Professional Documents
Culture Documents
Modelling Gas Liquid Flow in Venturi SCR PDF
Modelling Gas Liquid Flow in Venturi SCR PDF
Modelling Gas Liquid Flow in Venturi SCR PDF
00
# Institution of Chemical Engineers
www.ingentaselect.com=titles=09575820.htm Trans IChemE, Vol 81, Part B, July 2003
M
odelling of the growth and separation of the boundary layer has been extended from
the diffuser section of Venturi scrubbers to the whole unit. Predicted pressure drops
have been compared with published data over a range of system pressures. The Full
Boundary Layer Model gives very good predictions of pressure loss for Pearce–Anthony
Venturis at high pressure unlike other models. The sensitivity of the model to values of relevant
parameters has been determined. Correct values of the initial boundary layer parameters and
the effects of system pressure on them are identied.
250
MODELLING GAS–LIQUID FLOW IN VENTURI SCRUBBERS 251
a wide range of pressure—atmosphere to ¹100 bar. A major gas acceleration and deceleration and wall friction as well as
difference between Venturi meters and Venturi scrubbers acceleration and deceleration of the drops. This results in
used in gas cleaning is that the former receive a well- Á !
2
f Ugs
developed two-phase ow as the phases come into contact dp Ql rl Q rl
¡ ˆ Ugs dUgs ‡ Ugs dUd ‡ ‡1 dx
far upstream of the unit. In the latter, liquid is introduced at rg Qg rg Ql rg Deq
the beginning of convergence or in the throat so that there is a
developing ow, a much more complicated case to model. (3)
In high pressure Venturi scrubbers, the droplets and gas where rg is the gas density, Ugs is the gas supercial
will be accelerated much faster, which may affect the velocity, x is the distance along axis of the Venturi, Ud is
performance of Venturi scrubbers. For these cases, it is the velocity of drops, f represents the friction factor and Deq
reasonable to ask if existing models, such as those of Calvert is the local diameter at any axial position in the Venturi. This
(1970), Boll (1973), Yung et al. (1977), and Azzopardi et al. is the rst model that appeared in differential form.
(1991), give reasonable prediction of pressure drop? Although Boll mentioned the existence of a liquid lm on
Although these existing models have been evaluated with the walls of the Venturi scrubber, the only allowance for the
pressure drop data from both laboratory-scale and pilot- liquid phase was the use of a two-phase density in the wall
scale Venturis operating at near atmospheric pressure friction term. In addition, he assumed that the water was
(Gonçalves et al., 2001), there are a number of uncertainties completely atomized into drops of one diameter. To specify
concerning their validity at high pressure. This paper this he used the equation of Nukiyama and Tanasawa
presents a test of an extension of Azzopardi et al. (1991) (1938). Though Boll’s model was a very signicant advance,
and other published models when used to predict data from it was still unrealistic particularly for small-scale Wetted
a high pressure system. This paper considers boundary layer Approach Venturis where Fernandez Alonso et al. (1999)
phenomena throughout all the three sections of Venturi have shown that there can be more than 75% liquid owing
scrubber. The study has been conned to cylindrical, as a lm. Not surprisingly, Boll’s model is at its best for the
Pearce–Anthony type Venturis. Pearce–Anthony Venturi.
Rippinger and Dau (1980) produced a model very similar
to that of Boll (1973). Both involved integrating the pressure
EXISTING MODELS gradient differential equation along the Venturi and consid-
ered the same contributing pressure drop terms. They differ
Calvert (1970) provided the rst model for pressure drop
in the drag correlation used for calculating the acceleration
across a Venturi. This was based on the assumptions that all
of the drops and in the equation for the drop size. In
the liquid was atomized into drops, and that they were
addition, in order to achieve more realistic predictions for
accelerated to the velocity of the gas at the end of the throat.
the frictional term, Rippinger and Dau applied the method
Also it was taken that pressure drop across the Venturi
of Lockhart and Martinelli (1949) to calculate the frictional
scrubber came only from momentum change of drops in the
pressure loss due to the two-phase ow. Rippinger and Dau
throat and that there was no pressure loss due to gas
allowed that liquid could be injected at any point in the
acceleration and friction between the wall and the gas
Venturi. They assumed that all the liquid introduced was
core. This resulted in a single explicit equation:
atomized into drops. The liquid droplets inside the Venturi
rl Ql 2 were supposed to be mono-dispersed spheres of diameter
Dp ˆ U (1) given by an equation which was only related to throat gas
1000 Qg gt velocity and liquid to gas ratio. The initial axial velocity of
droplets was presumed to be zero.
