazen-Williams roughness constant
- Typically 120 for most steel tubing applications
- Can be less for highly corroded tubing – 90 to 110.
Q = Flow rate (bpd)
ID = Inside diameter of pipe (in.)

Limitations:
The Hazen-Williams formula should be used for turbulent flow
(Reynolds's number > 105) with mono-phase fluids (NO free gas)

July 2010 G. Moricca 344


Well Deliverability
Outflow or Tubing Performance

Hazen-Williams Formula for friction loss estimation

We have traditionally presented this friction loss rate on a log-log


plot for various tubing diameters. See next page for the plot.

● To find the total friction HEAD (in distance), multiply the friction
factor (f ) by the total measured length of the tubing:

Hfr = f x Ltbg

● To find the friction pressure, convert the friction head to pressure


using the average producing fluid gradient:

Pfr = Hfr x GAVG

July 2010 G. Moricca 345


Well Deliverability
Hazen-Williams friction loss Graph

July 2010 G. Moricca 346


Workshop
Session
-
Outflow or Tubing
Performance

July 2010 G. Moricca 347


Workshop
Outflow or Tubing Performance

Outflow Example

Data
― THP = 200 psi
― Vertical Depth = 3450 ft
― Measured Depth = 3700 ft
― Avg. Fluid SG = 0.95
― Tubing Size = 2-7/8-in. 6.5 PPF
― Flow = 2100 bpd

Calculate the Outflow Pressure (Pout) at the bottom of the


tubing (tubing intake)

July 2010 G. Moricca 348


Workshop
Outflow or Tubing Performance
Outflow Example - Solution
Pout = PTHP + Pgravity + Pfr

1. PTHP = 200 psi

2. Pgravity = Fluid Gradient x Elevation

Fluid Gradient = Fluid density / 144


Fluid density = Fluid Specific Gravity (water =1) x 62.3
Fluid Gradient = (Fluid SG x 62.3)/144 =
= (0.95 x 62.3)/144 = 0.411 psi/ft

Pgravity = 0.411 x 3450 = 1418 psi

Remember that 62.3 is the water density in lb/cu ft; 1 in2 = 144 ft2 and
therefore:
 lb  1  ft 2   lb  psi
62.3 3   2  = 0.433 2 2  = 0.433
 ft  144  in   ft in  ft
cont/....
July 2010 G. Moricca 349
Workshop
Outflow or Tubing Performance
3. ID vs OD tubing
The tubing ID of 2.875 in OD - 6.5 PPF is: 2.441 in

4. Unitary friction factor (f)


The unitary friction factor (f) for tubing ID 2.441 in at 2100 bpd is:
 ft 
1.852
 100x 2100 
f = 2.083  (2.441) − 4.8655 = 39 
 34.3 x120   1000 ft 
5. Friction factor (F)
F = unitary friction factor (f) x measured depth
F = 39 (ft/1000 ft) x (3.7 thousand ft) = 144 ft

6. Pfr = F x Gavg = 144 ft x 0.411 psi/ft = 59 psi

Therefore : Pout = PTHP + Pgrvt + Pfr = 200 + 1418 + 59 = 1677 psi

Once again: For this specific setting, the pressure require to move the fluid from
the entry point (tubing intake) to the surface is: 1677 psi.
This pressure energy is provided, entirely or partially , by reservoir pressure
regime or by our intervention through an artificial lift system.
July 2010 G. Moricca 350
Workshop
Outflow or Tubing Performance
Outflow -Tubing Intake Curve
If we consider our previous example, but instead of one flow rate
we look at a set of flow rates…
− we can make a table with the components that determine Pout
− PTHP will not change with Flow Rate
− Pgrvt will not change with flow rate
− f, F, and Pfr will change with flow rate.

Q PTHP Pgravity f F Pfriction Pout


bpd psi 1418 ft/1000 ft ft psi psi
0 200 1418 0 0 0 1618
1000 200 1418 10 37 15 1633
2000 200 1418 36 132 54 1672
3000 200 1418 76 280 115 1733
4000 200 1418 129 477 196 1814
5000 200 1418 195 720 296 1914

July 2010 G. Moricca 351


Workshop
Outflow or Tubing Performance
Tubing Intake or
Tubing Performance Relationship (TPR)
Tubing Intake Curve
2500

Outflo (TPR)
Tubing Intake Pressure (psi)

2000

1500 Friction

1000 Hydrostatic

500
THP

0
0 1000 2000 3000 4000 5000 6000
Flow rate (bpd)

July 2010 G. Moricca 352


Well Deliverability
Outflow or Tubing Performance
Vertical Flowing Pressure Gradient or
Pressure Traverse
For a given flow rate, well-head pressure and tubing size, there is
a particular pressure distribution along the tubing, starting its
traverse at the well-head pressure and increasing downward
toward the intake to the tubing.

The pressure-depth profile is called a Vertical Flowing Pressure


Gradient or Pressure Traverse.

The tubing intake pressure can be also estimated by use of the


Vertical Flowing Pressure Gradient working graphs.

In the next pages the step-by-step procedure to obtain the


bottom-hole flowing pressure (intake pressure) from the well-
head flowing pressure (and vice versa), by use of Kermit E.
Brown’s working graphs will be illustrated.

July 2010 G. Moricca 353


Well Deliverability
Vertical Flowing Pressure Gradient
The Intake pressure can be estimated
using the Kermit E. Brown Vertical Flowing
Pressure Gradient working graphs.

The graph to be used must reflect the


specific situation to be analysed:
― Type of fluid: oil, gas, water or brines
― Fluid properties: API gravity for
liquid, Specific Gravity for gas
― Producing rate
― Average flowing temperature
― Tubing ID

The available commercial software are very


useful tool for Vertical Flowing Pressure
Gradient calculation.

Nevertheless, to familiarise with calculation


procedure to obtain the bottom-hole flowing
pressure from the wellhead flowing pressure
(and vice versa), the use of the Vertical
Flowing Pressure Gradient charts is strongly
recommended.
July 2010 G. Moricca 354
Well Deliverability
Vertical Flowing Pressure Gradient

July 2010 G. Moricca 355


Well Deliverability
Vertical Flowing Pressure Gradient

July 2010 G. Moricca 356


Well Deliverability
Vertical Flowing Pressure Gradient
In single-phase both
gravitational and friction
pressure gradients are
constant along the tubing
and therefore the pressure
traverse is linear with
depth.

In gas, it is very nearly


linear even though the
friction and hydrostatic
pressure gradients vary
significantly with depth.

In multiphase mixtures
there is general trend of
increasing pressure
gradient with depth.
Unfortunately, we do not
have analytical equations or
simple procedures for
calculating the pressure
traverse of multiphase
mixtures
July 2010 G. Moricca 357
Well Deliverability
Summary
The outflow pressure drop is the pressure energy
required to lift a fluid from the perforations to the
wellhead and then to the separator.

The parameters which contribute to the pressure at the


bottom (entry point or tubing intake) of the well are :

● Back pressure at the well head

● Hydrostatic head between the wellbore and wellhead,


which is a function of the change in:
− elevation between the wellhead and the wellbore and the
− average density of the fluid in tubing

● Pressure loss required to overcome friction losses due to


viscous drag this depends on:
− fluid’s flow rate
− flow regime Magnitude of Outflow pressure
− viscous properties components:
− length
● Elevation 85 – 98 %
− diameter and
− roughness of the tubing. ● Friction 2 – 15 %

July 2010 G. Moricca 358


System
Performance
Analysis
-
Nodal Analysis

July 2010 G. Moricca 359


System deliverability

At the end of this section, you will be able to…

● Understand the effect on the overall System deliverability


of the following parameters:
― Productivity Index
― Reservoir Pressure
― Skin effect
― Water cut
― Tubing ID
― Well-head flowing pressure

July 2010 G. Moricca 360


Nodal Analysis
To simulate the fluid flow in the system, it is necessary to
“break” the system into discrete nodes that separate system
elements.

Nodal analysis is performed on the principle of pressure


continuity, that is, there is only one unique pressure value at
a given node regardless of whether the pressure is evaluated
from the performance of upstream equipment or downstream
equipment.

To simulate the fluid flow in the system, it is necessary to


“break” the system into discrete nodes that separate system
elements.

Nodal analysis is performed on the principle of pressure


continuity, that is, there is only one unique pressure value at
a given node regardless of whether the pressure is evaluated
from the performance of upstream equipment or downstream
equipment.

The performance curve (pressure-rate relation) of upstream equipment is called inflow performance
curve; the performance curve of downstream equipment is called out flow performance curve.

The intersection of the two performance curves define the operating point, that is, operating flow rate
and pressure, at the specified node.

For the convenience of using pressure data measured normally at either the bottom-hole or the wellhead,
Nodal analysis is usually conducted using the bottom-hole or the wellhead as the solution node.
July 2010 G. Moricca 361
Nodal Analysis: Schematic of
Production System

July 2010 G. Moricca 362


Nodal Analysis: Locations of nodes

System Analysis consists of:


❑ Selecting a point or node within the
production system (well and surface
facilities)

❑ Equations for the relationship


between flow rate and pressure drop
are then developed for the well
components both upstream of the
node (inflow) and downstream
(outflow)

❑ The flow rate and pressure at the


node can be calculated since:
–Flow into the node equals flow out of
the node.
–Only one pressure can exist at the
node

July 2010 G. Moricca 363


System Deliverability vs Productivity
Index

July 2010 G. Moricca 364


System Deliverability vs Reservoir
Pressure

July 2010 G. Moricca 365


System Deliverability vs Skin

July 2010 G. Moricca 366


System Liquid Deliverability vs Water
Cut

July 2010 G. Moricca 367


System Oil Deliverability vs Water Cut

July 2010 G. Moricca 368


System Deliverability vs TGB ID

July 2010 G. Moricca 369


Fundamental
of
Artificial Lift

Main source: Well Performance. M. Golan /C. H. Whitson. Prentice Hall Inc
July 2010 G. Moricca 370
Fundamental of Artificial Lift

At the end of this section, you will be able to


understand the basic of:

― Gas Lift
― Electrical Submersible Pump (ESP)
― Hydraulic Submersible Pump (HSP)
― Jet Pump
― Progressive Cavity Pump (PCP)
― Beam or Sucker Rod Pump

July 2010 G. Moricca 371


Fundamental of Artificial Lift
When reservoir pressure is insufficient to sustain the flow of oil to
the surface at adequate rates, natural flow must be aided by
artificial lift.

The rate-pressure relationship of a well is used for:


● Investigating the need to introduce artificial lift
● Selecting the most suitable lift system
● Determining its size and capacity

Three artificial lift systems are widely used:


● Positive displacement pumps (PCP, Sucker Rod, Reciprocating
Hydraulic pump)
● Dynamic displacement pumps (ESP, HSP and Jet pump)
● Gas lift

Approximately 50% of wells worldwide need artificial lift systems.

July 2010 G. Moricca 372


Methods of Artificial Lift
There are two basic forms of continuous artificial lift:
● Downhole pump
● Gas lift

Downhole pumps boost the transfer of liquid from the bottom-hole to the
wellhead eliminating backpressure caused by the fluid flowing in the
tubing.

Injection of gas into the production string aerates the flowing fluid reducing
the pressure gradient and lowering backpressure at the formation.

For both lift methods, the production rate is increased by reducing wellbore
flowing pressure.

The understanding of relationships among the pressure gradient


(backpressure) and bottom-hole flow condition to make possible the
flow is a fundamental step to design the Artificial Lift System and
select the proper action for its optimization.

July 2010 G. Moricca 373


Pressure Gradient Plot

July 2010 G. Moricca 374


Pressure Gradient Plot Analysis

● The IPR curve relates the wellbore flowing pressure Pwf to flow
rate at the surface.

● The pressure traverse curve, at given wellhead pressure,


determines the tubing intake backpressure Pin at a particular flow
rate.

● Stable production can only exist if these two pressure Pwf


and Pin are equal.

In the pumping well, the pump provides the pressure


difference (Pin ― Pwf ) needed to overcome tubing
backpressure and sustain stable flow

July 2010 G. Moricca 375


Pressure Gradient Plot Analysis
The Pressure Gradient Plot indicates the limit on production rate achievable
by each lifting method:

● Down-hole pumps may withdraw reservoir fluid at rate approaching the


absolute open flow (AOF).

