Professional Documents
Culture Documents
Operations Management
Operations Management
Operation Strategy
TRADITIONAL APPROACH
Three different strategic levels:
Corporate: here we define the overall objectives for the organization such as resources
allocation among different markets and products (in which business?)
Business Unit: the overall objectives are here deployed in order to identify specific objects for
each business unit within the company; which are the market’ needs and how to satisfy them
(how do we compete?)
Functional: through the budgeting process each unit has allocated specific targets and
resources; it supports the company in satisfying market needs
Therefore, in a traditional context operations are strictly related to marketing and the vision is
extremely technical: a one best way does exist and it depends on the decisions made at the
superior levels, therefore making managerial choices is not fundamental.
As we already said, according to each company
level, different objectives are pursued:
At Corporate level:
It is important to grasp the higher market
share possible and good financial results
(ROI…)
At BU level
How can I satisfy market needs?
At Operation level
Which operations I need to carry out to
provide products/services?
Today this approach is no more possibile because there are forces of change:
Relevant factors that can affect company from outside are (External factor):
Offer > Demand (it is worth for the majority of the markets especially the western world ones;
instead it is not true of underdeveloped countries increase of competition)
Customization: you have to segment the market (tailored products) if you want to reach more
customers as possible
Globalization: If you want to sell more you have to broaden your market entering in new
market places.
Speed of technological development: it leads to a rapid spread of the knowledge and
technological competences, the environment is always more and more dynamic and it is
extremely important being able to innovate continuously (i.e. if we consider mobile phones,
they reach the same coverage of television in only ten years).
Factors influencing company’s resources (Internal factors):
Economical: due to the increase in wealth a lot of people wait for job opportunities that suit
them, leading them to be less who are willing to work in the 3rd turn
Cultural: education and cultural level nowadays, companies are looking at least for high
school student
Social: authority acknowledgement if someone will ask you to do something you won’t obey
immediately because you don’t like to be commanded; it depends on the country where you
are and its culture.
Technological innovation
ICTs: have modified greatly the way of working within a company, impacting on processes
Operations deal with details so it is not easy doing it; if you are working well on your “details”,
you will get competitive advantages otherwise you will lose customers and money.
Operations are under the responsibility of each specific operation manager.
For all these reasons, companies have decided to leave out the traditional approach and to move
to an innovative approach.
STRATEGY
So we have to observe that not all the planned strategies are going to be realized, mainly because
of different factors, forecasted or not, influencing them and of course is possible that the company
will realize something not forecasted.
So having a strategic direction is important, but even more important is the capability of managing
the process of implementation of this strategy, being able to react quickly and effectively.
We need to mix and to balance these aspects because not everything can be forecasted
but at the same time, without a guideline, we will smash on something bad!
In the last years also other approaches have been developed such as the:
Innovative Approach
It states that functional strategies can’t be independent one form another, nor they can be the
sequential outcome of the Business strategy; rather VP (value proposition) of main functions have
to communicate and interact to define the strategy at Business Unit and Corporate level.
“Around a table” we will decide how to compete in the market and which are the performances
that we want to stress and reinforce.
THE VOICE OF THE CUSTOMER
Creating a competitive advantage through operations implies defining the strategic positioning of
the company through performances relevant for the customers.
The main performance we have to consider are divided in the following classes: TIME, PRICE,
QUALITY, FLEXIBILITY and SERVICE.
TIME
Time can be considered according to two dimensions: Delivery speed and Timeliness (they are
different from each other).
Time could be:
Time to formulate the offer
Time to confirm the order
Time to deliver (delivery speed)
Delivery reliability (Timeliness)
PRICE
It can be the price of the:
Purchase
Usage
Maintenance
Update/Upgrade/expansion
Disposal
QUALITY
It can be analyzed through two different aspects:
Design quality (specifications and characteristics of the product)
How much product satisfies market needs and desires responsibility of the market and Sales
dep. and of the Research and Development function
Compliance quality (NB only in field)
How much the product meets the specifications that it is supposed to have production
responsibility
In this sense, it is important to create a solid relationship between sales dep. and the operations
dep.
I don’t want to promise to the market what I’m not able to provide and so to transfer the issues of
the feasibility on the operation dep. Actually, it often happens that marketing & Sales dep. asks to
the Operations dep. unfeasible requests to meet the market needs.
