DAPC RHPU Manual 2 - 6619860 - 01 PDF

13-007 Project
Controlled Fluids, Inc.

www.confluids.com
Schlumberger @ Balance
Operations Manual for 13-007
Apache HPU
Feb. 15, 2013

Table of Contents
13-007 Apache HPU
A) Start Up & Commissioning

1) Safety Instructions
2) Maintenance Tag 13-007
3) Servicing the System
4) System Operation
5) Relief Valve Adjustment
6) Unloading Valve Adjustment
7) Trouble Table
B) Hydraulics Section
i. 13-007-1S Hydraulic Schematic
ii. 13-007-1S Hydraulic Schematic BOM
1. 11213007 Reservoir 13-007
2. 50340121 Breather P566151 Donaldson
3. 10957149 Switch 240425 Gems,Temp/Level Warning
4. 10957148 Switch 240420 Gems,Temp/Level Shutdown
5. 97201150 Heater ET2-251 Vescor, Immersion
6. 21580125 Motor 00218XT3E145TC Weg
7. 65820113 Pump GP-F10-34-P-C FPA
8. 15080143 Adapter M056352AA Magnaloy
9. 15080124 Coupling M10002806 Magnaloy, Motor
10. 15080132 Coupling M10001604 Magnaloy, Pump
11. 15000170 Insert M170N Magnaloy
12. 51529550 Test Point SMK20-1/4NPT-VD, 1/4 in NPT Straight
13. 51520062 Test Point SMD-20-7/16-UNF Stauff, Direct Guage Adapter
14. 51540215 Gauge CF-1P-210-A-SAE FPA
15. 17040176 Manifold 13-007-1M PMSI
16. 36102085 Filter PF208M6M5MB HyPro
17. 61010110 Transducer – Customer Supplied
18. 59711250 Valve NFCC-LCN Sun
19. 36140171 Filter TFR1S33M6BM HyPro
20. 36280127 Mount Plate TFR-WF1 HyPro
21. 59012189 Pump EGX30-SSV-T1 Heypac
22. 58080016 Clamp (Grainger Part# 4ZK36) Speedaire
23. 58080018 Regulator (Grainger Part# 4ZK91) Speedaire
24. 58080017 Filter (Grainger Part# 4ZL36) Speedaire
25. 58080019 Filter Drain Kit (Grainger Part# 4ZK19) Speedaire
26. 51040186 Coupler 3LX91 Grainger, Universal, 1/2 in Male NPT
27. 51040187 Coupler 3LX85 Grainger, Universal, Blank End
28. 59720201 Valve RPCC-LAN Sun
29. 59720202 Valve CXAD-XCN Sun
30. 59720191 Valve QCDA-LAN Sun
31. 59720122 Valve RVCA-LAN Sun
32. 59720203 Valve CXAA-XBN Sun
C) Electrical Section
i. 13-007-1E Motor Starter Schematic
1. 21680349 Enclosure 8264/6335-3 Stahl
2. 21680375 Backpan 82 649 03 55 0 Stahl
3. 21680351 E-Stop XPPPL-2RC Akron
4. 21680352 Push Button XPBL-FGC Akron
5. 21680353 Pushbutton XPBL-FRC Akron
6. 21680289 Pilot Light Red XPLLB-120R Akron
7. 21680288 Pilot Light Green XPLLB-120G Akron
8. 21600301 Brake 0383560000 Weidmuller, End
9. 21680355 Reset Pushbutton XRBL Akron
10. 21680329 Terminal 3210583 Phoenix, Modular, PITTB 2,5-PV
11. 21680359 Terminal 3210596 Phoenix, Modular, PITTB 2,5-PE
12. 21680374 Fuse Holder CHM1D Automation Direct
13. 21680365 Fuse KTKR1.5 Buss
14. 21680366 Fuse KTKR2.5 Buss
15. 21680367 Fuse KTKR4 Buss
16. 21600396 Transformer PH250MQMJ Hammond
17. 21680368 Fuse Kit PFK2 Hammond
18. 21600398 Finger Guard FG3 Hammond
19. 21600201 Motor Starter CWM9-10-30v18 Weg
20. 21680369 Overload RW27-1D3-U004 Weg
21. 21680370 Circuit Breaker ACW125P-FTUI5-3 Weg
22. 97201150 Heater ET2-251 Vescor, Immersion
23. 10957149 Switch 240425 Gems, Level/Temp Warning
24. 10957148 Switch 240420 Gems, Level/Temp Shutdown
25. 97201150 Motor 00218XT3E145TC Weg
26. 61010110 Transducer - Customer Supplied
27. 21680376 Pilot Light White XPLLB-120W Akron
D) Controlled Fluids, Inc. Contact Notes
Section A – Start Up & Commissioning
A
13-007 Operations Manual
2/26/2013
13-007 Apache HPU
Controlled Fluids, Inc

Project 13-007
Maintenance Tag
Replacement Filters
Pressure Elements No.: 36012301
Return Line Element No.: 36040337
Breather Element No.: 50340121
Recommended Change Interval: Every 2000 Working Hours
Recommended Cleanliness Code: ISO 16/14/11
(Oil must be filtered into unit)
Fluid Specification
Mineral Based AW Hydraulic Oil, Fina Biohydran 68 or Equal
Recommended Operating Temperature Range: 100F to 125F

Shutdown Occurs at 150F
Commission Date 2013
WARNING:
This unit contains hydraulic accumulators pre-charged with Nitrogen
Nitrogen Under Pressure

For information or parts contact Controlled Fluids, Inc
800-722-2630
www.confluids.com
2/26/2013
Servicing the System
 Do not service this unit unless all hydraulic and electrical sources that intersect with this
system are completely shut down.
 Operating Pressure:
o 1350 - 1500 psig
 Operating Flow Rate:
o 1.5 gpm
Establishing Initial Conditions

CAUTION
Confirm all controls are in neutral to ensure the system will start unloaded. Take safety
precautions to prevent machine movement in the event that the system is activated
during initial startup.
1. Install all field fluid conductors, maintaining system cleanliness.

2. Recommend using a filter cart with a 1μ filter element to fill the
reservoir with fresh petroleum based AW hydraulic oil (Mobil
DTE 24 or Equal).
3. Prior to Start-Up, verify the oil temperature in the reservoir is
above 70° F. If oil temperature is below 70° F, the in-tank
heater should turn on with power to the electrical enclosure.
4. Verify the pump Rotation is properly stamped / marked on the
Unit. Wire the Motor to a 3Ф Electrical Disconnect.
5. Station one personnel at the Start/Stop Disconnect or Breaker
for the Motor.
6. Momentarily energize the electric motor and verify correct Phase
Rotation. If the motor rotates in the wrong direction,
immediately Shut-Off the electrical supply to Motor. Establish
correct Phase Rotation by changing two of the three (3) “Line
Wires” to the Electric motor.
SYSTEM LEAK TEST

1. Test the entire piping/tubing and fitting system at the System Operating Pressure.
The System Operating Pressure Test shall be maintained at the specified System
Operating Pressure for a minimum of 30 minutes.
2/26/2013
System Operation
The following steps must be followed for proper and safe operation.
Figure 1
1. Verify that the low level light is not on. If it is, follow step 6, check for leaks, and fill the
reservoir to the top of the sight glass with oil. See Figure 2.
Figure 2
2. Verify that the high temperature light is not on. If it is, the oil must be cooled to below
150° F before the unit will run again.
3. Verify that the oil temperature is 70° F or higher by reading the thermometer in the sight
glass. See Figure 2. If it isn’t, let the heater heat the oil to 70° F before operating.
4. Start the motor and let it run for a minute before closing the main system needle valve
(Item 18). The system will begin to build pressure when the main system needle valve
(item 18) is closed.
5. When done using the unit open the main system needle valve (Item 18) to return the oil
in the main system to the reservoir.
2/26/2013
Relief Valve Adjustment

The Apache HPU has a system relief valve for both the air and electric pumps. They were both
set at 1650 psig at CFI during testing. The relief valves (Item 29) and (Item 32) can be adjusted
to meet the applications desired pressure if needed. To adjust the relief valve, follow these
steps. Do not attempt to set this valve if you are not a qualified hydraulic technician.
1. Loosen the Jam Nut.

2. Using an Allen Wrench, thread in to increase or thread out to decrease the relief valve
setting, while watching the pressure gauge.
3. Tighten the Jam Nut.
Air Pump
Jam Nut
Relief Valve
Figure 3
Electric Pump
Relief Valve
Jam Nut
Figure 4
2/26/2013
Accumulator Sense Unloading Valve Adjustment

The Apache HPU has an unloading valve that was set to operate between 1350 – 1500 psig at
CFI during testing. The unloading valve (Item 28) can be adjusted to meet the applications
desired pressure if needed. To adjust the unloading valve, follow these steps. Do not attempt to
set this valve if you are not a qualified hydraulic technician.
1. Loosen the Jam Nut.

2. Using an Allen Wrench, thread in to increase or thread out to decrease the unloading
valve setting, while watching the pressure gauge. Note: The lower pressure value will
be 85% of the high pressure setting.
3. Tighten the Jam Nut.
Unloading Valve
Jam Nut
Figure 6
2/26/2013
Trouble Table
Problem Checks/Reminders Corrective Action
Push Start Button But Do you have power on the unit? If no, connect 3P 480V to
Nothing Happens the enclosure.
Is the suction ball valve open? If no, open the ball valve.
Is the low level light on? If yes, check for leaks and fill
the reservoir to the top of
the sight glass (make sure
that the accumulators are
dumped before doing so).
Is the high temperature light on? If yes, the oil must cool
before the unit will start
again.
Was Running but Is the low level light on? If yes, check for leaks and fill
Shutdown the reservoir to the top of
unexpectedly the sight glass (make sure
that the accumulators are
Is the high temperature light on? If yes, the oil must cool
before the unit will start
again.
Is the suction ball valve open? If no, open the ball valve.
Is Running but will not Does the pump rotate in the proper direction? Check by removing the coupler
build pressure cover. Have someone turn the
anywhere motor on & off quickly so you
can see the motor spin to a stop
or spin to a start.
Is the accumulator dump needle valve closed? If no, close the needle valve to
stop the flow from going back
to the reservoir.
Do you have any major leaks? If yes, fix the leaks and fill the
reservoir to the top of the
sight glass (make sure that
the accumulators are
Section B – Hydraulics
B
8 7 6 5 4 3 2 1
F
F
E E
22.000 23.000
D D
C C
70.188
B B
UNLESS OTHERWISE SPECIFIED: NAME DATE

(800) 722-2630
DIMENSIONS ARE IN INCHES MODELED BY JAK 02/04/13 (409) 833-2630
TOLERANCES: 2220 Calder Ave.
FRACTIONAL 1/16"
DRAWN BY JAK 01/25/13 Beaumont, Texas 77701
A ANGULAR 1/2 "
OSS APPR. www.confluids.com A
DECIMALS:
.X .05 ENGR APPR. GJH 02/01/13
.XX .015 TITLE:
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
.XXX
.XXXX
.005
MATERIAL
.0005
MFG APPR.
CUST APPR.
Reservoir 13-007
DRAWING IS THE SOLE PROPERTY OF DWG. NO. REV
Varies
0
CONTROLLED FLUIDS, INC. ANY COMMENTS:
REPRODUCTION IN PART OR AS A WHOLE FINISH
WITHOUT THE WRITTEN PERMISSION OF Varies 11213007
CONTROLLED FLUIDS, INC. IS
PROHIBITED. SCALE: 1:10 WEIGHT: 235.78 LBS SHEET 1 OF 1
8 7 6 5 4 3 2 1
Extended Range
T.R.A.P.™ Breather Technology
Donaldson T.R.A.P. breathers are available in a variety of configurations:
t ABS plastic, nylon or epoxy-coated steel construction
t NPT, BSP, UN straight thread or bayonet connections
t With and without electronic indicator options to fit a broad range of applications
T.R.A.P. Breather Offering
Part Construction Connection Max Airflow Indicator Oil Splash /

