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Preprint 19-007: SME Annual Meeting Feb. 24 - 27, 2018, Denver, CO
Preprint 19-007: SME Annual Meeting Feb. 24 - 27, 2018, Denver, CO
Preprint 19-007
ABSTRACT
The Garfield Mine is a legacy vanadium mine in western Colorado
with multiple mine openings, waste rock piles, and adit seepages that
Cyprus Climax Metals Company (a Freeport-McMoRan Inc. subsidiary)
voluntarily remediated through the Colorado Voluntary Cleanup
Program (VCUP). The process to obtain a No Further Action
determination from the VCUP is presented. Water treatment of the adit
discharge, which is not part of the VCUP, is also presented. The
remedial action objectives (RAOs) included preventing direct human or
biotic exposure to the waste rock and radiation emitting from the waste
rock; reducing metal concentrations and radionuclide activities in adit
discharge and keeping the discharge from leaving the site; maintaining
the existing undeveloped character of the surrounding landscape; and
eliminating the need for a stormwater permit. The design included
regrading, installation of an infiltration barrier and rock cover, a
diversion channel, and a biologically based passive remediation water
treatment system. An initial lab-scale evaluation provided design
criteria for the full-scale system, which consists of a sulfate-reducing
biochemical reactor and post-treatment aerobic polishing cells. The Figure 1. 2013 Site Photo Prior to Remediation.
system has been operational since construction was completed in late REGULATORY FRAMEWORK
2016. Results indicate that the treatment objective of 90% bulk
removal of constituents of potential concern (COPCs) is largely being Based on gamma scans and waste rock analyses between 2003
met. The system also provides year-round operation and non-point and 2009, the site was characterized under the supervision of a
discharge of effluent. After 20 plus years of site investigations, the Colorado licensed radioactive materials handler (RMHL) in accordance
remedial action was completed in 2016 with all RAOs met and a No with the Colorado Department of Public Health and Environment
Further Action determination granted in 2018. (CDPHE) Radiation Management Unit (RMU) requirements. Once the
site characterization and radiation modeling was completed, the need
INTRODUCTION for a RMHL was re-evaluated. The CDPHE concurred that remediation
The Garfield Mine is a legacy vanadium mine located did not require a RHML because the site met release criteria for
approximately 11 miles north-northeast of Rifle, in Garfield County, radionuclides for a recreational user.
Colorado. It was leased and operated intermittently from 1929 to 1975 In 2004, the Colorado Discharge Permit System requested a
but was never operated by Cyprus Climax Metals Company (Cyprus) NPDES permit for the site. Cyprus was able to negotiate a general
(a Freeport-McMoRan Inc. subsidiary). Prior to reclamation, site stormwater permit to address adit discharges through best
features included: management practices (BMPs). BMPs included institutional and
engineering controls. The institutional controls included access control
• six mine openings—five adits and a vertical opening;
through fencing, gates and posting warning signage. The engineering
• two adits discharging mining-influenced water (MIW)— Adit
controls included silt fence to prevent eroded materials from migrating
1 at less than 4 liters per minute (L/min) and Adit 2 at 7 to 10
offsite.
L/min;
• main waste rock pile (13,500 m3) and small waste rock pile Most significantly, Cyprus chose to enter the Colorado Voluntary
(minimal volume); Cleanup Program (VCUP) in 2011. The VCUP exists so that sites can
• debris (small structure, mattress, bottles, shells, etc.) get No Further Action determinations if they do not fall under the
indicating site used for recreational purposes; and, purview of existing regulatory programs such as Resource
• unimproved road, which has been used to access forest Conservation and Recovery Act, Superfund, or the Clean Water Act.
fires. Typically, the first document that is submitted to the VCUP is the
Remediation Plan. Cyprus worked closely with VCUP throughout the
Figure 1 shows an aerial photo of the site prior to reclamation and process and submitted work plans and characterization reports for
remediation. review. It is important to note that the VCUP does not address
Two of the adits exhibit seepage of MIW that fluctuates stormwater discharges since there is an existing regulatory framework
seasonally. The COPCs identified as historically exceeding state for that.
