REHABCON IPS-2000-00063

ANNEX C
EN1504 and other European standards relevant
to concrete repair and protection

EC DG ENTR -C-2
Innovation and SME Programme
IPS-2000-0063
________________________________

REHABCON
Strategy for maintenance and
rehabilitation in concrete structures
________________________________
Annex C EN1504 and other European Standards relevant to concrete repair and protection 2(12)

This annex includes two tables:

ƒ table C.1 with the European Standard dealing with protection, repair materials and
product specifications such us EN 1504 related to products and systems for the
protection and repair of concrete structures.

ƒ table C.2 with European Standard test methods for protection and repair materials.
In this table for each test method it is indicated the repair systems (as parts of EN
1504 or annexes of this Manual) in which it can be used.

Information updated at June 2004.

Annex C EN1504 and other European Standards relevant to concrete repair and protection 3(12)

Table C.1 European Standard dealing with protection, repair materials and product specifications (cont. overleaf)

Anticipated
CEN Standard Title and brief description
Publication date
EN 206-1:2000 Concrete — Part 1: Specification, performance, production and conformity Published Dec 2000
EN 1504-1:1998 Definitions Published Jan 1998
prEN 1504-2 Surface protection systems: specifies requirements for the identification, performance (including durability aspects) and safety of May 2003
products and systems to be used for surface protection of concrete, to increase the durability of concrete and reinforced concrete
structures, as well as for new concrete and for maintenance and repair work.
prEN 1504-3 Structural and non-structural repair: specifies requirements for the identification, performance (including durability) and Sept 2003
safety of products and systems to be used for the structural and non-structural repair of concrete structures.
prEN 1504-4 Structural bonding: specifies requirements for the identification, performance (including durability) and safety of structural May 2003
bonding products and systems to be used for the structural bonding of strengthening materials to an existing concrete
structure, including:
— bonding of external plates of steel or other suitable materials (e.g. fibre reinforced composites) to the surface of a concrete
structure for strengthening purposes, including the laminating of plates in such applications.
— bonding of hardened concrete to hardened concrete, typically associated with the use of precast units in repair and
strengthening.
— casting of fresh concrete to hardened concrete using an adhesive bonded joint where it forms a part of the structure and is
required to act compositely.
prEN 1504-5 Concrete injection: specifies requirements and conformity criteria for identification, performance (including durability Early 2004
aspects) and safety of injection products for
– force transmitting of cracks, voids and interstices in concrete (FTFC),
– ductile filling of cracks, voids and interstices in concrete (DFC),
– swelling fitted filling of cracks, voids and interstices in concrete (SFFC).
prEN 1504-6 Grouting to anchor reinforcement or to fill external voids: specifies requirements for the identification, performance not known
(including durability) and safety of products to be used for the anchoring of reinforcing steel (rebar) as part of the repair and
protection of concrete structures.
prEN 1504-7 Reinforcement corrosion protection: specifies requirements for the identification and the performance (including durability Late 2004
aspects) of products and systems for active and barrier coatings for protection of existing steel reinforcement in concrete
structures under repair.
prEN 1504-8 Quality control and evaluation of conformity: specifies procedures for quality control and evaluation of conformity, including May 2003
marking and labelling of products and systems for the protection and repair of concrete according to Parts 2-7 of EN 1504.
Annex C EN1504 and other European Standards relevant to concrete repair and protection 4(12)

Anticipated
CEN Standard Title and brief description
Publication date
ENV 1504-9:1997 General principles for the use of products and systems: specifies basic considerations for specification of protection and repair Published Jul 1997
of plain and reinforced concrete structures with products and systems which are specified in the EN 1504 series or standards
or any other relevant EN or European Technical Approval (ETA).
EN 1504-10:2003 Site application of products and systems and quality control of the works: gives requirements for substrate condition before Published May 2003
and during application including structure stability, storage, the preparation and application of products and systems for the
protection and repair of concrete structures including quality control, maintenance, health and safety, and the environment.
EN 12696: 2000 Cathodic protection of steel in concrete Published Mar 2000
prEN YYY Sprayed concrete for repair and upgrading of structures not known
EN 13306:2001 Maintenance terminology Published April 2001
prEN 14038-1 Electrochemical re-alkalisation and chloride extraction treatments for reinforced concrete – Part 1: Re-alkalisation not known
prEN 14038-2 Electrochemical re-alkalisation and chloride extraction treatments for reinforced concrete – Part 2: Chloride extraction not known
 Annex C EN1504 and other European Standards relevant to concrete repair and protection 5(12)