● In gas lift backpressure exerted by the flowing fluid column limits the
reduction of wellbore flowing pressure and thus limits production to a rate
significantly less than the AOF.

An important observation in the pressure diagram is that there exists a


relationship between the:
― wellbore flowing pressure
― liquid level in the annulus
― casing backpressure
This relationship plays a significant role in determining the pump setting
depth and its allowable pumping rate.

In pumping well, it is mandatory to settle the pump below the free gas-
liquid contact. The free gas is intentionally segregated from the liquid before
fluid enters the pump, being vented to the surface through the tubing/casing
annulus. Eliminating free gas in pumps is a fundamental requirement for
efficient pumping.
July 2010 G. Moricca 376
Quick-look of
Artificial Lift
Systems
Main sources:
‒ Well Completion Design. Jonathan Bellarby. Elsevier Inc
‒ Schlumberger Oilfield Review
‒ Electrical Submersible Pumps Manual. Gabor Takacs. Elsevier Inc

July 2010 G. Moricca 377


Quick-look of Artificial Lift Systems

The basic information (concept, application, positive and negative


features) concerning the following Artificial Systems will be
provided:

✓ Gas Lift
✓ Electrical Submersible Pump (ESP)
✓ Hydraulic Submersible Pump (HSP)
✓ Jet Pump
✓ Progressive Cavity Pump (PCP)
✓ Beam or Sucker Rod Pump

July 2010 G. Moricca 378


Gas Lift
Gas lift consist of injecting high pressure gas from the surface to a
predetermined tubing string depth to decrease fluid density in wellbore
therefore reducing the hydrostatic load on formations which will allow
reservoir energy to cause inflow and commercial hydrocarbon volumes can
be boosted or displaced to the Surface.

The gas injected through the


operating valve in the tubing string
enables the well to resume or
increase production by:

● reducing the average fluid density


above the injection point

● some of the injected gas dissolving


into the produced fluids
(undersaturated ) and the remaining
in form of bubbles will expand as the
fluid rise up the tubing string

July 2010 G. Moricca 379


Gas Lift
Advantages Disadvantages
● Preferred method for wells with: ● Gas has to be available
– High gas oil ratio
– High productivity index ● Possible high installation cost
– Relatively high bottom hole pressure – Compressor installation
– Modifications to existing platforms
● Suitable for medium rate
● Gas lifting of viscous crude (<15 API )
● Suitable for water drive reservoirs with is difficult and less efficient
high bottom-hole pressure
● Difficult restart after shut down
● Provides full bore tubing string access
● Wax precipitation problem may increase
● Low operational and maintenance cost due to cooling effect from gas injection &
subsequent expansion
● Flexibility: can handle rates from
10 to 20.000 bpd ● Hydrate blocking surface gas injection lines
can occur if gas inadequately dried
● Can handle (tolerate) produced solids
● Limited by reservoir pressure and bottom
● Low surface profile, important hole flowing pressure.
for offshore / Urban locations

July 2010 G. Moricca 380


Electrical Submersible Pump
● The Electric Submersible Pump
(ESP) is a multistage centrifugal
pump driven by a downhole
electric motor.

● The pump unit consists of a


stacked series of rotating
centrifugal impellers running on a
central drive shaft inside a stack of
stationary diffusers, it is
essentially a series of small
turbines.

● Centrifugal pumps do not


displace a fixed amount of fluid
as do positive displacement pumps,
but rather create a relatively
constant amount of pressure
increase to the flow stream.

● The flow rate through the


pump will thus vary depending
on the back pressure held on the
system.
July 2010 G. Moricca 381
Electrical Submersible Pump

● The necessary rate and pressure to lift liquids


to surface are determined by the type and
number of pump stages.

● The ESP is run in hole suspended to the


production tubing. Therefore, if the downhole
unit should fail, the tubing and pump should be
pulled out together for repairs.

● Electric power is supplied to the motor by a


protected round or, in the case of limited
space, flat cable unrolled along the outside of
the tubing.

July 2010 G. Moricca 382


Electrical Submersible Pump
Advantages Disadvantages

● Preferred method for wells with: ● Not applicable in case of:


– Low gas oil ratio – High GOR
– High productivity index – Sand production

● High water cut is not a restriction ● Tubing has to be pulled to replace the
pump
● Can lift extremely high volume
● High cost for repairs, especially offshore
● Flexibility: can handle rates from
50 to 60.000 bpd ● High voltage (1000 V) electrical power
is required
● Controllable production rate
● Susceptible to damage during completion
● Comprehensive down-hole measurement
● No suitable for low volume wells: <150
● Real time pump and well performance BPD
monitoring
● Power cable requires penetration of head
● Can pump against high flow-tubing and packer integrity
head pressure
● Viscous crude reduce pump efficiency
● Quick restart after shut down
● High temperature can degrade the
● Long run pump life possible electrical motor

July 2010 G. Moricca 383


Hydraulic Submersible Pump
Hydraulic pumps use a high pressure power fluid
pumped from the surface which :
● Drives a downhole, positive displacement pumps
● Powers a centrifugal or turbine pump
● Creates a reduced pressure by passage through
a venturi or nozzle where pressure energy is
converted into velocity
–This high velocity/low pressure flow of
the power fluid commingles with the
production flow in the throat of the pump.
–A diffuser reduces the velocity, increasing
the fluid pressure and allowing the
combined fluid to flow to surface
– The power fluid consists of oil or
production water
– The power fluid is supplied to the
downhole equipment via a separate
injection tubing
● The majority of installations commingle
the exhaust fluid with the production fluid through
the casing-tubing annulus
July 2010 G. Moricca 384
Hydraulic Submersible Pump
Advantages ● The power source can be remote from the
wellhead giving a low wellhead profile
● Range of application opportunities: attractive for offshore locations
― Small diameter wells not suited to
other Artificial lift methods ● The power fluid can be commingled or
― Tough retrofit completion and tough returned in a separate conduit or disposed of
liquid applications down-hole
― As good alternative to the ESP

● The pump operate at higher speed Disadvantages


than an ESP (around three-four times
higher revolution/min) therefore they ● Pumps with moving parts have a short run
require few stages and are smaller life when supplied with poor quality power
fluid. Solid-free power fluid is mandatory
● No electrical connections or down-hole
electronics ● Commingle power-produced fluid imply:
― power-produced fluids compatibility
● Flexibility: can handle rates from ― power-produced fluids separation
50 to 20.000 bpd
● High GOR represent gas handling problems
● Simple to operate: speed control by the
variation of supplied power fluid ● Viscous crude reduce pump efficiency

July 2010 G. Moricca 385


Jet Pump
Jet pumps are the only form of artificial
lift that require no downhole
moving parts.

Jet pump is an ejector-type dynamic-


displacement pump operated by a
stream of high-pressure power fluid
that converges into a jet in the nozzle
of the pump.

Downstream from the nozzle, the


high-velocity, low-pressure jet is
mixed with well’s fluid.

The stream of the mixture is then


expanded in a diffuser, and as the
flow velocity drops, pressure is built
up.

They find wide application, generally in


low to moderate-rate wells.

July 2010 G. Moricca 386


Jet Pump well configuration

July 2010 G. Moricca 387


Jet Pump

Advantages Disadvantages
● No down-hole moving parts ● Less efficient than other pump systems

● Compact and reliable ● Require large volume of power fluid

● Easily installed and retrieved by ● Power fluid and reservoir fluids mast mix,
wireline so a key issues is the selection of an
appropriate power fluid.
● No electrical connections or down-hole This disadvantage can be turned into an
electronics advantage in heavy oil application

● Simple to operate: Ideal for remote ● Requires at least 20% submergence to


areas approach the best lift efficiency.

● Power fluid does not to be so clean as ● Very sensitive to any change in


for hydraulic piston pumping backpressure

July 2010 G. Moricca 388


Progressive Cavity Pump
Progressive cavity pumps (PCPs) are a
common form of artificial lift for low to
moderate rate wells, especially
onshore and for heavy (and solid
laden) fluids.

PCPs are positive displacement pumps,


unlike Jet pumps, ESPs and HSPs.

Their operation involves the rotation of a


metal spiral rotor inside either a metal
or an elastomeric spiral stator.

Rotation causes the displacement of a


constant volume cavity formed by the
rotor and the stator.

The area and the axial speed of this


cavity determine the “no-slip” production
rate.

The pump in normally driven by an


electric motor.

July 2010 G. Moricca 389


Progressive Cavity Pump
Advantages
● Performances:
● Simple design ― Oil rate: up to 6000 BOPD
― Pressure: up to 3000 psi
● Quick pump unit repaired by replacing
rotor and stator as a complete unit ● Long live with no abrasive fluid

● High volumetric efficiency, in absence of ● Compact and reliable


gas
● Simple to operate: Ideal for remote
● High energy efficiency: above 80% areas

● Emulsion not formed due to low shear


pumping action – ESP and HSP pumps
promote emulsion formation due to high Disadvantages
pump speeds
● High starting Torque
● Capable of pumping viscous crude oil
– Diluents mixed as required with crude ● Short live with abrasive fluid
oil if extreme viscosities to be pumped
– Water-like behavior observed at high ● The presence of the Elastomeric seal is the
water cuts when oil becomes the Achilles hell of PCP pump
internal phase

July 2010 G. Moricca 390


Beam or Sucker Rod Pump
● The Beam Pump is the oldest and
most common artificial lift
method, simple in design and still
widely used over the world. It is very
economical in low production
wells in shallow to middle depth oil
fields.

● The system uses a vertical


positive-displacement pump
consisting of a barrel with a check
valve at its bottom (Standing Valve)
and a Plunger fitted with another
check valve (Traveling Valve).

● The downhole Plunger is


mechanically connected to a surface
walking beam by Sucker rods string.

● The pump is rocked up and down by


the movement of the walking beam
driven by an electric or reciprocating
motor.

July 2010 G. Moricca 391


Beam or Sucker Rod Pump
● During the plunger's
upstroke, the standing valve
opens, the traveling valve
closes and the barrel fills with
fluid.

● During the down stroke,


the traveling valve opens, the
standing valve closes and the
fluid in the barrel is displaced
in the tubing.

● The pumping capacity of


the Beam Pump is governed
by several factors including
pumping speed, stroke
length, plunger type and size
and pump efficiency.

July 2010 G. Moricca 392


Beam or Sucker Rod Pump
Advantages Disadvantages

● Most wide spread Artificial lift ● Sensitive to gas


system, relatively simple, cheap
and best known by field personnel ● Maximum capacity decreasing rapidly
with depth
● Low rate: less than 100 bpd
● Sensitive to solids (wax/scale/sand)
● Low intake pressure
● Sucker rods susceptible to corrosion
● Rod pumps are mechanically simple
to operate and easy to repair, ● Equipment to heavy for offshore
maintain and replace.
● No suitable for highly deviated wells
● Readily accommodates volume
changes, flexible operation

● Viscous oil can be pumped

● Rather low operating expenses

July 2010 G. Moricca 393


Artificial Lift System Selection

The selection of the optimum artificial lift method is a process of balancing


the artificial lift capabilities and constraints against the production rate with
the ultimate goal of maximizing ultimate profits
July 2010 G. Moricca 394
Artificial Lift System Selection
The main factors governing selection of artificial lift methods are:
1. Production rate to be achieved
2. Down-hole flowing pressure
3. Gas-liquid ratio
4. PVT producing fluid characteristics
The other factors to be considered are:
● Operating conditions
― Casing size limitation
― Well depth
― Intake capabilities ( minimum bottom hole flowing pressure)
― Flexibility of the artificial lift system
― Surveillance
― Testing, and time cycle or pump off controllers
● Well conditions
― Corrosion/ scale-handling ability
― Solids/sand handling ability
― Temperature limitation
― High-viscosity fluid handling
― High and low –volume lift capabilities.
Cont/…
July 2010 G. Moricca 395
Artificial Lift System Selection
● Situation (new field discovery , new well , existing well ):
― Many choices may be available for a new field discovery, for which
constraints can be minimized by the production facilities and well
design.
― A new well in an exiting field is constrained by the existing
infrastructure: choices become limited.
― An existing well has many fixed constraints (completion, well
integrity, location accessibility, etc) that minimize lift selection
possibilities.

The original field development plan should address all known constraints and
consider future changes (depletion, GOR, water cut) to the lift method.

