LPG Cylinder Manufacturing Process Flow Chart With Raw Material

Sundarban Industrial Complex Ltd.
Mongla, Bagerhat.
Manufacturing Process & Involved material for 12.5 kg. Regular Cylinder.
Handle Raw Material CYLINDER BODY Raw Material
Handle Blanking 2.5x620 mm H.R Coil Production Line of Blanking 2.5x1070 mm H.R Coil
↓ ↓
BG Monogram Cutting BG Ambushing
↓ ↓
Polytheen
Half Capsule Washing Powder
Press Word (Small & Big)
↓ ↓
Handle Rounding Trimming Cut
↓ ↓
Handle Moulding (J Forming) Rust Removing
↓ ↓
Handle Moulding (J Immersion) Bung Hole Punching
↓ ↓
Notching Offsetting
↓
1.0 mm Welding Wire
Bung Welding Argon + CO2 Mixture Gas
Valve Base (Bung)
↓
1.0 mm Welding Wire
Handle Welding
Argon + CO2 Mixture Gas
↓
1.0 mm Welding Wire
Base Skirt Welding Argon + CO2 Mixture Gas
MS Electrode 3.2 mm
↓
Cylinder Assembly
↓
1.2. mm Welding Wire
Body Welding Argon + CO2 Mixture Gas
Welding Flux SJ 501
↓
Heat Treatment/Anealing
↓
Weighing
↓
Number Punching
↓
Spatter Cleaning
↓
Hydraulic Pressure Testing
↓
Shot Blasting Steel Shot
↓
Zinc Spraying Zinc wire 2.0 mm
↓
Painting Powder Coat Paint Red

LP Gas
↓
Cylinder Valve 22 mm
Valve Tightening Teflon thread tape
↓
Cylinder Inflater
↓
Leakage Testing
↓
Air Releasing
↓
Logo Printing PCS Ink White, Benjin
er.
BASE SKIRT Raw Material
Plate Shearing 2.5x1070 mm H.R Coil

↓
Base Punching
↓
Drilling
↓
Base Rounding
↓
Base Skirt Welding Electrod 3.2 mm
↓
Base Moulding (J Forming)
↓
Base Moulding (J Immersion)
↓
Mongla, Bagerhat.
Manufacturing Process & Involved material for 12.5 kg. Premium Cylinder.
Handle Raw Material CYLINDER BODY Raw Material
Handle Blanking 2.5x620 mm H.R Coil Production Line of Blanking 2.5x1070 mm H.R Coil
↓ ↓
↓ ↓
Polytheen
Half Capsule Washing Powder
↓ ↓
↓ ↓
↓ ↓
↓ ↓
Notching Offsetting
↓
1.0 mm Welding Wire
Bung Welding Argon + CO2 Mixture Gas
Valve Base (Bung)
↓
1.0 mm Welding Wire
Handle Welding Argon + CO2 Mixture Gas
↓
1.0 mm Welding Wire
Base Skirt Welding Argon + CO2 Mixture Gas
MS Electrode 3.2 mm
↓
Cylinder Assembly
↓
1.2. mm Welding Wire
Body Welding Argon + CO2 Mixture Gas
Welding Flux SJ 501
↓
↓
Weighing
↓
Number Punching
↓
Spatter Cleaning
↓
↓
↓
↓
Powder Coat Paint Yellow
Painting
LP Gas
↓
Valve Tightening Teflon thread tape
↓
Cylinder Inflater
↓
Leakage Testing
↓
Air Releasing
↓
JEN PU Red
Ring Paint Jen PU Hardener
Thinner T-8
PCS ink Black,

Logo Printing PCS ink Red,
Benjin
er.

↓
Base Punching
↓
Drilling
↓
Base Rounding
↓
↓
↓
↓
Manufacturing Flow Chart & Involved material for 30 kg. Regular Cylinder.
HANDLE Raw Material CYLINDER BODY
Handle Blanking 2.5 x 620 mm H.R coil Production Line of Blanking

↓ ↓
↓ ↓
Half Capsule
↓ ↓
↓ ↓
↓ ↓
↓ ↓
Notching Offsetting
↓
Bung Welding
Handle Welding
↓
Base Skirt Welding

↓
Edge Cutting
↓
Rolling/Rounding
↓
Longitudinal Welding
↓
Cylinder Assembly
↓
Circular Welding
↓
↓
Weighing
↓
Number Punching
↓
Spatter Cleaning
↓
↓
Shot Blasting
↓
Zinc Spraying
↓
Painting
↓
Valve Tightening
↓
Cylinder Inflater
↓
Leakage Testing
↓
Air Releasing
↓
Logo Printing
Complex Ltd.
rial for 30 kg. Regular Cylinder.

