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ASME Classes: 150 – 600

Sizes: 3 – 48” (80 –1200 mm)


Temperatures to 1112°F (600°C)

• Zero Leakage • Bi-Directional • Firesafe to API 607


VELAN COMPANY PROFILE
Velan is one of the world's leading manufacturers of industrial steel valves,
CONTENTS
supplying gate, globe, check, ball, butterfly and knife gate valves for critical
Velan’s Global Network ..................................................1
applications in the chemical, petrochemical, oil and gas, fossil and nuclear
Manufacturing Program..................................................2
power, cogeneration, pulp and paper and cryogenic industries. See the back Applications in Major Industries....................................3
cover of this catalog for a summary of the many quality products that Velan Total Quality & Process Improvements ........................4
designs and manufactures. Engineered Solutions ......................................................5
Founded in 1950, Velan earned a reputation for excellence as a major supplier of Principle of Operation ......................................................6
Valve Design Features .................................................. 7
forged valves for nuclear power plants and the U.S. Navy. Velan Inc. pioneered
Stem Seal Technology ................................................8–9
many designs which became industry standards, including bellows seal valves, Valve Parts & Materials to ASTM Standards ....10–11
all stainless steel knife gate valves and forged valves up to 24". Metal-Seated Butterfly Flanged Type Valves,
Velan valves are manufactured in 12 specialized manufacturing plants, including 3–48” (80–1200 mm)...................................................... 12
Metal-Seated Butterfly Wafer & Lug Type Valves,
5 in Canada and U.S.A., 4 in Europe and 3 in Asia. We have a total of over 1,500 3–48” (80–1200 mm)...................................................... 13
employees, 75% of whom are located in our North American operations. Metal-Seated Butterfly Butt Weld Type Valves,
Velan’s Zero Leakage Torqseal Triple-Offset Butterfly Valves are high quality 4–24” (100–600 mm)...................................................... 14
Torqseal Butterfly Valves.............................................. 15
valves built for long, reliable service life in critical services. From offshore oil
Qualification Testing & Fire Testing ......................16–17
platforms, to nuclear power plants, to petroleum refineries, leading construction Air & Electric Actuators ................................................18
/engineering firms and industrial end user companies rely on Velan’s Torqseal Optional Stem Extensions, Steam Jackets,
Triple-Offset Butterfly Valves to keep their operations running smoothly. Bearing Lubrication & Special Cleaning....................18
The wide product line extends from valves for cryogenics to high temperatures Engineering Data ......................................................19–20
and pressures (ASME Class 600), standard to specialty materials How to Order ..................................................................21
(monel, inconel, titanium) and sizes up to 48”.

HEAD OFFICE & PLANT 5

MONTREAL, CANADA 115,000 sq. ft. (10,683 m2)


2 – 60” (50 –1500 mm) dual plate check valves, 3 – 48” (80 –1200 mm) triple-offset butterfly valves,
3
⁄ 8 – 2” (10 –50 mm) metal & resilient seated ball valves

MANUFACTURING LOCATIONS DISTRIBUTION CENTERS


CANADA ENGLAND FRANCE TAIWAN U.S.A. ENGLAND
VELAN INC. PLANT 4 / 6 VELAN VALVES LTD. VELAN S.A.S VELAN-VALVAC VELCAL VELAN VALVES LTD.
HEAD OFFICE & 1010 Cowie Street Unit 1, Pinfold Road 90, rue Challemel Lacour P.O. Box 2020 537 Stone Road, Unit "A" Unit 1, Pinfold Road
PLANT 5 Granby, QC J2J 1E7 Lakeside Business Park F 69 367 Lyon Cedex 7 Taichung, Taiwan Benicia, CA 94510 Lakeside Business Park
7007 Côte de Liesse Tel: (450) 378-2305 Thurmaston Tel: (33) 4 78 61 67 00 R.O.C. Tel: (707) 745-4507 Thurmaston
Montreal, QC H4T 1G2 Fax: (450) 378-6865 Leicester LE4 8AS Fax: (33) 4 78 72 12 18 Tel: (04) 2792649 Fax: (707) 745-4708 Leicester LE4 8AS
Tel: (514) 748-7743 Tel: 44-116 269-5172 Fax: (886) 42750855 Tel: 44-116 269-5172
Fax: (514) 748-8635
U.S.A. Fax: 44-116 269-3695
PORTUGAL VELEAST
Fax: 44-116 269-3695
VELAN VALVE VELAN VÁLVULAS KOREA 605 Commerce
PLANT 1 CORPORATION ITALY INDUSTRIAIS, LDA. VELAN LTD. Park Drive SE GERMANY
2125 Ward Avenue PLANT 3 VELAN SRL Av. Ary dos Santos 1060-4 Shingil-Dong Marietta, GA 30060 VELAN GmbH
Montreal, QC H4M 1T6 94 Avenue C Via Delle Industrie 9/5 1679-018 Famoes Ansan City, Tel: (770) 420-2010 Daimlerstrasse 8
Tel: (514) 748-7743 Williston, VT 05495-9732 20050 Mezzago, Tel: (351-21) 934-7800 Kyunggi-do 425-833 Fax: (770) 420-7063 D-47877 Willich
Fax: (514) 748-8635 Tel: (802) 863-2562 Tel: (39) 039 624-1101 Fax: (351-21) 934-7809 Tel: (82) 31-491-2811 Tel: (49) 2154-4938-0
VELNORTH
PLANT 2 / 7 Fax: (802) 862-4014 Fax: (39) 039 688-3357 Fax: (82) 31-491-2813 94 Avenue C Fax: (49) 2154-4938-99
550 McArthur Ave. Williston, VT 05495-9732
Montreal, QC H4T 1X8 Tel: (802) 651-0867
Tel: (514) 748-7743 Fax: (802) 865-3030
Fax: (514) 341-3032
Velan has sales offices & distributors located worldwide. GENERAL INFORMATION
Visit the Velan website at www.velan.com Tel: (514) 748-7743 Fax: (514) 748-7592
for an updated contact list. sales@velan.com
NOTE: The material in this catalog is for general information only and shall not be used for specific performance data and material selection
without first consulting Velan. Velan reserves the right to change designs, materials or specifications without notice. Velan does not accept
any liability or damages arising from the use of information in this catalog.

© 2006 Velan Inc. All Rights Reserved.


VELAN’S GLOBAL NETWORK
Plant 1 Plant Plant

MONTREAL, CANADA LYON, FRANCE - Velan S.A.S MILAN, ITALY - Velan SRL
109,000 sq. ft. (10,126 m2), 160,000 sq. ft. (14,900 m2) 93,000 sq. ft. (8,400 m2)
1
⁄4 –4” (8 –100 mm) forged gate, globe 1
⁄4 –42” (8–1,050 mm) forged & cast steel 1–64” (25–1600 mm) API 6D & 6A
& check valves gate, globe and butterfly valves trunnion mounted ball valves

Plant 2 & 7 Distribution Center Distribution Center

MONTREAL, CANADA LEICESTER, ENGLAND - Velan Valves Ltd WILLICH, GERMANY - Velan GmbH
170,000 sq. ft. (15,800 m2), 14,000 sq. ft. (1,300 m2) 12,000 sq. ft. (1,115 m2)
2– 60” (50–1500 mm) forged & cast steel steam traps, 3⁄8 –2” (10–50 mm)
gate, globe, check, ball, knife and bonnetless globe valves
3– 36” (80–700 mm) butterfly valves

