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s0241032 PDF
s0241032 PDF
SO241032
Rudolf E. Greuer
Principal Investigator
College of Engineering
BUREAU OF MIYES
WASHINGTON, D. C.
FOREWORD
The views and conclusions contained in this document are those of the
author and should not be interpreted as necessarily representing the
official policies of the Interior Department's Bureau of Mines or of the
U.S. Government.
SUMMARY
Page
Introduction . . . . . . . . . . . . . . . . 4
4 . Program Description . . . . . . . . . . . . . 15
4.1.1 Section"ReadInputDataW . . . . . . . . . . .
2 Complete Input Data. Output of Input . . . . . . .
3 Arrange Airways t o Size and Magnitude R*O . . . . .
4 S e t Up Base System . . . . . . . . . . . . .
5 FormMeshes . . . . . . . . . . . . . . .
6 S a t i s f y Junction Equations . . . . . . . . . .
7 Calculate Natural V e n t i l a t i o n Pressure . . . . . .
8 Iteration . . . . . . . . . . . . . . . .
9 Fan C h a r a c t e r i s t i c . . . . . . . . . . . . .
10 Continue i n Appropriate Program P a r t . . . . . . .
11 Calculate Resistance of Regulators . . . . . . .
12 Output of Results . . . . . . . . . . . . .
4.2 Concentration P a r t of Program . . . . . . . . . .
4.2.1 Read and Complete Input Data . . . . . . . .
2 S e t Up JNO L i s t . . . . . . . . . . .
3 Calculate Methane Evolution . . . . . . . .
4 Output of Input . . . . . . . . . . . .
5 Flowscheme . . . . . . . . . . . . .
6 Relate JNO- and JNOL-Lists . . . . . . . .
7 Indices of S t a r t i n g Junction ((Atmosphere) . . .
8 Conditions a t Roadway Ends . . . . . . . .
8.1 General Remarks . . . . . . . . . . .
.2 Concentration Changes and Added Heat i n Airways
.3 Temperature Changes i n Airways . . . . . .
9 Conditions i n Junctions . . . . . . . . .
10 Recirculation. F i r s t Approximation . . . . .
11 Recirculation. Preparation f o r I t e r a t i o n . . .
12 Calculation of Natural V e n t i l a t i o n Pressure . .
13 Reroute t o Appropriate Program Section . . . .
14 Output of Results . . . . . . . . . . .
4.5.2 . . . . . . . .
Control and Contamination Cards 120
6. Bibliography . . . . . . . . . . . 127
where K = f r i c t i o n f a c t o r
L = airway l e n g t h
0 = airway perimeter
A = airway c r o s s s e c t i o n a l a r e a
It is, in this report, from now on assumed that volume flow rates Q,
pressures H and resistance factors R are based on a constant reference
density and the subscripts r are, therefore, from now on omitted.
With this agreement and the assumption of steady state flow
conditions, ventilation networks can be described by three different
sets of equations: resistance equations or equivalents, junction equa-
tions, and mesh equations.
Every airway with a flow resistance obeys the resistance equation
H = Ti Q
L
2
.
If the airway has no flow resistance but contains a pressure
source H an equation H = f(Q) is substituted. If the resistance is
F' F
made variable in order to keep the airflow rate Q constant (fixed quantity
airway) an equation
Q = constant
The airflow rate entering a junction must be equal to the airflow rate
leaving it, These are the junction equations of networks.
The first law of thermodynamics applies to every mesh, which can be
written as
The sum of all pressure losses in the airways of a mesh is equal to the
sum of all pressures generated by pressure sources plus the natural
ventilation pressure in this mesh.
If the number of airways in a network is nb, the number of junc-
tions n , and the number of meshes is n , there are
j m
n resistance or equivalent equations,
b
n
j
- 1 junction equations, and
+ 1 mesh equations.
= %- nj
PROGRAM DESCRIPTION
NB number o f airways
NJ number o f j u n c t i o n s
NFNUM number o f f a n c h a r a c t e r i s t i c s t o be r e a d i n
NADBC number of a d d i t i o n a l airway c a r d s
NVPN marker; NVPN > 0 i n d i c a t e s t h a t N J j u n c t i o n c a r d s s h a l l be r e a d
i n and t h a t n a t u r a l v e n t i l a t i o n p r e s s u r e s s h a l l be c a l c u l a t e d
from j u n c t i o n c a r d d a t a
NEW ) ( v a l u e s l a r g e r t h a n 0 i n d i c a t e t h a t network, c o n c e n t r a t i o n ,
NCONC ) marker (and t e m p e r a t u r e c a l c u l a t i o n s s h a l l be performed; t h e s e
NTEMP (can be executed independently of each o t h e r
MADJ maximal number of times a network c a l c u l a t i o n s h a l l b e performed
i n one program r u n
ITN maximal number of i t e r a t i o n s p e r m i t t e d w i t h i n network and con-
c e n t r a t i o n p a r t s of program
reference density
reference temperature
Q d e s i r e d constant a i r f l o w r a t e
KF friction factor
LA airway length
A cross sectional area
0 perimeter
QF a i r f l o w r a t e a t p o i n t of fan c h a r a c t e r i s t i c
PF fan pressure a t p o i n t of f a n c h a r a c t e r i s t i c
4.1.4 SetUpBaseSystem
The CROSS approximation method does not interfere with the junc-
tion equations, but these have to be satisfied originally to make the
method work. This can be done by placing the airflow rates of every pri-
mary airway into all the airways which belong to the mesh of this primary
airway. With N airflow rates Q existing in the N airways and N - 1
b b j
junction equations, Nb -(Nj - 1) = N airflow rates can be arbitrarily
m
chosen. N is equal to the number of primary airways.
m
This can be visualized in the following way. If we assume that
in every mesh a certain airflow rate is circulated, the junction equations
must be satisfied. Whatever flows into the junctions, through which this
mesh passes, must flow out of them again. The primary airways, being part
of one mesh only, carry this specific airflow rate. The secondary airways
carry the airflow rates of all the meshes of which they are a part.
