Brewery By-Products Process Flow Chart

BARLEY FARM TO BREWERY

Transit Transit
Farm/ in dedicated in dedicated Testing and Malted Barley Testing
STA RT Grain Elevator Malt House
Barley Grower vehicles to vehicles to Inspection Visual Inspection
Grain Elevator Malt House Moisture
Protein
Sensory Evaluation
NDMNA
Testing, Inspection and Control Measures Testing, Inspection and Control Measures Testing, Inspection and Control Measures
Mycotoxins
Prior to Unloading
Aflatoxins
Heavy Metals
Ergot kernels
Chlorinated Hydrocarbons
Organophosphates
Barley Testing Barley Testing Barley Testing Sprout Damage
Visual Inspection Visual Inspection Visual Inspection Germination Capacity
Moisture Moisture Moisture DMSP
Protein Protein Protein 3 Month Malt Shipment
Foreign Material Foreign Material Foreign Material Sample Retention
Mycotoxins Mycotoxins Mycotoxins Transportation
Aflatoxins Aflatoxins Aflatoxins Carrier Inspection
Heavy Metals Heavy Metals Heavy Metals Seal verification
Ergot kernels Ergot kernels Ergot Kernels
3 month harvest composite 3 Month Sample Retention 6 Month Sample Retention
sample retention
Grain Elevators Malt House
Farm Pest Control Pest Control Malt Loading Requirements
Purchasing Agreement GMP GMP
Prior Commodity Acreage Other Pre-requisite Programs HACCP
Declaration Screen Other Pre-requisite Programs
Pesticide Declaration Magnets
Agrochemical Approval Temperature Control Transportation Storage Bin Temperature
GMP Carrier Inspection Shipping Container Integrity
Seed Standards Transportation Seal verification Malt Age
Carrier Inspection Malt Handling Damage
Seal verification Malt Conveyor and Elevator
GMP
Loading Area GMPs

Transit to Brewery
End of Farm to Brewery
Brewery In dedicated vehicles
Process Flow Certificate of Analyses
Letter of Continuing Guarantee

Notes
This is the barley process flow.
Oats, rice and corn follow similar process steps.
 Brewery By-Products Process Flow Chart
BREWERY TO LAUTERN TUN/MASH MIXER

Receipt of Transfer of Transfer of Transfer Transfer of

Malted Barley Lautern Tun
STA RT malted barley Malt Silo stored Milling of milled Mash Tun mash to
at Brewery to malt silo malted barley malted barley lautern tun or Mash Filter
to mill to mash tun or mash filter

Testing and Inspection Prior to Unloading

Inspection and Testing Control Measures Control Measures Testing Testing

GMP GMP GMP Extensive Microbiological, Extensive Microbiological,
Other Pre-requisite Programs Preventative Maintenance Preventative Maintenance Analytical and Sensory Analyses Analytical and Sensory
Visual Inspection Dedicated Silos Magnets and Screens Inspections Are Conducted Analyses Are Conducted
Malt Chew Other Pre-requisite Programs Other Pre-requisite Programs
NDMNA Control Measures Control Measures
COA Verification with Specification Brewhouse Vessels Brewhouse Vessels
6 Month Sample Retention using GMP GMP
Boerner Sampler Cleaning In Place Cleaning In Place
Preventative Maintenance Preventative Maintenance
Transportation Other Pre-requisite Programs Other Pre-requisite
Carrier Inspection Programs
Seal Verification

End of Brewery to
Lautern Tun/Mash Mixer
Process Flow

Notes
This is the barley process flow.
Oats, rice and corn follow similar process steps.
 Brewery By-Products Process Flow Chart
LAUTERN TUN/MASH MIXER TO SHIPPING OF SPENT GRAINS

Lautern or
STA RT Transfer of wort to Kettle Kettle
Mash Filter

Transfer of spent grains

to spent grain silo

Spent End of Lauten Tun or

Grain Silo Mash Filter to Shipping of
Spent Grains Process Flow

Testing Control Measures

Moisture Spent grain collection every hour
Protein Load tracking of each truck
Random sampling and testing Dedicated and Covered Spent Grain Trucks
by FDA for mycotoxins and Trucks completely filled prior to departure
heavy metals

Control Measures
Dedicated Spent Grain Silos
Dedicated Conveying System
from Brewhouse to Spent
Grain Silos

Traceability
Tracked by brand type,
brewhouse number and brew
number
Tank volume continuously
monitored
Constant flow at high
temperature
Thermal mass and spent grain
silo design maintains
brewhouse exit temperature

Notes
This is the barley process flow.
Oats, rice and corn follow similar process steps.