ANGELIQUE INTERNATIONAL LTD

A n g e liq u e In te rn a tio n a l L im ite d

P R O J E C T E N G IN E E R IN G , P R O C U R E M E N T A N D C O N ST R U C T IO N C O M P A N Y MIX DESIGN CALCULATION SHEET

Name of M
C INISTRY OF HYDRAULICS, ENERGY AND MINES
Project KABU-16 HYDRO ELECTRIC POWER (2 X 10MW), BURUNDI

STIPULATIONS FOR PROPORTIONING

1 Grade of Concrete: M20 A20
2 Type of Cement: OPC 42.5
3 Workability Required: 50±10mm
4 Maximum size of aggregate 20 mm
5 Minimum cement Content 300 kg
6 Maximum Water Cement Ratio 0.50
7 Exposure Mild
8 Degree of Supervision Good
9 Method of Placing Normal Placing
10 Type of aggregate Crushed Angular
11 Admixture Brand Buildplast super plasticizer

TEST DATA FOR MATERIALS

1 Specific Gravities: Water Absorption
a Cement 3.15
b 40 mm MSA 2.72
c 20 mm MSA 2.71 a 20 mm 0.47
d 10 mm MSA 2.68 b 10 mm 1.01
e C. Sand 2.67 c 40mm 0.37
f Admixture 1.12 d C. Sand 1.94
g Water 1.00
 2 Sieve Analysis
% Passing Combined Grading Limits
Retained Weight of Aggregate % Weight retain of aggregate % Cum. Weight of retained aggregate as per BS:882
Sieve Size 36.2% 26.8% 0.0% 37.0% % combined
passing
20 mm 10 mm 40 mm C.Sand 20 mm 10 mm 40 mm C.Sand 20 mm 10 mm 40 mm C.Sand 20 mm 10 mm 40 mm C. Sand Lower Limit Upper Limit
40 0 0.0 - 0 0.000 0.000 - 0.000 0.000 0.000 - 0.000 100.000 100.000 - 100.000 100.0 100% 100%
20 166 0.0 - 0 3.325 0.000 - 0.000 3.325 0.000 - 0.000 96.675 100.000 - 100.000 98.8 95% 100%
10 4725 216 - 0 94.632 4.363 - 0.000 97.957 4.363 - 0.000 2.043 95.637 - 100.000 63.4 95% 100%
4.75 102 4549 - 15 2.043 91.880 - 2.041 100.000 96.243 - 2.041 0.000 3.757 - 97.959 37.3 35% 55%
2.36 186 - 100 3.757 - 13.605 100.000 - 15.646 0.000 - 84.354 31.2 35% 55%
1.18 - 140 - 19.048 - 34.694 - 65.306 24.2 35% 55%
0.6 - 100 - 13.605 - 48.299 - 51.701 19.1 10% 35%
0.3 - 170 - 23.129 - 71.429 - 28.571 10.6 10% 35%
0.15 - 80 - 10.884 - 82.313 - 17.687 6.5 0% 8%
130 17.687 100.000 0.000
4993 4951 735

Combine Gradation AS per BS:882

120%

100%

80%
% Passing

% of passing
60%
lower limit
upper limit
40%

20%

0%
20 4.75 2.36 0.6 0.15
Sive Size
3 Target Strength for Mix Designing

Ft= fck + 1.65 X S.D

Ft= 20 + 1.65 X 4
Ft= 26.6 MPA
TMS 26.6 MPA
value of k is obtained from clause 3.2 of 10262: 2009 and standard deviation of 4 is obtained from table1 of IS 10262:2009.

From the table 5 0f IS 456:2000, the maximum W/C ratio is 0.5, Based on the experience water cement ratio is adopted 0.459

as per IS:10262 volume of coarse aggregate for zone-02 sand use for 20mm aggregate volume 0.62 this for 0.5 W/C ratio but we use W/C ratio 0 .459 so every ± 0.05 change in W/C ratio the volume change of
aggregate at the rate of ±0.01 so corrected volume of coarse aggregate for W/c ratio 0.459 = 0.63
corrected volume of coarse aggregate = 0.63 and fine aggregate =1-0.63=0.37

4 Selection Of Water Content:

From Table 2 & Clause 4.2 of IS 10262: 2009, the water content required for 25- 50 mm slump of concrete with 20 mm MSA is 186 Kgs.
Buildplast Super plasticizer (2% Dosage reduce water content 20%) , we use 1.73% dosage of Admixture so 17.3% water reduction so we take water 153.82kg

5 Calculating the Cementitious Content:

Cementitious Content= Water Content from section 4

W/ C ratio decided

153.765
=
0.459

Cement = 335 kg
6 Calculating the Aggregate Content

Volume of aggregate = 1 m3
a

mass of Cement 1
b Volume of cement = X
Specific Gravity of cement 1000
335 1
= x
3.15 1000

= 0.106 m3

mass of Water 1
c Volume of water = X
Specific Gravity of water 1000
153.765 1
= x
1 1000

