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Unit and Design Filtration: 13 Theory OF
Unit and Design Filtration: 13 Theory OF
FILTRATION
Structure
Introduction
Objectives
Mechanism of Filtration
13.2.1 Flow through Filter Medir
13.2.2 Pomus Bed Hydraulics
Filter Materials
Slow Sand Filters
Rapid Gravity Filters
Pressure Filters
Multi-layer Filters
Horizontal Flow Filtration
Filter Operation and Control
Summary
Key Words
Answers to SAQs
13.1 INTRODUCTION
Filtration follows settlement but sometimes, they are interchangeable also. The .
nore effective settlement, lesser the filters have to do. It is the final process in
Nater clarification. Only in case of underground sources. Where the water is clean,
:t is not resorted to.
Sasically, the process of filtration consists of passing the water through a bed of
;and or other suitable granular medium at low speed. The sand retains suspended
matter while allowing the water to pass and the filtrate being sparkling and clear in
'rppearance. However, there are practical limits to the capacity of filters to achieve
the final degree of clarity.
jMostly two types of filters are used for treating community water supplies. They
iire :
a) The slow sand gravity filters, and
b) The rapid sand gravity filters.
A third type of a rapid sand filters are also used for filtration at an accelerated
speed and they are known as pressure filtzrs.
The slow sand filters is the oldest type of filter. It is the simplest type and works
without coagulants and is mostly used on with reservoir or lake-derived supply in
which case turbidity to be treated is not high. Its filtrate is of excellent quality. It
works well with incoming water having turbidity upto 30 JTU.A weakness with
this type of filter, is that they are not so effective in removing colour.
The filters most commonly found nowadays, are the rapid gravity sand type. They
are normally operated with coagulants and often follow settling basins. They
produce best result with incoming water having turbidity in the range of
10-20 JTU.
Pressure filters have many of the characteristics of the rapid gravity type, but are
enclosed in steel pressure vessels in place of masonry or concrete tasks and are
normallv used where hvdraulic conditions
Water Treatment desirable. They can be installed in the system at any point in a pressure pipe line
without interfering with the hydraulic gradient and eliminate the need for double
pumping. They also depend on coagulants but they do not commonly follow
settling basins.
In addition to the above main three types of filters, some times mixed media filter
is also used which is an improved version of rapid gravity sand filters. Instead of a
bed of sand supported on gravels, various layers consisting of media of different
densities are used. However, the better performance is offset by additional capital
cost.
In this unit, principle of filtration, principles for design of a filtration plant and
details of different types of filtration units will be discussed.
Objectives
After studying this unit, 'you should be able to
0 describe mechanism of flow through filter media and porous hydraulics,
o suggest materials for filter beds,
0 provide details and design procedures for different types of filters, and
0 give a brief account of operation and control of filters.
F = porosity of bed
S = particle shape factor = AdA
I
t A, = Surface area of sphere volume, V,
, A = Surface area of bed grain volume, V
S = 1 for sphere
I
s t a t i c pressure
Pre ssure
Nagative pressure
region
Dual media beds using sand and anthracite are often used to increase the length of
filter run without affecting filtrate quality. For optimum, operation of a deep bed
filter, it is desirable for the limiting head loss to be reached at about the same time
as the filtrate quality approaches the allowable limit. Such a situation can in theory,
be achieved by selection of appropriate bed depth and filtration rate for a given
water quality and filtrate rate. Such optimisation does, how-, become diffreult to
achieve if the influent quality is not reasonably constant.
Example 13.1
A filter bed is composed of 800 mm of unit-size spherical sand of 0.5 mm
diameter with a porosity of 45%. Calculate the head loss when the clean bed
is operated at rate of 145 m/d. Kinematic viscosity of water at 20°C is
1.01 x lo4 m2/s.
Solution
Filtration rate 145 m/d
= 145/(24 x 60 x 60) m/s
Reynold's number
Theory and Design of
= 0.832 Flltmtion
=O28m
The shape factor (SF) is defined as 619. For different shaped particles 9 has been
estimated by, Carman and for pulverised coal it is 0.73, rounded sand 0.32 and
angular sand 0.73.
The hydraulic properties of a bed of granular material depends on the ratio of
surface area to volume of void space, A p v where Vv is volume of filter bed, the
volume available for flow is equal to the porosity of the bed. The available volume
of flow of the entire filter bed is obtained by multiplying the porosity by the total
volume occupied by the bed. For a bed of perfect spheres of diameter d,
A J V v is the ratio of the surface area of the grains to the volume of void space,
which is the reciprocal of hydraulic mean radius of a filter bed-
Hydraulic Mean Radius
Cross-sectional Area -- VV v
H.R. =
Wetted Perimeter
-
As
= [?-I/( 1 - q)] (-9 .