Plant 3 Distribution Center Plant


• 12 Manufacturing Plants
• 5 Stocking Distribution
Centers
• 27 Sales Offices
WILLISTON, VT, U.S.A. - Velan Valve Corp. • Over 200 Distributors ANSAN CITY, SOUTH KOREA Plant 1
155,000 sq. ft. (14,400 m2) 30,000 sq. ft. (2,800 m2)
2–24” (50–600 mm) forged & cast steel in over 500 locations components and 2–4” (50–100 mm)
cast steel valves
gate, globe and check valves • Over 70 Service Shops
- VELNORTH 8,000 sq. ft. (743 m2)

Plant 4 & 6 Plant Plant

GRANBY, CANADA LISBON, PORTUGAL ANSAN CITY, SOUTH KOREA Plant 2


186,500 sq. ft. (17,325 m2), 60,000 sq. ft. (5,600 m2) 65,000 sq. ft. (5,800 m2), 2–12” (50–300 mm)
2–16” (50–400 mm) cast steel 2–12” (50–300 mm) cast steel gate, cast steel gate, globe, check, ball and
gate, globe and check valves, globe & check valves knife gate valves
1
⁄4 –12” (8–300 mm) ball valves

Distribution Center Distribution Center Plant

MARIETTA, GA, U.S.A. - VELEAST BENICIA, CA, U.S.A. - VELCAL TAICHUNG, TAIWAN - Velan-Valvac
6,500 sq. ft. (600 m ) 2 2
15,000 sq. ft. (1,400 m ) 20,000 sq. ft. (1,840 m2)
1
⁄4 –2” (8–50 mm) ball valves

1
MANUFACTURING PROGRAM
VELAN TRIPLE-OFFSET ZERO LEAKAGE BUTTERFLY VALVE
STANDARD PRODUCTION RANGE
Carbon and Alloy Steel, 316 Stainless, Duplex, Monel, Hastelloy, Inconel, Alloy 20 and Titanium.
For valve sizes, ASME Classes and designs not shown below, please consult Velan Engineering.

FLANGED SHORT FLANGED LONG PATTERN


PATTERN TO TO B16.10
ISO 5752 3 – 48” (80 –1200 mm)
3 – 48” ASME Classes
(80 –1200 mm) 150–600
ASME Classes Gate valve
150–600 Face-to-face
Face-to-face to B16.10
to ISO 5752 Body conforms
to API 600
wall thickness

BUTT WELD
TYPE
TO B16.34
4–24”
(100–600 mm)
ASME Class
150–300

LUG TYPE WAFER TYPE


TO API 609 TO API 609
3 – 48” 3 – 48”
(80–1200 mm) (80 –1200 mm)
ASME Classes ASME Classes
150–600 150–600
Face-to-face Face-to-face
to API 609 to API 609

Valves fire tested to API 607, Re. 4 (see pg. 17).

2
APPLICATIONS IN MAJOR INDUSTRIES

All over the world, Velan valves are used by the


world’s leading industrial companies to help keep
Fossil & their operating facilities running smoothly. In fact,
Cogeneration Power Velan valves have a long history of proving
• Pump Isolation themselves in many of the industrial world’s
toughest applications.
• Condenser Cooling
• Pump & Steam
Extraction Isolation
• Heat Exchanger,
Condenser Cooling
Isolation
• District Heating &
Cooling

Nuclear Pulp & Paper


• Containment Isolation • Steam Isolation,
• Saltwater Service Boiler Water
• Core Spray Systems • Black and White
Liquors
• Pump Isolation
(Velan holds the • Oxygen Lines
ASME N-stamp) • Lime and Slurries

Refining LNG & Cryogenics


• Oil Storage Isolation • All Liquid Gases
• Hot Cracking Gas • Oilfield Recovery
• Flare Gas Hydrogen, • Liquid Natural Gas
Sour Gas Isolation
• Gasification Plants
• Product Segregation and Storage
• Steam Supply Valves • LNG Ships
• Catalytic Cracker Units
• Tank Farm Isolation
• Desulphurization Systems
& Tail Gas Treaters

Petrochemicals
• Brine, CO2 Vapor,
Steam Service
• Hydrogen Gas,
Propane Gas
• Ethylene Plants
• Ethylene Crackers
• Propylene Plants
• Oxygen Service
• Flare Inlet & Maniford
Isolation
• PSA & Molecular Sieves
• Coker Plants

3
TOTAL QUALITY & PROCESS IMPROVEMENT
CERTIFICATES/APPROVALS
Velan holds all major applicable approvals, including
ISO 9001:2000, PED, ASME N/NPT, TÜV, and TA-Luft.
Velan’s comprehensive quality program is fully compliant
with the most stringent industry standards and has been
surveyed and audited by leading organizations,
regulatory bodies, utilities and architect/engineers
from around the world.
Our aim is to offer products and services
which not only meet, but clearly exceed,
the expectations of our customers.

Through training, teamwork and


performance, our employees strive to achieve
continuous improvement of all processes.

Our goal is Total Quality and On-Time Delivery;


our method is Total Commitment.

A.K. Velan,
Founder and C.E.O.

TOTAL PROCESS IMPROVEMENT


PROGRAM:
Velan’s number one priority is quality. From order entry ● Total Quality Management Program
to design engineering to the shop floor, the entire
(since 1990)
company is totally committed to offering products
and services that not only meet, but exceed customer ● Lean Manufacturing
expectations. All Velan valves are designed and manu- ● Six-Sigma
factured with an emphasis on low emissions, safety,
simple maintenance, ease of operation, and above all, CERTIFICATIONS/APPROVALS:
long and reliable service life.
● ISO 9001:2000 (since1991)
● PED
TOTAL PROCESS IMPROVEMENT ● ASME N and NPT (since 1970)
While Velan has always made quality a priority, in 1990 ● AD2000-Merkblatt HP 0 and A4/TRD 110
the company adopted a formal Total Quality Management ● TA-Luft
Program, aimed at improving production processes and
was awarded ISO 9001 status the following year. ● QA Program fully compliant with
NCA 4000, ASME NQA-1 and
Today, Velan’s Total Process Improvement Program 10 CFR 50 Appendix B
brings together a group of industry best practices, ● Quality Programs surveyed by ASME
including Lean Manufacturing and Six-Sigma, with and audited by NUPIC, Northrop Grumman
the goal of creating a more balanced and efficient Newport News, DCMA, utilities, architect/
production system. engineers and other organizations from
around the world

4
ENGINEERED SOLUTIONS
Velan’s Engineering Design and Applications Group is
comprised of approximately 50 professional engineers
with extensive experience in critical applications across
a broad range of industries. Equipped with advanced
software applications, including finite element analysis
(FEA), computational fluid dynamics (CFD) and 3D solid
modeling, Velan engineers design superior quality valves
that meet the most demanding performance require-
ments. Velan’s R&D facilities, equipped with steam boilers
and superheaters, flow loops and cryogenic test stands,
provide the company with extensive testing capabilities.

Whether we are refining the design of our standard


valves, or engineering valves to meet the demands of a
specific application, Velan’s vast engineering resources
can handle the task. In fact, Velan has a long history of
partnering with major architect/engineers, electric utilities
and other end users to develop innovative solutions for
their valving needs. CMM performing dimensional inspection after final machining.

VELOCITY FIELD
A. Acceleration over disc
B. Deceleration of flow at stagnation point
C. Vortex behind the seat
D. Wake with vortices

C. VELOCITY
(m/s)
A.

B. D.

C.

A Computer Simulation of flow through Velan Torqseal Automated Torqseal valves destined for a Petrochemical facility.
Triple-Offset Butterfly Valves destined for nuclear
containment isolation service.

