Professional Documents
Culture Documents
Velan Butterfly Valves PDF
Velan Butterfly Valves PDF
MONTREAL, CANADA LYON, FRANCE - Velan S.A.S MILAN, ITALY - Velan SRL
109,000 sq. ft. (10,126 m2), 160,000 sq. ft. (14,900 m2) 93,000 sq. ft. (8,400 m2)
1
⁄4 –4” (8 –100 mm) forged gate, globe 1
⁄4 –42” (8–1,050 mm) forged & cast steel 1–64” (25–1600 mm) API 6D & 6A
& check valves gate, globe and butterfly valves trunnion mounted ball valves
MONTREAL, CANADA LEICESTER, ENGLAND - Velan Valves Ltd WILLICH, GERMANY - Velan GmbH
170,000 sq. ft. (15,800 m2), 14,000 sq. ft. (1,300 m2) 12,000 sq. ft. (1,115 m2)
2– 60” (50–1500 mm) forged & cast steel steam traps, 3⁄8 –2” (10–50 mm)
gate, globe, check, ball, knife and bonnetless globe valves
3– 36” (80–700 mm) butterfly valves
MARIETTA, GA, U.S.A. - VELEAST BENICIA, CA, U.S.A. - VELCAL TAICHUNG, TAIWAN - Velan-Valvac
6,500 sq. ft. (600 m ) 2 2
15,000 sq. ft. (1,400 m ) 20,000 sq. ft. (1,840 m2)
1
⁄4 –2” (8–50 mm) ball valves
1
MANUFACTURING PROGRAM
VELAN TRIPLE-OFFSET ZERO LEAKAGE BUTTERFLY VALVE
STANDARD PRODUCTION RANGE
Carbon and Alloy Steel, 316 Stainless, Duplex, Monel, Hastelloy, Inconel, Alloy 20 and Titanium.
For valve sizes, ASME Classes and designs not shown below, please consult Velan Engineering.
BUTT WELD
TYPE
TO B16.34
4–24”
(100–600 mm)
ASME Class
150–300
2
APPLICATIONS IN MAJOR INDUSTRIES
Petrochemicals
• Brine, CO2 Vapor,
Steam Service
• Hydrogen Gas,
Propane Gas
• Ethylene Plants
• Ethylene Crackers
• Propylene Plants
• Oxygen Service
• Flare Inlet & Maniford
Isolation
• PSA & Molecular Sieves
• Coker Plants
3
TOTAL QUALITY & PROCESS IMPROVEMENT
CERTIFICATES/APPROVALS
Velan holds all major applicable approvals, including
ISO 9001:2000, PED, ASME N/NPT, TÜV, and TA-Luft.
Velan’s comprehensive quality program is fully compliant
with the most stringent industry standards and has been
surveyed and audited by leading organizations,
regulatory bodies, utilities and architect/engineers
from around the world.
Our aim is to offer products and services
which not only meet, but clearly exceed,
the expectations of our customers.
A.K. Velan,
Founder and C.E.O.
4
ENGINEERED SOLUTIONS
Velan’s Engineering Design and Applications Group is
comprised of approximately 50 professional engineers
with extensive experience in critical applications across
a broad range of industries. Equipped with advanced
software applications, including finite element analysis
(FEA), computational fluid dynamics (CFD) and 3D solid
modeling, Velan engineers design superior quality valves
that meet the most demanding performance require-
ments. Velan’s R&D facilities, equipped with steam boilers
and superheaters, flow loops and cryogenic test stands,
provide the company with extensive testing capabilities.
VELOCITY FIELD
A. Acceleration over disc
B. Deceleration of flow at stagnation point
C. Vortex behind the seat
D. Wake with vortices
C. VELOCITY
(m/s)
A.
B. D.
C.
A Computer Simulation of flow through Velan Torqseal Automated Torqseal valves destined for a Petrochemical facility.
Triple-Offset Butterfly Valves destined for nuclear
containment isolation service.
5
PRINCIPLE OF OPERATION
The Velan Triple-Offset Butterfly Valve provides a bi- shut-off position without rubbing or galling, providing a
directional bubble tight shut-off. This geometry ensures torque generated resilient seal with sufficient “wedging”
that the disc seal contacts the body seat only at the final to ensure a uniform seal contact.