FLEXIBILITY
Flexibility is the ability to change or react (to stimuli) with a small amount of resource and in a
limited amount of time. Flexibility can be referred to:
Product
Customization (it doesn’t mean having a wide offer but providing products/services to
customers according to their specific requests and desires)
Variety (i.e. it is about how many colors and sizes my company offers)
Plan (the ability to change the plan increasing the production capacity according to the market
volume demanded)
Talking about Plan we should mention the Frozen Horizon; it can be defined as the time period
according to which I cannot do any change about the order before the delivery date (the
smaller it is the more the company will be flexible).
SERVICE
Service can be measured in many ways. Examples of service measures are Delivery (MTS), Goods
availability at the warehouse (level of inventory), training, technological improvement, after sale
support… so every other aspect that goes beyond the physical good offered.
All the performances just mentioned are strictly related to operations. Of course, it is impossible
to be the best in every aspect but at least, it’s fundamental being aligned with the market ones.
So, we need to align our performance to those ones of the market in order to be competitive!
In fixing the objectives, we need to:
- Look at the market (external analysis), identifying the customers’ needs, competitors actions
and factors that can affect the company,
- Look at the company (internal analysis), investigating and observing the actual configuration of
operations.
From these two analysis, we can understand what we can obtain on the market thanks to the actual
configuration of operations.
Aligning Operations and Market is necessary. If there is a misalignment btw market and operations,
two solutions are possible:
1. Change some internal variables,
2. If internal changes are unlikely (or too expensive) we can work on the positioning.
DESIRED ACHIEVABLE
PERFOMANCES PERFORMANCES
RECONCILIATION
How can we align us to the market??
Organizations have three strategic levers, the main ones are:
Order qualifiers
The origin is the minimum value acceptable
for a specific performance.
If the performance increases, it is not a
competitive advantage because this is not a
strategic performance, but it works as a
threshold.
If the performances will worsen, the number
of orders will be dramatically reduced
(exponentially) because it will be under the
soil.
Order losers
They are those features that make your
product/service not so appealing to
customers and for these reasons, customers
won’t purchase it.
The optimum strategy is to align the level of
performances to the one of the market. If the
company is not able to meet market
expectations we will have an order loser
Order winners
Order winners can be considered to be
competitive advantages for the firm and
they usually focus on one rarely more
than two of the following strategic
initiatives: price/cost, quality, delivery
speed, delivery reliability, product design,
flexibility, after-market service, and
image."
The stars drawn in the graph close to
each straight line define the importance
of the performance; the relation is
obvious. The slope of the line depends on the importance of the performance; as we can see
from the graph, the more important is the performance the more will be the tilt associated to
the line
Identify, between the set of qualifiers, if there is any loser, and if there is, try to think of some
recovery plan
Weight the different OW using a ranking system (e.g., distributing 100 points among them
according to their importance, attributing them a number of stars…) in order to make
differences clear.
Having done this, we can distinguish between different customers’ categories and segments such
as:
Market segmentation (which market segments?)
We have also to segment market into different segments in order to search the most suitable
ones for my market proposal and to identify the differences among segments in terms of
preferred and required performances. I have to target a group of customers that is
characterized by having homogeneous needs (segment). Of course, it is possible that a
customer can be part of different groups (overlapping) (promotional VS standard packing).
Operations point of view, from a marketing viewpoint we can have different segments because
marketing is focusing on different characteristics and requirements.
We know that required performances can change a lot according to each segment.
Evolution in time
We have to know that this process is not static but it
is subjected to an evolution over time: OW can
become OQ and vice versa.
This evolution can be:
Market driven: the market has some specific
requirements and therefore it focuses only on
some performances
Company driven: the company itself decides to focus only on some performances (change of
strategy)
This allows to the operation dep. to understand where the company has to focus its efforts in
order to be more competitive and attractive for its customers.
In order to show this behavior we can use:
Map of performances
In order to study the market and the other competitors, the manager can develop a map of
performances that highlights the differences in terms of time, price, quality, flexibility and service
between our competitors and us.
In this way, I can decide in a more
conscious way which performances I have
to improve, which ones I can overlook or
let equal.
In the picture, on the right, the red line
represents the market, the green one my
company while the remaining the
competitors.
We could have a performance that is excessive respect to our competitors; we will leave it as it is if
it will take us some advantages otherwise we could reduce it at the expense of some other ones.
Considering the evolution of performances
in time.
Why the green company does not change
the service level according to the market
need.
Many reasons could be: they didn’t have
the antennas in the market, they had the
data but they weren’t able to recognize the
growing importance of service or perhaps, due to the poor power of customer and service dep.
they weren’t able to ask further resources to improve its capability.
