Download as pdf or txt
Download as pdf or txt
You are on page 1of 199

Frame contained PDF file, click here to view

● Cars with SRS


● Content 1:2, 2:2
● Abbreviations
● How to use the diagrams 1:2, 2:2
● Fuses 1:2, 2:2
● Relays

❍ Relays 1:4
❍ Relays 2:4
❍ Relays 3:4

cardiagn.com
❍ Relays 4:4
● Distribution rails 1:2, 2:2
● Control modules-overview 1:2, 2:2
● Connectors

❍ Overview
❍ 24/11
❍ 24/12 and 24/14
❍ 24/13
❍ 24/15
❍ 24/16
❍ 24/17 - 24/19
❍ 24/20
❍ 24/21 - 24/23
❍ 24/24
❍ 24/25 - 24/27
❍ 24/25 - 24/27
❍ 24/29 -24/31
❍ 24/32 - 24/33
❍ 24/64 - 24/70
❍ 24/72 - 24/73
❍ 24/81 - 24/82
❍ 24/83
❍ 24/84 - 24/120
❍ 24/84 - 24/120
● Junction points

❍ 23/5 - 23/58
❍ 23/59 - 23/158
❍ 23/159 - 23/188
❍ 23/189 - 23/213
❍ 23/214 - 23/252
❍ 23/253 - 23/265
❍ 23/266 - 23/283
❍ 23/287 - 23/300
❍ 23/301 - 23/314
❍ 23/315 - 23/329
❍ 23/331 - 23/348
❍ 23/349 - 23/1004
● Ground terminals

❍ Ground terminals 1:3


❍ Ground terminals 2:3
❍ Ground terminals 3:3
● Cable harnesses

❍ Passenger compartment and Instrument panel


harness
❍ Engine harness EMS 2000 (Turbo) and

cardiagn.com
passenger compartment harness
❍ Engine harness MELCO 1 and passenger
compartment harness
❍ Engine harness MSA 15.5 Diesel and
passenger compartment harness
❍ Engine compartment turbocharger (TC) harness
❍ Engine compartment harness MELCO 1
❍ Engine compartment harness MSA 15.5 Diesel
❍ Front and rear door harness
❍ Courtesy lights harness in passenger
compartment
❍ Cargo compartment harness and Tail lamps (4
door ) harness
❍ Cargo compartment harness and Tail lamps (5
door) harness
● Group 23

❍ Fuel injection system EMS 2000 1:4


❍ Fuel injection system EMS 2000 2:4
❍ Fuel injection system EMS 2000 3:4
❍ Fuel injection system EMS 2000 4:4
❍ Fuel injection system EMS 2000 Turbo 1:4
❍ Fuel injection system EMS 2000 Turbo 2:4
❍ Fuel injection system EMS 2000 Turbo 3:4
❍ Fuel injection system EMS 2000 Turbo 4:4
❍ Fuel injection system MELCO 1 1:4
❍ Fuel injection system MELCO 1 2:4
❍ Fuel injection system MELCO 1 3:4
❍ Fuel injection system MELCO 1 4:4
❍ Fuel injection system Diesel 1:4
❍ Fuel injection system Diesel 2:4
❍ Fuel injection system Diesel 3:4
❍ Fuel injection system Diesel 4:4
● Group 26

❍ Cooling EMS 2000 1:2, 2:2


❍ Cooling MELCO 1 1:2, 2:2
❍ Cooling Diesel 1:2, 2:2
● Group 27

❍ Cruise control Gasoline 1:2, 2:2


❍ Cruise control Diesel 1:2, 2:2
● Group 28

❍ Dynamic stability system (DSA) 1:2, 2:2


● Group 32/33

❍ Starter circuit 1:2, 2:2


❍ Charging circuit 1:2, 2:2

cardiagn.com
● Group 35

❍ Parking lamps 1:2, 2:2


❍ High and low beams 1:2, 2:2
❍ Parking lamps 1:2, 2:2
❍ Headlamp alignment 1:2, 2:2
❍ Tail lightingand license plate lighting 1:2, 2:2
❍ Stop (brake) lamps and bulb failure warning
sensor 1:2, 2:2
❍ Reverse (backup) light 1:2, 2:2
❍ Fog lamps 1:2, 2:2
❍ Glove compartment and courtesy lighting 1:2,
2:2
❍ Courtesy lighting 1:2, 2:2
❍ Cargo compartment and tailgate lighting 1:2, 2:2
❍ Dimmer 1:2, 2:2
● Group 36

❍ Turn signal lamps and hazard warning signal


flashers 1:2, 2:2
❍ Horn 1:2, 2:2
❍ Wiper/washer Windshield 1:2, 2:2
❍ Wiper/washer Headlamps 1:2, 2:2
❍ Wiper/washer Rear windshield V40 1:2, 2:2
❍ Cigarette lighter 1:2, 2:2
❍ Ignition warning 1:2, 2:2
❍ Alarm 1:2, 2:2
❍ Immobilizer 1:2, 2:2
● Group 37

❍ On-board diagnostic (OBD) system 1:2, 2:2


● Group 38

❍ Seat belt reminder 1:2, 2:2


❍ Instruments - general 1:2, 2:2
❍ Combined instrument panel 1:2, 2:2
● Group 39

❍ Radio 1:2, 2:2


● Group 43

❍ Automatic transmission control module (TCU)