A,
Equation (13.8) is used in head loss calculation of a filter bed for shape and shape
varintinnc n f orninc
- .-
.
Overflow carting
washings of fine
Sand sattling sand.
against rising
water -1 1 1 Water rising to over flow
Overflow water
...........
...:...... Sheor gate
- .. '
The settling tank consists of a sloped floor and an outlet with sliding opening.
Settled sand slides down when the gate is opened. Water is removed from an
overflow outlet as shown in Figure 13.3.
Inlet
drain
An inlet chamber is constructed for admitting the effluent from the sedimentation
I
tank without disturbing the sand layers of the filter, and distributing over the filter
j
bed. At the outlet the filtered water collecting unit is provided on the outlet side to
collect the filtered water coming out of the under-drain. For maintaining a constant
discharge through the filter an adjustable telescopic tube is provided. Inlet and
outlets are generally governed by automatic valves as per requirement. Section
view of a typical slow sand filter is shown in Figure 13.5.
Precaution is taken that coagulant treated water should not be allowed to enter the
slow sand filter. Only water passing through plain sedimentation tank is allowed to
enter the filter. The dirty skin formed by the floc and carried to the filter affects
the economical working of the filter. The cleaning of slow sand filters is not done
by back washing. Cleaning is done by scrapping and removing the top 1.5 to 3 cm
of sand layer. Filter scrapping and cleaning the surface is washed with good water.
r
After each cleaning the filter is again used and raw water admitted into it.
The rate of filtration that is obtained from a normal slow sand filter is around 100
to 200 litres per hour per m2 of filter area. They are highly efficient in removing
-I bacteria and other suspended solids from raw water. The extent of bacteria removal
:I is to the extent of 98 t o 97 per cent. Taste and odours caused by organic
'1 impurities such as algae and plankton are removed but they are less efficient in
Water Treatment
Example 13.3
Design slow sand filter beds for a populzition of 60,000 persons with per
capita demand of 135 litres/head/day. Rate of filtration may be taken as
170 litres/hr/sq.m. Assume maximum demand as 1.8 times the average daily
demand.
Solution
Average daily demand = Population x per capita demand
= 60,000 x 135 l/day = 8.1 x lo6 litres per day.
:. Maximum daily demand = 1.8 x 8.1 x lo6 = 14.58 x lo6 litrestday
Rate of filtration = 170 litres/m2/hr = (170 x 24) litres/m2/day
Maxm.daily demand
:. Total surface area of filters required =
Rate of filtration per day
Let us assume that there will be six units out of them one will be kept as
stand-by .
:. The area of each filter unit = 115 x 3573.5 = 714.7 sq.m.
Let L be the length and B is the breadth of each unit and L = 3B
:. B = 15.4 m, say 16 m
Hence, provide 6 filter units with one unit as standby, each unit of size
48 m x 16 m arranged in series with 3 units on either side.
i
SllQ 1
/
/ a) Draw a cross-section of a slow sand filter bed, giving size and depth of
86 filtering materials used.
b) Design six slow sand filters bed from the given data. Also show the Theory and Design of
Filtration
arrangement of bed in plan.
i) Population to served : 50,000 persons
ii) Quantity of water to be supplied : 2,000 lpcd
iii) Rate of filteration : 200 litres per m2\h;
iv) Length of each bed is twice it's width.
out l e t 1
The depth of water above a filter bed is kept around 2 m. The flow of water
through sand is streamline and the loss of head is proportional to the velocity.
Water Treatment Interception of the suspended matter by the sand is a complex process. Most of the
suspended matter is removed by adhesion to the surface of the sand grains. As the
filter becomes dirtier, the pores diminish in size, the velocity in the waterways
increases and suspended matter is camed deeper into the filter bed. The filtering
action in this case proceeds in depth and is influenced by the formation of a film
on the surface of the sand to a limited extent. Till the filter works properly the
sticky floc particles do not find their way through the channels between the sand
grains, which has a quite intricate pattern. In the early part of a filter run the floc
particles was intercepted high in the sand bed but as the top sand gets dirtier, the
floc particles penetrate more deeply and the loss of head increases. If the head loss
in the sand at any instant exceeds the static head of water on the filter, a vacuum
is induced which causes dissolved air to be given off from water and a
phenome~lonknown as air binding results. If due to negligence a filter bed is
allowed to become too dirty, the head loss is excessive and "break-through" occurs
resulting in turbid water to pass to supply. Operation at a required rate of flow is
ensured by fitting some form of controller on the outlet pipe or varying the
available head of water on the filter. When operating normally the inlet and outlet
valves should be opened and wash water and drain valves closed and when back
washing, the wash water and drain valves are opened and inlet as well as outlet
valves closed. On most manually controlled units, they are washed by the day shift
and allowed to run till the next day. The washing of filter takes around 20 to 30
minutes and different units in the battery are washed in turn. The washing process
is mostly done by air followed by water. The action of air being effective in
breaking up the crust which tends to form on the sand surface. Filters should be
washed thoroughly otherwise surface crust may crack and fragments penetrate deep
in the sand and form mud balls which are difficult to wash out. ,
Signs of distress in a filter are surface cracks, the tendency for sand to shrink
away from the concrete wall and non-uhiform surface turbulence during the
washing process. When such signs appear one has to be careful and remedial
measures taken.