regulatory standards are uranium, selenium, zinc, and radium. Adit 1 SITE CHARACTERIZATION
has periodic flows with higher concentrations of all COPCs, while Adit
2 has a higher continuous flow with lower concentrations of COPCs. Characterization of Rifle Creek water, adit discharges, and waste
Prior to reclamation, the water discharging from the adits infiltrated the rock pile material was performed intermittently between 1993 and
waste rock pile and was never observed to leave the site. 2009. Cyprus commissioned additional site characterization between
2011 and 2013 to further characterize the nature and extent of the scenario in the Bureau of Land Management (BLM) guidance for
naturally occurring radioactive material and metals in the waste rock, metals at mining sites (Ford 2004). Using the BLM guidance for metals
adit discharges, and groundwater to inform decisions regarding the in the adit discharge, the risk to a camper drinking the water is also
remedial action. Specifically, the following activities were performed: low.
• established background for radium-226 in soils; Based on the concentrations of metals in the main waste rock
• sampled main waste rock pile (approx. 13,500 m3) on 9 m by pile, the risk to ecological receptors was considered to be moderate to
9 m grid, 1.5 m intervals, resulting in 149 samples (1 high, depending the species. It should be noted that despite the
sample/90 m3); potential high risk from these metals, there is a low risk of risk
• sampled small waste rock pile (13 samples); realization because the area of main waste rock is approximately one
• sampled soil beneath State Highway 325; acre and has very little vegetation.
• installed and sampled 3 monitoring wells at the toe of main ADIT TREATABILITY TESTING METHODS
waste rock pile; and,
• sampled adit discharge. Treatability testing was conducted to evaluate the use of a
sulfate-reducing biochemical reactor (SRBR) for treatment of mining-
Characterization Results – Waste Rock and Soils influenced water (MIW) discharging from the two adits. Treatment
The site background average (and standard deviation) radium- goals were to provide bulk removal of metals and radionuclides.
226 concentration was determined to be 4.0 (±10.2) picocuries per
gram (pCi/g). In the main waste rock pile, 149 samples were analyzed Two lab-scale SRBRs were constructed of 6- by 36-inch PVC
for radium-226. Concentrations ranged from 0.04 to 84.2 pCi/g with an columns and filled with different substrate mixtures (Table 1). The
average of 13.4 (±12.6) pCi/g. Concentrations were variable mixtures were formulated based on prior experience with similar water
throughout the main waste rock pile and did not appear to exhibit chemistries requiring treatment. Column 1 had a greater percentage of
vertical or horizontal continuity. In the small waste rock pile, 13 woodchips and no sawdust. Column 2 had a lower percentage of
samples exhibited radium-226 concentrations ranging from 2.3 to 23.4 woodchips and 20% sawdust.
pCi/g with an average of 10.9 (±6.8) pCi/g.
Table 1. SRBR Substrate Mixtures by Weight.
Analytical data indicated that the native soil below the main waste Substrate BCR Column 1 BCR Column 2
rock pile, soil below the SH-325 right of way, and other soils on the site Woodchips 79.5% 59.5%
do not have elevated concentrations of radioactivity above Sawdust 0.0% 20.0%
background. Leachate analyses of the waste rock indicated that the Hay/Straw 10.0% 10.0%
waste rock is not contributing to elevated radionuclide concentrations Crushed Limestone 10.0% 10.0%
in the groundwater. Sheep Manure (Inoculum) 0.5% 0.5%
Characterization Results – Adit Discharge
While there are no adit discharges to surface water, adit The two SRBR columns were continuously fed MIW into the top of
discharge concentrations were compared to both Colorado surface the columns to provide a down flow configuration. Metering pumps
water standards and Colorado groundwater human health standards were used to control flow rates. SRBR effluent tubing was raised to
for beta/photon emitters. Historical water quality data from Adit 1 create a spill point that maintained a water level in the SRBR above
indicated that the discharge contains uranium at concentrations in the substrate. The lab-scale testing equipment and configuration are
excess of both standards. Exceedances of the surface water standards shown in Figure 2.
