Professional Documents
Culture Documents
MPS Ii 015-075
MPS Ii 015-075
MPS Ii 015-075
Maverick™ II
Commercial Packaged Rooftop Systems
Heating and Cooling
Models MPS 015F–017F, 020G–026G and 030F–075F
15 to 75 Tons
R-410A Refrigerant
Table of Contents
Table of Contents
MicroTech III Unit Controls . . . . . . . . . . . . . . . . . . . 16 MPS 026–035 with Energy Recovery Wheel
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Application Considerations . . . . . . . . . . . . . . . . . . . 22
MPS 026–035 Units with Energy Recovery Wheel
General Rooftop Applications . . . . . . . . . . . . . . . . . 22 Roof Curb Dimensions . . . . . . . . . . . . . . . . . . . . . . 66
Unit Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 MPS 040–050 Unit Dimensions . . . . . . . . . . . . . . . 67
Achieving Optimal Performance . . . . . . . . . . . . . . . 27 040–050 Roof Curb Dimensions . . . . . . . . . . . . . . . 70
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 MPS 040–050 Units with Energy Recovery Wheel
Unit Capacity and Physical Data . . . . . . . . . . . . . . . 29 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 MPS 040–050 Units with Energy Recovery Wheel
Roof Curb Dimensions . . . . . . . . . . . . . . . . . . . . . . 73
MPS 015 to 062 Ton AHRI Correction Multipliers . . 33
MPS 062 Unit and Curb Dimensions . . . . . . . . . . . . 74
Electric Heating Capacity . . . . . . . . . . . . . . . . . . . . 33
MPS 070–075 Unit and Curb Dimensions . . . . . . . 75
Hot Water Heating Capacity . . . . . . . . . . . . . . . . . . 33
MPS 062–075 Additional Curb Dimensions . . . . . . 76
Gas Heating Capacity . . . . . . . . . . . . . . . . . . . . . . . 34
MPS 062–075 Section Dimensions . . . . . . . . . . . . . 77
Pressure Drops . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
MPS 062–075 Knockout Dimensions . . . . . . . . . . . 79
Hot Water Low/High Heat Curves . . . . . . . . . . . . . . 37
Weight Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Hot Water Pressure Drop Curves . . . . . . . . . . . . . . 42
MPS 015–050 Unit and Curb Weights . . . . . . . . . . 80
Supply Fan Performance . . . . . . . . . . . . . . . . . . . . 45
MPS 015–050 Weight Distribution Percentage . . . . 81
MPS 015–050 Weight Distribution Locations . . . . . . 81
MPS 062–075 Unit Weights . . . . . . . . . . . . . . . . . . 82
6-Row Coil and HGRH Coil Weights . . . . . . . . . . . . 82
Fan Motor Weights . . . . . . . . . . . . . . . . . . . . . . . . . 82
Roof Curb Weights . . . . . . . . . . . . . . . . . . . . . . . . . 82
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Supply Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . 87
Data Electric Heater Data . . . . . . . . . . . . . . . . . . . . 87
Engineering Guide Specification . . . . . . . . . . . . . . 88
Introduction
M P S – 015 – F G
Daikin Packaged System Heat medium
Y = None (cooling only)
G = Natural gas
Nominal capacity (tons) E = Electric heat
W = Hot water heat
Design vintage
F - 15, 17, 30, 35, 40, 50
G - 20, 26
* Size 15 and 17 are for 100% Outdoor Air only
M P S – 062 – F L A
Daikin Packaged System Heat medium
Y = None (cooling only)
A = Natural gas
Nominal capacity (tons) E = Electric heat
W = Hot water
Design vintage Cooling coil size
L = Large face area
S = Small face area
2 4
5 1
3
7
11
8
10
MPS 015–050 Units with Energy Recovery Wheel Features and Options
2 9
1
5
3
7
1 Exhaust fans with building 4 Fixed speed 6 MicroTech® III unit controller
pressure control scroll compressors • Open Choices™ feature provides
• Provide better building operations, • Provide maximum dependability, interoperability with BACnet or
higher customer satisfaction efficiency and quiet operation LonWorks communications for
easy integration into your building
2 Optional energy recovery Variable speed automation system of choice
wheel scroll compressors • Outdoor air and humidity control
• Meets ASHRAE Standard • Enhanced part load efficiency, logic maintains minimum fresh air
90.1-2010 lower operating cost intake and optimum humidity levels
• Factory installed • Improved comfort, precise
temperature and humidity control 7 Airfoil plenum fan
• Single point power
• 2" MERV 7 filters to minimize wheel • Reduced refrigerant fluctuations • Energy efficient and quiet
cleaning and maintenance • Superior acoustics at part load • 1" spring isolators for superior
• Minimized compressor cycling vibration control
3 2" Combination filter rack • Premium efficiency motor is
• Reduced wear of compressors
• Provides more flexibility to meet standard
building filtration requirements 5 Hinged access doors • Vibration transmissibility of less
• 2" MERV 8 filters shipped with • On both sides of unit for easy than 5%
unit, owner preference at building access to all components
occupancy • Easy open, quarter-turn latches
• Double-wall construction protects
insulation during maintenance
11
4
8
10
6
2 4
1
1 Cartridge filters with prefilters 5 Stainless steel, double-sloped 7 MicroTech III unit controller
• 2", 30% MERV 8 angular (shown) drain pan • Open Choices feature provides
• 6", 60% MERV 11 • Prevents corrosion interoperability with BACnet or
• 12", 90% MERV 14 • Avoids standing water for high IAQ LonMark communications for
easy integration into your building
2 Economizer 6 Airfoil plenum fan (DWDI automation system of choice
• DCV control for efficient VAV
shown) • Outdoor air and humidity control
operation • Energy efficient and quiet logic maintains minimum fresh air
• 2" seismic spring isolators for intake and optimum humidity levels
3 Low leak outside air dampers superior vibration control
8 Hinged access doors
• Double-wall blades • Class II construction
• Blade edge and jamb seals • On both sides of unit of every
• Premium efficiency motor is
section for easy access to all
standard
4 Exhaust fans with building components
pressure control • Easy open, single point latch
• Provide better building envelope • Double-wall construction protects
airflow control which increases insulation during maintenance
building operation efficiency
13
12
10
7 8
11
Controls
• Integrated advanced MicroTech III DDC controls with unit-
mounted interface featuring a 4-line, 20-character English
display for fast equipment diagnostics and adjustments,
providing the best possible comfort to the space while
saving energy and money
• Controls factory installed and commissioned prior to
shipment for fast start-up
• Open Choices feature allows interoperability with
a BAS, including those using BACnet and LonTalk
communication protocols for integrating into Building
Automation Services Electrical
Figure 3: MicroTech III Unit Controller • Units are completely wired and tested at the factory
toprovide faster commissioning and start-up
• Wiring complies with NEC requirements and all applicable
UL standards
• All units have a minimum short circuit current rating of
10,000 amps
• For ease of use, wiring and electrical components are
number coded and labeled according to the electrical
diagram
• Units have a 115 V GFI convenience receptacle. The
independent power supply for the receptacle is field
supplied
Figure 4: Control Panel Section (MPS 015–050) • An optional unit powered 20 amp 115 V convenience
receptacle, complete with factory mounted transformer,
disconnect switch, and primary and secondary overload
protection, eliminates the need to pull a separate 115 V
power source
• Supply air fan, compressor, and condenser fan motors
branch circuits have individual short circuit protection
• A single point power connection with power block is
standard
• The optional unit-mounted disconnect includes a service
handle on the exterior of the unit
• Electrical power feeds inside the perimeter roof curb
through factory provided knockouts located in the bottom
of the main control panel
Manual
Reset
→ 0% to 100% Outdoor Air (OA) Option
Button • Unit can be equipped with a 100% OA damper
• Damper is fully modulating for field adjustment to required
air flow at the installation site
• Damper is actuated to minimize leakage during off cycles
Roof Curbs
• Constructed in accordance with NRCA guidelines with
12-gauge galvanized steel
• Fits inside the unit base. 15–50 ton units use a full
perimeter curb. 62–75 ton units use an air handler curb
OA Monitor OA Controller with an island rail for the condensing unit
• Gasket seals between the curb and the unit
Communication Modules
Field installed communication modules provide the means to
configure MicroTech III unit controls for interoperability with
an independent BAS using Daikin’s innovative Open Choices
feature. Communication modules are available to support
BACnet MS/TP, BACnet/IP, LONMARK and DAIKIN DIII
communication protocols.
