SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.

00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Pump & Component Installation for Lift Stations SAIC-G-2023 30-Apr-17 Plumb
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements (SAES-S-020)

Each lift station have 2 sets of pumps, 1 set to handle normal incoming
flow, & the other set to handle maximum incoming flow.
Exceptions: 1.This requirement is not applicable to controlled drainage of
diked area. In this case the lift station shall have at least one set of
pumps to handle normal incoming flow. SAES-S-020
A1 2. Sumps, outside diked areas, for bulk plants and air fueling operations Para 4.14.3
shall be sized to hold 32,000 liters plus a maximum of five minutes of
deluge flow per SAES-B-070 as a minimum.
3.If the difference between normal and maximum flows is 10% or less, a
single set of pumps sized for the maximum flow condition may be used.
Item A2 below ( from SAES-A-104) also applies

Each lift station must have at least 2 pumps of the same capacity.
Capacity of each lift station must exceed peak hourly wastewater flow. SAES-A-104
A2
The lift system must be designed such that it can pump the peak hourly Para 6.2.2.2
wastewater flow with the largest pump out of service.

The Pump Set handling Normal flow meet the following requirements:
a) The Pump Set consists of one pump or a group of pumps of equal
operating capacity and one equal capacity standby pump. SAES-S-020
A3 b) The total capacity of operating pumps is based on normal washdown, Para 4.14.4
sampling, vessel drainage, etc.
c) The pumps may have a common power source. For
Ref See Att-1

SAES-S-020
The Pump Set handling maximum consists of one pump or a group of
A4 Para 4.14.5
pumps of equal operating capacity and one equal capacity standby pump.

The total capacity of operating pumps are based on the flows stated in
SAES-S-020.Section 4.4.Exception: SAES-S-020
A5 Sumps for bulk plants and air fueling operations shall have at least one Para 4.14.5
maximum flow pump, sized to handle the design basis of the foam system
but in no case less than 63 L/s (1000 gpm)

SAES-S-020
The Max Flow pump's driving motors are connected to Two independent
A6 Para 4.14.5
power sources, each with its own transformer.

Non Suction Lift Pumps are specifically designed for pumping sewage and SAES-S-020
A7 are nonclog type complying with SAES-G-005. and SAES-A-104. Para 4.14.2,
Exception: Self priming pumps as per SAES-G-005 are acceptable 4.14.13, 14

There are no physical connection between any potable water supply and a
SAES-A-104
A8 wastewater lift station, which under any conditions might cause
Para 5.6.3.1
contamination of the potable water supply.

Saudi Aramco: Company General Use

 SAES-S-20
A9 The pumps are spaced to prevent vortexing cavitations during operating
4.14.15

SAES-S-20
A10 The pumps are removable without disturbing the discharge piping
4.14.16

Pumps on lift stations complies with electrical area classification SAES-S-20

A11
requirements per SAES-B-068. 4.14.23

SAES-S-20
A12 Toe walls are provided at hydrocarbon pump bases.
4.7.1

The lift station shall be provided with not less than two radar level
SAES-S-20
A13 transmitters, in a redundant configuration, for level measurement and
4.14.8.1.1
control of the normal and high flow pumps.

Each lift station normal and high flow pump shall be fitted with a dedicated
SAES-S-20
A14 flow transmitter. This flow transmitter shall be installed on the pump
4.14.8.1.3
discharge piping, upstream of connection to common pump header piping.

The lift station shall be supplied with a control panel mounted at least 3 SAES-S-20
A15
meters (10 feet) away from the closest edge of the lift station. 4.14.8.2.1

Each lift station level transmitter and pump flow transmitter shall have an SAES-S-20
A16
analog local indicator mounted on the control panel. 4.14.8.2.2

Each pump shall be provided with a local hand-off-auto (HOA) switch and SAES-S-20
A17
start pushbutton, mounted on the panel. 4.14.8.2.3

B Other Requirements (SAES-A-104)

Wastewater lift station pumps are designed in accordance with SAES-S- SAES-A-104
B1
010 and SAES-S-020, as applicable. Para 6.2.1.1

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Pump & Component Installation for Lift Stations SAIC-G-2023 30-Apr-17 Plumb
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Pumps handling raw wastewater are preceded by readily accessible bar

racks with clear openings not exceeding 50 mm unless pneumatic SAES-A-104
B2
ejectors are used or the pump is fitted with a grinder system at the pump Para 6.2.2.3
inlet.