Number (cfm/lpm) Mist Containment
P566151 ABS 1" NPT 45 / 1274 Optional Yes

Mechanical
P566156 ABS Bayonet 45 / 1274 No Yes
using adapter
P564669 ABS 1" NPT 45 / 1274 Electronic Yes
P565616 ABS Bayonet 45 / 1274 Electronic Yes

Standard using adapter
P565857 Epoxy Coated Steel 3/4" NPT 25 / 708 Optional Yes

Mechanical
P565858 Epoxy Coated Steel Bayonet 25 / 708 No Yes
P566037 Epoxy Coated Steel 3/4" BSP 25 / 708 No Yes

Metal
P566174 Glass-filled Nylon 9/16"-18UN 3 / 85 No Yes
P567390 Glass-filled Nylon 3/8" NPT 3 / 85 No Yes
P567392 Glass-filled Nylon 1/4" NPT 3 / 85 No Yes

Mini
T.R.A.P. Breather Sizing

Model Hydraulic In-plant lube Outside
Systems (gal/l) (gal/l) (gal/l)
Standard 100/375 500/1875 250/938
Metal 40/150 200/750 100/375
Mini 4/15 20/75 10/38

T.R.A.P. Breather Specifications
Standard P565616 Top View P564669 (optional mechanical)

P566156 (no indicator version) P566151 (no indicator version)
Available with or without
electronic indicator
Ø4.50" [114mm]
4.52" [115mm]
6.56
6.56
[166.5mm]
1 6 65
.
1.38" [35mm]
3.38
3.38
8 58
.
[85.8mm] 1" NPT
Bayonet Adaptor
Metal P565858 Top View P565857 (3/4" NPT version, optional mechanical)
P566037 (3/4" BSP version)
Ø3.18" [81mm]
1.56" [40mm]
1.70" [43mm]
2.87" [73mm]
Bayonet
3/4" NPT or 3/4" BS
Mini P566174 Top View Mechanical Indicator Kit P566168

P567390 Suitable for use with P566151 and P565857*
P567392 *Requires additional 3/4" x 1" reducer bushing (supplied by customer)
1.20" [30mm]
2.41" [61mm]
1.36"
34.5
1.36
[34mm]
2.18"
55.5
2.18 Ø1.62" [42mm]

42.0
[55mm] 1.65
1" NPT Coupling

Visual Indicator
9/16-18 UNF
9/16-18 UNF
2.90" [74mm]
1/8" NPT Nipple
3.75" [95mm]
Bayonet Style Filler Basket/Flange Kits

Use with any bayonet style T.R.A.P. Breather
P566321 P563874 P563453
Ø3.38" [86mm]
Ø3.38” [86mm] Ø3.38" [86mm]
Bayonet Flange
Bayonet Flange
Bayonet Flange Gaskets
Gaskets
Gaskets Mounting Hardware
Mounting Hardware
Mounting Hardware 4.50" [114mm]
3.68" [93mm] 6.74" [171mm]
3" Stainless Steel Basket 4" Nylon Basket
6" Stainless Steel Basket

T.R.A.P.™ Breather Technology
Eliminates Moisture and Particulate from Reservoirs
Technical Features
Particulate Filter
t Highly efficient pleated particulate filter
stops particle sizes down to 3 μm at 97%.
Service Interval
t Optional mechanical indicator available
Models with no indicator: change breather
every 6 months.
Operating Temperature Range

t -40°F to +200°F / -40°C to 93°C
Electronic Indicator
t Actuated by pressure differential, flashes
red to indicate change out is needed.
Low Restriction to Air Flow Indicator setting, 1 PSID (6.9kPa).
(lpm)
t Indicator power source: 3V lithium
battery CR2032.
Pressure Drop Return (in H2O)
Standard
Mechanical Indicator Kit
(kPa)
t Install kit between reservoir and

T.R.A.P. breather. Lock-up style indicator
Metal
with manual reset. Highly visible,
bright red band shows when restriction
limit is reached. Indicator setting
20" H2O (5.0 kPa).
Flow Rate (cfm) Caution!

In environments with combustible dusts or
vapors, use non-electrical models only.
Donaldson Company, Inc. United States and Canada 800-374-1374

PO Box 1299 Mexico, Latin America and
Minneapolis, MN Caribbean +52-449-910-6150
55440-1299
www.donaldsonfilters.com Brochure No. F111221 (2/11)

© 2011 Donaldson Company, Inc. All rights reserved.
www.donaldson.com Donaldson Company, Inc. reserves the right to change or
discontinue any model or specification at any time and
without notice. Printed in the U.S.A.
8 7 6 5 4 3 2 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

650 11157144 Coupling Machined 1
660 10957149 Switch Assy 240425 Gems, Level/Temp Switch 1
670 68027950 Adapter 5404-12-08 Brennan 1
680 68029550 Adapter 5406-12-04 Brennan 1
690 51012500 Pipe, Black Iron, 1/4in Sch 40 1.391 FT
700 68027460 Adapter 5000-04-04 Brennan 1
710 21600044 Box ERC-50 Appleton, Explosion Proof 1 F
F 720 21600434 Gland UL-CB/20S/050 NPT Peppers 1
730 21680215 Cable 026284 Bostrig 8 ft
730
720
E E
710
670
650
680
D D
WIRE SWITCH Cut item 590 to an OAL of

16.688" and thread both ends 16.188 690
1/4-18 Male NPT.
Red Red
25.719
C White Green C
Black Black
700
B B
660
Closed on Float Pointed Down

Temp/Level Warning Switch

(800) 722-2630
FRACTIONAL 1/16"
A ANGULAR 1/2 "
DECIMALS:
.XX .015 TITLE:
Operation 50 HPU Assy 13-007 CFI, Apache HPU

.XXX .005 MFG APPR.
PROPRIETARY AND CONFIDENTIAL .XXXX .0005
CUST APPR.
THE INFORMATION CONTAINED IN THIS MATERIAL
CONTROLLED FLUIDS, INC. ANY
Varies COMMENTS:
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
ITEM NO. PART NUMBER DESCRIPTION QTY.

550 11157144 Coupling Machined 1
560 10957148 Switch 240420 Gems, Level/Temp 1
570 68027950 Adapter 5404-12-08 Brennan 1
580 68029550 Adapter 5406-12-04 Brennan 1
590 51012500 Pipe, Black Iron, 1/4 in Sch 40 1.854 ft
600 68027460 Adapter 5000-04-04 Brennan 1 630
610 21600044 Box ERC-50 Appleton, Explosion Proof 1 F
F 620 21600434 Gland UL-CB/20S/050NPT Peppers 1
630 21680215 Cable 026284 Bostrig 8 ft
620
610
E E
570
550
580
D D
590
Cut item 590 to an OAL of

22.25" and thread both ends 21.750
1/4-18 Male NPT.
C C
31.319
WIRE SWITCH
Red Red
White Green
B Cut Black B
600
560 Temp/Level Shutdown Switch

Open on Float Pointed Down UNLESS OTHERWISE SPECIFIED: NAME DATE
(800) 722-2630
FRACTIONAL 1/16"
A ANGULAR 1/2 "
DECIMALS:
.XX .015 TITLE:
.XXX .005 MFG APPR.
HPU Assy 13-007 CFI, Apache HPU
Operation 40
PROPRIETARY AND CONFIDENTIAL .XXXX .0005
CUST APPR.
THE INFORMATION CONTAINED IN THIS MATERIAL
CONTROLLED FLUIDS, INC. ANY
Varies COMMENTS:
8 7 6 5 4 3 2 1
VC HEATERS
Immersion Heaters
Features
• Keeps oil at 60° to 70° F.
• Automatic built-in fixed setting thermostat normally closed
• Will not burn oil
• UL recognized and CSA certified
• Weatherproof wiring enclosure (NEMA 4)
Notes
1. Heaters must be mounted horizontally and
immersed at all times.
2. Heaters over 10 amps, 480 volt, or three phase,
must be used with a contactor. See instruction sheet.
3. Three phase available on ET 8 models.
Add -3 to the model number. Example: ET 8-2502-3.
4. For tanks larger then 500 gallon use multiple heaters
or consult factory for information on higher wattage
heaters.
5. Amps = Watts ÷ Volts for single phase.
6. Amps = Watts ÷ (Volts x 1.73) for three phase.
Vescor NPT Size Dimensions

Part Reservoir Wattage Volts
Number Size - Gals F G A B C D E W
1 1
ET 2-121 up to 10 125 120 ⁄2” ⁄2” 7” 4.5” 2.2” .62” 3.6” 1.3”
1 1
ET 2-251 up to 25 250 120 ⁄2” ⁄2” 8” 4.5” 2.2” .62” 3.6” 1.3”
1 1
ET 2-252 up to 25 250 240 ⁄2” ⁄2” 8” 4.5” 2.2” .62” 3.6” 1.3”
3 3
ET 3-501 25-50 500 120 ⁄4” ⁄4” 12.6” 5.1” 2.5” .75” 4.1” 1.5”
3 3
ET 3-502 25-50 500 240 ⁄4” ⁄4” 12.6” 5.1” 2.5” .75” 4.1” 1.5”
3 3
ET 3-504 25-50 500 480 ⁄4” ⁄4” 12.6” 5.1” 2.5” .75” 4.1” 1.5”
3 3
ET 3-1001 50-100 1000 120 ⁄4” ⁄4” 22.6” 5.1” 2.5” .75” 4.1” 1.5”
3 3
ET 3-1002 50-100 1000 240 ⁄4” ⁄4” 22.6” 5.1” 2.5” .75” 4.1” 1.5”
3 3
ET 3-1004 50-100 1000 480 ⁄4” ⁄4” 22.6” 5.1” 2.5” .75” 4.1” 1.5”
1
ET 8-2502 100-250 2500 240 2” 1 ⁄4” 23” 8.2” 3.7” 1.9” 6.7” 2.8”
ET 8-2504 100-250 2500 480 2” 11⁄4” 23” 8.2” 3.7” 1.9” 6.7” 2.8”
1
ET 8-5002 250-500 5000 240 2” 1 ⁄4” 44” 8.2” 3.7” 1.9” 6.7” 2.8”
ET 8-5004 250-500 5000 480 2” 11⁄4” 44” 8.2” 3.7” 1.9” 6.7” 2.8”
NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 62
1 JULY 03
120 or 240 VOLT
INSTALLATION AND WIRING SINGLE PHASE
INSTRUCTIONS FOR
ET HYDRAULIC OIL HEATERS
1. MUST BE IMMERSED AT ALL TIMES
2. MOUNT HORIZONTALLY ONLY

A
3. OPERATE ON RATED VOLTAGE -
HEATERS ARE NOT DUAL VOLTAGE 120 or 240 VOLT (Above 10 Amps) 1 PHASE
or 480 VOLT 1 PHASE
4. USE ON A.C. ONLY
5. LEAD WIRES ARE COLOR CODED -

HEATER LEADS ARE RED
THERMOSTAT LEADS ARE BLACK
6. T-60 AMBIENT AIR THERMOSTAT

(OPTIONAL) SET TO CLOSE AT
40°F TO BE WIRED INTO CIRCUIT
AT POINTS T1 AND T2
SEE DIAGRAM D
7. ABOVE 10 AMP DRAW OR 480V OR 3 PHASE B