In doing these considerations we have to look attentively at:
Importance of the performance
The gap between the market and your company has to be eliminated (or highly reduced) in
order to balance investments correctly (if we are above market expectations we should
reduce investments on that specific performance and reinforce another one that is currently
below market expectations and needs to be aligned)
Competitive positioning
Difficulties and resource used in order to achieve the desired result
I am not interested to make a distinction between a product and a service, what it is important is
to understand which are the characteristics of product/service that affect a particular business.
Mass services
Professional service
In this case, an interaction is required; one example is the psychotherapist. You go to a
professional to solve a problem you have. You buy the competences of the professionals.
Their features are:
Low volume of transactions for server/unit
Not well defined/standard process
Longer interaction with the customer
Attention to provide solutions
Product innovation
People’s competences and abilities are a critical asset
Utilization
What use can be done of this classification?
Thanks to this classification we can:
o Verify inner coherence: coherence between levers
o Verify external coherence: with the values offered on the market
o Compare different units/ businesses
o Manage change my operation has to change according to the offer
Understanding variety
To better understand the level of variety that the
process has to guarantee, we can also distinguish
between different types of service requests:
Runners: requests that always need the same
operations/ activities. Often foreseeable, and in
remarkable volumes; opportunities for
automating at least a part of the processes.
Repeaters: requests that refer to known activities
but clustered in a different way. This type of
activities are rarer, but predictable (in
medium/low volume
Strangers: requests that need the design of new activities. Often little foreseeable. They are
the expectations: NOT expected occurrences.
Variability is the gap between the actual value and the average value
Uncertainty is the gap between the actual value and the expected value
With good forecasts, it is not a big deal. In addition, segmenting and clustering could be a strategy
for reducing uncertainty (e.g. in a hospital, a surgeon could have a different surgery-time if
compared to another, and therefore we can adjust the forecasts knowing in advance which
surgeon is going to operate In our example, I need to understand what are the variables that
drive the time, when I’ll find them I will reduce remarkably uncertainty).
I could have high variability but low uncertainty and vice-versa; if you have a system that is flexible
enough to answer to changes…
At the front office, we have large variety of requests (customers can do very different types of
requests). I have to lead the customer demand to a small number of request in order to reduce
variability (cono ad imbuto)
Main performances:
If the capacity is above your demand it allows you to reach easily delivery speed. Non-saturation is
essential to face demand variability.
Having a slack capacity to accommodate demand is a cost that we can decide to support (it’s like
advertising costs…) and it is a strategic choice!
If my set up time is very small (few time needed to change the layer) my queues will be very short.
Low set up time allows me to have small lot size. The latter helps me in decreasing the delivery
speed. The larger the batch size is the longer is the response time. These are the keys points.
A higher level of utilization will impact negatively (reducing delivery speed) on the actual
performance and so the risk could be to worsen the company position in the current market.
Increasing utilization, we will lose slack capacity that allows us to absorb demand variation and to
maintain low delivery speed that is critical for the market.
We can reduce saturation only if we were able to reduce demand variability.
Buying the new machineries will bring down your delivery speed due to the high utilization
achieved It is a bad idea!!
I have to pay the fixed costs with the actual market and reach new markets to recover variable
costs and gain some extra profits.
One point is that they could negotiate the payback time.
Consider transient
Smoothing
Smoothing with the inventory means
using the excess capacity of one period to
produce inventory (in advance) which can
be used to supply the under capacity
period.
Hence, in this case we are able to
“increase” our production capacity thanks
to already existing stocks.
Filling products
Filling products are those products that are not
core for your company, that can be produced
because they have similar characteristics and
requirements (under a technological and a
competence viewpoint) of the ones already
produced and that are used in order to saturate
the not-used capacity.
The basic logic is: these products are sold in a
market in which the company can hardly be
competitive, and therefore this segment is used only for recovering fixed costs: the price set on
these products is covering (with a positive margin) only the variable costs.
The selling price for filling products must be higher (not a lot) than my variable costs in order to
help me in repaying my fixed costs.
You can sell these products in order to fulfill your capacity and reduce your fixed costs (an example
are the products sold at discount shops).
The utilization rate will remain the same because if I received an order from the normal market, I
would abandon immediately the filling products production to resume the normal production.
therefore, the only competitors of the filling product are the normal products.
Partially both leading and lagging capacity;
In order to be considered filling, a product has to respect three conditions:
o Technological compatibility (we don’t want to do other investments because of them the
price is set covering only variable costs, not the full cost!),
o The distribution channel used for filling products has not to interfere with the one dedicated to
core products (is not unusual that filling products are sold using a different brand),
o Production has to be easily stopped, and the company has no commitment towards the
market in continuing the supply.