Pumps in wet well service are either be submersible or self priming unless SAES-A-104
B3
approval is obtained from General Supervisor, EED. Para 6.2.2.4

Where the pump pit is below the ground surface or within an enclosure,
mechanical ventilation is required which shall ventilate the dry well & the SAES-A-104
B4
wet well independently. Note:Interconnections between wet well & dry Para 6.2.3.2
well ventilating systems are prohibited

SAES-A-104
B5 Dampers are not used on exhaust or fresh air ducts.
Para 6.2.3.3

Pump failure alarms per SAES-S-010/SAES-S-020, for both sanitary and

industrial wastewater are Provided and connected to the responsible
area's Control System. (Where a sanitary wastewater facility in a SAES-A-104
B6
community or construction camp does not have 24-hour shift coverage, lift Para 6.2.4.2,3
station alarms shall be telemetered to a manned location. An audiovisual
device (a light) shall be installed at the lift station for external observation).

Grit removal equipment are located upstream of pumps and comminuting SAES-A-104
B7
devices. Para 7.2.1.2

SAES-A-104
B8 Trash pumps are used for skimmed oil and oily sludge pumping needs.
Para 8.1.2.1.2.3

Sludge pumps in secondary or activated sludge systems have sufficient

NPSH or they are self-priming, and Return activated sludge pumps are
SAES-A-104
B9 capable of providing a variable capacity between 25 and 150% of design
Para 12.2.2
flow for conventional (plug-flow) processes and 25 to 200% for extended
aeration processes.

Sludge pumps are installed below the sludge hoppers,( in Oily wastewater
SAES-A-104
B10 containing sludge in concentrations higher than indicated in Section
Para 8.1.2.1.2
7.1.2.1.1 of SAES-A-104.

REMARKS:

REFERENCE DOCUMENTS:
SAES-A-104 -- Wastewater Treatment, Reuse and Disposal, (28 December 2011)
SAES-S-020 -- Industrial Drainage and Sewers, (13 March 2011)
SAES-B-068 -- Electrical Area Classification, (14 August 2014)

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Pump & Component Installation for Lift Stations SAIC-G-2023 30-Apr-17 Plumb
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Pump & Component Installation for Lift Stations SAIC-G-2023 30-Apr-17 Plumb
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

4.14.2 The selection and installation of oily water lift station pumps shall be in accordance with SAES-A-104 and SAES-G-005 as applicable.
4.14.3 Each lift station shall have two sets of pumps, one set to handle normal incoming flow, and the other set to handle the maximum
incoming flow.
Exceptions:
1. Controlled drainage of diked areas; lift station shall have at least one set of pumps to handle normal incoming flow.
2. Bulk plants and air fueling operations; lift stations shall be in accordance with SAES-B-070.
3. As stated in Paragraph 4.14.6 of this Standard

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Pump & Component Installation for Lift Stations SAIC-G-2023 30-Apr-17 Plumb
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

4.14.2 The selection and installation of oily water lift station pumps shall be in accordance with SAES-A-104 and SAES-G-005 as applicable.
4.14.3 Each lift station shall have two sets of pumps, one set to handle normal incoming flow, and the other set to handle the maximum
incoming flow.
Exceptions:
1. Controlled drainage of diked areas; lift station shall have at least one set of pumps to handle normal incoming flow.
2. Bulk plants and air fueling operations; lift stations shall be in accordance with SAES-B-070.
3. As stated in Paragraph 4.14.6 of this Standard

Saudi Aramco: Company General Use