Table C.2 European Standard test methods for protection and repair materials (cont. overleaf)

1504-2 1504-3 1504-4 1504-5 1504-6 1504-7

coating & repair structural injection anchoring reinforcement
Standard Title surface mortars bonding products products protection
treatment
Annex F Annex H Annexes I,J,K Annex G Annex H,I Annex D
EN ISO 75 Plastics. Determination of temperature of deflection under load. √
Part 1: General test method (ISO 75-1:2004)
prEN 104-865 Determination of carbonation depth in hardened concrete by the
Phenolphthalein method
EN ISO 527-1 Plastics-Determination of tensile properties-Part 1: General √
principles
EN ISO 527-2 Plastics- Dertermination of tensile properties- Part 2: Test √
conditions for moulding and extrusion plastics.
EN ISO 868:2003 Plastics and ebonite - Determination of indentation hardness by √
means of a durometer (Shore hardness)
EN 990:2002 Test methods for verification of corrosion protection of √
reinforcement
EN 1062-3:1999 Paints and varnishes. Coating materials and systems for exterior √
masonry. Liquid water transmission rate (permeability)
EN 1062-6:2002 “Paints and varnishes – Coating materials and coating systems for √
exterior masonry – Part 6: Determination of carbon dioxide
permeability”.
EN 1062-7:2003 Paints and varnishes. Coating materials and systems for exterior √
masonry (crack bridging ability)
prEN 1062-11 Paints and varnishes. Coating materials and systems for exterior √
masonry. Methods for conditioning before testing (capillarity UV-
radiation)
EN 1081:1998 Resilient floor coverings - Determination of the electrical resistance √
EN 1240 Adhesives – Determination of hydroxyl value and/or hydroxyl
content
EN 1242 Adhesives – Determination of isocyanate content
EN ISO 1517:2001 Paints and varnishes. Surface -drying test. Ballotini method √
EN 1542:1999 Bond strength by pull-off √ √ √
 Annex C EN1504 and other European Standards relevant to concrete repair and protection 6(12)

1504-2 1504-3 1504-4 1504-5 1504-6 1504-7

coating & repair structural injection anchoring reinforcement
Standard Title surface mortars bonding products products protection
treatment
Annex F Annex H Annexes I,J,K Annex G Annex H,I Annex D
EN 1543:1998 Determination of tensile strength development for polymers √ √
prEN 1544 Determination of creep under tensile stress at 23 and 50oC √
EN 1766:2000 Reference concretes for testing √ √ √ √
EN 1767:1999 Infrared analysis √ √ √
EN 1770:1998 Determination of coefficient of thermal expansion √ √
prEN 1771 Determination of injectability: wet medium – dry medium √ √
EN 1799:1998 Tests to measure the suitability of structural bonding agents for √ √
application to concrete surfaces
EN 1877-1:2000 Reactive functions related to epoxy resins – Part 1: Determination √ √
of epoxy equivalent
EN 1877-2:2000 Reactive functions related to epoxy resins – Part 2 Determination of √ √
amine functions using the total basicity number
prEN 1878 Thermogravimetry of polymers – temperature scanning method √
prEN 1879 Determination of ash by direct calcination √
prEN 1881-1 Pull-out test - Part 1: Uncracked concrete √
EN 1968:2002 Volatile/non-volatile matter in liquid components √
EN ISO 2409-6:1995 Method for tests for paints - Part 6: Cross cut test √
EN ISO 2431 Determination of flow time by use of flow cups (ISO 2431:1993)
EN ISO 2808:1999 Paints and varnishes - Determination of film thickness (dry and wet √
films) (ISO 2808: 1997)
ISO 2811-1:1997 Methods of test for paints. Determination of density by the √ √
pyknometer method. Also available as BS 3900-A19:1998
ISO 2811-2:1997 Methods of test for paints. Determination of density by the √ √
immersed body (plummet) method. Also available as BS 3900-
A20:1998
EN ISO 2812-1:1993 Paints and varnishes. Determination of resistance to liquids. √
(chemical resistance)
EN ISO 2815:2003 Paints and varnishes - Buchholz indentation test (ISO 2815:1973 √
EN ISO 3219:1994 Determination of viscosity using a rotational viscometer with √ √
defined sheer rate (ISO 2819:1993)
 Annex C EN1504 and other European Standards relevant to concrete repair and protection 7(12)