As a result of the above considerations, the type of artificial lift system should
be selected:
1. Positive displacement pumps (PCP, Sucker Rod, Reciprocating Hydraulic
pump)
2. Dynamic displacement pumps (ESP, HSP, Jet pump)
3. Gas lift
Cont/...
July 2010 G. Moricca 396
Artificial Lift System Selection
Based on reservoir production performance analysis, two different approaches
should be investigated:
Long term
Short term

Long term
This frequently leads to the installation of oversized equipment in the
anticipation of ultimately producing large quantities of water. As a result, the
equipment may have operated at poor efficiency due to under-loading over a
significant portion of its total life.

Short term
Essentially, to design for what the well is producing today and not worry
about tomorrow. This can lead to many changes in the type of lift
equipment installed during the well’s production life. Low cost operations may
result in the short term, but large sum of money will have to be spent later
on to change the artificial lift equipment and /or the completion.

July 2010 G. Moricca 397


Artificial Lift System Comparison
High-rate artificial systems

July 2010 G. Moricca 398


Artificial Lift System Comparison
Moderate-rate artificial systems

July 2010 G. Moricca 399


ESP System
Quick-look of
Subsurface Components

July 2010 G. Moricca 400


Electric Submersible Centrifugal
Pump System
At the end of this section, you will be able to
understand the basic of ESP System Subsurface main
components:
❑ Electric motor
❑ Protector
❑ Pump Intake
❑ Pump
❑ Cable

July 2010 G. Moricca 401


Electric Submersible Centrifugal
Pump System
Electric submersible
system uses multiple
pump stages mounted
in series within a
housing, mated closely
to submersible electric
motor on the end of
tubing and connected to
surface controls and
electric power by an
armor protected cable.

July 2010 G. Moricca 402


Quick-look of Subsurface
components
• The Electric Submersible Pump
(ESP) is a multistage centrifugal
pump driven by a downhole electric
motor using numerous stages of
impellers and diffusers to create Fluid
the necessary rate and pressure level
(head) to lift liquids to surface.
pump

• The main components of ESP are:


motor, protector, and pump. intake

protector
● Power is supplied to the motor via
specially protected round or, in the
case of limited space, flat cable
that is run along the outside of the
production tubing.
motor

July 2010 G. Moricca 403


Quick-look of Subsurface
Components

ESP
Electric
Motor

July 2010 G. Moricca 404


ESP’s Motor
● ESP’s motor is a two-pole,
three-phase, squirrel-cage
induction type

● Submersible motors run at


3500 rpm, 60 Hz. (2917 rpm
and 50 Hz); unless
controlled by VSD.

● Currents range between


14 and 147 amps

● Voltages range between


280 and 4250 volts

● Horsepower range
between 7.5 and 450 HP

July 2010 G. Moricca 405


ESP’s Motor
● The motor is filled with refined
mineral oil that provides high
dielectric strength and lubrication.

● Heat generated by motor Cable


operation is transferred to the well
fluid as it is flows past the motor
housing.
Pump

● A minimum fluid velocity of 1 Intake


ft/second is recommended to Shroud
provide adequate cooling Protector

● Because the motor relies on the


flow of well fluid for cooling, a Motor
standard ESP should never be set at
or below the well perforations or
producing zone unless the motor is
shrouded.
July 2010 G. Moricca 406
ESP with Shroud

Motor shroud Fluid entry

Designed to provide
cooling to the motor
when fluid velocities

Pump
are below minimum. Shroud hanger

Shroud jacket
Always used when

Seal
perforations are
above the intake.

Motor
July 2010 G. Moricca 407
ESP’s
Motor
Protector

July 2010 G. Moricca 408


ESP’s Protector

The protector
is the piece
of equipment
that is
typically
placed above
the motor.

July 2010 G. Moricca 409


ESP’s Motor Protector
The protector performs the following
basic functions: Mechanical
seal
● Connects the pump to the motor

● Provides the thrust bearing that


carries the pump thrust load.

● Prevents entry of well fluids into the


motor.

● Equalizes pressures between the


motor and the wellbore.
Thrust
● Allows thermal expansion of the bearing
component
motor oil resulting from operating heat
and motor oil contraction after
shutdown.

July 2010 G. Moricca 410


ESP’s
Pump Intake
-
Standard Intake
and
Gas Separator Intake

July 2010 G. Moricca 411


ESP’s Standard Intake
The intake is the entry point
of produced fluid into the
pump.

A standard intake does not


separate gas. Some gas
separation might occur with a
standard intake, but it will
only be natural separation due
to some of the gas not turning
and going into the intake
when the rest of the fluid
does.
Bolt-on Intake
July 2010 G. Moricca 412
ESP’s Gas Separator
A Gas Separator intake is used
when the gas/liquid ratio (GLR) is
greater than can be handled by
the pump.

If the gas remains in solution, the


pump will perform normally.
Once the free gas increases, the
pump will eventually “gas lock”
which drastically reduces fluid Dynamic
production and in extreme cases separator
can damage the pump.

There are two types of gas


separator: Static
separator
● Static
● Rotary

July 2010 G. Moricca 413


ESP’s Gas Separator
As producing fluid enters the gas
separator it is forced to change
direction. Some of the gas
bubbles continue to rise instead of
turn or rise inside of the gas
separator, exit the housing and
continue to rise.

Since this type of gas separator


does no real "work" on the fluid, it
is also called a "static" gas
separator.

Bolt-on Intake
July 2010 G. Moricca 414
ESP’s Rotary Gas Separator

The rotary gas separator design


works in a similar fashion to a
centrifuge. The centrifuge
"paddles" spinning at 3500 rpm
cause the heavier fluids to be
forced to the outside, through
the crossover and up into the
pump, while the lighter fluid
(vapor) stays toward the
center, and exits through the
crossover and discharge ports
back into the well.

July 2010 G. Moricca 415


Subsurface
Electrical
Centrifugal Pump

July 2010 G. Moricca 416


ESP System:
Subsurface
Components and
their Operational
Features

ESP
Pump

July 2010 G. Moricca 417


Centrifugal Pump Basic Concept
A centrifugal pump is a piece of
equipment that converts energy
of a prime mover (a electric motor
or turbine) first into velocity or
kinetic energy and then into
pressure energy of a fluid that is
being pumped. The energy
changes occur by virtue of two
main parts of the pump, the
impeller and the volute or diffuser.
The impeller is the rotating part
that converts driver energy into
the kinetic energy. The volute or
diffuser is the stationary part
diffuser impeller
that converts the kinetic energy
into pressure energy. TYPICAL STAGE

July 2010 G. Moricca 418


ESP’s Impeller
The liquid enters into center (eye) of a revolving device (impeller).
When the impeller rotates, it spins the liquid outward and
provides centrifugal acceleration.
As liquid leaves the eye of the
impeller a low-pressure area
is created causing more liquid
to flow toward the inlet.
Because the impeller blades are
curved, the fluid is pushed in a
tangential and radial
direction by the centrifugal
force.

This force acting inside the pump


is the same one that keeps water
inside a bucket that is rotating at
the end of a string.
July 2010 G. Moricca 419
ESP’s Diffuser
The kinetic energy of a liquid coming out of an impeller is
harnessed into diffuser creating a resistance to the flow. The
resistance is created by the pump volute (Diffuser) that catches
the liquid and slows it down. The liquid decelerates and its
velocity is converted to pressure according to Bernoulli’s
principle.

July 2010 G. Moricca 420


Electrical Submersible Pump

Each "stage" consists


of an impeller and a
diffuser. Again, the
impeller takes the fluid
and imparts kinetic
energy to it. The
diffuser converts this
kinetic energy into
potential energy
(head).

July 2010 G. Moricca 421


Centrifugal Pump Basic Concept
Radial and Mixed Flow ESP Pump

July 2010 G. Moricca 422


Centrifugal Pump Basic Concept
Radial Flow ESP Pump

Radial flow pumps have


low specific speed
and develop their head
mostly due to the
conversion of centrifugal
forces.

The specific speed is defined as: The rotational speed (RPM) required to
produce a liquid rate of 1 gallon per minute against 1 ft of head.

July 2010 G. Moricca 423


Centrifugal Pump Basic Concept

Mixed Flow ESP Pump

Mixed flow pumps have high


specific speed and operate
only partially on centrifugal
force and more and more of
the total head is developed by
the lifting action of the
impellers.

July 2010 G. Moricca 424


Electrical Submersible Pump

The centrifugal pump is a multistage


pump, containing a selected number
(application dependent) of impellers
equipped with vanes, inside a closely
fitted diffuser, located in series an
axial shaft, driven by the electrical
motor.
One fact that must always be
remembered: centifugal pump
does not create pressure, it only
provides flow. Pressure is a just
an indication of the amount of
resistance to flow.

July 2010 G. Moricca 425


ESP’s
Power Cable

July 2010 G. Moricca 426


ESP’s Power Cable

● Electrical power cable is used to transmit the power from the


surface to the submersible motor.

● Power Cable consists of three copper conductor wires


extending from the top of the motor flat cable lead to the wellhead.

● Power Cable consists of three copper conductor wires


extending from the top of the motor flat cable lead to the wellhead.

● The size of the cable selected is based


on amperage and voltage drop.

● Bottom hole temperature is critical for


the selection of cable.

● The electrical cable has been refined


over the years to be used specifically for
oilwell applications.
July 2010 G. Moricca 427
ESP’s Power Cable

The main components of the


power cable include:

● The conductor - electrical properties

● Insulation material - protects and covers the


conductor wire

● Barrier Jacket - protects and covers the


insulation.

● Jacket Material - rubber compound designed for


temperature, chemical, and gas considerations.

● The exterior armor - the outer shield that holds it


all together

July 2010 G. Moricca 428


ESP Pump
Performance
Curves

July 2010 G. Moricca 429


Electric Submersible Centrifugal
Pump
At the end of this section, you will be able to:

― Understand the ESP Performance curves:


− pumping Head
− pumping Power
− pump Efficiency

― Use the ESP Performance curves

July 2010 G. Moricca 430


ESP Pump Performance Curve
The characteristic of
centrifugal pumps
(generally referred to
one single or 100
stages) are reported
Pump Efficacy
in a standard form as Head

a graph (Pump
Performance Curve)
displaying curves of:
Horsepower
−pumping Head Motor Load
(BHP)
−motor Load (BHP)
−pump Efficiency
versus the pump
rate.

These test curves are obtained by running a pump in water at constant speed
and varying its throughput by throttling the discharge side of the pump

July 2010 G. Moricca 431


ESP Pump Performance Curve
Pumping Head
Pumping head is the discharge pressure, expressed as a column of the pumped fluid
liquid:
P P P H
H = = = 2.31  P =
where:  0.433  2.31
ρ is density of pumped fluid in lb/ft3
γ is specific gravity of pumped fluid
(water=1)
The discharge pressure developed in a
centrifugal pump increases with increasing
liquid density.
When expressed in term of head, however, a Head
given centrifugal pump develops the same
head with various fluid having different
density.
As a results, a single rate-head
relationship developed with water is
valid for other liquids with different
densities.
Adjustments in the curve are required only
when the viscosity of pumped fluid varies
significantly from water viscosity.
July 2010 G. Moricca 432
ESP Pump Performance Curve

Horsepower or Motor Load


The motor load curve gives the relationship among the mechanical
power (hhp) required to drive the pump (when pumping water) and the
flow rate.

The customary unit of


power for combustion
engines is horsepower
(HP) and for electrical
motors is the kilowatt
(kw).

Horsepower
Motor Load
The two power units are (BHP)

related by: 1HP =


0.746 kw

July 2010 G. Moricca


433
ESP Pump Performance Curve
Pump Efficiency
The pump converts the mechanical energy in hydraulic power. The
hydraulic power is the energy provided by the pump in terms of fluid rate and
pressure.

The Pump efficiency (E) indicates


the efficiency of converting
mechanical power into a product of
rate and pressure (hydraulic power)
and then is defined as: Pump
Efficacy
hydraulic− power
E=
mechanical − power
Pump efficiency sharply
decreases at low and high rate

Each pump has its maximum pump


efficiency range (yellow area) that
is the recommended capacity
range
July 2010 G. Moricca 434
ESP Pump Performance Curve

From the
Pump Performance Curves
the following information
can be drawn.....