= 0.154 m3

Volume of Chemical Admixture is 1.73% mass mass of Admixture 1

d = X
of cement Specific Gravity of admixture 1000
5.7955 1
= x
1.12 1000

= 0.00517 m3

Proportion A40 A20 A10 Sand

e Volume of all in aggregate = ( a - (b + c + d) )
Combined 0.00% 36.20% 26.8% 37.0%
m3
= 0.7347
1E Mass of Coarse and fine Aggregate = e X % Proportion of coarse aggregate X specific gravity of coarse aggregate X 1000
= 1974.3 kg kg
Based on Combine gradation curve e X% Proportion of Coarse aggregate X specific gravity of Coarse aggregate X 1000

Mass of 40 mm = 0.0 Kg
Mass of 20 mm = 720.8 kg Kg
Mass of 10 mm = 527.7 kg Kg
2E Mass of Fine Aggregate = e X %Proportion of Fine aggregate X specific gravity of Fine aggregate X 1000
= 725.8 kg Kg
total mass of coarse aggregate = 1248.5kg
total mass of aggregate = 1974.3 kg
The Mix Proportion thus becomes:
1.728 2.973
Admixture
Mix Proportion W/C A/C AEA Dosage, %
by wt. of
Cement
1 : 2.17 : 3.73 0.459 3.73 0.00% 1.73%

Batch
Quantity,
Material Batch Quantity, SSD condition SSD Water Absorption (%) Moisture Moisture
(Kg) Content (%) Adjustment Corrected Batch quantity Trial Qty. Source
condition (Kg)
(Kg)

1 m3 1 (%) (Kg) 0.025

Cement 335 335.00 335.00 8.38 OPC 42.5
40mm 0.0 0.00 0.37 0 -0.37 0 0.00 0.000 NIL

20mm 720.8 720.77 0.47 0 -0.47 -3.3876 717.38 17.934 Bujumpura

(C. Plant)

10mm 527.7 527.70 1.01 0 -1.01 -5.3298 522.37 13.059 Bujumpura

(C. Plant)

C.Sand 725.8 725.82 1.94 0 -1.94 -14.0809 711.74 17.794 River

Water 153.765 153.77 176.56 4.414
Buildplast
Buildplast super 5.7955 5.80 5.80 0.145 super
plasticizer plasticizer
AEA 0 0.000 0.00 0.000 NIL
Total 2469 2469
Initial 30' 60' 90' 120' Ambient Temp.
Slump:
50 20 0 - - - Concrete Temp.
Air Entrapped (%) Fresh Density (Kg/m3) 2469

AIL QCE Approved By Client/PMC FQA

Name……………………………………………………………………………………………………………………………………. Name……………………………………………………………………………………………
Sign.:……………………………………………………………………………………………………………………………………. Sign.:……………………………………………………………………………………………………………
Date :………………………………………………………………………………………………………………………………….. Date :………………………………………………………………………………………………………
 ANGELIQUE INTERNATIONAL LTD
A n g e liq u e In t e r n a t io n a l L im it e d MIX DESIGN CALCULATION SHEET
P R O J E C T E N G I N E E R I N G , P R O C U R E M E N T A N D C O N S T R U C T IO N C O M P A N Y

Name Of Client:MINISTRY OF HYDRAULICS, ENERGY AND MINES

Project Name KABU-16 HYDRO ELECTRIC POWER (2X10MW), Burundi

STIPULATIONS FOR PROPORTIONING

1 Grade of Concrete: M30 A10 (Shotcrete)
2 Type of Cement: OPC 42.5 conforming to IS 8112
3 Workability Required: 100 - 150
4 Maximum size of aggregate 10 mm
5 Minimum cement Content 360 kg/m3 (as per Table No.-6 of IS 456:2000)
6 Maximum Water Cement Ratio 0.45
7 Exposure severe
8 Degree of Supervision Good
9 Methods of Placing Pumpable
10 Type of aggregate Crushed Angular
11 Admixture Brand Buildplast super plasticizer

TEST DATA FOR MATERIALS

1 Specific Gravities: Water Absorption
a Cement 3.15
b 40 mm MSA 2.72
c 20 mm MSA 2.71
d 10 mm MSA 2.68 a 10 mm 1.01
e Course Sand 2.67 b R. Sand 1.94
f Admixture 1.12
g Water 1.00
 2 Sieve Analysis
% Passing Combined Grading Limits
Retained Weight of Aggregate % Weight of retained aggregate % Cum. Weight of retained aggregate as per BS:882
0.0% 44.0% 56.0% % combined
Sieve Size passing
20 mm 10 mm C Sand 20 mm 10 mm C Sand 20 mm 10 mm C Sand 20 mm 10 mm C Sand Lower Limit Upper Limit
40 - 0.0 0 - 0.000 0.000 - 0.000 0.000 - 100.000 100.000 100% 100%
20 - 0.0 0 - 0.000 0.000 - 0.000 0.000 - 100.000 100.000 100.0 100% 100%
10 - 12 0 - 0.638 0.000 - 0.638 0.000 - 99.362 100.000 99.7 95% 100%
4.75 - 1613 15 - 85.707 2.041 - 86.344 2.041 - 13.656 97.959 60.9 30% 65%
2.36 - 257 100 - 13.656 13.605 - 100.000 15.646 - 0.000 84.354 47.2 20% 50%
1.18 - 140 - 19.048 - 34.694 - 65.306 36.6 15% 40%
0.6 - 100 - 13.605 - 48.299 - 51.701 29.0 10% 30%
0.3 - 170 - 23.129 - 71.429 - 28.571 16.0 5% 15%
0.15 - 80 - 10.884 - 82.313 - 17.687 9.9 0% 8%
Pan - 130 - 17.687 - 100.000 0.000 0.0
1882 735