The main market is more important and has the precedence on the filling products’ market that is
used only for influencing demand and saturating capacity.
Using filling products is like modifying the demand; it means that:
It’s possible to influence demand I can go and look for other business that I can exploit
Not all the products are the same the main products have the priority (filling products help
me just to reach i.e. the 60% of the production); but I can postpone only the not already
started batch of products.
It’s useful to identify which products will be sacrificed in case the capacity is not enough
which orders I will outsource, which cancel, which postpone…
Outsourcing
Sometimes, it’s possible to use external supplier to balance capacity and demand but you need to
take into account the risk that your outsource supplier might become your direct competitor.
This choice may appear easier than the reality in fact, we have to consider all the procurement
activities: we have to look for suppliers, contact them, negotiate with them and periodically
evaluate their performances.
Consider also that having a relationship with a
supplier is better than having an on-off
relationship, and conjoint investments and
Codesign might be really useful, in particular
under a strategic viewpoint; but of course this
will cause an higher exposure to risk (spillover
risk mainly).
Furthermore it is important to pay attention to
the fact that a supplier might learn how to
produce and might decide to enter the market,
becoming a new competitor.
Example: Samsung is used to be the component supplier of General electric and then, after some
years, it became a strong competitor of GE. On the right we have
Information are not certain
A factor that cannot be neglected when we talk
about “timing”” is uncertainty.
We have basically two sources of uncertainties:
o Errors in Demand Forecasting; it’s much
more useful to have a range (a confidence
level) than a precise forecast.
We define an interval in which the forecast
will be mostly placed (according to the
confidence level).
We will set an optimistic value (upper limit)
the value forecasted has the 95% to not
to be exceeded and a pessimistic forecast
(lower limit) it has the 95% probability to be exceeded. My desire is that the actual value is
comprised in the forecasted range.
o The other information is the planned lead-time about Capacity Increment; it has to include
buffers for both foreseen and unforeseen events. The actual value could be shorter or longer;
obviously, I would that it is shorter than what I expected.
In order to overcome this problem (at least partially), we have to perform sensitivity analysis that
can help me in understanding what may happen in different scenarios.
So we need to do a scenario analysis!
Scenery analysis
The scenario approach provides us the picture of what could happen i.e. all the combinations
between the forecasted demand and the planned lead-time. I have to understand which scenarios
will be more likely and which of them will bring us the best results or…
They are carried out in order to:
To hasten possible constraints/opportunity
To prepare countermeasure
To limit the impact of not under control events
To prepare a faster, more efficient and more effective response
The drawback of these analyses is that they have a high cost but obviously no risk no gain.
Shouldice Case
1) What is Shouldice Clinic offering/selling on the market? What is the Outcome? What is the
Experience?
Holiday and socializing are essential to design a good experience. Customers can relax themselves
Experience Offers / selling Outcome
Holiday Hernia repairs Very low price
(time/recurring)
Socializing Shouldice method High customer satisfaction
Free medical checks Demand higher than offer
Employees satisfied are
treated as internal customers
Healing from hernia
Quality is high ( measured
through recurrent rate is
1/10 respect to the other
hospitals)
Speed 4 nights (the recovering
is fast); the shorter the time
the better it is
Delivery reliability (due to the
high level of standardization
and then repetitiveness of the
operations)
Very little flexibility
What are the operational drivers that are referred to the elements on the table above?
This is not done overnight but it is the result of learning. It takes long time through the learning of
your operators.
The right person should be a doctor that doesn’t want to earn a lot of money, wants to stay with
the family….
Informal communication among the operating rooms is favorable with a horseshoe configuration
respect to the aligned configuration.
I want to select customers but if the segment that I chose is large, enough to satisfy my capacity is
perfect!
They select the customers upfront.
The nurse explains to patents what will be the procedures that will be undertaken during the
operation for both information and legal purpose. They design something more to relax potential
patents, actually previous patents receive new customers customers are within the service
delivery.
Queues form due to the not perfect counterbalance between the demand rate and the service
rate.
Structural imbalance
Incidental imbalance
Variability
Uncertainty
Some messages:
Population
Customer’s population: it’s the input source
Finite: if the potential number of new customers for the system is significantly affected by the
number of customers already in the system
(Ex: arriving to a copier share between three secretaries)
Infinite: if the number of clients in the system does not affect the demand pace for the service
made by new customers
(Ex: people arriving at the ER)
Arrival process
The arrival process describes how customers show up. It’s
described by the distribution of interarrival times, that is by
the time interval occurring between two consecutive arrivals.
