BHARAT ALUMINIUM COMPANY LTD

CAPTIVE POWER PLANT-540MW

QESH MANAGEMENT SYSTEM

WORK INSTRUCTION : QESH/CPP2/DMP/DMO-01 OPERATION OF CATION, ANION & MIXED BED

ISO : 9001 ISO :14001/OHSAS :18001
ELEMENT NAME : Monitoring and Measurement of Process
ISO : 9001 ISO :14001/OHSAS :18001
ELEMENT NUMBER : 8.2.3, 4.4.6
REV.NO.00 VERSION NO.00 W.I. NO : QESH/CPP2/DMP/CBO-01 Page 1 of 3

OPERATION OF CATION BED:-

1. After rinsing START de-carbonising fan

OPEN cation bed outlet valve

CLOSE rinse drain valve

START intermediate water pump after level in the intermediate water tank is ½.

ANION BED RINSE:-

OPEN Anion bed inlet valve

Exhaust valve

Rinse drain valve after out flow from exhaust valve

CLOSE Exhaust valve

OPERATION OF ANION BED:-

After rinse

OPEN Anion bed outlet valve

CLOSE Rinse drain valve and maintain supply to mixed bed.

PREPARED BY: APPROVED BY:

PANKAJ NIGAM R.K.DHANCHOLIA

Asst Manage (QA) AGM (O), CPP 540 MW
Sign & Date Sign & Date
 BHARAT ALUMINIUM COMPANY LTD
CAPTIVE POWER PLANT-540MW
QESH MANAGEMENT SYSTEM

WORK INSTRUCTION : QESH/CPP2/DMP/DMO-01 OPERATION OF CATION, ANION & MIXED BED

ISO : 9001 ISO :14001/OHSAS :18001
ELEMENT NAME : Monitoring and Measurement of Process
ISO : 9001 ISO :14001/OHSAS :18001
ELEMENT NUMBER : 8.2.3, 4.4.6
REV.NO.00 VERSION NO.00 W.I. NO : QESH/CPP2/DMP/CBO-01 Page 2 of 3

OPERATION OF MIXED BED:-

Mixed bed rinse:-

OPEN Mixed bed inlet valve

Exhaust valve

Rinse drain valve after outflow from exhaust valve

CLOSE Exhaust valve for rinsing

After rinse open mixed bed outlet, close rinse drain valve and maintain supply to de-
mineralizing water tank .

Operation sequence of DM plant:-

1. Follow procedures with the power supply system before operation .

2. Ensure the area is clean , lubrication oil is adequate , pressure gauge working and
water tank contains sufficient liquid, keeping pump inlet valve open an outlet closed.

3. OPEN Pump inlet valve

Exhaust valve

4. CLOSE Exhaust valve after venting of the air

Now press START button

When the pump runs normally OPEN OUTLET VALVE

PREPARED BY: APPROVED BY:

PANKAJ NIGAM R.K.DHANCHOLIA

Asst Manage (QA) AGM (O), CPP 540 MW
Sign & Date Sign & Date
 BHARAT ALUMINIUM COMPANY LTD
CAPTIVE POWER PLANT-540MW
QESH MANAGEMENT SYSTEM

WORK INSTRUCTION : QESH/CPP2/DMP/DMO-01 OPERATION OF CATION, ANION & MIXED BED

ISO : 9001 ISO :14001/OHSAS :18001
ELEMENT NAME : Monitoring and Measurement of Process
ISO : 9001 ISO :14001/OHSAS :18001
ELEMENT NUMBER : 8.2.3, 4.4.6
REV.NO.00 VERSION NO.00 W.I. NO : QESH/CPP2/DMP/CBO-01 Page 3 of 3

NOTE AND RECORD Pressure gauge and ammeter indications

START-UP OPERATIONS:-
OPEN raw water main valve

Filter water inlet valve

Exhaust valve

Rinse drain valve after ensuring exhaust

valve out flow

CLOSE Exhaust valve

Rinse drain valve to supply water to
Cation bed after opening filter out flow valve

PUTTING DEMINERALIZER INTO SERVICE:-

CATION BED RINSE:-

OPEN Cation bed inlet valve

Exhaust valve

Rinse drain valve after out flow from exhaust

valve
CLOSE Exhaust valve

PREPARED BY: APPROVED BY:

PANKAJ NIGAM R.K.DHANCHOLIA

Asst Manage (QA) AGM (O), CPP 540 MW
Sign & Date Sign & Date