VRV System
DOAS with DIII Communications
Outdoor VRV
Maverick™ II DOAS DIII-Net
Gateway
Indoor VRV Units
DIII Communications
RS 232
New Factory Mounted Hardware Communications
Keypad/Display
The keypad/display provides a user interface with the main Figure 15: Keypad/Display Interface
controller and has easy-to-use keys and control knob used for
navigation and entering changes. The display is a 4-line by
20 character format with clear English display messages. All
operating conditions, system alarms, control parameters and
schedules can be monitored from the keypad/display. If the
correct password has been entered, any adjustable parameter
or schedule can be modified from the keypad.
The outdoor air damper position can also be controlled by the Alarm Management and Control
following:
MicroTech unit controllers are capable of sophisticated alarm
• The MicroTech controller can accept an external 0–10 V management and controlled response functions. Each alarm
(dc) or a 0–20 mA signal from a control device or from a is prioritized, indicated, and responded to with the appropriate
CO2 sensor action. The current alarm (up to four alarms, arranged by alarm
• The MicroTech controller can accept a BAS network priority), each with a time and date stamp, can be displayed at
signal for the minimum position the user interface.
• A fixed minimum damper position can be keypad
programmed. This selection may be acceptable when Alarm Priority
ventilation requirements are met through other sources. The various alarms that can occur are prioritized according to
During cold ambient conditions where the mixed air the severity of the problem. Three alarm categories are used:
temperature of the minimum outdoor air and the return (1) Faults, (2) Problems, and (3) Warnings.
air can become too low, MicroTech controls maintain the
minimum discharge temperature set point by controlling 1. Faults are the highest priority alarms. If a fault condition
the unit’s heating system occurs, the complete unit is shut down until the alarm
condition is gone and the fault is manually cleared at the
Exhaust Fan Control keypad. A fault example is a “Fan Fail” alarm.
2. Problems are the next lower priority to faults. If a
Building Static Pressure Control problem occurs, the complete unit does not shut down,
Any constant or variable air volume Maverick unit with an but its operation is modified to compensate for the alarm
optional variable volume exhaust fan can be provided with condition. A problem automatically clears when the
direct building static pressure control capability. The building alarm condition that caused it is gone. “Lo Pres-Ckt1”
static pressure is measured and processed by the unit DDC is an example of a problem where only the affected
controller. The controller provides precise control of the compressor is shut down.
exhaust fan’s variable speed drive to maintain the space 3. Warnings are the lowest priority alarms. No control action
pressure set point. The range of the keypad-programmable set is taken when a warning occurs; it is simply indicated
point is between –0.25ʺ and +0.25" wc. to alert the operator that the alarm condition needs
attention. To remind the operator to read warnings, they
Field Output Signals must be manually cleared. “Dirty Filter” indication is an
example of a warning.
All MicroTech controls include two solid-state relay outputs
that are available for field connection to any suitable device: a
remote alarm output and a fan operation output. These outputs Table 1: MicroTech Alarm Summary
are used to signal field equipment of unit status. Alarm Name Fault Problem Warning
Emergency Off X
Remote Alarm Output Control T Fail X
The remote alarm output can be used to operate a 24 V relay Disch Sensor X
to provide a remote alarm signal to a light, audible alarm, or Duct Hi Limit X
other device when an alarm condition exists at the unit. Hi Return Tmp X
Hi Disch Tmp X
Fan Operation Output
Lo Disch Tmp X
The fan operation output is used to operate a 24 V relay to Fan Fail X
control field equipment that depends on fan operation, such OAT Sensor X
as field-installed isolation dampers or VAV boxes. To allow
Space Sensor X
actuators enough time to stroke, the fan operation output is
Return Sensor X
energized three minutes before the fan starts. It then remains
energized until thirty seconds after the unit airflow switch Hi Pres-Ckt1 X
senses no airflow. The fan operation output is on whenever the Hi Pres-Ckt2 X
unit airflow switch senses airflow. Lo Pres-Ckt1 X
Lo Pres-Ckt2 X
Dirty Filter X
Application Considerations
Service Clearance Some basic guidelines for good acoustical performance are:
Allow recommended service clearances as shown in Figure 13. • Provide proper structural support under all areas of the
Provide a roof walkway along the sides of the unit for service unit
and access to controls and components. Contact your Daikin • Always locate the unit’s center of gravity close to a main
sales representative for service requirements less than those support to minimize roof deflection
recommended. • Use a concrete deck or pad when a unit has to be located
over an occupied space where good acoustics are
Curb Installation essential
The roof curb is field assembled and must be installed level • Only the supply and return air ducts should penetrate the
(within 1/16ʺ per foot side to side). A sub-base has to be acoustical material and decking within the curb perimeter,
constructed by the contractor in applications involving pitched and the openings must be sealed once the duct is
roofs. Gaskets are furnished and must be installed between installed
the unit and curb. For proper installation, follow NRCA • Don’t overlook the return air path. Never leave a clear
guidelines. Typical curb installation is illustrated in Figure 55 “line of sight” into a return or exhaust fan; always include
on page 61 and Figure 64 on page 70. In applications some duct work (acoustically lined tee) at the return inlet
requiring post and rail installation, an I-beam securely • Place an acoustical material in the area directly beneath
mounted on multiple posts should support the unit on each the condensing section
side. In addition the insulation on the underside of the unit
• Select acoustical material that discourages microbial
should also be protected from the elements.
growth
Applications in geographic areas subjected to seismic or • Minimize system static pressure losses to reduce fan
hurricane conditions must meet code requirements for fastening sound generation
the unit to the curb and the curb to the building structure.
• Design duct systems to minimize turbulence
Acoustical Considerations • Account for low frequency duct breakout in system
design. Route the first 20 ft. of rectangular duct over
Good acoustical design is critical for any installation and should non-sensitive areas and avoid large duct aspect ratios.
start at the earliest stages in the design process. Common Consider round or oval duct to reduce breakout
sound paths for rooftop equipment must be addressed are:
There are many sound sources in rooftop systems. Fans,
• Radiated sound through the bottom of the unit (air compressors, condenser fans, duct take-offs, etc., all generate
handling section and condensing section) and into the sound. For guidelines on reducing sound generation in the duct
space system, refer to the ASHRAE Applications Handbook.
• Radiated sound to the property line Contact your local Daikin sales representative for equipment
• Structure-borne vibration from the unit to the building supply, return and radiated sound power data specific to your
• Airborne sound through the supply air duct application.
• Airborne sound through the return air duct
Locating rooftop equipment away from sound sensitive areas
Ductwork Considerations
is critical and the most cost effective means of avoiding sound A well-designed duct system is required to allow the rooftop
problems. If possible, rooftop equipment should always be equipment to provide rated performance and to minimize
located over less sensitive areas such as corridors, toilet system resistance and sound generation. Duct connections to
facilities or auxiliary spaces and away from office areas, and from units should allow straight, smooth airflow transitions.
conference rooms and classrooms. Avoid any abrupt change in duct size and sharp turns in the fan
discharge. Avoid turns opposed to wheel rotation since they
generate air turbulence and result in unwanted sound. If 90°
turns are necessary, use turning vanes. Refer to the ASHRAE
Applications Handbook for specific guidelines relevant to
rooftop equipment.
Return Duct
The return path is the most often overlooked. A section of
return duct is required to avoid a “line of sight” to the return air
opening and to provide attenuation of return air sound. Install
an insulated tee with a maximum duct velocity of 1000 to 1200
feet per minute. Extend the duct 15 feet to provide adequate
attenuation.
Economizer and Exhaust Fan Figure 17: Variable Air Volume (VAV) Control
Application
Rooftop economizer applications usually require exhaust fans
to properly control building pressure and maintain minimum
ventilation.
The air balancer must adjust the outdoor air damper to provide
minimum ventilation settings.
The EAF is normally off during non-economizer operation.
During these minimum outdoor air conditions, the system
essentially acts like a supply fan only system.