The program accomplishes this by setting the airflow rates of all
secondary airways, found from the MSL and MEND-lists, initially to zero.
It then takes the airflow rates, which have been indicated for the primary
airways in the airway cards, and puts.them into the airways of the perti-
nent meshes. The directions, in which the airflow rates circulating in
the meshes pass through the airways, have to be noted. All airflow rates
are then for every individual airway summed up, and the result is an
airflow distribution which satisfies the junction equations.
The computer performs this calculation and stores the natural ventilation
pressure, which has been obtained for the meshes of the network in a FNVP-
list.
4.1.8 Iteration
This correction is applied to every mesh in the network except for those
which have a fixed quantity airway as primary airway, and this process is
reiterated until either a specified number of iterations has been performed
or a specified threshold is no longer exceeded,
For variable pressure fans, the estimated fan pressure contained
in the airway card and a gradient RGRAD = dHF/dQ = 0 is assumed in the
first iteration. In the following iterations, values determined in the
next program section are used. Calculated at first is the numerator of
the CROSS correction DPSUM - FNVP, then the denominator RQSUM, then the
correction DQ, then the corrected flow rates Q of the airways in the mesh,
finally the sum of all corrections in one iteration DQSUM = 2 ABS(DQ).
The fan characteristics were read into the computer with the fan
characteristic cards, in which, for every fan with the airway number NOF
for MPTS points, the airflow rates QF and fan pressures PF had been stated,
Intermediate fan pressure values FANP, at the airflow rate FANQ, are
determined with the help of LAGRANGE'S interpolation formula:
.... (FANQ-QFn)
(FANQ-QF2)(FANQ-QF3)
FANP =
(QF~-QF~) . .. (QF~-QF~)
(QF~-QF~)
This formula permits very simple programming and gives a smooth f i t of
t h e fan curves. Exceptions a r e t h e boundary regions where undulations
can occur. Beyond t h e l a s t s t a t e d p o i n t of t h e c h a r a c t e r i s t i c one can
have s t e e p extensions. To avoid d i f f i c u l t i e s i n t h e boundary region,
i n t o which t h e fan might e n t e r during t h e i t e r a t i o n process, t h e fan
pressure is, f o r t h e region t o t h e l e f t of t h e second p o i n t and t o t h e
r i g h t of t h e second l a s t p o i n t , made equal t o t h e pressures i n t h e s e
points. Fans, which i n t h e l a s t i t e r a t i o n before t h e output of a r e s u l t
a r e s t i l l i n t h e s e regions, a r e entered i n t o a NFCW-list which i s l a t e r
used f o r p r i n t i n g a warning.
For t h e g r a d i e n t of t h e c h a r a c t e r i s t i c RGRAD = dH /dQ, t h e slope
f
of a s t r a i g h t connection between t h e two s t a t e d p o i n t s t o t h e l e f t and t h e
r i g h t of t h e operating p o i n t FANQ, FANP i s used. This approach i s good
enough s i n c e t h e j u s t i f i c a t i o n of RGRAD i n CROSS' c o r r e c t i o n formula i s
questioned anyway (14) .
The c a l c u l a t e d fan pressures FANP replace t h e estimated pressures
i n t h e R - l i s t of t h e i n p u t d a t a . The counter of i t e r a t i o n s , which have
been performed with a p a r t i c u l a r assembly of meshes ( I T ) , and t h e counter
of t h e t o t a l number of i t e r a t i o n s performed i n t h e network c a l c u l a t i o n
(ITCT), a r e r a i s e d by one.
Except for NOX, all of this information is optional. DZRDX must, however,
be unequal to zero if it shall override elevation changes calculated from
junction elevations, because the computer cannot decide if it is equal to
zero or if it has been forgotten. If it is equal to zero, it should be
given a small positive or negative value close to zero. .
If additional concentration junction cards are wanted, NCH4C in
the concentration control card has stated how many of them. They contain
only :
and are used if one wants to determine the methane evolution from concen-
trations in junctions and this was not entered into the junction cards in
the network part of the program.
If contamination enters the ventilation system, INFLOW contamina-
tion cards have to be used. Besides the airway number they contain three
sections: the first one with a specified contamination which can be any-
thing; the second one applying to oxygen rich fires; the third one applying
to fuel rich fires or any type of fire. As discussed in the introduction,
this is a preliminary stage which can be improved once the necessity
exists. The contamination cards contain:
NCENT number of airways into which the contaminants enter
Section 1
CONT volume flow rate of contaminated inflow
CONC concentration of contaminant in inflow
HEAT heat entering airway
Section 2
02MIN oxygen concentration with which fumes leave fire zone
Section 3
SMP02 smoke production per ft3 of oxygen delivery
HTPO2 heat production per ft3 of oxygen delivery
2
(7) where: a = convection coefficient (Btu/ft -hr-O~)
V = air speed (ft/sec)
'a
TROCK = t
rO
- -DZRD
2
t2 - tl * exp(-X*LA) + DZRD*ga
TROCK =
(1 - exp (-X*LA)
- a-
'
2
DZRD
Elevation changes DZRD are calculated as the difference between the two
elevations if DZRD, in the files, is equal to zero. It is for this reason
that DZRDX in the input data should not be made exactly equal to zero,
even for a horizontal airway, which it usually isn't anyway in so-called
level airways.