Body
Radial Loading
6
VALVE DESIGN FEATURES
The Torqseal’s advanced design features three-way
eccentricity and unique elliptical seat geometry ensuring
compressive sealing around the entire seat and a “tight”,
bubble free valve.
Detail A
7
NEW STEM SEAL TECHNOLOGY PIONEERED BY VELAN
As a result of extensive tests conducted by Velan between Velan is continuing its efforts in updating the low emis-
1966 and 1972, a new technology emerged at the time sion technology which, in the case of butterfly valves,
for high performance, leakproof, long life, and low main- concerns the stem seal alone (no body-bonnet joint)
tenance stem seals for nuclear power, now available for to newly emerging standards.
all industries and applications.
8
ASSURES LOWEST POSSIBLE ENVIRONMENTAL EMISSIONS
The new European specification, called TA-LUFT which cycling tests with H.P. helium, witnessed by TA-LUFT
is controlled by a section of the German TUV agency inspectors, assures the design and performance of a
(Technischer Überwachungs-Verein), demands a maxi- given stem seal to be equivalent to a bellows seal design.
mum leakage of less than 1 ppm (0.0014 ppm) for critical Velan has qualified two different stem seal designs to the
valves. Certification issued after extensive pressure and TA-LUFT regulations.
1) Fully-guided stem
Stem bearings in body and gland follower prevent
wobbling and packing leakage due to side thrust
on stem.
2) Precompressed packing rings to 4000 psi.
3) Two O-Rings in gland follower provide additional
stem seal protection to assure emissions of less
than 1 ppm.
4) Live-loading
Provides constant packing compression and
is essential for this packing arrangement.
5) Two-piece flanged gland.
OPTIONAL
LIVE-LOADING
provides predictable
and constant packing
compression for more
than 5000 cycles before
adjustment or re-packing.
9
VALVE PARTS AND MATERIALS
Detail A
26A
78 15 36
13A
12
13B
141
16A
Detail B Detail E
17A Belleville
Washers
(option)
11
55
13C
26B
Detail C
Bearing Seal
4
56A 6
61C
55
31
19A
3
56B
Detail D
Internal Blowout
Protection 16B 61A
10
TO ASTM STANDARDS
Bottom cover
19A 1 SS 347 + Graphite SS 347 + Graphite SS 347 + Graphite SS 347 + Graphite
spiral wound gasket
19B 1 Disc spiral wound gasket SS 347 + Graphite SS 347 + Graphite SS 347 + Graphite SS 347 + Graphite
26A 1 Actuator key Alloy steel Alloy steel Alloy steel Alloy steel
26B 1 Disc key A 479 Type 410 Type 630 ASTM 564 A 638 Type 660 B 637 Inconel 718 Nitrided
UNS 21800 Nitronic
31 1 Locking plate A 479 Type 316 A 479 Type 316 A 479 Type 316 60 Nitrided
36 Opt. Belleville washer Gr. H11/H13 Gr. 6150 Gr. 6150 (Standard) Gr. Inconel 750 (Standard)
A 479 Type 316 A 479 Type 316 UNS 21800 Nitronic
55 2 Body bushing A 479 Type 316 Nitrided
chrome plated chrome plated 60 Nitrided
Thrust bearing hex
56A 2 A 193 Gr B8M A 193 Gr B8M A 193 Gr B8M A 193 Gr. B6
head cap screw
Cover heavy hex
56B 4 A 193 Gr B8M A 193 Gr B8M A 193 Gr B8M A 193 Gr. B16
head cap screw
61A 1 Taper pin A 479 Gr.410 Type 630 ASTM 564 A 638 Type 660 B 637 Inconel 718 Nitrided
61B 1 Centering pin Stainless steel Stainless steel Stainless steel Stainless steel
78 1 Actuator bracket Carbon steel Carbon steel Carbon steel Carbon steel
Alternative materials for body, disc and other parts are available to meet specific conditions.
