Project Title :

Job No : WELDING BOOK DOC. NO :

Client : PERTAMINA HULU MAHAKAM PROCESS PIPING (DUPLEX) SHEET :
Main Contractor : PT. BUKAKA TEKNIK UTAMA REVISION :0
Sub-Contractor : ASME IX:2019 & ASME B31.3 :2018 DATE : April 16. 2020

WPS PQR ACTUAL MATERIAL TO BE WELDED WELDING CONSUMABLE

No. PWHT REMARK
PREHEAT OD RANGE THK.
No. PROCESS NO POSITION MATERIAL CV TEST HARDNESS TEST GROUPING GRADE JOINT TYPE AWS. CLASS BRAND
TEMP. (inch) (mm)
SA 790 UNS S31803 Dia. 8" Thk 12.7 mm All Duplex SS SINGLE V, ER 2594
Ambient 36 J ALL ESAB / LINCOLN
1 WPS / ASME / 001 GTAW + SMAW PQR / ASME / 001 6G UPHILL TO 290 Hv10 P No. 10H 12.7 Up to 25.4 SINGLE BEVEL, + N/A Main
30oC -46 OC UNS S31803 DIAMETER OR SIMILAR
SA 790 UNS S31803 Dia. 8" Thk 12.7 mm & FILLET WELD E 2209-15
SA 790 UNS S31803 Dia. 8" Thk 12.7 mm All Duplex SS SINGLE V, ER 2594
Ambient 36 J ALL ESAB / LINCOLN Full Thickness
2 WPS / ASME / 002 GTAW + SMAW PQR / ASME / 002 6G UPHILL TO 290 Hv10 P No. 10H 12.7 Up to 25.4 SINGLE BEVEL, + N/A
30oC -46 OC UNS S31803 DIAMETER OR SIMILAR Repair
SA 790 UNS S31803 Dia. 8" Thk 12.7 mm & FILLET WELD E 2209-15
 PQR & MECH. TEST SUMMARY
Project Title : FOR
Job No : PROCESS PIPING (DUPLEX) DOC. NO :
Client : PERTAMINA HULU MAHAKAM SHEET :
Main Contractor : PT. BUKAKA TEKNIK UTAMA REVISION :0
Sub-Contractor : ASME IX:2019 & ASME B31.3 :2018 DATE : April 16. 2020

JOINT PWPS No. PQR NUMBER OF MECH. TEST

No. DETAIL (S) NEW REV. PQR No QTY Of Transv. Root Bend
PROCESS & FILLER METAL POSITION MATERIAL PWHT NDT MECHANICAL TEST Side Bend CV Mid Macro Hardness (Point) Ferrit Content Metallographic Pitting Corrosion
Coupon Tensile Face Bend

- TENSILE
PIPE SA 790 UNS S31803 - BENDING 2 ea. n/a SB : 4 ea WM : 3 ea 1 ea. Near OD : 15 ea WM : 3 ea WM : 3 ea 24 hours
60°
0 - CHARPY o
1 PWPS / ASME / 001 PQR/ ASME / CP001 ROOT : 6G UP HILL Dia. 8" Thk 12.7 mm - VISUAL FL : 3 ea Near ID : 15 ea HAZ : 6 ea (L+R) HAZ : 6 ea (L+R) at 20 C

0 - 2 mm
GTAW ER 2594 Dia. 2.4 mm TO 2 N/A - PT - MACRO FL+2 : 3 ea (6-8) BM : 6 ea (L+R) BM : 6 ea (L+R) weight loss
HOT , FILL AND CAP : PIPE SA 790 UNS S31803 - RT/UT - HARDNESS HV10 FL+5 : 3 ea o'clock 4.0 g/m2
3 - 4mm SMAW E 2209-15 Dia. 3.2 mm Dia. 8" Thk 12.7 mm - PMI - FERRITE CONTENT (Near OD, ID, Mid)) (Near OD, ID, Mid))

- METALLOGRAPHIC

- PITTING CORROSION Total = 2 ea Total = 4 ea Total = 15 ea Total = 1 ea Total = 30 ea Total = 15 Total = 15 Total = 1 ea

MAIN WPS Acceptance 620 Mpa n/a 3 mm max 36 J, min. no defect 290 HV10 Ferrite content : Intermetallic Phase no pitting
o
Criteria : --> minimum discontinue at -46 C maximum 30% - 60% max. 0.05%

- TENSILE

PIPE SA 790 UNS S31803 - BENDING 2 ea. n/a SB : 4 ea WM : 3 ea 1 ea. Near OD : 15 ea WM : 3 ea WM : 3 ea 24 hours
60°

2 PWPS / ASME / 001 0 PQR/ ASME / CP001 ROOT : 6G UP HILL Dia. 8" Thk 12.7 mm - VISUAL - CHARPY FL : 3 ea Near ID : 15 ea HAZ : 6 ea (L+R) HAZ : 6 ea (L+R) at 20oC

0 - 2 mm
GTAW ER 2594 Dia. 2.4 mm TO 2 N/A - PT - MACRO FL+2 : 3 ea (6-8) BM : 6 ea (L+R) BM : 6 ea (L+R) weight loss
HOT , FILL AND CAP : PIPE SA 790 UNS S31803 - RT/UT - HARDNESS HV10 FL+5 : 3 ea o'clock 4.0 g/m2
3 - 4mm SMAW E 2209-15 Dia. 3.2 mm Dia. 8" Thk 12.7 mm - PMI - FERRITE CONTENT (Near OD, ID, Mid)) (Near OD, ID, Mid))
- METALLOGRAPHIC

TROUGH THICKNESS REPAIR - PITTING CORROSION Total = 2 ea Total = 4 ea Total = 15 ea Total = 1 ea Total = 30 ea Total = 15 Total = 15 Total = 1 ea

WPS Acceptance 620 Mpa n/a 3 mm max 36 J, min. no defect 290 HV10 Ferrite content : Intermetallic Phase no pitting
o
Criteria : --> minimum discontinue at -46 C maximum 30% - 60% max. 0.05%