Arrival, negative exponential distribution
T= 1 is (one hour)
Remember:
We have to convert 5 min in terms of
hour (not just apply the formula)
Don’t forget it!
Service process
The service process describes how each server delivers the service; in particular, it defines its
duration. It’s defined in terms of service times distributions.
… some numerical examples
We have a server who is the barman and a population given by the customers.
How to shape the system?
1 customer every 55 seconds will be served instead the arrival of each customer is every 55 sec.
Which parameters can be relevant?
System utilization rate: is the coefficient that describes the utilization degree of the system, where
s represents the number of servers present within the system.
𝜆
ρ= = (Utilization Rate)
𝜇
Answer to the following questions:
a) Assuming that Pierre is able to serve customers following a FCFS method, how much would
you expect to wait before you’ll have your drink in hand (Ws)?
b) How many people would you expect to find in line on average?
c) What is the probability that three or more people will be in the system?
d) What is the probability that you can be served immediately without none in line?
e) What is Pierre’s saturation? (how busy is he?)
To respond to these questions, we will exploit the following formulas:
Waiting vs Saturation
System sizing and designing (ex. Consultant who needs to understand how many counters at
least have to be left open)
Operative management, to evaluate costs and gains to improve the service (ex. Barman who
tries to understand how to make his customers more satisfied)
Queue length
Average waiting time in line
Average waiting time in the system
System utilization rate
Cost principles
Minimization of the sum of the wait and service costs (trade off)
Queue Configuration
We could have different queue configuration:
PROS CONS
Assure a FCFs type of service It could “ scare the
customer”
Avoid concern that another
queue could be faster
Minimize the average
waiting time
Reneging actions are less
frequent
Multiple queue
PROS CONS
Allow to diversify the With the same numbers of
service servers, the average waiting
time is greater
Allow to diversify the work
Customer can chose a server
of his/her liking
Balking actions are less
frequent
Take a number
It’s a sort of variation of the single queue.
PROS CONS
Assure a FCFS type of service An absent-minded customer
could risk to lose its turn
Avoid anxiety related to that It could “ scare the
another queue could be customer” (if he/she doesn’t
faster have anything else to do)
Minimize the average
waiting time
Customers have the
possibility to relax and
dedicate themselves to
other things during the wait
Queue capacity
Limited queue: the number of customers in line plus the ones that are being served is limited.
Customers who arrive after the capacity is overfilled are rejected.
Unlimited queue: the number of customers in line plus the ones who are being served is
potentially unlimited.
Queue discipline
Queue discipline (or “ranking rule”) is the rule or set of rules with whom it’s established in what
order serve the customers, it’s often strictly related to the queue configuration.
Two types:
Static: the pertaining order between the customers that are present doesn’t change in time
and/or at the changing of the system conditions (FCFS, SPT…)
Dynamic: the pertaining order between the customers can change in time and/or at the
changing of the system conditions
VEDI ESERCIZIO PAGINA 22/23 PERCHE’ NON SONO FORMULE DELL’ALTRA VOLTA PERCHE’ C’È
PIU’ DI UN SERVER QUINDI CAMBIANO LE FORMULE!!! (VEDI PDF QUEUEING THEORY
FORMULA)
Managing waiting lines- Part 2 Lesson 6 (Matteo Rossini)
What set of levers does the manager have to managing queue?
Configuration changes
Add/Remove/Move resources
Decrease service time
Technology utilization
Training
Increase resources flexibility
Decrease service times variability
Arrivals- Demand side
Psychology of Waiting
Service laws
1. Satisfaction = Perception – Expectation perception is more important than reality
2. It’s hard to play catch-up ball firs impression is the most important
(to try to equal or surpass one's opponent in competition)
Prospect theory
(Tverksy and Kahneman, contemporary psychology)
Prospect theory distinguishes two phases
in the choice process: framing and
valuation.
In the framing phase, the decision maker
constructs a representation of the acts,
contingencies, and outcomes that are
relevant to the decision.
In the valuation phase, the decision maker assesses the value of each prospect and chooses
accordingly.
Deterministic analysis
Pros
Simple and intuitive to apply
Cons
Doesn’t take transitory into account
Doesn’t take arrivals and service times variability into account
Queue as an ON-OFF aspect
Queues theory
Pros
Takes interarrivals and service times variability into account
Allows to calculate a set of significant variables (Wq, Lq, Pn etc..)