1:2, 2:2
❍ Automatic transmission 1:2, 2:2
❍ Shift lock 1:2, 2:2
● Group 52

❍ Vacuum pump EMS 2000 Turbo 1:2, 2:2


● Group 59

cardiagn.com
❍ ABS system 1:2, 2:2
● Group 83

❍ Power windows front 1:2, 2:2


❍ Power windows rear 1:2, 2:2
❍ Central locking 1:2, 2:2
❍ Remote controlled central locking-general 1:2,
2:2
❍ Remote controlled central locking-motors 1:2,
2:2
❍ Remote controlled central locking-motors, USA
1:2, 2:2
❍ Electrical door lock rear 1:2, 2:2
❍ Power sunroof 1:2, 2:2
● Group 84

❍ Rear demist
❍ Heated door mirrors 1:2, 2:2
❍ Power door mirrors 1:2, 2:2
● Group 85

❍ Electrically heated front seats 1:2, 2:2


❍ Power seats 1:2, 2:2
● Group 87

❍ Manual Climate Control unit MCC 1:2, 2:2


❍ Air conditioning (A/C) compressor EMS 2000
1:2, 2:2
❍ Air conditioning (A/C) compressor MELCO 1
1:2, 2:2
❍ Air conditioning (A/C) compressor Diesel 1:2,
2:2
❍ ECC control module 1:2, 2:2
❍ ECC control of motors and sensors 1:2, 2:2
● Group 88

❍ Airbag and/or seat belt tensioner 1:2, 2:2

cardiagn.com
cardiagn.com
cardiagn.com
Contents

Abbreviations ........................................................................................3 Group 36


How to use the diagrams......................................................................4 Turn signal lamps and hazard warning signal flashers.....................118
Fuses ....................................................................................................6 Horn ................................................................................................. 126
Relays ...................................................................................................8 Wiper/washer
Distribution rails ..................................................................................12 Windshield ...................................................................................... 120
Control modules-overview ................................................................. 14 Headlamps....................................................................................... 122
Connectors ........................................................................................16 Rear windshield V40........................................................................ 124
Junction points ....................................................................................36 Cigarette lighter ............................................................................... 126
Ground terminals ...............................................................................48 Ignition warning .............................................................................. 128
Cable harnesses.................................................................................51 Alarm ............................................................................................... 130
Immobilizer ..................................................................................... 132

Group 23
Fuel injection system
EMS 2000 .......................................................................................... 62 Group 37
EMS 2000 Turbo ............................................................................... 66 On-board diagnostic (OBD) system..................................................134
MELCO 1 ........................................................................................... 70
Diesel ..................................................................................................74
Group 38
Seat belt reminder ...........................................................................136
Group 26 Instruments - general........................................................................138
Cooling Combined instrument panel..............................................................140

cardiagn.com
EMS 2000 ......................................................................................... 78
MELCO 1 .......................................................................................... 80
Diesel ................................................................................................. 82 Group 39
Radio.................................................................................................142
Group 27
Cruise control
Gasoline............................................................................................. 84
Diesel................................................................................................. 86
Group 43
Automatic transmission control module (TCU) ............................... 144
Automatic transmission.....................................................................146
Group 28 Shift lock ...........................................................................................148
Dynamic stability system (DSA) ........................................................88

Group 32/33 Group 52


Starter circuit .....................................................................................90 Vacuum pump EMS 2000 Turbo ......................................................150
Charging circuit ..................................................................................92

Group 59
ABS system ..................................................................................... 152
Group 35
Parking lamps .....................................................................................94
Continued on next page
High and low beams ...........................................................................96
Parking lamps .....................................................................................98
Headlamp alignment.........................................................................100
Tail lightingand license plate lighting ................................................102
Stop (brake) lamps and bulb failure warning sensor ........................104
Reverse (backup) light .....................................................................106
Fog lamps .........................................................................................108
Glove compartment and courtesy lighting ........................................110
Courtesy lighting ..............................................................................112
Cargo compartment and tailgate lighting..........................................114
Dimmer .............................................................................................116

Order number: TP 3945202


Supersedes TP 3945201

We reserve the right to make alterations without prior notification

1
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
Contents

Group 83 Group 85
Power windows front.........................................................................154 Electrically heated front seats .........................................................174
Power windows rear........................................................................ 156 Power seats .....................................................................................176
Central locking .................................................................................158
Remote controlled central locking-general ......................................160
Remote controlled central locking-motors .......................................162
Remote controlled central locking-motors, USA ............................. 164 Group 87
Electrical door lock rear ...................................................................166
Manual Climate Control unit. MCC ..................................................178
Power sunroof ................................................................................. 168
Air conditioning (A/C) compressor. EMS 2000 .................................180
Air conditioning (A/C) compressor. MELCO 1 .................................182
Air conditioning (A/C) compressor. Diesel ........................................184
Group 84 ECC control module ....................................................................... 186
Rear demist .................................................................................... 170 ECC control of motors and sensors ............................................... 188
Heated door mirrors ........................................................................ 170
Power door mirrors ......................................................................... 172
Group 88
Airbag and/or seat belt tensioner .................................................... 190
Component list (fold-out) ......................................... see end of manual

cardiagn.com

2
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com
cardiagn.com

You might also like