(1) 3” (80 mm) to 12” (300 mm) = A182 F316
(2) Lock nut with deformed thread
11
DIMENSIONS & WEIGHTS
FLANGED TYPE METAL-SEATED BUTTERFLY VALVES
ASME CLASSES 150 – 600, 3– 48” (80 – 1200 mm), FLANGE DIMENSIONS TO B16.5
LONG PATTERN SHORT PATTERN
DIMENSIONS & WEIGHTS / Wafer and Lug Valves - ASME Class 150 – 600
SIZE GEAR E WEIGHT lb/kg
(1) OPERATOR A B C D F G H BARE STEM C/W GEAR
in/mm MODEL NUMBER LONG SHORT LONG SHORT LONG SHORT
CLASS 150
3 11.00 4.94 8.36 9.74 8.00 4.50 2.05 6.00 5.58 45 40 55 50
DN80 M10 279 125 212 247 203 114 52 152 142 20 18 25 23
4 12.85 5.78 9.21 11.59 9.00 5.00 2.05 6.00 5.58 65 60 75 70
DN100 M10 326 147 234 294 229 127 52 152 142 30 27 34 32
6 13.63 6.53 10.99 12.37 10.50 5.50 2.05 12.00 7.77 101 87 111 97
DN150 M10 346 166 279 314 267 140 52 305 197 46 39 50 44
8 16.05 8.48 12.86 14.51 11.50 6.00 2.63 12.00 8.79 155 135 173 153
DN200 M12 408 215 327 369 292 152 67 305 223 70 61 79 69
10 17.45 9.41 13.75 15.72 13.00 6.50 3.52 18.00 10.96 265 195 297 227
DN250 M14 443 239 349 399 330 165 89 457 278 120 89 135 103
12 19.64 11.16 15.44 17.41 14.00 7.00 4.84 18.00 13.01 350 300 410 360
DN300 M15 499 283 392 442 356 178 123 457 330 159 136 186 163
14 22.67 11.91 16.47 20.44 15.00 7.50 4.84 18.00 13.01 445 385 505 445
DN350 M15 576 303 418 519 381 191 123 457 330 202 175 229 202
16 24.70 13.32 19.72 21.69 16.00 8.50 6.06 18.00 14.00 570 500 661 591
DN400 M16 627 338 501 551 406 216 154 457 356 259 227 300 268
18 26.42 15.01 21.41 24.00 17.00 8.75 3.06 18.00 18.26 750 650 884 784
DN450 MFF57/S3 671 381 544 610 432 222 78 457 464 341 295 401 356
20 28.88 16.11 22.65 25.21 18.00 9.00 3.32 18.00 19.51 930 800 1150 1020
DN500 MJF50/S5 734 409 575 640 457 229 84 457 496 422 363 522 463
24 32.88 19.49 26.65 29.21 20.00 10.50 7.13 18.00 22.01 1525 1350 1774 1599
DN600 MJF50/D9 835 495 677 742 508 267 181 457 559 692 613 806 726
30 40.66 23.24 34.01 40.66 24.00 12.50 9.33 24.00 24.13 2500 2195 2892 2587
DN750 MLF60/D12 1033 590 864 1033 610 318 237 610 613 1135 997 1313 1175
36 47.30 27.54 38.51 47.30 28.00 13.00 11.50 18.00 28.43 3810 3260 4412 3862
DN900 MPF50/D12/S3 1201 700 978 1201 711 330 292 457 722 1730 1480 2003 1754
CLASS 300
3 11.00 4.94 8.36 9.74 11.12 4.50 2.05 6.00 5.58 55 45 65 55
DN80 M10 279 125 212 247 282 114 52 152 142 25 20 30 25
4 12.85 5.78 9.21 10.8 12.00 5.0 2.05 12.00 5.58 90 75 100 85