were for total residual chlorine and total recoverable arsenic. An Adit 2
sample collected in August 2011 exceeded the groundwater human
health standard for beta/photon emitters. The isotopic thorium
concentrations, namely thorium-228 and thorium-232, were within the
background range at the site. Stiff diagrams indicated that elevated
uranium concentrations in adit discharge samples are naturally
occurring and not indicative of mine impacts.
Characterization Results – Groundwater
Groundwater water samples collected from two monitoring wells
and three open boreholes at the site included detections of
manganese, selenium, and uranium above the Colorado groundwater
human health standards. Groundwater sampled from a background
monitoring well also exceeds the human health standards for
manganese and uranium. Stiff diagrams again indicated that elevated
uranium concentrations detected in the groundwater samples are
naturally occurring and not indicative of mine impacts.
Figure 2. Lab-Scale Testing Configuration.
Risk Evaluation
A streamlined risk evaluation process was used to assess human SRBRs were filled with Adit 2 MIW and incubated for two weeks
health and ecological risk at the site. For human health, it was to allow the microbes to acclimate and multiply. After the incubation
assumed that exposure would be to a recreational user. The main period, continuous flow was provided to the SRBR columns with the
waste rock pile and adit discharge water were evaluated for potential influent water consisting of different ratios of Adit 1 and Adit 2 MIW.
risks. The small waste rock pile was not evaluated for potential risk These combined influents were selected based on the projected
based on the analytical results, which were within the range of seasonally varying range of contributions from each adit into a full-
background for radium-226. Additionally, groundwater was not scale treatment system and included:
considered because groundwater is not currently used or accessible at
the site, nor will it be used in the future. Based on the mining history of • 100% Adit 2 water (June 26 to August 14, 2012);
the site, naturally occurring radionuclides and metals were identified as • 10% Adit 1 and 90% Adit 2 mixture (August 14 to September
the COPCs. 12, 2012); and,
• 20% Adit 1 and 80% Adit 2 mixture (September 12 to
The main waste rock pile was determined to meet release criteria October 23, 2012).
for radionuclides for a recreational user who hikes around the site for
eight hours per week for eight months of the year. Additionally, the risk
from metals to humans was deemed to be “low” using the camper
2 Copyright © 2019 by SME
SME Annual Meeting
Feb. 24 - 27, 2018, Denver, CO
Figure 4. Sulfate.
Dissolved Zinc
Zinc is removed by sulfide precipitation within the SRBR. As
shown in Figure 5, zinc was consistently reduced to the detection limit
or below after the first two weeks of testing. Figure 7. Dissolved Uranium.
Dissolved Selenium Radium
There are many different forms of selenium that can be removed The influent and effluent concentrations of radium-226 are shown
by different mechanisms. Of most relevance here is its removal via in Figure 8. Radium-226 removal ranged between 86% and 100% with
biological reduction of oxidized species (i.e., selenite, selenate) to less lower removal rates generally for the higher influent loadings.
soluble forms (e.g., elemental selenium). The influent and effluent
concentrations of dissolved selenium are shown in Figure 6. Selenium Radium-228 was also sampled throughout the lab-scale study,
removal ranged between 77% and 99% with the lower removal rates but little removal was achieved.
