Steve Aubert - ABB SFC - Final - 4 Paper

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Ch. Zhao, C. Banceanu, Th. Schaad, Ph. Maibach, S.

Aubert Static Frequency Converters


ABB Switzerland Ltd

STATIC FREQUENCY CONVERTERS – A FLEXIBLE AND COST


EFFICIENT METHOD TO SUPPLY SINGLE PHASE RAILWAY GRIDS
IN AUSTRALIA
Chuanhong Zhao, Senior Engineer, ABB Switzerland Ltd
Cosmin Banceanu, MSc. Power System Engineer, Control SW Engineer, ABB Switzerland Ltd
Thomas Schaad, Senior Engineer, Product Manager for Rail Converters, ABB Switzerland Ltd
Philippe Maibach, Senior Principal Engineer, ABB Switzerland Ltd
Steve Aubert, Electrical Engineer, Product Manager for Hydro Converters, ABB Switzerland Ltd

Summary
This paper presents the results of a study showing the potential benefits of installing static frequency
converter systems instead of the more traditional single phase transformer solution for 25 kV 50Hz
traction power supply.

The static frequency converter (SFC) solution is already well established for railway systems with lower
frequencies like 16.7 Hz and 25 Hz. A detailed analysis will emphasize the technical setup possibilities
and benefits of this solution compared with the conventional transformer supply solution for 50 Hz
substations. Although the power supply by means of single phase transformers connected to the three-
phase domestic grid seems to be obvious and simple at a first glance, several disadvantages (e.g.,
unbalanced loading of the three-phase grid, harmonic current injection from the railway into the feeding
grid and the need for neutral sections in the catenary system) can be eliminated by using SFC. Results
will show that a traction power supply concept based on SFC solution reduces installation, operation
and maintenance costs, while increasing system efficiency and reliability in addition to generating extra
revenue in the form of reactive power compensation on the public grid.

The paper will also introduce the reference project, Wulkuraka, one of the new static frequency converter
feeder stations of Queensland Rail near Brisbane.

INTRODUCTION established transformer approach as observed


in several simulations.
Traction substations for the 25 kV 50 Hz railway
power supply are traditionally based on single Chapter 3 will introduce the Queensland Rail
phase transformers connected across pairs of Wulkuraka reference project. In addition to
phases of the three-phase public grid, usually at describing the 20 MW static frequency
very high voltage. Nowadays, this concept can converter system, the simulation results of
be very efficiently replaced by a solution using several operational and fault behaviours
power electronics static frequency converter demonstrated by the ABB real time hardware
systems. simulator will be discussed.
In the first section, a history of railway
electrification development will be given along
with an overview of solutions present in Europe.

Chapter 2 will provide an overview of the SFC


solution, showing its functional capabilities as
well as its operational and commercial benefits.
Results from an ABB-driven comparative case
study will also be presented contrasting the
benefits of this solution versus the more

AusRAIL 2015
24 – 26 November, Melbourne
Ch. Zhao, C. Banceanu, Th. Schaad, Ph. Maibach, S. Aubert Static Frequency Converters
ABB Switzerland Ltd

Notations 1. SINGLE-PHASE RAILWAY GRIDS

AC Alternating Current 1.1 History Of Railway Electrification

DC Direct Current Engineers first started experimenting with


electrified railway vehicles in the middle of the
kV Kilovolt 19th century. These initial attempts were based
on battery powered DC supplies. For practical
km Kilometre reasons, the supply voltage level was quite low
making the rated power of the vehicles
MW Megawatt correspondingly moderate. With the advent of
MVA Megavolt ampere increasing power requirements, two main
different development routes were chosen:
Hz Hertz
1) Higher DC voltage supply
p.u. Per unit (scaling of any present 2) AC voltage supply
measurement from SI units to per unit)
Specifically, in the early 20th century, railway
SFC Static frequency converter – system designers started using low-frequency
semiconductor-based system that can AC voltage to supply their railway lines. There
interconnect two electrical networks were two key reasons for choosing 16.7 Hz in
central Europe and Scandinavia and 25 Hz in
STATCOM Static synchronous the USA. On the one hand there was possibility
compensator – semiconductor-based system of re-using the DC motor concept to develop AC
that can supply high dynamic reactive power universal motors. And, on another hand, it was
likely to allow the more efficient electric
towards a grid and stabilize voltage and
transmission over long distances by adapting
improve power quality at the connection point voltages to higher levels by means of
RPC Railway static power conditioner – transformers. Drawbacks, however, of low-
frequency AC systems were bigger and bulkier
semiconductor-based system mitigating any
parts (e.g. magnetic components and protection
unbalance on a three-phase public grid caused systems) specifically designed for this
by rail feeder stations transferring active power application. Once the low-frequency AC supply
from one secondary winding to another traction grid was established in Switzerland, Germany,
transformer and compensating reactive power Austria, Sweden, Norway (all 16.7 Hz) and the
USA (25 Hz), it became the standard approach
3ph Three-phase system – designation and all subsequent infrastructure and vehicles
used to refer to the supplying public grid side of were adapted to this concept.
a SFC Countries which started their railway
1ph Single-phase system – designation electrification after that point were able to
benefit from later technological advancements
used to refer to the catenary side of a SFC
achieved with respect to electrical traction
AT Auto transformer – simple three-tap conversion on rolling stocks. Consequently they
introduced the same frequency of 50 Hz for the
transformer used to create a negative feeder
single-phase railway system to be used in
along a catenary system supplying the three-phase public grid. A higher
BT Booster transformer – transformer voltage of 25 kV was chosen in order to reduce
transmission losses and minimize overhead
arranged along the catenary to provide EMC
lines sections. Disadvantages to this solution
immunisation were mainly load unbalance and interference on
the three-phase feeding public grid as well as
the need for neutral sections to separate the
phase shifted supplied sections. The solution
will be described more in details in the next
sections.