USE A RELAY - SEE DIAGRAM B OR C
240 r 480 VOLT 3 PHASE
8. TO CALCULATE AMPERAGE DRAW:
SINGLE PHASE THREE PHASE

WATTAGE WATTAGE
AMPS = AMPS =
VOLTS VOLTS x 1.73
T60 THERMOSTAT
VESCOR (OPTIONAL)
50 N. River Street
South Elgin, IL 60177
847-742-7270
Fax 847-742-5187
D
No.:
Date: 01-JUN-2012
Customer :
TECHNICAL PROPOSAL
Three-phase induction motor - Squirrel cage rotor
Product line : Three-Phase : Explosion Proof - NEMA Premium
Catalog Number : 00218XT3E145TC

List Price : $1,148
Notes:
Performed by: Checked:

No.:
Date: 01-JUN-2012
DATA SHEET
Customer :
Frame : 145T
Output : 2 HP
Frequency : 60 Hz
Poles : 4
Full load speed : 1750
Slip : 2.78 %
Voltage : 208-230/460 V
Rated current : 6.02-5.44/2.72 A
Locked rotor current : 43.0/21.5 A
Locked rotor current (Il/In) : 7.9
No-load current : 3.00/1.50 A
Full load torque : 5.92 lb.ft
Locked rotor torque : 250 %
Breakdown torque : 320 %
Design : B
Insulation class : F
Temperature rise : 80 K
Locked rotor time : 11 s (hot)
Service factor : 1.15
Duty cycle : S1
Ambient temperature : -20°C - +40°C
Altitude : 1000
Degree of Protection : IP54
Approximate weight : 55 lb
Moment of inertia : 0.15947 sq.ft.lb
Noise level : 51 dB(A)
D.E. N.D.E. Load Power factor Efficiency (%)

Bearings 6205 ZZ 6204 ZZ 100% 0.80 86.5
Regreasing interval --- --- 75% 0.73 85.5
Grease amount --- --- 50% 0.60 84.0
Notes:
Performed by Checked
No.:
Date: 01-JUN-2012
PERFORMANCE CURVES RELATED TO RATED OUTPUT

100 1.0 0.0
C - Slip
C
90 0.9 1.0
80 0.8 A 2.0
70 0.7 3.0
60 0.6 4.0
50 0.5 B 5.0
D - Current at 230V (A)

40 0.4 8
6
A - Efficiency (%)
B - Power factor
D 4
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
Percent of rated output (%)
Customer :
Frame : 145T Locked rotor current (Il/In) : 7.9

Output : 2 HP Duty cycle : S1
Frequency : 60 Hz Service factor : 1.15
Full load speed : 1750 Design : B
Voltage : 208-230/460 V Locked rotor torque : 250 %
Rated current : 6.02-5.44/2.72 A Breakdown torque : 320 %
Notes:
No.:
Date: 01-JUN-2012
CHARACTERISTIC CURVES RELATED TO SPEED

5.0 10.0
B - Current related to rated current (I/In)

4.5 9.0
4.0 B 8.0
A - Torque related to rated torque (C/Cn)
3.5 7.0
A
3.0 6.0
2.5 5.0
2.0 4.0
1.5 3.0
1.0 2.0
0.5 1.0
0.0 0.0
0 10 20 30 40 50 60 70 80 90 100
Speed related to rated speed (%)
Customer :
Frame : 145T Locked rotor current (Il/In) : 7.9

Output : 2 HP Duty cycle : S1
Frequency : 60 Hz Service factor : 1.15
Full load speed : 1750 Design : B
Voltage : 208-230/460 V Locked rotor torque : 250 %
Rated current : 6.02-5.44/2.72 A Breakdown torque : 320 %
Notes:
1 2 3 4 5 6 7 8
Notes:
E
Performed by:
2E 2F H BA A Checked:
5.500 5.000 0.344 2.250 6.457
B C D G J Customer:
6.142 13.752 3.500 0.429 1.496
K O P ES S Three-Phase : Explosion Proof - NEMA Premium
1.654 7.000 7.000 1.575 0.187
F N-W U R AB AA
2.250 0.875 0.765 6.811 NPT 3/4"
d1 Flange AJ AK BD
A4 FC-149 5.875 4.500 6.500 Three-phase induction motor 01-JUN-2012
BF BB BC AH Frame 145T - IP54
UNC 3/8"x16 0.156 0.125 2.125
with 11 displacement sizes from 0.07 to .82 cu.in/rev. (1.3 to 6.1 cm3/rev).
GP - F10 - 20 - P - C
Aluminium High Displacement Drive Rotation
Horizontal Pump/Motor Mounts
Horizontal Mount Selection Method
1. Check TABLES 2 thru 5 to determine pump flange size.
2. Measure the pump shaft length from the shaft end to the flange mounting face and ADD to the motor shaft length shown
in TABLE 6. An additional 1/16 inch (minimum) is recommended for shaft end clearance.
3. Refer to the appropriate TABLE (7 thru 11) according to the NEMA motor frame size and locate the applicable pump
flange selection form STEP 1, above.
4. Select the mount length option (dimension ‘XM’ or ‘M’ in tables) based on the minimum length determined in STEP 2,
above.
5. Check for proper clearance between the mount inner surfaces and the coupling O.D. (dimension ‘Z’ and ‘CL’ in tables).
Dimensional data for Magnaloy Couplings is shown in TABLE 1 for reference. A complete Magnaloy Coupling catalog is
available upon request or visit www.magnaloy.com.
Consult your Magnaloy Distributor for Magnaloy’s Product CD ROM which includes the Magnaloy Pump/Motor Mount
Selection Program for easy, computerized mount selection.
TABLE 7 - NEMA Frames 56C, 143TC/145TC, 182UC/184UC

Horizontal Mounting (or Vertical Mounting - Option A)
MOTOR END DATA
AJ BF BD AK RADIAL CLEARANCE “Z” = 4.15
1
XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM MOUNT NO. CL XM
16
88
81
50
7/
5.
6.
4.
USA4F17 4 Bolt 1.782 2.84 5/16-18 M056354F 2.81 3.50 M056424F 3.56 4.25 M056454F 3.81 4.50
SAE AA 2 Bolt 2.001 3.25 3/8-16 M056352AA 2.81 3.50 M056422AA 3.56 4.25 M056452AA 3.81 4.50
SAE 2A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M056352A 2.81 3.50 M056422A 3.56 4.25 M056452A 3.81 4.50
80 2A/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M0563580M 2.81 3.50 M0564280M 3.56 4.25 M0564580M 3.81 4.50
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M0563580MS 2.81 3.50 M0564280MS 3.56 4.25 M0564580MS 3.81 4.50
PUMP FLANGE PUMP END DATA 3.50 LENGTH 4.25 LENGTH 4.50 LENGTH
MOTOR END DATA RADIAL CLEARANCE “Z” = 4.15

AJ BF BD AK
* RADIAL CLEARANCE “Z” = 4.10
1
XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM

16
88
81
50
7/
5.
6.
4.
USA4F17 4 Bolt 1.782 2.84 5/16-18 M056504F 4.31 5.00 M056524F 4.56 5.25
SAE AA 2 Bolt 2.001 3.25 3/8-16 M056502AA 4.31 5.00 M056522AA 4.56 5.25
SAE 2A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M056502A 4.31 5.00 M056522A 4.56 5.25
SAE 2B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M056502B* 3.93 5.00 M056522B* 4.18 5.25
80 2A/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M0565080M 4.31 5.00 M0565280M 4.56 5.25
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M0565080MS 4.31 5.00 M0565280MS 4.56 5.25
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M05650100M* 3.93 5.00 M05652100M* 4.18 5.25
PUMP FLANGE PUMP END DATA 5.00 LENGTH 5.25 LENGTH
magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989 356-2186 5
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
Premium Flexible Drive Couplings
Magnaloy is the original lightweight, heavy-duty

flexible drive coupling. Light weight magnesium
construction makes Magnaloy couplings 76% lighter than
cast iron and 36% lighter than aluminum units... and
they’re stronger than either!
The benefits are many... Reduced loads on bearings,
shafts and pumps, for longer component life. Easier
handling and installation. Rust proof and corrosion
resistant.
Magnaloy’s close machining tolerances (TIR of .002”)
assures vibration-free operation and easy, accurate
alignment without need for special tools. Solid
magnesium alloy permanent mold castings are heat
treated and offer the highest strength-to-weight ratio
available.
Coupling Performance Specifications

Rated Torsional Horse Power Rating @
Coupling Maximum Wr2 Insert
Torque Rigidity 100 1200 1800
Model Bore lb-ft2 Number
lb-in lb-in/Deg rpm rpm rpm
170N 340.7 42 0.55 6.5 9.8
100 1 1/8 0.0046 170U 511.0 53 0.82 9.8 14.7
170H 1,022.1 182 1.65 19.8 29.7
270N 398.3 55 0.64 7.6 11.5
200 1 3/8 0.0068 270U 597.4 68 0.96 11.5 17.2
270H 1,194.9 234 1.92 23.0 34.5
370N 701.4 81 1.12 13.5 20.2
300 1 5/8 0.022 370U 1,052.1 148 1.68 20.2 30.3
370H 2,104.2 336 3.36 40.4 60.6
470N 1,056.3 138 1.69 20.3 30.4
400 1 7/8 0.031 470U 1,584.5 310 2.50 30.4 45.6
470H 3,168.9 488 5.10 60.8 91.3
570N 2,194.8 314 3.50 42.1 63.2
500 2 3/8 0.071 570U 3,292.2 695 5.30 63.2 94.8
570H 6,584.4 1,571 10.50 146.4 189.6
670N 4,946.7 676 7.90 94.9 142.5
600 2 5/8 0.16 670U 7,420.1 1,510 11.90 142.5 213.7
670H 14,840.1 2,960 23.70 284.9 427.4
770N 11,639.8 1,805 18.60 223.5 335.2
700 2 7/8 0.34 770U 17,459.7 2,104 27.90 335.2 502.8
770H 29,099.5 5,960 46.50 558.8 838.0
870N 21,889.4 3,680 35.00 420.3 630.4
800 3 7/8 0.95 870U 32,834.1 - 52.50 630.4 945.6
870H 47,062.2 11,950 75.20 903.0 1,354.5
970N 47,842.3 8,428 76.50 918.6 1,377.9
900 4 3/4 4.20
970U 71,763.5 - 114.80 1,377.9 2,066.8
Dimensional Specifications
Magnaloy Coupling Dimensional Specifications
Models 100, 200, 300, 400

100 200 300 400
A 2.54 3.10 3.58 4.24
B 2.600 2.900 3.450 3.980
C 2.00 2.25 2.90 3.05
D 0.56 0.68 0.78 1.00
E 0.68 0.84 0.96 1.06
F 0.42 0.42 0.44 0.54
G 0.31 0.43 0.56 0.73
W 1/16 1/16 1/16 1/16
X 0.90 0.90 0.98 1.20
T
TOLERANCES: 2 Place Decimals ± .01
1/4-20 5/16-18 5/16-18 3/8-16 3 Place Decimals ± .001
Model 500
500
A 4.67
B 4.800 X*: Maximum Space between
shaft ends to allow full
C 4.00
shaft engagement in
D 1.04 Hub Bore.
E 1.23
F .064 W*: Minimum Space between
shaft ends.
G .070
W 1/16 * Given for reference only.
X 1.41
T 3/8-16 TOLERANCES: 2 Place Decimals ± .01
3 Place Decimals ± .001
Models 600, 600, 800, 900