4.2.2 SetUpJNOList
4.2.5 Flowscheme
4.2.7 I n d i c e s of S t a r t i n g J u n c t i o n (Atmosphere)
CONTAM = CONT*CONC/100
CONTQ = CONT
HEATAD = HEAT
No a d d i t i o n a l g a s e n t e r s t h e mine:
CONTQ = 0
3
The r a t e of h e a t g e n e r a t i o n i s , w i t h 437 B t u / f t of consumed oxygen:
CONTQ = 0
A t t h i s place, a s u i t a b l e function r e l a t i n g contaminant and h e a t production
with t h e oxygen supply can e a s i l y be introduced, i f so d e s i r e d and such a
function i s a v a i l a b l e .
Contamination and methane concentration a t t h e end of t h e roadway
can then be c a l c u l a t e d from:
= t r ~
- ga LA sin 6 + (t
1
- tro) exp (-HK*LA*O*K(a)/ (Q*DR*CP*RO))
K ( a ) = BI - B I ~*f(x)/(0.375 + BI)
X
2 2
where f (x) = [l - exp(x ) * (I - - 1 exp(-x)dx)]
J;; 0
9 (XI =
2
- 1 -(-lln
*- x 2n+1
for x 5
- 2.5
J;; n=o n 2n+l
JT
- [l - $(XI 1
.-. exp (-x')
[l -- 1*3 - 1*3*5 + ....I
2 2x 2x2 (2X2l2 (2x2 3
0.125
f (lOO/RN)
COR = ( y )
where: f = f r i c t i o n c o e f f i c i e n t o f rough w a l l
f o = f r i c t i o n c o e f f i c i e n t of h y d r a u l i c a l l y smooth w a l l
1.75
-4 T 2
VISC = 10 * 1.43 1-(
492
ft / s e c
WT = DR * (TR + 460)/T
where: TR = r e f e r e n c e temperature
RN = V ~ ~ / V i s c
where : = hydraulic diameter = 4 A/O
Do
V = air velocity
with V = Q*DR/(60*AWWT)
the factor X can be calculated from the last calculated TRD value as:
(TJS - TROCK)
TROCK exp (-X*LA))
LA*X
becomes with R = 2 A/O and the factor 60 min/hr, when HK is, as customary,
0
expressed per hour but Q is stated per minute:
2
XNEW = HK*LA*O *COAGE/(~~O*DR*Q*CP*A)
and TRD can be calculated. XNEW is placed in a file for future use.
After the calculation has been completed, the roadway is marked by making
its finishing junction JF negative.
Conditions in Junctions
PROP = SWR/SUMAIR
The program returns to the section "conditions at roadway ends" where the
number JNO of the junctions, with completed junction calculations, is made
negative.
R by a factor (T2/T1) where the subscripts 1 and 2 denote the old and
new temperatures.
Since temperatures along the length LA of an airway vary, it is
2
necessary to use a mean square temperature Tm , which for accurate calcu-
lations should be:
gaDZRD
t = tr + (tl - tr) exp (-X*LA) - 2 (1 + exp (-X*LA) )
one obtains with the abbreviations:
2
+ -XNEW (Track - E)*(B - E)*(l - exp(-XNEW))
The program starts this section by setting the temperature at the beginnings
of airways T1 equal to the temperature T of the starting junction JS. If
contamination in an airway occurs (NCENT = NO), T1 is set equal to the
calculated temperature TFSI behind the contamination source. The mean tem-
perature TMRD (i.e. t ) and mean square absolute temperature TMSQR (i.e.
2 m
T ) are calculated next for every airway. To account for the pressure
m
loss changes with temperature, the resistance Eactor R is set to new
adjusted values which are the product of RSTD and the ratio rmSQR/(TR +
2
460) . RSTD is the resistance factor of the airways based on the reference
temperature TR.
If the marker NSFLOW z . 0 indicates that an airflow reversal has
taken place, a new mesh selection is necessary before the natural ventila-
tion pressure can be calculated. The rest of this program section is,
therefore, omitted. With NSFLOW > 0, the natural ventilation pressures
are calculated for all meshes of the network.
Since it is the thermal forces (i.e. the changed flow resistances
and natural ventilation pressures and among these mainly the latter) which
can alter the temperature distribution and with it the thermal forces
again, the changes of natural ventilation pressures from one iteration to
t h e next one a r e made t h e threshold f o r t h e d e c i s i o n whether more i t e r a -
t i o n s should be performed. The n a t u r a l v e n t i l a t i o n pressure FNVP of t h e
l a s t i t e r a t i o n i s t h e r e f o r e preserved as ONVP before a new value FNVP i s
calculated. §
T dZ = C t *DZRD is c a l c u l a t e d by summing up i n HSU t h e
m
products FRNVP = TMRD*DZRD f o r a l l airways of a mesh. The d i r e c t i o n i n
which t h e computer progressed i n forming t h e mesh i s accounted f o r by
FACT (+1 f o r d i r e c t i o n JS t o J F , -1 f o r d i r e c t i o n J F t o J S ) . The average
temperature i n t h e mesh i s c a l c u l a t e d a s t h e weighed a r i t h m e t i c mean by
summing up i n TSU a l l a b s o l u t e values of FRNVP and d i v i d i n g them by two
times t h e t o t a l e l e v a t i o n change i n t h e mesh.