Raw Material BASE SKIRT Raw Material
3.0x1145 mm H.R Coil Plate Shearing 3.0x1145 mm H.R Coil

↓
Base Punching
↓
Polytheen
Drilling
Washing Powder
↓
Base Rounding
↓
↓
↓
1.0 mm Welding Wire

Valve Base (Bung)
1.0 mm Welding Wire

1.0 mm Welding Wire

Welding flux SJ 501

Welding wire 2.0 mm
Welding flux SJ 501

Welding wire 2.0 mm
Steel Shot
Zinc wire 2.0 mm

Powder Coat Paint Red
LP Gas
Teflon thread tape
PCS Ink White,

PCS ink black,
Benjin
Manufacturing Flow Chart & Involved material for 30 kg. Premium Cylinder

↓ ↓
↓ ↓
Half Capsule
↓ ↓
↓ ↓
↓ ↓
↓ ↓
Notching Offsetting
↓
Bung Welding
Handle Welding
↓
Base Skirt Welding

↓
Edge Cutting
↓
Rolling/Rounding
↓
↓
Cylinder Assembly
↓
Circular Welding
↓
↓
Weighing
↓
Number Punching
↓
Spatter Cleaning
↓
↓
Shot Blasting
↓
Zinc Spraying
↓
Painting
↓
Valve Tightening
↓
Cylinder Inflater
↓
Leakage Testing
↓
Air Releasing
↓
Ring Paint
Logo Printing
Complex Ltd.
ial for 30 kg. Premium Cylinder.


↓
Base Punching
↓
Polytheen
Drilling
Washing Powder
↓
Base Rounding
↓
↓
↓
1.0 mm Welding Wire

Bung
1.0 mm Welding Wire

1.0 mm Welding Wire

Welding flux SJ 501

Welding wire 2.0 mm
Welding flux SJ 501

Welding wire 2.0 mm
Steel Shot
Zinc wire 2.0 mm

Powder Coat Paint Yellow
LP Gas
Teflon thread tape
JEN PU Red
Jen PU Hardener
Thinner T-8
PCS Ink Red,

PCS ink black,
Benjin
Manufacturing Flow Chart & Involved material for 30 kg. POL Valve Cylinder

↓ ↓
↓ ↓
Half Capsule
↓ ↓
↓ ↓
↓ ↓
↓ ↓
Notching Offsetting
↓
Bung Welding
Handle Welding
↓
Base Skirt Welding

↓
Edge Cutting
↓
Rolling/Rounding
↓
↓
Cylinder Assembly
↓
Circular Welding
↓
↓
Weighing
↓
Number Punching
↓
Spatter Cleaning
↓
↓
Shot Blasting
↓
Zinc Spraying
↓
Painting
↓
Valve Tightening
↓
Cylinder Inflater
↓
Leakage Testing
↓
Air Releasing
↓
Logo Printing
Complex Ltd.
al for 30 kg. POL Valve Cylinder.


↓
Base Punching
↓
Polytheen
Drilling
Washing Powder
↓
Base Rounding
↓
↓
↓
1.0 mm Welding Wire

Valve Base (Bung)
1.0 mm Welding Wire

1.0 mm Welding Wire

Welding flux SJ 501

Welding wire 2.0 mm
Welding flux SJ 501

Welding wire 2.0 mm
Steel Shot
Zinc wire 2.0 mm

LP gas
Cylinder Valve (POL)

Teflon thread tape
PCS Ink White,

PCS ink black,
Benjin
Manufacturing Flow Chart & Involved material for 45 kg. Regular Cylinder.
HANDLE Raw Material CYLINDER BODY Raw Material
Handle Blanking 2.5 x 620 mm H.R coil Production Line of Blanking 3.0x1145 mm H.R Coil
↓ ↓
↓ ↓
Polytheen
Half Capsule
Press Word (Small & Big) Washing Powder
↓ ↓
↓ ↓
↓ ↓
↓ ↓
Notching Offsetting
↓
1.0 mm Welding Wire

