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4th - Year - Circuit Breaker
4th - Year - Circuit Breaker
4th - Year - Circuit Breaker
Main contacts have low resistance and are silver plated conduct current in
closed position.
While opening
1. the main contacts open first, and current is shifted to the arcing contact.
3. the contact resistance of the arcing pair can be kept high to ensure under
damped restriking voltage on arc extinction at current zero.
The electromagnetic forces of the arc current is employed to blow the arc out.
blow out coil connected in series with the circuit being interrupted give
greater electromagnetic force in low current breakers where the natural force may
be inadequate.
fire proof insulating partitions called arc chutes are used to increase the length
Air circuit breakers can be used in low voltage circuits. Less than 1KV plain
break type, with magnetic blow out coil upto 11KV and upto 15KV using arc
chutes.
Air Blast Circuit Breaker:
Constant air pressure used for arc interruption low current gets chopped
A compressor is necessary to maintain high air pressure in the reservoir.
• the chamber is filled with high pressure air after the extinction prevents
restrike.
• Three hollow insulator columns are mounted on the reservoir with valves at
their base.
• The arc extinguishing chambers are mounted on the top of the insulator
chambers.
Arc Interruption
2. Air pressure being more than spring pressure, moving contacts move apart
from the fixed contact. The contact travel through a short distance against
spring pressure.
3. During arcing the air goes out through opening and takes away ionized air.
4. At the end of contact travel the port for outgoing air is closed by moving
contact and the chamber is filled with high pressure air, as air is not allowed
to go out through openings.
5. The opening is fast as air takes negligible time to travel from the reservoir to
the moving contact.
8. Constant air pressure used for arc interruption low current low gets
chopped
1. Axial and radial blast preferred for extra high voltage applications.
Cross blast breakers particularly for voltage of about 15KV and heavy
current have proved satisfactory and require less air than would an axial
blast breaker at these high currents.
Oil circuit breaker
3. Hydrogen gas has high heat conductivity result in cooling of the arc
column and contacts extinguishes the arc.
4. The arc is cooled so fast that the voltage required for re-ignition is 5 – 10
times higher than that required for air.
The arc extinction is facilitated by two processes:
Firstly the hydrogen gas has high heat conductivity and cools
the arc. Secondly the gas sets up turbulence in oil and forces it
2. Excellent cooling of the arc as the decomposed oil consists of about 70%
hydrogen (having good dielectric strength and high specific heat) along
with other hydro carbons.
2. Dielectric strength of oil reduces due to carbonization during arcing and the
oil is hygroscopic needs replacement after a certain number of
operations.
•The oil acts as arc extinguishing medium and also as an insulator between
the live parts and earth.
•Double break plain oil circuit breaker provides two breaks in series which
provide rapid arc lengthening without the need for a specially fast moving
contact speed.
•On occurrence of fault the moving contacts are pulled down by protective
system and an arc is struck between the contacts.
• The arc is extinguished when the distance between the fixed and moving
contacts reaches a certain critical value, depending upon the arc current
and recovery voltage.
Note that
• An air cushion is essential between the oil surface and tank cover to
accommodate the displaced oil when gas forms around the arc.
• The upward oil movement is violent as gas bubbles grow very rapidly.
The head of oil above the contacts must be large because of the following
reasons:
c)A gas vent is provided at the tank top for the escape of this deionized gas.
Performance of a plain break type depends upon
1. length of break,
(ii)oil head,
(iii)length of break (double break i.e., two break in series may be used).
• The pressure inside the chamber increases as the arc current increases
increased pressure gives a more powerful blast and a greater electrical
strength per unit length of the break restriking voltage transient can be
withstood by shorter gaps.
• Thus arc extinction occurs with shorter and shorter arcs as the current
increases.
1. Plain Explosion Pot: Axial blast
a) It is a rigid cylinder of insulating material closed at the top with a opening
called throat at the bottom. The moving contact is a cylindrical rod passing
through the throat.
b) When fault occurs the contacts separate, arc is struck, oil is decomposed
into gas at very high pressure. The high pressure forces the oil into arc and
extinguish the arc.
c) If the arc is not extinguished while the moving contact is still within the pot,
extinction occurs just after the moving
contact leaves the pot due to axial high
velocity blast released through the slot.
