Radial drilling machine

TR 40

Instruction manual
 Contents

1. Safety Instruction ..................................................................3

2. Main Usage and Features of Machine ......................................8

3. Main Parameter of Machine …………...................................10

4. Drive System of Machine ....…......…..................................12

5. Main Structure and Adjustment of Machine .......................18

6. Hydraulic System of Machine …....….................................25

7. Electrical System of Machine …....…..................................29

8. Lubrication System of Machine .…..................................35

9. Transportation and Installation of Machine ........................36

10. Operation of the machine ..................................................38

11. Accuracy Test List ...........................................................41

12. Packing List .....................................................................43

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 1. Safety Instruction
1. 1 GENERAL SAFETY RULES
Operator must read the instruction before operating the machine, and the manager
of safety department should assure the operator knows the requirem-
ents well.
WARNING! NEVER CONTACT THE CUTTERS AND OTHER DRIVING
PARTS WITH HANDS IF THEY ARE STILL RUNNING.
1.1.1 The operation, maintenance and repair of the machine must be done by
qualified person who have been trained to have the ability to forecast the potential
risks. Only safety-conscious persons who are fully aware of the risks can operate the
machine.
1.1.2 To those people who assemble, operate, or maintain the machine must be
confirmed to have read and understood the operating instructions.
1.1.3 After stopping the machine, the tool will still run for a period of time due to
inertia, do not open the tool guard and touch the tool with your hand before it comes
to stop running.
1.1.4 Do not detach or modify any part of the safety guard. The machine should be
disconnected from the power supply during maintenance or repair.
1.1.5 Assign special persons to operate, maintain and adjust the machine.
1.1.6 Operate the machine in technically perfect condition. Only the producer or
qualified person can completely repair the machine.
1.1.7 Stop the machine immediately if abnormal phenomena appears, check and
repair the machine by specialized persons in time.
1.1.8 Disassemble and assemble the machine with the hoisting equipment, which is of
enough load capacity.
1.1.9 Observe all safety instructions and warnings attached to the machine, make sure
they are always complete and perfectly legible.
1.1.10 Do safety inspection before operating. Ensure the stroke limit switches, stop
block and emergency stop button safe and reliable.
1.1.11Reinstall the removed guards and safety devices in place after maintaining.
1.1.12 Do maintenance or adjustment only after switching the machine off and
disconnecting the machine from the power source.

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1.1.13 Always keep children away from the machine. Operating personel age must be
at least 18 years.
1.1.14 Do not wear loose clothing, gloves, neckties or jewelry (rings, watches, etc).
Keep the quills and the edges of the work uniform tight. Always be sure to wear
safety goggles and wear safety shoes during operation.
1.1.15 Put the long hair into a safety hat during operation no matter the operator is a
man or a woman.
1.1.16 It is recommended to wear suitable hearing protection equipment when
necessary to reduce the risk of hearing loss.
1.1.17 Provide adequate light around the machine, and keep the perimeter around the
machine dry, clean and in good order. In addition, do not place anything near the
machine; otherwise it becomes an obstacle during operation.
1.1.18 Do not remove the guards from their working place during operation.
1.1.19 Disconnect the power supply before leaving the machine.
1.1.20 Restart the machine only after the guards and safety devices are replaced to
their position and in their good function.
1.1.21 Do not place tools, work pieces, which is not in use on the machine, especially
on the moving parts.
1.1.22 Clamp workpiece and tools completely and reliably, take off the wrench from
chuck before starting the spindle running.
1.1.23 Stop the machine before adjusting the position of the coolant nozzles.
1.1.24 Do not use compressed air to remove dust and chips etc. deposited on the
machine, switchboard, control unit etc.
1.1.25 Both operators and the maintenance men should read the descriptions carefully
on the caution plate attached on the machine. They should observe the OPERATION
MANUAL in their work. During operation and maintenance, care should be taken so
that the caution plate is not dirtied or damaged.
1.1.26 Always bear in mind where the emergency stop button is so that you can
operate it without delay in case of an emergency.
1.1.27 Start the machine according to the starting procedures strictly.
1.1.28 Keep your hands away from the moving parts of the machine during operation.
1.1.29 When removing chip iron around the tooling system, avoid taking them out