AusRAIL 2015
24 – 26 November, Melbourne
Ch. Zhao, C. Banceanu, Th. Schaad, Ph. Maibach, S. Aubert Static Frequency Converters
ABB Switzerland Ltd

1.2 Electrical Catenary Concepts sections [2]. Automatic switches and associated
controllers are required to cut off power when
Railway overhead lines for AC supply distribute
electric vehicles pass these neutral sections.
electricity from the feeder substations to the
However, public grids still suffer from single-
trains. In general there are three catenary
phase loads at the connection points between
concepts [1]:
public and railway grids. Therefore, transformer
1) The single-phase catenary concept where substations are usually connected to the high-
the feeder station’s transformer secondary side voltage grid, typically 110 to 400 kV, showing a
is directly connected to the contact line and the very high short circuit capacity, in order to
rail at each substation. mitigate the impact of the load unbalance and
the harmonics distortion from the railway grid
2) An improvement of the single-phase catenary into the public grid.
concept is the implementation of booster
transformers (BT). The primary side of the BT is Relatively high transformer impedance is used
connected in the contact line. The secondary to limit the grid fault current levels being
side of the BT is connected to the rail section, transferred to the railway grid, which negatively
collecting the return current from the rails and influences voltage performance vs load.
the earth to the return conductor. Booster
transformers are used to eliminate the stray
currents and the disturbances, obliging the 1.4 Alternative Supply Concepts
return current to flow to the return conductor. As alternative way to mitigate the load
3) In the two-phase catenary concept, auto- unbalance and the harmonic impact on the
transformers (AT) are used such that the AT public grid, is to install power electronic
winding is connected between the contact line equipment.
and the negative feeder with the rail being tied STATCOMs are used as load balancers [3]. The
to the intermediate point. STATCOM is coupled to the public grid via a
The single-phase catenary concept is the least component with an inductive impedance.
capital-intensive option. The two-phase Essentially, the STATCOM is a fully controllable
catenary concept with ATs is the most complex voltage source, with full independence between
one with the highest investment; however, it the three phases. By matching the public grid
reduces the impedance and increases feeder frequency and appropriately controlling the
substation spacing. amplitude and phase angle of its output voltage,
the STATCOM can compensate the negative-
phase sequence current components in the
1.3 25 kV 50 Hz AC Power Supply current drawn from the public grid and thereby
fulfil the public grid owners’ requirements
The 25 kV 50 Hz system was the most adopted regarding phase unbalance. Moreover, it helps
supply system over long distances for electrified meet requirements regarding voltage fluctua-
railways after the 1950s, when three-phase 50 tions and harmonic distortions. However, the
Hz public grids were widely available for traction fact that most STATCOMs are coupled to the
feeding purposes given that a technical solution public grid (which can be as high as 110 kV, 220
for power conversion on rolling stocks material kV, or even 400 kV) can lead to a high voltage
was available. rating requirement on the coupling transformer.
Single-phase traction transformers are mainly In the recent years, RPCs with balanced
used in feeder substations due to their simple transformers have been used to compensate
structure and low cost [1]. A single-phase negative-phase sequence currents for
traction transformer is connected to two of the electrified traction power supply systems [4]-[6].
public grid’s three phases. This leads to an The RPC is essentially a single phase back-to-
asymmetrical loading on the public grid, which back power electronics converter including a
may have a negative impact on other customers dc-link. The RPC is connected between two
and potentially on generation facilities. One secondary windings of balanced transformer
commonly used solution to mitigate this (Figure 1). Only one half of the active current
unbalance is to alter the feeding phases for difference of two secondary windings needs to
each consecutive traction transformer. Thus, be transferred from one winding to the other in
neutral sections between two adjacent rail order to have balanced currents on both
sections are necessary because of the 120 secondary windings, resulting in balanced
degree phase angle difference between the
terminal voltages of the two adjacent rail

AusRAIL 2015
24 – 26 November, Melbourne
Ch. Zhao, C. Banceanu, Th. Schaad, Ph. Maibach, S. Aubert Static Frequency Converters
ABB Switzerland Ltd

currents and zero negative-phase sequence


current on the primary (public grid) side.