July 2010 G. Moricca 435


ESP Pump Performance Curve

If the motor
of DN13000
ESP is fed at
60Hz, it run at
constant rate
of 3500 RPM,
regarding-less
the pump fluid
rate and the
corresponding
head.

July 2010 G. Moricca 436


ESP Pump Performance Curve

One single stage


can provide
1000 bpd and
23 ft head per
stage or higher
rate (1600 bpd)
and lower head
(13 ft/stage).

July 2010 G. Moricca 437


ESP Pump Performance Curve

At optimum flow regime (max


pump efficiency) one single
stage can provide 1300 bpd
and 20 ft head.

If 4000 ft head are needed,


200 stages are required.

If an oil 0.80 SG is produced,


the corresponding ΔP
H
P =
2.31
provided by pump is:
(4000x0.80)/2.31 = 1385 psi

July 2010 G. Moricca 438


ESP Pump Performance Curve

At optimum flow
regime (max
pump efficiency)
the pump
provides the
maximum
pumping power
and......

July 2010 G. Moricca 439


ESP Pump Performance Curve

...consequently the
maximum pump
efficiency is
achieved: more than
60%.

July 2010 G. Moricca 440


ESP System
-
Quick-look of Surface
Components

July 2010 G. Moricca 441


ESP System Surface Components

At the end of this section, you will be able to


understand the basic of ESP System Surface main
components:

❑ Transformer

❑ Switchboard/Motor Control devise

❑ Junction box

❑ Variable Speed Drive System

July 2010 G. Moricca 442


Quick-look of Surface Components
Transformers
Motor
Wellhead controller
Junction
box
Production

Casing
Primary cable
Drain valve
Check valve
Joint Tubing
Motor flat cable
Pump
Pump intake
Protector
Pothead
Motor Perforations.

July 2010 G. Moricca 443


Transformer
Transformers generally are required because
primary line voltage does not meet the downhole
motor voltage requirements.

Normally, three individual transformers are


connected together, in various configurations.

Oil-immersed self-cooled (OISC)


transformers are used in land-base
applications.

Dry type transformers are used in


offshore applications.

A single-phase transformer generally


appears similar to the figure shown.
July 2010 G. Moricca 444
Switchboard/Motor Controller
The switchboard is basically a motor control device.
Voltage capability ranges from 600 to 4.900 Volt on standard
switchboards.
The switchboards range in complexity from a simple motor
starter/disconnect switch to an extremely sophisticated
monitoring/control device.
The purpose of motor controller is to protect the down-hole unit
by sensing abnormal power service and shutting down the power
supply.
The monitoring function applies to both overload and under-load
conditions.
It can be programmed to automatically restart the down-hole
motor following a user-selected time delay if the fault condition is
caused by an under-load.
Overload condition shut-down must be restarted manually.
This should be done only after the fault condition has been
identified and corrected.
The controller also provides the capability to monitor the
Production system with the use of a recording instrument.

July 2010 G. Moricca 445


Variable-Speed Drive
The variable-speed drive (VSD) is a highly
sophisticated switchboard-motor controller.
A VSD performs three distinct functions:

● It varies the capacity of the ESP, varying


the motor speed by varying the
voltage frequency. Thus, well
production can be optimised by
balancing inflow performance with pump
performance. This may eliminate the
need to change the pump (workover) to
match changing well conditions

● Protects down-hole components from


power transients. The DSV is relatively
insensitive to coming power balance.

● Provide a “soft-start” capability. Slowly


ramping a pump up to operating speed
may avoid pump damage.

July 2010 G. Moricca 446


Junction Box
● A junction box connects the power cable from the switchboard to
the well power cable.

● Allows for any gas to vent that may have migrated through to
the power cable. This prevents accumulation of gas in the
switchboard that can result in an explosive and unsafe operating
condition. A junction box is required on all ESP installations.

● Provides easy accessible test point for electrically checking


downhole equipment.

July 2010 G. Moricca 447


Wellhead
The Wellhead is the equipment that is
installed at the surface of the
wellbore. It’s purpose is to:
● suspend the tubing string
● provide a pressure tight pack-off
around the tubing and power cable.

July 2010 G. Moricca 448


ESP Systems
About 15 to 20 percent of almost one million wells worldwide
are pumped with some form of artificial lift employing electric
submersible pumps.

ESP systems are the fastest growing form of artificial lift pumping
technology. They are often considered high volume and depth
champions among oil field lift systems.

ESP systems can be used in casing as small as 4.5-in outside


diameter and can be engineered to handle contaminants commonly
found in oil-aggressive corrosive fluids such as H2S and CO2,
abrasive contaminants such as sand, exceptionally high
downhole temperatures and high levels of gas production.

Increasing water cut has been shown to have no significant


detrimental effect on ESP performance.

ESPs have been deployed in vertical, deviated and horizontal wells,


but they should be located in a straight section of casing for optimum
run life performance
July 2010 G. Moricca 449
ESP Artificial Lift Application
Summary

July 2010 G. Moricca 450


Aramais Arutunoff
inventor of ESP
(1919) and founder
of REDA

July 2010 G. Moricca 451


• Conceptual
Definition of
the Field
4 Development
Scenario

May 2017 G. Moricca 452


Conceptual definition of the Field
Development Scenario [1]
▪ The Conceptual Field Development Scenario for new field
development is identified based on data obtained from during the
exploration and appraisal phases such as:

- Reservoir geological setting

- Reservoir driving mechanism

- Rock properties (porosity, permeability, saturation, capillary


forces, heterogeneity, etc.)

- Fluid properties

- Hydrocarbon in place
May 2017 G. Moricca 453
Conceptual definition of the Field
Development Scenario [2]
▪ The main scope of the task is to:
- Take decision ‘to do’ or ‘not to do’, and
- Select the Field Development Scenario

▪ The decision to make investment for the field develop is


made based on the information provided by the reservoir
study: expected reserves and production profiles.

▪ The investment will be done if:


- The Project is supported by a positive economic and
- Reliable technology to produce the reservoir
resources are available.
May 2017 G. Moricca 454
Conceptual definition of the Field
Development Scenario [3]
▪ If the project is judged as feasible, this task provide the following main
outcomes:
- The base case production profile
- The high potential case
- The conservative case
- A preliminary cost (Opex and Capex) estimation for each production
profile (cost accuracy ±40%).
▪ The base case is derived by using the “most trustable” reservoir
parameter associate with P50 Proved Reserves.

▪ The high potential case is derived by using the “highest reservoir


potential”, associated with P30 Proved Reserves.

▪ The conservative case is derived by using the “most trustable” reservoir


parameter associated with P90 Proved Reserves.
May 2017 G. Moricca 455
Field Development Scenario Workflow

Cost accuracy
±40%

May 2017 G. Moricca 456


Gate 1 – Is the project feasible?
▪ Each phase ends with a gate review, which works as a clear transition
point, where the project, after being examined, is either allowed to move
to the next phase, return for a better definition or canceled.
▪ At the end of the feasibility study, the project (identified possible business
opportunity) will be submitted to the management for approval [Gate 1]. If
the feasibility study is approved, the conceptual engineering of the
identified options will be performed.

▪ The conceptual engineering of the


identified opportunities will be
performed to compare the options
and identify which alternative is the
most feasible from technical and
economical view point (assessment
stage).
May 2017 G. Moricca 457
•Setting the
Field
Development
5 Strategy

May 2017 G. Moricca 458


Analyze Alternatives for field Development
FEASEBILITY SELECT DEFINE EXECUTE OPERATE

G G G
1 2 3
FEL-1 FEL-2 FEL-3 Detailed Operations
Conceptual Preliminary Eng. Design Eng. Design Support
Engineering Engineering Fully define Implement Monitor
scope. execution plan. performance.
Clear frame Generate
goal. alternatives.
▪ Develop detailed ▪ Final design ▪ Final design
▪ Identify ▪ Reduce execution plans.
opportunities. uncertainty and ▪ Implement ▪ Benchmark
quantify ▪ Refine estimates execution plan. performance
▪ Preliminary associated risks. and economic against objectives
assessment of analysis to A/R ▪ Collect, analyze, and competitors.
uncertainties, ▪ Develop expected level. and share metrics
potential return, value for selected and lessons ▪ Share results and
and associated alternatives. ▪ Confirm expected learned. lessons learned.
risks. value meets
▪ Identify preferred business ▪ Continue
▪ Plan for next alternative(s). objectives. performance
phase.
▪ Plan for next assessment and
phase. identify
Cost accuracy Cost accuracy opportunities.
Cost accuracy Cost accuracy
±40% ±25% ±15% ±5%

Field Development Planning G Stage Gate – Decision to Proceed


May 2017
Stage 2: Select among the possible
development scenario
▪ The project team evaluates all the development scenario using
criteria such as the production volumes expected, the
necessary investments, operating costs, economic feasibility,
HSE and the time needed until completion. Then the company
management chooses the most suitable concept based on
these criteria and makes the decision to develop this concept
further.
▪ There are many possibilities for developing a crude oil or
natural gas field. For instance, we could select between a
stand-alone platform, a subsea tie-back with an FPSO (Floating
Production, Storage and Offloading) or a subsea tie-back that is
linked to already existing host platforms. Eventually we will
have to choose one.
May 2017 G. Moricca 460
Strategy Typical Scenario to be investigated Outcomes
Natural Depletion
Ultimate
Depletion Natural Depletion followed by Water/Gas Inj. for Pressure Maintenance Recovery
Strategy
Natural Depletion followed by Water flooding for Secondary Recovery [UR]

Pre-drilling - Starting production at plateau rate Consolidated


Production Production
Short plateau rate
Strategy Profile
Long plateau rate

Natural flow at minimum wellhead flowing pressure


Lifting
Lifting Artificial lifting flow System to be
Strategy
Artificial lifting flow providing some extra surface blustering pressure adopted

Vertical / Deviated
Cost-effective
Well Architecture Horizontal way for fluids
Strategy
Multilateral withdrawal

Single Flow Unit


Effective
Perforating Commingled Flow Units reservoir
Strategy
Partial Penetration management

Completion Single Completion onshore - Dry Completion offshore Cost-effective


Strategy way for fluids
Dual Completion onshore – Subsea Completion offshore
withdrawal
Cost-effective
Surface Facilities Crude to be sent to pre-existing onshore Facilities
way for fluids
Strategy
May 2017 Dedicated in-situ Facilities (onshore or offshore) 461
treatment
Objective of Field Development Planning
▪ The main objective of field development planning is the selection of plan that
satisfies an operator’s commercial, strategic and risk requirements, subjected to
regional and site constraints, through a continuous and effective collaboration
and alignment amongst main stakeholders: Subsurface, Well Construction,
Surface Facility, Operation and Commercial Teams.

Subsurface
Characterization

Project
Objective

Surface Drilling
Facilities Completion

May 2017 G. Moricca 462


Items to be considered to define a
proper Field Development Strategy [1]
▪ A proper development strategies is strictly dependent from
reservoir characteristics and fluid behavior.

▪ The main questions to be addressed are:


- Hydrocarbon recovery scheme
- Primary and subsequently secondary and tertiary
hydrocarbon recovery technique
- Well spacing (Number of wells)
- Well Architecture
- Well Completion type
- Fluid transportation
- Fluid treatment

May 2017 G. Moricca 463


Items to be considered to define a
proper Field Development Strategy [2]
▪ For offshore development, the main question to be addressed are:
- Stand-alone development or subsea tie-in to existing
platform(s)
- Platform or subsea-to-land solution
- Platform concepts (e.g. floating or fixed, with and without
drilling facilities)
- Integration with existing platform(s) or infrastructure
- Transport solution for oil: pipeline transport or offshore
loading
- Transport solution for gas (compression demand, processing
requirements)
- Design for easy decommissioning and removal

May 2017 G. Moricca 464


FDP items and their impacts
▪ Reservoir Geometry and Geology (greatest impact)
- Recovery factor and flow rates.
- Well count, location and construction.
- Secondary recovery methods.

▪ Fluid Properties
- Subsea and topside design.
- Operation and maintenance( hydrate, wax and deposits,
corrosion).

▪ Drilling and Completion


- Well management and well intervention frequency.

