OLAYAN DESCON INDUSTRIAL CO.

LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002
EQUIPMENT FINAL BOX-UP CERTIFICATE
Equipment Description:______________________________________ Report
Number:______________
Equipment Tag No:___________________________________________ Plant
/Unit:__________________
Equipment number:__________________________________________ Report
Date:_________________

Final Internal Box-up Check-List

ACCEPTED NOT ACCEPTED Not
Applicable
All debris removed form inside

All Nozzles proven

All tray valves and clamps in place

All internal installed

All repairs and hot work completed

All Tray Man ways boxed up

Gasket renewed

Bolts & nuts greased

Internal Lighting removed

Internal scaffolding removed

Any Other

__________________________________

__________________________________
______________________________________

IT IS CONFIRMED THAT THE ABOVE EQUIPMENT HAS BEEN INTERNALLY CHECKED, AND BOXED UP.
ODICO Execution ODICO Q C SAMAD
Name
Signature
Date
Time
QC/M/2099/002
PRESSURE TESTING CERTIFICATE

AREA: JOB ID:

EQUIPMENT TYPE: EQUIPMENT TAG:

Page 1 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002

DATE OF TEST: TIME: HOLDING TIME:

TEST MEDIA:

TEST PRESSURE:

SHELL SIDE BAR

TUBE SIDE BAR

DIFFERENTIAL BAR

LINE PRESSURE BAR

RESULT : Accept: Reject:

COMMENTS:

ODICO SAMAD

NAME

SIGNATURE

DATE

Page 2 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002
CLEANING ACCEPTANCE REPORT

EQUIPMENT DESCRIPTION: ________________________ REPORT NUMBER: _______________

EQUIPMENT TAG: _______________________ PLANT / UNIT: ________________

EQUIPMENT NUMBER: ___________________ REPORT DATE: _________________

CLEANING OPERATION:
HYDRO JETTING WATER WASHING

CHEMICAL CLEANING DRY CLEANING

MECHANICAL NEUTRALIZATION

MANUAL

CLEANING AREA
INTERNAL CLEANING EXTERNAL CLEANING

BOTH INTERNAL & EXTERNAL CLEANING

ACKNOWLEDGEMENT

THE EQUIPMENT HAS BEEN CHECKED FOR CLEANLINESS AND FOUND STATISFACTORY.

ALL DEBRIS REMOVED AND NOZZLES PROVED

COMMENTS (If Any):
_______________________________________________________________
_______________________________________________________________

ODICO APPROVED BY SAMAD

NAME

SIGNATURE

DATE

Page 3 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002
EQUIPMENT INSPECTION REPORT
EQUIPMENT DESCRIPTION: ________________________ REPORT NUMBER: _______________

EQUIPMENT TAG: _______________________ PLANT / UNIT: __________________

EQUIPMENT NUMBER: ___________________ REPORT DATE: _________________

PRE CLEANING INSPECTION

Scaling Light Sludge Light Solid Light

Medium Medium waste Medium
Heavy Heavy Heavy

ALL INTERNALS ARE IN PLACE YES NO

Observations:

POST-CLEANING INSPECTION LOCATION:

OBSERVATION:

RECOMMENDATION FOR REPAIR:

SUBMITTED BY: OLAYAN DESCON APPROVED BY: SAMAD

DATE: DATE:
ACTION COMPLETED YES NO

REPAIR ACCEPTED YES NO

REMARKS:

ODICO ODICO QC APPROVED BY SAMAD

Execution
SIGN
NAME
DATE

INSTRUMENT PRESSURE TESTING RECORD

CONTRACT : ______________________________ REPORT NO. _____________________
PLANT : __________________________________ AREA: _____________________

INSTRUMENT PNEUMATIC PNEUMATIC HYDRAULIC

PROCESS LINES SIGNAL LINES SUPPLY LINES LINES

TEST MEDIUM Cert. No.:

EQUIPMENT USED : Calibration date:

Page 4 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002
MANUFACTURER Expiry date:
SERIAL

INST TAG PEFS. NO. SPEC. NO. TEST TEST

NO. / TUBE PRESSURE DURATION
NO. (PSI) (MIN)

Remarks:_________________________________________________________________________________
________________________________________________________________
_______
QA/QC APPV’L SAMAD
Print Name
Signature
Date