600 700 800 900
A 5.98 6.99 7.99 10.15
B 5.975 6.900 8.600 11.400
C 4.50 5.19 7.00 8.30
D 1.60 2.08 2.25 2.75
E 1.33 1.32 1.62 2.20
F 0.62 0.89 1.00 1.32
G 1.13 1.13 1.58 1.88
W 1/16 1/16 1/16 1/16
X 1.36 1.97 2.25 2.89
T 3/8-16 1/2-13 1/2-13 3/4-10
TOLERANCES: 2 Place Decimals ± .01
3 Place Decimals ± .001
4 magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989 356-2186
Bore & Keyway Combinations
Standard Bore and Keyway Combinations
Magnaloy “Standard” Bore Key Combinations Magnaloy “Standard” Bore Key Combinations
Model Bore/Key Model Model Bore/Key Model
Code Code Bore Key Code Code Bore Key
100
200
300
400
500
600
700
800
900
100
200
300
400
500
600
700
800
900
M _ _ _ 01203 3/8 x 3/32 * * M _ _ _ 12414 1 3/4 x 7/16 * * * * *
M _ _ _ 01403 7/16 x 3/32 * * M _ _ _ 12816 1 7/8 x 1/2 * * * * * *
M _ _ _ 01404 7/16 x 1/8 * * M _ _ _ 13016 15/16 x 1/2 * *
M _ _ _ 01604 1/2 x 1/8 * * * M _ _ _ 20016 2 x 1/2 * * * * *
M _ _ _ 01804 9/16 x 1/8 * * * M _ _ _ 20416 2 1/8 x 1/2 * * * * *
M _ _ _ 02005 5/8 x 5/32 * * * M _ _ _ 20816 2 1/4 x 1/2 * * * * *
M _ _ _ 02006 5/8 x 3/16 * * * * M _ _ _ 21220 2 3/8 x 5/8 * * * * *
M _ _ _ 02206 11/16 x 3/16 * * * * M _ _ _ 21620 2 1/2 x 5/8 * * * *
M _ _ _ 02404 3/4 x 1/8 * * * M _ _ _ 22020 2 5/8 x 5/8 * * * *
M _ _ _ 02406 3/4 x 3/16 * * * * * * M _ _ _ 22420 2 3/4 x 5/8 * * *
M _ _ _ 02806 7/8 x 3/16 * * * * * * M _ _ _ 22824 2 7/8 x 3/4 * * *
M _ _ _ 02808 7/8 x 1/4 * * * * * * M _ _ _ 30024 3 x 3/4 * *
M _ _ _ 03008 15/16 x 1/4 * * * M _ _ _ 30824 3 1/4 x 3/4 * *
M _ _ _ 10006 1 x 3/16 * * * * * * M _ _ _ 31228 3 3/8 x 7/8 * *
M _ _ _ 10008 1 x 1/4 * * * * * * M _ _ _ 31628 3 1/2 x 7/8 * *
M _ _ _ 10408 1 1/8 x 1/4 * * * * * * M _ _ _ 32028 3 5/8 x 7/8 * *
M _ _ _ 10608 1 3/16 x 1/4 * * M _ _ _ 32428 3 3/4 x 7/8 * *
M _ _ _ 10808 1 1/4 x 1/4 * * * * * M _ _ _ 32832 3 7/8 x 1 * *
M _ _ _ 10810 1 1/4 x 5/16 * * * * * * * M _ _ _ 40032 4 x 1 *
M _ _ _ 11210 1 3/8 x 5/16 * * * * * * * M _ _ _ 40432 4 1/8 x 1 *
M _ _ _ 11212 1 3/8 x 3/8 * M _ _ _ 40832 4 1/4 x 1 *
M _ _ _ 11412 1 7/16 x 3/8 * * * M _ _ _ 41232 4 3/8 x 1 *
M _ _ _ 11610 1 1/2 x 5/16 * * * M _ _ _ 41632 4 1/2 x 1 *
M _ _ _ 11612 1 1/2 x 3/8 * * * * * * M _ _ _ 41640 4 1/2 x 1 1/4 *
M _ _ _ 12012 1 5/8 x 3/8 * * * * * * M _ _ _ 42040 4 5/8 x 1 1/4 *
M _ _ _ 12412 1 3/4 x 3/8 * * * * * M _ _ _ 42440 4 3/4 x 1 1/4 *
Shaded Area: AGMA semi-standard bore key combinations.
Part Number Usage: Magnaloy Coupling Hub part numbers may be specified Bore Tolerances
using the following format: Start with letter “M” designating Magnaloy, Over Include Tolerance
followed by 3 digit Model Code (100, 200, etc.), then the specific 5 digit -- 1 +.0008/+.0003
Bore/Key Code. 1 2 +.0013/+.0005
2 3 +.0018/+.0008
Example: Model 500 Hub with a 1 /38 bore and 5/16 keyway would be 3 4 +.0020/+.0010
4 5 +.0023/+.0010
specified as: M50011210 - No bore hubs are designated as “R” code, ie.
M500R.
Additional Coupling Specifications
Model Number 100 200 300 400 500 600 700 800 900
Maximum Bore 1 1/8 1 3/8 1 5/8 1 7/8 2 3/8 2 5/8 2 7/8 3 7/8 4 3/4
Complete Coupling Approx. Weight
3/4 1 2 3 4 7 12 18 38
(Solid Hub)
Number of Drive Lugs 3 3 3 3 4 6 6 6 6
Hub Movement for Insert Removal .74 .74 .75 .98 1.12 1.02 1.50 1.63 2.27
Basic Insert Number 170 270 370 470 570 670 770 870 970
Insert Selection Guide
Magnaloy Coupling’s full range of flexible inserts permit

custom design performance for a wide range of applications.
All insert materials offer complete electrical insulation, as
Magnaloy’s design eliminates all metal-to-metal contact.
Neoprene (Code N) - Black material - Standard

material with Magnaloy Coupling. Good general
purpose material offering good resiliency and
load capabilities. Temp range -300F to +2500F
(-340C to -1210C). Optional 80A durometer
(painted Gold) and 90A durometer (painted
Silver) are available for slight increased load
capability and less resiliency.
Nitrile (Buna N)(Code B) - Painted Blue. Excellent
material with petroleum products. Excellent
compression set and abrasion resistance
characteristics. Temp range -600F to +2500F
(-510C to +1210C).
Urethane (Code U) - Yellow material. Excellent
mechanical and physical properties. Offers good
medium duty durability and resiliency. Urethane
tends to soften at higher temperatures and humid
conditions. Temp range -300F to +1500F (-340C
Part Number Usage: Magnaloy Coupling Insert part
to +660C).
numbers may be specified using the following format:
Viton (Fluorocarbon)(Code V) - Red material.
Start with the letter “M” for Magnaloy, followed by the 3
Excellent fluid compatibility and high temperature
digit Basic Insert Number Code (170, 270, etc.), then the
characteristics. Good compression set and
specific single letter Insert Material Code. If an optional
resiliency. Temp range -200F to +3500F (-290C to
durometer is being specified, after the Material Code
+1770C).
supply the durometer number divided by 10.
Hytrel (Code H) - Blue material. Superior physical
and mechanical properties and excellent fluid
Examples: Urethane insert for Model 300: M370U. 80
compatibility and high temperature characteristics.
Durometer Neoprene for Model 200: M270N8.
Hardness (50D) approaches that of plastic and
offers little resiliency. Excellent performance
under heavy duty conditions. Temp range -650F to
+3000F (-540C to +1490C).
Other materials are available for special applications.
Consult factory for recommendations and availability.
8 magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989 356-2186
Coupling Selection Guide
Service Factors - Load Characteristics
Type of Prime Mover
Load Standard Motor High Torque I.C. Engine I.C. Engine
Classification or Turbine Motor 6 or more cyl. less than 6 cyl.
Uniform (U) 1.0 1.5 1.5 2.0*
Moderate (M) 1.5 2.0 2.0 2.5*
Heavy (H) 2.0* 2.5* 2.5* 3.0*
Uniform Load: Steady loading, non-reversing, torque does not exceed rating.
Moderate Load: Uneven loading with moderate shock, frequent starts, infrequent reversals,
peak torque may exceed average rating of prime mover by up to 125%.
Heavy Load: Uneven loading with heavy shock, frequent reversals, peak torque may exceed
average rating of prime mover by up to 150%.
* Recommend use of Hytrel Insert.
Drive Unit Load Sym.

Agitators U Selection Method
Blowers U
Compressors - Centrifugal U 1. Several specifics must be considered to make the best
- Rotary M choice of couplings:
- Reciprocating H* A. Type of prime mover and load characteristics (see table
Conveyors - U
- Reciprocating M above)
- Screw M B. Shaft diameter and key size or spline configuration (No. of
- Shaker H teeth, pitch ratio, pressure angle)
Cranes & Hoists M C. Horsepower rating of loads to be transmitted.
Crushers H*
D. Maximum operating speed (rpm)
Elevators M
- Freight & Pass. H* E. Maximum operating misalignment
Fans - Centrifugal U F. Clearance limitations
- Propeller M 2. Calculate effective hp/100 rpm by use of table above and
- Cooling Tower H select the minimum size coupling recommended
Generators U
- Welding H
3. VERIFY YOUR SELECTION:
Mills H* A. Check for maximum bore size
Machine Tools M B. Check dimensions for adequate clearance
Mixers M C. Indicate any special insert specification and/or coupling
Paper Mill Machinery M coating for environmental protection, if required
Pumps - Centrifugal
U Equation: Effective HP per 100 RPM = rated HP x Service
- Rotary
- Reciprocating
M Factor x 100 / RPM
H* Example: 150 HP, 4 cyl. Diesel Engine Driving Reciprocation
- On Injection
H*
Molding Equip. Irrigation Pump operating at 3250 RPM
Screens - Air & Water U Service Factor - 3.0 (Hytrel Insert Recommended)
Washing
Eff. HP per 100 RPM = 150 HP x 3.0 x 100 /
- Freight & Pass. H
Stokers U 3250 RPM = 13.85 HP/100 RPM. Model 600
Textile Machinery M rating with Hytrel Insert is 23.7 HP/100 RPM.
Woodworking Machinery M
Winches H*
Note: Above service factors are intended for use as a general guide only.
*Recommend use of Steel Bushing and Clamp with Splined Bores.
Test 20 Typ SMK Connection Thread M 16 x 2
Fast coupling for:

• Monitoring and control of pressure
• Venting
• Sampling in high, low and vacuum systems
Advantages:
• Coupling at system pressure level
• Leakproof connection before ball valve is open
Test hose • Simple connection to measuring,
with swivel nut control and switching devices
• Self locking metal guard cap
Working pressure:
• Max. working pressure 630 bar
For SMK style G, K and S the recommended working
pressure of fitting manufacturer has to be applied
• Joining under pressure up to 400 bar max.
Materials:
• Metal parts: Steel, Stainless Steel on request
Test coupling • Ball: Stainless Steel
• Seals:
P = NBR (Temperature range – 20° C to + 90° C)
V = FPM (Temperature range – 20° C to + 200° C)
E = EPDM Ethylene Propylene (for Break Fluid)
Temperature range – 40° C to + 150° C
• Hose: Polyamide (Temperature range -35° C . . . 100° C
max.)
Media:
• Suitable for hydraulic oils and other mineral oil based fluids
(Please pay attention to the sealing materials used !)
Protective cap • For use in conjunction with other liquid media please
consult STAUFF
The complete STAUFF-TEST-20 -Type-SMK range is

available with hexagonal protection cap made of steel or
plastic protection cap
Test 20 Typ SMK Connection Thread M 16 x 2
Test coupling with protective cap SMK