May 2017 G. Moricca 465


FDP items and their effects
▪ Regional Considerations and Regulations
- Block size
- Infrastructure
- Contract

▪ Site Characteristics (offshore field)


- Water depth
- Metocean condition
- Bathymetry

May 2017 G. Moricca 466


In choosing a development concept
the following shall be taken into
consideration:

▪ Reservoir data
▪ Crude oil properties
▪ Drilling and Completion technologies to be adopted
▪ Risk of pollution
▪ Geographic location
▪ Water depth
▪ Distance from Shore Base and/or Terminal
▪ Environmental conditions
▪ Soil criteria
▪ Functional and operational requirements
▪ Governing Codes of Practice
▪ Special or unusual Design Codes
March 2017 G. Moricca 467
Identification of a FDP Clear Strategy
Identify the most effective strategy to reach the predefined Company Target
finding a proper answer to the questions like the following:
▪ Reservoir hydrocarbon withdrawal strategy:
- natural depletion ?
- water injection?
- gas injection ?
- water and/or gas injection ?
▪ Optimum wells location and spacing ?
▪ Optimum plateau rate ?
▪ Stand-alone development or subsea tie-in to existing platform(s) ?
▪ Platform or subsea-to-land solution ?
▪ Platform concepts (e.g. floating or fixed, with and without drilling facilities) ?
▪ Integration with existing platform(s) or infrastructure ?
▪ Transport solution for oil: pipeline transport or offshore loading ?
▪ Transport solution for gas (compression demand, processing requirements) ?
▪ Design for easy decommissioning and removal ?

March 2017 G. Moricca 468


Focus and Emphasis of Development
Strategy
Focus on
▪ To avoid uneconomic development
▪ To ensure safety for Person, Environment
▪ To ensure adequate economic return
▪ To derive maximum benefit from available data sets
▪ To improve reservoir recovery

Emphasis on
▪ Reduction of uncertainties
▪ Reduction of influence of uncertainties

May 2017 G. Moricca 469


Gate 2 – Is it the best scenario?

▪ Among the proposed solutions,


the company management
chooses the most suitable
development plan to be further
define from technical and
economics view point.

May 2017 G. Moricca 470


•Consolidation
of the
Reservoir
6 Development
Scenario

May 2017 G. Moricca 471


Consolidation of the Field Development
Scenario - Selection phase [1]
The main scope of consolidation task is analyze all the possible
alternative relevant to :

1. Depletion Strategy
- Natural Depletion
- Natural Depletion followed by Water/Gas Injection for Pressure Maintenance
- Natural Depletion followed by Waterflooding for Secondary Recovery

2. Production Srategy: Different Production Profile for the same UR


- Pre-drilling - Starting production at plateau rate
- Short plateau rate
- Long plateau rate

3. Lifting Strategy
- Natural flow at minimum wellhead flowing pressure
- Artificial lifting flow
- Artificial lifting flow providing some extra surface blustering pressure

May 2017 G. Moricca 472


Consolidation of the Field Development Scenario -
Selection phase [2]
4. Well Architecture Strategy
- Vertical
- Deviated
- Horizontal
- Multilateral

5. Perforation Strategy
- Single Flow Unit
- Commingled Flow Units
- Partial Penetration

6. Completion Strategy
- Single Completion onshore - Dry Completion offshore
- Dual Completion onshore – Subsea Completion offshore

7. Surface Facilities Strategy


- Crude to be sent to pre-existing onshore Facilities
- Dedicated in-situ Facilities (onshore or offshore)
May 2017 G. Moricca 473
Consolidation of the Field Development Scenario
Workflow - Case without production history [1]
Step 1 – Define a Depletion Strategy

Primary Recovery

Natural Flow Artificial Lift Conventional


Recovery
Secondary Recovery

Water Flooding Pressure Maintenance

Tertiary Recovery Enhanced


Recovery

Thermal Gas Injection Chemical Other

Steam CO2 Alkali Microbial


Hot Water Hydrocarbon Surfactant Acoustic
In-situ Combustion Nitrogen Polymer Electromagnetic

May 2017 G. Moricca 474


Consolidation of the Field Development Scenario
Workflow - Case without production history [2]

Step 2 - Define a provision (to be confirmed or changed after analysis)


subsurface development scheme:
- Well location
- Well architecture
- Sand face completion

Step 3 – Run reservoir model (sensitivity) to assess the minimum well number
required to produce the reservoir economically, as well as the optimal well
location and well type (e.g. vertical, slant, horizontal, multilateral, etc.).

Step 4 – Make the economic analysis of “minimum well number” development


scenario to be used as a reference.

May 2017 G. Moricca 475


Consolidation of the Field Development Scenario
Workflow - Case without production history [3]

Step 5 – Simulate different well-spacing and calculate rates and volumes.

May 2017 G. Moricca 476


Consolidation of the Field Development Scenario
Workflow - Case without production history [4]

Step 6 – Make the economic analysis for each well–spacing configuration and
identify the most cost-effective Ultimate Recover development scheme.

Profitability analysis for different well–spacing configuration A, B, C

▪ Development Cost [A] ▪ Development Cost [B] ▪ Development Cost [C]


▪ Ultimate Recover [X] ▪ Ultimate Recover [Y] ▪ Ultimate Recover [Z]

NPV NPV NPV


Higher Medium Lower

May 2017 G. Moricca 477


Consolidation of the Field Development Scenario
Workflow - Case without production history [5]

Step 7 – Make the Uncertainties-Risk analysis to:


- Identify reservoir characteristic uncertainties (extension, structure,
rock properties, fluid saturation)
- Define a preliminary drilling schedule combining the development
activities with data acquisition to reduce uncertainties

Step 8 – Consolidate a preliminary drilling schedule (No of wells to be drilled and


sequence) combining the field development activities with data
acquiring to reduce the uncertainties:
- Geological uncertainties and
- Engineering uncertainties (e.g. well performance, recovery factor)

Step 9 – Re-run the economic analysis to maintain under control the profitability
of the project.

G. Moricca 478
May 2017
Consolidation of the Field Development Scenario
Workflow - Case without production history [6]
Step 10 – Production build-up period and the duration of production plateau
optimization by adoption of appropriate drilling-time schedule.
- Profile [A] illustrates a gradual increase of production as the
producing wells are drilled and brought on stream; the duration of
the production build-up period is strictly related to the drilling
- Profile [B], in which schedule.
some wells have been
pre-drilled starts - Profile [C] is characterized by a plateau production rate longer
production at plateau than for case A and B. The vantage of profile C is that it requires
rate. The vantage of
pre-drilling is to smaller facilities and probably less wells to produce the same
advantage the UR. One additional advantage of profile Cis that the lower
production of oil, which production rate, and therefore slower displacement in the
improves the reservoir, may improve the UR.
production cashflow,
but the disadvantage
are that the cost of
drilling has been
advantaged, and that
the opportunity has
been lost to gather
early production
information from the
first few wells, which
may influence the
location of subsequent
wells. Economic criteria
are used to decide
whether to pre-drill.

F. Jahn – M. Cook & M. Grahm


May 2017 G. Moricca 479 2008
ELSEVIER
Consolidation of the Field Development Scenario
Workflow - Case without production history [7]

Step 11 – Make the economic and risk analysis for each production profile

Oil recovery for the three Production profiles scheme A, B, C

NPV [A] NPV [B] NPV [C]

Risk analysis [A] Risk analysis [B] Risk analysis [C]

May 2017 G. Moricca 480


Consolidation of the Field Development Scenario
Workflow - Case without production history [7]

Step 12 – Select the drilling time-schedule, and consequently the expected


production profile taking into consideration:

-The project profitability

- The Stakeholders strategy

May 2017 G. Moricca 481


•Economic
Evaluation
6A

May 2017 G. Moricca 482


Project Economic Evaluation
The task in project economic analysis require team efforts consisting of:
1. Setting an economic objective based on the company’s economic criteria. Reservoir
engineers are responsible for developing justification with the input from management.

2. Formulating scenarios for project development. Engineers and geologists are the primary
contributors with management guidance.
3. Collecting operation and
economic data (see the
dedicated Tab).

4. Making economic calculations.


Engineers and geologists are
primarily responsible.

5. Making risk analysis and


choosing optimum project.
Both engineers and geologists
are primarily responsible for
analysis. Engineers, geologists,
operations staff, and
management work together to
decide on the optimum
project.
May 2017 G. Moricca 483
Input Data for the Project
Economic Evaluation
Data Source / Comment
Expected oil and gas production Reservoir engineers

Rates vs. time Reservoir and production engineers

Oil and gas price Finance and economics professionals


Capital investment(tangible, intangible) and Facilities, operations and engineering
operating costs professional

Royalty/production sharing Unique to each project

Discount and inflation rate Finance and economics professionals


State and local taxes (production,
Accountants
severance, ad valorem, etc.)
Income taxes, depletion, and amortization Accountants
schedules
May 2017 G. Moricca 484
Economic Evaluation Criteria
▪ Each company has its own economic evaluation criteria with
required minimum values to fit its strategy for doing business
profitability.
▪ Acceptance or rejection of individual proposals are largely governed
by the company’s economic criteria.
▪ The Key Economic Parameters commonly used are:
1. Payout of Time
2. Profit-to-Investment Ratio
3. Present Worth Net Profit (PWNP)
4. Investment Efficiency or Present Worth Index or Profitability
Index
5. Discounted Cash Flow Return on Investment or Internal Rate
of Return.

May 2017 G. Moricca 485


Key Economic Parameters [1]
▪ Payout of time is the time needed to recovery the investment.
- It is the time when the cumulative undiscounted or discounted
cash flow (CF = revenue – capital investment – operating
expenses) is equal zero.

- The shorter the payout time (2 to 5 years), the more attractive


the project.

- Although it is an easy and simple criterion, it does not give the


ultimate lifetime profitability of the project, and it should not
used solely for assessing the economic viability of project.

May 2017 G. Moricca 486


Key Economic Parameters [2]
▪ Profit-to-Investment Ratio is the undiscounted cash flow
without capital investment divided by the total investment.
Unlike the payout time, it reflects total profitability; however, it
does not recognize the tine value of money.

▪ Present Worth Net Profit (PWNP) is the present value of the


entire cash flow discounted at a specified discount rate.

▪ Profitability Index or Investment Efficiency or Present Worth


Index is the total discounted cash flow divided by the total
discounted investment. The value of this parameter in the range of
0.5 to 0.75 is considered favorable.

May 2017 G. Moricca 487


Key Economic Parameters [3]
▪ Internal Rate of Return or Discounted Cash Flow Return on
Investment is the maximum discount rate that needs to be
charged for the investment capital to produce a break-even. This
can be also expressed as the discount rate at which the total
discounted cash flow, excluding investments, is equal to the
discounted investments over the life of the project.

May 2017 G. Moricca 488


Selection of the Business Cases
based on Economic Analysis
▪ For each cases make an economic evaluation of the
profitability of the project based on revenue and
expenditure items.

Revenue Items Expenditure Items

▪ Gross revenues ▪ Capital expenditure (CAPEX), e.g. platform,


from sales of wells, surface facilities
hydrocarbon
▪ Operating costs (OPEX), e.g. maintenance,
▪ Payment for salaries, insurance, tariff paid
farming out a
project or part of a ▪ Government take, e.g. royalty, tax, social
project contributions

May 2017 G. Moricca 489


Basic Economic Evaluation Procedure
1. Calculate annual revenues using oil and gas sales from productions and unit
sales prices.
2. Calculate year-by-year total costs including capital, drilling, completion,
operating, and production taxes.
3. Calculate annual undiscounted cash flow by subtracting total costs from the
total revenues.
4. Calculate annual discounted cash flow by multiplying the undiscounted cash
flow by the discounted factor at a specified discount rate.