Unit Selection
Physical Data
Performance Data
Pressure Drops
Table 14: Component Pressure Drops—MPS 015–050
Unit Airflow (CFM)
Component Unit
4000 6000 8000 10,000 12,000 14,000 16,000 18,000 20,000
015–017 0.01 0.02 0.03 — — — — — —
Economizer/ 020 0.01 0.02 0.03 0.05 — — — — —
RA/OA 026–035 — 0.01 0.02 0.04 0.06 0.08 — — —
040–050 — — 0.01 0.02 0.03 0.04 0.05 0.06 0.08
015–017 0.04 0.09 0.16 — — — — — —
020 0.04 0.09 0.16 0.25 — — — — —
Filter 026–035 0.02 0.04 0.07 0.11 0.16 0.21 — — —
040 — 0.02 0.05 0.08 0.12 0.16 0.21 — —
050 — — 0.04 0.06 0.08 0.11 0.15 0.19 0.23
015–017 0.08 0.17 0.31 — — — — — —
020 0.08 0.17 0.31 0.50 — — — — —
Cooling Coil 026–035 — 0.09 0.15 0.24 0.34 0.47 — — —
040 — — 0.14 0.22 0.32 0.45 0.58 — —
050 — — 0.10 0.15 0.21 0.29 0.38 0.48 0.59
015–020 0.06 0.11 0.17 0.23 — — — — —
Hot Gas 026–035 — 0.07 0.10 0.14 0.19 0.23 — — —
Reheat
040–050 — — 0.07 0.09 0.12 0.15 0.18 0.22 0.25
Capacity (MBh)
Figure 27: MPS 062–075 High Heat
Water flow rate (gpm)
Capacity (MBh)
2100 RPM
1900 RPM
1700 RPM
1500 RPM
1300 RPM
7.5 BHP
1100 RPM
5.0 BHP
900 RPM
3.0 BHP
2.0 BHP
1.5 BHP
6.0
2100
5.0
1900
4.0
1700
Static Pressure (In H2)
15BHP
5BH
BHP
3.0 1500
1300
2.0
10BHP
1100
7.5BHP
900
1.0 5BHP
3BHP
2BHP
1.5BHP
0.0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000
Airflow (CFM)
Figure 37: MPS 062–075 40-in. Standard Fan, SWSI Airfoil Supply Fan, Cooling Only or Hot Water
5.5
12
11
00
5
5.0 0
100
11
40
RP
00
.0
M
BH
4.5
P
4.0 900
Static Pressure - in. w.g.
3.5
800
3.0
30
.0
2.5 700
25
.0
20
2.0
600
.0
15
.0
1.5 10
500 .0
7.5
1.0 5.0
3.0
0.5
0.0
0 2000 4000 6000 8000 1000012000 1400016000180002000022000 2400026000280003000032000 34000
Airflow - cfm
Figure 38: MPS 062–075 44-in. Large Fan, SWSI Airfoil Supply Fan, Cooling Only or Hot Water
5.5 40
900 10 .0
BH
00 P
5.0 RP
M
4.5
800 30
4.0 .0
25
.0
Static Pressure - in. w.g.
3.5
700 20
.0
3.0
15
2.5 .0
600
10
2.0 .0
7.
500 5
1.5
5.
0
400
1.0 3.
0
0.5
0.0
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 22000 24000 26000 28000 30000 32000 34000
Airflow - cfm
Figure 39: MPS 062–075 30-in. Standard Fan, DWDI Airfoil Supply Fan
Figure 40: MPS 062–075 Large Fan, 33-in. Standard Fan, DWDI Airfoil Supply Fan, Gas or Electric Heat
NOTE: Maximum allowable static pressure at fan bulkhead is 5.0 in. (i.e., supply duct ESP cannot exceed 5.0 in).
Figure 41: 18-in. Energy Recovery SWSI Air Foil Exhaust Fan Curve
4.00
2050
1800
3.00
Static Pressure (In H2O)
1600
5.0 HP
2.00
1400
1200
1.00 1000
3.0 HP
800 2.0 HP
1.5 HP
1.0 HP
0.5HP
0.00
0 1000 2000 3000 4000 5000 6000
Airflow (CFM)
Figure 42: 22-in. Energy Recovery SWSI Air Foil Exhaust Fan Curve
4.00
1600
1750
1400
3.00
Static Pressure (In H2O)
1200
2.00
1000
800
1.00
5.0 HP
600
3.0 HP
1.5 HP 2.0 HP
1.0 HP
0.00
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Airflow (CFM)
Figure 43: Energy Recovery Dual SWSI Air Foil Dual 18-in. Exhaust Fan Curve
4.00
2050 RPM
1800
3.00
Static Pressure (In H2O)
1600
2.00
1400
7.5 HP
1200
1.00 1000
5.0 HP
800
3.0 HP
1.5 HP 2.0 HP
1.0 HP
0.00
0 2000 4000 6000 8000 10000 12000
Airflow (CFM)
Figure 44: Energy Recovery Dual SWSI Air Foil Dual 22-in. Exhaust Fan Curve
4.00
1750 RPM
1600
1400
3.00
Static Pressure (In H2O)
1200
2.00
1000
2.0 HP
1.5 HP
0.00
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
Airflow (CFM)
Dimensional Data
63.02
(1600.7)
Control Panel
Energy Recovery Wheel
A 3.0
(76.2)
137.4
(3489.9)
113.41 4.5 2.75
(114.3) (69.9)
(2880.6)
90.07
(2287.8) Detail A-A
37.73
(958.3) TYP (4)
7.36
A (186.9)
•
Deck Channel
Deck Channel
Deck Channel
Deck Channel
Return Air
59.7 A
(1516.4)
5.38 23.25 21.0
(590.6) 5.38
(136.7) (533.4) (136.7)
108.58 Condensate Drain
(2757.9)
153.27
(3893.1)
Plan View
63.02
(1600.7)
Control Panel
Energy Recovery Wheel
n
tio
n ec
18.4 (467.4) Con
L ine
Gas Deck Channel
(4 Locations) Base Channel
A 3.0
(76.2)
Return Air
A
59.7
(1516.4)
5.38 23.25 21.0
(590.6) 5.38
(136.7) (533.4) (136.7)
108.58 Condensate Drain
(2757.9)
153.27
(3893.1)
Plan View
MPS 015–020 Units with Energy Recovery Wheel Roof Curb Dimensions
Figure 51: MPS 015–020 Roof Curb
147.9
(3757.0)
2.0 54.2
(51.0) (1377.0)
2.0 23.5 21.25
(51.0) (597.0) (540.0)
47.88
Supply Air
Opening
(1216.0)
Return Air
Opening
63.75
(1619.0)
Inside Curb See Knockout Detail
1.25
(32.0)
TYP
3.63
(92.2) 12.0 1.25
2.0 (305.0) (32.0)
(51.0) 117.59
(2987.0)
Optional Hot Water Chase
147.9
(3757.0)
225.39
(5725.0)
Inside Curb
Plan View
1 Unit Base
2 Curb Gasketing
1 3 2×4 Nailer Strip
4 Galvanized Curb
5 Cant Strip (not furnished)
Ø.88 Knockout (4) Ø3.00 Knockout (2) 2
6
3 7 Rigid Insulation (not furnished)
2.0
(51.0) 8 Counter Flashing (not furnished)
1.0 8 9 Ductwork (not furnished)
(26.0)
3.75 5
3.63 (95.0)
(92.2) 6
7
1.0 0.38
(26.0) (9.7)
2.0
(51.0) 23.86 4
(606.0)
71.38
87.25 [1813 mm]
[2216 mm]
(INSIDE CURB)
2.00
[51 mm] 1.25 1.63 1.00
[32 mm] TYP [41 mm] [25 mm]
63.69
[1610 mm] 19.00
93.70 [483 mm]
[2380 mm]
171.18 (INSIDE CURB)
[4348 mm]
PLAN VIEW
2.00
[51 mm]
1.00
[26 mm]
3.75
[95 mm] 2.38
1.00
[26 mm] [58 mm] F
2.00
[51 mm] 23.86
[606 mm]
KNOCKOUT DETAIL
63.02
(1600.7)
Control Panel