4
directly by hand, there is cutting hazards. It is safer with proper tool when doing this.
Be sure to stop the machine when removing chip from the machine.
1.1.30 Prior to starting test operation, read this manual carefully so as to be familiar
with the machine.
1.1.31 Contact the manufacturer if for some reason about some of the OPERATION
MANUAL become unreadable.
1.1.32 Stop the spindle and the feed in each axis before installing a tool.
1.2 Additional Safety Rules of Machine
1.2.1 Must read and understand the entire instruction manual before operating the
machine.
Warning: Failure to comply with the instruction may cause serious injury.
1.2.2 Always wear approved safety glasses/suit while operating machine tool.
1.2.3 Make sure the machine is properly grounded.
1.2.4 Before operating the machine, remove tie, rings, watches, other jewelry, Keep
the quills and the edges of the work uniform tight. Always be sure to wear safety
goggles and wear safety shoes during operation. Do not wear gloves while
operating machine tool.
1.2.5 Keep the floor around the machine clean and away from scrap materials, oil and
grease , etc.
1.2.6 Keep all guards of the machine securely in place at all times when working. For
maintenance purpose, use extreme caution and replace the guards immediately after
maintenance.
1.2.7 Make sure workpiece and cutter be fitted and clamped well, and make sure the
cutter doesn't touch the workpiece before starting the machine.
1.2.8 Must shut off power supply before adjusting or maintaining the machine.
1.2.9 The operator must keep clear-minded when operating the machine and pay
attention to what he is doing. It is not allowed to operate the machine when the
operator is tired, after drinking or taking medicines.
1.2.10 Use tools properly. Don't force a tool or an attachment to do work which was
not designed. Sharp tools should be used. Deformed or dull tools should not be used.
1.2.11 Make certain the motor switch is in OFF position before connecting the
machine with power supply.

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1.2.12 Never attempt to operate or adjust the machine when the procedure is not
understood.
1.2.13 be careful, the handle of the spindle quill return.
1.2.14 It is advised that the operator should change machining position on the table
frequently in order to prolong the life of the machine.
1.2.15 Lubricate the machine in time according to the lubricating demand.
1.2.16 Keep the electrical elements clean, do not clean the electrical elements with
kerosene or gas.
1.2.17 Be sure that the spindle rotation of the machine comes to rest before changing
spindle speed.
1.2.18 It is forbidden to process flammable and explosive metal, for example : pure
aluminum, magnesium and so on.
1.2.19 The machine should never be used in flammable, explosive or humid
environment
1.2.20 The machine should be disassembled and assembled supported by the lifting
mechanism with sufficient bearing capacity.
1.2.21 Always stop the machine before adjusting the position of the cooling nozzle.
1.2.22 Make sure that the operating site should keep well ventilated. It is
recommended that ventilation equipment should be provided on the operating site.
1.2.23 Must use the special swinging rings, bolts that manufacturer supplied to swing
the machine according to the swing figure.
1.2.24 Must make sure the each clamp part of the machine be in the clamping state
and adjust the machine well according to the demand of lifting figure, then may lift
the machine.
1.2.25 Must check whether every clamping part is reliable, every travel is reliable,
ground wire is reliable, phase sequence of power supply is right, emergency stop
pushbutton is reliable.
1.2.26 Must clamp workpiece and cutter securely, but excessively cut workpiece.
1.2.27 Must clamp the arm, column, headstock securely, otherwise will result in
injury.
1.2.28 Select revolving speed and feed on the table of plate according to the
machining material and different diameter of drill, otherwise may cause injury to the

6
machine.
1.2.29 The spindle feed handle will turn when the spindle is automatically feeding,
and keep away from the handle, otherwise may cause injury to operator.
1.2.30 Keep others away from the work area during the run of machine.
1.2.31 Carefully observe things around the machine before turning the arm, otherwise
will result in serious injury.
1.2.32 Operators must look to their own safety.
1.2.33 Shut off main power supply before repairing the machine.
1.2.34 Shut off power supply of machine before eliminating the malfunction,
1.2.35 Must push the E-stop button on headstock panel when the machine has a fault,
then shut off main switch. Do not switch on main switch before eliminating the
malfunction.
1.2.36 The operation, maintenance and reparation of the machine must be done by
qualified person who have been trained to have the ability to forecast the potential
risks. Put the long hair into a safety hat during operation no matter the operator is a
man or a woman.
1.2.37 Operator must be familiar with the position of E-stop switch and working
method.
1.2.38 Electrical maintenance personnel work as working rules and wear insulated
shoes. Do not switch on main switch during the reparation, and hang electrical
warning plate on the power switch.
1.2.39 Appointed person is in charge of the key to electrical door and power switch.
1.2.40 Switch off the main switch before opening the electrical door.
1.2.41 User shall add guard according to the size and shape of the workpiece to avoid
causing danger that coolant and scrap iron splash.
1.2.42 Must not loosen the lifting rope when the machine is not installed and the
foundation bolts are tight.
1.2.43 Must not wear loose clothing, gloves, neckties or jewelry (rings, watches, etc).
Keep the quills and the edges of the work uniform tight.
1.2.44 Kerosene, gas and other flammable liquid are prohibited to clean the machine.
compressed air device is prohibited to clean the machine.
1.2.45 Unauthorized persons must not start, operate, maintain the machine and open