May 2017 G. Moricca 490


Project Economic Evaluation Example [1]
[1]x[2]/1000 [4]x[5]/1000 [3]+[6]
[1] [2] [3] [4] [5] [6] [7] [8]
Time Oil Oil Oil Gas Gas Gas Total Capital
(period) Prod. Price Revenue Prod. Price Revenue Revenue Cost

Year Year (MSTB) ($/BBL) ($MM) (MMSCF) ($/MSCF) ($MM) ($MM) ($MM)
2018 1 0 50.0 0.0 0 1.5 0.0 0.0 5.7
2019 2 0 50.0 0.0 0 1.5 0.0 0.0 64.7
2020 3 5,405 50.0 270.3 3,276 1.5 4.9 275.2 244.0
2021 4 8,079 50.0 404.0 5,934 1.5 8.9 412.9 74.2
2022 5 9,024 50.0 451.2 7,208 1.5 10.8 462.0 0.0
2023 6 9,068 50.0 453.4 5,848 1.5 8.8 462.2 0.0
2024 7 7,021 50.0 351.0 2,968 1.5 4.5 355.5 0.0
2025 8 4,004 50.0 200.2 2,031 1.5 3.0 203.3 0.0
2026 9 2,511 50.0 125.6 2,179 1.5 3.3 128.8 0.0
2027 10 1,803 50.0 90.2 3,469 1.5 5.2 95.4 0.0
2028 11 1,306 50.0 65.3 4,763 1.5 7.1 72.5 0.0
2029 12 972 50.0 48.6 3,364 1.5 5.0 53.6 0.0
2030 13 685 50.0 34.3 2,200 1.5 3.3 37.6 0.0
2031 14 620 50.0 31.0 1,087 1.5 1.6 32.6 6.4
2032 15 500 50.0 25.0 1,087 1.5 1.6 26.6 6.4
Total 51,000 2,550.0 45,415.3 68.1 2,618.1 401.3

May 2017 G. Moricca 491


Project Economic Evaluation Example [2]
[8]+[9]+[10] [7]-[11] [12]x[13] [12]x[15] [12]x[17]
[9] [10] [11] [12] [13] [14] [15] [16] [17] [18]
Discaunt Discaunted Discaunt Discaunted Discaunt Discaunted
Operating Prod. Total Undiscaunted
Factor Cash Flow Factor Cash Flow Factor Cash Flow
Cost Tax Cost Cash Flow
@12% @ 12% @ 20% @ 20% @ 30% @ 30%
Year ($MM) ($MM) ($MM) ($MM) Fraction ($MM) Fraction ($MM) Fraction ($MM)
2018 0.0 0.0 5.7 -5.7 0.9449 -5.4 0.9129 -5.2 0.8771 -5.0
2019 0.0 0.0 64.7 -64.7 0.8437 -54.6 0.7607 -49.2 0.6747 -43.6
2020 21.6 55.0 320.6 -45.5 0.7533 -34.2 0.6339 -28.8 0.5190 -23.6
2021 32.3 82.6 189.1 223.8 0.6726 150.5 0.5283 118.2 0.3992 89.3
2022 36.1 92.4 128.5 333.5 0.6005 200.3 0.4402 146.8 0.3071 102.4
2023 36.3 92.4 128.7 333.5 0.5362 178.8 0.3669 122.3 0.2362 78.8
2024 28.1 71.1 99.2 256.3 0.4787 122.7 0.3057 78.4 0.1817 46.6
2025 16.0 40.7 56.7 146.6 0.4274 62.7 0.2548 37.3 0.1398 20.5
2026 16.0 25.8 41.8 87.0 0.3816 33.2 0.2123 18.5 0.1075 9.4
2027 16.0 19.1 35.1 60.3 0.3407 20.5 0.1769 10.7 0.0827 5.0
2028 16.0 14.5 30.5 42.0 0.3042 12.8 0.1474 6.2 0.0636 2.7
2029 16.0 10.7 26.7 26.9 0.2716 7.3 0.1229 3.3 0.0489 1.3
2030 16.0 7.5 23.5 14.0 0.2425 3.4 0.1024 1.4 0.0376 0.5
2031 16.0 6.5 28.9 3.7 0.2165 0.8 0.0853 0.3 0.0290 0.1
2032 16.0 5.3 27.7 -1.1 0.1933 -0.2 0.0711 -0.1 0.0223 0.0
Total 282.5 523.6 1,207.5 1,410.6 698.5 460.2 284.3

Project Net Cash Flow @ 12% = 698.5 million


Project Net Cash Flow @ 20% = 460.2 million
Project Net Cash Flow @ 30% = 284.3 million
May 2017 G. Moricca 492
Project Economic Evaluation
Project Cash Flow at different discount rate (oil price 50 $/BBL)
220,0
▪ Payout Time 2.7 year
200,0
▪ Project Net Cash Flow @ 12% = 698.5 million
180,0
▪ Project Net Cash Flow @ 20% = 460.2 million
160,0
▪ Project Net Cash Flow @ 30% = 284.3 million
140,0
120,0
Net Cash Flow ($ million)

100,0
80,0
60,0
40,0
20,0
0,0
2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032
-20,0
-40,0
-60,0

Discaunted Discaunted Cum


Cash Flow Cash Flow Discaunted
@ 12% @ 20% Cash Flow
@ 30%

May 2017 G. Moricca 493


Project Economic Evaluation
Project Cash Flow at Oil price: 25 to 75 $/BBL
325,0
300,0 ▪ The project is profitable also at 25 $/BBL
275,0 ▪ Project NPV @ 12% 148,7 $million
250,0 ▪ Payout Time 2.1 year @ 75 $/BBL
225,0
▪ Payout Time 3.2 year @ 25 $/BBL
200,0
175,0
Net Cash Flow ($ million)

150,0
125,0
100,0
75,0
50,0
25,0
0,0
-25,0 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032
-50,0
-75,0
-100,0
-125,0

Discaunted Discaunted Discaunted Discaunted Discaunted Discaunted Discaunted Discaunted


Cash Flow Cash Flow Cash Flow Cash Flow Cash Flow Cash Flow Cash Flow Cash Flow
@ 12% @ 12% @ 12% @ 12% @ 12% @ 12% @ 12% @ 12%
25 $BBL 30 $BBL 40 $BBL 50 $BBL 60 $BBL 65 $BBL 70 $BBL 75 $BBL

May 2017 G. Moricca 494


Project Economic Evaluation
▪ Pessimistic scenario: Oil price: 25 $/BBL – Uncertainty in UR
▪ At 25 $/BBL, the project remain profitable if the recovered oil is higher
than 70% of the estimated oil reserves.
▪ Recovered oil -50% Project NPV @ 12% = -74,4 $million
160
▪ Recovered oil -25% Project NPV @ 12% = - 8.9 $million
▪ Recovered oil -30% Project NPV @ 12% = 13.6 $million
120 ▪ Recovered oil -15% Project NPV @ 12% = 81.2 $million
▪ Recovered oil +10% Project NPV @ 12% = 193.8 $million
▪ Recovered oil +20% Project NPV @ 12% = 238.8 $million
Net Cash Flow ($ million)

80
▪ Recovered oil +30% Project NPV @ 12% = 283.9 $million

40

0
2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032

-40

Discaunted Discaunted Discaunted Discaunted


-80 Cash Flow @ 12% Cash Flow @ 12% Cash Flow @ 12% Cash Flow @ 12%
Oil 25.5 MMBBL Oil 30.9 MMBBL Oil 35.7 MMBBL Oil 43.35 MMBBL
- 50% - 40% - 30% - 15%
-120 Discaunted Discaunted Discaunted Discaunted
Cash Flow @ 12% Cash Flow @ 12% Cash Flow @ 12% Cash Flow @ 12%
Oil 51.0 MMBBL Oil 56.1 MMBBL Oil 61.2 MMBBL Oil 66.3 MMBBL
-160May 2017 G. Moricca+10% +20% +30% 495
•Uncertainty
Analysis
6B

May 2017 G. Moricca 496


Uncertainties vs Risk
Cambridge Dictionary definition:
▪ Uncertainty: a situation in which something
is not known.

▪ Risk: a risk is a danger, or the possibility of


danger, defeat, or loss; a risk is also someone
or something that could cause a problem or
loss.

Uncertainties can generate risks!


May 2017 G. Moricca 497
Uncertainties vs Risk
Uncertainty Risk

Uncertainty
All risks are uncertainties,
however, not all
Risk
uncertainties are risks

Risk Uncertainty

May 2017 G. Moricca 498


Typical Uncertainties in Upstream
Oil Industry
▪ Petroleum exploration and production are inherently
risky activities. Decisions regarding those activities
depend on the forecast of the future hydrocarbon
production revenue.

▪ Such uncertainties involve all activities required to define


a comprehensive FDP and, just for a better
understanding, can be differentiated in:
▪ Technical uncertainties
▪ Economical uncertainties
May 2017 G. Moricca 499
Typical Technical uncertainties
▪ Typical technical uncertainties can include, but not only:
- Reservoir geometry and the spatial distribution of petro-
physical properties (porosity, permeability, net pay, fluids
saturation, capillary pressure, etc.)
- Reservoir compartmentalization
- Vertical and horizontal hydraulic communication
- Presence of fault and its sealing characteristics
- Reservoir fluid properties (Bo, Pb, Rs, Viscosity, etc.)
- Reservoir fluids drive mechanism(s) and its strength
- Modeling limitations
- Measurement errors
- Evaluation of the environmental impact
May 2017 G. Moricca 500
Typical Economical uncertainties
▪ Typical technical uncertainties can include, but not only:
- Future hydrocarbon price
- Future maintenance services cost
- Future capital cost

May 2017 G. Moricca 501


Uncertainty Measurement
Quantifying Uncertainty
▪ The uncertainty can be quantified by a set of possible states or
outcomes where probabilities are assigned to each possible state
or outcome. Mathematically, the uncertainty his expressed by a
probability density function.

Probability Density Function


▪ In probability theory, a probability density function (PDF) is a
function, whose value at any given sample (or point) in the sample
space (the set of possible values taken by the random variable) can
be interpreted as providing a relative likelihood that the value of
the random variable would equal that sample.

May 2017 G. Moricca 502


Probability Density Function (PDF)
Mathematical definition
Let x be a continuous variable (e.g. porosity). Then a probability
distribution or probability density function (PDF) of x is a function f (x)
such that for any two numbers a and b with a ≤ b,
𝑏
PDF ( a < x < b ) = ‫𝑓 𝑎׬‬ 𝑥 𝑑𝑥

PDF ( 60 < x < 70 )


May 2017 G. Moricca 503
Probability Density Function
An practical example: Supposing that a certain number of experimental porosity measurements
are available, the plot reported below can be generated
▪ Few points (10) are characterised by low
porosity (12%) – Low PDF

Porosity Probability Density Function ▪ As well as, few points (10) are
Groups of core plug
characterised by high porosity (34%) –
samples having the
same porosity
Low PDF
Probability Density Function - PDF

120

100
110 ▪ The largest number (120) of
90 measurement are characterised by
70
porosity 24% - Highest PDF
▪ Among the 620 measured points, the
40
30 30
majority (500) are characterised by: 18 <
20 20 Porosity > 28%
10 10

12 14 16 18 20 22 24 26 28 30 32 34 ▪ If the values of x-axis is a continuous


Porosity % rather than discrete values, a continuous
PDF is obtained.
▪ The probability density function (PDF) allows to calculate the probability of x value in an
interval (a, b). The probability is precisely the area under its PDF in the interval (a, b).
May 2017 G. Moricca 504
Cumulative Probability
▪ Cumulative Probability curve refers to the probability that a random
variable is less than or equal to a specified value.
▪ The Cumulative probability is derived
from the Probability Density Function as
following:
- There is 100% of probability
(cumulative probability = 1) that
porosity is higher than x min
- Equally, there is 0% of probability
(cumulative probability = 0) that
porosity is higher than x max
- From the continuous PDF one would
estimate that approximately 70% core
plug have a permeability higher than
x1
- The Cumulative Permeability is also as
the Expectation Curve

May 2017 G. Moricca 505


Cumulative Probability
▪ The shape of the Cumulative Probability Curve provides very useful information:

- Case [A] - Very well defined


case since the range of
uncertainty in STOIIP values
100 is small (less than 100
A
MMstb).
Cumulative Probability %

B
- Case [B] – represents a
poorly defined discovery,
50
with much broader range of
uncertainty in STIIOP
definition.
- To reduce the uncertainty
of case [B] more appraisal
0 activity should be done
0 100 200 300 400 500
before committing to a
STOIIP (MMstb)
development plan.

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Quantifying Uncertainty related to
the Reservoir Model Outcomes
▪ Monte Carlo Simulation model is a very popular technique used
to assess the overall uncertainties (coming from the specific
uncertainty of each parameter required for the evaluation)
related to the reserves estimation and the associated production
profiles.

▪ This is done by generating a number of simulations varying some


of the input parameters, by considering for each one a
‘reference’, a ‘pessimistic’, and an ‘optimistic’ value.