Order No.
Thread
h SW Seal
G
NBR FPM
M8 x 1 37 17 SMK 20 – M 8 x 1 – PA SMK 20 – M 8 x 1 – VA O-Ring Type A
M 10 x 1 37 17 SMK 20 – M 10 x 1 – PA SMK 20 – M 10 x 1 – VA O-Ring Type A
M 12 x 1,5 37 17 SMK 20 – M 12 x 1,5 – PC SMK 20 – M 12 x 1,5 – VC O-Ring Type C

h
M 16
M 14 x 1,5 37 19 SMK 20 – M 14 x 1,5 – PB SMK 20 – M 14 x 1,5 – VB Metal joint Type B
M 16 x 1,5 37 22 SMK 20 – M 16 x 1,5 – PB SMK 20 – M 16 x 1,5 – VB Metal joint Type B
SW G /8 1
39 17 SMK 20 – G 1/8 – PC SMK 20 – G 1/8 – VC O-Ring Type C
G 1/4 37 19 SMK 20 – G 1/4 – PB SMK 20 – G 1/4 – VB Metal joint Type B
G 1/4 37 19 SMK 20 – G 1/4 – PC SMK 20 – G 1/4 – VC O-Ring Type C
G G /8 3
37 22 SMK 20 – G /8 – PB 3
SMK 20 – G /8 – VB 3
Metal joint Type B
R /8 taper
1
37 17 SMK 20 – R /8 K-PD 1
SMK 20 – R /8 K-VD 1
Taper Type D
R 1/4 taper 36 17 SMK 20 – R 1/4 K-PD SMK 20 – R 1/4 K-VD Taper Type D
1
/8 NPT 36 17 SMK 20 – 1/8 NPT-PD SMK 20 – 1/8 NPT-VD Taper Type D
1
/4 NPT 35 17 SMK 20 – /4 NPT-PD
1
SMK 20 – /4 NPT-VD
1
Taper Type D
5
/16 – 24 UNF 38 17 SMK 20 – /16 UNF-PE
5
SMK 20 – /16 UNF-VE
5
O-Ring Type E
17 10 7
/16 – 20 UNF 38 17 SMK 20 – 7/16 UNF-PE SMK 20 – 7/16 UNF-VE O-Ring Type E
1
/2 – 20 UNF 38 17 SMK 20 – 1/2 UNF-PE SMK 20 – 1/2 UNF-VE O-Ring Type E
9
/16 – 18 UNF 37 19 SMK 20 – /16 UNF-PE
9
SMK 20 – /16 UNF-VE
9
O-Ring Type E
Other port connections and seals on request.
Port connections and seals

Type A Type B Type C Type D Type E
d2
d1 d1
d1 30° 12°
G G G d1
G 90° 90° 90°
1,6
G
0,5
2,5
a
t1
t1
t1
t1
t1
t2
t2
t2
t2
t2
G d1 t1 t2 G d1 t1 t2 a G d1 t1 t2 a G t1 t2 G d1 d2 t1 t2 a
M8 x 1 9,5 + 0,1 11 15,5 M 14 x 1,5 20 12 18,5 1,5 M 12 x 1,5 18 12 18,5 1,5 R /8 taper
1
5,5 9,5 /16 – 24 UNF
5
9,1 17 10,0 12,0 1,9
M 10 x 1 11,5 + 0,1 12 16,5 M 16 x 1,5 22 12 18,5 1,5 G 1/8 15 8 13,0 1,0 R 1/4 taper 8,5 13,5 /16 – 20 UNF 12,4
7
21 11,5 14,0 2,4
G 1/4 19 12 18,5 1,5 G 1/4 19 12 18,5 1,5 1

/8 NPT 6,9,0 11,6 /2 – 20 UNF 14,0
1
23 11,5 14,0 2,4
G 3/8 23 12 18,5 2,0 1

/4 NPT 10,0 16,4 /16 – 18 UNF 15,6
9
25 12,7 15,5 2,5
Test 20 Connection Thread M 16 x 2 / Swivel Run Tees
Bulkhead SSK (for gaseous medium use type SSKK)

h Order No.
(Add C6F for Standard Finish)
G Type
mm
STA STA
NBR (BUNA) FPM (VITON)
in (Standard)
72
M16 2.8 A SSK 20–P SSK 20– V
M16 x 1.5 1)
72
2.8 B SSK 20/08 S–P SSK 20/08 S–V
SW19
h
SW19 1) 72
M18 x 1.5 2.8 B SSK 20/12 L–P SSK 20/12 L–V
max. 12
max. 12
h
(1/2")
(1/2")
7/16 UNF 63
SW19
SW19
(– 4 JIC) A N/A SSK20–J7/16UNF–MV
2.48
1) Compression ring assembly 8 S/12 L acc. to DIN 2353

G
TEST
Type A G Type B
Gauge Adaptor SMA

Order No.
G h SW (Add C6F for Standard Finish)
G
mm mm NBR (BUNA) FPM (VITON)
SW in in (Standard)
max. 12 (1/2")
54
G 1/4 19
.75 SMA 20 – G /4 – P-OR SMA 20 – G /4 – V-OR
1 1
2.12
64
G 1/2 27
1.06 SMA 20 – G /2 – P-OR SMA 20 – G /2 – V-OR
1 1
2.52
h
54
1/4 NPT 19 SMA 20 – 1/4 NPT–V
SW19
.75 SMA 20 – /4 NPT–P
1
2.12
1/ 64
NPT 27 SMA 20 – 1/2 NPT–V
Mounting hole 2 2.52 1.06 SMA 20 – 1/2 NPT–P
Ø 18 mm Snubber on request
M16 (0.17")
Direct Gauge Adaptor SMD

4.05
h SW Order No.
(Add C6F for Standard Finish)
G G
mm mm
NBR (BUNA) FPM (VITON)
in in (Standard)
41
G 1/4 19
.75 SMD 20 – G /4 – P-OR SMD 20 – G /4 – V-OR
1 1
SW
1.61
51
G 1/2 27
1.06 SMD 20 – G /2 – P-OR SMD 20 – G /2 – V-OR
1 1
2.0
h
41
1/4 NPT 19 SMD 20 – 1/4 NPT
.75 SMD 20 – /4 NPT
1
1.61
1/2 NPT 51 27 SMD 20 – 1/2 NPT
1.06 SMD 20 – /2 NPT
1
2.0
41
7/16 – 20 UNF 19 — SMD 20 – 7/16 UNF
1.61 .75
M16 5.68
—
Snubber on request
Swivel Run Tees SGV

Order Code Without Test Point
Ød1 Ød2 l1 l2 l3 l4 Hex1 Hex2

Thread

mm mm mm mm mm mm mm mm Order No.
G

in in in in in in in in
15 (0.59") 7.49 4.9 9 14 37 8 27 17
7/16 – 20 UNF
.29 .35
.19 .55 1.46 .31 1.06
SGV 7/16 UNF – 04 – JIC 1/4 – F/M
7/16-20UNF .67
11.1 8.1 10.5 14.1 37.6 8.5 27 19
9/ – 18 UNF SGV 7/16 UNF – 06 – JIC 3/8 – F/M
16 .44 .32 .41 .56 1.48 .33 1.06 .75
37° 14.5 10.8 10.5 16.7 48.7 8.5 27 22
3/ – 16 UNF SGV 7/16 UNF – 08 – JIC 1/2 – F/M
4 .57 .43 .41 1.92
Thread
.66 .33 1.06 .87

Thread
37°
Ød1
Ød2
21.0 15.5 14 21.9 51.5 13.5 31.5 31.5

1-1/16 – 12 UNF .83 SGV 7/16 UNF – 12 – JIC 3/4 – F/M
.61 .55 .86 2.03 .53 1.24 1.24
27.5 21.3 15.3 23.3 57.0 14.8 38 38
hex 2 1-5/16 – 12 UNF 1.08 SGV 7/16 UNF – 16 – JIC 1 – F/M
.84 .60 .92 2.24 .58 1.50 1.50
l1 l4 hex 1 l2
Order Code Including Test Point
l3
including SMK 20-7/16 UNF-VE – C6F including SKK20-7/16 UNF-VE – C6F
SMK 20 – 04- JIC 1/4 – F/M-1137 SKK 20 – 04- JIC 1/4 – F/M-1137
Other threads available on request.
T7
u
8 7 6 5 4 3 2 1
10.250
11.000
2.000
5.500
6.375
9.000
.672
0
0
.750
F
F .625 Drill x .750
1.750
.250 Drill x 2.250 .625 Drill x .750
3.000
3.250 3x #4 SAE Port
4.328
4.500
4.531
5.000
.250 Drill x 2.500
.250 Drill x 2.875
.500 Drill x 2.375
E E
4x #8 SAE Port
5.000
11.000
.672
3.000
4.500
4.625
5.250
6.000
6.375
9.000
1.000
1.907
3.125
5.000
.375
0
0
Sun Cavity T-13A
0 #8 SAE Port 0 Locating Shoulder .031" 0
from surface
.500 Drill x 1.875 .531 Drill x 4.250
1.000
1.750 #8 SAE Port
2.000 Sun Cavity T-21A 1.750
Locating Shoulder 1.188" 1.813
2.170 from surface
2.375 2.375 2.400 #12 SAE Port
.531 Drill Thru 2.500
2.625
3.500
D .250 Drill x 1.075 D
3.750
.250" Drill x 3.125
4.500 4.500 4.500
.875 Drill x 5.250
Sun Cavity T-162A .250 Drill x .750
Sun Cavity T-162A Locating Shoulder .031" Sun Cavity T-11A .625 Drill x 8.000
Locating Shoulder .031" from surface 3x #4 SAE Port Locating Shoulder .688"
from surface from surface .250 Drill x 4.750
.406 Drill x 1.900
.406 Drill x 3.000 .531 x 3.250 #2 SAE Port
.250 Drill x 2.375
11.000
3.000
4.875
5.500
5.750
9.000
Sun Cavity T-8A #4 SAE Port
0
.625 Drill x 3.750 Locating Shoulder .031"

C from surface C
0
.750 .375 Drill x 2.000
1.407
#4 SAE Port
1.907
.625 Drill x 2.875 .250 x 2.250
3.125
4.250
B
5.000
.625 Drill Thru B
#2 SAE Port 3x #8 SAE Port
Spot Face .125"
11.000
1.375
2.000
2.625
4.688
5.750
6.313
8.375
9.000
9.625
0
0
.469
.500
.750
.625 Drill x 4.500
(800) 722-2630
2.330 DIMENSIONS ARE IN INCHES MODELED BY JAK 01/30/13 (409) 833-2630
FRACTIONAL 1/16"
A
.625 Drill x 2.000 .625 Drill x 3.500 ANGULAR 1/2 "
3.580 DECIMALS:
4.000 8X .257 .903 .XX .015 TITLE:
4.250 5/16-18 UNC .625 PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS
.XXX
.XXXX
.005
.0005
MATERIAL
MFG APPR.
CUST APPR.
Manifold 13-007-1M PMSI
4.500 DRAWING IS THE SOLE PROPERTY OF DWG. NO. REV
6061-T6 (SS)
0
COMMENTS:
4X .313 1.063 .188 Drill x 3.750 CONTROLLED FLUIDS, INC. ANY
3/8-16 UNC .750