Velan’s production machinery and equipment are specially


engineered to meet the requirements of advanced large
valve manufacturing. This includes large CNC horizontal
and vertical boring mills with tool changers, CNC lathes
and CNC machining centers. Over 150 CNC machines are
in operation in Velan’s North American plants.

All welding techniques employed at Velan are in


accordance with qualified welding procedures for
SMAW, GTAW, GMAW, PTAW and SAW processes.

Production testing equipment is designed to safely and


efficiently test high pressure valves in strict accordance
with industry codes and standards, as well as customer
imposed criteria.

Automated Stellite deposit system.

5
PRINCIPLE OF OPERATION
The Velan Triple-Offset Butterfly Valve provides a bi- shut-off position without rubbing or galling, providing a
directional bubble tight shut-off. This geometry ensures torque generated resilient seal with sufficient “wedging”
that the disc seal contacts the body seat only at the final to ensure a uniform seal contact.

THE TRIPLE-OFFSET GEOMETRY


OFFSET 1: The shaft is offset behind the seat axis to
allow complete sealing contact around the
entire seat.
OFFSET 2: The shaft centerline is offset from the pipe
and valve which provides interference free
opening and closing of the valve.

OFFSET 3: The seat cone axis is offset from the


shaft centerline to eliminate friction
during closing and opening and
to achieve uniform compressive
sealing around the entire seat.

FRICTION FREE SEALING FOR LONG CYCLE LIFE


THE LAMINATED DISC SEAL
Torque seating during closing of the valve provides
Disc uniform forces around the entire circumference of the
valve seat. The resilient seal flexes and energizes,
assuming the shape of the seat. The compression forces
Retainer
ring equally distributed around the perimeter provide a tight
bi-directional shut off. The resiliency of the seal allows the
valve body and disc to contract or expand, without the risk
Gasket(2) of jamming due to temperature fluctuations.
Laminated It is self-adjusting.
disc seal Hardfaced
seat (1)

Body

Radial Loading

Velan provides an extra rigid retaining ring with bolting,


designed in response to ASME stress calculations.
(1) Seat is hardfaced with Stellite as standard.
(2) The gasket is spiral wound SS/Graphite for zero leakage.

6
VALVE DESIGN FEATURES
The Torqseal’s advanced design features three-way
eccentricity and unique elliptical seat geometry ensuring
compressive sealing around the entire seat and a “tight”,
bubble free valve.

● STELLITE HARDFACED SEAT

Detail A

Raised, conical seat prevents solids build-up from


interfering with the seal. Seat is hardfaced with Stellite to
HP meet severe service (in lieu of soft 316SS hardfacing).
● STANDARD LAMINATED
RESILIENT DISC SEAL
TO 800°F (427°C)
One to four graphite layers are
carefully assembled between
stainless steel rings and graphite
using phenolic resin bond. LOAD
Solid seal rings are available for
abrasive services as well as high
temperature applications up to Detail A
1112ºF (600ºC).
● "ZERO LEAKAGE" - SEAT TIGHTNESS
(API 598 RESILIENT SEAT STANDARD)
The disc seal, evenly compressed around its
circumference, produces a wedging effect which flexes
the seal ring and reacts like a spring. The resilient seal
assures "zero leakage" of liquids or gases to API 598 -
resilient seat standard. Resiliency in the seal allows disc
movement during thermal cycles while retaining tight
HP shutoff as shown.
● NO CAVITY
There is no cavity to allow build-up of solids.
NOTE: The valve is marked HP for the preferred pressure side ● ONE-PIECE SHAFT
when installing the valve (shaft side is the high pressure side Large diameter shaft for safety is connected to the disc
for flow assisted sealing). Valve is bi-directional.
close to the bearings to absorb loads with taper pin
and key to allow for differential expansion due to
● TRIPLE SHAFT BLOWOUT PROTECTION
temperature.
CONFORMS TO API 609
● SHAFT BEARINGS
Internal External
The shaft is centered on two long bearings, chromed,
nitrided, or as stellite (option) protected against the
entrance of solids by bearing seals which are standard
Internal on Torqseal valves.
● LOW EMISSION SHAFT SEALS 0 – 100 ppm
Shaft is burnished to 8 RMS, ID of packing chamber
finish 32 RMS. Live-loading available for long
maintenance-free service. Easy access for packing
adjustment. (See page 8–9 for details and alternative
stem seals.)
● CERTIFIED TO API 591, PED & ASME N (UPON REQUEST)

7
NEW STEM SEAL TECHNOLOGY PIONEERED BY VELAN

As a result of extensive tests conducted by Velan between Velan is continuing its efforts in updating the low emis-
1966 and 1972, a new technology emerged at the time sion technology which, in the case of butterfly valves,
for high performance, leakproof, long life, and low main- concerns the stem seal alone (no body-bonnet joint)
tenance stem seals for nuclear power, now available for to newly emerging standards.
all industries and applications.

1. STANDARD LOW EMISSION STEM SEAL


WITH 0-100 PPM OPTIONAL
LIVE-LOADING
provides predictable
and constant packing
compression for more
than 5000 cycles before
adjustment or re-packing.

1) Short and narrow packing chamber


Maximum 5 rings, 1/4" wide.
2) Large compression load required
Graphite rings precompressed to 4000 psi
for effectiveness of all rings. Gland torque must be
maintained after installation and in service to levels
shown in manuals.
3) Superior finish (32 RMS) of packing chamber and stem
(8 RMS) to assure long cycle life.
4) Stem bearing to assure concentric stem rotation,
allowing stem packing to provide maximum sealing
Stem
bearing effectiveness.
5) Two-piece gland with spherical mating surfaces to
assure an even packing load over 360°.

2. STEM SEAL WITH “0” HELIUM BUBBLES

Special High Performance Packing


is installed and then compressed using gland
bolting to approximately 80% of its "free length".

Graphite The inherent sealing ability due to its cup and


Graphite
high density low density cone technology and excellent quality of materials
has been proven in standard and very difficult
valve applications, all backed up by an intensive
Braided Graphite
FEP TYP. research program.

8
ASSURES LOWEST POSSIBLE ENVIRONMENTAL EMISSIONS

The new European specification, called TA-LUFT which cycling tests with H.P. helium, witnessed by TA-LUFT
is controlled by a section of the German TUV agency inspectors, assures the design and performance of a
(Technischer Überwachungs-Verein), demands a maxi- given stem seal to be equivalent to a bellows seal design.
mum leakage of less than 1 ppm (0.0014 ppm) for critical Velan has qualified two different stem seal designs to the
valves. Certification issued after extensive pressure and TA-LUFT regulations.

3. THE TA-LUFT* SEAL WITH LESS THAN


1 PPM (0.0014 PPM) EMISSIONS
* Technical instructions to maintain
cleanliness of air.

1) Fully-guided stem
Stem bearings in body and gland follower prevent
wobbling and packing leakage due to side thrust
on stem.
2) Precompressed packing rings to 4000 psi.
3) Two O-Rings in gland follower provide additional
stem seal protection to assure emissions of less
than 1 ppm.
4) Live-loading
Provides constant packing compression and
is essential for this packing arrangement.
5) Two-piece flanged gland.

6) Superior finish of packing chamber (32 RMS)


and stem (8 RMS) to assure long life.

4. LANTERN RING OPTION DOUBLE


PACKED WITH LEAK-OFF MONITORING
PURGE PORT

OPTIONAL
LIVE-LOADING
provides predictable
and constant packing
compression for more
than 5000 cycles before
adjustment or re-packing.

Double packing with leak-off monitoring purge port.


Two sets of packing rings, precompressed to 4000 psi
(graphite). A lantern ring and leak-off connection allows
removal of leakage, if any, from bottom packing set.