where Ugt is the gas velocity in the throat, rl is the liquid The model of Rippinger and Dau (1980) has not been
density and Ql=Qg is the volumetric liquid=gas ratio. evaluated as much as other models in the literature. There-
Although the model of Calvert (1970) is simple and easy fore, it is instructive to compare the predictions of the model
to use it does not consider the effect of the geometry of the with values measured by Gonçalves et al. (1999) in a
Venturi at all. Yung et al. (1977) followed Calvert’s laboratory-scale Venturi. The results, shown in Figures 1
approach but relaxed the assumption that drops reach the and 2, indicate that the model of Rippinger and Dau (1980)
velocity of the gas by the end of the throat. Instead they gives good predictions of pressure drop for Pearce–Anthony
obtained empirical values for the drop velocity at the end of Venturi scrubbers whereas for Wetted Approach Venturis,
the throat using the equation of Nukiyama and Tanasawa the pressure drop is over-predicted. The assumption, in
(1938). This resulted in: the model, of the complete atomization of liquid is a
possible reason for the over-prediction of pressure drop in
Ql 2
Dp ˆ brl U (2) the latter case.
Qg gt All the above models assume total atomization of the
liquid and drops of a single size. These assumptions
b is a dimensionless parameter. Although the equation of limited the application of the models. In contrast, Azzopardi
Yung et al. (1977) is an improvement on that of Calvert and Govan (1984) were the rst to allow for part of the
(1970), Gonçalves et al. (2001) point out that it failed to liquid travelling as drops with the rest owing as a lm on
predict the pressure drop in small Venturis. There are a the Venturi walls. They based their model on knowledge of
number of similar models, e.g., Leith et al. (1984). liquid–gas two-phase annular ow in tubes. They allowed
However, they give very similar results to the above. for the atomization from the liquid lm on the wall and
Boll (1973) derived a differential equation which could be drops redepositing onto the lm along the pipe. Azzopardi
integrated over the entire length of the Venturi. It allows for and Govan (1984) extended their annular ow model to
DISCUSSION
Models, such as those of Boll (1973) and Azzopardi and
Govan (1984) that integrate equations through the Venturi,
Figure 10. The comparison between the modelling results and the experi-
give reasonable predictions of the pressure change between mental data of Yung et al. (1977, 1984) at different pressures. Gas velocity
entry and throat. However, it is in the predictions over the at throat 90 m s 1; liquid loading 0.002, throat length 0.0286m.
diffuser that the inclusion of boundary layer effects becomes
important. Though Azzopardi et al. (1991) provided that
feature, their approach required that initial boundary layer pressure drop probably because it does not take into account
parameters be provided at the start of the diffuser. Conse- frictional pressure loss in the Venturi.
quently there could be a jump between the one-dimensional The models of Boll (1973) and Rippinger and Dau (1980)
model used in the convergence and throat and the boundary produced similar results with reasonable predictions of the
layer model in the diffuser. The present extension, providing pressure drop in different size low pressure Pearce–Anthony
a boundary layer calculation in all parts of the Venturi, Venturis.
eliminates the inter-model transition and provides initial The effect of system pressure is best illustrated in
boundary layer parameters at the start of the diffuser Figure 10. This shows how the predictions of existing
intrinsically from the calculations in the throat. The bound- models, e.g., Calvert (1970), Boll (1973), Yung et al.
ary layer model provides for a small core ow. However, this (1977) and Rippinger and Dau (1980), increasingly under-
is only important in the diffuser. The fact that the Full predict as the system pressure increases. Only the present
Boundary Layer Model works better in higher pressure is model shows a relatively stable prediction from 1 bar to
probably due to its embodying more of the physics of the 10 bar.
process, i.e., allowing for the interia of gas=drops in the It is noted that at the lower pressure condition shown in
core acting on the boundary layer, assuming that there are Figure 10, the present model did not agree with the data as
no drops in the boundary layer so that it can be calculated well as in the high-pressure runs when the ratio between L
using a gas only model. Support for the latter comes and B is still xed at the stable area in Figure 3, as was done
from experiments on a Venturi meter for gas=solids ows. in the high-pressure cases. Better agreement was achieved
Photography of the ow through a glass Venturi using laser by reducing the ratio of L and B to 10. Therefore, applica-
light sheet illumination showed that the boundary layer, tion of the Full Boundary Layer Model to a wide range of
whose thickness was calculated using a model similar to that pressures might require a different relationship between
presented here, was essentially particle free. initial L and B. For high-pressure Venturis, the optimal
The fact that the model of Azzopardi et al. (1991) gave ratio is 50–100, while for low-pressure Venturis, the ratio is
the best prediction among the prior models for the high- about 10. An alternative would be to use the model of
pressure cases indicates that the physics built into the Azzopardi et al. (1991), which only takes the boundary layer
boundary layer calculations is correct. The present exten- into account in the diffuser, in the low-pressure cases and to
sion, for the reasons laid out above, gives a more rened use the Full Boundary Layer Model in the high-pressure
result. cases.