DN100 M10 326 147 234 274 305 127 52 305 142 41 34 45 39
6 15.93 7.54 11.93 13.82 15.88 5.50 2.63 12.00 8.79 170 130 188 148
DN150 M12 405 192 303 351 403 140 67 305 223 77 59 85 67
8 17.24 9.29 13.56 15.45 16.50 6.0 3.52 12.00 9.46 260 200 292 232
DN200 M14 438 236 344 392 419 152 89 305 240 118 91 133 105
10 20.92 10.29 14.77 16.94 18.00 6.5 4.84 18.00 13.01 395 295 455 355
DN250 M15 531 261 375 430 457 165 123 457 330 179 134 207 161
12 23.01 11.69 18.09 20.26 19.75 7.00 6.06 24.00 15.25 530 400 621 491
DN300 M16 584 297 459 515 502 178 154 610 387 241 182 282 223
14 24.42 13.01 19.41 21.86 30.00 7.50 3.06 18.00 18.26 820 550 954 684
DN350 MFF57/S3 620 330 493 555 762 191 78 457 464 372 250 433 311
16 25.95 14.23 20.78 23.23 33.00 8.50 3.32 18.00 19.51 1095 745 1315 965
DN400 MJF50/S5 659 361 528 590 838 216 84 457 496 497 338 597 438
18 28.82 16.04 22.59 25.04 36.00 8.75 7.13 18.00 22.01 1400 945 1649 1194
DN450 MJF50/D9 732 407 574 636 914 222 181 457 559 636 429 749 542
20 30.71 17.36 24.51 26.96 39.00 9.00 7.13 24.00 23.26 1795 1185 2044 1434
DN500 MJF50/D9 780 441 623 685 991 229 181 610 591 815 538 928 651
24 MLF60/D9/S3 37.41 20.11 30.76 36.76 45.00 10.50 9.33 18.00 25.33 2870 1860 3306 2296
DN600 950 511 781 934 1143 267 237 457 643 1303 844 1501 1042
30 48.39 24.42 36.39 42.39 55.00 17.75 11.50 24.00 29.68 4815 3485 5432 4102
DN750 MPF50/D15/S3 1229 620 924 1077 1397 451 292 610 754 2186 1582 2466 1862
36 51.39 27.75 39.39 45.4 68.00 20.00 14.00 30.00 41.85 7450 5100 9015 6665
DN900 MTF50/DB6/D9 1305 705 1001 1153 1727 508 356 762 1063 3382 2315 4093 3026
CLASS 600
4 13.20 6.80 10.56 12.21 17.00 7.50 2.63 12.00 8.79 153 126 174 147
DN100 M12 335 173 268 310 432 191 67 305 223 70 57 79 67
6 16.42 8.37 12.74 14.71 22.00 8.25 3.52 12.00 9.76 304 230 339 265
DN150 M14 417 213 324 374 559 210 89 305 248 138 105 154 120
8 21.38 10.00 16.40 18.37 26.00 9.06 6.06 24.00 15.25 546 387 646 487
DN200 M16 543 254 417 467 660 230 154 610 387 248 176 294 221
10 23.00 11.86 17.99 20.58 31.00 9.81 5.43 18.00 18.26 583 853 725 995
DN250 MFF57/S3 584 301 457 523 787 249 138 457 464 265 388 330 452
12 25.63 13.21 19.40 21.96 33.00 10.62 7.13 18.00 19.51 1132 754 1360 982
DN300 MJF50/S5 651 336 493 558 838 270 181 457 496 515 343 618 446
(1) For sizes over 36” (900 mm), consult the factory. NOTE: Velan reserves the right to substitute gear operators when required.