9
VALVE PARTS AND MATERIALS

See page 7 61B


for external blowout 17B
protection detail. 7
2
See page 8–9 5
for live-loading and 1
lantern ring option.
19B

Detail A
26A
78 15 36

13A
12

13B

141
16A
Detail B Detail E
17A Belleville
Washers
(option)
11
55

13C

26B
Detail C
Bearing Seal
4

56A 6
61C

55

31
19A
3
56B
Detail D
Internal Blowout
Protection 16B 61A

10
TO ASTM STANDARDS

UP TO 800°F (427°C) UP TO 600°F (316°C) UP TO 800°F (427°C) UP TO 1112°F (600°C)


ITEM QTY DESCRIPTION
CARBON STEEL STAINLESS STEEL STAINLESS STEEL WC6, C5, C12 OR CF8C
1 1 Valve body A 216 WCB A 351 Gr. CF8M A 351 Gr. CF8M WC6, C5 or C12
Seat (hard faced) Stellite 21 Stellite 21 Stellite 21 Stellite 21
A 216 Gr. WCB A 351 Gr. CF8M A 351 Gr. CF8M WC6, C5 or
2 1 Disc
nickel plated (1) or A182 F316 or A182 F316 C12 nickel plated (1)
3 1 Bottom cover A 105 CS A 182 F 316 A 182 F 316 F11, F5 or F9
4 1 Shaft A 479 Gr. 410 Type 630 ASTM 564 A 638 Type 660 B 637 Inconel 718 Nitrided
5 1 Laminated seal Duplex + Graphite Duplex + Graphite Duplex+ Graphite Nitronic 50 Solid Seal
A 479 Type 316 A 479 Type 316 UNS 21800 Nitronic
6 1 Thrust bearing A 479 Type 316 Nitrided
Chrome Plated Chrome Plated 60 Nitrided
7 1 Retaining ring Duplex or SS410 Duplex Duplex A 479 Type 410
11 1 Packing flange A 105 CS A 351 Gr CF8 A 351 Gr CF8 A 351 Gr CF8
12 1 Gland bushing Type 304 Type 304 Type 304 A 479 Type 410
13A 2 Packing Graphite die-formed Graphite die-formed Graphite die-formed Graphite die-formed
13B 3 Packing Graphite braided Graphite braided Graphite braided Graphite braided
13C 4 Bearing protector Graphite die-formed Graphite die-formed Graphite die-formed Graphite die-formed
14 Opt. Lantern ring
(See pg. 9 option 4) Stainless steel Stainless steel Stainless steel A 479 Type 410

15 2 Gland stud A 193 Gr B7 A 193 Gr B8M A 193 Gr B8M A 193 Gr. 16


16A 2 Gland heavy hex nut A 194 Gr 2H A 194 Gr 8M A 194 Gr 8M A 193 Gr. 4
16B 1 Taper pin hex nut (2) SS 316 SS 316 SS 316 A 194 Gr. 6
Actuator bracket socket
17A 4 Alloy steel Alloy steel Alloy steel A 193 Gr. B6
head cap screw
17B Set Retainer socket head
cap screw SS 316 SS 316 SS 316 A 193 Gr. B6

Bottom cover
19A 1 SS 347 + Graphite SS 347 + Graphite SS 347 + Graphite SS 347 + Graphite
spiral wound gasket
19B 1 Disc spiral wound gasket SS 347 + Graphite SS 347 + Graphite SS 347 + Graphite SS 347 + Graphite
26A 1 Actuator key Alloy steel Alloy steel Alloy steel Alloy steel
26B 1 Disc key A 479 Type 410 Type 630 ASTM 564 A 638 Type 660 B 637 Inconel 718 Nitrided
UNS 21800 Nitronic
31 1 Locking plate A 479 Type 316 A 479 Type 316 A 479 Type 316 60 Nitrided
36 Opt. Belleville washer Gr. H11/H13 Gr. 6150 Gr. 6150 (Standard) Gr. Inconel 750 (Standard)
A 479 Type 316 A 479 Type 316 UNS 21800 Nitronic
55 2 Body bushing A 479 Type 316 Nitrided
chrome plated chrome plated 60 Nitrided
Thrust bearing hex
56A 2 A 193 Gr B8M A 193 Gr B8M A 193 Gr B8M A 193 Gr. B6
head cap screw
Cover heavy hex
56B 4 A 193 Gr B8M A 193 Gr B8M A 193 Gr B8M A 193 Gr. B16
head cap screw
61A 1 Taper pin A 479 Gr.410 Type 630 ASTM 564 A 638 Type 660 B 637 Inconel 718 Nitrided
61B 1 Centering pin Stainless steel Stainless steel Stainless steel Stainless steel
78 1 Actuator bracket Carbon steel Carbon steel Carbon steel Carbon steel

Alternative materials for body, disc and other parts are available to meet specific conditions.
(1) 3” (80 mm) to 12” (300 mm) = A182 F316
(2) Lock nut with deformed thread

11
DIMENSIONS & WEIGHTS
FLANGED TYPE METAL-SEATED BUTTERFLY VALVES
ASME CLASSES 150 – 600, 3– 48” (80 – 1200 mm), FLANGE DIMENSIONS TO B16.5
LONG PATTERN SHORT PATTERN