1504-2 1504-3 1504-4 1504-5 1504-6 1504-7

coating & repair structural injection anchoring reinforcement
Standard Title surface mortars bonding products products protection
treatment
Annex F Annex H Annexes I,J,K Annex G Annex H,I Annex D
EN ISO 3251:2003 Paints and varnishes. Determination of non-volatile matter of √ √
paints, varnishes and binders for paints and varnishes (ISO
3251:1993)
EN ISO 3274:1997 Geometrical product specifications (GPS) - Surface texture: Profile
method - Nominal characteristics of contact (stylus) instruments
(ISO 3274:1996)
EN ISO 3451-1:1997 Plastics. Determination of ash. General methods (ISO 3451-1:1997) √
EN ISO 4624:2002 Paints and varnishes - Pull-off test (ISO 4624:1978)
prEN ISO 4628-1 Paints and varnishes - Evaluation of degradation of coatings -
Designation of quantity and size of defects, and of intensity of
changes - Part 1: General introduction and designation system
prEN ISO 4628-2 Paints and varnishes - Evaluation of degradation of coatings - √
Designation of quantity and size of defects, and of intensity of
changes - Part 2: Assessment of the degree of blistering
prEN ISO 4628-3 Paints and varnishes - Evaluation of degradation of coatings -
Designation of quantity and size of defects, and of intensity of
changes - Part 3: Assessment of degree of rusting
prEN ISO 4628-4 Paints and varnishes - Evaluation of degradation of coatings - √
Designation of quantity and size of defects, and of intensity of
changes - Part 4: Assessment of degree of cracking
prEN ISO 4628-5 Paints and varnishes - Evaluation of degradation of coatings - √
Designation of quantity and size of defects, and of intensity of
changes - Part 5: Assessment of the degree of flaking
EN ISO 4628-6 Paints and varnishes - Evaluation of degradation of paint coatings -
Designation of intensity, quantity and size of common types of
defect - Part 6: Rating of degree of chalking by tape method
ISO 4677-1 Atmospheres for conditioning and testing - Determination of
relative humidity – Part 1: Aspirated psychrometer method
ISO 4677-2 Atmospheres for conditioning and testing - Determination of
relative humidity - Part 2: Whirling psychrometer method
 Annex C EN1504 and other European Standards relevant to concrete repair and protection 8(12)