Energy Recovery Wheel
Deck Channel
(4 Locations) Base Channel
A 3.0
(76.2)
137.4
(3489.9) 2.75
4.5
113.41 (114.3) (69.9)
(2880.6)
90.07 Detail A-A
(2287.8)
37.73
(958.3) TYP (4)
7.36
A (186.9)
•
Deck Channel
Deck Channel
Deck Channel
Deck Channel
Return Air
A
59.7
(1516.4)
5.38 23.25 21.0
(590.6) 5.38
(136.7) (533.4) (136.7)
108.58 Condensate Drain
(2757.9)
153.27
(3893.1)
Plan View
Figure 57: MPS 026–035 Cooling Only, Large Diameter Energy Recovery Wheel
74.8
(1899.9)
Control Panel
Energy Recovery Wheel
Deck Channel
(4 Locations) Base Channel
97.5 50.36 235.6
(5984.2)
(2476.5) (1279.1)
•
A 3.0
(76.2)
137.4
(3489.9) 2.75
4.5
113.41 (114.3) (69.9)
(2880.6)
90.07 Detail A-A
(2287.8)
37.73
(958.3) TYP (4)
7.36
A (186.9)
•
Deck Channel
Deck Channel
Deck Channel
Deck Channel
Return Air
A
59.7
(1516.4)
5.38 23.25 21.0
(590.6) 5.38
(136.7) (533.4) (136.7)
108.58 Condensate Drain
(2757.9)
153.27
(3893.1)
Plan View
Figure 58: MPS 026–035 Gas Heat, Standard Diameter Energy Recovery Wheel
63.02
(1600.7)
Control Panel
Energy Recovery Wheel
A
3.0
(76.2)
137.4
(3489.9)
4.5
2.75
113.41 (114.3)
(69.9)
(2880.6)
90.07
(2287.8) Detail A-A
37.73
(958.3) TYP (4)
7.36
A• (186.9)
Deck Channel
Deck Channel
Deck Channel
Deck Channel
Return Air
A
59.7
(1516.4)
5.38 23.25 21.0 5.38
(136.7) (590.6) (533.4) (136.7)
108.58 Condensate Drain
(2757.9)
153.27
(3893.1)
Plan View
Figure 59: MPS 026–035 Gas Heat, Large Diameter Energy Recovery Wheel
74.8
(1899.9)
Control Panel
Energy Recovery Wheel
Return Air
(127)
on
cti
n ne
18.4 (467.4) Co
ine
sL
Ga
Deck Channel
(4 Locations) Base Channel
97.5 50.36 176.29 235.6
(4477.8)
(2476.5) (1279.1)
• (5984.2)
A 3.0
(76.2)
137.4
(3489.9) 2.75
4.5
113.41 (114.3) (69.9)
(2880.6)
90.07 Detail A-A
(2287.8)
37.73
(958.3) TYP (4)
7.36
A (186.9)
•
Deck Channel
Deck Channel
Deck Channel
Deck Channel
Return Air
A
59.7
(1516.4)
5.38 23.25 21.0
(590.6) 5.38
(136.7) (533.4) (136.7)
108.58 Condensate Drain
(2757.9)
153.27
(3893.1)
Plan View
MPS 026–035 Units with Energy Recovery Wheel Roof Curb Dimensions
Figure 60: MPS 026–035 Roof Curb
147.9
(3757.0)
2.0 54.2
(51.0) (1377.0)
2.0 23.5 21.25
(51.0) (597.0) (540.0)
71.38
Supply Air
Opening
(1813.0)
Return Air
Opening
87.25
(2216.0)
Inside Curb See Knockout Detail
1.25
(32.0)
TYP
3.63
(92.2) 12.0 1.25
2.0 (305.0) (32.0)
(51.0) 117.59
(2987.0)
Optional Hot Water Chase
147.9
(3757.0)
225.39
(5725.0)
Inside Curb
Plan View
1 Unit Base
2 Curb Gasketing
1 3 2×4 Nailer Strip
4 Galvanized Curb
5 Cant Strip (not furnished)
Ø.88 Knockout (4) Ø3.00 Knockout (2) 2
6
3 7 Rigid Insulation (not furnished)
2.0
(51.0) 8 Counter Flashing (not furnished)
1.0 8 9 Ductwork (not furnished)
(26.0)
3.75 5
3.63 (95.0)
(92.2) 6
7
1.0 0.38
(26.0) (9.7)
2.0
(51.0) 23.86 4
(606.0)
2.00
[51 mm]
71.38
[1813 mm]
87.25
[2216 mm]
(INSIDE CURB)
PLAN VIEW
2.00
[51 mm]
1.00
[25 mm]
3.75
[95 mm]
2.28
[58 mm] F
2.00
[51 mm]
28.92
[735 mm]
84.8
(2153.9)
Control Panel
Energy Recovery Wheel
Deck Channel
(4 Locations) Base Channel
A 3.0
(76.2)
147.68
(3751.1) 2.75
4.5
119.93 (114.3) (69.9)
(3046.2)
96.41 Detail A-A
(2448.8)
36.78
(934.2) TYP (4)
7.36
A (186.9)
•
Deck Channel
Deck Channel
Deck Channel
Deck Channel
Return Air
Supply Air
59.71 A
(1516.6)
5.38 30.25 28.0
(768.3) 5.38
(136.7) (711.2) (136.7)
114.83 Condensate Drain
(2916.6)
165.08
(4193.0)
Plan View
84.8
(2153.9)
Control Panel
Energy Recovery Wheel
n
tio
n ec
C on
L ine
G as
Deck Channel
(4 Locations) Base Channel
97.5 193.8 273.15
(2476.5) 46.22 (4922.5) (6938.0)
(1173.9)
•
A 3.0
(76.2)
147.68
(3751.1) 2.75
4.5
119.93 (114.3) (69.9)
(3046.2)
96.41 Detail A-A
(2448.8)
36.78
(934.2) TYP (4)
7.36
A (186.9)
•
Deck Channel
Deck Channel
Deck Channel
Deck Channel
Return Air
Supply Air
59.7 A
(1516.4)
5.38 30.25 28.0 5.38
(136.7) (768.3) (711.2) (136.7)
114.83 Condensate Drain
(2916.6)
165.08
(4193.0)
Plan View
MPS 040–050 Units with Energy Recovery Wheel Roof Curb Dimensions
Figure 67: MPS 040–050 Roof Curb
159.65
(4055.0)
84.83
(2155.0)
2.0 54.2
(51.0) (1377.0)
2.0 28.25
(51.0) (718.0)
71.38 36.44
Supply Air
Opening
(1813.0) (925.0)
Return Air
Opening
87.25
(2216.0)
Inside Curb See Knockout Detail
1.25
(32.0)
TYP
3.63
(92.2) 12.0 1.25
2.0 (305.0) (32.0)
(51.0) 123.59
(3139.0)
Optional Hot Water Chase
159.65
(4055.0)
262.77
(6674.0)
Inside Curb
Plan View
1 Unit Base
2 Curb Gasketing
1 3 2×4 Nailer Strip
4 Galvanized Curb
5 Cant Strip (not furnished)
Ø.88 Knockout (4) Ø3.00 Knockout (2) 2
6
3 7 Rigid Insulation (not furnished)
2.0
(51.0) 8 Counter Flashing (not furnished)
1.0 8 9 Ductwork (not furnished)
(26.0)
3.75 5
3.63 (95.0)
(92.2) 6
7
1.0 0.38
(26.0) (9.7)
2.0
(51.0) 23.86 4
(606.0)
Curb gasketing
Unit base
Curb gasketing
Counterflashing*
*Not furnished
5.0
SA 100
87 RA
OPENING 81 Note:
OPENING
Curb must be
installed level.
A A
5.0
B
1.5 2 B
7.5 B = 61 for size 62 ton unit
4 B = 74 for size 70-75 ton units
A B 8
(Unit length minus 6.4")
48 24 72 48
48
Economizer Cartridge 24
33” Dia Gas
(40 sq. ft.) 83
(47.1 sq. ft.) (Does not affect
curb length)
72 Size 70-75
48
24 96 Air-cooled
Econ / Prop. E h. 48 Condenser
Fans ottom or Cartridge
ac Ret. (48 sq. ft.)