DIMENSIONS & WEIGHTS / Wafer and Lug Valves - ASME Class 150 – 600
SIZE GEAR E WEIGHT lb/kg
(1) OPERATOR A B C D F G H BARE STEM C/W GEAR
in/mm MODEL NUMBER LONG SHORT LONG SHORT LONG SHORT
CLASS 150
3 11.00 4.94 8.36 9.74 8.00 4.50 2.05 6.00 5.58 45 40 55 50
DN80 M10 279 125 212 247 203 114 52 152 142 20 18 25 23
4 12.85 5.78 9.21 11.59 9.00 5.00 2.05 6.00 5.58 65 60 75 70
DN100 M10 326 147 234 294 229 127 52 152 142 30 27 34 32
6 13.63 6.53 10.99 12.37 10.50 5.50 2.05 12.00 7.77 101 87 111 97
DN150 M10 346 166 279 314 267 140 52 305 197 46 39 50 44
8 16.05 8.48 12.86 14.51 11.50 6.00 2.63 12.00 8.79 155 135 173 153
DN200 M12 408 215 327 369 292 152 67 305 223 70 61 79 69
10 17.45 9.41 13.75 15.72 13.00 6.50 3.52 18.00 10.96 265 195 297 227
DN250 M14 443 239 349 399 330 165 89 457 278 120 89 135 103
12 19.64 11.16 15.44 17.41 14.00 7.00 4.84 18.00 13.01 350 300 410 360
DN300 M15 499 283 392 442 356 178 123 457 330 159 136 186 163
14 22.67 11.91 16.47 20.44 15.00 7.50 4.84 18.00 13.01 445 385 505 445
DN350 M15 576 303 418 519 381 191 123 457 330 202 175 229 202
16 24.70 13.32 19.72 21.69 16.00 8.50 6.06 18.00 14.00 570 500 661 591
DN400 M16 627 338 501 551 406 216 154 457 356 259 227 300 268
18 26.42 15.01 21.41 24.00 17.00 8.75 3.06 18.00 18.26 750 650 884 784
DN450 MFF57/S3 671 381 544 610 432 222 78 457 464 341 295 401 356
20 28.88 16.11 22.65 25.21 18.00 9.00 3.32 18.00 19.51 930 800 1150 1020
DN500 MJF50/S5 734 409 575 640 457 229 84 457 496 422 363 522 463
24 32.88 19.49 26.65 29.21 20.00 10.50 7.13 18.00 22.01 1525 1350 1774 1599
DN600 MJF50/D9 835 495 677 742 508 267 181 457 559 692 613 806 726
30 40.66 23.24 34.01 40.66 24.00 12.50 9.33 24.00 24.13 2500 2195 2892 2587
DN750 MLF60/D12 1033 590 864 1033 610 318 237 610 613 1135 997 1313 1175
36 47.30 27.54 38.51 47.30 28.00 13.00 11.50 18.00 28.43 3810 3260 4412 3862
DN900 MPF50/D12/S3 1201 700 978 1201 711 330 292 457 722 1730 1480 2003 1754
CLASS 300
3 11.00 4.94 8.36 9.74 11.12 4.50 2.05 6.00 5.58 55 45 65 55
DN80 M10 279 125 212 247 282 114 52 152 142 25 20 30 25
4 12.85 5.78 9.21 10.8 12.00 5.0 2.05 12.00 5.58 90 75 100 85
DN100 M10 326 147 234 274 305 127 52 305 142 41 34 45 39
6 15.93 7.54 11.93 13.82 15.88 5.50 2.63 12.00 8.79 170 130 188 148
DN150 M12 405 192 303 351 403 140 67 305 223 77 59 85 67
8 17.24 9.29 13.56 15.45 16.50 6.0 3.52 12.00 9.46 260 200 292 232
DN200 M14 438 236 344 392 419 152 89 305 240 118 91 133 105
10 20.92 10.29 14.77 16.94 18.00 6.5 4.84 18.00 13.01 395 295 455 355
DN250 M15 531 261 375 430 457 165 123 457 330 179 134 207 161
12 23.01 11.69 18.09 20.26 19.75 7.00 6.06 24.00 15.25 530 400 621 491
DN300 M16 584 297 459 515 502 178 154 610 387 241 182 282 223
14 24.42 13.01 19.41 21.86 30.00 7.50 3.06 18.00 18.26 820 550 954 684
DN350 MFF57/S3 620 330 493 555 762 191 78 457 464 372 250 433 311
16 25.95 14.23 20.78 23.23 33.00 8.50 3.32 18.00 19.51 1095 745 1315 965
DN400 MJF50/S5 659 361 528 590 838 216 84 457 496 497 338 597 438
18 28.82 16.04 22.59 25.04 36.00 8.75 7.13 18.00 22.01 1400 945 1649 1194
DN450 MJF50/D9 732 407 574 636 914 222 181 457 559 636 429 749 542
20 30.71 17.36 24.51 26.96 39.00 9.00 7.13 24.00 23.26 1795 1185 2044 1434
DN500 MJF50/D9 780 441 623 685 991 229 181 610 591 815 538 928 651
24 MLF60/D9/S3 37.41 20.11 30.76 36.76 45.00 10.50 9.33 18.00 25.33 2870 1860 3306 2296
DN600 950 511 781 934 1143 267 237 457 643 1303 844 1501 1042
30 48.39 24.42 36.39 42.39 55.00 17.75 11.50 24.00 29.68 4815 3485 5432 4102
DN750 MPF50/D15/S3 1229 620 924 1077 1397 451 292 610 754 2186 1582 2466 1862
36 51.39 27.75 39.39 45.4 68.00 20.00 14.00 30.00 41.85 7450 5100 9015 6665
DN900 MTF50/DB6/D9 1305 705 1001 1153 1727 508 356 762 1063 3382 2315 4093 3026
CLASS 600
4 13.20 6.80 10.56 12.21 17.00 7.50 2.63 12.00 8.79 153 126 174 147
DN100 M12 335 173 268 310 432 191 67 305 223 70 57 79 67
6 16.42 8.37 12.74 14.71 22.00 8.25 3.52 12.00 9.76 304 230 339 265
DN150 M14 417 213 324 374 559 210 89 305 248 138 105 154 120
8 21.38 10.00 16.40 18.37 26.00 9.06 6.06 24.00 15.25 546 387 646 487
DN200 M16 543 254 417 467 660 230 154 610 387 248 176 294 221
10 23.00 11.86 17.99 20.58 31.00 9.81 5.43 18.00 18.26 583 853 725 995
DN250 MFF57/S3 584 301 457 523 787 249 138 457 464 265 388 330 452
12 25.63 13.21 19.40 21.96 33.00 10.62 7.13 18.00 19.51 1132 754 1360 982
DN300 MJF50/S5 651 336 493 558 838 270 181 457 496 515 343 618 446
(1) For sizes over 36” (900 mm), consult the factory. NOTE: Velan reserves the right to substitute gear operators when required.

12
DIMENSIONS & WEIGHTS
WAFER & LUG TYPE METAL-SEATED BUTTERFLY VALVES
ASME CLASSES 150 – 600, 3– 48” (80 – 1200 mm)
WAFER TYPE LUG TYPE

L x J depth
of thread
on each side

N x O holes
(threaded or clearance)
J depth of thread on
M bolt circle K x P threaded
P bolt size on each side holes on M bolt circle