12
DIMENSIONS & WEIGHTS
WAFER & LUG TYPE METAL-SEATED BUTTERFLY VALVES
ASME CLASSES 150 – 600, 3– 48” (80 – 1200 mm)
WAFER TYPE LUG TYPE
L x J depth
of thread
on each side
N x O holes
(threaded or clearance)
J depth of thread on
M bolt circle K x P threaded
P bolt size on each side holes on M bolt circle
DIMENSIONS & WEIGHTS / Wafer and Lug Valves - ASME Class 150 – 600
SIZE GEAR WEIGHT lb/kg
(1) OPERATOR A B C D E F G H J K L M N O P R BARE STEM C/W GEAR
in/mm MODEL NUMBER LUG WAFER LUG WAFER
CLASS 150
3 11.00 4.94 8.36 9.74 1.88 2.05 6.00 5.58 6.00 5/8 -11UNC 5.00 32 23 42 33
DN80 M10 279 125 212 247 48 52 152 142 - 4 - 152 4 - 152 15 10 19 15
4 12.85 5.78 9.21 11.59 2.12 2.05 6.00 5.58 7.50 5/8 -11UNC 6.19 48 37 58 47
DN100 M10 326 147 234 294 54 52 152 142 - 8 - 191 4 Ø .75 157 22 17 26 21
6 13.63 6.53 10.99 12.37 2.25 2.05 12.00 7.77 9.50 3/4 -10UNC 8.50 61 56 71 66
DN150 M10 346 166 279 314 57 52 305 197 - 8 - 241 4 Ø .88 216 28 25 32 30
8 16.05 8.48 12.86 14.51 2.50 2.63 12.00 8.79 11.75 3/4 -10UNC 10.63 90 80 108 98
DN200 M12 408 215 327 369 64 67 305 223 - 8 - 298 4 Ø .88 270 41 36 49 45
10 17.45 9.41 13.75 15.72 2.81 3.52 18.00 10.96 14.25 7/8 -9UNC 12.75 145 145 177 177
DN250 M14 443 239 349 399 71 89 457 278 - 12 - 362 4 Ø 1.00 324 66 66 80 80
12 19.64 11.16 15.44 17.41 3.19 4.84 18.00 13.01 17.00 7/8 -9UNC 15.00 210 175 270 235
DN300 M15 499 283 392 442 81 123 457 330 - 12 - 432 4 Ø 1.00 381 95 79 123 107
14 22.67 11.91 16.47 20.44 3.62 4.84 18.00 13.01 18.75 16.25 280 230 340 290
DN350 M15 576 303 418 519 92 123 457 330 - 12 - 476 4 Ø 1.12 1-8 UNC 413 127 104 154 132
16 24.70 13.32 19.72 21.69 4.00 6.06 18.00 14 21.25 18.50 390 306 481 397
DN400 M16 627 338 501 551 102 154 457 356 - 16 - 540 4 Ø 1.12 1-8 UNC 470 177 139 218 180
18 26.42 15.01 21.41 24.00 4.50 3.06 18.00 18.26 0.75 22.75 21.00 580 568 714 702
DN450 MFF57/S3 671 381 544 610 114 78 457 464 19 16 4 578 4 11/8 -8UN 11/8 -8UN 533 263 258 324 319
20 28.88 16.11 22.65 25.21 5.00 3.32 18.00 19.51 0.75 25.00 23.00 720 680 940 900
DN500 MJF50/S5 734 409 575 640 127 84 457 496 19 20 4 635 4 11/8 -8UN 11/8 -8UN 584 327 309 427 409
24 32.88 19.49 26.65 29.21 6.06 7.13 18.00 22.01 0.88 29.50 27.25 1145 1060 1394 1309
DN600 MJF50/D9 835 495 677 742 154 181 457 559 22 20 4 749 4 11/4 -8UN 11/4 -8UN 692 520 481 633 594
30 40.66 23.24 34.01 40.66 7.50 9.33 24.00 24.13 0.88 36.00 33.75 2015 1950 2407 2342
DN750 MLF60/D12 1033 590 864 1033 191 237 610 613 22 28 4 914 4 11/4 -8UN 11/4 -8UN 857 915 885 1093 1063
36 47.30 27.54 38.51 47.30 8.00 11.50 18.00 28.43 1.00 42.75 40.25 3110 2570 3712 3172
DN900 MPF50/D12/S3 1201 700 978 1201 203 292 457 722 25 32 4 1086 8 11/2-8UN 11/2-8UN 1022 1412 1167 1686 1440
CLASS 300
3 11 4.94 8.36 9.74 1.88 2.05 6.00 5.58 6.62 3/4 -10UNC 5 32 32 42 42
DN80 M10 279 125 212 247 48 52 152 142 - 8 - 168 4 Ø.88 127 15 15 19 19
4 12.85 5.78 9.21 10.8 2.12 2.05 12.0 5.58 7.88 3/4 -10UNC 6.19 45 45 55 55