72 106
(Does not affect
curb length)
Figure 76: MPS 062–075 Cooling Only or Hot Water Section Dimensions
N/A on
30% OA TA/30 Size 70-75 S&HW 44 in. Dia Size 62
40.1 ft 2
48 in. 24 in.
48 in. 72 in.
65/95 83 in.
Economizer 40 ft2 24 in.
(Does not affect
curb length)
47.4 ft
2
Size 70-75
72 in. 24 in.
65/95
Econ w/ Prop. Exh. 48 ft2
Fans, Bottom or 48 in.
Back Ret. Fans
106 in.
(Does not affect
48 in. curb length)
72
8.8
6.6
11.9
0.9 dia. K.O.
12.9
(qty = 4)
15.3
17.7
18.7
22.3
24.3
4.3
2.1 3.1
2.0
4.6
4.8
9.7
200 to
1400 MBH
A B C D
8.6 6.0 4.2 4.0
Recommended p iping
e ntrance (through the curb)
B
A
Weight Data
The following tables detail unit weights for the MPS 015–050 ton units.
Table 31: Weight Distribution by Percentage with Variable Speed Scroll Compressors
Point and Percent of total
Unit
A B C D E F G H
015–050 without Energy Wheel 10 10 21 23 17 19 N/A N/A
015–035 with Energy Wheel 12 11 21 20 18 18 N/A N/A
040–050 with Energy Wheel 11 11 14 12 13 13 13 13
H
F
D L4
L3
B
L2
L1
The following tables detail unit weights for the MPS 062–075 ton units.
Electrical Data
Power Wiring
Table 38: Recommended Supply Data
Ampacity Number of Power Wires per Phase/Wire Gauge Insulation Rating (°C)
30 1–10 75
40 1–8 75
55 1–6 75
70 1–4 75
85 1–3 75
95 1–2 75
130 1–1 75
150 1–1/0 75
175 1–2/0 75
200 1–3/0 75
230 1–4/0 75
255 1–250 75
MPS 015–020 MPS 026–050 MPS 062–075 MPS 015–075
300 2–1/0 2–1/0 1–300 75
350 2–2/0 2–2/0 1–400 75
400 2–3/0 2–3/0 2–3/0 75
460 2–4/0 2–4/0 2–4/0 75
510 2–250 2–250 2–250 75
600 3–3/0 3–3/0 2–350 75
690 3–4/0 3–4/0 2–400 75
765 3–250 3–250 2–500 75
Table 39: Condenser Fan Quantity Data Table 41: SAF Data and MPS 062–075 EAF Data
Unit Size Condenser Fan Quantity HP Voltage Amps
015–020 2 5 208 15.0
026–035 3 5 230 13.2
040–050 4 5 460 6.6
062–070 6 5 575 5.2
7.5 208 23.0
075 8
7.5 230 19.4
7.5 460 9.7
Table 40: Condenser Fan Motor Data 7.5 575 8.0
10 208 26.0
Full Load Amps Per
Voltage 10 230 25.0
Condenser Fan Motor
208/230 4 10 460 13.0
460 2 10 575 10.0
575 1.7 15 208 37.4
15 230 35.4
15 460 17.7
15 575 14.1
20 208 49.0
20 230 47.0
20 460 24.0
20 575 19.0
25 208 63.0
25 230 60.0
25 460 31.0
25 575 24.0
30 208 74.0
30 230 70.0
30 460 35.0
30 575 28.0
40 208 11.0
40 230 96.0
40 460 48.0
40 575 38.0
Table 42: MPS 015–050 Axial Propeller Exhaust Fan Data (MPS 062–075 use 1 or 2 5hp Motors - see Figure 50)
Size Voltage HP Amps Qty. Total (Amps)
208 1 4.2 1 4.2
230 1 4.0 1 4.0
15
460 1 2.0 1 2.0
575 1 1.7 1 1.7
208 1 4.2 1 4.2
230 1 4.0 1 4.0
17
460 1 2.0 1 2.0
575 1 1.7 1 1.7
208 1 4.2 2 8.4
230 1 4.0 2 8.0
26
460 1 2.0 2 4.0
575 1 1.7 2 3.4
208 1 4.2 2 8.4
230 1 4.0 2 8.0
30
460 1 2.0 2 4.0
575 1 1.7 2 3.4
208 1 4.2 2 8.4
230 1 4.0 2 8.0
35
460 1 2.0 2 4.0
575 1 1.7 2 3.4
208 1 4.2 3 12.6
230 1 4.0 3 12.0
40
460 1 2.0 3 6.0
575 1 1.7 3 5.1
208 1 4.2 3 12.6
230 1 4.0 3 12.0
50
460 1 2.0 3 6.0
575 1 1.7 3 5.1
Table 45: Rated Load Amps Per Compressor, Units with Fixed Speed Scroll Compressors—MPS 015–050
Size Voltage Comp #1 Comp #2 Comp #3 Comp #4
208/230 25.0 23.1 — —
15 460 12.2 12.2 — —
575 9.3 8.7 — —
208/230 25.0 27.6 — —
17 460 12.2 13.1 — —
575 9.3 11.5 — —
208/230 17.3 39.1 17.3 —
20 460 9.6 18.6 9.6 —
575 7.7 15.4 7.7 —
208/230 25.0 25.0 25.0 —
26 460 12.2 18.6 12.2 —
575 9.3 9.3 9.3 —
208/230 39.1 27.6 27.6 —
30 460 18.6 13.1 13.1 —
575 15.4 11.5 11.5 —
208/230 39.1 39.1 27.6 —
35 460 18.6 18.6 13.1 —
575 15.4 15.4 11.5 —
208/230 39.1 39.1 27.6 27.6
40 460 18.6 18.6 13.1 13.1
575 15.4 15.4 11.5 11.5
208/230 39.1 39.1 39.1 39.1
50 460 18.6 18.6 18.6 18.6
575 15.4 15.4 15.4 15.4
Table 46: Rated Load Amps Per Compressor, Units with Variable Speed Scroll Compressors—MPS 026–050
Size Voltage Comp #1 Comp #2 Comp #3 Comp #4
208/230 25.0 37.2/33.6 25.0 —
26 460 12.2 18.2 12.2 —
575 9.3 16.8 9.3 —
208/230 47.2/42.5 27.6 27.6 —
30 460 22.9 13.1 13.1 —
575 20.6 11.5 11.5 —
208/230 47.0/42.5 39.1 27.6 —
35 460 22.9 18.6 13.1 —
575 20.6 15.4 11.5 —
208/230 47.5/42.5 39.1 27.6 27.6
40 460 22.9 18.6 13.1 13.1
575 20.6 15.4 11.5 11.5
208/230 47.0/42.5 39.1 39.1 39.1
50 460 22.9 18.6 18.6 18.6
575 20.6 15.4 15.4 15.4
The following formulas can be used to calculate Minimum circuit Ampacity (MCA) and Maximum Rated Overcurrent Protection
Device (MROPD).
Cooling Only/Cooling with Gas Heat/Hot Water Electric Heat (Size 75, 100 kW)
Heat MCA = 1.25 x current draw of largest motor/compressor
MCA = 1.25 x current draw of largest motor/compressor + current draw of the rest of the motors/compressors + 1
+ current draw of the rest of the motors/compressors + 1 (controls).
(controls). MROPD = 2.25 x current draw of largest motor/compressor +
MROPD = 2.25 x current draw of largest motor/compressor + current draw of the rest of motors/compressors + 1 (controls).
current draw of the rest of motors/compressors + 1 (controls).
B. Configuration: Fabricate as detailed on prints and 2.03 Cabinet, Casing, And Frame
drawings:
A. Panel construction shall be double-wall construction
1. Return plenum/economizer section. for all panels. All floor panels shall have a solid
2. Filter section. galvanized steel inner liner on the air stream side
of the unit to protect insulation during service and
3. Cooling coil section. maintenance. Insulation shall be a minimum of 1ʺ
4. Supply fan section. thick with an R-value of [4.0 on MPS 015–050 ton
units] [6.5 on MPS 062–075 ton units], and shall
5. Gas heating section. be neoprene coated glass fiber. Panel design shall
6. Electric heating section. include no exposed insulation edges. Unit cabinet
shall be designed to operate at total static pressures
7. Hot water heating section. up to [5.0 on sizes 020–050] [6.5 on sizes 062–075]
8. Condensing unit section. inches w.g.
C. The complete unit shall be cETLus/MEA listed. B. Double wall construction shall be the minimum
design in all sections down stream of the cooling
D. The burner and gas train for the unit furnace shall be
coil section. This shall include the fan, gas heat, and
cETLus approved.
discharge plenum sections as a minimum.