DIMENSIONS & WEIGHTS / Wafer and Lug Valves - ASME Class 150 – 600
SIZE GEAR WEIGHT lb/kg
(1) OPERATOR A B C D E F G H J K L M N O P R BARE STEM C/W GEAR
in/mm MODEL NUMBER LUG WAFER LUG WAFER
CLASS 150
3 11.00 4.94 8.36 9.74 1.88 2.05 6.00 5.58 6.00 5/8 -11UNC 5.00 32 23 42 33
DN80 M10 279 125 212 247 48 52 152 142 - 4 - 152 4 - 152 15 10 19 15
4 12.85 5.78 9.21 11.59 2.12 2.05 6.00 5.58 7.50 5/8 -11UNC 6.19 48 37 58 47
DN100 M10 326 147 234 294 54 52 152 142 - 8 - 191 4 Ø .75 157 22 17 26 21
6 13.63 6.53 10.99 12.37 2.25 2.05 12.00 7.77 9.50 3/4 -10UNC 8.50 61 56 71 66
DN150 M10 346 166 279 314 57 52 305 197 - 8 - 241 4 Ø .88 216 28 25 32 30
8 16.05 8.48 12.86 14.51 2.50 2.63 12.00 8.79 11.75 3/4 -10UNC 10.63 90 80 108 98
DN200 M12 408 215 327 369 64 67 305 223 - 8 - 298 4 Ø .88 270 41 36 49 45
10 17.45 9.41 13.75 15.72 2.81 3.52 18.00 10.96 14.25 7/8 -9UNC 12.75 145 145 177 177
DN250 M14 443 239 349 399 71 89 457 278 - 12 - 362 4 Ø 1.00 324 66 66 80 80
12 19.64 11.16 15.44 17.41 3.19 4.84 18.00 13.01 17.00 7/8 -9UNC 15.00 210 175 270 235
DN300 M15 499 283 392 442 81 123 457 330 - 12 - 432 4 Ø 1.00 381 95 79 123 107
14 22.67 11.91 16.47 20.44 3.62 4.84 18.00 13.01 18.75 16.25 280 230 340 290
DN350 M15 576 303 418 519 92 123 457 330 - 12 - 476 4 Ø 1.12 1-8 UNC 413 127 104 154 132
16 24.70 13.32 19.72 21.69 4.00 6.06 18.00 14 21.25 18.50 390 306 481 397
DN400 M16 627 338 501 551 102 154 457 356 - 16 - 540 4 Ø 1.12 1-8 UNC 470 177 139 218 180
18 26.42 15.01 21.41 24.00 4.50 3.06 18.00 18.26 0.75 22.75 21.00 580 568 714 702
DN450 MFF57/S3 671 381 544 610 114 78 457 464 19 16 4 578 4 11/8 -8UN 11/8 -8UN 533 263 258 324 319
20 28.88 16.11 22.65 25.21 5.00 3.32 18.00 19.51 0.75 25.00 23.00 720 680 940 900
DN500 MJF50/S5 734 409 575 640 127 84 457 496 19 20 4 635 4 11/8 -8UN 11/8 -8UN 584 327 309 427 409
24 32.88 19.49 26.65 29.21 6.06 7.13 18.00 22.01 0.88 29.50 27.25 1145 1060 1394 1309
DN600 MJF50/D9 835 495 677 742 154 181 457 559 22 20 4 749 4 11/4 -8UN 11/4 -8UN 692 520 481 633 594
30 40.66 23.24 34.01 40.66 7.50 9.33 24.00 24.13 0.88 36.00 33.75 2015 1950 2407 2342
DN750 MLF60/D12 1033 590 864 1033 191 237 610 613 22 28 4 914 4 11/4 -8UN 11/4 -8UN 857 915 885 1093 1063
36 47.30 27.54 38.51 47.30 8.00 11.50 18.00 28.43 1.00 42.75 40.25 3110 2570 3712 3172
DN900 MPF50/D12/S3 1201 700 978 1201 203 292 457 722 25 32 4 1086 8 11/2-8UN 11/2-8UN 1022 1412 1167 1686 1440
CLASS 300
3 11 4.94 8.36 9.74 1.88 2.05 6.00 5.58 6.62 3/4 -10UNC 5 32 32 42 42
DN80 M10 279 125 212 247 48 52 152 142 - 8 - 168 4 Ø.88 127 15 15 19 19
4 12.85 5.78 9.21 10.8 2.12 2.05 12.0 5.58 7.88 3/4 -10UNC 6.19 45 45 55 55
DN100 M10 326 147 234 274 54 52 305 142 - 8 - 200 4 Ø.88 157 20 20 25 25
6 15.93 7.54 11.93 13.82 2.31 2.63 12.00 8.79 10.62 3/4 -10UNC 8.5 78 78 96 96
DN150 M12 405 192 303 351 59 67 305 223 - 12 - 270 4 Ø.88 216 35 35 44 44
8 17.24 9.29 13.56 15.45 2.88 3.52 12.00 9.46 13 10.63 130 130 162 162
DN200 M14 438 236 344 392 73 89 305 240 - 12 - 330 4 Ø1.00 11/2-9UNC 270 59 59 74 74
10 20.92 10.29 14.77 16.94 3.25 4.84 18.00 13.01 0.67 15.25 12.75 215 215 275 275
DN250 M15 531 261 375 430 83 123 457 330 17 16 4 387 4 1-8 UNC 1-8 UNC 324 98 98 125 125
12 23.01 11.69 18.09 20.26 3.62 6.06 24.00 15.25 0.75 17.75 15 300 300 391 391
DN300 M16 584 297 459 515 92 154 610 387 19 16 4 451 4 11/8 -8UN 11/8 -8UN 381 136 136 178 178
14 24.42 13.01 19.41 21.86 4.62 3.06 18.00 18.26 0.75 20.25 16.25 460 460 594 594
DN350 MFF57/S3 620 330 493 555 117 78 457 464 19 20 4 514 4 11/8 -8UN 11/8 -8UN 413 209 209 270 270
16 25.95 14.23 20.78 23.23 5.25 3.32 18.00 19.51 0.84 22.5 18.5 645 645 865 865
DN400 MJF50/S5 659 361 528 590 133 84 457 496 21 20 4 572 4 11/4 -8UN 11/4 -8UN 470 293 293 393 393
18 28.82 16.04 22.59 25.04 5.88 7.13 18.00 22.01 0.84 24.75 21.00 850 850 1099 1099
DN450 MJF50/D9 732 407 574 636 149 181 457 559 21 24 4 629 4 11/4 -8UN 11/4 -8UN 533 386 386 499 499
20 30.71 17.36 24.51 26.96 6.25 7.13 24.00 23.26 0.84 24 4 27.00 23.00 1065 1065 1314 1314
DN500 MJF50/D9 780 441 623 685 159 181 610 591 21 686 4 11/4 -8UN 11/4 -8UN 584 484 484 597 597
24 37.41 20.11 30.76 36.76 7.12 9.33 18.00 25.33 1.00 32.00 25.50 1700 1700 2136 2136
DN600 MLF60/D9/S3 950 511 781 934 181 237 457 643 25 24 4 813 4 11/2-8UN 11/2-8UN 648 772 772 970 970
30 48.39 24.42 36.39 42.39 9.50 11.50 24.00 29.68 1.62 39.25 33.75 3180 3180 3797 3797
DN750 MPF50/D15/S3 1229 620 924 1077 241 292 610 754 41 28 4 997 4 13/4 -8UN 13/4 -8UN 857 1444 1444 1724 1724
36 51.39 27.75 39.39 45.4 9.50 14.00 30.00 41.85 1.38 46.00 40.25 4350 4350 5915 5915
DN900 MTF50/DB6/D9 1305 705 1001 1153 241 356 762 1063 25 32 4 1168 8 11/2-8UN 2-8UN 1022 1975 1975 2686 2686
CLASS 600
4 13.20 6.80 10.56 12.21 2.50 2.63 12.00 8.79 7/8 -9UNC 6.00 57 73 78 94
DN100 M12 335 173 268 310 64 67 305 223 – 4 – 8.50 4 Ø1.00 152 26 33 35 43
6 16.42 8.37 12.74 14.71 3.06 3.52 12.00 9.76 0.88 8.75 95 134 130 169
DN150 M14 417 213 324 374 78 89 305 248 22 8 4 11.50 4 1-8UN 1-8UN 222 43 61 59 77
8 21.38 10.00 16.40 18.37 4.00 6.06 24.00 15.25 0.94 10.75 199 269 299 369
DN200 M16 543 254 417 467 102 154 610 387 24 8 4 13.75 4 11/8 -8UN 11/8 -8UN 273 90 122 136 168
10 23.00 11.86 17.99 20.58 4.62 5.43 18.00 18.26 1.00 13.50 281 417 423 559
DN250 MFF57/S3 584 301 457 523 117 138 457 464 25 12 4 17.00 4 11/4 -8UN 11/4 -8UN 343 128 190 192 254
12 25.63 13.21 19.40 21.96 5.50 7.13 18.00 19.51 1.00 13.75 400 586 628 814
DN300 MJF50/S5 651 336 493 558 140 181 457 496 25 16 4 19.25 4 11/4 -8UN 11/4 -8UN 349 182 266 285 370
(1) For sizes over 36” (900 mm), consult the factory. NOTE: Velan reserves the right to substitute gear operators when required.