Errors i n t h e statement of DZRD can make t h e sum of a l l e l e v a t i o n
changes around a mesh unequal t o zero. This means t h a t t h e temperature-
e l e v a t i o n p l o t of t h e mesh is n o t closed which can, even f o r small e r r o r s
i n DZRD, cause very l a r g e e r r o r s f o r t h e n a t u r a l v e n t i l a t i o n pressure.
The sum of a l l p o s i t i v e e l e v a t i o n changes ZUP and a l l negative changes
ZDOWN i n t r a v e r s i n g around t h e mesh i s , t h e r e f o r e , determined. For ZUP #
ZDOWN t h e mesh i s closed by s u b s t i t u t i n g t h e r e f e r e n c e temperature f o r t h e
gap -
The d i f f e r e n c e s between o l d and new n a t u r a l v e n t i l a t i o n pressures
a r e c a l c u l a t e d and t h e i r a b s o l u t e values summed up i n DNVP.
Calculations of t h e n a t u r a l v e n t i l a t i o n p r e s s u r e a r e necessary a t
two p l a c e s i n t h e program: within t h e network c a l c u l a t i o n ; a t t h e comple-
t i o n of the temperature c a l c u l a t i o n i n order t o f i n d o u t i f such s i g n i f i -
c a n t changes have taken place t h a t a new network c a l c u l a t i o n i s required.
I f t h e former i s t h e case and t h e n a t u r a l v e n t i l a t i o n p r e s s u r e s
a r e wanted f o r a network c a l c u l a t i o n , t h i s is i n d i c a t e d by t h e marker
NNVP > 0 and t h e program r e t u r n s t o t h e s e c t i o n " i t e r a t i o n " of t h e network
part. The marker NNVP and t h e counter ITCT a r e s e t t o zero. I f the
l a t t e r i s t h e case, it i s checked t o see i f t h e average change i n t h e
n a t u r a l v e n t i l a t i o n pressure between t h e l a s t two i t e r a t i o n s was l a r g e r
than 0.001 inches watergage p e r mesh. I f it was s m a l l e r , t h e c a l c u l a t i o n
i s considered t o be canpleted and t h e s e c t i o n "output of r e s u l t s " i s
entered. I f it was l a r g e r , it i s checked t o s e e i f t h e maximum number of
i t e r a t i o n s MADJ between network and concentration p a r t , which had been
s t a t e d i n t h e c o n t r o l c a r d , has been reached (MADJC - MADJ 2 0). In this
case a message is p r i n t e d before t h e output s e c t i o n i s entered a l s o . For
(MADJC - MADJ < 0, t h e counter MADJC is r a i s e d by one, t h e counter ITCT
and t h e marker MARKN a r e r e s e t t o zero, t h e marker NSNVP is s e t t o one,
a l l f i n i s h i n g junctions JF a r e made p o s i t i v e and t h e a i r f l o w r a t e s Q a r e
5
divided by 10 again. I f NSFLOW LO i n d i c a t e s t h a t a new mesh s e l e c t i o n
i s necessary, NSW is made equal t o one and t h e s e c t i o n "arrange airways t o
s i z e and magnitude R*Qn is entered. For NSFLOW > 0, t h e c a l c u l a t i o n i s
continued i n t h e s e c t i o n " i t e r a t i o n " .
airway ends comes next. I t l i s t s airway numbers NO, junctions JS and JF,
c a l c u l a t e d a i r f l o w r a t e s Q , temperatures TRD, smoke concentrations RDPROP,
methane concentrations RDCX4, and p r e s s u r e l o s s e s P. The term "smoke"
stands f o r "contaminant" because it is s h o r t e r and t h i s program w i l l
mainly be used f o r f i r e emergency plans. Airflow r a t e s and p r e s s u r e s a r e
based on reference d e n s i t i e s .
Another t a b l e with t h e r e s u l t s of t h e c a l c u l a t i o n s f o r t h e junc-
t i o n s follows. I t contains junction numbers J N O , temperatures T , smoke
concentrations PROP, and methane concentrations PRCH4. The number of
i t e r a t i o n s MADJC between network and concentration p a r t s of t h e program
i s p r i n t e d next.
The l i s t of a l l f i n i s h i n g junctions JF i s then s c r u t i n i z e d f o r
negative values which i n d i c a t e r e c i r c u l a t i o n . The p e r t i n e n t airways and
t h e i r junctions a r e p r i n t e d o u t t o g e t h e r with an explanation t h a t a
r e c i r c u l a t i o n p a t h i s closed a t t h i s place.
Next, it i s checked t o see i f any threshold l i m i t s f o r c r i t i c a l
s t a t e s (WRNPR, WRNGS, WRNSM, WRNHT) were s p e c i f i e d . I f n o t , a message i s
printed. I f y e s , a l l airways a r e checked f o r c r i t i c a l s t a t e s and i f any
a r e d e t e c t e d t h e y a r e p l a c e d i n a p r i n t e d l i s t of airways t o g e t h e r w i t h
t h e c r i t i c a l conditions. The same i s done f o r j u n c t i o n s .