Cons
Doesn’t take transitory into account
Mathematic analysis can become very complex or even intractable in case of complex
waiting lines
Non Poissonian arrivals (non exponential service times/ customer complex behaviors
(balking…))
Simulations
Pros
Takes transitory into account
Very flexible
o For the type of systems that can be shaped
o For the type of data that can be obtained (ex. times (%) that a specific customer waits
more than 1 minute)
o Economic and user friendly software are always more widespread
Cons
Time consuming
Skills needed to design, production and analysis
Kendall’s codification
Kendall's notation (or sometimes Kendall
notation) is the standard system used to
describe and classify a queueing node.
The red circled value are usually fixed (by
default) so the codification, usually consists
of 3 digits that represents A, B and c.
Queue and system…
A queue system is formed by 1 queue and one or more servers to offer the service. Therefore,
hypothesizing that arrivals and service rates are deployed as negative exponentials
Example:
M/M/1
Population: endless or very big
Arrival process: interarrival times are described by a negative exponential
Queue configuration: single queue without capacity restrictions and balking or reneging effects
Queue discipline: single queue without capacity restrictions and balking or reneging effects
Service process: 1 servers with a negative exponential service times distribution
M/M/1/K
This kind of queue formally is the same as M/M/1 but in this case, the queue has a finite
dimension:
Pn = probability to not enter in the system
λ*Pn = expected number of lost customers
This model is particularly useful in estimating lost sales due to an inadequate waiting area or to an
excessive long queue
Numerical example:
In the firsts morning hours customers arrive at the post office where there's a single take a
number queue, at an average pace of 54 customers/hour (Poisson) while each servers can manage
to complete a service in an average time of 4 minutes (negative exponential).
a) If there are 6 servers at the counter: what is the average number of customers in the system,
the average waiting time in line and in the system?
b) Determine the smallest number of counters that need to be opened to keep the average time
in the system lower than 10 minutes
c) If an employee costs 30€/h and customer's waiting time stands for a cost of 20€/h for
customer, what would be the optimal number of servers according to purely economic
considerations?
…Solution
Given the the ρ and the
number of servers I can
compute the Lq using the
Lq TABLE
Another example is the following:
At a photocopier shop, customers usually enter to make copies or send a fax. Once they have
finished, they go to the cash counter to pay. The customers' arrival rate is 30 customers/h.
Of those, 2/3 enter to make copies while 1/3 to send fax. The arrival rates are distributed like a
Poissonian. On average, a customer takes 2 minutes at the photocopier; 4 minutes at the fax; 1
minute to pay.
Supposing that service rates are distributed like a negative exponential:
1. What is the probability that the shop is empty?
2. What is the system average throughput time?
3. How many people on average are in line at the cash counter?
4. How many customers on average are at the shop?
5. What is the probability to have less than 6 people in line at the photocopier?
6. What is the probability to have 1 customer at the shop?
This is how we could shape the system:
…Solution
3. How many people on average are in the line at the cash counter?
Node Balancing
Everything that enters in the node is equal to everything
that comes out from it. Nothing is created or destroyed!
Customers’ complaints risks to damage the center image and to make it losing customers.
Knowing this issue, a specific analysis of the process is necessary to comprehend the causes of
variability.
Each process is characterized by a certain patients' arrival rate and a certain service capacity.
Both parameters influence queue length and throughput times! Know the system
The system is formed by different entities (different type of patients) who have different
behaviors and paths Identify different typology/families
Why does it simultaneously exist an average wait time and a server’s inactivity time?
We have to consider 3 different (types of customers/) types of path in the system:
1) Reception Doctor carter
2) Reception Doctor carter Doctor Romano
3) Reception Doctor Romano
Expected throughput time weighted sum of the average throughput times for each type of
product (it is like the average time waiting in the system by the customer)
Following formulas allow calculating the system throughput time (E =Ws = throughput time) of the
classes of customers:
Example:
Example:
If we analyzed again the Rinascimento medical center with priority; we will obtain the following
result:
The alteration of the priority logic doesn’t change the system expected throughput time
However, in some cases it’s essential to increase the customer’s satisfaction level and to improve
customer’s service.
SERVICE CONCEPT
The service concept defines the how and the what of service design, and helps mediate between
customer needs and an organization’s strategic intent. We define the service concept and describe
how it can be used to enhance a variety of service design processes.
When we present an idea, we mostly focus on what we do and what we offer to the customer – the
outcome.
We have to consider also the customer’s perspective and the impacts it will have.
The service concept aims at aligning the system towards the inside and towards the outside. Aligning
the goal is crucial because the process is not totally controlled.
The service concept is what you design in order to make clearer what the service is about (the
deliver). In fact, there is a gap between how the company would like the service to be perceived by
clients, employees and stakeholders and how clients, employees and stakeholders see the service.