13
DIMENSIONS & WEIGHTS
BUTT WELD TYPE METAL-SEATED BUTTERFLY VALVES
ASME CLASS 150 & 300, 4– 24” (100 – 600 mm), TO B16.34

DIMENSIONS & WEIGHTS / BUTT WELD TYPE - ASME Class 150 & 300
SIZE GEAR WEIGHT lb/kg
(1) OPERATOR A B C D E F G H BARE STEM C/W GEAR
in/mm MODEL NUMBER
4 12.85 5.78 9.21 10.8 7.50 2.05 12.00 5.58 43 53
DN100 M10 326 147 234 274 191 52 305 142 20 24
6 15.93 7.54 11.93 13.82 8.88 2.63 12.00 8.79 92 110
DN150 M12 405 192 303 351 225 67 305 223 42 50
8 17.24 9.29 13.56 15.45 9.94 3.52 12.00 9.46 146 178
DN200 M14 438 236 344 392 252 89 305 240 66 81
10 20.92 10.29 14.77 16.94 12.00 4.84 18.00 13.01 231 291
DN250 M15 531 261 375 430 305 123 457 330 105 132
12 23.01 11.69 18.09 20.26 13.63 6.06 24.00 15.25 287 378
DN300 M16 584 297 459 515 346 154 610 387 130 172
14 24.42 13.01 19.41 21.86 14.31 3.06 18.00 18.26 489 623
DN350 MFF57/S3 620 330 493 555 364 78 457 464 222 283
16 25.95 14.23 20.78 23.23 16.00 3.32 18.00 19.51 686 906
DN400 MJF50/S5 659 361 528 590 406 84 457 496 311 411
18 28.82 16.04 22.59 25.04 17.19 7.13 18.00 22.01 883 1132
DN450 MJF50/D9 732 407 574 636 437 181 457 559 401 514
20 30.71 17.36 24.51 26.96 18.69 7.13 24.00 23.26 1175 1424
DN500 MJF50/D9 780 441 623 685 475 181 610 591 533 646
24 37.41 20.11 30.76 36.76 20.75 9.33 18.00 25.33 1966 2402
DN600 MLF60/D9/S3 950 511 781 934 527 237 457 643 893 1091

(1) For sizes over 24” (600 mm), consult the factory. NOTE: Velan reserves the right to substitute gear operators when required.

14
BUTTERFLY VALVES

Torqseal Butterfly Valve in a thermo electric power plant. Torqseal Butterfly Valve in hot hydrocarbon service.

40” Torqseal Butterfly Valve destined for installation on the steam system of an LNG tanker, being tested to API 598.

15
RELIABILITY THROUGH FUNCTIONAL QUALIFICATION
Reliability of valve operation affects service life and COLD CYCLING TEST (1000 CYCLES)
maintenance. To predict reliability, a sound valve design,
backed up by a stress analysis must be subjected to func- 820 psi water to test preferred seat side.
tional cycle testing under critical operating conditions. 490 psi water to test non-preferred seat side.

To develop the Velan Torqseal Triple-Offset Metal-Seated


Butterfly valves, it required an unusual effort and exten-
ded period of time as many competitive valves in the Cold temperature
same category, tested in our R&D, showed repeated leaks testing to -314ºF.
of seats and laminated disc gaskets. Some highlights of R&D testing of the
the tests performed in our R&D laboratory are shown Cryogenic Torqseal
here. Detailed reports are available on request. valve in our Lyon,
France facility.
HYDROSTATIC TESTS
Valve passed testing with zero leakage.

ACCEPTABLE RESULTS
API 598 resilient seat standard for laminated seal.
API 598 metal seat standard for solid seal.

HOT CYCLING TESTS


Requirement: 1000 Cycles 150–200 psi superheated
steam at 650–900°F.
The valve under flow of steam at 150–200 psi
superheated to 800–900°F passed 7250 cycles
without seizing or jamming.

Seat bubble test performed on 8”ISO Class Lug style


Torqseal valve. (0 bubbles accepted).

AMBIENT CYCLING TESTS


Valve passed: 5000 Cycles with preferred flow direction,
3000 Cycles with nonpreferred flow direction and zero
leakage at seats and gasket.
Also tested 8” Class 300 to 30,000 cycles with no jamming. 8” Class 300 valve during hot cycling test (see above).

8” Class 150 valve - ambient cycling. Steam test on 14” Class 150 valve.

16
TESTS INCLUDING FIRE TESTING TO API 607, REV.4
API 607, REV. 4 FIRE TEST
3. Rapid water quenching lowers the valve temperature
to below 212°F (100°C). This is performed twice, once
in each direction.
8” Class 150 valve before
the fire test.

TEST REPORTS

1. The valve was tested first to API 598 with zero seat
leakage in preferred and non-preferred direction
and zero external leakage.

2. Valve during burn period is exposed to 1400 -1800°F


(760-980°C) flames for the duration of 30 minutes. Then
the test is repeated in the non-preferred direction.

Valve after two fire tests,


maintains zero seat and
stem seal leakage.

RESULTS AFTER 2 FIRE TESTS


FIRST SECOND ALLOWABLE
TYPE OPERATIONAL OPERATIONAL LEAKAGE
OF TEST TEST TEST
PREFERRED NON-PREFERRED ml/min

Seat leakage 0 ml/min 0 ml/min 160 ml/min

External leakage 0 ml/min 0 ml/min 200 ml/min

17
AIR AND ELECTRIC ACTUATORS
Velan supplies high quality actuators for pneumatically,
electrically and hydraulically operated butterfly valves. ACTUATION GUIDELINES
All actuators are totally enclosed. All moving parts are The Torqseal Triple-Offset design concept of the
permanently lubricated. Actuators can be installed in the Torqseal Butterfly Valve differs from that of a standard
field although it is preferable that they be installed and quarter-turn valve in terms of seating characteristic.
tested in the factory. A typical valve (i.e. ball or high performance butterfly)
is position seated and has a set rotation of 0 to 90º.
In order to prevent over-traveling when automating
this type of valve, travel stops are used on air
operators and limit switches on motor operators.
The Torqseal Triple-Offset Butterfly Valve, on the other
hand, is torque seated and requires a set torque from
the operator to fully close the valve. Because of this
characteristic, there is no defined seating position,
and in general the valve requires 5-10º of over-travel
for a tight seal. Therefore, the travel stop or limit
switch should not be used on the closed position.
The actuator’s closing torque, properly sized for the
application and valve size, should be used instead.
In order to protect the valve stem, this torque should
always be limited by either:
a) The torque switch in a motor operator.
b) The spring torque in a fail-closed air operator.
c) A regulator for a double-acting or fail-open
air operator.

OPTIONS
STEM STEAM JACKETS
EXTENSIONS Steam jackets are also
available for Torqseal
Torqseal valves are
valves in both the bolt-on
available with stem
and weld on design.
extension for buried
Torqseal valves with
service applications
steam jackets are an ideal
among others.
choice for applications
where the media tends to
Chain wheel
crystallize when cooled
operators are also
down, such as sulphur
available.
and other applications.

SPECIAL BEARING
CLEANING LUBRICATION Bushing
Stem
Special cleaning Grease from a standard
(oxygen, chlorine etc.) grease fitting is dis- Grease
fitting
available on all tributed to the shaft
Torqseal valves. through a groove in Annular
groove
the outside diameter
Please consult the of the bearing and
factory for further from radial holes in Valve
body
information. the bushing’s well.

