Professional Documents
Culture Documents
Maintain Training Facilities (Complete Docs)
Maintain Training Facilities (Complete Docs)
Training
Facilities
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL
Page 1 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-MAKATI
III JOHNNIE P. SANTOS
TRAINER Revision # 00
SHIELDED METAL ARC WELDING SHOP LAY-OUT
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL
Page 2 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-MAKATI
III JOHNNIE P. SANTOS
TRAINER Revision # 00
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL
Page 3 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-MAKATI
III JOHNNIE P. SANTOS
TRAINER Revision # 00
Template #1
OPERATIONAL PROCEDURE
Equipment Type Welding Machine
Equipment Code WM02
Location Practical Work Area
Operation Procedure: Electrical System
Template #2
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL Page 4 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-
III JOHNNIE P. SANTOS MAKATI
TRAINER Revision # 00
HOUSEKEEPING SCHEDULE
Shielded Metal Arc Welding
Qualification Station/Bldg Mechanical Shop
NCIII
Area/Section Practical Workshop TVET TVET
Template #3
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL Page 5 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-
III JOHNNIE P. SANTOS MAKATI
TRAINER Revision # 00
PRACTICAL WORKSHOP HOUSEKEEPING SCHEDULE
DAILY TASK YES NO
Dispose segregated waste; clean garbage cans √
Sweep floors; if wet, wipe dry √
Wipe and clean whiteboards √
Clean and arrange working tables √
Clean and check machines/equipment √
Before leaving, collect stubs and other wastes. √
WEEKLY TASK YES NO
Clean posters, visual aids and update √
accomplishment/Progress Charts
Clean bulbs/lamps/ceilings/walls √
Clean/Wash of windows/glasses/mirrors √
Clean and check tools, machines, supplies, materials √
Sanitize garbage receptacles √
Empty water collector; clean body of Water Dispenser √
MONTHLY TASK YES NO
Conduct inventory √
Clean and arrange tool room √
Inspect electrical system; clean cables, wires √
Clean instructional materials & modules; arrange and put in √
order
Inspect and clean air-conditioning equipment filter; clean body √
Template #4
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL Page 6 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-
III JOHNNIE P. SANTOS MAKATI
TRAINER Revision # 00
WELDING MACHINE MAINTENANCE SCHEDULE*
8 HOURS 50 HOURS 100 HOURS
1. Clean and remove 1. Clean and check 1. Clean and check
dust and filling cutting machine tip. welding machine,
metal. cooling fan and
2. Clean and check ventilation.
2. Always off the gauge of gas
2. Clean and check
machine after cylinders
grinding machine
welding. 3. Mark empty carbon contact and
3. Arrange the welding cylinders. change it regularly.
cables safely.
4. Turn off all electrical
cables after training.
5. Clean all welding
equipment from dust,
oil and other
chemical liquids.
6. Clean and check all
grinding machine
properly.
7. Secure all gas
cylinder. Put them
proper storage.
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL Page 7 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-
III JOHNNIE P. SANTOS MAKATI
TRAINER Revision # 00
Template #5
WELDING MACHINE MAINTENANCE SCHEDULE
WELDING MACHINE TYPE MILLER DIAL ARC 250 (AC/DC)
INVENTORY CODE WM02
LOCATION PRACTICAL WORKSHOP
Schedule for the Month of March
MANPOWER Daily Every Weekly Every Monthly Remarks
ACTIVITIES Other 15th
Day Day
Activity is
1. Check and clean the done before
Trainer and
transformer for steel √ and after
group leaders
dust build up the
training.
2. Check and clean the Trainer and Activity is
cooling fan. group leaders done before
√ and after
the
training.
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL
Page 8 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-MAKATI
III JOHNNIE P. SANTOS
TRAINER Revision # 00
Template #6
√ Did you clean and arrange working tables according to floor plan/lay-out;
check stability
√ Did you clean and check computer set-monitor, CPU, keyboards, mouse
Template #7
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL
Page 9 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-MAKATI
III JOHNNIE P. SANTOS
TRAINER Revision # 00
EQUIPMENT MAINTENANCE INSPECTION CHECKLIST
Equipment Type : WELDING MACHINE
Property Code/Number : WM02
Location : PRACTICAL WORKSHOP
YES NO INSPECTION ITEMS
√ 1. Are the welding machine free from dust?
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL
Page 10 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-MAKATI
III JOHNNIE P. SANTOS
TRAINER Revision # 00
DESCRIPTION
LOG DATE TYPE DATE
(System Components,
SERIAL ISSUED (danger/caution) COMPLETED
Test reference, etc.)
Template #9
WASTE SEGREGATION CHECKLIST
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL
Page 11 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-MAKATI
III JOHNNIE P. SANTOS
TRAINER Revision # 00
QUALIFICATION SHIELDED METAL ARC WELDING NC III
1. papers, cardboards, √
folders
2. electrical cables √
3. Metal plates √
4. Metal pipes √
5. Electrode stubs √
7. Used bulbs √
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL
Page 12 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-MAKATI
III JOHNNIE P. SANTOS
TRAINER Revision # 00
DON BOSCO TECHNICAL INSTITUTE
Technical Vocational Education and Training Center
Don Chino Roces Avenue cor. Don Bosco Street, Makati City
E. RECEIVED BY F. APPROVAL
FR. NOEL SUMAGUI, SDB
ALFRED B. SANTOS 12-3-14 ENGR. R. D. FUENTES
Technician Date Department Head Administrator
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL
Page 13 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-MAKATI
III JOHNNIE P. SANTOS
TRAINER Revision # 00
DON BOSCO TECHNICAL INSTITUTE
Technical Vocational Education and Training Center
Don Chino Roces Avenue cor. Don Bosco Street, Makati City
Template #11
TOTAL 293,750.00
Requested by: _ENGR. RODNEY FUENTES Approved by: __Fr. NOEL SUMAGUI, SDB
Department Head Administrator
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL
Page 14 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-MAKATI
III JOHNNIE P. SANTOS
TRAINER Revision # 00
Maintain Training
Date Developed: Document No. 00
August 2014 Issued by:
Facilities
Date Revised: DON BOSCO
December 2014 TECHNICAL
Page 15 of 13
SHIELDED METAL
ARC WELDING NC Developed by: INSTITUTE-MAKATI
III JOHNNIE P. SANTOS
TRAINER Revision # 00