Argon + CO2 Mixture
Bung Welding
Gas
Valve Base (Bung)
1.0 mm Welding Wire

Handle Welding Argon + CO2 Mixture
Gas
1.0 mm Welding Wire

Base Skirt Welding Argon + CO2 Mixture
Gas
↓
Edge Cutting
↓
Rolling/Rounding
↓
Welding flux SJ 501
Welding wire 2.0 mm
↓
Cylinder Assembly
↓
Welding flux SJ 501
Circular Welding Welding wire 2.0 mm
↓
↓
Weighing
↓
Number Punching
↓
Spatter Cleaning
↓
↓
↓
↓

Painting
LP gas
↓
Valve Tightening
↓
Cylinder Inflater
Teflon thread tape
↓
Leakage Testing
↓
Air Releasing
↓
PCS Ink White,
Logo Printing PCS ink black,
Benjin
ar Cylinder.

↓
Base Punching
↓
Drilling
↓
Base Rounding
↓
↓
↓
Manufacturing Flow Chart & Involved material for 45 kg. Premium Cylinder.
HANDLE Raw Material CYLINDER BODY Raw Material
Handle Blanking 2.5 x 620 mm H.R coil Production Line of Blanking 3.0x1145 mm H.R Coil
↓ ↓
↓ ↓
Polytheen
Half Capsule
Press Word (Small & Big) Washing Powder
↓ ↓
↓ ↓
↓ ↓
↓ ↓
Notching Offsetting
↓
1.0 mm Welding Wire

Argon + CO2 Mixture
Bung Welding
Gas
Valve Base (Bung)
1.0 mm Welding Wire

Handle Welding Argon + CO2 Mixture
Gas
1.0 mm Welding Wire

Base Skirt Welding Argon + CO2 Mixture
Gas
↓
Edge Cutting
↓
Rolling/Rounding
↓
Welding flux SJ 501
Welding wire 2.0 mm
↓
Cylinder Assembly
↓
Welding flux SJ 501
Circular Welding Welding wire 2.0 mm
↓
↓
Weighing
↓
Number Punching
↓
Spatter Cleaning
↓
↓
↓
↓
Powder Coat Paint
Painting Yellow
LP gas
↓
Valve Tightening
↓
Cylinder Inflater
Teflon thread tape
↓
Leakage Testing
↓
Air Releasing
↓
JEN PU Red
Ring Paint Jen PU Hardener
Thinner T-8
↓
PCS Ink Red,
Logo Printing PCS ink black,
Benjin
um Cylinder.

↓
Base Punching
↓
Drilling
↓
Base Rounding
↓
↓
↓
Manufacturing Flow Chart & Involved material for 45 kg. POL Valve Cylinder.

↓ ↓
↓ ↓
Half Capsule
↓ ↓
↓ ↓
↓ ↓
↓ ↓
Notching Offsetting
↓
Bung Welding
Handle Welding
↓
Base Skirt Welding

↓
Edge Cutting
↓
Rolling/Rounding
↓
↓
Cylinder Assembly
↓
Circular Welding
↓
↓
Weighing
↓
Number Punching
↓
Spatter Cleaning
↓
↓
Shot Blasting
↓
Zinc Spraying
↓
Painting
↓
Valve Tightening
↓
Cylinder Inflater
↓
Leakage Testing
↓
Air Releasing
↓
Logo Printing
Complex Ltd.
erial for 45 kg. POL Valve Cylinder.


↓
Base Punching
↓
Polytheen
Drilling
Washing Powder
↓
Base Rounding
↓
↓
↓
1.0 mm Welding Wire

Valve Base (Bung)
1.0 mm Welding Wire

1.0 mm Welding Wire

Welding flux SJ 501

Welding wire 2.0 mm
Welding flux SJ 501

Welding wire 2.0 mm
Steel Shot
Zinc wire 2.0 mm

LP gas
Cylinder Valve POL

Teflon thread tape
PCS Ink White,

PCS ink black,
Benjin
Manufacturing Flow Chart & Involved material for 45 kg. LWP Valve Cylinder.