Service provided: it is about the processes to deliver the service, its output and the service
delivery system.
Service received: difference between the Output of the process (service delivery system) and the
Outcome (received by the customer); in fact, the outcome of the process (what is received by
the customers) is not the output (service delivery system);
o Designing the experience:
▪ Customization of the process,
▪ Response speed (of the delivery system),
▪ Employee’s flexibility,
▪ Intimacy with the customer,
▪ Accessibility of the personnel,
▪ Perception of being valuable,
▪ Curtesy and competence.
Successful companies do it continuously and their key elements are employees and operations
systems.
Demand management
• Demand segmentation
You rarely serve only one single market segment.
Customers’ needs and behavior are often different.
Proper data analysis allows us to identify opportunities for segmentation, differentiating the
service and thus improving performances.
• Fix price incentives
In periods of low demand lower prices will be offered. This will move price sensitive
customers to periods when demand is lower, thus leveling the request.
E.g. train operators make ticket prices that are differentiated by day of the week and time
• Promote demand in low season
Looking for other services to be offered.
• Development of complementary services
Complementary to do more and better business,
Complementary for synergies/pairing,
Complementary for seasonality.
• Development of reservation system
With a reservation you almost have an early sale. The advantages are significant for
customers (reserved seat, welcome, …)
Capacity management
• Increase customer participation
When demand increases, also capacity increases: therefore fewer resources are needed to
deal with increase in demand.
The degree of customer participation can be varied according to demand.
• Make a part of the capacity variable
Flexibility solutions with outsourcing.
First class – economy distribution the difference is only in the service, no more on the
hardware. This is very important because you can adapt it according to the demand.
• Capacity sharing
Some airlines make their own aircrafts available to other companies, at times of low demand
(changing the fuselage decorations);
Multi property apartments,
Sharing of resources between branches.
• Employees cross-training
Having some operators with extensive expertise allows to answer local peaks of demand for
specific activities (supermarket, bank…). So, in this way I can move people from a dept. to
another because they have wide competences and are more flexible. The most difficult
aspect is how to train people to do more than one job.
• Use of part-time employees
If variability is predictable enough you can use part-time staff.
In Italy, part-time is still used very little compared to other European countries but it has
great potential.
Ex: These graphs show the arrivals of calls to a call center. What we have to do is to match them
with the capacity.
Availability
It is about human resource availability and the fact that workers, for some different reasons, are
not always available or cannot work.
A resource may be not available to produce
Part of working time during which the resource is available for working is named Availability.
Its symbol is A.
Causes for unavailability can be:
• Breakdowns
• Interruptions (for problems, of for calls)
Actual Capacity = Ct * A
For example, if availability is 80%, a resource with a theoretic capacity of 10 units/hour, in the
mid/long term will produce only 8 units/hour
Serial System
Cycle time is the time needed to process a unit. Each unit passes through all the phases.
Even if we have stocks, it won’t change anything.
What is the capacity of the system?
Capacity is limited by the slowest phase C/T = 6 and the hourly capacity will be equal to 10 u/h
Looking the example above we can observe that, given the availability values, the system capacity
is now equal to 8,4 u/h (the phases are decoupled to each other and the system capacity is given
by the product between the C/T phase and its own availability). Availability can also change the
bottleneck as in our example.
Queues disappear.
Adding queues
It seems like queues/stocks bring an improvement, but it’s not true: they are just an increase of
waste.
To increase availability you can invest more on maintenance but of course, it represents a cost.
BATCHING
In order to have more time to produce, companies usually batch production of each single
product (why??)
That implies:
Advance of unrequested production
Having interoperantional/finished products stocks
Increase of system response times
Increase of throughput time variability, system congestion and coordination needs
Quantity Batching defines the exact (sometimes minimum) quantity to produce every time a
product is to be produced
Time Batching, defines the times a product is produced over a defined time horizon (e.g.
once/week)
If Time batching is used and each product is realized every two days (5 different products/day:
because one day I will produce the first five products and the day after the remaining ones)
But you have to renegotiate the contracts with your suppliers!
Tp + Tsu: 6/0,9*60 + 5*10 = 450 minutes
Ta = 480 minutes
Batching problems:
To calculate the minimum batching, it’s necessary to understand how many sets up can be
done in each phase every day.
Phase 2: 4/0,8*60 + X*15 = 480 minutes 12 set-up per day (if orders are grouped per day, there
is no need to produce more than the ordered quantity)
In this case, for each product change corresponds a set up at each phase, when a phase does
the set up, so do the others.