E. Each unit shall be specifically designed for outdoor
C. Exterior surfaces shall be constructed of pre-painted
rooftop application and include a weatherproof
galvanized steel for aesthetics and long term
cabinet. Each unit shall be completely factory
durability. Paint finish to include a base primer with
assembled and shipped in one piece. MPS
a high quality, polyester resin topcoat of a neutral
packaged units shall be shipped fully charged with
beige color. Finished panel surfaces to withstand a
Refrigerant 410A and oil.
minimum 750-hour salt spray test in accordance with
F. The unit shall undergo a complete factory run test ASTM B117 standard for salt spray resistance.
prior to shipment. The factory test shall include
D. Service doors shall be provided on both sides of the
final balancing of the supply fan assemblies, a
fan section, coil section, economizer section, control
refrigeration circuit run test, a unit control system
panel, and the filter section in order to provide user
operations checkout, a unit refrigerant leak test and
access to unit components. All service access doors
a final unit inspection.
shall be mounted on multiple, stainless steel hinges
G. All units shall have decals and tags to indicate and shall be secured by a latch system. Removable
caution areas and aid unit service. Unit nameplates service panels secured by multiple mechanical
shall be fixed to the main control panel door. fasteners are not acceptable.
Electrical wiring diagrams shall be attached to
E. The unit base shall overhang the roof curb for
the control panels. Installation, operating and
positive water runoff and shall seat on the roof
maintenance bulletins and start-up forms shall be
curb gasket to provide a positive, weathertight
supplied with each unit.
seal. Lifting brackets shall be provided on the unit
H. Performance: All scheduled capacities and face base to accept cable or chain hooks for rigging the
areas are minimum accepted values. All scheduled equipment.
amps, kW, and HP are maximum accepted values
that allow scheduled capacity to be met.
2.04 Supply Fan
I. Warranty: The manufacturer shall provide 12-month
parts only warranty. Defective parts will be repaired A. Supply fan shall be a [SWSI airfoil centrifugal fan]
or replaced during the warranty period at no charge. [DWDI on sizes 062–075 with gas or electric heat].
The warranty period shall commence at startup or The fan blade design shall be a double blade with
six months after shipment, whichever occurs first. the airfoil geometry, a backward inclined blade fan
wheel design will not be acceptable. The fan wheel
shall be Class II construction with steel fan blades
welded to the back plate and end rim. The supply
fan shall be mounted using solid-steel shafts and
wheel hubs with mating keyways.
B. The fan assembly shall have fixed pitched drives 2.06 Variable Air Volume Control
with a minimum of two belts. The drives shall be
A. An electronic variable frequency drive shall be
selected with a minimum diameter of 4 inches and
provided for the supply air fan. Each drive shall be
a 1.2 service factor. The belts shall be of the grip-
factory installed in a conditioned cabinet. Drives
notch design.
shall meet UL Standard 95-5V. The completed
C. All fan assemblies shall be statically and dynamically unit assembly shall be listed by a recognized
balanced at the factory, including a final trim safety agency, such as ETL. Drives are to be
balance, prior to shipment. All fan assemblies shall accessible through a hinged door assembly.
employ solid steel fan shafts. Heavy-duty concentric Mounting arrangements that expose drives to
locking pillow block type, self-aligning, grease high temperature unfiltered ambient air are not
lubricated ball bearings shall be used. Bearings shall acceptable.
be sized to provide a L-50 life at 250,000 hours. The
B. The unit manufacturer shall install all power and
entire fan assembly shall be isolated from the fan
control wiring.
bulkhead and mounted on spring isolators [1ʺ on
sizes 015–050] [2ʺ on sizes 062–075]. C. The supply air fan drive output shall be controlled
by the factory installed main unit control system and
D. Fan motors shall be heavy-duty 1800 rpm open
drive status and operating speed shall be monitored
drip-proof (ODP) type with grease lubricated ball
and displayed at the main unit control panel.
bearings. Motors shall be premium efficiency.
Motors shall be mounted on an adjustable base
that provides for proper alignment and belt tension 2.07 Electrical
adjustment. Motors shall be suitable for use with a
A. Unit wiring shall comply with NEC requirements
variable frequency drive.
and with all applicable UL standards. All electrical
E. The supply fan shall be capable of airflow components shall be UL recognized where
modulation from 30% to 100% of the scheduled applicable. All wiring and electrical components
designed airflow. The fan shall not operate in a state provided with the unit shall be number and color-
of surge at any point within the modulation range. coded and labeled according to the electrical
diagram provided for easy identification. The unit
shall be provided with a factory wired weatherproof
2.05 Exhaust Fan
control panel. Unit shall have a single point power
A. Exhaust fans shall be provided. Blades shall be terminal block for main power connection. A
constructed with fabricated steel and shall be terminal board shall be provided for low voltage
securely attached to fan shafts. All exhaust fan control wiring. Branch short circuit protection, 115-
assemblies shall be statically and dynamically volt control circuit transformer and fuse, system
balanced. Motors shall be permanently lubricated, switches, and a high temperature sensor shall
heavy-duty type, carefully matched to the fan load. also be provided with the unit. Each compressor
Ground and polished steel fan shafts shall be and condenser fan motor shall be furnished with
mounted in permanently lubricated and sealed ball contactors and inherent thermal overload protection.
bearings. Bearings shall be selected for a minimum Supply fan motors shall have contactors and
(L10) life in excess of 100,000 hours at maximum external overload protection. Knockouts shall be
cataloged operating speeds. provided in the bottom of the main control panels for
B. The unit DDC controller shall provide building static field wiring entrance.
pressure control. A factory mounted exhaust fan B. A single non-fused disconnect switch shall be
variable frequency drive shall provide proportional provided for disconnecting electrical power at
control of the exhaust fans from 25% to 80% of the the unit. Disconnect switches shall be mounted
supply air fan designed airflow. The field shall mount internally to the control panel and operated by an
the required sensing tubing from the building to the externally mounted handle.
factory mounted building static pressure sensor.
C. A GFI receptacle shall be unit mounted. The
receptacle will require a field power connection
independent from the unit’s main power block and/or
disconnect.
D. A GFI receptacle shall be unit mounted. The
receptacle shall be powered by a factory installed
and wired 120 V, 20 amp power supply. The power
supply shall be wired to the line side of the unit’s
main disconnect, so the receptacle is powered
when the main unit disconnect is off. This option
shall include a GFI receptacle, transformer, and a
branch circuit disconnect. The electrical circuit shall
be complete with primary and secondary overload
protection.
E. A factory-installed phase monitor shall protect the
unit from low voltage, phase imbalance and phase
reversal [optional on size 062–075].
B. [015–050 High Capacity] The rooftop unit shall E. The burner shall be rated for operation and full
include a natural gas heating section. The section modulation capability at inlet gas pressures down to
design shall be two natural gas fired heating 7.5 W.C.
modules factory installed downstream of the supply
air fan in the heat section. One module shall have Unit Size Staged Heat Modulating Heat
two stages of capacity control. The other module 015–050 7–14ʺ w.c. 10–14ʺ w.c.
shall be complete with furnace controller and control
valve capable of modulating operation from 100% 062–075 — 7.5–13.5ʺ w.c.
down to 14% of the unit’s total full fire capacity. F. The factory-installed DDC unit control system shall
The heating modules shall be a tubular design with control the gas heat module. Field installed heating
in-shot gas burners. The heat exchanger tubes modules shall require a field ETL certification. The
shall be constructed of stainless steel. The module manufacturer’s rooftop unit ETL certification shall
shall have an induced draft fan that will maintain a cover the complete unit including the gas heating
negative pressure in the heat exchanger tubes for modules.
the removal of the flue gases.