Given the gross over-simplications invoked, it is perhaps
not surprising that the very simple model of Calvert (1970)
did not predict accurately data for any of the three pressure CONCLUSIONS
conditions discussed above. Though the model proposed by
From the results and discussion above, it can be
Yung et al. (1977) gave good predictions at low pressure
concluded that:
(see Figure 9) for their own medium size Venturi, Gonçalves
et al. (2001), who carried out a systematic test of models (1) The phenomena of the boundary layer must be consid-
against atmospheric pressure data, regarded this as fortui- ered in high-pressure Venturis. A model ignoring these
tous. They illustrated that the under-estimation due to effects can lead to under-predictions of pressure drop,
neglecting the stress at the gas–wall boundary might which has potential risk in industrial Venturis. The
compensate the over-prediction caused by the assumption present model, which incorporated growth of the bound-
of complete atomization. For the high-pressure conditions of ary layer and possible separation of the ow, was the
Yung et al. (1984), the model failed seriously to predict only one to give accurate estimations at high pressure.
This is an extension of that of Azzopardi et al. (1991) Johnstone, H.F., Field, R.B. and Tassler, M.C., 1954, Gas absorption and
aerosol collection in a Venturi atomizer, Industrial and Engineering
in that it includes a description of boundary layer Chemistry, 46: 1601–1608.
behaviour throughout the Venturi scrubber. It gave Leith, D., Cooper, D.W. and Rudnick, S.N., 1985, Venturi scrubbers:
very good predictions for Pearce–Anthony Venturis at pressure loss and regain, Aerosol Science and Technology, 4: 239–243.
high-pressure conditions. Lockhart, R.W. and Martinelli, R.C., 1949, Proposed correlation of data
(2) The present model is not sensitive to the absolute initial for isothermal two-phase, two-component ow in pipes, Chemical
Engineering Progress, 45: 39–48.
value of boundary layer parameters, the dimensions of Machado, R.T.M., 1997, Multiphase ow in a Venturi: an experimental and
the spray holes and the initial drop size. The ratio of the theoretical study, Ph.D. Thesis, Imperial College, London, UK.
two boundary layer parameters must be xed at greater Nukiyama, S. and Tanasawa, Y., 1938, An experiment on the atomisation of
than 50. liquid by means air stream, Transactions of the Society of Mechanical
(3) The accuracy of the prediction of the present model Engineers (Japan), 4: 86–93.
Pinhero da Silva Filho, J.A., 2000, DIC Thesis, Imperial College, London, UK.
does not change with the system pressure. This is a Rippinger, S. and Dau, G., 1980, Berechnuung des Druckverlustes von
signicant advantage compared with prior models. Venturi-Wächern, Verfahrenstechnik, 14: 164–168.
Shook, C.A. and Masliyah, J.H., 1974, Flow of slurry through a Venturi
meter, Canadian Journal of Chemical Engineering, 52: 228–233.
REFERENCES Tang, L., Wene, C., Crowe, C.T., Lee J., Ushimaru K. and Bernstein S., 1988,
Validation study of the extended length venturimeter for metering gas–
Azzopardi, B.J. and Govan, A.H., 1984, The modelling of Venturi
solid ows, Cavitation and Multiphase Flow Forum FED, 64: 191–194.
scrubbers, Filtration & Separation, 21: 196–200. Thompson, J.G., Hacking, H. and Cuthbertson, M.G., 1966, S.G.H.W.R.
Azzopardi, B.J., Teixeira, S.F.C.F., Govan, A.H. and Bott, T.R., 1991, An
Steam Meter Calibration Trails. British Ship Research Association
improved model for pressure drop in Venturi scrubbers, Trans IChemE,
Marine Engineering Contract Report No.W.46.
Part B, Proc Safe Env Prot, 69: 237–245. van Werven, M., Ooms, G., Azzopardi, B.J. and van Maanen, H.R.E., 2003,
Boll, R.H., 1973, Particle collection and pressure drop in Venturi scrubbers,
Modelling wet-gas annular-dispersed ow through a Venturi, American
Industrial and Engineering Chemistry Fundamentals, 12: 40–50.
