Professional Documents
Culture Documents
CD Muthu LMM
CD Muthu LMM
Submitted by
LOGANATHAN M (921413114032)
MURUGARAJ N (921413114042)
MUTHUKUMAR N (921413114043)
MUTHUPANDI E (921413114044)
Of
BACHELOR OF ENGINNEERING
in
MECHANICAL ENGINEERING
BONAFIDE CERTIFICATE
SIGNATURE SIGNATURE
Engineering Engineering
Dindigul-624005 Dindigul-624005
2
ACKNOWLEDGEMENT
First and most thanks to almighty the great architect of universe who
blessed us to successfully purse our bachelor engineering and to successfully
accomplish our project.
3
ABSTRACT
Hygiene is most important aspect of a healthy life. Many investment are
made for maintaing hygiene in public building. Cleanliness may be gifted with a
moral quality as indicated by the saying “cleanliness is next to godliness”, and is
regarded as contributing to good health and beauty. So it is important to keep the
surroundings neat and clean. On a practical level it can be said that cleanliness is
related to hygiene and disease prevention. Washing is one method of achieving
cleanliness, which is usually performed with mechanism . There are many types of
equipment which reduces the efforts of humans in cleaning. There are equipments
to clean with high cost. Here comes the scope of “AUTOMATIC FLOOR
CLEANING MACHINES” for house hold purpose. The project is to design and
fabricate such a machine at low cost for usage in houses. The power drive is
selected to be electric and to be driven by a single motor for achieving the desired
rpm's. The parts were procured as per the design done and were assembled in
workshop. During the assembly, it was taken care to provide necessary space and
ergonomics of handling.
4
LIST OF CONTENT
SL.NO CONTENTS P.NO
ABSTRACT iii
I INTRODUCTION 1
1.1 Introduction to the cleaning process 1
1.2 Source for cleaning 1
1.2.1 Reason for cleaning floors 2
1.2.2 Methods of floor cleaning 2
1.2.3 Wood cleaning 3
1.3 Exciting method 5
1.4 Drawback of exciting method 6
1.5 Reducing for floor cleaning 6
1.6 proposed methods 6
5
IV POWER SOURCE 22
4.1 Power source of dc motor 23
4.2 mechanism movement 23
V DESIGN DRAWINGS 27
VI WORKING 28
6.1 Working procedure 30
6.2 working principle 30
VII ADVANTAGES 32
7.1 Disadvantage 32
7.2 result and discussion 33
VIII COST ESTIMATION 34
IX CONCLUSION 35
X REFERRENCE 36
PHOTOGRAPHY 37
6
LIST OF FIGURES
LIST OF TABLES
SL.NO CONTENTS P.NO
7
CHAPTER – I
INTRODUCTION
Effective cleaning and sanitizing helps and protect the health of the
human beings directly and indirectly. Also, cleaning and sanitizing prevents the
pest infestations by reducing residues that can attract and support bees, pests etc. It
also improves the shelf life of the floor, walls etc due to regular cleaning and
maintenance. In recent years, most of the people prefer to use trains or buses for
commuting and hence these places are littered with biscuits covers, cold drink
bottles etc. Hence, it is necessary to clean the bus stands and railways stations at
regular interval. There is no one single cleaning method that is suitable for all
locations and occasions and effective cleaning depends upon type of cleaning
device, cleaning technique and also the equipment should be user friendly.
Cleaning work can be physically demanding and a need has been identified to
developed methods for systematic ergonomics evaluation of new products. In
recent years, floor cleaning robots are getting more popular for busy and aging
populations due to lack of workers. However in India, unemployment is more and
hence there is a need to develop less labor oriented cleaning machine. Hence, the
present work is aimed to design, development and evaluation of a manually
operated floor cleaning machine.
8
1.2 REASON FOR CLEANING
Sawdust is used on some floors to absorb any liquids that fall rather
than trying to prevent them being spilt. The sawdust is swept up and
9
replaced each day. This was common in the past in pubs and is still
used in some butchers and fishmongers.
It used to be common to use tea leaves to collect dirt from carpets and
remove odours. Nowadays it is still quite common to use
diatomaceous earth, or in fact any cat litter type material, to remove
infestations from floors.[citation needed]
10
ring out the mop thoroughly before using it on the floor. Run the mop back
and forth, going with the grain of the wood in smooth strokes. Do not use
water for lacquered or shellacked floors, as it can stain the wood and cause
buckling.
Buff the floor with a soft cloth to remove any soapy residue. Cloth diapers
work well for buffing since they are very soft and absorbent.