C. Each 015–050 size burner module shall have two 2.11 Electric Heating Section
flame roll-out safety protection switches and a high
temperature limit switch that will shut the gas valve A. Heating coils shall be constructed of a low watt
off upon detection of improper burner manifold density, high nickel chromium alloy resistance
operation. The induced draft fan shall have an wire, mechanically stacked and heli-arc welded to
airflow safety switch that will prevent the heating corrosion resistant terminals. A corrosion resistant
module from turning on in the event of no airflow in heavy gauge rack shall support the elements.
the flue chamber. Safety controls shall include automatic reset
high limit control with manual reset backup line
D. Each 062–075 natural gas fired furnace shall be break protection. Heating element branch circuits
installed in the unit heat section. The heat exchanger shall be fused to maximum of 48 Amps per NEC
shall include a type 321 stainless steel cylindrical requirements.
primary combustion chamber, a type 321 stainless
steel header, type 321 stainless steel secondary B. The electric heat section shall be positioned
tubes and type 321 stainless steel turbulators. The downstream of the supply air fan.
heat exchanger shall have a condensate drain. C. Proof of airflow must be established any time the
Clean out of the primary heat exchanger and electric heat element is energized.
secondary tubes shall be accomplished without
removing casing panels or passing soot through D. The electric heat elements shall be controlled by
the supply air passages. The furnace section the factory installed main unit DDC control system.
shall be positioned downstream of the supply air The control system will have four distinct stages of
fan to maintain positive pressure around the heat heating on any unit over 25 tons. Each stage control
exchanger. contactor shall be a three pole contactor. When the
stage control contactor is not energized, it must
The furnace will be supplied with a modulating break all three phases of power input to the electric
forced draft burner. The burner shall be controlled heater.
for low fire start. The burner shall be capable of
continuous modulation between 33% and100% of E. The electrical power supply for the electric heater
rated capacity and shall operate efficiently at all shall be from the rooftop unit control panel. Unit
firing rates. shall have a single point power supply connection.
Independent supply power connection to the electric
The burner shall be specifically designed to burn heater will not be accepted.
natural gas and shall include a microprocessor
based flame safeguard control, combustion air F. All disconnects must be three pole to remove power
proving switch, pre-purge timer and spark ignition. from all incoming legs.
The gas train shall include redundant gas valves,
maximum 0.5psi pressure regulator, shutoff cock,
pilot gas valve, pilot pressure regulator, and pilot
cock.
2.12 Hot Water Heating Section Hot Gas Reheat Coil Section
A. A [1] [2] row hot water heating coil shall be factory A. Unit shall be equipped with a hot gas reheat coil with
installed in the unit heat section. Coils shall be hot gas coming from the unit condenser.
fabricated of seamless 5/8ʺ diameter copper tubing B. Hot gas coil shall be an all aluminum design. The
that is mechanically expanded into high efficiency aluminum tube shall be a micro channel design with
rippled and corrugated aluminum plate fins. All coil high efficiency aluminum fins. Fins shall be brazed
vents and drains shall be factory installed. The hot to the tubing for a direct bond. Each condenser coil
water heat section shall be installed downstream of shall be factory leak tested with high-pressure air
the supply air fan. A factory-tested diffuser shall be under water.
used in order to provide air distribution across the
coil. C. Hot gas coil shall be sized to allow for full
condensing across the operation range of the unit.
B. Hot water coil shall be fully cased to allow for easy High temperature liquid shall be piped downstream
replacement. of the unit’s condenser coils into the liquid line.
C. Factory shall provide a field piping vestibule. The D. The refrigeration circuit shall not require receivers.
control valve shall be field supplied and installed The hot gas coil shall be used for refrigerant storage
in the unit heater vestibule. The control valve when the unit is not operation in a dehumidification
shall be capable of receiving a 2 - 10 VDC signal. or reheat mode.
Connection holes through the base of the unit in the
field piping vestibule shall be cut and sealed by the
field. 2.14 Filters
D. All coil connections shall be copper, steel
connections shall not be allowed in order to prevent Draw-Through Filters
dielectrics and corrosion.
A. Sizes 020–050 shall be provided with a draw-
E. Fluid pressure drop shall conform to the mechanical through filter section. The filter rack shall be
schedule. designed to accept a 2ʺ prefilter and a 4ʺ final filter.
F. Freeze protection by the DDC controller and use The unit design shall have a hinged access door
the discharge air sensor. DDC controller shall be for the filter section. The manufacturer shall ship
capable of sending an alarm signal. the rooftop unit with 2ʺ MERV 8 construction filters.
The contractor shall furnish and install, at building
G. Coil shall be factory leak tested with high pressure occupancy, the final set of filters per the contract
air under water. documents.
B. Size 062–075 ton units shall be provided with a
2.13 Modulating Hot Gas Reheat Coil Section draw-through filter section. The filter section shall be
A. Unit shall be equipped with a hot gas reheat coil with supplied complete with the filter rack as an integral
hot gas coming form the unit condenser. part of the unit. The draw-through filter section shall
be provided with [panel] [cartridge] filters.
B. The hot gas reheat option shall have a fully
modulated control to allow for unit leaving air C. Panel filters on size 062–075 units shall be 2ʺ thick
temperature control to +/- 2°. AmericanAirFilter 30% efficient MERV 8 pleated
panel filters. Filters shall be frame mounted and
C. The modulating hot gas reheat systems shall allow shall slide into galvanized steel racks contained
for independent control of the cooling coil leaving within the unit. Filters shall be installed in an angular
air temperature and the reheat coil leaving air arrangement to maximize filter area and minimize
temperature. The cooling and reheat leaving air filter face velocity. Filters shall be accessible from
temperature setpoints shall be adjustable through both sides of the filter section.
the unit MT III controller.
D. Cartridge filters on size 062–075 ton units shall
D. Hot gas coil shall be an all aluminum design. The have [12ʺ deep [60–65%] [90–95%] efficient, UL
aluminum tube shall be a micro channel design with Std. 900, Class 1, AmericanAirFilter cartridge filters.
high efficiency aluminum fins. Fins shall be brazed 2ʺ panel, 30% efficient MERV 8 pre-filters shall
to the tubing for a direct bond. Each condenser coil be included. Cartridge filters shall consist of filter
shall be factory leak tested with high-pressure air media permanently attached to a metal frame and
under water. shall slide into a gasketed, extruded aluminum rack
E. Hot gas coil shall be sized to allow for full contained within the unit. The filter rack shall have
condensing across the operation range of the unit. secondary gasketed, hinged end panels to insure
High temperature liquid shall be piped downstream proper sealing. Filters shall be accessible from both
of the unit’s condenser coils into the liquid line. sides of the filter section.
F. The refrigeration circuit shall not require receivers.
The hot gas coil shall be used for refrigerant storage
when the unit is not operation in a dehumidification
or reheat mode.
B. The stand-alone DDC controllers shall not be G. If the unit is to be programmed with a night setback
dependent on communications with any on-site or setup function, an optional space sensor shall
or remote PC or master control panel for proper be provided. Space sensors shall be available to
unit operation. The microprocessor shall maintain support field selectable features. Sensor options
existing set points and operate stand alone if shall include:
the unit loses either direct connect or network 1. Zone sensor with tenant override switch.
communications. The microprocessor memory shall
be protected from voltage fluctuations as well as 2. Zone sensor with tenant override switch plus
any extended power failures. All factory and user set heating and cooling set point adjustment. (Space
schedules and control points shall be maintained in Comfort Control systems only).
nonvolatile memory. No settings shall be lost, even H. The display shall provide the following information
during extended power shutdowns. as required by selected unit options:
C. The DDC control system shall permit starting and 1. Unit status showing stages or % capacity for
stopping of the unit locally or remotely. The control cooling, heating, and economizer operation.
system shall be capable of providing a remote alarm
indication. The unit control system shall provide for 2. Supply, return, outdoor, and space air
outside air damper actuation, emergency shutdown, temperature.
remote heat enable/disable, remote cool enable/ 3. Duct and building static pressure; the control
disable, heat indication, cool indication, optimal start, contractor is responsible for providing and
and fan operation. installing sensing tubes.
D. All digital inputs and outputs shall be protected 4. Supply fan and return fan status and airflow
against damage from transients or incorrect verification.
voltages. All field wiring shall be terminated at a
separate, clearly marked terminal strip. 5. Supply and return VFD speed.