Public grid
Power flow

Feeder substation, including


traction transformers and
switching circuits

RPC HRPC Railway power conditioner

Railway grid, including


contact line, neutral sections
and maybe return conductor

Figure 1. Simplified representation of RPC

The approach with RPCs can be extended to a Figure 2. Block diagram of traction power
general case, without the use of a balanced supply with static frequency converters
transformer. The RPC can not only supply
active power from one secondary winding to Basically, a frequency converter can be thought
another one of a traction transformer, but also it of as two separated voltage sources: one on the
can compensate for reactive power and mitigate public grid side (grid side converter) and
harmonics. The extension theory and possible another on the railway side (railway side
implementation is discussed in [7], where a converter). Both are electrically connected
RPC with Δ/Y transformers is explained as an together by the DC-link. The main characteristic
example. Special attention has been paid to the of such a frequency converter is that both sides
RPC with a three-phase V/V traction are electrically decoupled by means of the DC-
transformer [8], which is widely used in high- link. The active power cannot be stored and has
speed train railway traction systems. to be continuously and fully transferred through
the converter. Active power control can be
achieved by controlling the converter active
1.5 Field Experience Of SFC For 16.7 Hz
current flow. Additionally, each side of the
Countries using 16.7 Hz railway supply feed converter can independently control the
their railway network either by means of owned voltage, reactive power, and frequency. This is
single-phase generation units, or frequency represented schematically in Figure 3.
converter stations using three-phase AC from
the public grid for the supply of the railway
network at 16.7 Hz and single phase (see
Figure 2).
Originally, the conversion equipment was
realized with rotary converter systems. Those
consisted of motor-generator systems with a
three-phase synchronous motor mechanically
coupled with an asynchronous single phase
generator for 16.7 Hz power supply. Several
such systems are still in operation. Nowadays,
frequency converters based on power Figure 3. Principle diagram of a frequency
electronics have replaced rotary converters. converter and its control possibilities
Reduced capital investment cost, streamlined (transformers omitted)
operational expenses, improved availability and
higher efficiency are key properties in favour of
power electronic SFC. ABB can draw on more 2. WHY USE SFC IN AUSTRALIA?
than 20 years’ SFC systems experience and an
2.1 Technical Benefits
installed base of more than 1800 MW converter
power in operation for 16.7 Hz railway supply The 50 Hz railway traction power supply system
(see [9]). with SFCs, as illustrated in Figure 2, is gaining
more and more attention [10]-[12]. Many new
features are being introduced by using SFCs in
feeder substations to interconnect the three-

AusRAIL 2015
24 – 26 November, Melbourne
Ch. Zhao, C. Banceanu, Th. Schaad, Ph. Maibach, S. Aubert Static Frequency Converters
ABB Switzerland Ltd