Limitations
• With low fault currents pressure
developed is small, arcing time is increased
.
• With large fault currents gas is produced
rapidly and explosion pot is liable to burst
due to high pressure.
2. Cross Jet Explosion Pot: Cross Blast:
• Made of insulating materials and has channels on one side which acts as
splitters.
• Splitters provide an increased arc length and also provide cutting edges
across which the arc is attenuated, weakened and finally interrupted.
• When fault occurs moving contact begins to separate and arc is initially
struck at the top of the pot. The generated gas exerts pressure on the oil in
the back passage.
• When moving contact uncovers arc splitter ducts, fresh dielectric oil is
forced across the arc path. The arc is driven sideways into the arc splitters
which increase arc length causing extinction.
• The pot is called cross jet explosion because it performs cross or transverse
extinction of arc.
• Performance is good for heavy fault currents. But for low currents, the gas
pressure is small and operation is not satisfactory. Suitable for interrupting
heavy currents at high voltage (66,000V).
3. Self Compensated Explosion Pot:
•It is a combination of plain explosion pot and cross jet explosion pot and operates
satisfactorily both at heavy currents as well as low currents.
•Two chambers: Upper is a cross jet explosion pot with two lateral orifices while the
lower is a plain explosion pot.
• When short circuit current is low the arc is quenched by the plain explosion pot
action. The gas generation rate is low and as the
pressure builds up the tip of the moving contact has time
to reach the bottom chamber.
• It consists of an upper fixed contact, intermediate contact and low hollow moving
contact which are in contact under pressure.
• Two chambers – upper and lower and they are connected through holes.
• When fault occurs intermediate and moving contacts move downwards together and
an arc is struck between fixed contact and moving contact.
• Hence high pressure is developed in the upper tank. The lower moving contact
detaches from the intermediate contact and another arc is struck between the
intermediate and lower moving contact.
• The pressure developed by the arc is subsided by the movement of the oil through
the lower moving contact which is hollow.
• When the arc current is zero the oil is forced through the arc and it is extinguished.
• Here the oil pressure instead of being created by the arc is created mechanically by
the piston cylinder arrangement.
• The piston is mechanically coupled with the moving contact. Thus automatically oil
pressure is generated and high speed interruption is attained.
Advantage
• The performance at low currents is more consistent than with self blast type since
the oil pressure developed is independent of the fault current.
• The quantity of oil is reduced to one quarter than other conventional breakers.
Pressure chamber with double arc
The main weakness of ordinary pressure chamber the low order of pressure
available in the early stages of arcing, especially at currents below the rated
maximum.
This can be remedied by reducing vent area may cause dangerously high
pressure at large currents.
The solution is to use an intermediate contact between the fixed and moving
contacts and that the movement of this intermediate contact is kept limited by
spring pressure.
Thus the primary arc remains short and high pressure develops. This high
pressure helps to extinguish the arc in the secondary gap quickly.
De-ion Grid:
2. It Consists of insulated iron discs placed one above the other in the
arc control device. A narrow space is available for the arc to enter.
During contact separation devices are magnetized and pull the arc
into the narrow space.
5. It should be noted here that the force on the arc depends upon the arc
current and the magnetic field in the plates above product is zero just
when maximum effect is needed i.e., at current zero.
Minimum oil circuit breaker:
• The access to the contact system in floor mounted large bulk oil circuit breaker is
not easy and is obtained only through the access parts in the tank after the oil has
been pumped out to the storage.
• In bulk oil circuit breakers the oil serves two purposes: Firstly it acts as an
extinguishing medium and secondly it insulates the live parts from earth. But the oil
required for arc extinction is only about one tenth of the total and the rest is for
insulation. In low oil circuit breaker less amount of oil is required only for arc
extinction. This requires less space.
4. Retains most of its dielectric properties when mixed with air or Nitrogen.
Advantage of SF6 Circuit Breakers (contd.)
6. Due to electro-negativity of the gas the arc time constant of SF6 is considerably
shorter than air. For SF6 it is ~ 0.1 sec while for air it is greater than 10 sec .
8. One of the heaviest known gases (molecular weight 146.06). Its sonic velocity
is 136 mt/sec which is about one third of air.