WITHOUT THE WRITTEN PERMISSION OF 17040178
8 7 6 5 4 3 2 1
Electronic
Pressure Measurement
Intrinsically Safe Hazardous Area Transmitters

Type IS-20, IS-21, IS-20-F, IS-21-F
Datasheet IS-20, IS-21
Applications
■ Chemical, Petrochemical
■ Oil and gas refining
■ Food industry
■ Mechanical engineering
Special Features
■ Pressure ranges from 50 InWC to 15,000 psi

■ FM, CSA approval for
- Intrinsically safe Class I, II and III Division 1,
Group A, B, C, D, E, F, G
- Dust Class II and III Division 1, Group E, F, G
- Class I, Zone 0, AEx ia II C
■ Ex- protection EEx ia I/II C T6 according to ATEX for:
Gases, vapors and mist: Connection to Zone 0,
Zone 1 and Zone 2
Dust: Connection to Zone 20, Left: IS-20-S standard version
Zone 21 and Zone 22 Center: IS-21-S with flush diaphragm
Right: IS-20-F with integral junction box
Mining: Category M1 and M2
Suitable for SIL 2 according to IEC 61508 / IEC 61511
Description
Approvals meet international standards The IS-21-S and IS-21-F transmitters feature a flush
The IS-20 series of intrinsically safe pressure transmitters diaphragm process connection. They are specifically
are designed for industrial pressure measurement designed for the measurement of viscous fluids or media
applications in hazardous areas where intrinsically safe rat- containing solids that may clog a NPT process connection.
ings are required.
Types IS-20-F and IS-21-F feature an integral stainless steel
Multiple intrinsically safe approvals include FM, ATEX junction box with internal terminal block for use in extremely
and CSA. These multiple approvals provide for global harsh environments. A ½“ NPT female conduit connection is
recognition and acceptance of the intrinsically safe ratings. standard on all models and a cable compression electrical con-
The transmitters are labeled with all three approvals to help nection is available as an option.
support international shipments of OEM equipment
designed with these transmitters. All types require a 10 to 30 volt supply provided by an
intrinsically safe power supply or through an approved
Rugged construction
intrinsically safe zener diode barrier.
The stainless steel wetted parts feature an all-welded mea-
suring cell for improved media compatibility. There are no
internal soft sealing materials that may react with the media
or deteriorate over time. The compact case is also made of
stainless steel and is available with environmental protection
ratings up to NEMA 6 ( IP 68).
Datasheet IS-20, IS-21 · 1/2011 Page 1 of 8
R
Specifications Type IS-20-S, IS-21-S, IS-20-F, IS-21-F
Specifications without type designation apply for all types.

Pressure range 50 InWC 5 psi 10 psi 25 psi 30 psi 60 psi 100 psi 160 psi 200 psi
Maximum pressure* 15 psi 29 psi 58 psi 145 psi 145 psi 240 psi 500 psi 1,160 psi 1,160 psi
Burst pressure** 29 psi 35 psi 69 psi 170 psi 170 psi 290 psi 600 psi 1,390 psi 1,390 psi
Pressure range 300 psi 500 psi 1,000 psi 2,000 psi 3,000 psi 5,000 psi 8,000 psi 10,000 psi1 15,000 psi1
Maximum pressure* 1,160 psi 1,160 psi 1,740 psi 4,600 psi 7,200 psi 11,600 psi 17,400 psi 17,400 psi 21,750 psi
Burst pressure** 1,390 psi 5,800 psi 7,970 psi 14,500 psi 17,400 psi 24,650 psi2 34,800 psi2 34,800 psi 43,500 psi
{vacuum, gauge pressure, compound ranges, and absolute pressure references are available}
1)
Ranges only available with Type IS-20
2)
For Type IS-21 the burst pressure is limited to 21,000 psi unless the pressure seal is accomplished by using the sealing ring underneath the hex.
*Pressure applied up to the maximum rating will cause no permanent change in specifications but may lead to zero and span shifts
**Exceeding the burst pressure may result in destruction of the transmitter and possible loss of media
Materials
 Wetted parts (for other materials see WIKA diaphragm seal program)
 Models IS-20-S, IS-20-F Stainless steel
 Models IS-21-S, IS-21-F Stainless steel {Hastelloy® C4}
O-ring: NBR {Viton® or EPDM}
 Case Stainless steel
Internal transmission fluid 3) Synthetic oil {Halocarbon® oil for oxygen applications} 4) {Listed by FDA for food
applications}
3)
Not available with Type IS-20 in pressure ranges > 300 psi
4)
Media temperature for oxygen version: -4 ... +140 °CF (-20 ... +60 °C). Not available in vacuum
or absolute pressure ranges or in Type IS-21 flush diaphragm version > 500 psi
Power supply UB DC V 10 < UB ≤ 30 (11 < UB < 30 with Type IS-20 -F)
Signal output and 4 ... 20 mA, 2-wire
Maximum load RA
 Models IS-20-S RA ≤ (UB – 10 V) / 0.02 A – (length of cable in feet x 0.043 Ohm)
 Models IS-20-F RA ≤ (UB – 11 V) / 0.02 A
with RA in Ohms and UB in Volts
Test circuit signal / max. load RA RA < 15 Ohm (only for Type IS-20 -F)
Adjustability zero/span % ± 5 using potentiometers inside the instrument
Response time (10 ... 90 %) ms < 1 (< 10 ms at media temperatures below –22°F (-30°C) for ranges < 300 psi
Power Pi W 1 (750 mW with approval for Category 1D)
Isolation voltage Isolation complies with EN 50020, 79-11
Accuracy 5) % of span ≤ 0.25 {0.125} 6) (BFSL)
% of span ≤ 0.5 {0.25} 6) (limit point calibration)
5)
Including non-linearity, hysteresis and repeatability.
Limit point Calibration performed in vertical mounting position with pressure connection facing down.
6)
For pressure ranges above 100 InWC
Non-linearity % of span ≤ 0.2 (BFSL) according to IEC 61298-2
Non-repeatability % of span ≤ 0.1
1-year stability % of span ≤ 0.2 (at reference conditions)
Permissible temperature
 Medium 7) 8) -20 ... +80 °C 7) -4 ... +176 °F 7)
{extended temperature ranges see page 6} 7)
 Ambient 7) 8) -20 ... +80 °C 7) -4 ... +176 °F 7)
 Storage 8) -30 ... +105 °C -22 ... +221 °F
7)
Other temperature ranges are possible, depending on the electrical connection; see EC-type
8)
Also complies with EN 50178, Tab. 7, Type C, Class 4KH Operation, 1K4 Storage, 1K3 Transport
9)
Response time for IS-20: < 10 ms at medium temp. below -30 °C (-22 °F) for pressure ranges up to 300 psi
Response time for IS-21: < 10 ms at medium temp. below -30 °C (-22 °F) for all pressure ranges
Compensated temperature range 32 ... +176°F 0 ... +80°C
Temperature coefficients (TC) within
compensated temperature range:
 Mean TC of zero % of span ≤ 0.2 / 10 K (< 0.4 for pressure range < 100 InWC)
 Mean TC of range % of span ≤ 0.2 / 10 K
CE-conformity
 Pressure equipment directive 97/23/EC
 EMC directive 2004/108/EC, EN 61 326 Emission (Group 1, Class B) and
Immunity (industrial locations)
Page 2 of 8 Datasheet IS-20, IS-21 · 1/2011

Specifications Type IS-20-S, IS-21-S, IS-20-F, IS-21-F
■ Directive ATEX of equipment

intended for use in potentially 94/9/EC
explosive atmospheres
Ex-protection ATEX Category 8) 1G, 1/2G, 2G, 1D, 1/2D, 2D, M1, M2
Ignition protection type Ex ia I/II C T4, Ex ia I/II C T5, Ex ia I/II C T6
8)
Read the operating conditions and safety-relevant data in the EC-type examination
certificate in any case (BVS 04 ATEX E 068 X)
Ex-protection FM, CSA Class I, II and III
Ignition protection type Intrinsic safe Class I, II, III Division 1,
Group A, B, C, D, E, F, G and Class I, Zone 0 AEx ia II C
HF-immunity V/m 10
Burst kV 2
Functional safety Suitable for SIL 2 applications according to IEC 61508/ IEC 61511
Further information: "Additional Instructions Safety-related data IS-2X SIL"
Shock resistance
» Type IS-2X-S g 1,000 according to IEC 60068-2-27 (mechanical shock)
» Type IS-2X-F g 600 according to IEC 60068-2-27 (mechanical shock)
Vibration resistance
» Type IS-2X-S g 20 according to IEC 60068-2-6 (vibration under resonance)
» Type IS-2X-F g 10 according to IEC 60068-2-6 (vibration under resonance)
Wiring protection
■ Short-circuit Sig+ towards UB-
■ Reverse polarity UB+ towards UB-
Weight  Type IS-2X-S lb Approx. 0.45
 Type IS-2X-F lb Approx. 0.80
*) In an oxygen version type IS-21 is not available. In an oxygen version type IS-20 is only available in gauge pressure ranges ≥ 0.25 bar with media temperatures between
-20 … +60 °C / -4 … +140 °F and using stainless steel or Elgiloy® wetted parts.
{ } Items in curved brackets are optional extras for additional price.
Output signal and permissible load

Type IS-2X-S Type IS-2X-F
4 ... 20 mA, 2-wire
4 ... 20 mA, 2-wire
permissible range
permissible range
Supply
Voltage
Output current (2-wire) Output current (2-wire)
4 ... 20 mA: RA < (UB – 10 V) / 0.02 A 4 ... 20 mA: RA < (UB – 11 V) / 0.02 A

Dimensions in inches (mm)
IS-2X-S (electrical connections)
Ingress Protection IP per IEC 60 529
L-connector plug Circular connector, Cable with free ends Bayonet connector
DIN EN 175301-803, M 12x1, 4-pin outer conductor 6-pin NEMA 4 / IP 67
Form A IP 67 diameter 6.8 mm, PUR Order code: C6
½ NPT conduit Order code: M4 NEMA 4 / IP 67 ATEX: 1/2 G
IP 65 ATEX: 1/2 G, M1 Order code: DL (not available with min-
Order code: AX ATEX: 1/2 G, M1 ing approval)
ATEX: 1/2 G, M1
1.77“ (45mm) ) )
* *
1.73” 44mm)
.71” 18mm)
1.69“ (43mm)
1.14“ (29mm)
Case 1.36“ (34.5mm)

2.56“ (65mm)
1.06“
(27mm)
Pressure connections IS-20-S and IS-20-F

1/ 2 NPT male 1/4 NPT male G 1/2 metric G 1/4 metric
Order code: ND Order code: NB EN 837 EN 837
Order code: GD Order code: GB
1.12”(28.5mm)
.85”(21.5mm)
.79”(20mm)
.85”(21.5mm)
.12”(3mm)
1.08”(27.5mm)
.51”(13mm)
O.20”
(19mm)
O .24”
.51”(13mm)
.08”(2mm)
.08”(2mm)
.75”
(5mm)
.12”(3mm)
(6mm) O.37”
1/2NPT O .69” (9.5mm)
(17.5mm)

Electrical connections Electrical connections IS-2X-F Electrical connections IS-2X -S
IS-2X-S
Cable with free ends, Integral junction box with internal spring Cable with free ends,
zero/span not clip terminals NEMA 4X IP 67 zero/span not adjustable,
adjustable, Order code: conductor outer diameter 7.5 mm, PUR {FEP}
conductor outer FE (1/2“ NPT female conduit standard) NEMA 6P / IP 68
diameter 6.8 mm, PUR FH (threaded connection brass nickel-plated) Order code: DM
IP 68/NEMA 6 FC (threaded connection stainless steel) ATEX: 1G, 1D, M1
Order code: EM ATEX: 1/2 G, M1
ATEX: 1/2 G, M1
3.35”(85mm)
1.89”(48mm)
2.
1.00”(25.5mm)
41
2.60”(66mm)
”(6
1m
m
1.24”(31.5mm)
)
Other connections
available 1/2” NPT female conduit
4.41”(112mm)
Case dimensions
2.13”(54mm)
1.06”(27mm)
1.06”(27mm)
IS-21-S and IS-21-F flush diaphragm pressure connections

G1 G 1/2 G1
50 InWC to 25 psi 30 psi to 8,000 psi according to EHEDG **)
Order code: 85 Order code: 86 100 InWC to 250 psi
Order code: 83
1.26”(31.9mm)
1.52”(38.5mm)
Sealing ring
.81”(20.5mm)
Sealing ring
1.22”(31mm)
.81”(20.5mm)
18.5x23.9x1.5 Sealing ring

29.7x35.7x2.0
.39”(10mm)
.98”(25mm)
29.7x35.7x2.0
.39”(10mm)
O-ring 26x2 O-ring 15x2
O-ring 21.82x3.53
Matching P-1 weld insert adapters for IS-21-S and IS-21-F transmitters
weld
P-1 G1 weld insert adapter P-1 G1/2 weld insert adapter

Cross section view of P-1
Part # 1206974 Part # 1097008 adapter installed in pipe.
for pressure ranges < 25 psi for pressure ranges > 30 psi
**) European Hygienic Equipment Design Group
{ } Items in curved brackets are optional extras at additional cost.