Combine Gradation AS per BS:882

120.00%

100.00%

80.00%
% Passing

% of passing
60.00%
lower limit
upper limit
40.00%

20.00%

0.00%
20 4.75 2.36 0.6 0.15
Sive Size
3 Target Strength for Mix Designing

Ft= fck + 1.65 X S.D

Ft= 30 + 1.65 X 5
Ft= 38.25 MPA
TMS 38.25 MPA
value of k is obtained from clause 3.2 of 10262: 2009 and standard deviation of 5 is obtained from table1 of IS 10262:2009.

From the table 5 0f IS 456:2000, the maximum W/C ratio is 0.45, Based on the experience water cement ratio is adopted 0.373
as per IS:10262 volume of coarse aggregate for zone-02 sand use for 10mm aggregate volume 0.46 this for 0.5 W/C ratio but we use W/C ratio 0 .373 so every ± 0.05 change in
W/C ratio the volume change of aggregate at the rate of ±0.01 so corrected volume of coarse aggregate for W/c ratio 0.373 = 0.485
for pumpable concrete 10% reduction volume of coarse aggregate =0.485x0.9=0.436 and fine aggregate =1-0.432=0.564

4 Selection Of Water Content:

From Table 2 & Clause 4.2 of IS 10262: 2009, the water content required for 25- 50 mm slump of concrete with 10 mm MSA is 208 Kgs.
We required 100 to 150 mm slump so according to IS-10262:2009 clause no.-4.2 Water Required=(208+208*12/100)=232.96kg
Buildplast Super plasticizer (2% Dosage reduce water content 20%) , we use 1.84% dosage of Admixture so 18.4% water reduction so we take water 190.23kg
5 Calculating the Cementitious Content:

Cementitious Content= Water Content from section 4

W/ C ratio decided

190.23
=
0.373

Cement in kg = 510
6 Calculating the Aggregate Content

Volume of aggregate = 1 m3
a

mass of Cement 1
b Volume of cement = X
Specific Gravity of cement 1000
510 1
= x
3.15 1000

= 0.1619 m3

mass of Water 1
c Volume of water = X
Specific Gravity of water 1000
190.23 1
= x
1 1000

= 0.1902 m3

mass of Admixture 1
Volume of Chemical
d Admixture is 1.84 % mass of = X
cement Specific Gravity of admixture 1000

9.4 1
= x
1.12 1000

= 0.00839 m3

Proportion A20 A10 Sand

e Volume of all in aggregate = ( a - (b + c + d) )
Combined 0.0% 44.0% 56.0%
= 0.6395 m3

Based on Combine gradation curve e X % proportion of Coarse aggregate X specific gravity of Coarse aggregate X 1000

1E Mass of 10 mm = 754.07 Kg
2E Mass of Fine Aggregate = e X % proportion of Fine aggregate X specific gravity of Fine aggregate X 1000
= 956.1 Kg
total mass of coarse aggregate = 754.07 kg
total mass of aggregate = 1710.17 kg
The Mix Proportion thus becomes:
2.277
Admixture
Mix Proportion W/C A/C Dosage, % by
wt. of Cement

1 : 1.87 : 1.48 0.37 1.48 1.96%

Batch
Batch Quantity, Water Moisture Content Moisture Corrected
Material Quantity, SSD SSD Batch quantity Trial Qty. Source
condition (Kg) condition Absorption (%) (%) Adjustment (Kg)
(Kg)

1 m3 1 (%) (Kg) 0.025

supaset
Cement 510 510.00 510.00 OPC
12.75 42.5
10mm 754.1 754.07 1.01 0 -1.01 -7.616 746.45 18.66
Course Sand 956.1 956.14 1.94 0 -1.94 -18.549 937.59 23.44
Water 190.23 190.23 216.40 5.41

Buildpla
Buildplast super st super
plasticizer 9.4 9.40 9.40 0.235 plasticiz
er

Total 2420 2420

Initial 30' 60' 90' 120' Ambient Temp.
Slump:
150 110 70 - - Concrete Temp.
Air Content (%) Fresh Density (Kg/m3) 2420

AIL QCE Approved By Client/PMC FQA

Name…………………………………………………………………………………………………… Name………………………………………………………………………
Sign.:…………………………………………………………………………………………………… Sign.:……………………………………………………………………………
Date :…………………………………………………………………………………………………. Date :………………………………………………………………………………