7
the electrical door, contact electrical components.
1.2.46 Must not exceed ± 180 ° when turning the rocker arm in the horizontal
direction.
1.3. Working environment and note of caution symbol
1.3.1 The machine is designed for operating on the site:
—The height above sea level doesn’t exceed 1000m.
—The ambient temperature range doesn’t exceed 5℃～40℃.
—The relative humidity doesn’t exceed 50% within＋40℃ and 90% within＋
20℃.
—Transportation temperature range is within -25℃～+55℃
__ The light in the working environment should not be lower than 500 lux.
1.3.2 Do not use the machine in an environment of electric dirt, explosion, metal
fretted, gas and steam which can destroy insulation .
1.3.3 Do not use the machine in an environment of impact and vibration.
1.3.4 The noise of the machine ≤ 85 dB (A).
1.3.5 Note of caution symbol

:hazardous electrical voltage.

:Imminent danger that will cause serious injury to

personnel or damage to machine.

2. Main Usage and Features of Machine

2.1 The machine is widely used in many mechanical processing fields, for example:
drilling, reaming, tapping, spot facing and so on. The machine is also used to bore a
hole under the special conditions of proper technological equipment,
2.2 Structure and features of the machine
The machine consists of base, column, table, main drive mechanism, coolant,
lubrication, electrical equipments and so on.
The appearance of the machine is elegant, the overall layout of the machine is

8
harmonious. Hydraulic preselecting speed change can save auxiliary time. Clockwise
and counterclockwise turn and brake, speed change, neutral of spindle are controlled
by only one handle. Mechanical and electrical linkage structure is adopted to clamp
headstock and column. Harden main guideways surface to prolong life of the
machine. The machine possesses protection set.

Machine Appearance
9
 3. Main Parameter of Machine

Specification Parameter

Max. drilling diameter（mm） 40

Spindle bore taper (Morse) MT 4

Spindle speed steps 16

Spindle speed range（rpm） 32—2500

Spindle feed steps 8

Spindle feed range（mm/rev.） 0.10—1.25

Arm lifting speed（m/ min） 1.27

Arm rotary angle ±180°

Max. spindle torque（N.m） 250

Max. spindle feed resisting force（N） 12500

Main motor power (kW) 3

Rocker arm lifting motor power (kW) 1.1

Column clamping motor power (kW) 0.55

Cooling motor power (kW) 0.09

（kg）
Net weight（approximately） 2500

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 Machine tool each part size

Code Parameter Code Parameter

A 1300 I 2310

B 300 L 325

C 1000 M 2050

D 1120 N 2100

E 300 O 200

F 540 P 450

G 280 Q 600

H 2490 φ 300

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 4. Drive System of Machine
4.1 Drive system chart

12
Spindle feed chart

13
 4.2 Drive parts list
No. 1 2 3 4 5 6 7 8 9 10 11 12

Teeth or number 53 50 18 55 37 25 57 18 42 36 24 31

Module 2 2.5 2 2.5 2

Helix angle
and turning
direction

Accuracy grade 7-7C 6-6C 7-7C 6-6C 7-7C 8-8C

Material 45 40Cr 20Cr-

MnT 40Cr 40Cr 40Cr 45

Heat treatment G52 S0.5 G52

and hardness -G58

13 14 15 16 17 18 19 20 21 22 23 24

25 38 40 16 24 23 38 37 38 1 32 2

2 1.5 2 1.5 2 1.5

2°8′51″ 8°07′48″
right right

8-8C 7-7C 8-8C

40Cr 45 40Cr 45 20Cr 45 40Cr 40Cr 45 40Cr

S0.7- G52 C48 G52

G52 C58 T235 T235

14
25 26 27 28 29 30 31 32 33 34 35 36 37
27 18 13 90 58 46 28 32 26 3 20 43 28
2 2.5 2 3 2 1.5