With t h e h e l p o f t h e c o u n t e r NRCT and t h e NREV-list, which were
b o t h e s t a b l i s h e d a t t h e beginning o f t h e s e c t i o n "flowscheme", airways
with airflow reversal a r e f i n a l l y printed out. To make t h e airways i n t h e
p r i n t e d l i s t appear i n t h e same sequence a s i n a l l o t h e r airway l i s t s , t h e y
have t o b e e x t r a c t e d i n t h i s sequence from t h e NREV-list. With t h i s l a s t
l i s t , t h e o u t p u t i s complete.
: Read&Compl. Output of
Start Network Input 1 ~ o n c .~ n p u t I
I
F l o w c h a r t for N e t w o r k C a l c u l a t i o n
i
* 1 \
Natevent. Ps. dfPbl=0
I
btT:B--p ~teratton
'
t7fl $ I7'U Its# Fancharacter.
Recisculat.
1 s t Approx. Preparation
ITCT >ITN DQsuM 4 0.002
B Regulators
Output Netw.
a\.
NETWORK P A R T CONCENTRATION P A R T
b 4
F i e . 2 c : Flowchart f o r
Read&Compl. Output of ,Read&Compl.
Network Input Netw. Input C o n c . Input Concentration and T e m -
p -
-1Base S y s t e m I Methane E v o l .
I Meshes I G
I
'
I Concentr. Inp.
I
1Junct. Equat. 1
I JNO - JNOL ]
I Iteration 1
IF a n c h a r a c t e r . I
- - pp
Continue
1
Instabilities Output .
NETWORK P A R T CONCENTRATION P A R T
*
Read&Compl. Read&Compl. F i g . 2d: F l o w c h a r t f o r
Network Input ( N e t w . Input Conc. Input C o m b i n e d N e t w o r k , Con-
I
c e n t r a t i o n , and T e m p e r a -
t u r e C a l c u l a t i o n s Without
JNO L i s t NJPM., Airflow R e v e r s a l s o r
R*Q Recirculation
Base System
, Methane E v o l . ,
I
Iteration
a~suM?o.oo~I T = l Fancharacter.
/
Regulators
4
UQ~UN< 0.802 t
i
Output Netw.
. i
Instabilities
'\d---i(
NETWORK P A R T CONCENTRATION P A R T
F i g . 2e: F l o w c h a r t f o r
Combined Network, Con-
c e n t r a t i o n , and T e m p e r a -
madm !
e - w . .- !-ere Ca!cu!at-or:s --;+'..-- d t
L k l "
at
% JNO L i s t
A r r a n g e R*Q ~ e c i r c u l a t i o nbut w i t h
Airflow Reversals
/"' ,
Base System Methane E v o l .
Meshes
I
", I
: Output of
Concentr. Inp.
initial c o u r s e
_ _ -f o l l o w i n gcourses
DUVP/MNO
Junct. Equat.
J
>o.w / 1
IT )20 \ I Flowscheme
rFI \ JNO - JNOL
\ Indic. Start
-
t * I;\ / -
I \
I N a t e ~ e n t Pr.
. v
Roadway Cond. Junct. Cond.
Instabilities 17 Output
<Stop)
- -- - ,U
b1
Table 1: Computer Nomenclature f o r Cooperation o f Program S e c t i o n s
0.001 t h r e s h o l d f o r adjustment o f n a t u r a l v e n t i l a t i o n p r e s s u r e t o
changed temperature d i s t r i b u t i o n (0.001 inches watergage)
MRC c o u n t e r of airways c l o s i n g r e c i r c u l a t i o n p a t h s
JNO JNO
10
11
12
13
14
15
16
5
'd 0e 0. 0 0
8
p,
.
o o o o
.
C V C V c J L n
mrl (U
a,
E:
cd
5
2
0
.
U)
m 0
d'm
8
G
t
u:
0
O~dQO00OOOOOOOOOdOdOOOOO&,OOOOOOdOO~0Or3OC>OOOOr3OOOO~~
Z e . . . . . e . o . . . ~ C . * . b * . . o e . . e w . e e e m . o . . o * . . o * . . . . . ~
3 6UlP=CN-4 J3rf-WlNN NNCM M M N c ( , ~ ~ W ~ ~ ~ ~ M b b + M ~ 3 ~ d r d + c 3 a~m+m-G3Q
t+ WrUOcbQ NabI f I I . W # . r , 1 . N m d P m-fi 1 - ) . M O . , I I 1-NO 8 ' ~
I- L?~L~VI LCIV" LC\ M r~ I rbtm mm J NN NN ot
4aCttm i I I &i
> t ma
W
Lu
productions for the active longwall faces, Table 6 some additional methane
concentrations in junctions. Methane productions in other airways, eleva-
tion differences, and rock temperatures have not been stated. They are
calculated from methane concentrations, elevations, and temperatures in
junctions, which are contained in the junction cards. Thermal conductivi-
ties and diffusivities have not been stated for individual airways either,
instead average values from the average value card are used. Table 7 gives
a summary of the input which was used in this way for the concentration
part of the program.
The output has, in all examples, been organized in the same way.