INSTRUMENT INSTALLATION ACCEPTANCE

TAG NO. : ___________________________ C/LIST NO. : ______________________

CONTRACT NO. : ___________________________

PLANT : ___________________________ PROJECT :

_____________________

REF DWG NO. : ___________________________

COMPLIANCE
INSTALLATION INSPECTION CHECKLIST ITEMS YES NO N/A SASR
EF
1. Calibration complete
2. Mounting satisfactory, supports installed
Page 5 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002
3. Location Correct
4. Correct tagging on Instrument
5. Correct cable and glands installed
6. Termination of wiring adequate and correct lugs
used
7. Core and cable tagging correct as per writing
diagrams / ISD’s
8. Grounding cable installed and secured
satisfactorily
9. Control Room Wiring

For items marked “NO”, raise punch Punch list Punch list No.
list Attached
YES NO

QA/QC SAMAD
Name
Signature
Date

Page 6 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002

CALIBRATION SHEET FOR DISPLACER TYPE

TRANSMITTERS
EQUIPMENT TAG: USER REFERENCE:

REF. DRAWING & DOCUMENTS: DESCRIPTION:

MANUFACTURER: PLANT NO. / LOCATION:

MODEL NO.: Date Serial No.

T/C TYPE: __________________________

T/C Range: _________________________

Calibration: ________________________

Table: _____________________________

RESULT
CHECK TO BE PERFORMED
PASS FAIL

CHECK RANGES ADEQUATE FOR SERVICE

CHECK LOCATION FOR ACCESSIBILITY

CHECK THERMOWELL IMMESION LENGTH

USE THE FOLLOWING TABLE TO CHECK THE RESPONSE OF THE T/C.

READING
INPUT(%) INPUT(%)
UPSCALE DOWNSCALE
0

25
50

75

100
Remarks: _____________________________________________________________________________
_____________________________________________________

QA/QC APPV’L SASREF/MES/5 SASREF/OPD

Print Name
Signature
Date

HYDROTEST DIAGRAM LEGEND

Page 7 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002
LP
 LOW POINT

HP
 HIGH POINT

TM1
 TEST MANIFOLD (FOR WATER INLET)

TM2
 TEST MANIFOLD (FOR PI&VENT)

TV
 TEST VENT

TB
 TEST BLIND

TPL
 TEST PLATE

TS
 TEMPORARY SPOOL (FOR C.V. ETC.)

RT
 REMOVE TEMPORARILY (C.V. ETC.)

TO
 TEST OPEN (VALVES)

TC
 TEST CLOSE (VALVES)

Yellow
Highlighted  PIPELINE UNDER HYDROTEST

Page 8 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002
HYDROTEST PACKAGE

Line No. : _____________________________________________________________

Test Pressure : _________________________________________________________
Pressure Holding Time : _________________________________________________
Hydro-Test Circuit : _____________________________________________________
The following Valves/Gauges/other are to be isolated / remove before conducting
hydrotest of this loop / circuit and in it place tapping to be plugged:

1. _________________________

2. _________________________

3. _________________________

DP
Drain Point
TV
Test Vent
FP Filling Point
PP
Pressurizing Point
PLUT Pipe Line under Test

Note: Remove spading gasket after completion of hydrotest & install new gasket before

handing over.
HEAT TREATMENT INSTRUCTION
PROJECT: SAMAD S/D Jan, 2002 HTI NO:

EQUIPMENT NAME ITEM / EQPT. TAG

#

APPLICABLE CODE PROCEDURE #

MATERIAL SPECIFICATION MATERIAL
THICKNESS
TYPE OF FURNACE/COIL. TYPE OF
THERMOCOUPLE
HEAT TREATMENT CYCLE:
SL # DESCRIPTION REQUIRED AT ALLOWABL FURNACE LOADING SKETCH &
E LOCATION OF THERMOCOUPLES
Page 9 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002
VARIATION
1 LOADING TEMP.  C -
F
2 MAX. HEATING RATE  F PER -
ABOVE 600  F/ 300 HOUR
C  C PER
HOUR
3 HOLDING TEMP.  C
F
4 HOLDING TIME HR MIN -
S
5 MAX. COOLING RATE  F PER -
ABOVE 600  F/ 300 HOUR
C  C PER
HOUR
6 UNLOADING TEMP. F C -

T 3
E
M 2 5
P.