↓ ↓
↓ ↓
Half Capsule
↓ ↓
↓ ↓
↓ ↓
↓ ↓
Notching Offsetting
↓
Bung Welding
Handle Welding
↓
Base Skirt Welding

↓
Edge Cutting
↓
Rolling/Rounding
↓
↓
Cylinder Assembly
↓
Circular Welding
↓
↓
Weighing
↓
Number Punching
↓
Spatter Cleaning
↓
↓
Shot Blasting
↓
Zinc Spraying
↓
Painting
↓
Valve Tightening
↓
Cylinder Inflater
↓
Leakage Testing
↓
Air Releasing
↓
Logo Printing
Complex Ltd.
rial for 45 kg. LWP Valve Cylinder.


↓
Base Punching
↓
Polytheen
Drilling
Washing Powder
↓
Base Rounding
↓
↓
↓
1.0 mm Welding Wire

Valve Base (Bung)
1.0 mm Welding Wire

1.0 mm Welding Wire

Welding flux SJ 501

Welding wire 2.0 mm
Welding flux SJ 501

Welding wire 2.0 mm
Steel Shot
Zinc wire 2.0 mm

LP gas
Cylinder Valve LWV

Teflon thread tape
PCS Ink White,

PCS ink black,
Benjin

LPG Cylinder Manufacturing Process Flow Chart With Raw Material

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

LPG Cylinder Manufacturing Process Flow Chart With Raw Material

Uploaded by

Copyright:

Available Formats

Sundarban Industrial Complex Ltd.

Painting Powder Coat Paint Red

Plate Shearing 2.5x1070 mm H.R Coil

PCS ink Black,

Plate Shearing 2.5x1070 mm H.R Coil

Handle Blanking 2.5 x 620 mm H.R coil Production Line of Blanking

Base Skirt Welding

rial for 30 kg. Regular Cylinder.

3.0x1145 mm H.R Coil Plate Shearing 3.0x1145 mm H.R Coil

1.0 mm Welding Wire

1.0 mm Welding Wire

1.0 mm Welding Wire

Welding flux SJ 501

Welding flux SJ 501

Zinc wire 2.0 mm

PCS Ink White,

Handle Blanking 2.5 x 620 mm H.R coil Production Line of Blanking

Base Skirt Welding

ial for 30 kg. Premium Cylinder.

3.0x1145 mm H.R Coil Plate Shearing 3.0x1145 mm H.R Coil

1.0 mm Welding Wire

1.0 mm Welding Wire

1.0 mm Welding Wire

Welding flux SJ 501

Welding flux SJ 501

Zinc wire 2.0 mm

PCS Ink Red,

Handle Blanking 2.5 x 620 mm H.R coil Production Line of Blanking

Base Skirt Welding

al for 30 kg. POL Valve Cylinder.

3.0x1145 mm H.R Coil Plate Shearing 3.0x1145 mm H.R Coil

1.0 mm Welding Wire

1.0 mm Welding Wire

1.0 mm Welding Wire

Welding flux SJ 501

Welding flux SJ 501

Zinc wire 2.0 mm

Cylinder Valve (POL)

PCS Ink White,

1.0 mm Welding Wire

1.0 mm Welding Wire

1.0 mm Welding Wire

Powder Coat Paint Red

Plate Shearing 3.0x1145 mm H.R Coil

1.0 mm Welding Wire

1.0 mm Welding Wire

1.0 mm Welding Wire

Plate Shearing 3.0x1145 mm H.R Coil

Handle Blanking 2.5 x 620 mm H.R coil Production Line of Blanking

Base Skirt Welding

erial for 45 kg. POL Valve Cylinder.

3.0x1145 mm H.R Coil Plate Shearing 3.0x1145 mm H.R Coil

1.0 mm Welding Wire

1.0 mm Welding Wire

1.0 mm Welding Wire

Welding flux SJ 501

Welding flux SJ 501

Zinc wire 2.0 mm

Cylinder Valve POL

PCS Ink White,

Handle Blanking 2.5 x 620 mm H.R coil Production Line of Blanking

Base Skirt Welding