It starts (Table -a) with the results of a conventional network calcula-
tion executed with the Michigan Tech program. This network calculation is
always performed as a check if the input data for the network description
are correct and complete. In many cases these data will already exist
from previous network calculations. A list of fan operating points in the
network calculations comes next (Table b . Additionally used input is
listed in Table -c. The results of the concentration and temperature cal-
culations and of the new network calculation, which takes the thermal
forces developed by the new temperature distribution into account, are
shown in Tables -d and -e. Table -d list temperatures, smoke (contaminant)
concentrations, methane concentrations, air flow rates and pressure losses
for airway ends. The two last quantities are based on reference densities.
Pressure losses in airways were added.becausetheir magnitude is a cri-
terion for the stability of airways. Table -e contains temperatures,
smoke and methane concentrations for junctions. Table -f lists airways
and junctions with critical conditions and airways with airflow reversals
to draw the attention of the program user to these. The number of itera-
tive adjustments between network and concentration parts of the program
is stated in Table -e. If this number has been too small for completion
of the calculation, a message is printed out in Table -b.
' o r
00
00
00
00
3m
d
00
em-
0*
an
I
00
.a0
a0
0:a
mo
M
0-0
M 0.
m
a.m
m
OQ
00
00
mtn
Ne
A comparison of the junction temperatures and junction methane concentra-
tions from Table 8e with the input data from Table 3 shows good agreement.
A comparison between airflow rates in Table 8a and Table 8d shows an
acceptable but not complete agreement. The reason is that the Michigan
Tech program assumes, for the temperatures on which the calculation of
natural ventilation pressures are based, linear changes along the airways
whereas the change in reality is exponential.
It is assumed that the surface fan fails (airway 51) but that the
underground booster fan continues to work. The surface temperature is 50°F,
the time after the event 15 minutes.
cow
mo.
*-
am,
OIZ--
m*--w-r
Z'Z.XIXrcr
-4 BzzO
-0-P
S-$-Q-
G
23-n
29
u .z
. =.-K.Ow
a-mucr
IR0.3: -4
m 3l3 +.1
mm o
23xl';o ;iZ
m u ,
a44
A problem of t h i s type, where a l a r g e p a r t of t h e mine is v e n t i -
l a t e d by small n a t u r a l v e n t i l a t i o n p r e s s u r e s only, can give problems t o
t h e program i n i t s h e r e i n presented form. These p r e s s u r e s a r e s m a l l e r t h a n
t h e t o l e r a n c e s which have been allowed i n t h e CROSS approximation method
i n o r d e r t o keep t h e number o f i t e r a t i o n s low. This means t h a t t h e CROSS
method can, f o r t h e same i n p u t d a t a , come up with d i f f e r e n t answers f o r
the airflow directions. This h a s no p r a c t i c a l importance. Airways with
p r e s s u r e l o s s e s lower than t h e chosen t o l e r a n c e s a r e s o u n s t a b l e t h a t a
p r e c a l c u l a t i o n of t h e i r a i r f l o w r a t e s o r d i r e c t i o n s makes l i t t l e p r a c t i c a l
sense.
I n t h i s program, every time t h a t an a i r f l o w r e v e r s a l t a k e s p l a c e
i n a computer run, a new flowscheme and mesh assembly has t o be s e t up,
followed by a new network c a l c u l a t i o n w i t h t h e h e l p o f t h e CROSS method.
The r e s u l t can be a continuous o s c i l l a t i o n of a i r f l o w d i r e c t i o n s i n t h e
u n s t a b l e airways. The obvious remedy, t o make t h e t o l e r a n c e s s m a l l e r ,
o f f e r s l i t t l e advantage. One does no longer g e t convergence problems, b u t
t h e r e s u l t s a r e no more.convincing.
A b e t t e r way f o r problems of t h i s type i s t o assume t h a t t h e tem-
p e r a t u r e d i s t r i b u t i o n remains c o n s t a n t and t o perform only one network
c a l c u l a t i o n followed by a c o n c e n t r a t i o n c a l c u l a t i o n b u t n o t by a tempera-
ture calculation. Tables 10 a - f show t h e r e s u l t s . I n judging t h e s e ,
one should keep i n mind t h a t t h e aixways w i t h low p r e s s u r e l o s s e s must be
considered u n s t a b l e . The o u t p u t draws s p e c i a l a t t e n t i o n t o r e c i r c u l a t i o n
and t h e airways with a i r f l o w r e v e r s a l s a l s o . Fig. 6 shows t h e methane
c o n c e n t r a t i o n of j u n c t i o n s b e f o r e (Table 8) and a f t e r (lower placed
f i g u r e s ) (Table 10) t h e main f a n f a i l u r e . Arrows mark airways with a i r -
flow r e v e r s a l .
0- a
Jrn
0 -.
00
00
me.
me
w
-10
-0
e-a-
a?'t
'
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00
3UI
0
00
0
.r.
as-
-
00
Q =
-
m m
00
00
oe
PI0
;*
09
w4m
m m
=wl
m
mm
-m a
00
00
06
a
Q I
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-
(li I
00
00
00
C10
a?'
W
W
u.
a t
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d
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rl.
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00 00
00 00
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ma 00
ma 00
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00 06
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c30 08
1230 500
wa
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CE
3
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w-
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--
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00
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m
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00
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th f d 00
4 OQ 60
2 00 00
4 'CsO xao
L mo ma
4 4
S m= 09 am
0- Me OeD
doe
*m 0 0
3e?
I
-
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d
Kcart
-+a
a * 00
a 0
oe
Q I
00
00 00
w OO
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cqn
9-
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a@ mu-
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00 00
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airway 5. Consequently, t h e r e i s no s u b s t a n t i a l change i n t h e a i r flow o r
temperature d i s t r i b u t i o n . Since airway 5 i s an i n t a k e airway, almost t h e
whole mine i s f i l l e d with smoke e x c e p t f o r t h e p a r t v e n t i l a t e d from i n t a k e
s h a f t 4.