18
Cv FLOW COEFFICIENT
FLOW DATA
Cv AT 90°– FULLY OPEN VALVE
Size (in/mm)
CLASS 3 4 6 8 10 12 14 16 18 20 24 30 36
80 100 150 200 250 300 350 400 450 500 600 750 900
CLASS 150 100 219 779 1511 2467 4024 5374 6870 9255 11718 18621 30507 44626

CLASS 300 100 219 759 1273 2295 3580 4801 6442 8622 11463 16545 30291 43993

CLASS 600 – 204 591 1090 1686 2559 – – – – – – –

Q = CV ∆p
GL Cv for partially
open valve

WHERE:
Q = Flow in gpm Cv for open
(U.S. gallons per minute). at 80° = 99%
at 60° = 70%
∆ p = Pressure drop through at 40° = 30%
the valve (psi) at 20° = 10%
GL = Specific gravity
(for water at 60°F = 1)

PRESSURE/TEMPERATURE RATINGS
PRESSURE/TEMPERATURE RATINGS (ASME B16.34)

CLASS 150 CLASS 300 CLASS 600


TEMP Carbon Steel Stainless Steel Carbon Steel Stainless Steel Carbon Steel Stainless Steel TEMP
°F A 216 Gr. WCB A 351 Gr. CF8M A 216 Gr. WCB A 351 Gr. CF8M A 216 Gr. WCB A 351 Gr. CF8M °C
PSIG BAR PSIG BAR PSIG BAR PSIG BAR PSIG BAR PSIG BAR
-20 to 100 285 19.65 275 18.96 740 51.02 720 49.64 1480 102.00 1440 99.28 -29 to 38
200 260 17.93 235 16.20 675 46.54 620 42.75 1350 93.08 1240 85.49 93
300 230 15.86 215 14.82 655 45.16 560 38.61 1315 90.67 1120 77.22 149
400 200 13.79 195 13.44 635 43.78 515 35.51 1270 87.56 1025 70.67 204
500 170 11.72 170 11.72 600 41.37 480 33.09 1200 82.74 955 65.84 260
600 140 9.65 140 9.65 550 37.92 450 31.03 1095 75.50 900 62.05 316
650 125 8.62 125 8.62 535 36.89 445 30.68 1075 74.12 890 61.36 343
700 110 7.58 110 7.58 535 36.89 430 29.65 1065 73.43 870 59.98 371
750 95 6.55 95 6.55 505 34.82 425 29.30 1010 69.64 855 58.95 399
800 80 5.52 80 5.52 410 26.27 420 28.96 825 56.88 845 58.26 427

19
CLOSING TORQUES VS. DIFFERENTIAL PRESSURE FOR “0” LEAKAGE
The top two graphs show closing torques arranged by classes. The bottom two diagrams indicate torques related to
valve size. The same curves are valid for both pressure 150, 290 and 750 psi (1, 2 and 5 MPa) differential pressure.

NOTE: Torques are for full bi-directional sealing. Please consult Quarter Turn Metal-Seated Marketing Division for torque calculations.

20
HOW TO ORDER BUTTERFLY VALVES
GENERAL INFORMATION ON HOW TO ORDER:
• The figure numbers shown on this brochure are designed to cover essential features on Velan valves.
• Please use figure numbers to ensure prompt and accurate processing of your order.
• A detailed description must accompany any special orders.

TYPE OF SIZE OF CLASS OR SEAT/SEAL BODY BEARING DISC SHAFT SPECIAL


CONNECTION CONNECTION MODEL NUMBER TYPE MATERIAL MATERIAL MATERIAL MATERIAL MATERIAL SERVICE

A B C D E F G H I J
– –
F 1 4 1 B P 0 2 A C A A
Example: Flanged B16.5, 6” (150 mm), Class 300, short pattern, butterfly valve, with Duplex & Graphite seat seal rings
and a carbon steel body with stainless steel trim for standard service

A TYPE OF CONNECTION F BODY MATERIAL


B - Butt weld F - Flanged B16.5 P - Flanged B16.47 U - Undrilled 02 - A105, WCB 12 - F304L, CF3 25 - LCB
C - Combination (B16.47 series A) series B (API 605) flanges 03 - F1, WC1 13 - F316(2), CF8M 28 - F317, CG8M
D - DIN flanged L - Lug R - Flanged ring joint W - Wafer 04 - F5, C5 14 - F316L, CF3M 31 - LCC
05 - F11, WC6 19 - Monel M35 32 - F51
B SIZE OF CONNECTION 06 - F22, WC9 20 - Inconel 625 34 - F91, C12A
09 - F9, C12 21 - Hastelloy C 37 - Incoloy 825
Customers have the choice of specifying valve size as part of the
10 - F316H/F316(CF8M)(2) 22 - Titanium Gr. 5 40 - Titanium Gr. 2/Gr. 3
valve figure number (B) using the numbers below, or indicating 11 - F304, CF8 23 - Alloy 20 45 - F55
valve size separately.
EXAMPLES:
G BEARING MATERIAL
F14-1BP02-ACAA (valve size is part of figure number) A- 316 Nitrided E - Monel(1) J - Stellite
6”F-1BP02-ACAA (valve size is shown separately) B- XM19, (Nitronic 50) F - Inconel(1) K - Aluminum Bronze
C- CS Nitrided G - Hastelloy C T - Titanium(1)
10 - 3” (80 mm) 19 - 14” (350 mm) 26 - 26” (650 mm) 40 - 40” (1000 mm) D- 316 (chrome plated) H - Alloy 20
12 - 4” (100 mm) 20 - 16” (400 mm) 28 - 28” (700 mm) 42 - 42” (1050 mm)
H DISC MATERIAL
14 - 6” (150 mm) 21 - 18” (450 mm) 30 - 30” (750 mm) 44 - 44” (1100 mm)
15 - 8” (200 mm) 22 - 20” (500 mm) 32 - 32” (800 mm) 46 - 46” (1150 mm) A - A105, WCB (plated) E - Monel M35 H - Alloy 20
B - Same as body not plated F - Inconel(1)
16 - 10” (250 mm) 23 - 22” (550 mm) 34 - 34” (850 mm) 48 - 48” (1200 mm)
C - 316, CF8M G - Hastelloy C
18 - 12” (300 mm) 24 - 24” (600 mm) 36 - 36” (900 mm)
I SHAFT MATERIAL
C CLASS
A - 410 (H1100), F - Inconel(1)
0 - 150 1 - 300 2 - 600 B - 316 G - Hastelloy C
C - XM19 (Nitronic 50) H - Alloy 20
D TYPE D - 630(3) (H1150), J - 660
A - Long pattern API 609, ASME B16.10 C - Lug, wafer API 609, MSS SP-68 E - Monel K-500 T - Titanium(1)
B - Short pattern API 609, ISO 5752
J SPECIAL SERVICE
E SEAT SEAL RING MATERIAL A- Standard I - NACE(4) sour gas U - TA-Luft stem seal
A - 316 & Graphite E - Inconel & Graphite L - XM19 (solid) B- Block & bleed J - Steam jacket V - EFV stem seal
B - 410 & Graphite F - Hastelloy C & Graphite P - Duplex & Graphite C- Chlorine N - Nuclear X - Special (other services)
C - Monel & Graphite G - 316 (solid) T - Titanium(1) & Graphite G- Oxygen R - Coker
D - Alloy 20 & Graphite K - Inconel (solid) H- Cryogenic T - Double packed

(1) Must specify grade.


(2) Material code “10” F316H/F316 (CF8M) has a minimum carbon content of 0.04 and is to be used if
temperatures are over 1000°F (538°C).
(3) Not suitable for temperatures above 600°F.
(4) NACE service valves are supplied with all materials conforming to NACE MRO103.
(Including bolting with max. hardness of RC22). For compliance to NACE MRO175/ISO 15156
consult Engineering.

21
THE MOST COMPREHENSIVE LINE OF INDUSTRIAL FORGED AND CAST STEEL
GATE, GLOBE, CHECK, BALL, BUTTERFLY AND KNIFE GATE VALVES

ASME Pressure Classes 150– 4500 in Carbon, Alloy and Stainless Steel

VEL-PS VEL-BG VEL-SFV VEL-BS VEL-CRYO

VEL-CSV VEL-API-603 VEL-KGV VEL-PRO-CV VEL-NCP

VEL-BF VEL-MS VEL-PBV VEL-CBV VEL-BV6D

VEL-BV VEL-VTP VEL-GP2BV VEL-ADCV VEL-ST

www.velan.com

Printed in Canada VEL-BF-2006

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