DN100 M10 326 147 234 274 54 52 305 142 - 8 - 200 4 Ø.88 157 20 20 25 25
6 15.93 7.54 11.93 13.82 2.31 2.63 12.00 8.79 10.62 3/4 -10UNC 8.5 78 78 96 96
DN150 M12 405 192 303 351 59 67 305 223 - 12 - 270 4 Ø.88 216 35 35 44 44
8 17.24 9.29 13.56 15.45 2.88 3.52 12.00 9.46 13 10.63 130 130 162 162
DN200 M14 438 236 344 392 73 89 305 240 - 12 - 330 4 Ø1.00 11/2-9UNC 270 59 59 74 74
10 20.92 10.29 14.77 16.94 3.25 4.84 18.00 13.01 0.67 15.25 12.75 215 215 275 275
DN250 M15 531 261 375 430 83 123 457 330 17 16 4 387 4 1-8 UNC 1-8 UNC 324 98 98 125 125
12 23.01 11.69 18.09 20.26 3.62 6.06 24.00 15.25 0.75 17.75 15 300 300 391 391
DN300 M16 584 297 459 515 92 154 610 387 19 16 4 451 4 11/8 -8UN 11/8 -8UN 381 136 136 178 178
14 24.42 13.01 19.41 21.86 4.62 3.06 18.00 18.26 0.75 20.25 16.25 460 460 594 594
DN350 MFF57/S3 620 330 493 555 117 78 457 464 19 20 4 514 4 11/8 -8UN 11/8 -8UN 413 209 209 270 270
16 25.95 14.23 20.78 23.23 5.25 3.32 18.00 19.51 0.84 22.5 18.5 645 645 865 865
DN400 MJF50/S5 659 361 528 590 133 84 457 496 21 20 4 572 4 11/4 -8UN 11/4 -8UN 470 293 293 393 393
18 28.82 16.04 22.59 25.04 5.88 7.13 18.00 22.01 0.84 24.75 21.00 850 850 1099 1099
DN450 MJF50/D9 732 407 574 636 149 181 457 559 21 24 4 629 4 11/4 -8UN 11/4 -8UN 533 386 386 499 499
20 30.71 17.36 24.51 26.96 6.25 7.13 24.00 23.26 0.84 24 4 27.00 23.00 1065 1065 1314 1314
DN500 MJF50/D9 780 441 623 685 159 181 610 591 21 686 4 11/4 -8UN 11/4 -8UN 584 484 484 597 597
24 37.41 20.11 30.76 36.76 7.12 9.33 18.00 25.33 1.00 32.00 25.50 1700 1700 2136 2136
DN600 MLF60/D9/S3 950 511 781 934 181 237 457 643 25 24 4 813 4 11/2-8UN 11/2-8UN 648 772 772 970 970
30 48.39 24.42 36.39 42.39 9.50 11.50 24.00 29.68 1.62 39.25 33.75 3180 3180 3797 3797
DN750 MPF50/D15/S3 1229 620 924 1077 241 292 610 754 41 28 4 997 4 13/4 -8UN 13/4 -8UN 857 1444 1444 1724 1724
36 51.39 27.75 39.39 45.4 9.50 14.00 30.00 41.85 1.38 46.00 40.25 4350 4350 5915 5915
DN900 MTF50/DB6/D9 1305 705 1001 1153 241 356 762 1063 25 32 4 1168 8 11/2-8UN 2-8UN 1022 1975 1975 2686 2686
CLASS 600
4 13.20 6.80 10.56 12.21 2.50 2.63 12.00 8.79 7/8 -9UNC 6.00 57 73 78 94
DN100 M12 335 173 268 310 64 67 305 223 – 4 – 8.50 4 Ø1.00 152 26 33 35 43
6 16.42 8.37 12.74 14.71 3.06 3.52 12.00 9.76 0.88 8.75 95 134 130 169
DN150 M14 417 213 324 374 78 89 305 248 22 8 4 11.50 4 1-8UN 1-8UN 222 43 61 59 77
8 21.38 10.00 16.40 18.37 4.00 6.06 24.00 15.25 0.94 10.75 199 269 299 369
DN200 M16 543 254 417 467 102 154 610 387 24 8 4 13.75 4 11/8 -8UN 11/8 -8UN 273 90 122 136 168
10 23.00 11.86 17.99 20.58 4.62 5.43 18.00 18.26 1.00 13.50 281 417 423 559
DN250 MFF57/S3 584 301 457 523 117 138 457 464 25 12 4 17.00 4 11/4 -8UN 11/4 -8UN 343 128 190 192 254
12 25.63 13.21 19.40 21.96 5.50 7.13 18.00 19.51 1.00 13.75 400 586 628 814
DN300 MJF50/S5 651 336 493 558 140 181 457 496 25 16 4 19.25 4 11/4 -8UN 11/4 -8UN 349 182 266 285 370
(1) For sizes over 36” (900 mm), consult the factory. NOTE: Velan reserves the right to substitute gear operators when required.