I t s h a l l be i n v e s t i g a t e d i f a f i r e i n t h e timbered s h a f t airway
3 is c a p a b l e o f r e v e r s i n g t h e a i r flow i n t h i s s h a f t . For t h i s purpose
t h e s h a f t simulation is divided i n t o t h r e e p a r t s : an upper s e c t i o n a i r -
way 53; a lower s e c t i o n airway 52; and t h e f i r e zone airway 3 . A length
of 27 f t i s assumed f o r t h e f i r e zone, t h e remaining s h a f t l e n g t h i s 2550
f t (Fig, 7 ) . Tentatively different locations a r e selected f o r the f i r e
zone u n t i l a n a i r flow r e v e r s a l o c c u r s . With t h e s e c t i o n below t h e f i r e
zone b e i n g 50, 75, o r 100 f t l o n g , n o t s u f f i c i e n t n a t u r a l v e n t i l a t i o n
p r e s s u r e is developed f o r a r e v e r s a l , a l t h o u g h t h e a i r flow r a t e through
t h e s h a f t drops from approximately 103,000 cfm normal t o 43,000, 27,000,
and 17,000 cfm (Table 14 a - c). With t h e s e c t i o n below t h e f i r e zone
being 125 f t l o n g , t h e r e v e r s a l i n t h e s h a f t h a s t a k e n p l a c e (Tables 15 a -
f ) and a l a r g e a i r flow r a t e o f 207,000 cfm i s exhausting. This i n t u r n
c a u s e s r e v e r s a l s and h i g h methane c o n c e n t r a t i o n s i n a number of o t h e r a i r -
ways. Fig. 7 shows a p l o t o f o r i g i n a l a i r flow r a t e s (Table 15a) and
f i n a l a i r flow r a t e s (Table 15d) w i t h t h e lower p l a c e d f i g u r e s i n d i c a t i n g
the l a t t e r state.
Should t h e f i r e s t a r t a t t h e t o p of t h e s h a f t , one w i l l have a
somehow d i f f e r e n t phenomenon. A i r flow r e v e r s a l w i l l occur f a s t b u t w i l l
I t s h a l l b e i n v e s t i g a t e d i f a f i r e warning system i n s t a l l e d a t
t h e u p c a s t s h a f t airway 49 can d e t e c t spontaneous combustion i n t h e gob
a r e a of longwall f a c e airway 17. For t h i s purpose one r e l e a s e s 100 cfm
of contaminant (CONT) w i t h a c o n c e n t r a t i o n (CONC) of 100.00% i n t o airway
17. Table 1.6 shows t h a t t h i s r e s u l t s i n a c o n c e n t r a t i o n of 0.0347% i n
u p c a s t s h a f t 49 and o f 0.1218% i n r e t u r n airway 48. I f a d e t e c t i o n of 5
ppm CO can be accomplished, t h e spontaneous combustion s o u r c e must r e l e a s e
a t l e a s t 100*5/347 = 1.44 cfm of CO f o r an i n s t r u m e n t i n s t a l l a t i o n a t t h e
s u r f a c e and 100*5/1218 = 0.41 cfm f o r an i n s t a l l a t i o n i n airway 48.
ORGANIZATION OF INPUT
STORAGE REQUIREMENTS
cient.
A s many places a s r e c i r c u l a t i o n paths e x i s t , a r e needed f o r t h e
arrays :
MEMREC, NOREC, ESTPR, ESTCH4, ESTTR
A number of 1/5*NB should be s u f f i c i e n t even f o r bad cases.
A s many p l a c e s a s airways with inflow of contaminants e x i s t a r e
needed f o r t h e a r r a y s :
HEAT, MCENT, CONT, CONC, 02MIN, SMP02, HTP02, TFSI
How many p l a c e s t h e a r r a y NREV r e q u i r e s depends on t h e type of
calculations. This a r r a y r e g i s t e r s t h e airways with a i r f l o w r e v e r s a l . In
t h e worst case t h i s can be a l l NB airways, b u t normally a smaller number
of 1/3*NB should be s u f f i c i e n t .
With t h e assumption of N J = 2/3*NB, N F N M = 1/30*NB and MPTS = 10
t h i s adds up t o approximately 40*NB. Few network c a l c u l a t i o n s use more
than NB = 200 airway simulations.