For cleaning, the inlet and outlet valves are closed. The drain valve is opened to
lower the level of water to the level of the weir wall that holds the sand bed in
position. The air scour is operated for about 3 minutes. This operation forces air
-
upwards through the sand at a rate of about 1 1.5 m3/min. per m2 under a
pressure of 0.42 kg/cm2. When water over the bed ets thoroughly agitated,
B
upwash water is turned on at a rate of about 0.5 m /minim2 and allowed to run
until it cleans and the sand bed can be seen. Generally, in practice it takes about 5
minutes during which time the wash water get falling over the cross-wall weir and
escapes through the open drain valve. In some filters, air scour and water scour are
applied simultaneoudy. When the filter gets washed the drain, upwash and air
valves are closed and the inlet valve opened to recharge the filter. Nonnal service
is returned by opening the outlet valve slowly to give the filter bed time to settle
down and rid itself of any loose sediment stirred up during the washing process.
Design Criteria of Rapid Sand Filters
a)
Length of lateral
-
Diameter + 60
b) Diameter of perforation is 6 mm to 13 mm at spacing of 7.5 to 20 cm
respectively.
c) Total area of perforations = 0.2% Total filter area
Total area of perforation -
- 0.25 to 0.30 for diameter of
Total area of laterals
perforations as 6 mm and 13 mm
respectively
e) Spacing of laterals -
- 30 cm maximum
f) Total area of manifold -
1.75 to 2 times, the sum of cross-
sectional area of laterals.
vi) Rate of washing :
15 to 90 cm/minute : A figure of 45 cm/min is quite acceptable. The rate can
be provided by a flow of 500 litres per sq.na of bed area per minute.
vii) Amount of wash water : 2 to 4% of the total water filtered.
viii) Time of washing : 10 to 15 minutes, time between washing - 24 to 28 hours.
Example 13.4
A filter unit is 4.5 m x 9 m. The filter is backwashed at a rate of
. 10 l/sq.rn/sec for 15 min after filtering 10,000 cubic meter per day in 24 hour
period. Compute the average filtration rate, quantity and percentage of treated
water used in washing and the rate of wash water flow in each. Assume
4 troughs.
Solution
Area of filter = 4.5 x 9 = 40.5 m2
Filtered quantity in 24 hrs = 10,000 m3/day
Water filtered
:. Area of filter =
Rate of filtration
Water filtered
:. Rate of filtration in l1hrlsq.m =
Area of filter x 24
Solution
Assume that daily 4% of filtered water is required for washing of the filter-
.: Total filtered water requirement = 5 'x 1.04 = 5.2 million litres per day
Assume that 30 minutes is lost everyday in washing the filter
:. Filtered water requirement per hour = 5.2123.5 = 0.221 million litreshr.
Next assume that the rate of filtration be 6000 litreshr1sq.m.
I Hence 45 cm dia manifold pipe will be laid lengthwise at the centre of the filter
bottom. Laterals will run perpendicular to the manifold at spacing of (say) 20 cm.
Water Treatment
:. Number of laterals = -loo - 30 on either side of the manifold
20
:. No. of laterals in each unit = 30 x 2 = 60
width of filter - Dia of manifold
Length of each lateral -
2 2
= 0.877 = 0.88 d s e c
Velocity of flow is less than 1.8 to 2.4 rnlsec (maxm. permissible), hence, design
is acceptable.
Design of Troughs
Wash water troughs are kept around 1.5 to 2 m apart.
:. In a length of 6 m of filter bed provide 3 troughs at 613 = 2.0 m apart
Total wash water discharge of 0.1395 m31sec enters in these 3 troughs
:. Discharge in each trough = 0.139513 = 0.0465 m31sec
92 Dimension of a flat bottom trough is given by the empirical formula
and
t Q = Discharge in litreslmin
I
!
B ' = Width of trough
I
I h = Water depth in the trough
I
Assume B ' = 20 cm
I 2 [ ~ i z e ~ obed
f /Large, 200 m2 Small, 200-400 m2 1
Depth of bed 0.3 m of gravel, 1.2 m 0.5 m of gravel, 0.7 m
of sand usually reduced of sand or less, not
to no less than 0.6 m reduced by washing.
by scraping.