▪ To be statistically significant, the uncertainties assessment


requires large number of simulation runs, especially if the
analysis is related to an undeveloped field (new field) without
historical history match.
May 2017 G. Moricca 507
Quantifying Uncertainty by a
Stochastic approach
▪ Monte Carlo Simulation model is extensively used for oil in place assessment,
based on the associated geological attributes uncertainties.

May 2017 G. Moricca 508


Uncertainty generates Risk and Opportunity
▪ Risk is an undesirable consequence of uncertainty, but the upside
potential of uncertainty is an “opportunity ” if it is captured (e.g.
higher OOIP than expected).

Possible consequences
of uncertainty

Risk Opportunity
- Possibility of loss or injury - Possibility of exceeding expectation
- A dangerous element or factor - Upside potential
- The probability of loss - An attractive element or factor

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Benefice of performing the Uncertainty
Assessment
▪ Integrate all subsurface uncertainties and understand
how they impact reservoir management decisions.

▪ Identify the most important reservoir parameters, so we


can focus team resources on relevant issues and
maintain the right level of technical detail, saving time
and money.

▪ Efficiently investigation of the alternatives through a


combination of scenarios and stochastic simulations.

▪ Identify potential opportunities.


May 2017 G. Moricca 510
•Risk
Analysis
6C

May 2017 G. Moricca 511


Reservoir Development Decision Tree
The operational context and the competitive environment in which companies do business nowadays impose a
level of certainty in our decisions as never before. In spite of the level of effort to reduce the downside risk and
maximize the upside risk in our enterprises, bad decisions eventually are made. Bad decisions can erode our
financial performance and competitive position, adversely impact our projects, programs and portfolios, and
eventually jeopardize our survivability. From here, the importance of implementing a decision making process
(DMP) that systematically and consistently addresses the different key drivers that affect the outcome in terms
of upside and downside risk.
Management 2013, 3(3): 142-151

Figure 2 represents an overview of the overall field


development concept selection process. The first
steps
involve collecting, documenting and validating all
assumptions, premises, requirements and
objectives of the
proposed development; identifying and clearly
defining the
different concepts to be evaluated; and in some
cases, depending on the number of eva luated
concepts or “family
concepts”, performing a pre-screening process

May 2017 G. Moricca 512


Project Risk Management
(Project Management Institute, 2013).

▪ Project risk is defined as “…an uncertain event or


condition that, if it occurs, has a positive or negative
effect on one or more project objectives such as scope,
schedule, cost, and quality”

▪ The aim of project risk management is to identify and


minimize the impact that risks have on a project. The
challenge with risk management is that risks are
uncertain events

▪ In the management of projects, organizations attempt to


reduce their exposure to these uncertain events through
risk management.
May 2017 G. Moricca 513
Project Risk Management
(Project Management Institute, 2019).

▪ Petroleum exploration and production are inherently technical and


commercial risky activities.
▪ At field development stage major investment decision are taking in
the anticipation of future return over along period of time. So it is
important that careful technical and commercial risk analysis is
performed.
▪ Project Risk Management is usually done through a formal
management process which consists of the following steps:
1. Plan risk management,
2. Identify risks
3. Perform qualitative risk analysis
4. Perform quantitative risk analysis
5. Plan risk responses (risk mitigation)
6. Control risks
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Possible Risks
▪ Possible economic risk events:
- Profit loss
▪ Possible risk events associated to the operations:
- Negative HSE events
- Delay in well location preparation
- Delay due to unexpected operational (drilling, completion,
installation) problems
- Equipment failure during commissioning or starting up
- Infrastructure/pipelines failure during installation
- Control system failures during operation
- Flow assurance problems
▪ The risk analysis should includes also the identification
positive aspect as the up-side potential of the project.
May 2017 G. Moricca 515
Quantitative Risk Assessment [QRA]

▪ Quantitative risk management in project management


is the process of converting the impact of risk on the
project into numerical terms. This numerical
information is frequently used to determine the cost and
time contingencies of the project.

▪ Quantitative Risk Assessment is defined as:


Risk = Impact x Probability
and expressed in monetary terms.

May 2017 G. Moricca 516


Project Risk Matrix
▪ Technical and non-technical team components brainstorming is a valuable
approach to identify risks and opportunities, and build the Project Risk
Matrix. Some of the most original ides can come from non-discipline team
members.
▪ Design a dedicated Risk Matrix for the specific project-stage, and, if
required, for sub-stage: e.g. field development strategy, well architecture,
well completion, surface facilities, etc.
▪ The dimension of the risk is evaluated in monetary terms.

Delay in design Unappraised


HIGH

Poor cost
and operational segment
estimation
activities of the field
Manageability

Existing Poor / incomplete Fiscal


MED

opportunities reservoir system


not identified fluids sampling not finalised

Uncertainty on
LOW

Poor field
reservoir drive
appraisal
mechanism
LOW MED HIGH
May 2017 G. Moricca 517
Risk Analysis Step-by-Step Procedure
1. Perform the risk analysis at several stages and at any time it is
required.
2. Identify the potential risks for the selected stage as well as the
risks which each option could occur.
3. Design a dedicated Risk Matrix for the specific purpose.
4. Perform qualitative risk analysis based on:
- Occurrence probability
- Impact time schedule
Impact Definitions
- Impact on Budget Rating --> Very Low Low Moderate High Very High

Cost Impact of Insignificant < 5% cost 5-10% cost 10-20% cost > 20% cost
Risk cost increase increase increase increase increase

Cost Impact of Insignificant < 1% cost 1-3% cost 3-5% cost > 5% cost
Opportunity cost reduction decrease decrease decrease decrease

Time Schedule Insignificant <1 month 1-3 months 3-6 months > 6 months
Impact of Risk slippage slippage slippage slippage slippage
Time Schedule
Insignificant < 1 month 1-2 months 2-3 months > 3 months
Impact of
improvement improvement improvement improvement improvement
Opportunity
Probability 1–9% 10–19% 20–39% 40–59% 60–99%

May 2017 G. Moricca 518


Risk Analysis Step-by-Step Procedure
5. Perform the risk scoring combining the:
- Severity of the risk
- Occurrence
- Impact

Risk Matrix
5 - Very High 5 10 20 35 50
4 - High 4 8 16 28 40
Probability
3 - Moderate 3 6 12 21 30
Rating
2 - Low 2 4 8 14 20
1 - Very Low 1 2 4 7 10
Quantitative Risk Assessment Very Low Low Moderate High Very High
Risk = Impact x Probability 1 2 4 7 10
Impact Rating

May 2017 G. Moricca 519


Risk Analysis Step-by-Step Procedure
6. Perform quantitative risk analysis in monetary terms based on:

- Cost impact– will the project be completed within the


allocated budget?
- Time impact – will the project be completed within the
planned timeframe?
- Performance impact – will the output from the project
satisfy the business and technical goals of the project?
The risks should be quantified in monetary terms to enable the
project team to develop effective mitigation strategies for the
risks, or to include appropriate contingencies in the project
estimate.
7. Register the main item on the Risk Register and detail the item
by discipline, and include actions for risk mitigation and define
the responsible party who will follow-up on each item.

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Risk Register
The Risk Register aims to do the following:
▪ Identify and record all risks related to a project.
▪ Gather relevant information on each of the risks.
▪ Capture derived information based on analysis and prioritization of
the risks.
▪ Capture mitigation strategies planned for the risks.
▪ Track the status of each of the risks.
Risk Register
Risk
Risk Quantitative Risk Assessment
Quantitative
Worst Case Qualitative Evaluation [QRA] Risk Last
Ref Date Risk Risk Evaluation Action Current
Scenario Mitigation Revie
No Logged Type Descripion Impact Impact Probability Impact Risk Gross Owner Status
Description Actions w
Occurence time on Rating Rating Rating Value NPV
schedule Budget 1 to 5 1 to 10 Prob x Imp $ $

R1 Management

R2 Financial

R3 Operational

R4 Technology

May 2017 G. Moricca 521


Risks
Mitigation

May 2017 G. Moricca 522


Risks Mitigation
Definition: Risk mitigation planning is the process of developing options and actions
to enhance opportunities and reduce threats to project objectives.
[Project Management Institute, Inc.].

May 2017 [Project Management Institute, Inc.]


G. Moricca 523
Risks Mitigation Strategy
Risk mitigation strategies for negative risks or threats include:
▪ Assume/Accept: Acknowledge the existence of a particular risk,
and make a deliberate decision to accept it without engaging in
special efforts to control it. Approval of project or program
leaders is required.
▪ Avoid: Adjust program requirements or constraints to eliminate
or reduce the risk. This adjustment could be accommodated by a
change in funding, schedule, or technical requirements.
▪ Control: Implement actions to minimize the impact or likelihood
of the risk.
▪ Transfer: Reassign organizational accountability, responsibility,
and authority to another stakeholder willing to accept the risk.
▪ Watch/Monitor: Monitor the environment for changes that
affect the nature and/or the impact of the risk.
May 2017 G. Moricca 524
Risks Mitigation Strategy

Avoid Mitigate
Eliminate cause of risk Reduce probability or impact of risk
(impact or the probability is high)

Risk

Accept Transfer
Contingency plan for (risk is low in Third party (insurance) take on
terms of probability and impact) responsibility (risk impact is high but
To be included in a watch list the probability is low)

May 2017 G. Moricca 525


Strategies for positive risks or Opportunities
Going in parallel order to the explanation of the four risk strategies of negative
risks above, you have:
Accept / Reject: If the probability of an opportunity is low and the impact on the
project would be low, then you should not actively pursue it because that would
be waste of resources, but rather watch out for it and take advantage of it if it
occurs.
Exploit: If the probability of an opportunity is high and the positive impact on the
project would be high as well, then you should identify and maximize the
probability of occurrence of those events that which would trigger an opportunity
in order to exploit it.
Share: If you have an opportunity that has low probability of occurring, but would
have a high positive impact on the project, you would share the opportunity with
a third party that could best capture the opportunity in order to benefit the
project. Examples of this include forming risk-sharing partnerships, teams,
special-purpose companies or joint ventures.
Enhance: If there is an opportunity that has low probability of occurring, then it
might be worthwhile to add resources to increase the probability of its occurring.
May 2017 G. Moricca 526
Strategies for positive risks or Opportunities

Exploit Enhance
Make sure opportunity occurs Only If it is highly probable (the
opportunity is real) and has good
impact
Opport
unity
Accept Share
Allocate resource for further If good impact but low probable to
investigation occur, give third party ownership of
probability

May 2017 G. Moricca 527


Methods and Strategies to reduce
Uncertainty
▪ There are several methods and strategies to reduce uncertainty. There is a
trade off between capital cost and uncertainty.

▪ Methods:
- Drill stem test.
- More appraisal wells.
- Extended well test.
- Early production.
- Staged development.

▪ Application depends on:


- Reservoir size and Char.
- Operator Strategy
- Available Technology.

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Summary of Risks, Uncertainties and
Mitigations actions
Geological uncertainties could be
mitigated by the data acquired during the
project implementation phase
Dynamic reservoir
Reservoir Geology performance can be
assessed by robust
- Limited resources Reservoir Performance reservoir simulator
- Lack of communication
- Lack of analysis Rock Good formation
To be avoided Organisational evaluation during the
Properties appraisal and
exploitation phase
The HSE risks can Risk
be strongly Uncertainty Fluid Crude oil sampling
mitigated by the HSE Mitigation and consistent PVT
adoption of best Properties analysis are crucial
practices actions

Stringent economic Can be preliminarily


Drive assessed by analogy.
analysis considering Commercial
market volatility Mechanism Good reservoir
monitoring plan is
mandatory.
Only consolidated Technical
technologies should
May 2017
selected G. Moricca 529
•Health, Safety
and
6D Environmental

May 2017 G. Moricca 530


Health Safety and Environmental
(HSE) Considerations
▪ In developing and subsequently operating a field,
safety and environmental consideration has to be
included.

▪ Regulatory agency constrain s will also to be satisfied.

▪ The most common HSE rules will mentioned on the


coming snapshots and some emphasis to the Arctic
environment will be dedicated.