Tile and stone floors
Tile and stone flooring is common in kitchens, stairs, and bathrooms. Its
cleaning process can be divided into three steps:
11
1.3 EXISTING METHODS
To prevent from bacteria and diseases many types of cleaning process are
available for examples
Vacuum cleaning
Robot cleaning
Manual cleaning
These methods using on the present but it is very expensive too bought.
These are some methods to retrieve floor cleaning automatically when the
machines are not implemented in practical use due to its drawback.
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1.4 DRAWBACK OF EXISTING METHODS
Other methods are implemented only in costlier methods but it does not
implemented in normal domestic families due to their cost wise.
When we come across those mechanical projects we could note some
drawbacks like wear of automatic robot, sometimes making injuries to legs
while actuating gears. Major drawback is it cannot use in all type of floors. So,
in order to solve this we thought and designed “SEMI AUTOMATIC
FLOOR CLEANING MACHINE” this system can be used in all type of
floors (Tiles, Marbles, Granites, and cement floor also.)
Well maintained entrance matting can dramatically reduce the need for cleaning.
For public and office buildings about 80 to 90% of the dirt is tracked in from
outside. Installing a total of 15 feet of matting consisting of both indoor and
outdoor sections will remove about 80% .Thus about two-thirds of the dirt can be
removed at the entrance.
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of four components, which is assembled as two set up which would be explained
briefly in construction and working part of this paper
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CHAPTER - II
CONSTRUCTION AND COMPONENTS
2.1 CONSTRUCTION
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2.1.1 SELECTION OF MOTOR:
16
Fig(2.1)
Magnetic field can be switched 180°. A simple DC motor typically has a stationary
set of magnets in the stator and an armature with a series of two or more windings
of wire wrapped in insulated stack slots around iron pole pieces (called stack teeth)
with the ends of the wires terminating on a commutator. The armature includes the
mounting bearings that keep it in the center of the motor and the power shaft of the
motor and the commutator connections. The winding in the armature continues to
loop all the way around the armature and uses either single or parallel conductors
(wires), and can circle several times around the stack teeth. The total amount of
current sent to the coil, the coil's size and what it's wrapped around dictate the
strength of the electromagnetic field created. The sequence of turning a particular
coil on or off dictates what direction the effective electromagnetic fields are
pointed. By turning on and off coils in sequence a rotating magnetic field can be
17
created. These rotating magnetic fields interact with the magnetic fields of the
magnets (permanent or electromagnets) in the stationary part of the motor (stator)
to create a force on the armature which causes it to rotate. In some DC motor
designs the stator fields use electromagnets to create their magnetic fields which
allow greater control over the motor. At high power levels, DC motors are almost
always cooled using forced air. The commutator allows each armature coil to be
activated in turn. The current in the coil is typically supplied via two brushes that
make moving contact with the commutator. Now, some brushless DC motors have
electronics that switch the DC current to each coil on and off and have no brushes
to wear out or create sparks.
Different number of stator and armature fields as well as how they are
Connected provide different inherent speed/torque regulation characteristics. The
Speed of a DC motor can be controlled by changing the voltage applied to the
Armature. The introduction of variable resistance in the armature circuit or field
Circuit allowed speed control. Modern DC motors are often controlled by power
electronics systems which adjust the voltage by "chopping" the DC current into on
and off cycles which have an effective lower voltage.
A DC motor relies on the fact that like magnet poles repels and unlike
magnetic poles attracts each other. A coil of wire with a current running through it
generates an electromagnetic field aligned with the center of the coil. By switching
the current on or off in a coil its magnet field can be switched on or off or by
switching the direction of the current in the coil the direction of the generated
magnetic field can be switched 180°. A simple DC motor typically has a stationary
set of magnets in the stator and an armature with a series of two or more windings
of wire wrapped in insulated stack slots around iron pole pieces (called stack teeth)
with the ends of the wires terminating on a commutator. The armature includes the
mounting bearings that keep it in the center of the motor and the power shaft of the
18
motor and the commutator connections. The winding in the armature continues to
loop all the way around the armature and uses either single or parallel conductors
(wires), and can circle several times around the stack teeth. The total amount of
current sent to the coil, the coil’s size and what it’s wrapped around dictate the
strength of the electromagnetic field created. The sequence of turning a particular
coil on or off dictates what direction the effective electromagnetic fields are
pointed. By turning on and off coils in sequence a rotating magnetic field can be
created. These rotating magnetic fields interact with the magnetic fields of the
magnets (permanent or electromagnets) in the stationary part of the motor (stator)
to create a force on the armature which causes it to rotate.