phase public grid and the same frequency tunnels and hilly ground profiles were not
single-phase railway grid, even though SFCs considered.
often require a higher capital cost than
traditional connections: The default setup for supplying the system was
based on three feeding points along a track. The
SFCs are designed to draw symmetrical loads simulation considered an n-1 redundancy. Thus
from the public grid, i.e. no separated load the middle feeder station was put out of
balancer system is needed. Hence, a operation and appropriated breakers/isolators
connection to a lower voltage node in the public were switched accordingly for continuous
grid with lower short-circuit capability can be operation.
realized.
Two kinds of substations were selected. The
SFC can also freely control voltages, angles
first one with single phase transformers (Figure
and frequencies on both public and railway grid
4), and the second with SFCs (Figure 5).
sides. Hence, the overhead line can be
synchronized over a long distance. Adjacent
railway sections can be connected together and
neutral sections can be theoretically eliminated.
A meshed grid concept with higher efficiency
and lower maintenance can be achieved. In
addition, the SFC will control the traction
voltage to a higher level, independent of the
public grid thereby increasing the efficiency of
circulating trains.
Long railway tracks (without neutral sections)
and the SFC active power control permit the Figure 4. Transformer-based feeder setup
improved use of regenerative energy. Active with n-1 redundancy
power consumption will decrease and global
system efficiency will increase. In addition,
reactive power control on the public grid side
can be provided, offering new potential revenue
sources.
The two-sided feeding system does not only
reduce the peak load consumed at the
individual connection points to the public grid
but also it reduces the effective railway grid
impedance. It can even provide some degree of
redundancy.
SFCs have a fixed harmonic spectrum towards Figure 5. SFC-based feeder setup 1x 25 kV
the public 3ph grid. Harmonic distortions from AC with n-1 redundancy
the rolling stock are eliminated.
The simulation was performed for two catenary
setups: 1x 25 kV AC system without AT and
2.2 Operational Benefits
2x 25 kV AC system including AT along the
2.2.1 Rail system simulation track. As general simulation rule, the catenary
voltage was set to be kept within 22.5 kV and
With simulations of a rail supply system, the 27.5 kV under all circumstances.
differences between operation with
transformers and SFCs were investigated.
Rolling stock typical commuter arrangements
with rated maximum power of 4.2 MW and a 2.2.2 Simulations results
maximum speed of 110 km/h including The simulations show that the distance between
regenerative braking possibility were defined. the feeding points increases significantly by
using SFCs instead of simple transformers as
The trains were put on a reference rail system
illustrated in Figure 6. The possible track length
specified as a double track corridor with
rises from 90 km to 150 km for the 1x 25 kV AC
passenger stops every 10 km. A headway of
system. By considering the 2x 25 kV supply
10 minutes was defined. Special conditions like

AusRAIL 2015
24 – 26 November, Melbourne
Ch. Zhao, C. Banceanu, Th. Schaad, Ph. Maibach, S. Aubert Static Frequency Converters
ABB Switzerland Ltd

system, the distance can even be increased For faults in the 3ph grid, the SFC provides very
from 110 km to 230 km. good fault ride through capabilities if the voltage
30km
drop is not below the pulse blocking limit.
1*25kV & Transformer Especially with respect to single-phase faults it
(90km)
50km is possible to keep operations going, as long as
SFC
SFC

SFC
SFC

SFC
SFC
1*25kV & SFC the public grid is still able to provide the
(150km)
40km demanded power on the remaining phases. A
2*25kV & Transformer
(110km)
load balancer functionality for the public grid
78km assists in such fault cases by injecting negative
SFC
SFC

SFC
SFC

SFC
SFC
2*25kV & SFC
(230km)
sequence current. It is particularly useful that,
even when the public grid fails, the SFC can act
Figure 6. Track length results as a single phase STATCOM which controls the
catenary voltage by injecting reactive power.
This improves track reliability as compared to a
Improvement here can mainly be explained by simple transformer feeding setup. There, any
the voltage control capability of the SFC, which voltage dips on the 3ph grid will immediately
will supplies the catenary system at a higher impact the 1ph grid as well potentially causing
voltage level, independent of the public grid fault currents.
voltage. It facilitates longer distances between
the feeder stations.
2.2.5 Test and control functionalities

2.2.3 Regenerative braking A SFC is an intelligent device compared to the


simple transformer. This controllable device
As the study shows, the catenary system permits enhanced control and testing
operates fully synchronized (no 120° phase functionalities.
shifting) over very long distances and without
neutral sections. The regenerative energy The catenary voltage can be managed
gathered from braking trains continues to depending on the active power flow. Adaptive
circulate over the whole track length and can be voltage control is possible: where trains
absorbed by other trains. In the meantime, the demand active power, the voltage can easily be
regenerative energy can be blocked by the increased or, vice versa, be lowered when
converter, reducing the active power demand facing regenerating power. Due to the line
and the feeding transformer losses. impedance, active power on the catenary lines
affects the catenary voltage. The adaptive
control facilitated by the SFC cancels out this
effect and presets the voltage depending on the
2.2.4 Improved fault behaviours
actual active power. This results improved
The decoupling by means of the SFC means catenary power capabilities.
that the short circuit fault level is decoupled from
the public grid too. Public grids often show a The SFC makes it possible for braking energy
very high fault current level. With the SFC as the to be redirected to a dedicated feeding point. By
current source for the catenary system, the controlling the phase angle of the catenary
short circuit level is set by the SFC’s maximal system using a characteristic curve deduced
current capability. Depending on the site, it can from rotary converters, the active power can be
be set up to 120% of the nominal substation rejected by the SFC. Instead of accepting the
rated current. This allows reduced current active power, the SFC can adjust its phase
design for the rail equipment, which results in angle to a condition where no power flows.
smaller dimensioning of groundings and other Under these circumstances, another SFC faced
equipment for fault cases. The SFC itself is able with an increased load angle, will act according
to inject short circuit current continuously which the set characteristic, and accept the
ensures proper detection of faults by the recuperated power.
corresponding protection system. After short An isolated section of the catenary can be used
circuit clearance, the SFC re-establishes its in combination with an SFC as a test track for
normal operation conditions. This happens in a new trains that are going to be put into service.
controlled manner, whereby the SFC ramps up New rolling stock can pass homologation tests
the voltage and avoids saturation effects on and can be proofed in its low frequency stability.
transformers. As a result, the SFC provides a The behaviour of trains in fault conditions can
smooth fault ride through behaviour.