2
A A 12 f t airway c r o s s s e c t i o n a l a r e a
Btu
a HC 29 convection c o e f f i c i e n t
2
f t hr OF
29 slope angle
BI B i o t Number
COR COR c o r r e c t i o n o f c o n v e c t i o n c o e f f i c i e n t f o r rough w a l l s
CP specific heat of air
h y d r a u l i c d i a m e t e r of a i r w a y
a c t u a l average a i r d e n s i t y i n airway
reference air density
Fourier Number
f r i c t i o n c o e f f i c i e n t f o r rough w a l l s
FRO f r i c t i o n c o e f f i c i e n t f o r h y d r a u l i c a l l y smooth w a l l
weight flow rate of a i r
a u t o compression g r a d i e n t
i n . wg. a c t u a l fan pressure
FANP i n . wg. reference fan pressure
i n . wg. actual pressure l o s s
i n . wg. reference pressure loss
n a t u r a l v e n t i l a t i o n head
i n . wg. natural ventilation pressure
Table of Text Nomenclature (continued)
friction factor
TR TR 40 OF reference temperature
TJS 29 OF air temperature at beginning sf airway
TRS 29 OF rock temperature at beginning of airway
TO,T1 21 OR absolute temperatures of starting and finishing junctions
of airway
v 13 ft3/lb specific volume of air
V 29 ft/sec air velocity
2
VISC VISC 40 ft /sec kinematic viscosity of air
WT WT 40 specific weight of air
quantity ~O/(G*CP)
. quantity (0.375 + BI) 6
XNEW XNEW 42 exponent in formula for air temperature in airways
Z Z 21 ft elevation
ZO,Zl 21 ft elevations of starting and finishing junctions of airways
zsrzf
6. BIBLIOGRAPHY
19. Stefanko, R. and Ramani, R. V., Computerized planning for mine atmos-
pheric environment. International Mine Ventilation Congress
Johannesburg, 1975
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8. LIST OF COMPUTER SYMBOLS WHICH ARE EXPLAINED I N TEXT
Computer Text
Definition
Synbol Page
A a i r w a y c r o s s s e c t i o n a l area
AAVR average airway c r o s s s e c t i o n a l a r e a
AVRCH 4 a v e r a g e methane c o n c e n t r a t i o n o f u n r e c i r c u l a t e d a i r c u r r e n t s e n t e r i n g j u n c t i o n
AVRPR average contaminant c o n c e n t r a t i o n of u n r e c i r c u l a t e d a i r c u r r e n t s e n t e r i n g junction
AVTRD average temperature of u n r e c i r c u l a t e d a i r c u r r e n t s e n t e r i n g junction
AX airway c r o s s s e c t i o n a l a r e a
CH4C methane c o n c e n t r a t i o n i n j u n c t i o n
CH4CX methane c o n c e n t r a t i o n i n j u n c t i o n
CH4J S methane c o n c e n t r a t i o n a t roadway b e g i n n i n g
CH4PA methane volume p r o d u c t i o n r a t e p e r f t 2 o f s u r f a c e area i n a i r w a y
2
CH4PAX methane p r o d u c t i o n r a t e p e r f t s u r f a c e area i n a i r w a y
CH4V methane volume p r o d u c t i o n r a t e i n a i r w a y
CH4VX methane p r o d u c t i o n r a t e i n a i r w a y
COAGE c o e f f i c i e n t of a g e
CONC c o n c e n t r a t i o n of c o n t a m i n a n t i n g a s i n f l o w
CONT volume f l o w r a t e o f c o n t a m i n a t e d g a s i n f l o w
CONTAM volume f l o w r a t e o f c o n t a m i n a n t
CONTQ volume f l o w r a t e o f g a s i n f l o w c a r r y i n g t h e c o n t a m i n a n t
COR c o r r e c t i o n o f HC f o r rough w a l l s
CRITGS a c c u r a c y o f methane c o n c e n t r a t i o n c a l c u l a t i o n when r e c i r c u l a t i o n o c c u r s
CRITHT a c c u r a c y o f t e m p e r a t u r e c a l c u l a t i o n when r e c i r c u l a t i o n o c c u r s
CRITSM a c c u r a c y o f c o n t a m i n a t i o n c a l c u l a t i o n when r e c i r c u l a t i o n o c c u r s
List of Computer Symbols Which Are Explained in Text (continued)
Computer Text
Definition
Symbol Page
- -
Computer Text
Definition
Symbol Page
Computer Text
Definition
Symbol Page
- - -- - - - - -- -- ---
LA airway length
LAAVR average airway length
LOUT list of last airway per junction in NGOUT-list
LX airway length
MADJ maximal number of network calculations in one program run
MADJC iteration counter
MARKC marker
MARKN marker
MAXJ highest junction number
MEMREC temporary list of airways carrying recirculated air
MEND list of mesh ends in MSL-list
MIN list of last airway per junction in NGIN-list
MPTS number of points used to define fan characteristics
MSL list of all independent meshes
MSTART index of JSTART in JNOL-list
NADBC number of additional airway cards
NAV marker for presence of average value card
NB number of airways in network
NCENT number of airways into which contaminants enter
NCH4C additional number of concentration junction cards
NCONC marker for desired concentration calculation
NDIM additional number of concentration airway cards
NETW marker for desired network calculation
List of Computer Symbols Which Are Explained in Text (continued)
Computer Text
Definition
Symbol Page
Computer Text
Definition
Symbol Page
(This list does not contain some temporary used indices and counters whose meaning
and function, when reading the program, can be easily recognized)
NBU counter
NFCW list of fans whose characteristic is exceeded
NRETU marker
POT exponent for COR
OLADDT intermediate quantity for calculation of COAGE
QBL lowest airflow rate used of fan characteristic
QBR highest airflow rate used of fan characteristic
RQ product R*Q
RQSUM sum of all products 2*R*Q
SUMT intermediate quantity for calculation of COAGE
TO,T1 absolute temperatures of starting and finishing junctions of airway (in network
part of program)
TOLD last calculated temperature at airway end
TRS ,TRF temperatures of starting and finishing junctions of airways
TSU sum of absolute temperatures of all junctions in mesh (used in network part of
progrm)
VART content of square root for calculating temperature behind a heat source
VISC kinematic viscosity of air
WT specific weight of air
X quantity aO/ (G*cP)