13
DIMENSIONS & WEIGHTS
BUTT WELD TYPE METAL-SEATED BUTTERFLY VALVES
ASME CLASS 150 & 300, 4– 24” (100 – 600 mm), TO B16.34
DIMENSIONS & WEIGHTS / BUTT WELD TYPE - ASME Class 150 & 300
SIZE GEAR WEIGHT lb/kg
(1) OPERATOR A B C D E F G H BARE STEM C/W GEAR
in/mm MODEL NUMBER
4 12.85 5.78 9.21 10.8 7.50 2.05 12.00 5.58 43 53
DN100 M10 326 147 234 274 191 52 305 142 20 24
6 15.93 7.54 11.93 13.82 8.88 2.63 12.00 8.79 92 110
DN150 M12 405 192 303 351 225 67 305 223 42 50
8 17.24 9.29 13.56 15.45 9.94 3.52 12.00 9.46 146 178
DN200 M14 438 236 344 392 252 89 305 240 66 81
10 20.92 10.29 14.77 16.94 12.00 4.84 18.00 13.01 231 291
DN250 M15 531 261 375 430 305 123 457 330 105 132
12 23.01 11.69 18.09 20.26 13.63 6.06 24.00 15.25 287 378
DN300 M16 584 297 459 515 346 154 610 387 130 172
14 24.42 13.01 19.41 21.86 14.31 3.06 18.00 18.26 489 623
DN350 MFF57/S3 620 330 493 555 364 78 457 464 222 283
16 25.95 14.23 20.78 23.23 16.00 3.32 18.00 19.51 686 906
DN400 MJF50/S5 659 361 528 590 406 84 457 496 311 411
18 28.82 16.04 22.59 25.04 17.19 7.13 18.00 22.01 883 1132
DN450 MJF50/D9 732 407 574 636 437 181 457 559 401 514
20 30.71 17.36 24.51 26.96 18.69 7.13 24.00 23.26 1175 1424
DN500 MJF50/D9 780 441 623 685 475 181 610 591 533 646
24 37.41 20.11 30.76 36.76 20.75 9.33 18.00 25.33 1966 2402
DN600 MLF60/D9/S3 950 511 781 934 527 237 457 643 893 1091
(1) For sizes over 24” (600 mm), consult the factory. NOTE: Velan reserves the right to substitute gear operators when required.
14
BUTTERFLY VALVES
Torqseal Butterfly Valve in a thermo electric power plant. Torqseal Butterfly Valve in hot hydrocarbon service.
40” Torqseal Butterfly Valve destined for installation on the steam system of an LNG tanker, being tested to API 598.
15
RELIABILITY THROUGH FUNCTIONAL QUALIFICATION
Reliability of valve operation affects service life and COLD CYCLING TEST (1000 CYCLES)
maintenance. To predict reliability, a sound valve design,
backed up by a stress analysis must be subjected to func- 820 psi water to test preferred seat side.
tional cycle testing under critical operating conditions. 490 psi water to test non-preferred seat side.
ACCEPTABLE RESULTS
API 598 resilient seat standard for laminated seal.
API 598 metal seat standard for solid seal.
8” Class 150 valve - ambient cycling. Steam test on 14” Class 150 valve.
16
TESTS INCLUDING FIRE TESTING TO API 607, REV.4
API 607, REV. 4 FIRE TEST
3. Rapid water quenching lowers the valve temperature
to below 212°F (100°C). This is performed twice, once
in each direction.
8” Class 150 valve before
the fire test.
TEST REPORTS
1. The valve was tested first to API 598 with zero seat
leakage in preferred and non-preferred direction
and zero external leakage.