Institute of Chemical Engineers Journal, 49: 1383–1391.
Brook, N., 1962, Flow measurement of solid–liquid mixtures using Venturi Viswanathan, S., Gnyp, A.W. and Pierre, C.C., 1984, Examination of gas–
and other meters, Proceeding of the Institution of Mechanical Engineers,
liquid ow in a Venturi scrubber, Industrial and Engineering Chemistry
176: 127–140. Fundamentals, 23: 303–308.
Calvert, S., 1970, Venturi and other atomizing scrubbers efciency and Wark, K. and Warner, C.F., 1981, Air Pollution, Its Origin and Control, 2nd
pressure drop, American Institute of Chemical Engineers Journal, 16:
edition (Harper and Row, New York, USA).
392–396. Whalley, P.B., Azzopardi, B.J., Pshyk, L. and Hewitt, G.F., 1977, Axial View
Carlson, H.M., Frazier, P.M. and Engdahl, R.B., 1948, Meter for owing Photography of Waves in Annular Two-phase Flow. U.K.A.E.A. Report,
mixtures of air and pulverized coal, Transactions of the American Society
AERE R8787.
of Mechanical Engineers, 70: 65–79. Wiltz, C., Crowe, C.T., Arrigotti, S. and Ushimaru, S., 1991, Extended
Farber, L., 1953, The Venturi as a meter for gas–solids mixtures, Transac-
length Venturi for metering gas–solid ows, Proceedings of International
tions of the American Society of Mechanical Engineers, 75: 943–951.
Conference on Multiphase Flow, pp 83–86.
Gonçalves, J.A.S., Fernandez Alonso, D. and Azzopardi, B.J., 1999, Yung, S.C., Barbarika, H.F. and Calvert, S., 1977, Pressure loss in Venturi
Experimental study of hydrodynamics in Venturi scrubbers with two
scrubbers, Journal of the Air Control Association, 27: 348–350.
different liquid injection arrangements, in Two-Phase Flow Modelling and
Yung, S.C., Parker, R., Duncan, M., Le, T. and Calvert, S., 1981, Perfor-
Experimentation, Celata, G.P., Di Marco, P. and Shah, R.K. (eds) mance of Gas-atomized Spray Scrubbers at High Pressure. U.S., D.O.E.
(Edizione ETS, Pisa, Italy), pp 701–707.
Report MC=19167-1150.
Gonçalves, J.A.S., Fernandez Alonso, D., Martins Costa, M.A., Yung, S.C., Calvert, S. and Duncan, M., 1984, Performance of gas-atomized
Azzopardi, B.J. and Coury, J.R., 2001, Evaluation of the models available spray scrubbers at high pressure, Journal of the Air Control Association,
for the prediction of pressure drop in Venturi scrubbers, Journal of
34: 736–743.
Hazardous Materials, 81: 123–140.
Graf, W.H., 1967, A modied Venturi meter for measuring two-phase ow,
Journal of Hydraulic Research, 5: 161–187. ACKNOWLEDGEMENT
Hall, A.R.W., Reader-Harris, M.J. and Millington, B.C., 2000, A study of the
performance of Venturi meters in multiphase ow, Proc of the 2nd North The authors would like to thank Dr. P. Birchenough, formerly of AEA
American Conference on Multiphase Technology, Banff, Canada. Technology, Harwell Laboratory, U.K., for his help in developing the
Haller, H., Muschelknautz, E. and Schultz, T., 1989, Venturi scrubber computer code employed in the present work.
calculation and optimazation, Chemical Engineering and Technology,
12: 188–195.
Harris, D.M., 1967, Calibration of a steam quality meter for channel power ADDRESS
measurement in the prototype S.G.H.W Reactor, Proc of the European
Two-Phase Flow Group Meeting, Bournemouth, UK. Correspondence concerning this paper should be addressed to Professor
Hirata, Y., Takano, M. and Narasaka T., 1991, Measurements of ow rates B. J. Azzopardi, Multiphase Flow Research Group, School of Chemical,
and particle concentrations in heterogeneous solid–water two-phase ows Environmental and Mining Engineering, University of Nottingham,
by means of a Venturi, JSME International Journal, 34B: 304–309. University Park, Nottingham NG7 2RD, UK.
Hirata, Y., Takano, M. and Narasaka, T., 1995, Simultaneous measurements E-mail: barry.azzopardi@nottingham.ac.uk
of ow rates and particle concentrations in heterogeneous solid–water
two-phase ows by means of one Venturi, JSME International Journal, The manuscript was received 15 November 2002 and accepted for
38B: 440–447. publication after revision 9 June 2002.