associated with lower influent selenium loading where selenium was
generally removed to the detection limit. Gross Alpha and Gross Beta
Gross alpha and beta were substantially reduced throughout the
lab-scale testing. Figure 9 and Figure 10 show the influent and effluent
concentrations for gross alpha and gross beta, respectively. Gross
3 Copyright © 2019 by SME
SME Annual Meeting
Feb. 24 - 27, 2018, Denver, CO
alpha removal ranged between 57% and 100% without a strong Effluent conductivity (600 to 800 µS/cm), pH (7.2 to 8.4 s.u.), and
association to changes in influent loading. Excluding the data where temperature (19°C to 21°C) were generally similar to the influent
100% Adit 2 water was fed to the system (which had low influent gross values (Schipper et al. 2014).
beta), gross beta removal ranged between 88% and 96% without a
strong correlation to changes in influent loading. Treatability testing showed that the SRBR system was capable of
meeting the project goal of bulk COPCs removal with varying influent
concentrations.
Substrate Longevity Estimate
Loss on ignition estimates were used to estimate the carbon
content of the organic matter in each column. Using the maximum
sulfate reduction rate (which is assumed to account for the majority of
the carbon consumption) observed in the lab-scale SRBR columns, the
life of the organic media is estimated to be at least 15 years.
Limestone longevity is not expected to be a limiting factor because
influent water is net alkaline.
FULL-SCALE SYSTEM DESIGN
The design of the full-scale treatment system was based in large
part on lab-scale testing results and was a collaborative effort between
Golder Associates Inc. (Golder) and Cyprus.
38 mm stone. Water is distributed within the 0.3 m layer of silica sand Golder provided construction oversight and health monitoring services.
below the mulch where it is available for the APC vegetation. Grout- The work consisted of:
filled concrete blocks were specified for the walls of the APCs. Figure
12 shows a cross-section of the APC design. • structure demolition and on-site disposal of existing debris
and fencing;
• construction of a decontamination pad;
• establishment and maintenance of temporary and
permanent erosion and sedimentation control measures;
• regrading and improvements to the site access road;
• regrading the primary waste rock pile to no steeper than
3H:1V slopes;
• construction of a low permeability soil and crushed rock
cover (rock sizing based on Department of Energy [DOE]
cover at Crescent Junction, UT) over the regraded waste
Figure 12. APC Cross-Section. rock;
• construction of a stormwater diversion channel and down
RECLAMATION chute;
• construction of the SRBR and APCs; and,
Prior to the 2011 to 2013 site investigations, Freeport-McMoRan
Inc.’s historical mine opening safety program team closed the six mine • installation of piping network from Adits 1 and 2 to the SRBR
openings. The closures used surrounding native material to blend into and APCs;
the landscape and included bat grates, where feasible. Adit discharges • disposal of decontamination pad at Clean Harbors Deer Trail
were concentrated into pipes at Adits 1 and 2 (see Figure 13 for closed Hazardous Waste Treatment, Storage, and Disposal Facility;
Adit 2). Figure 14 presents the closure of the vertical opening. • de-vegetation of areas disturbed by construction activities;
and,
• installation of improved site access controls, including
access gates at both ends of the site, cautionary signs, and
a split rail fence around the treatment facilities.
The biggest challenges were working in a very small space and
ensuring worker safety. There were often concurrent activities with
hand labor and heavy equipment working in close proximity. Not only
did Cyprus demand adherence to its comprehensive health and safety
standards, it paid for additional health and safety personnel to be on
site. In spite of the strong health and safety culture, there still were
near misses and work was stopped on a number of occasions. Figures
15 through 18 show different phases of the work.
APC Construction
The walls of the APCs were constructed in a similar manner to the
SRBR walls; however, the APCs do not include a liner as they are
intended to provide infiltration of the treated water.
The vegetation used within the APCs included salvaged cattails
(Typha latifolia) that were found on site, as well as arctic rush (Juncus
arcticus), water sedge (Carex aquatilis), softstem bulrush
(Schoenoplectus tabernaemontani), and cosmopolitan bulrush (S.
maritimus) obtained from a local nursery. Figure 20 shows an APC
after planting.