AusRAIL 2015
24 – 26 November, Melbourne
Ch. Zhao, C. Banceanu, Th. Schaad, Ph. Maibach, S. Aubert Static Frequency Converters
ABB Switzerland Ltd

be checked. The SFC can simulate voltage dips systems by considering the distance between
or supply the catenary with high or low voltage the feeder stations. An additional benefit is a
levels. lower dimensioning factor per track kilometre
when using the SFC solution, as shown in
If a catenary section needs to be checked, the Figure 7.
SFC can act in Line Check Mode (similar to an
ordinary laboratory voltage source). The level of
voltage and current can be set independently in
an open loop controlled manner. This allows
any voltage to be supplied to the overhead line
for test purpose. In combination with an
installed grounding on the track, the catenary
can also be loaded with rated current for heat
runs.

2.3 Commercial Benefits

2.3.1 Public grid interaction Figure 7. Power demand factor per km track
With SFC, the power supply substation length for substation
operates at a unity power factor on the 3ph grid
side (cosφ = 1). No distortion or unbalance is
present at the connection point. This simplifies 2.3.3 Mitigation of catenary sections
negotiations with power suppliers since the SFC The SFC solution reduces the need for section
acts like a fully balanced load. breakers since the catenary branch is fully
A simple comparison of transformer versus SFC synchronized by the SFCs. The section
costs will, on the surfaces of things, show a breaking concept can therefore be limited to
higher price for the SFC solution. However, a protection zones where a line, or distance
truer representation of costs would be to protection, ensures switch off in fault conditions.
compare total solution costs. With the distance
increase between the two feeding points with
SFC, as described earlier, fewer connecting 3. REFERENCE PROJECT WULKURAKA
points along a track will be needed. Additionally
expenditure related to neutral sections can be 3.1 Project Overview
avoided. Furthermore, SFC feeding stations In Australia, Queensland’s government
can be connected to medium voltage grid; this
identified the need to upgrade and increase the
reduces the feeding station costs on the public
grid side, as these will now be designed for a existing train fleet in the southeast of the
lower voltage level. Such medium voltage grids province. Part of the mandate for the New
are often widely spread and available in a close Generation Rollingstock (NGR) project was that
proximity to the railway track. Lower voltage the railway network in the existing Ipswich to
infrastructure (e.g., 33 kV) is less expensive Rosewood rail line needed to be strengthened.
than high voltage infrastructure (e.g., 110 kV), This required the maintenance centre at
and requires less space. The effort to secure an Wulkuraka to consider what impact the
erection permit of a new medium voltage line, if additional load would have on the railway
needed, will be much lower than that for a high corridor performance and the constraints on the
voltage line. When total overall costs are three-phase AC supply grid (see Figure 8).
considered, the SFC solution can easily be
cheaper than the transformer option. And, in Queensland Rail awarded ABB the contract to
some circumstances, it may prove to be the only deliver a turnkey solution based on a PCS6000
possible solution. rail static frequency converter rated at 20 MVA.
The SFC efficiently converts electricity from
three-phase national grid, with a rated
2.3.2 Reduced dimensioning frequency of 50 Hz to the 50 Hz required by the
single-phase 25 kV railway grid. The system
The study mentioned in chapter 2.2.1 compared
was delivered in May 2015 and is expected to
the power ratings at the feeding points for both

AusRAIL 2015
24 – 26 November, Melbourne
Ch. Zhao, C. Banceanu, Th. Schaad, Ph. Maibach, S. Aubert Static Frequency Converters
ABB Switzerland Ltd

go into operation according to customer’s ~ ~

I
~ ~

I
schedule until end of 2015. = =

~
~ ~
~
= =
SPRINGFIELD
(13.974 KM from Darra) ~
~ ~
~
= =

~
~
TO NGR SERVICE =
CENTRE

Figure 9. Overview of the proposed 20 MVA


ABB SFC T1
PCS6000 Rail SFC for Wulkuraka
WULKURAKA BOOVAL GOODNA DARRA CORINDA
41.223KM 34.578KM 23.480KM 15.926KM 10.44KM