2°8′51″ 8°07′48″ 14°02′10″

right right right

8—8C 7—7C 8—8C 7—7C

HT ZQ5n
45 40Cr 40Cr 45 45 40Cr 45 40Cr
30-54 6-6-3
T235
T235 Claws
G48 T235 G52 G52 G52
D0.3 –461 part
C42

38 39 40 41 42 43 44 45 46 47 48
41 33 21 43 33 21 43 33 42 32 37
1.5
4°05′08″
right
7-7C 8—8C
ZQSn
45 40Cr 45 40Cr 40Cr
6-6-3
G52
G52
Claw
Claw
G52 meas- G52 G52 T235
measurement
urement
H42
H42
1. Remark: Meaning of heat treatment as following
S: Carbonization. G: High-frequency quench. C: Quench.
H: Flame Hardening. D: Nitride. T: Hardening and tempering
Values after the codes are hardness and depth of carbonization.
2. Hardness of heat treatment in the above table is hardness of teeth part of gear and
thread part of worm.

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4.3 Bearing distribution chart

Bearing List

No. 1 2 3 4 5 6 7 8 9

Model 19 26 100 103 104 105 107 107 108

9×24 6×19 10×26 17×35 20×40 25×47 35×62 35×62 40×68

Specification
×7 ×6 ×8 ×10 ×12 ×12 ×14 ×14 ×15

Accuracy G D G

Quantity 1 7 1 2 6 5 1 2 2

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 10 11 12 13 14 15 16 17 18 19 20

110 113 114 117 202 204 205 206 209 209 301
65× 70× 85× 20× 25× 30× 45× 45×
50×80 15× 12×37
100 110 130 47 52 62 85 85
×16 35×11 ×12
×18 ×20 ×22 ×14 ×15 ×16 ×19 ×19
G

2 1 2 1 1 1 4 2 1 1 1

21 22 23 24 25 26 27 28 29 30 31

304 306 50203 50205 50208 8102 8111 8112 8113 8117 51117

30× 25× 30× 55× 60× 65× 85×

20×52 17×40 40×80 15×28
72 52 47 78 85 90 110
×15 ×12 ×18 ×9
×19 ×15 ×11 ×16 ×17 ×18 ×19

G D G

2 1 2 4 1 1 2 1 1 1 2

32 33 34 35 36 37 38 39 40

8205 7000105 7000106 7000108 7000110 7942/20 8107 7000111 8110

25×47 25×47 30×55 40×68 50×80 20×26 35×52 55×90 50×70

×15 ×8 ×9 ×9 ×10 ×20 ×12 ×11 ×14

3 5 1 1 1 2 1 2 1

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 5. Main Structure and Adjustment of Machine
5.1 Main speed change mechanism

18
5.2 Feed and speed change mechanism

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 5.3 worm shaft mechanism

Adjustment of steel ball safety clutch:

Turn nut 3 to adjust the feed resisting force. The value is as following table.
Dismantle steel ball safety clutch: Remove the pin 1 in the splined sleeve 2, steel
ball safety clutch subassembly may be dismantled.
Dismantle worm shaft: Remove the pin 5 in the inner teeth sleeve 4, unscrew the
screw on the supporting sleeve 6, supporting sleeve and worm shaft may be
dismantled.