10. A good insulating gas. Arc time constant = the time between current zero
and the instant the conductance of contact space
11. chemically very stable reaches zero value.
12. Non-inflammable
• Majority of the current is carried by the hottest region of the arc’s core which is
located closed to the central axis because an increase in temperature
corresponds to an increase in electrical conductivity.
• As the current approaches zero the temperature about the core of the arc
begins to drop and consequently the region starts losing its conductivity.
If core diameter be reduced, it will be easier to quench the arc.
Advantages of current Interruption using SF6
• Interrupter Unit – Both plain break and gas blast designs are used. SF6
gas flow is very small. Flow producing pressure for arc extinction are 1/3
to 1/2 required for air. SF6 gas pressure used is 14 Kg/cm2. Thus
reduced mechanical energy is required for operation.
2. The gas under pressure flows into the breaking chambers and
extinguishes the arc.
4. The gas follows at closed circuit. An auxiliary gas reservoir contains SF6
at 14Kg/cm2.
5. During arc extinction the gas from high pressure chamber is admitted to
the low pressure chamber by opening of a valve.
6. At the end of the operation the mechanism releases the valve of the
pressure reservoir which is then closed by the action of a set of spring.
Operating mechanism (contd.)
5. The compressor pumps back the excess SF6 gas from the low
pressure chamber, back to the high pressure chamber.
1. A compressor sends the gas back after each break to the high
pressure reservoir.
The original design SF6 circuit breaker was an adaptation of the air blast
and oil circuit breaker designs axial blast approach is used.
The liquefaction problem of SF6
• Liquefaction of SF6 not only lowers the dielectric capabilities of the gas but it
can lead to another problem known as moisture pumping which may happen
because of the difference in the condensation point between air and SF6.
Disadvantages of two pressure breakers are
1. the high volumes of gas needed
2. the propensity for higher leak rates due to the higher operating pressure
3. The complexity that results from the use of the blast valves.
Vacuum Circuit Breakers: Vacuum circuit breakers take advantage of
exceptional dielectric characteristics and diffusion capabilities of the
medium.
Note that
1. Remarkable dielectric strength Absence of inelastic collisions
between the gas molecules leading to avalanche mechanism to trigger the
dielectric breakdown (gaseous medium)
2. the unique characteristic a vacuum arc can exist either in diffuse mode
or in a constricted mode
The diffuse mode
It thus follows that longer the period the arc is in diffuse mode,
greater is its interrupting capability.
Circuit interruption
At the time of contact separation a molten metal bridge appears across the
contacts Metal vapors are produced and arc transforms to constricted
mode with increase in current.
After the rupture of the bridge a diffuse arc is formed.
For successful arc interruptions it is required to minimize the contact heating
and maximize the duration during which arc remains in diffuse mode during
the half current cycle.
This objective can be accomplished by the interaction between the current
flowing through arc and magnetic field produced by current flowing through
contacts or through a coil that may be assembled as an integral part of the
interrupter.
Depending upon the method used the magnetic field may act in a transverse
or in the axial direction with respect to arc.
Contact Materials
Contradicting requirements are imposed upon the possible choices of materials
to be used for contacts. Desirable properties are:
1. A material that has a vapour pressure that is neither too low nor too
high.
A low vapour pressure means that the interrupter is more likely to chop
the current since there is not enough vapour to maintain the arc at low
value of current.
There are no pure metals that can meet all of these requirements.
Refractory materials like tungsten
offer good dielectric strength; their welds are brittle and thus are easy to
break.
they are good thermonic emitters, have a low vapour pressure and
consequently their chopping current level is high and their interrupting capability
is low.
6. A second shield is used to protect the bellows from the condensing vapour
to avoid the possibility of mechanical damage. In some design there is a
third shield that is located at the junction of the stationary contact and the
end plate of the interrupter. The purpose of this shield is to reduce the
dielectric stress in this region.
Note that
the current must decrease to zero i.e ., forcing the current passage
through zero to guarantee arc extinction.
VS VR VL VCB
di
Here, VCB Varc f i, , idt , t
dt
di
or, LS VS iRS VCB
dt
di
To guarantee arc extinction, it is necessary that, 0
dt
It is possible only if, VCB VS
Earthing Transformer
• Prepare short note with diagrams.