6
1
TIME
QA/QC SAMAD
Print Name
Signature
Date
QC/M/2099/005

Page 10 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002
LIQUID PENETRANT TEST REPORT

CLIENT AL-JUBAIL FERTILIZER CO. (SAMAD) Date:

EQUIPMENT ITEM / EQPT.TAG #

NAME

APPLICABLE ACC. STANDARD.

CODE

REF. DRAWING #

PENETRANT REFERENCE SKETCH (if required)

CLEANER
DEVELOPER
DWELL TIME
WELD # REMARKS

EXAMINATION RESULTS

NDT INSPECTOR (LEVEL QC OLAYAN CLIENT’S

II) DESCON REPRESENTATIVE
NAME
SIGNATURE
DATE
QC/M/2099/003
NON-CONFORMANCE REPORT
BY PRODUCTION ENGINEER / SUPERVISOR

WORK ORDER # ITEM# / EQPT.TAG

#

TEST PRESSURE MAWP / DESIGN

PRESS.

SIGNATURE DATE

BY QC ENGINEER
Page 11 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002
RANGE REQUIRED FROM TO

RECOMMENDED # #
PRESSURE GAUGES

SIGNATURE DATE

ISSUE
GAUGES ISSUED # #

ISSUED BY

SIGNATURE DATE

RECEIVED BY

SIGNATURE DATE

RETURN
RETURNED BY

SIGNATURE DATE

RECEIVED BY

SIGNATURE DATE

Page 12 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002

3
PRESSURE TEST REPORT
CLIENT AL-JUBAIL FERTILIZER CO. (SAMAD) Date:

EQUIPMENT NAME EQUIPMENT

TAG#

APPLICABLE CODE HYDROSTATIC PNEUMATIC TEST

TEST
DRG/ISO. No.

NUMBER OF PRESSURE GAUGES SHELL SIDE (Yes/No)

SERIAL NO. OF GAUGES TUBE SIDE (Yes/No)

RANGE

CALIBRATION CERTIFICATE #

DESIGN PRESSURE TEST PRESSURE

TEST MEDIUM TEMPERATURE

HOLDING TIME AT TIME STARTED TIME FINISHED

TEST PRESSURE

RESULT OF THE TEST

WITNESSED BY QC ENGINEER CLIENT’S

OLAYAN DESCON REPRESENTATIVE
NAME
SIGNATURE
DATE
QC/M/2099/001

HARDNESS TEST REPORT

CLIENT WORK ORDER #

EQUIPMENT NAME EQUIPMENT TAG #

APPLICABLE CODE PROCEDURE #

REF. DRAWINGS # WELDMAP #

REQD. HARDNESS TEST BAR

HARDNESS

SL. BEND LOCATION REMARKS

Page 13 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002
NO. AREA HAZ-1 WELDEMENT HAZ-2

REMARKS (IF ANY):

WITNESSED BY QC INSPECTOR QC ENGINEER CLIENT’S

OLAYAN DESCON OLAYAN DESCON REPRESENTATIVE
NAME
SIGNATURE
DATE
INTERNAL INSPECTION REPORT

WORK ORDER NO. : ________________

CLIENT : ____________________________

JOB DESCRIPTION : ________________________

_____________________________________
_____________________________________
_____________________________________
_____________________________________

ACTUAL INSPECTION PERFORMANCE

Page 14 of 16
OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002

INSPECTED BY: ___________________

DATE : ___________________

Page 15 of 16
 OLAYAN DESCON INDUSTRIAL CO.
LTD.
AL-JUBAIL FERTILIZER COMPANY
(SAMAD)
SAMAD TURNAROUND – JAN, 2002
4

FINAL INSPECTION REPORT

000000

Client : SAMAD
Project: TURNAROUND JAN, 2002

Defect / PMDR # : _______________________________________ Job/Pacer # :

________________

Date of Inspection : _______________________________________ Unit Number :

________________

Remarks: -

Painting Inspection MEW thk. Painting Contractor QC ODICO QC

SASREF Inspector

1) Primer Coat _________ ____________________ __________ __________

2) Intermediate Coat _________ ____________________ __________
__________
3) Final Coat _________ ____________________ __________ __________
4) Touch-up _________ ____________________ _________ __________

Grit-blasting and Painting being performed as per the specifications given by SAMAD
Hydrotest Inspection Test Pressure:
__________Bars
Inspected by :(Name & Signature) Date:
(For ODICO)
Checked by (Name & Signature) Date:
(For SAMAD)
Inspected by :(Name & Signature) Date:

Page 16 of 16