SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.

00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - Feeder Contactor Calibration, Setting, and SATR-P-3823
3-Jul-18 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. CONTACT & INSULATION RESISTANCE TESTS PROCEDURES

Schedule Q
Inspection shall be performed by the project approved Quality Control
Att. IV
A1 Inspector (QCI) and witness point shall be coordinated with the Contractor
Sec.1.7 &
and Company.
5.1

Schedule Q
A2 Check and review the test equipment documents for calibration validity.
Att. IV Sec. 7

The testing organization shall be an independent, third party entity which

can function as an unbiased testing authority, professionally independent (ANSI/NETA ATS
A3
of the manufacturers, suppliers, and installers of equipment or systems 2009 Sec 3.1,
being evaluated.

Inspect for mechanical damages, data sheet comparision and mechanical SAES-P-116
A4 operation. (ANSI/NETA ATS Sec 3.2 and SA-
2009 Sec 7.16.1.1.1) P-000

Insure that the input voltage to the test set is regulated. Schedule Q
A5
Sec.1.3

Record wet-and dry-bulb temperatures or relative humidity and Schedule Q

A6
temperature. Sec.1.3

Testing is to be carried out ONLY on de-energized circuit breakers. SAES-P-116

A7 Breakers shall be tested for their de-energized state before starting test on Sec 3.2 and SA-
them. (ANSI/NETA ATS 2009, 5.1) P-000

SAES-P-116
Clean the assembly. Remove unnecessary materials.
A8 Sec 3.2 and SA-
(ANSI/NETA ATS 2009, 7.16.1.1.1.4)
P-000

Secure and isolate the area where the test is to be conducted. Place SAES-P-116
A9 safety fences and sign board around the perimeter. Sec 3.2 and SA-
(ANSI/NETA ATS 2009, 5.1) P-000

SAES-P-116
Check that the unit to be tested is not energized.
A10 Sec 3.2 and SA-
(ANSI/NETA ATS 2009, 5.1)
P-000

Saudi Aramco: Company General Use

 Perform insulation resistance test on each pole, phase-to-phase and
phase-to-ground with switch closed and across each open pole for one
minute. Perform tests in both source positions. Test voltage shall be in
accordance with manufacturer's published data or as recommended SAES-P-116
A11 below: Sec 3.2 and SA-
Voltage Rating Recommended Test Voltage P-000
100 - 250 500 Vdc
251 - 600 1000 Vdc
(ANSI/NETA ATS 2009, 7.16.1.1.2.3) Table 100.1

Perform contact resistance test across main contacts and correct values
SAES-P-116
exceeding 500 micro ohms and values for one pole deviating by more
A12 Sec 3.2 and SA-
than 50 percent from other poles. Record results.
P-000
(ANSI/NETA ATS 2009, 7.16.1.1.3.2.1)

SAES-P-116
After completing the test, all switching devices must be switched to 'Open'
A13 Sec 3.2 and SA-
position. (ANSI/NETA ATS 2009, 5.1)
P-000

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - Feeder Contactor Calibration, Setting, and SATR-P-3823
3-Jul-18 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

B. TEST EQUIPMENT

Test for Low Resistance shall be performed using the following:

SAES-P-116
1. Digital Low Resistance Ohmmeter ( DLRO - 10 amp unit is sufficient.)
B1 Sec 3.2 and SA-
2. DC Current Source and a Millivoltmeter
P-000
(ANSI/NETA ATS 2009, 7.16.1.1)

Test for insulation resistance shall be performed using an Insulation SAES-P-116

B2 Resistance Test Set (Megohmeter) 1000 V dc minimum. Sec 3.2 and SA-
(ANSI/NETA ATS 2009, 7.16.2.1) P-000

The test equipment calibration cycle shall not exceed twelve months.
Schedule Q,
B3
Att. IV, Sec. 7

Equipment 1:

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

Equipment 2:

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

C. TEST RESULTS

Insulation Resistance Contact Resistance

Phases Pass Fail Re-Test Date
Source 1 Source 2 Source 1 Source 2

A Phase to Ground

B Phase to Ground

C Phase to Ground

A Phase to B Phase

B phase to C Phase

C phase to A Phase

D. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - Feeder Contactor Calibration, Setting, and SATR-P-3823
3-Jul-18 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Minimum insulation resistance shall be in accordance with manufacturer's

published data or as recommended below:
Maximum Rating Recommended Minimum SAES-P-116
D1 of Equipment (Volts) Insulation resistance (MΩ) Sec 3.2 and SA-
250 25 P-000
600 100
(ANSI/NETA ATS 2009, 7.16.1.1) Table 100.1

Microohm or millivolt drop values shall not exceed the high levels of the
normal range as indicated in the manufacturer's published data. If SAES-P-116
D2 manufacturer's data is not available, investigate any values which deviate Sec 3.2 and SA-
from similar connections by more than 50 percent of the lowest value. P-000
(ANSI/NETA ATS 2009, 7.16.1.1)

Test results are acceptable and in accordance with Saudi Aramco Schedule Q,
D3
Engineering Standards and contractual requirements. Att. II

E. CALIBRATION AND SETTING OF ALL RELAYS AND TIMERS

Set and calibrate the voltage sensing relays to manufacturer's prescribed

settings or coordinate with PDD/proponent for calculated/design settings SAES-P-116
E1 for closing contacts to initiate starting of the emergency or stand-by Sec 3.2 and SA-
generator upon loss of phase to phase voltage of the normal source. P-000
(ANSI/NETA ATS 2009 7.16.1.1)

Adjust the time delay settings to manufacturer's recommended settings or

in accordance to PDD/proponent design settings to override momentary SAES-P-116
E2 dips and/or outages. (ANSI/NETA ATS 2009, Sec 3.2 and SA-
7.16.1.1) P-000

When the alternate source is an emergency or stand-by generator, set

and calibrate the voltage sensing relay to manufacturer's recommended
SAES-P-116
voltage settings or in accordance to PDD/proponent prescribed settings to
E3 Sec 3.2 and SA-
transfer to the alternate source immediately at the specified voltage and
P-000
frequency of that source. (ANSI/NETA ATS 2009,
7.16.1.1)

For Contactors not involving engine generator sets as power plants,

adjust the time delay relay to transfer to the alternate source after an
SAES-P-116
adjustable time delay recommended by the manufacturer or as per
E4 Sec 3.2 and SA-
prescribed adjustments by PDD/proponent to override momentary dips
P-000
and/or outages.
(ANSI/NETA ATS 2009, 7.16.1.1)

REMARKS:

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - Feeder Contactor Calibration, Setting, and SATR-P-3823
3-Jul-18 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q - Quality Requirements (Pro Forma Contract), February 2008
3. SAES-P-116 -- Switchgear and Control Equipment,8 August 2017
4. Acceptance Testing Specifications - ANSI/NETA ATS 2009
5. SA-P-000 Testing Guidelines Mar 2006
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose
listing states that the equipment, material, or services either meets appropriate designated standards or has been tested and found
suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified
organization concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by
manufacturer
whose labeling the manufacturer indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test* PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Title, Department,
Name, Initials and Date:
Company, Initials and Date:

QC Inspector PID Representative

Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use