Pressure connections for high temperature media
IS-21-S and IS-21-F, flush diaphragm IS-20-S and IS-20-F IS-20-S and IS-20-F
-4 °F to 302 °F (-20 °C to 150 °C) -40 °F to 302 °F (-40 °C to 150 °C) -40 °F to 392 °F (-40 °C to 200 °C)
G 1/2 1/2 NPT male 1/2 NPT male

with 2 cooling fins (version A ) with 3 cooling fins (version B ) with 5 cooling fins (version C )
0 ... 30 psi up to 0 ... 8000 psi 0 - 5 psi to 0-15,000 psi 0-5 psi to 0-15,000 psi
Order code: 86 and C Order code: ND and 8 Order code: ND and 9
3.66”(93mm)
3.27”(83mm)
1.79”(45.5mm)
1.22”(30.9mm)
.75”(19mm)
.81”(20.5mm)
.75”(19mm)
sealing ring 18,5x23,9x1,5
.39”(10mm)
O-ring 15.0x2,0
Relationship of media temperature to ambient temperature

Ambient Temperature in °C
B C
A
Media Temperature in °C
Version A B C
Cooling fins 2 3 5
K* 0.47 0.68 0.76
*cooling constant specific to each version
Calculation of cooling element performance:

TB = Tmed - (Tmed - Tamb) x K Maximum permissible ambient temperature:
TB = Operating temperature of transmitter Tamb = Tmed + (TB - Tmed) / K
Tmed = maximum temperature of process media
Tamb = maximum ambient temperature
K = Constant of cooling element

Permissible temperature ranges depending on electrical connections
Electrical connections Order-
code Category Ambient/Medium temperature range
-40 ... +140 °F (T6) -40 ... +60 °C (T6)
DIN 175301-803 A L-Connector
A4 1/2 G (IIC) -40 ... +176 °F (T5) -40 ... +80 °C (T5)
-40 ... +221 °F (T4) -40 ... +105 °C (T4)
M1 -40 ... +221 °F -40 ... +105 °C
-13 ... +140 °F (T6) -25 ... +60 °C (T6)
M 12x1 Circular connector M4 1/2 G (IIC) -13 ... +176 °F (T5) -25 ... +80 °C (T5)
-13 ... +194 °F (T4) -25 ... +90 °C (T4)
M1 -13 ... +194 °F -25 ... +90 °C
-4 ... +140 °F (T6) -20 ... +60 °C (T6)
Cable DL 1/2 G (IIC) -4 ... +176 °F (T5) -20 ... +80 °C (T5)
-4 ... +176 °F (T4) -20 ... +80 °C (T4)
M1 -4 ... +140 °F -20 ... +60 °C
-58 ... +140 °F (T6) -50 ... +60 °C (T6)
Bayonet connector
C6 1/2 G (IIC) -58 ... +176 °F (T5) -50 ... +80 °C (T5)
(not with mining)
-58 ... +221 °F (T4) -50 ... +105 °C (T4)
-4 ... +140 °F (T6) -20 ... +60 °C (T6)
Cable
EM 1/2 G (IIC) -4 ... +176 °F (T5) -20 ... +80 °C (T5)
zero/span not adjustable
-4 ... +176 °F (T4) -20 ... +80 °C (T4)
M1 -4 ... +176 °F -20 ... +80 °C
-58 ... +140 °F (T6) -50 ... +60 °C (T6)
Fieldcase
FE, FH, FC 1/2 G (IIC) -58 ... +176 °F (T5) -50 ... +80 °C (T5)
-58 ... +221 °F (T4 -50 ... +105 °C (T4
M1 -58 ... +221 °F (T4) -50 ... +105 °C (T4)
14 ... +140 °F (T6) -10 ... +60 °C (T6)
PUR Cable
DM 1 G (IIA), 1/2 G (IIC) 14 ... +140 °F (T5) -10 ... +60 °C (T5)
14 ... +140 °F (T4) -10 ... +60 °C (T4)
1D, M1 14 ... +140 °F -10 ... +60 °C
-22 ... +140 °F (T6) -30 ... +60 °C (T6)
FEP Cable
DM 1 G (IIA), 1/2 G (IIC) -22 ... +176 °F (T5) -30 ... +80 °C (T5)
-22 ... +221 °F (T4) -30 ... +105 °C (T4)
1D -22 ... +140 °F -30 ... +60 °C
M1 -22 ... +221 °F -30 ... +105 °C
Wiring details
L-connector Circular connector Cable,
DIN 175301-803 A M12x1, 4 pin 1.5 m
2-wire U+ = 1 U- = 2 U+ = 1 U- = 3 U+ = brown U- = green

PUR-cable: grey
Cable screen
FEP-cable: twisted and tinned
Wire gauge up to max.1.5 mm2 - 0.5 mm2 (AWG 20)
6-8 mm 6.8 mm (Order code: DL / EM)
Cable diameter -
ship approval: 10-14 mm 7.5 mm (Order code DM)
Ingress protection IP 67 - Order code: DL
IP 65 IP 67
according to IEC 60 529 IP 68 zero/span not adjustable - Order code: EM / DM
The ingress protection classes specified only apply while the pressure transmitter is connected with female
connectors that provide the corresponding ingress protection.
Bayonet connector, 6 pin Field case (with internal spring clip terminals)
2-wire U+ = A U- = B U+ = 1 U- = 2 Test+ = 3 Test- = 4 screen = 5

Cable diameter 7-13 mm
Ingress protection
IP 67 IP 67
according to IEC 60 529
The ingress protection classes specified only apply while the pressure transmitter is connected with female
connectors that provide the corresponding ingress protection.

Hazardous areas (ATEX zone classifications)
Group II: Electrical equipment for use in all areas (except mines) which are endangered by
an explosive atmosphere.
Zone Category Occurrence of explosive atmosphere

Zone 0 Category 1G (gas)
Mounting to zone 0 Category 1/2 G
Continuous
Zone 20 Category 1D (dust)
Mounting to zone 20 Category 1/2 D
Zone 1 Category 2G
Intermittent
Zone 21 Category 2D
Zone 2 Category 3G
Hazard under abnormal conditions
Zone 22 Category 3D
Group I: Electrical equipment for use in mines (hazard due to mine gas)
Zone Category Requirements

Category M 1 Very high degree of safety
High degree of safety
Category M 2
(instruments have to be turned off if they are exposed to an explosive atmosphere)
Hazardous areas (ATEX in comparison with FM, CSA)

ATEX FM / CSA
Group Class Group
Gases and Vapors IIA / IIB / IIC I
Above ground Dusts II
A/B/C/D/E/F/G
Fibers III
Mining Gas / Dusts I ID / IIF
Flammable material Flammable material Flammable material

present continuously present intermittently normally not present
ATEX Zone 0 (Zone 20 Dust) Zone 1 (Zone 21 Dust) Zone 2 (Zone 22 Dust)
FM /CSA Zone 0 Zone 1 Zone 2
Division 1 Division 2
FM (NEC505) Zone 0 Zone 1 Zone 2
The specifications given in this document represent the state of engineering at the time of publishing.
We reserve the right to make modifications to the specifications and materials.
Specifications and dimensions given in this data sheet represent the state of engineering at the time of printing.
Modifications may take place and materials specified may be replaced by others without prior notice.
WIKA Instrument Corporation

1000 Wiegand Boulevard
Lawrenceville, GA 30043
1-888-WIKA-USA /770-513-8200 (in GA)
Fax 770-338-5118
info@wika.com www.wika.com
Capacity:
Fully adjustable needle valve .19 in. (4,8 mm)
Functional Group: Model:

Products : Cartridges : Flow Control : 2 Port : Fully Adjustable Needle Valve NFCC
Product Description
Needle valves are fully adjustable orifices used to regulate flow. They are infinitely adjustable from fully closed up to the maximum
orifice diameter. They are not pressure-compensated. They may be used as flow controls or as shutoff valves.
Download
Technical Features
All 2-port flow control cartridges are physically and functionally The sharp-edged orifice design minimizes flow variations due to
interchangeable (i.e. same flow path, same cavity for a given frame viscosity changes.
size). However, cartridge extension dimensions from the mounting
surface may vary.
Because needle valves are non-compensating devices, the fixed orifice The flow path through this valve is bi-directional. The preferred path is
size will regulate flow through the valve in proportion to the square root port 1 to 2, to allow interchangeability with other flow controls.
of the pressure differential across ports 1 and 2.
A balanced adjustment mechanism allows for easy adjustment even at There is no leakage when the adjustment mechanism is turned to the
high pressures. shut-off position.
Special Notes
For cartridges configured with an O control (panel mount handknob), a .75 in. (19 mm) diameter hole is required in the panel.
Technical Data
U.S. Units Metric Units
Cavity T-13A
Capacity .19 in. 4,8 mm
Adjustment - Number of Counterclockwise Turns - Fully Closed to Fully Open 5
Maximum Operating Pressure 5000 psi 350 bar
Series (from Cavity) Series 1
Valve Hex Size 7/8 in. 22,2 mm
Valve Installation Torque 30 - 35 lbf ft 40 - 50 Nm
Adjustment Screw Internal Hex Size 5/32 in. 4 mm
Adjustment Locknut/Cap Hex Size 9/16 in. 15 mm
Adjustment Nut Torque 80 - 90 lbf in. 9 - 10 Nm
Seal Kits - Cartridge Buna: 990-010-007
Seal Kits - Cartridge Viton: 990-010-006
Model Weight 0.32 lb. 0.15 kg.
NFCC-LCN
Material/Coating
Control Maximum Orifice Diameter Seal Material
Modifier
Preferred Options Preferred Options Preferred Options Preferred Options
L Standard Screw Adjustment C .19 in. (4,8 mm) N Buna-N No modifier (standard material
Standard Options Standard Options Standard Options with no special coating)
Special Options
H Calibrated Handknob with D .09 in. (2,3 mm) V Viton

Detent Lock /AP Stainless Steel, Passivated
K Handknob Control: L
Control: Y
Our corrosion resistant product
line is growing! If you are
interested in a corrosion
resistant option for this model,
please contact Sun.
If the modifier is /AP, the control must be L or Y
Related Documents (opens in new window):

Explanation of Sun cartridge control options - US units.
Explanation of Sun cartridge control options - metric units.
Copyright © 2002-2012 Sun Hydraulics Corporation. All rights reserved.