Specification Feed resisting force（N） Clutch condition

＜11200 normal
25
11200—13200 disengagement

＜14000 normal
32
14000—17150 disengagement

＜17150 normal
40
17150—20210 disengagement

5.4 Horizontal shaft mechanism

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Installation and dismantlement of the horizontal shaft：
Loosen nut 1, dismantle handwheel 5, the horizontal shaft subassembly may be
dismantled.
aution: Must lift the spindle in the highest position before dismantling the
Caution
horizontal shaft, loosen the spindle balance spring, and put the supporting wood
block under the spindle to prevent the spindle from falling down abruptly.
Must lift the spindle in the highest position before installing the horizontal shaft,
spindle balance cam must accord with the specified position, otherwise spindle can’t
keep balance.
Adjustment of clutch: Adjust the clutch during the clutch is engaged, put handle 4
in the power position, tighten the nut 3 to make the teeth mesh well, tighten the screw
2 and tighten nut 3 on the horizontal spindle 6 after ensuring handle 4 is operated
well.
aution: Engagement and disengagement of clutch are controlled by 36 pieces of
Caution
steel balls (specification: 9Ⅵb). Prevent steel balls from dispersing during
disassembly; the quantity of steel ball is indispensable, and other kind of steel ball
can not take the place of the steel ball (specification: 9Ⅵb) during installation,
otherwise it will injure the clutch.

21
5.5 Headstock clamping mechanism

Adjustment of headstock clamping force:

Loosen the screw 1, move the part 2, which may adjust the headstock clamping
force. Adjust the clamping force until headstock does not loosen when exerting
peripheral force (300N) on the headstock moving handwheel edge.
Adjustment of junction surface of headstock and arm:
Loosen screw 4, turn eccentric shaft 3, which may adjust the clearance between
the headstock and arm. Depth of insertion of feeler gauge (specification: thickness
is 0.04mm) doesn’t exceed 20mm when moving the headstock, exerting peripheral
force on handwheel edge doesn’t exceed 40N.

22
5.6 Spindle and balance mechanism

Dismantlement of the spindle：

Must remove the horizontal spindle first (see horizontal shaft mechanism), then
dismantle the spindle. Spindle balance cam 2 must accord with the graphic position
when installing the horizontal spindle.
Adjustment of spindle balance force:
23
 Turn the screw 1 clockwise to reduce the balance force, otherwise it will increase
the balance force.
Structure and characteristics of spindle：
Semicircle hole on the spindle head is used to insert the unload-tool wrench,
which can unload the tool easily to maintain spindle accuracy for long.
5.7 Column clamping mechanism

Adjustment of column clamping force:

Screw 1 is used to adjust the conical surface clearance between inside and
outside columns, six screws are given force evenly. Nut 2 is used to adjust the
column clamping force, and adjust the clamping force until outside column does not
turn when exerting horizontal thrust (1000N) on the arm end. Exerting horizontal
thrust (30N) on the arm end to turn the column after the column is loosened, tighten
the screw 3, tighten the nut 2 on the column top 4.

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5.8 Adjustment of arm clamping force:
Tighten nuts 1, 2 slightly when arm is loose, then make handle 5 be in loose position.
Make the handle 5 be in clamping position after tightening the nuts 3, 4, feeler gauge
(thickness: 0.04mm) can not be inserted into the two ends clearance of arm.

6. Hydraulic System

Hydraulic Principle Diagram

25
 Pipe No.
1 2 3 4 5 6
Spindle action
FWD + - - - + -

REV - + - - + -

Speed change + + + - + -

Neutral - - - + + -

Stop - - - - - -
Oil ways state table
Remark: The sign “+” denotes high pressure oil; the sign “-” denotes low
pressure oil.
1 FWD oil cylinder, ② REV oil cylinder, ③ preselector valve,
④ neutral oil cylinder, ⑤ oil pump exit, ⑥ return oil port,
⑦ oil suction pipe
Operating valve and preselector valve are at the top of headstock. Spindle speed
preselector valve and feed preselector valve are respectively 16-position 6-way rotary
valve and 8-position 5-way rotary valve. Every rotary valve respectively controls four
oil cylinders and three differential motion oil cylinders, which can realize the main
spindle 16-step speed change and 8-step feed speed change.
High pressure oil enters preselector valve to drive every speed change oil
cylinder ， which can drive sliding gear to change speed; high pressure oil enters
clockwise and counterrotating oil cylinders through small holes simultaneously, for
the clockwise and counterrotating oil cylinders’ area is different( clockwise cylinder’s
area is larger than counterrotating oil cylinder’s area. ), which make shifting fork that
presses the friction disc presses the clockwise rotating friction disc with a little force,
then start the swivel chain slowly.
When the control valve is in stop position, oil way ⑤ directly connects with the
oil pool oil way ⑥, so the whole system is in low pressure state, at the same time,
braking oil cylinder spring will be loose to press the friction disc due to lost pressure
of oil way ⑤, which make driving chain brake, so spindle stops.
Please connect the oil pipe according to the number of pipe, and make the end of
oil pipe ⑦ into oil net when inserting oil pipe ⑦ and cleaning the oil net, or else,

26
which make the hydraulic pressure system will possibly be destroyed, and the
hydraulic pressure system can’t ensure work for a long time.
Hydraulic pressure system force is controlled by the spring in relief valve on the
oil pump, the working pressure force is 1.6～2M Pa.