The time for a set up is 15 minutes (longest set up time, if setups are performed in parallel. It is the
sum of setup time if setups are performed sequentially. E.g. by one single person)
System’s Cycle time is 6 minutes System’s availability is 85,5%. Therefore:
6/0,855*60 + 15*X = 480 about 4 set-ups per day
MINIMUM AVERAGE BATCH: 15 units (that is 2,5 days of customer’s demand for each code
6*2,5)
NEW PART
Example 2
Daily demand 60 units/d (constant in volume), time available for production 8 hours/d and variety
10 different finished products (each one is requested every day):
In the system:
5 sets-up at phase 1
10 sets-up at phase 2
How much is the stop time for the line because of sets up?
The average time to change from a finished product type to another (AST): 8,5 minutes
Cycle time: 6 minutes
Total availability: 85,5%
6/0,855*60 + 8,5*X = 480 around 7 sets-up per day
MINIMUM AVERAGE BATCH: 8,6 units (that correspond to the average demand of 1.43 days for
each type of finished products); if I will produce more than 8,6 I will increase my stocks and of
course, if I decreased the number of the units I will decrease the number of batch too.
If I have a lower set up time I can produce batches of lower size and the risk to trash out my
products will be lower. Actually, after some time the market could stop buying my products.
The stocks help to satisfy the market demand but they don’t improve the system performance!
Set- up (flexibility)
Theoretic production capacity indicates the number of products realized in the time unit that
the resource is able to produce under optimal conditions.
Availability takes into consideration resource’s stops that decrease the theoretic production
capacity
Sets up decrease the time available for production and system flexibility. Batching is used to
increase single resources’ efficiency but it creates problems at a system level
A system decoupled by stocks allows making production phases more independent, but it’s a
system that requires stocks to work, thus showing that is a system with problems.
A serial coupled system links the production phases. This highlights problems and allows
seeing them and addressing them.
The objective is to remove problems (remove the causes of the problems), so that the system
improves.
(recovering examples!!)
Yield management tools:
Capacity allocation
Price policies
Demand forecast
Protection policies we have a certain capacity and two fares (normal and discounted); I
have to decide how many seats reserved for full price customers and the remaining will be
sold at a discounted price.
Overbooking
E.g. selling more seats than my capacity knowing that a percentage of customers won’t attend
the flight.
20 % of all the
requests
With different filling rate, you can have the same results or vice versa.
In our game:
A few messages
It would be possible to saturate the hotel selling all rooms at a reduced rate. In this way,
however, the profit would not be maximized. Should therefore bear a risk against a
potentiality superior margin.
The uncertainty and variability must be managed: overbooking and risk on the fixing of the
protection level.
Having information on the past history is essential to set a yield management system, as well
as having good demand forecasts. The information system is central to the success of this
management approach.
The ability to segment effectively the different types of customer and know in advance is a
crucial point, which the operations are to exploit (e.g. Customers of Japanese nationality
usually do less no show than customer of Italian nationality).
It’s important to pay a lot of attention to choice of prices
Protection level is used for all cases when you want to protect some capacity for more
profitable customers, which will probably arrive later on.
Recap:
What is the yield management and some examples
Which sectors/what features are needed in order to successfully exploit the yield management
We have seen that the variability and uncertainty about the different customers classes of the
system require tools and techniques specifically for:
Define how to allocate capacity to the different classes of customers identified by defining
the protection level
Define how many reservations or sales to accept more than the capacity we must
deepen, next scheme
The problem
There is uncertainty and variability on total demand expected and anticipated demand for
each class of customers
How many bookings or sales do you accept against a certain known production capacity?
Overbooking
Overbooking can be used in two situations:
Overbooking, due to the fact that not all bookings become a sale
Overbooking of sold tickets over capacity (overselling), due to the fact that not all the ones
who bought the ticket then use the service.
Overbooking on the sales: selling a number of units that is bigger than actual capacity
In order to protect from the effects of no show
The application of the types of overbooking depend on the process followed by the each
services company
In the following we will refer to process type 3, but it is valid also for process type 2 and, if
applied in sequence, also to process type 1
We can consider two classes of method in order to evaluate Overbooking:
Analysis on the mean values
Analysis with calculation paper Static
Marginal analysis
method
Setting the level of service (not YM)
Dynamic overbooking
Pros
Easy to use
It considers opportunity costs
Cons
You want to set the level of service to be provided to customers (put a limit to the probability
of “walking”)
It’s not YM technique
- Ovb = overbooking
- NS = No show
In the game
Where…
EMSR … AN EXAMPLE