Figure 8. Simplified railway grid topology


3.3 Operational Cases
3.2 Highlights Of SFC For Wulkuraka a digital DSPACE® real time
simulator is used to validate the dimensioning
Figure 9 gives a simplified overview of the and functionality before the commissioning. The
proposed solution. The three-phase grid voltage simulator is used for optimization of control
is first transformed down to the converter input behaviour and for testing the software before
voltage level and then the voltage is converted commissioning. Moreover, the tested software
for the DC link. Two three-phase, three-level is used directly on the plant.
voltage source converters are used, each of
which are connected to one side of the The optimization and verification of
transformer secondary winding. This minimizes requirements (often difficult to implement on-
harmonic distortion during operations. During site), can be done easily with this type of
the tendering stage, it was expected that on the simulator. This includes, among other things
three-phase side no grid filter would be evaluating voltage dips, grid asymmetries and
necessary to reduce the harmonic distortions harmonic emissions. All this is thoroughly tested
even further. on the simulator to ensure an efficient
commissioning. Customers value this
From the DC-link the voltage is again converted simulation as it helps keep their secondary
to AC, this time 50 Hz single phase before finally costs low and predictable. There is an excellent
being transformed up to the voltage for the match between the simulator and SFC’s
railway grid. Four single-phase, five-level behaviour in the real world thereby giving
voltage source converters are used to convert significant flexibility to cope with customer
the power from DC to AC. The four converters requirements.
are connected to the individual secondary
windings of the railway side transformer. A Some of the tests performed for Wulkuraka are
dedicated AC filter for the railway grid is used to explained more in detail below. Tests were
cope with the requirements of voltage and divided in two categories allocated to the 3ph or
current harmonics. The filter is connected 1ph side of the SFC.
directly to the high-voltage side of the railway
side transformer.
3.3.1 Three-phase side tests
Coupling the two grids via a DC-link gives a very
high operational flexibility. The voltage and Reactive power capability
power factor can be regulated completely As highlighted above, the SFC is capable of fast
independently on both sides. The SFC concept reactive power control on both railway and
makes it possible to switch from delivering national grid sides. For a better understanding
reversing active power flow instantaneously to of the SFC’s response time in terms of reactive
controlling the reactive power on both sides. All power control, the following test was performed
these features offer a high flexibility to match in the simulator: step from 0 to 0.5 p.u. inductive
control behaviour to the customer’s needs. power (see Figure 10).

Regarding the full reactive power capability of


the SFC, it is worth mentioning that the following
requirements were set for Wulkuraka during
tendering:

AusRAIL 2015
24 – 26 November, Melbourne
Ch. Zhao, C. Banceanu, Th. Schaad, Ph. Maibach, S. Aubert Static Frequency Converters
ABB Switzerland Ltd

- At 121 kV, the converter should be able to 3-ph short circuit to 0.7 p.u

deliver 16 MW into railway grid at a unity

Primary voltages [p.u]


1
power factor
0

- At 110 kV (nominal voltage), 0.95


-1
capacitive power factor should be possible
at a 16 MW power flow into railway grid 0 0.02 0.04 0.06 0.08 0.1
Time [s]
0.12 0.14 0.16 0.18 0.2

Primary currents [p.u]


3-ph reactive power step
1 1
Primary currents [p.u]

0.5 0

0
-1
-0.5
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
-1 Time [s]
0 0.02 0.04 0.06 0.08 0.1 0.12
Time [s]
Figure 11. Three phase voltage dip to 0.7
Reactive power / current [p.u]

1
p.u.
0.5

0
qRef When the voltage recovers on the three-phase
-0.5 q
iq side and the inrush is over, the firing pulses are
-1
0 0.02 0.04 0.06 0.08 0.1 0.12 released again. Later on the SFC starts
Time [s]
transferring active power according to the actual
Figure 10. Three phase reactive power step set point (i.e., as it was before the dip).
to 0.5 p.u. (inductive)
1-ph short circuit to 0.05 p.u

Short Circuit
Primary voltages [p.u]

1
The SFC copes with single, double and three-
phase disturbances with a fast closed loop 0

control. Depending on the voltage dip -1


magnitude the closed loop control reacts in
0 1 2 3 4 5 6
different ways. If the voltage dips to maximum Time [s]
0.7 p.u. (see Figure 11), the SFC doesn’t block
Primary currents [p.u]

the firing pulses to the three-phase side 1

integrated gate-commutated thyristors (IGCTs).


0
If the voltage drops below 0.7 p.u. (phase A to
0.05 p.u in Figure 12), the firing pulses are -1

blocked immediately. However, on the railway 0 1 2 3 4 5 6


side, the SFC keeps running in phase Time [s]

compensation mode producing reactive power. Figure 12. One phase voltage dip to 0.05
p.u.

If the under-voltage protection trips the three-


phase breaker, the SFC would change its status
to STATCOM on railway side. It is worth
mentioning that both short circuit tests were
performed with 1 p.u. active power flow.