27
Pipe no. Purpose Dia. Qty Remark

1 From oil filter net to oil pump. φ8 1 Low-pressure oil

It is high pressure when
14 from oil pump to operating valve. φ8 1 changing speed and spindle
begin to turn.
From control valve to distribution
13.15 φ6 2 Low-pressure oil
to every lubricating sites.

From distribution to feed and It is high pressure when

17 φ6 1
speed change preselecting valve. changing speed.

From operating valve to main It is high pressure when

18 φ6 1
speed change preselecting valve. changing speed

From operating valve to reverse It is high pressure when

19 φ6 1
oil cylinder. spindle reverses.

From operating valve to forward It is high pressure when

20 φ6 1
oil cylinder. spindle clockwise turn.

From operating valve to zero It is high pressure when

21 φ6 1
position oil cylinder. spindle is in zero position.

From operating valve to

22 φ6 1 High-pressure oil
distribution.

From operating valve to braking It is high pressure when

23 φ6 1
oil cylinder. spindle brakes.
high pressure and low
From preselecting valve to every
other φ6 14 pressure arise when
speed change oil cylinder.
changing speed.

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 7. Electrical System of Machine
Power source of the machine tool: 380V, 50Hz, 3 phases. Special demand is
according to special order. Control circuit, lighting circuit, indicator light are
controlled by control transformer, and voltage is 24V. it fits to all kinds of voltages
and frequency electrical parts. Motors are installed on the machine tool as following:
M1——Main motor; M2——lifting motor; M3——column clamping motor
M4——cooling pump motor
Power supply switchboard is at the front-bottom of column, cooling pump motor
is fixed on the base, column clamping motor is fixed on the top of the column, the
other electrical equipments are set on the headstock or arm. Operator must not always
turn the arm in the same direction to avoid twisting off the wire that is through the
inner column during the operation.
7.1 Preparation work before trial run
Close the doors of the electrical boxes of arm and column before switching on the
power supply. The power supply indicator light HL1 and pushbuttons indicator light
will light after switching on the main switch QF1,
7.2 Rotation of main motor
Press the start pushbutton SB3, AC contactor KM1 closes and self-locks, main
motor M1 turns, indicator light HL2 goes out. Press the stop pushbutton SB2,
contactor KM1 releases, main motor M1 stops, indicator light HL2 lights.
Set thermal relay FR in circuit in order to avoid a longtime overland run of main
motor, set value of thermal relay according to the rated current of main motor
7.3 Arm lift
Loosen arm clamping handle 3, micro switch SQ1 presses contact to close, press
lifting button SB4 ( or falling buttons SB5 ), AC contactor KM2(or KM3) closes,
lifting motor M2 turns to drive the arm to rise (or fall ).
Release the button SB4 (or SB5) when the arm is lifted( or lowered) in proper
position, AC contactor KM2 (or KM3) releases, lifting motor M2 stops.
Limit switches SQ2, SQ3 are used to limit the vertical travel of arm, lifting motor
stops when arm lifts in limit position, contacts of limit switches SQ2(or SQ3) breaks
off, AC contactor KM2 (or KM3) goes off, lifting motor stop.
7.4 Coinstantaneous looseness (or clamping ) of column and headstock
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 Turn change-over switch 14 in loose or clamp position of column right first,
contact of change-over switch 14 connects, put up (press) clamping handle 4 of
column and headstock, contact of micro switch SQ4 closes (open), which make AC
contactors KM4, KM5 closes or disconnects, and make column clamping motor M3
clockwise or counterclockwise turn to loosen or clamp the column.
Put up (press) clamping handle 4 of column and headstock, mechanical clamping
plate on the headstock also can loosen (or clamp ) headstock with the action of the
handle 4.
Clamp micro switches SQ5, SQ6 in place, clamping motor M3 drives cam to
press the micro switches SQ5, SQ6 respectively, which make contacts of micro
switch SQ5, SQ6 disconnect, and motor stops turning.
Micro switches SQ5, SQ6 are limit switches. It will injure the clamping motor
when clamping motor is in overland state for a long time if column clamp motor is in
place and cam can not make the switch off.
7.4.1 Release or clamp headstock respectively
Turn change-over switch 14 in loose or clamping position of column left first,
contact of change-over switch 14 disconnects, then put up (press) clamping handle 4
of headstock, which realizes respectively looseness (or clamping ) of headstock.
7.5 Start and stop of cooling pump
Turn on or shut off auto switch QF2 to switch on or off the power supply to realize
start or stop of cooling pump.
7.6 Check the phase sequence of power supply
Switch on the main power after installing the machine tool. Press the spindle
starting pushbutton SB3, then main motor starts, indicator light goes out. Turn the
handle 16 in forward or reverse position, spindle can clockwise or counterclockwise
turn, which can show right of phase sequence, otherwise exchange the any two
positions of power supply wires.
7.7 Maintenance of electrical equipment
Keep electrical equipment clean, must clean dust, dirt and dirty oil periodically.
Dust may be cleaned by air blower, gasoline and kerosene are forbidden to clean
winding.
Check the motor once a year and clean the bearing, change oil (calcium-base