1504-2 1504-3 1504-4 1504-5 1504-6 1504-7

coating & repair structural injection anchoring reinforcement
Standard Title surface mortars bonding products products protection
treatment
Annex F Annex H Annexes I,J,K Annex G Annex H,I Annex D
EN ISO 5470-1:1999 Ruber or plastic-coated fabrics. Determination of abrasion √
resistance. Part 1: Taber abrader
BS EN ISO 6272 Paints and varnishes. Falling-weight test (ISO 6272-1:2002, ISO √
6272-2:2002)
ISO 7031 Concrete hardened - Determination of permeability
EN ISO 7783-1:1996 Paints and varnishes. Determination of water vapour transmission √
rate. Part 1: Dish method for free films (ISO 7783-1:1996)
EN ISO 7783-2:1999 Paints and varnishes. Part 2: Determination of water vapour √
transmission rate. (permeability) (ISO 7783-2:1999)
EN 8047 Concrete hardened – Determination of ultrasonic pulse velocity
testing
EN ISO 8501-1&2 Preparation of steel substrates before application of paints and √
related products – Visual assessment of cleanliness (ISO 8501-
1:1988)
EN ISO 8502 1-4 Preparation of steel substrates before application of related products
– Test for assessment of cleanliness – Part 4: Guidance on the
probability of condensation prior to application
EN ISO 9514 Paints and varnishes. Determination of the pot-life of liquid √ √ √
systems. Preparation and conditioning of samples and guidelines
for testing (ISO 9514:1992)
ISO 11357-3 Differential scanning calorimetry- Part 3: Deterrmination of fusion √
temperature.
EN ISO 11358 Plastics – Thermogravimetry (TG) of polymers – General
principles (ISO 11358:1997)
EN 12188:1999 Determination of adhesion steel-to-steel for characterisation of √ √
structural bonding agents
EN 12189:1999 Determination of open time √ √
EN 12190:1998 Determination of compressive strength of repair mortar √ √
EN 12192-1:2002 Granulometry size grading – Part 1: Method for dry components of √
premixed mortar
 Annex C EN1504 and other European Standards relevant to concrete repair and protection 9(12)

1504-2 1504-3 1504-4 1504-5 1504-6 1504-7

coating & repair structural injection anchoring reinforcement
Standard Title surface mortars bonding products products protection
treatment
Annex F Annex H Annexes I,J,K Annex G Annex H,I Annex D
EN 12192-2:1999 Granulometry size grading – Part 2: Test method for fillers for √ √
polymer bonding agents
EN 12617-1 Shrinkage of polymer binders – Part 1: Determination of linear
shrinkage for polymers and surface protecting systems (SPS)
EN 12650, 1-8 Testing of fresh concrete. 1: Sampling, 2: Slump test, 3: Vebe test,
4: Degree of compactability, 5: Flow table test, 6: Determination of
density, 7: Air content by the pressure method
EN 12696 Cathodic protection of steel in concrete: Part1: Atmospherically
exposed concrete
EN 12357 Testing concrete – Determination of consistency, degree of
compactability
EN 12358 Testing concrete – Determination of consistency, flow table test
EN 12363 Testing concrete – Determination of density of hardened concrete
EN 12364 Testing concrete – Determination of density of penetration of water
under presure
prEN 12367-3 Compatibility of elastomers √
EN 12378 Testing concrete – Sampling fresh concrete
EN 12379 Testing concrete – Making and curing specimens for strength tests
EN 12382 Testing concrete – Determination of consistency, slump test
EN 12390-8:2000 Testing hardened concrete – Part 8: Depth of penetration of water
under pressure
prEN 12390-9 Testing hardened concrete (freeze-thaw resistance) √
EN 12398 Testing concrete – Non-destructive testing – Determination of
rebound number
EN 12504-1:2000 Testing concrete. Part 1: Cored specimens – Testing, examining √
and testing in compression
EN 12504-2: Testing concrete. Part 2: Non destructive testing, determination of
rebound number
EN 12504-4: Testing concrete. Part 4: Determination of ultrasonic pulse velocity
 Annex C EN1504 and other European Standards relevant to concrete repair and protection 10(12)