3.3.2 Single-phase side tests


Reactive power capability
Similar to the three-phase side a reactive power
step was performed on the railway side. As
seen in Figure 13 the reactive current
component does not follow the reference. This
is because the railway side control does not

AusRAIL 2015
24 – 26 November, Melbourne
Ch. Zhao, C. Banceanu, Th. Schaad, Ph. Maibach, S. Aubert Static Frequency Converters
ABB Switzerland Ltd

have a current closed loop control. Moreover, 1-ph short circuit in Wulkuraka

the response time of the reactive power control

Primary voltage [p.u]


1
is considerably higher in comparison with the
three-phase side. 0

1-ph reactive power step


1 -1
Primary current [p.u]

0.5 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8


Time [s]
0

-0.5

Primary current [p.u]


1
-1
0 1 2 3 4 5 6 7
Time [s]
0
Reactive power / current [p.u]

0.5 -1
0
qRef 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
-0.5 q Time [s]
iq
-1
0 1 2 3 4 5 6 7 Figure 14. Short circuit to 0.25 p.u. on
Time [s]
railway grid side
Figure 13. One phase reactive power step
to 0.5 p.u. (inductive)
As soon as the voltage recovered, the old set
points for active and reactive power were
For the single-phase side the following design activated again. For the three-phase side a
points were considered for the reactive power short circuit on the railway side is seen as an
capability during tendering: active power step since the power flow is
- At 27.5 kV the converter should be able to reduced depending on the voltage dip
deliver 16 MW into railway grid at a 0.99 magnitude. If the under-voltage protection trips
capacitive power factor the single-phase breaker, the SFC goes to off
- At 25 kV (nominal voltage), a 0.8 capacitive mode.
power factor should be possible at 16 MW
power flow into railway grid Island Operation
As can be seen in Figure 8, the SFC in
Short Circuit Wulkuraka runs in parallel with the Corinda
A simplified version of Wulkuraka’s topology transformer. If the transformer is disconnected,
(towards Corinda Feeder Station only) is shown then the SFC will continue to work.
in Figure 8. The grid model implemented in the
simulator allows ABB to do tests for a specific For the normal operation mode (synchronous
location in the grid. Thus, for the short-circuit coupling between the two grids) there is no
test, the following conditions were considered: island grid detection. The SFC will continue to
a voltage dip occurred in Wulkuraka and a operate since it runs synchronous with the
rolling stock demanded 0.25 p.u. power in three-phase side. For a better understanding, a
Darra. test was performed with rolling stock
demanding power in Springfield (0.5 p.u.) and
The resulting voltage (see Figure 14) was less Corinda (0.2 p.u.) when the parallel transformer
than 0.6 p.u. and the disturbance was classified disconnects suddenly.
as short circuit. The SFC immediately supplied
nominal reactive current (0.9 p.u. in this case) in As can be seen in Figure 15 the control in such
order to support the grid protection in detecting situations translates into a power step on the
the short circuit properly. railway side (from 0.3 p.u. to 0.7 p.u.). As soon
as the parallel transformer disconnects, the
entire power demand is taken by the SFC in
Wulkuraka. Since the control on railway side is
coupled with the three-phase side, the island
grid conditions are not acknowledged (see
island detection signal in Figure 15). However,
island detection is possible in synchronous
mode if the SFC is parameterised to reject
export of power to the national grid.

AusRAIL 2015
24 – 26 November, Melbourne
Ch. Zhao, C. Banceanu, Th. Schaad, Ph. Maibach, S. Aubert Static Frequency Converters
ABB Switzerland Ltd

Active power step due to island grid conditions demonstrate the immunity of the three-phase
side to harmonics emissions on the railway
Primary voltage [p.u]

1
side.
0

Harmonics emissions
-1 0.08
1-ph primary voltage

Amplitude [p.u]
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.06 3-ph primary voltage
Time [s]
0.04
Primary current [p.u]

1 0.02

0
0 200 400 600 800 1000 1200 1400
Frequency [Hz]

-1 0.06
iG island detection
1-ph primary current

Amplitude [p.u]
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 3-ph primary current
0.04
Time [s]

Figure 15. Active power step due to island 0.02

grid conditions
0
200 400 600 800 1000 1200 1400
Frequency [Hz]
Black-Start
If the parallel transformer is disconnected, the Figure 17. Harmonics emissions on both
SFC can start an island grid. Once started, sides
further sources (in this case Corinda
transformer) or loads can be connected as in a
normal connected grid. In Figure 16, different
steps for the black-start sequence are shown.