May 2017 G. Moricca 531


HSE common principles
▪ Work according to applicable laws, codes and regulations
▪ Comply with approved procedures, rules and instructions
▪ Provide all necessary information, instruction and supervision
▪ Use trained and competent people for the tasks they are expected to
complete
▪ Provide Safe Systems of Work (SSOW) facilitated by efficient
planning, robust risk assessment and effective management of
change
▪ All incidents must be reported and investigated and remedial actions
assigned and completed
▪ Clear objectives to be settled
▪ Documentation to be reviewed in accordance with a scheduled
program or after a significant change
May 2017 G. Moricca 532
Safety and Environment
▪ Safety and Environment have become important elements of
all part of field life cycle, and involve all of the technical and
support functions in the oil company.

▪ The Piper Alpha disaster in North Sea in 1988 triggered a


major change in the approach to management of safety within
the industry.

▪ Companies recognize that good safety and environmental


management make economic sense and are essential to
guaranteeing long-term presence in the market.

▪ Stakeholders, be they governments, non-government


organizations (NGOs) or financing entities will scrutinize the
HSE (health, safety and environment) performance of an
operator on a continuous basis.

▪ Many techniques have been developed for the safety and


environmental impact of operations.
May 2017 G. Moricca 533
Safety Performance Standards
▪ Safety Performance is measured by companies in many
different ways. To benchmark safety performance on an
industry wide scale, globally recognized standard are
required.

▪ A commonly used method is the recording of the number of


accidents, or lost time incidents (LTI).

▪ An LTI is an incident which causes a person to stay away from


work for one ore more days.

▪ Recordable injury frequency (RIF) is the number of injuries


that require medical treatment per 100 employee.
May 2017 G. Moricca 534
Hazard and operability studies-HAZOP
▪ Techniques such as Hazard and operability
studies (HAZOP) are used to design of plant
layout and equipment.

▪ This technique involves determining the


potential hazard of an operation under
normal and abnormal operating
conditions, and considering the probability
and consequences of an accident.

▪ This type of study is now commonly applied


to new platform design and to the
evaluation of refurbishment on existing
platform.
May 2017 G. Moricca 535
Innovations in Platform Design
Some example of innovations in platform design are:
▪ Freefall lifeboats, launched from heat shielded
slipways on offshore platforms;

▪ Emergency shutdown valves installed on the seabed and topsides in


incoming and outgoing pipelines, designed to isolate the platform from all
sources of oil and gas in an emergency;

▪ Physical separation of accommodation modules from the


drilling/process/compression modules - creating a pressurized “safe
haven”. The areas are at the opposite ends of the platform, and ere
separated by fire and blast walls;

▪ Fire resistant coating on structural members;


▪ Computerized control and shutdown of process equipment.

May 2017 G. Moricca 536


Safety Management System
▪ Major oil companies have each developed their own specific safety management
system (SMS) to suit local environments and modes of operation.

▪ The SMS typically addresses the following areas:


✓ Organization structure
✓ Management personnel standards
✓ Design procedures
✓ Procedures for operations, maintenance, modifications and emergencies
✓ Management of safety by contractors in respect of their work
✓ The involvement of the workforce in safety
✓ Accident and incident reporting, investigation and follow-up
✓ Monitoring and auditing the operation of the system
✓ Systematic reappraisal of the system.
May 2017 G. Moricca 537
Safety Life basic rules

May 2017 G. Moricca 538


Environment
▪ Environmental standards have become a critical part of
any business.

▪ Whilst individual companies tend to have their own


specific environmental management system (EMS),
global standards have been established, such as ISO
14001.

▪ Since its principles are generic, they can be applied to almost any type of
organization and many large oil and gas companies have adopted its framework.

▪ Adherence to environmental standards is not only required to meet the legislative


requirements in host countries, but is also viewed as good business because it is:
- Cost effective
- Providing a competitive edge
- Essential to ensuring continued operations in an area
- Helpful in gaining future operations in an area.
May 2017 G. Moricca 539
Environmental common
principles
▪ Work according to applicable environmental laws, conventions,
protocols and regulations

▪ Promote and maintain a positive environmental culture

▪ Manage our activities to eliminate or reduce any potential negative


environmental impact

▪ Consider sustainability an important element in the way we do


business

▪ Use planning, design and risk assessment to avoid and reduce


environmental risk; environmental aspects and registered work are
assessed on worksites and projects
May 2017 G. Moricca 540
Environment Impact Assessment - EIA
▪ The objective of an EIA is to document the potential
physical, biological, social and health effect of a
planned activity.

▪ This will enable decision makers to determine


whether an activity is acceptable and if not, identify
possible alternatives.

▪ Typically, the EIAs will be carried out for:


- Seismic
- Exploration and appraisal drilling
- Development drilling and facilities installation
- Production operations
- Decommissioning and abandonment.

May 2017 G. Moricca 541


The EIA Process
▪ The EIA process is a systematic process that examines the
environmental consequences of development action in
advance.

▪ The key stages in a EIA process includes:


- Screening: undertaken to decide which project should be subject to
environmental assessment.
- Scoping: identifies, at an early stage, the most significant issues to be
included in the EIA.
- Consideration of alternatives: seeks to ensure that the proposer has
considered other feasible options including location, scales, process, layouts,
operating conditions and ‘’no action’’ option.
- Project description: includes a clarification of the purpose and rationale of
the project.
- EIA preparation: is the scientific and objective analysis of the scale,
significance and importance of impacts identified.
- Public consultation and participation: aims to assure the quality,
comprehensiveness and effectiveness of the EIA.
May 2017 G. Moricca 542
..... The EIA Process
▪ The key stages in a EIA process includes:
- EIA presentation: a vital step in the process, the documentation serves to
communicate the findings of EIA process to interested parties.
- Review: involves a systematic appraisal by a government agency or
independent review panel.
- Decision-making on the project involves a consideration by the relevant
authority of the EIA together with any material considerations.
- Monitoring: is normally adopted as a mechanism to check that any
conditions imposed on the project are being enforced or to check the
quality of the affected environment.
- Auditing: follows on from monitoring. Auditing is being developed to test
the scientific accuracy of impact predictions and as a check on
environmental management practices. It can involve comparing actual
outcomes with predicted outcomes, and can be used to assess the quality
of predictions and effectiveness of mitigation. It provides vital feedback into
the EIA process.

May 2017 G. Moricca 543


Arctic offshore area has a great potential for future
field developments projects, however they are
characterized by:
1. High ecological risks
2. Challenging environment for operation and
construction
3. Huge money investments

May 2017 G. Moricca 544


Arctic Challenges
▪ Severe environmental conditions
▪ Difficult soil conditions
▪ High environmental risks
▪ Remoteness from the market
▪ Ice and ice features
▪ Icebergs
▪ Ridges
▪ Polar lows
▪ Low temperatures
▪ Darkness
▪ Fog
May 2017 G. Moricca 545
Arctic Environment and distinctive
features
▪ The Arctic region is characterized by remoteness and harsh environmental
conditions. There is a general lack of infrastructure in these areas and o
shore operations normally take place at locations with long distances to shore.

▪ In the Arctic there are periods where the sun does not rise above the horizon. This
is called the “darkness period" or the “polar night" and begins at winter solstice.

▪ The length of the polar night increase towards the north, and for instance at Bear
Island the polar night lasts from 8th of November to February 3rd.

▪ The environment in the Arctic is characterized by freezing temperatures. In, for


instance, the northern parts of the Barents Sea, an annual minimum temperature
of – 39oC to – 20oC can be experienced

▪ In such temperature conditions, atmospheric and marine icing definitely come into
play. The former is a result of high air humidity, cold rain and accumulation of
dense fog, while the latter is a combination of sea spray and cold temperatures.
Both can cause severe ice growth on surfaces and structures.
May 2017 G. Moricca 546
Arctic Environment and distinctive
features
▪ With regards to sea ice, the Arctic holds different forms of sea ice with varying
characteristics and extent. In this regard, the region can be divided into three
zones; 1) anon-sea ice zone, 2) a seasonal ice zone and 3) a perennial ice zone
where ice is present throughout the year.

April 29, 2015

May 2017 G. Moricca 547


Gate 2 – Work quality and
economics ok?
▪ At the end of project selection phase, based on
production volumes expected, the necessary
investments, operating costs, economic feasibility, HSE
and the time needed until completion criteria, the
company management chooses the most suitable
concept and makes the decision to develop this
concept further.

May 2017 G. Moricca 548


•Final Selection
of preferred
alternative for
6E the Field
Development

May 2017 G. Moricca 549


Feasibility Study
FEASEBILITY SELECT DEFINE EXECUTE OPERATE

G G G
1 2 3
FEL-1 FEL-2 FEL-3 Detailed Operations
Conceptual Preliminary Eng. Design Eng. Design Support
Engineering Engineering Fully define Implement Monitor
scope. execution plan. performance.
Clear frame Generate
goal. alternatives.
▪ Develop detailed ▪ Final design ▪ Final design
▪ Identify ▪ Reduce execution plans.
opportunities. uncertainty and ▪ Implement ▪ Benchmark
quantify ▪ Refine estimates execution plan. performance
▪ Preliminary associated risks. and economic against objectives
assessment of analysis to A/R ▪ Collect, analyze, and competitors.
uncertainties, ▪ Develop expected level. and share metrics
potential return, value for selected and lessons ▪ Share results and
and associated alternatives. ▪ Confirm expected learned. lessons learned.
risks. value meets
▪ Identify preferred business ▪ Continue
▪ Plan for next alternative(s). objectives. performance
phase.
▪ Plan for next assessment and
phase. identify
Cost accuracy Cost accuracy opportunities.
Cost accuracy Cost accuracy
±40% ±25% ±15% ±5%

Field Development Planning G Stage Gate – Decision to Proceed


May 2017
Stage 3: DEFINE
▪ Once the field development concept has been
selected, the engineers take over the detailed field
development and prepare the so-called Front End
Engineering & Design (FEED).

▪ They now elaborate on the concept to include every


last detail. Using simulations and construction
programs, they draw up precise plans for the
production wells that will recover the hydrocarbons,
the production plants and the other infrastructure
requirements, of the oil and gas produced.

May 2017 G. Moricca 551


Define Project details of
the Oil Recovery Scheme
Primary Recovery

Natural Flow Artificial Lift Conventional


Recovery
Secondary Recovery

Water Flooding Pressure Maintenance

Tertiary Recovery Enhanced


Recovery

Thermal Gas Injection Chemical Other

Steam CO2 Alkali Microbial


Hot Water Hydrocarbon Surfactant Acoustic
In-situ Combustion Nitrogen Polymer Electromagnetic

May 2017 G. Moricca 552


Identification of most cost-effective UR
▪ Define a Business Cases Oil in Place
Scenario based on:
- Oil in Place
- Oil Recovery Scheme Oil recovery scheme A, B, C
- Preliminary estimation of the No
of required wells for the field
development (preliminary Well
Developm Developm Developm
Spacing) ent Costs ent Cost s
ent Cost s
A B C
- Preliminary Costs estimation for
the field development

▪ Select the base case based on NPV NPV NPV


A B C
economic criteria and risk Higher Medium Lower
analysis considerations.

May 2017 G. Moricca 553


Production build-up period and the duration
of Production Plateau optimization
Oil in Place
▪ Three scenarios can be taken into
consideration: Oil recovery scheme A, B, C
- Short production plateau [A]

- Pre-drilling - Starting production Developm Developm Developm


at plateau rate [B] ent Cost ent Cost ent Cost
A B C
- Long production plateau rate [C]
NPV NPV NPV
A B C
Higher Medium Lower
▪ Select the base case based on
economic criteria, as well as
reservoir management Production Profile A, B, C
optimization and risk analysis
considerations. NPV NPV NPV
A B C
Higher Medium Lower
May 2017 G. Moricca 554
•Project
Approval
7

May 2017 G. Moricca 555


Management Project approval
▪The FDP final approval is typically is made
based on economic evaluation of the
profitability of the project.
Revenue Items Expenditure Items

▪ Gross revenues ▪ Capital expenditure (CAPEX), e.g. platform,


from sales of wells, surface facilities
hydrocarbon
▪ Operating costs (OPEX), e.g. maintenance,
▪ Payment for salaries, insurance, tariff paid
farming out a
project or part of a ▪ Government take, e.g. royalty, tax, social
project contributions

May 2017 G. Moricca 556


Field Development Roadmap
to reach the project target
Infrastructures
and Constraints
Target

Strategy

FDP

Knowledge

Organization
Thank you for your attention
Giuseppe Moricca

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