17
AIR AND ELECTRIC ACTUATORS
Velan supplies high quality actuators for pneumatically,
electrically and hydraulically operated butterfly valves. ACTUATION GUIDELINES
All actuators are totally enclosed. All moving parts are The Torqseal Triple-Offset design concept of the
permanently lubricated. Actuators can be installed in the Torqseal Butterfly Valve differs from that of a standard
field although it is preferable that they be installed and quarter-turn valve in terms of seating characteristic.
tested in the factory. A typical valve (i.e. ball or high performance butterfly)
is position seated and has a set rotation of 0 to 90º.
In order to prevent over-traveling when automating
this type of valve, travel stops are used on air
operators and limit switches on motor operators.
The Torqseal Triple-Offset Butterfly Valve, on the other
hand, is torque seated and requires a set torque from
the operator to fully close the valve. Because of this
characteristic, there is no defined seating position,
and in general the valve requires 5-10º of over-travel
for a tight seal. Therefore, the travel stop or limit
switch should not be used on the closed position.
The actuator’s closing torque, properly sized for the
application and valve size, should be used instead.
In order to protect the valve stem, this torque should
always be limited by either:
a) The torque switch in a motor operator.
b) The spring torque in a fail-closed air operator.
c) A regulator for a double-acting or fail-open
air operator.
OPTIONS
STEM STEAM JACKETS
EXTENSIONS Steam jackets are also
available for Torqseal
Torqseal valves are
valves in both the bolt-on
available with stem
and weld on design.
extension for buried
Torqseal valves with
service applications
steam jackets are an ideal
among others.
choice for applications
where the media tends to
Chain wheel
crystallize when cooled
operators are also
down, such as sulphur
available.
and other applications.
SPECIAL BEARING
CLEANING LUBRICATION Bushing
Stem
Special cleaning Grease from a standard
(oxygen, chlorine etc.) grease fitting is dis- Grease
fitting
available on all tributed to the shaft
Torqseal valves. through a groove in Annular
groove
the outside diameter
Please consult the of the bearing and
factory for further from radial holes in Valve
body
information. the bushing’s well.
18
Cv FLOW COEFFICIENT
FLOW DATA
Cv AT 90°– FULLY OPEN VALVE
Size (in/mm)
CLASS 3 4 6 8 10 12 14 16 18 20 24 30 36
80 100 150 200 250 300 350 400 450 500 600 750 900
CLASS 150 100 219 779 1511 2467 4024 5374 6870 9255 11718 18621 30507 44626
CLASS 300 100 219 759 1273 2295 3580 4801 6442 8622 11463 16545 30291 43993
Q = CV ∆p
GL Cv for partially
open valve
WHERE:
Q = Flow in gpm Cv for open
(U.S. gallons per minute). at 80° = 99%
at 60° = 70%
∆ p = Pressure drop through at 40° = 30%
the valve (psi) at 20° = 10%
GL = Specific gravity
(for water at 60°F = 1)
PRESSURE/TEMPERATURE RATINGS
PRESSURE/TEMPERATURE RATINGS (ASME B16.34)
19
CLOSING TORQUES VS. DIFFERENTIAL PRESSURE FOR “0” LEAKAGE
The top two graphs show closing torques arranged by classes. The bottom two diagrams indicate torques related to
valve size. The same curves are valid for both pressure 150, 290 and 750 psi (1, 2 and 5 MPa) differential pressure.
NOTE: Torques are for full bi-directional sealing. Please consult Quarter Turn Metal-Seated Marketing Division for torque calculations.
20
HOW TO ORDER BUTTERFLY VALVES
GENERAL INFORMATION ON HOW TO ORDER:
• The figure numbers shown on this brochure are designed to cover essential features on Velan valves.
• Please use figure numbers to ensure prompt and accurate processing of your order.
• A detailed description must accompany any special orders.
A B C D E F G H I J
– –
F 1 4 1 B P 0 2 A C A A
Example: Flanged B16.5, 6” (150 mm), Class 300, short pattern, butterfly valve, with Duplex & Graphite seat seal rings
and a carbon steel body with stainless steel trim for standard service
21
THE MOST COMPREHENSIVE LINE OF INDUSTRIAL FORGED AND CAST STEEL
GATE, GLOBE, CHECK, BALL, BUTTERFLY AND KNIFE GATE VALVES
ASME Pressure Classes 150– 4500 in Carbon, Alloy and Stainless Steel
www.velan.com