SFC black start

1.1
DC voltages [p.u]

0.9

0 2 4 6 8 10 12 14 16
Time [s]

2
Grid voltages [p.u]

-1
uG(BC) 3ph uG 1ph
-2
23.4 23.45 23.5 23.55 23.6 23.65 23.7
Time [s]

Figure 16. Black-start when Corinda


transformer is disconnected

First the three-phase side circuit breaker was


closed and the DC link voltage controlled to 1
p.u. once the three phase side firing pulses
were released. Then the circuit breaker on the
railway side was closed and the voltage was
ramped and synchronized with the three-phase
side. As a final step, the power references was
released.

Harmonics Emissions
For the rolling stock on the railway grid side,
different harmonic profiles can be enabled in the
simulator. An example is shown in Figure 17, to

AusRAIL 2015
24 – 26 November, Melbourne
Ch. Zhao, C. Banceanu, Th. Schaad, Ph. Maibach, S. Aubert Static Frequency Converters
ABB Switzerland Ltd

4. CONCLUSIONS AND/OR [6] Zeliang S, Shaofeng X, Qunzhan L, Single-


RECOMMENDATIONS Phase Back-To-Back Converter for Active
Power Balancing, Reactive Power
Using SFCs for supplying 50 Hz AC operated Compensation, and Harmonic Filtering in
railways offer a wide range of technical, Traction Power System IEEE Transactions on
operational and commercial benefits to a rail Power Electronics, vol.26, no.2, pp.334-343,
operator. For example, effective responses 2011
against three-phase faults and the ability to run [7] Senini, ST, Wolfs P, Novel topology for
the catenary as a fully decoupled grid are major correction of unbalanced load in single phase
arguments for an SFC approach. electric traction systems Proceeding of IEEE
Power Electronics Specialists Conference
SFCs can appear more expensive when they (PECS), vol.3, pp.1208-1212, 2002
are compared to a simple transformer. [8] An L, Chuanping W, Shen J, Zhikang SFM
However, when considering total overall costs Railway Static Power Conditioners for High-
and local conditions on a case by case basis, speed Train Traction Power Supply Systems
SFCs can often work out cheaper as there are Using Three-phase V/V Transformers IEEE
Transactions on Power Electronics, vol.26,
fewer adjunct investments required when SFCs no.10, pp.2844-2856, 2011
are used instead of transformers alone.
[9] Linhofer G, Maibach P, Umbricht N, Static
converters, dynamic performance. Providing
The installation for Queensland Rail is a good
railway grids with the right frequency ABB
example of the value in following a systematic Review 2 / 2010
approach and taking into account the multi-
factorial benefits offered by SFC. This case [10] Xiaoqiong H, Zeliang S, Xu P, Qi Z, Yingying Z,
Qijun Z, Shibin G, Advanced Cophase Traction
study demonstrates how a SFC solution can Power Supply System Based on Three-Phase
lead to a more innovative and more cost to Single-Phase Converter IEEE Transactions
efficient solution than just installing traditional on Power Electronics, vol.29, no.10, pp.5323-
equipment. 5333, 2014
[11] Behmann U, Riechhoff K, Converter Stations in
50 Hz Traction — Advantages in case of
5. ACKNOWLEDGEMENTS
Chinese Railways Journal of Elektrische
[a] Trevor Bagnall, CPEng MIEAust. RPEQ, Bahnen, vol.109(1-2), pp.63-74, 2011
Principal Engineer – High Voltage Systems, [12] Bagnall T, Siliezar F, Power Electronics based
Queensland Rail, Australia Traction Power Supply for 50 Hz Railways
Proceeding of Conference on Railway
Excellence, 2014
6. REFERENCES
[1] Hill RJ Electric railway traction. Part 3: traction
power supplies Journal of Power Engineering,
vol.8, no.6, pp.275-286, Dec. 1994
[2] Abrahamsson L, Schütte T, Östlund S, Use of
converters for feeding of AC railways for all
frequencies Journal of Energy for Sustainable
Development, vol.16, no.3, pp.368-378, 2012.
[3] Grunbaum R, FACTS for dynamic load
balancing and voltage support in rail traction
Proceeding of European Power Electronics and
Applications Conference (EPE), Sept. 2007
[4] Uzuka T, Ikedo, S, Ueda K, A static voltage
fluctuation compensator for AC electric railway
Proceeding of IEEE Power Electronics
Specialists Conference (PESC), vol.3, pp.1869-
1873, June 2004
[5] Morimoto H, Ando M, Mochinaga Y, Kato T,
Yoshizawa J, Gomi T, Miyashita, T, Funahashi,
S, Nishitoba M, Oozeki S, Development of
railway static power conditioner used at
substation for Shinkansen Proceeding of Power
Conversion Conference (PCC), vol.3, pp.1108-
1111, 2002

AusRAIL 2015
24 – 26 November, Melbourne

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