30
grease) in the bearing of motor once a year.
Clean all the dirt on the contacts carefully, change the wearing parts with the new,
there must not be oil on the contact. Repair the burning or oxidation contact slightly
with file.
Voltage deviation of power supply does not exceed ±10％ of rated voltage.

31
32
33
 Code Name Specification Qty

M1 motor Y100L1-4 380V 50Hz 3PH 3.KW V1 1

M2 motor Y802-4 380V 50Hz 3PH 1.1KW V1 1

M3 motor AO2 7124-4 380V 50Hz 3PH 550W V1 1

M4 Cooling pump DB-6 380V 50Hz 3PH 75W 1

TC Control transformer JBK5-160 160VA I:0-380V O:0-24V 1

KM1 AC contactor CJX1-12/22 (AC 24V 50Hz) 1

KM2-KM5 AC contactor CJX1-9/22 (AC 24V 50Hz) 4

QS1 Power switch JFD11-25/31 red 1

QS2 Cooling switch JFD11-25/31 black 1

QF1 breaker DZ47-63 (3P 20A) 1

QF2 breaker DZ47-63 (3P 1A) 1

QF3-QF4 breaker DZ47-63 (1P 3A) 2

FR Thermal relay JRS8-25/F (5.5～8A) 1

SB1 Emergency stop LAY7-01ZS/red 1

SB2 button LAY7-01BN/red 1

SB3 button LAY7-10DS/green （AC 24V） 1

SB4-SB5 button LAY7-10BN/black 2

SA knob LAY7-10X/2101 1

HL1 Indicator light XD1 white （AC 24V） 1

EL light JC25 (AC 24V 40W) 1

SQ1, SQ4 Limit switch VAL2 2

SQ2, SQ3 Limit switch LX5-11N 2

SQ5, SQ6 Limit switch KW-1 2

34
 8. Lubrication System of Machine

Open the plastic cover with oiler sign when operator wants to fill oil into oil hole
③. Oil surface can not be higher than center red pot 5 mm of oil mark, otherwise it
will leak oil.

No. Oil site Oil no. Cycle No. Oil site Oil no. Cycle Remark
Keep oil in 32# Fill oil
Guideway 68# Worm
1 the 5 machine once per
of column Machine oil wheel
machine oil shift.
The lower 3# Change oil 68# Keep oil
Guideway
2 part of Calcium-base once half a 6 machine in the
of arm
headstock grease year. oil machine

Change oil Clamping 32# Add oil

Oil hole of 32#
3 once three 7 set of machine once per
headstock. Machine oil.
months. headstock oil shift.

Upper and Lifting Do not

2# Change 68# Add oil
lower lead fill too
4 Calcium-base grease once 8 machine once per
bearings of screw of much
grease per shift. oil. shift.
spindle. arm. oil.