1504-2 1504-3 1504-4 1504-5 1504-6 1504-7

coating & repair structural injection anchoring reinforcement
Standard Title surface mortars bonding products products protection
treatment
Annex F Annex H Annexes I,J,K Annex G Annex H,I Annex D
EN 12617-1:2003 Part 1: Determination of linear shrinkage for polymers and surface √
protection systems (SPS)
prEN 12617-2 Part 2: Volumetric shrinkage √ √
EN 12617-3:2002 Part 3: Determination of early age linear shrinkage for structural √
bonding agents
EN 12617-4:2002 Part 4: Determination of unrestrained and restrained shrinkage and √
expansion
EN 12618-1:2003 Part 1: Adhesion and elongation capacity of injection products with √ √
limited ductility
prEN 12618-2 Determination of the adhesion of injection products, with or √ √
without thermal cycling – Part 2: Tensile bond method
prEN 12618-3 Determination of the adhesion of injection products, with or √ √
without thermal cycling – Part 3: Slant shear method
EN 12636:1999 Determination of adhesion concrete to concrete √ √
prEN 12637-1 Compatibility of injection products – Part 1: Compatibility with √ √
concrete
Pr EN 12637-3 Compatibility of injection products –Part 3: Effect of injection √
products on polymer inserts in concrete.
prEN 13036-4 Surface characteristics - Test methods - Part 4: Method for √
measurement of skid resistance of a surface: The pendulum test
EN 13057:2002 Determination of resistance of capillary absorption √
EN 13062:2003 Determination of thixotropy of products for protection of
reinforcement
EN 13294:2002 Determination of stiffening time √
EN 13295:2004 Determination of resistance to carbonation √
ISO 13320-1 Particle size analysis- Laser diffraction methods- Part 1: General √
principles.
EN 13395-1:2002 Determination of workability – Part 1: Test for flow of thixotropic √
repair mortars
 Annex C EN1504 and other European Standards relevant to concrete repair and protection 11(12)

1504-2 1504-3 1504-4 1504-5 1504-6 1504-7

coating & repair structural injection anchoring reinforcement
Standard Title surface mortars bonding products products protection
treatment
Annex F Annex H Annexes I,J,K Annex G Annex H,I Annex D
EN 13395-2:2002 Determination of workability – Part 2: Test for flow of grout or √
mortar
EN 13395-3:2002 Determination of workability – Part 3: Test for flow of repair √
concrete
EN13395-4:2002 Determination of workability – Part 4: Application of repair mortar √
overhead
prEN 13396 Measurement of chloride ion ingress √
EN 13412:2002 Determination of modulus of elasticity in compression √
EN 13501-1:2002 Fire classification of construction products and building elements - √
Part 1: Classification using test data from reaction to fire test
EN 13529:2003 Resistance to severe chemical attack √
EN 13578:2003 Compatibility on wet concrete √
EN 13579:2002 Drying test for hydrophobic impregnation √
EN 13580:2002 Water absorption and resistance to alkali test for hydrophobic √
porelining impregnation
EN 13581:2002 Determination of loss of mass of hydrophilic impregnated concrete √
after freeze-thaw salt stress
EN 13584:2003 Determination of creep in compression for repair products √
EN 13687-1:2002 Determination of thermal compatibility – Part 1: Freeze-thaw √ √
cycling with de-icing salt immersion
EN 13687-2:2002 Determination of thermal compatibility – Part 2: Thunder-shower √ √
cycling (thermal shock)
EN 13687-3:2002 Determination of thermal compatibility – Part 3: Thermal cycling √ √
without de-icing salt impact
EN 13687-4:2002 Determination of thermal compatibility – Part 4: Dry thermal √ √
cycling
EN 13687-5:2002 Determination of thermal compatibility – Part 5: Resistance to √
temperature shock
EN 13733:2002 Determination of the durability of structural bonding agents √
EN 13813:2002 Screed material and floor screeds - Properties and requirements of √
 Annex C EN1504 and other European Standards relevant to concrete repair and protection 12(12)

1504-2 1504-3 1504-4 1504-5 1504-6 1504-7

coating & repair structural injection anchoring reinforcement
Standard Title surface mortars bonding products products protection
treatment
Annex F Annex H Annexes I,J,K Annex G Annex H,I Annex D
screed materials
EN 13863:2002 Determination of the thickness and bond between two layers for √
concrete pavements. (adhesion strength for concrete pavements)
EN 13894-1:2002 Determination of fatigue under dynamic loading – Part 1:During √
cure
EN 13894-2:2002 Determination of fatigue under dynamic loading – Part 2: After √
hardening
EN 14068:2003 Determination of watertightness (of injection products) √
pr EN 14117 Determination of the time of efflux of cementitious injection √
products
pr EN 14406 Expansion ratio and evolution. √
pr EN 14497 Dertermination of the filtration stability. √
pr EN 14498 Volume and weight changes by air drying and water storage. √
EN 14630 Determination of carbonation depth in hardened concrete by the
phenolphthalein method