E. The DDC controller shall have a built-in time 6. Outside air damper position and economizer
schedule. The schedule shall be programmable from mode.
the unit keypad interface. The schedule shall be 7. Cooling and heating changeover status.
maintained in nonvolatile memory to insure that it is
not lost during a power failure. There shall be one 8. Occupied and unoccupied.
start/stop per day and a separate holiday schedule. 9. Date and time schedules.
The controller shall accept up to sixteen holidays
10. Up to 10 current alarms and 25 previous alarms
each with up to a 5-day duration. Each unit shall
with time and date.
also have the ability to accept a time schedule via
BAS network communications. 11. Dirty filter status.
F. The keypad interface shall allow convenient 12. Morning warm-up or night setback status.
navigation and access to all control functions. The 13. System operating hours of the SAF, EAF,
unit keypad/display character format shall be 4 compressors, economizer, and heat.
lines x 20 characters. All control settings shall be
password protected against unauthorized changes. I. The keypad shall provide the following set points as
For ease of service, the display format shall be a minimum as required by selected unit options:
English language readout. Coded formats with look- 1. Six control modes including off manual, auto,
up tables will not be accepted. The user interaction heat/cool, cool only, heat only, and fan only.
with the display shall provide the following
information as a minimum: 2. Four occupancy modes including auto, occupied,
unoccupied and bypass (tenant override with
adjustable duration).
3. Control changeover based on return air
temperature, outdoor air temperature, or space
temperature.
4. Primary cooling and heating set point
temperature based on supply or space
temperature.
5. Night setback and setup space temperature.
6. Cooling and heating control differential (or dead 5. Reset the duct static pressure set point (VAV
band). units).
7. Cooling and heating supply temperature reset 6. Set the heat/cool changeover temperature (VAV
options based on one of the following: Return and CAV-DTC units).
air temperature, outdoor air temperature, space 7. Set the representative zone temperature (CAV-
temperature, airflow, or external (1–5 VDC) ZTC units).
signal.
K. It will be the responsibility of the Systems Integrating
8. Reset schedule temperature. Contractor to integrate the rooftop data into the BMS
9. High supply, low supply, and high return air control logic and interface stations.
temperature alarm limits.
10. Ambient compressor and heat lockout 2.20 Energy Recovery Wheel
temperatures.
A. The rooftop unit shall be provided with an AHRI
11. Compressor interstage timers duration. certified rotary wheel air-to-air heat exchanger in
12. Duct and building static pressure. a cassette frame complete with seals, drive motor
and drive belt. The energy recovery wheel shall
13. Minimum outdoor airflow reset based on external be an integral part of the rooftop unit with unitary
reset (1–5 VFD) percent of cfm capacity, and construction and does not require field assembly.
fixed outdoor damper position. Bolt-on energy recovery units that require field
14. Economizer changeover based on enthalpy, dry assembly and section to section gasketing and
bulb or network signal. sealing are not acceptable.
15. Current time and date. B. The wheel capacity, air pressure drop and
effectiveness shall be AHRI certified per AHRI
16. Occupied/unoccupied time schedules with Standard 1060. Thermal performance shall be
allowances for holiday/event dates and duration. certified by the manufacturer in accordance with
17. Two types of service modes including timers ASHRAE Standard 84, Method of Testing Air-to-Air
normal (all time delays) and timers fast (all time Heat Exchangers and AHRI Standard 1060, Rating
delays 20 seconds). Air-to-Air Heat Exchangers For Energy Recovery
Ventilation Equipment.
18. Tenant override time.
C. The rooftop unit shall be designed with a track so
J. Open Communications Protocol—The unit control the entire energy recovery wheel cassette can slide
system shall have the ability to communicate to out from the rooftop unit to facilitate cleaning.
an independent Building Management System
(BMS) through a direct [BACnet ethernet] [BACnet D. The unit shall have 2ʺ Merv 7 filters for the outdoor
MSTP] [LonTalk] communication connection. The air before the wheel to help keep the wheel clean
independent BMS system shall have access to and reduce maintenance. Filter access shall be by
[quantity from specification] “read only’ variables a hinged access door with ¼ turn latches.
and [quantity from specification] “read & and write” E. The wheel shall be wound continuously with one
variables. Communications shall not require field flat and one structured layer in an ideal parallel
mounting of any additional sensors or devices at plate geometry providing laminar flow and minimum
the unit. [The communications protocol shall be pressure drop-to-efficiency ratios. The matrix design
LonMark 3.4 certified under the [Discharge Air] shall have channels to reduce cross contamination
[Space Comfort] functional profiles.] between the outdoor air and the exhaust air. The
The BMS system shall be capable of interacting layers shall be effectively captured in aluminum
with the individual rooftop controllers in the following and stainless steel segment frames that provide
ways: a rigid and self-supporting matrix. All diameter
and perimeter seals shall be provided as part of
1. Monitor controller inputs, outputs, set points, the cassette assembly and shall be factory set.
parameters and alarms. Drive belt(s) of stretch urethane shall be provided
2. Set controller set points and parameters. for wheel rim drive without the need for external
tensioners or adjustment.
3. Clear alarms.
4. Reset the cooling and heating discharge air
temperature set point (VAV and CAV-DTC units).
F. The total energy recovery wheel shall be coated J. The control of the energy recovery wheel shall be
with silica gel desiccant permanently bonded an integral part of the rooftop unit’s DDC controller.
without the use of binders or adhesives, which may The DDC controller shall have visibility of the
degrade desiccant performance. The substrate shall outdoor air temperature, leaving wheel temperature,
be lightweight polymer and shall not degrade nor return air temperature, and exhaust air temperature.
require additional coatings for application in marine These temperatures shall be displayed at the rooftop
or coastal environments. Coated segments shall be units DDC controller LCD display. All of these
washable with detergent or alkaline coil cleaner and temperatures shall be made available through the
water. Desiccant shall not dissolve nor deliquesce in BACnet interface.
the presence of water or high humidity. 1. [Optional] The rooftop unit with the energy
G. Wheels shall be provided with removable energy recovery wheel shall incorporate the economizer
transfer matrix. Wheel frame construction shall operation. The energy recovery wheel shall
be a welded hub, spoke and rim assembly of have a bypass damper. When the unit is in
stainless, plated and/or coated steel and shall be the economizer mode of operation the energy
self-supporting without matrix segments in place. recovery wheel shall stop and the bypass
Segments shall be removable without the use of dampers shall be opened. The outdoor air shall
tools to facilitate maintenance and cleaning. be drawn through the bypass dampers to reduce
the pressure drop of the outdoor airstream.
H. Wheel bearings shall be selected to provide an
L-10 life in excess of 400,000 hours. Rim shall be 2. [Optional] The rooftop unit DDC controller shall
continuous rolled stainless steel. Wheels shall be provide frost control for the energy recovery
connected to the shaft by means of taper lock hubs. wheel. When a frost condition is encountered
the unit controller shall stop the wheel. When in
I. The exhaust air fan shall be a direct drive SWSI
the frost control mode the wheel shall be jogged
plenum fan. The exhaust fan shall be sized for the
periodically and not be allowed to stay in the
airflow requirements per the construction schedule.
stationary position.
The unit controller shall control the exhaust fan to
maintain building pressure. A VFD shall be provided 3. [Optional] The rooftop unit DDC controller shall
for the exhaust fan motor or the exhaust fan motor provide frost prevention for the energy recovery
shall be an ECM motor.The rooftop unit shall have wheel. The DDC controller will start and stop the
single point electrical power connection and shall be energy wheel to prevent the wheel from reaching
ETL listed. a frost condition.
4. [Optional] The rooftop unit DDC controller shall
provide a VFD for frost prevention for the energy
recovery wheel. The speed of the energy wheel
shall be varied to prevent a frost condition on the
wheel.
Warranty
All Daikin equipment is sold pursuant to its standard terms and conditions of sale, including Limited
Product Warranty. Consult your local Daikin Applied representative for warranty details. To find your
local Daikin Applied representative, go to www.DaikinApplied.com.
Aftermarket Services
To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787).
To find your local service office, visit www.DaikinApplied.com or call 800-432-1342.
This document contains the most current product information as of this printing. For the most up-to-date
product information, please go to www.DaikinApplied.com.