35
 9. Transportation and Installation of Machine

Lifting chart
Must load or unload machine according to outer sign on the packing box. Do
not tilt the packing case during lifting. Must open the packing container carefully,
otherwise it will scratch the paint on the machine surface. then convey the machine
with forklift. Please set a steel wire rope according to lifting figure when carrying the
machine with crane, and place some pads or soft cloth between the machine surface
and the steel wire rope.
Must not connect the power supply with the machine during the lifting and
installation,
Keep the balance of the machine during lifting the machine, and do not press the
electrical door. Each part of machine must be in clamping state during lifting and
before installation. Forbid anybody (except operator) to stand within the ±180° range
of arm rotation.
Put the sizing block under the machine according to the following figure in order
to make machine run steadily and keep high machining accuracy, the machine must
be installed on the concrete foundation. Check the level of the cross and longitudinal
36
of the base and make sure the level of the cross and longitudinal of the base does not
exceed 0.1/1000. Fix the foundation bolts after adjusting the accuracy of the machine
according to accuracy test list in the operation manual. Recheck the accuracy of the
machine according to the accuracy test list in the operation manual after the concrete
is dry and fixing the foundation bolts.

Foundation drawing

37
 10. Operation of the machine

No. Name of operation parts

1 Main power switch

2 Cooling pump switch

3 Arm clamping lever

4 Headstock, column, electromechanical interlock clamping lever.

5 Headstock moving handle

6 Headstock moving handle

7 spindle feed preselecting knob

8 Spindle speed preselecting knob

38
 9 Dial fine tuning handle

10 Constant- distance cutting limit handle

11 Main motor start-pushbutton

12 Main motor stop pushbutton

13 Arm lifting pushbutton

14 Column, headstock clamping/loose knob

15 Arm downward pushbutton

16 Spindle speed change, FWD or REV, neutral handle.

17 Lighting switch

18 Switch on, switch off power feed handle

19 Micro feed handwheel

20 Cooling switch

21 Total stop button

9.1 Start of spindle

Switch on the main power switch, power supply indicator lamp lights, and
pushbutton lamp 11 lights. Press button 11, main motor starts, and pushbutton lamp
11 goes out. Adjust handle 16 in FWD or REV position, spindle will clockwise turn
or counterclockwise turn.
9.2 Neutral of spindle：
Put up the handle 16, which enable to turn the spindle slightly by hands. Press the
handle 16 first, then start the spindle again.
9.3 Change of spindle speed and feed:
Turn the preselecting knobs 7, 8 in required speed and feed position, press the
handle 16 to change speed. Operator may preselect the speed during rotation.

39
9.4 Spindle feed：
Power feed: Press the handle 18 down, then pull out the handle 5.
Manual feed: Push back the handle 5, and turn the handle 5, which can drive the
spindle to rise or fall.
Micro feed: Make the handle 18 be in the horizontal position, then pull the handle 5
out, turn the handwheel 19 to realize micro feed.

9.5 Cutting of setting travel：

Pull out the handle 10, turn the handle 9 in the Figure I position, then turn the dial
to make required cutting depth value aim at “0” line on the box, then turn handle 9 in
the Figure II position, and make fine adjustment to aim at the “0” line, tighten the
handle 9 with the other end locking knob, push the lever 10, pull out the handle 5,
handle 18 automatically uplift when reaching the set cutting depth. Must not exceed
the set travel, or it is easy to injure the horizontal shaft.

40
11. Accuracy Test List

41
42
 12. Packing List

No. Name Specification Qty Remark

1 machine 1

2 Table 600×450×450 1

There are 4 pieces on

3 Hexagon nut M20 8
the machine.
4
4 Foundation bolts M20×440
pieces
4
5 T-slot bolts M16×70
pieces
4
6 T-slot bolts M20×100
pieces
8 There are 4 pieces on
7 Flat washer 20
pieces the machine.
Checker: date:

Spare parts（To follow the machine）

No. Name Specification Qty Remark

20
1 washer SZSG91—2 6
pieces

8
2 washer SZSG91—2 6
pieces

G51—2 20
3 O - ring
9×1.9 pieces

G51—2 8
4 O - ring
11×1.9 pieces

43
Special part (to pay extra money)

No. Name Specification Qty Remark

1 Retract wedge 1，2，3 Each 1

2 Reducing sleeve MT4/2; 4/3; 3/1 Each 1

3 spanner 200301C 1 piece

44
 echoENG S.r.l.
20032 Cormano (MI) - Via dell’Innovazione, 9
Tel. +39 02 66306709 - Fax +39 02 66306714
www.echo-eng.it E-mail: info@echo-eng.it
www.echo-eng.it