Disassembly and Assembly

3408E and 3412E Engines for Caterpillar Built Machines

Media Number -SENR1013-05 Publication Date -01/08/2004 Date Updated -26/08/2004

   
i02126932

Inlet and Exhaust Valves - Remove and Install

SMCS - 1105-010

Removal Procedure
Table 1

Required Tools    

Tool     Part Number     Part Description     Qty    

A   5S-1330     Valve Spring Compressor     1  

Start By:

A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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g01082758
Illustration 1
 Personal injury can result from parts and/or covers under spring
pressure.

Spring force will be released when covers are removed.

Be prepared to hold spring loaded covers as the bolts are loosened.

1. Use Tooling (A) in order to remove retainers (1) .

2. Remove valve rotator (2) .

3. Remove spring (3) .

4. Remove valve (4) .

Installation Procedure
Table 2

Required Tools    

Tool     Part Number     Part Description     Qty    

A   5S-1330     Valve Spring Compressor     1  

B   8S-2263     Valve Spring Tester     1  

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. Check the spring force with Tooling (B). Refer to Specifications, "Cylinder Head Valves"
for additional information on the valve spring.

2. Lubricate the valve stem with clean engine oil.

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 g01082758
Illustration 2

Improper assembly of parts that are spring loaded can cause bodily
injury.

To prevent possible injury, follow the established assembly procedure

and wear protective equipment.

3. Install spring (3) on valve (4) .

4. Install valve rotator (2) .

5. Use Tooling (A) in order to compress spring (3) .

6. Install retainers (1) .

End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Install".

Disassembly and Assembly

3408E and 3412E Engines for Caterpillar Built Machines

Media Number -SENR1013-05 Publication Date -01/08/2004 Date Updated -26/08/2004

   
i02127246

Inlet and Exhaust Valve Guides - Remove and Install

SMCS - 1104-010

Removal Procedure
Table 1

Required Tools    
Tool     Part Number     Part Description     Qty    

A   7S-8859     Valve Guide Driver     1  

Start By:

A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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g00569544
Illustration 1

1. Use Tooling (A) and a hammer in order to remove the inlet and exhaust valve guides
from the cylinder head.

Installation Procedure
Table 2

Required Tools    

Tool     Part Number     Part Description     Qty    

A   7S-8859     Valve Guide Driver     1  

B   5P-2396     Bushing     1  

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 g01082857
Illustration 2

1. Use clean engine oil on the outside diameter of the valve guide. Install the valve guide
with Tooling (A) and Tooling (B) .

2. Install the valve guides until the valve guides extend 32.3 ± 0.8 mm (1.27 ± 0.03 inch)
from the surface of the cylinder head. For more information on the inlet and exhaust
valve guides, refer to Specification, "Cylinder Head Valves".

End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".

Disassembly and Assembly

3408E and 3412E Engines for Caterpillar Built Machines

Media Number -SENR1013-05 Publication Date -01/08/2004 Date Updated -26/08/2004

   
i02127481

Inlet and Exhaust Valve Seat Inserts - Remove and Install

SMCS - 1103-010

Removal Procedure
Table 1

Required Tools    

Tool     Part Number     Part Description     Qty    

A   166-7441     Valve Seat Extractor Tool     1  

Start By:

A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
 NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

View Image

g00580867
Illustration 1

1. Use Tooling (A) in order to remove the valve seat inserts from the cylinder head.

Installation Procedure
Table 2

Required Tools    

Tool     Part Number     Part Description     Qty    

9S-3095     Handle Assembly     1  

B   9S-3081 Extractor (Inlet)     1  

9S-3089 Extractor (Exhaust)     1  

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

View Image
 g00514542
Illustration 2

1. Lower the temperature of the new valve seat inserts.

Note: Do not machine the prefinished valve seat inserts in order to correct the valve stem
projection. An excessive valve stem projection indicates that the valve seat insert is not
seated or material was not cleaned from the bottom of the counterbore.

2. Use Tooling (B) in order to install the new valve seat inserts (1) in the cylinder head.

End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, " Inlet and
Exhaust Valves - Remove and Install".