19
2.1.2 MAIN FRAMES:
20
2.2.2 WHEEL
A wheel which is made up of iron is commonly used. It is mainly
used for locomotion. It can be rotated along 360”.
It supports about 50 kg of total load. It is frictionless function on the
floor enable its easy movement.
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2.2.4 L-ANGLE
It is used as supporting legs of the entire system and it is
made up of high graded cast iron hence it carry the entire weight of the
floor cleaner ,commonly used materials for L angle production are
It is differ from angle variations
22
Fig 2.3 angle plate
2.2.5 RIVERT
Rivert is connecting tool its used to join two different metal parts it
enable rotation at 360 its nonreusable with one end larger than the other.
It is available for all sizes ,it is made up cast iron.
23
2.2.6 CIRCULAR DISC
A circular disc which is made up of iron .which is fixed on the
single phase dc motor. Which is fixed by the metallic bush with the motor shaft
and the disc is hole on center position of the disc .
Which is centerly fixed on the Dc motor shaft if the circular
disc is honing on the center.
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2.2.7 RECTANGULAR MOP
It’s the most important of the floor cleaner. It comprises two parts namely
handle rod and crown .the handle rod is made up of metal and it is height
adjustable, flexible, rotatable.
Crown is made by cotton hairs its very soft and dustproof.
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2.2.8 FLAT PLATE
It is made up of cast iron. It is used in every other parts like
arm, rectangular shape metal, connecting rod
Fig shows 2.7 1”inch flat bar
26
2.2.8.1Length and width
27
2.2.9 BOLT & NUTS
Bolt and nuts are used to connecting and joining the links.its
importants of holding the load with them,The bolt and nuts having some properties
with them
28
CHAPTER – III
SPECIFICATION OF COMPONENTS
3.1 SPECIFICATION OF SINGLE PHASE DC MOTOR;
Table 3.1
S.L.NO DESCRIPTION USAGE
2. CURRENT 2.5amps
4. SPEED 0.25HP
5. POWER 0.19KW
6. SPEED 1420RPM
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1.2 SPECIFICATION OF WHEELS
Table 3.2
SL.NO DESCRIPTION DIMENSION IN MM
2. Circular disc 01
3. L angle 30 feet
7. Hollow bush 01
30
CHAPTER - IV
POWER SOURCE
This chapter deals with the power source of the working component
and how the each component and assembly of component works is explained
below with flow chart.
240 v dc supply
Wire links
Arm
Reciprocating occurs
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4.1 ELECTRICAL
Today electrical is mainly understood to means the application of as a working
medium in industry especially the driving and controlling of machines and
equipment. Electrical has for some considerable time between used for carrying
out the simplest mechanical tasks in more recent times has played a more
important role in the development of mechanical technology for automation.
Electrical systems operate on a supply of electrical power which must be made
available in sufficient quantity and at a pressure to suit the capacity of the system.
When the electrical system is being adopted for the first time, however it wills
indeed the necessary to deal with the question of electrical power supply.
The key part of any facility for supply of electrical power is by means using
reciprocating action. A moving sliding rod is a machine that takes in power.
Mechanization is broadly defined as the replacement of manual effort by
mechanical power to electrical power is an attractive medium for low Cost
mechanization particularly for sequential (or) repetitive operations. Many factories
and plants already have a electrical power system, which is capable of providing
the power (or) energy requirements and control system (although equally electrical
control systems may be economic and can be advantageously applied to other
forms of power).The main advantages of an all electrical system are usually
Economic and simplicity the latter reducing maintenance to a low level.
4.2 ELECTRICALPOWER:
electrical systems use pressurized load to transmit and control power.
electrical systems typically use power as the fluid medium because is safe, low
cost and readily available.
32
4.3 THE ADVANTAGE THE ELECTRICAL COMPONENTS
It is used in electrical systems can be directly exhausted back
In to the surrounding environment and hence the need of special reservoirs and no-
leak system designs are eliminated.
electrical systems are simple and economical
Control of electrical systems is easier
34
4.6 POWER SOURCE ATTAIN FROM MECHANISM
MECHANISM:
In the Automatic floor cleaning machine the peacuiler exact straight line
mechanism used to operate the power source. If the power source is gaining from
the DC motor and the 240v.
240v Dc power supply is given to the linkage mechanism
and the linkage is moving reciprocating movement acting on the straightt line this
is known as linlage power source
35
CHAPTER - V
5.1 DESIGN DRAWING
36
CHAPTER - VI
6.1
.1 WORKING PRINCIPLE
PEAUCEL
PEAUCELLIER LIPKIN LINKAGE MECHANISM
In the “AUTOMATIC
AUTOMATIC FLOOR CLEANING MACHINE “ is
working on following principle & mechanism.
