TECHNICAL TERMS

Flat iron - A domestic appliance used to press clothes

Schematic - Illustration of an electrical or electronic circuit with the

Diagram components represented by their symbol.

- Also called a short. Low resistance connection between two

Short Circuit
points in a circuit typically causing excessive current.

- Process of joining two metallic surfaces to make an

Soldering electrical contact by melting solder (tin and lead) across
them.

- Tool with an internal heating element used to heat surfaces

Soldering Iron being soldered to the point where the solder becomes
molten.

- Electrical device having two states, ON (closed) or OFF

Switch
(open).

- Sequence of operations intended to verify the correct

Test operation or malfunctioning of a piece of equipment or
system.

Troubleshootin - Systematic approach to locate the cause of a fault in an

g electronic circuit or system.

- Known as a multitester. A test equipment used to check AC,

Volt-Ohm-
DC voltages, current in a circuit and resistance of any
Meter
components out of the circuit.
 INFORMATION SHEET 1.1

Maintaining and Repairing a Flat Iron

Parts of Flat Iron

1. AC line cord Is used to connect the unit to

power source.

2. Selector Switch A type of switch used to select

the amount of heat required in
ironing different types of fabrics.
It can be a rotary or slide type.

3. Thermal Fuse A safety protective device used to

protect the unit from damage
when overheating and short
circuit occur.

4. Heating Element A form of nichrome wire that

assembles properly inside the flat
iron to provide heat.
5. Soleplate A base metal that serves as fabric pressing
part made of metal.

6. Handle The part of a flat iron by which it is, carried

or controlled.

7. Body/Case Is used to protect the internal parts of the

flat iron.

Specific instructions

To avoid a circuit from overload, do not operate another high wattage

appliance on the same circuit. If an extension cord is absolutely necessary a 10
A cord should be used with a 120V iron or a 16A cord should be used with a
220V iron. Cords rated for less amperage may overheat. Care should be taken to
arrange the cord so that it cannot be pulled or rippled over.
 Information Sheet 2.1

Diagnosing and Troubleshooting a Flat Iron

Troubles Possible Causes

1. Electric iron does not Open circuit/terminal connection

heat.

Short Circuit

Terminal connections

Heat controller-selector switch

Blown fuse

2. Electric iron gives Grounded wire

abnormal temperature.

Loose contacts between terminals

Heating element
 INFORMATION SHEET 2.2

Diagnosing and Troubleshooting a Flat Iron.

Tools and Materials:

1. Flat iron

10. Wrench/Pliers

2. Set of screw drivers

11. Desoldering tool

3. Set of pliers

12. Cleaning brush

4. Soldering iron

5. Soldering stand

6. Soldering lead

7. Wire stripper
8.

9. Volt-ohm-milliammeter
 INFORMATION SHEET #3.1

Maintain and Repair Flat Iron

Proper care to a Flat Iron

1. Prevent the iron fro falling on heavily padded board.

2. Avoid excessive scratches on iron plate due to direct contact from
buttons, hooks, zipper, etc.
3. Cool iron before storing. Do not wrap cord around iron especially when it
is still hot.
4. Put iron on a safe place to cool.
5. Always store iron in an upright position, on its heel rest, so that soleplate
will not be scratched.
6. Clean brown stains in soleplate by heating the iron to a high temperature
and iron it over to salt in wax paper. A non-scratchy household cleaner
may also be used.

To use a flat iron

1. Adjust the temperature selector to a minimum position before plugging

cord into electrical outlet.
2. Pre-heat the unit 2 minutes before using.
3. To improve dry ironing results, sprinkle garments evenly at least one
hour before ironing.
4. Unplug iron by gripping plug and pulling it from the outlet. Never yank
the cord!

To clean polished aluminum soleplate

1. Unplug the iron.

2. Make a paste of mild scouring powder and a little amount of water. Apply
a small amount to soleplate using a damp cloth and rub the soiled area.
Wipe thoroughly.
3. Do not use metal scouring pads since they will scratch the soleplate.

Store Iron

When iron has cooled, wrap cord loosely. To protect soleplate, always
store iron on heel rest.

Mail/travel iron

When iron is cool, pack it carefully. The original cartoon box is not
suitable for mailing, instead provide a durable box.
 Important:

When using an iron, basic precautions should always be followed including the
following:

1. Read the instructions first.

2. Use the iron only for its intended use.

3. To protect against risk of electric shock, do not immerse any part of the
iron in water or other liquid.

4. The iron should always be turned to MIN position before plugging or

unplugging from the outlet. Never yank cord to disconnect from the
outlet; instead grasp plug and pull it to disconnect.

5. Do not allow the cord to touch hot surfaces. Let iron cool completely.

6. Do not operate iron if it has been dropped or damaged in any manner, as

such may cause temperature setting in occasion or electric shock. Do not
assemble the iron; take it to the dealer from whom the product was
purchased for examination or any professional technician. Incorrect
assembly can cause electric shock when the iron is used.

7. Close supervision is necessary for any appliances being used by or near

children. Do not leave the iron unattended when plugged into the outlet
or in an ironing board. Always position the iron carefully to prevent it
from falling if ironing board is accidentally knocked or if the cord is
pulled. When not in use, always stand the iron on heel rest.

8. Burn can occur from touching hot metal parts.

9. The use of accessory attachment not recommended or sold by the

appliance manufacturer may create a hazardous situation or damage to
your flat.

10. Do not use the iron outdoor.

11. Do not operate in the presence of explosive and/or flammable materials.