8
1 Length of run between
cleanings
20 to 60 days 12 to 72 hours
1 water
flocculation and
sedimentation
Theory and Design o f
i SI. No. Item Slow Sand Filters Rapid Sand Filters Filtration
a) Distinguish between slow sand and rapid sand filters with reference to
i) Rate of filtration
ii) Filter media of sand
iii) Period of cleaning
iv) Loss of head
b) Draw a neat sketch of a rapid gravity filter and describe how it works.
What are its advantage over the slow sand filter.
C) Design a set of rapid filters for treating water required for a population
of 50,000, the rate of supply being 180 litres per day. The filters are
rated to work 5,200 litres per sq.ineter h r .
water
under pressure
--
- .-
Raw--% > i e r z _ I
-- -- - e/
- - . -
.- . .
Inlet valve
ash water
for wash
Main Drain - ./
. ,.4*. - 9,. * :*. ' 'I *hFidered
F i i x e d water
'l
valve
Filtered water
-- -- -- - . ~~~
Filtered
concrete b o s i
water
The pressure filters yield filtered water at rates much higher i.e. 2 to 5 times than
rapid gravity filters. Their rate of filtration normally ranges between 6000 to 15000
litres per hour per sq.m, of filter bed area. The lower rates are used for domestic
supplies, medium rates for industrial supplies and higher rates for recirculating
swimming pool supplies.
Pressure filters are less efficient than rapid gravity filters in removing bacteria and
turbidities. The quality of effluent is poorer and they are not generally used for
bigger public supplies. Due to its completeness and easy handling, they are
installed for colonies of a few houses, private estates, swimming pools, railway
stations etc.
SAQ 3
a) Describe the relative merits of Rapid Gravity Filters and Pressure filters
indicating the conditions favourable for the choice of each.
b) Describe the working of any one of them with the aid of a neat sketch.
i) By reversing the flow through the filter so that water passes upwards
and deposits its heaviest impurities in the gravel and in the upper layer
of sand finest particles are caught.
I I
-
Inflow
E
3
CONSTANT FLOW CONSTAW HEAD CONSTANT FLOW
CONSTANT HEAD
Controller
head l o s s
declinin
head
loss
Rapid filter runs can be terminated by one or more number of constrains, which
include-maximum allowable head loss, filtrate quality or time. Maximum allowable
head loss does not exceed around 2.5 m to avoid the establishment of negative
pressures. It is important to appreciate that during the cleaning of a filter, it cannot
produce treated water. It is thus, necessary to provide multiple beds (as discussed
earlier) so that flow can be maintained while one bed is being washed or cleaned.
For small works with rapid filters where multiple units would be impracticable,
. * . . "". . . . - -
The media support and underdrain arrangements for rapid gravity filters play vital Theory and Design of
Filtration
roles in the efficient performance of the unit. Highly turbid raw water fed
directly to filter beds results in the formation of mud balls, which is difficult to
remove during backwashing. Their formation is aided by poor distribution of air
scour and backwash water. Backwash rates, therefore, must be carefully selected
and controlled to ensure the effective cleaning of a bed without excessive
expansions, which tend to cause loss of media and increase operation costs.
SAQ 4
a) Calculate the plan area of a set of filter units to supply filter water for 5
million litres per day. Rate of filtration may be assumed as 4000
litres/hr/m2.
b) What is a horizontal flow filter? What are its merits?
13.10 SUMMARY
After going through this unit, you will be able to know about details of filtration.
The unit deals with mechanism of filtration, details of different types of filters,
materials used in filter units and design criteria for different types of filters.
Study of this unit will give you the design procedure of filter units and you can
design a filter unit for a water supply scheme with known population to be served
by the scheme.
= 10 x lo6 litreslday
Maximum daily demand
= 1.8 x 10 x lo6 = 18 x lo6 litreslday
Rate of filtration = 300 litrs/sq.m/day
Maximum daily demand
:. Total area required =
Rate of filtration per day
Hence, provide 6 filter units with one unit as standby each unit having
a size of 39 m x 20 m.
i) Rate of filtration of slow sand filter is small and varies from 100 to
200 litres per hour per sq.m of filter area whereas filtration rate in
case of rapid sand filter is large and varies from 3000 to 6000 litres
per hour per sq.m. of filter area.
ii) The effice size of the filter sand ranges between 0.2 to 0.4 mm and
uniformity co-efficient between 1.8 f o 3.0 in case of slow sand
filter whereas in case of rapid sand filter effective sized of sand
varies from 0.35 to 0.55 and uniformity co-efficient between 1.2 to
1.8. In case of slow sand filters, the sand layer consists of sand of
all most same size for the whole thickness whereas in case of rapid
filters sand is placed in layers the coarsest size at the bottom and
finest at the top of the sand layer.
iii) Slow sand filters are cleaned at an interval of 1 to 3 months
whereas rapid sand filters are cleaned almost daily or at least at 3
days (when turbidity of raw water is less).