37
Which is connected by “connecting arm”. The motion of the circular
disc and the connecting arm is based on the peaucellier lipkin linkage mechanism
Peaucellier–Lipkin linkage:
First, it must be proven that points O, B, D are collinear. This may be easily seen
by observing that the linkage is mirror-symmetric about line OD, so point B must
fall on that line.More formally, triangles BAD and BCD are congruent because
side BD is congruent to itself, side BA is congruent to side BC, and side AD is
congruent to side CD. Therefore angles ABD and CBD are equal.Next, triangles
OBA and OBC are congruent, since sides OA and OC are congruent, side OB is
congruent to itself, and sides BA and BC are congruent. Therefore angles OBA and
OBC are equal.
38
Finally, because they form a complete circle, we have
∠OBA + ∠ABD + ∠DBC + ∠CBO = 360°
but, due to the congruences, angle OBA = angle OBC and angle DBA = angle
DBC, thus
2 × ∠OBA + 2 × ∠DBA = 360°
∠OBA + ∠DBA = 180°
therefore points O, B, and D are collinear.
Inverse points:
Let point P be the intersection of lines AC and BD. Then, since ABCD is a
rhombus, P is the midpoint of both line segments BD and AC. Therefore length BP
= length PD.
Triangle BPA is congruent to triangle DPA, because side BP is congruent to
side DP, side AP is congruent to itself, and side AB is congruent to side AD.
Therefore angle BPA = angle DPA. But since angle BPA + angle DPA = 180°,
then 2 × angle BPA = 180°, angle BPA = 90°, and angle DPA = 90°. (due to the
Pythagorean theorem)
Pythagorean theorem:
Since OA and AD are both fixed lengths, then the product of OB and OD is
a constant and since points O, B, D are collinear, then D is the inverse of B with
respect to the circle (O,k) with center O and radius k.
Inversive geometry
39
through the center of inversion O, then D is constrained to trace a straight line. But
if B traces a straight line not passing through O, then D must trace an arc of a circle
passing through O. Q.E.D.
A typical driver
Slider-rocker four-bar
acts as the driver of the Peaucellier–Lipkin linkage
Peaucellier–Lipkin linkages (PLLs) may have several inversions. A typical
example is shown in the opposite figure, in which a rocker-slider four-bar serves as
the input driver. To be precise, the slider acts as the input, which in turn drives the
right grounded link of the PLL, thus driving the entire PLL.
Historical notes
Sylvester (Collected Works, Vol. 3 Paper 2 ) writes that when he showed a model
to Kelvin, he 'nursed it as if it had been his own child, and when a motion was
made to relieve him of it, replied "No! I have not had nearly enough of it—it is the
most beautiful thing I have ever seen in my life"'.
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WORKING PROCEDER
Electric Motor
Reciprocating Movement
Cleaning mop
41
CHAPTER – VII
7.1 ADVANTAGES
Simple mechanism.
No need external source.
Accuracy in cleaning
Human work can be retrieve
Easy to handling
No skill labor are required
7.2 DISADVANTAGES
It is not used on the sand surfaces
Required electricity to operate
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7.3 RESULTS AND DISCUSSION:
It can be handled by an operator without feeling uneasiness. No separate
skill is required to operate this floor cleaning machine. The operation is quick and
hence it is a time saving one. The operation is easy and consumes less cost. Due to
the above reasons it finds its extensive application in manufacturing industries.
It has an extensive application in both large scale and small scale industries
because of its economy and easy handling. Strength Uniform in cleaning is
obtained by this machine. The time consumption for floor cleaning is reduced
greatly.
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CHAPTER –VIII
COST ESTIMATION
Table 8.1
S.I NO MATERIAL QUANTITY PRICE
1. Dc motor 01 1100
2. Flat plate 05 500
3. L angle 06 1000
4. Wheel 04 300
5. Revert & bolt 06 250
6. Circular disc 01 200
7. Labor charge _ 1500
TOTAL 4850
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CHAPTER – IX
CONCLUSION
“Automatic floor cleaning system” will definitely good retrieve system.
Uniform cleaning of floor is obtained by this machine. The time consumption for
cleaning is reduced considerably. It eliminates more labour for cleaning operation
and hence the labour cost is reduced. Skilled labour is not required to operate this
machine. Transportation of this machine is easy. Maintenance is also easy, The
reduction of production time and elimination of more labour for cleaning operation
reduce production cost, thereby the economy is greatly achieved.
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CHAPTER -X
REFERRENCE
46
PHOTOGRAPHY
RESTING CONDITION
47