Terms and Conditions - ISO Certification - Statement of Privacy
TFR
TFR In-Tank Filter Assemblies

Featuring Hy-Pro G8 Dualglass
High Performance DFE Rated
Filter Element Technology
APPLICATIONS
• Hy-Pro Low pressure TFR series filters are ideal for
installation on the return line to remove contaminant
ingested or generated by the system.
• Power units
• Mobile equipment
• Compact alternative to spin-on filters
FEATURES, BENEFITS, ADVANTAGES PRODUCT SPECIFICATIONS

DFE Rated Elements G8 Dualglass elements are DFE Operating Pressure 150 psi, 10 bar max
rated to assure performance even Flow Rate by Series TFR1 (L code 11) 35 gpm, 131 lpm
when exposed to the toughest TFR2 (L code 18) 120 gpm, 140 lpm
conditions that hydraulic systems TFR3 (L code 34) 200 gpm, 750 lpm
can generate (See DFE for details). Design Safety 2.5:1
Low Housing Unique internal flow paths provide
Factor
Pressure Drop low resistance to flow.
Element Collapse 100 psid (7 bar)
(Low pressure drop)
Assembly Material Head: Cast aluminum (impregnated)
Inside~Out Flow Dirty oil is trapped during element
Diffuser: Plated steel
service. Avoid cross contamination
Fluid Compatibility Compatible with petroleum,
common with outside~in flow filters.
(ISO 2948) based oils, specified water based,
Tank Mounted Most of the assembly is inside tank.
oil/water emulsion, and specified
Compact alternative to spin-ons
synthetic fluids with Flurocarbon
Integral Element Valve is part of the element. New
or EPR seals (call for compatibility)
Bypass Valve valve with every element. No risk of
bypass valve spring fatigue failure. Bypass Setting 25 psid (1.77 bar) standard
Top Loading Minimize mess and oil loss. see reverse for other options
Clean and easy to service. Weight (w/Element) TFR1-6" 3.4 Lbs, 1.53 kg
Universal Mounting Accommodates North American and TFR1-8" 3.6 Lbs, 1.62 kg
Pattern European mounting patterns TFR1-11" 4.0 Lbs, 1.80 kg
Optional Fill Port Fill port option enables QD fluid fill TFR2-8" 10.0 Lbs, 4.50 kg
without opening the housing TFR2-11" 10.5 Lbs, 4.64 kg
Twist Open Bolt Keyways on cover require only TFR2-18" 12.0 Lbs, 5.40 kg
Cover loosening cover bolts during service. TFR3-15" 20.0 Lbs, 9.00 kg
No lost bolts. TFR3-19" 26.5 Lbs, 11.93 kg
TFR3-34" 38.0 Lbs, 17.10 kg
Temperature Rating Buna: -40oF (-40oC) to 225oF (107oC)
Viton®: -15oF (-26oC) to 275oF (135oC)
Viton® is a registered
trademark of E. I. du
Pont de Nemours and
Company or its affiliates.
www.hyprofiltration.com
TFR FILTER ASSEMBLY SELECTION AND SIZING GUIDELINES
Effective filter sizing requires consideration of flow rate, viscosity (operating and cold start), fluid type and degree of filtration.
When properly sized, bypass during cold start can be avoided/minimized and optimum element efficiency and life achieved. The
filter assembly differential pressure values provided for sizing differ for each media code, and assume 150 SSU (32Cts) viscosity
and 0.86 fluid specific gravity. Use the following steps to identify the correct high pressure filter assembly.
1. Calculate ∆p coefficient at both operating and cold start viscosity:
Actual Operating Viscosity (SSU) Actual S.G.

∆p Coefficient = ————————————————– x ——————
150 0.86
2. Calculate actual clean filter assembly ∆p at both operating and cold start viscosity:
Actual assembly clean ∆p = Flow rate x ∆p Coefficient x Assembly ∆p factor (from sizing table)
3. Sizing Recommendations to optimize performance and permit future flexibility:
• To avoid or minimize bypass during cold start the actual assembly clean ∆p calculation should be repeated for start-up
conditions if cold starts are frequent.
• Actual assembly clean ∆p should not exceed 5 psid at normal operating viscosity.
• If suitable assembly size is approaching the upper limit of the recommended flow rate at the desired degree of filtration
consider increasing the assembly to the next larger size if a finer degree of filtration might be preferred in the future. This
practice allows the future flexibility to enhance fluid cleanliness without compromising clean ∆p or filter element life.
• Once a suitable filter assembly size is determined consider increasing the assembly to the next larger size to optimize filter
element life and avoid bypass during cold start.
• When using water glycol or other specified synthetics we recommend increasing the filter assembly by 1~2 sizes.
• High viscosity fluid (ie gear lube ISO 220) will typically display very high viscosity as the temperature drops below 100f.
For such applications avoiding bypass during start-up might not be possible.
TFR1** Assembly Differential Pressure Factors

Media Code Length Code Max Flow gpm (lpm) Port Size ∆p Factor* (psid/gpm) ∆p Factor* (bar/lpm)
3M 10 (37) 0.717 0.0138
6M 14 (52) 0.597 0.0115
10M 19 (71) 0.420 0.0081
L6 1” (B3, S3, N3)
16M 23 (86) 0.285 0.0055
25M 27 (101) 0.198 0.0078
**W 36 (131) 0.065 0.0013
3M 13 (49) 0.514 0.0099
6M 18 (67) 0.420 0.0079
10M 23 (86) 0.337 0.0065
L8 1” (B3, S3, N3)
16M 28 (105) 0.242 0.0047
25M 33 (124) 0.169 0.0032
**W 42 (157) 0.052 0.001
3M 21 (79) 0.326 0.0064
6M 28 (105) 0.261 0.0049
10M 33 (124) 0.223 0.0042
L11 1 1/4” (B4, S4)
16M 42 (157) 0.181 0.0035
25M 48 (180) 0.134 0.0025
**W 57 (214) 0.039 0.0008
TFR
TFR FILTER ASSEMBLY SELECTION AND SIZING GUIDELINES

3M 30 (112) 0.200 0.0038
6M 51 (190) 0.143 0.0028
10M 63 (236) 0.102 0.0020
L8 1 1/2” (B5, S5, N5)
16M 82 (307) 0.087 0.0017
25M 94 (352) 0.067 0.0013
**W 105 (393) 0.047 0.0009
3M 38 (142) 0.152 0.0030
6M 63 (236) 0.109 0.0021
10M 78 (292) 0.083 0.0016
L11 1 1/2” (B5, S5, N5)
16M 105 (394) 0.070 0.0013
25M 130 (490) 0.052 0.0010
**W 150 (562) 0.037 0.0007
3M 70 (262) 0.103 0.0020
6M 110 (412) 0.074 0.0014
10M 150 (562) 0.052 0.0010
L18 1 1/2” (B5, S5, N5)
16M 165 (618) 0.039 0.0008
25M 175 (656) 0.029 0.0006
**W 255 (956) 0.019 0.0004

3M 82 (307) 0.093 0.0018
6M 118 (442) 0.066 0.0013
10M 165 (618) 2 1/2” Flange 0.047 0.0009
L15
16M 200 (750) SAE Code 61 0.042 0.0008
25M 236 (885) 0.033 0.0006
**W 285 (1068) 0.020 0.0004
3M 105 (393) 0.072 0.0014
6M 150 (562) 0.051 0.0010
10M 175 (656) 2 1/2” Flange 0.042 0.0008
L19
16M 215 (806) SAE Code 61 0.035 0.0007
25M 235 (881) 0.026 0.0005
**W 335 (1256) 0.018 0.0003
3M 168 (630) 0.044 0.0008
6M 240 (900) 0.031 0.0006
10M 280 (1050) 2 1/2” Flange 0.025 0.0005
L34
16M 344 (1290) SAE Code 61 0.021 0.0004
25M 376 (1410) 0.016 0.0003
**W 536 (2010) 0.011 0.0002
TFR ASSEMBLY PART NUMBER GUIDE
table 1 table 2 table 3 table 4 table 5 table 6 table 7
TFR
TFR ELEMENT PART NUMBER GUIDE
table 1 table 4 table 3 table 5 table 7
HPTFR L - -
BOLD text denotes standard options for each size (TFR1, TFR2, TFR3) that are
available for quick shipment. Non-standard options are subject to longer lead times.
Table 1 Table 2 Porting Options Table 3

Series (Series Availability) Filtration Rating Media Type
Code Code Code
1 1 1/4” maximum inlet B3 BSPT 1" (TFR1) 1M β2.5[c] = 1000 (β1 = 200) G8 Dualglass
2 1 1/2” maximum inlet B4 BSPT 1 1/4" (TFR1) 3M β5[c] = 1000 (β3 = 200) G8 Dualglass
3 2 1/2” maximum inlet B5 BSPT 1 1/2" (TFR2) 6M β7[c] = 1000 (β6 = 200) G8 Dualglass
F3 1 1/2” SAE Code 61 Flange (TFR2) 10A β12[c] = 1000 (β12 = 200) Water removal
F4 2 1/2” SAE Code 61 Flange (TFR3) 10M β12[c] = 1000 (β12 = 200) G8 Dualglass
Table 4 Element Length* 16A β16[c] = 1000 (β17 = 200) Water removal
S3 SAE-16, 1” (TFR1)
Code (Series Availability)
S4 SAE-20, 1 1/4” (TFR1) 16M β16[c] = 1000 (β17 = 200) G8 Dualglass
6 6” nominal (TFR1)
S5 SAE-24, 1 1/2” (TFR2) 25A β22[c] = 1000 (β25 = 200) Water removal
8 8” nominal (TFR1, TFR2)
N3 NPT 1” (TFR1) 25M β22[c] = 1000 (β25 = 200) G8 Dualglass
11 11” nominal (TFR1, TFR2)
N5 NPT 1 1/2” (TFR2) 25W 25u nominal wire mesh
40W 40u nominal wire mesh
74W 74u nominal wire mesh
19 19" nominal (TFR3) Table 5
Seal Material 149W 149u nominal wire mesh
34 34" nominal (TFR3) Code
B Buna-Nitrile
V Viton®-Fluorocarbon Table 7
*Improper length selection could Bypass Valve Setting
result in reservoir foaming. Code
Consider diffuser and element Table 6
Indicator Omit 25 psid, 1,77 bar (standard)
length and anticipated reservoir Code
fluid level when sizing. To protect Consult Hy-Pro for alternate valve setting
M Visual Pressure Gage
against foaming using longer
lengths is recommended. E Electrical Pressure Switch (3 wire)
D Electrical Pressure Switch (DIN)
No indicator (pressure ports
X
plugged)
Hy-Pro filters are tested to the latest industry New (ISO16889) vs Old (ISO4572) size comparison
standard ISO16889 (replacing ISO4572) resulting in
βx(c)=1000 (ISO16889) 2.5 5 7 12 22
A new scale for defining particle sizes and determining
filtration ratio (formerly known as beta ratio) βx=200 (ISO4572) <1 3 6 12 25
Viton® is a registered trademark of E. I. du Pont de Nemours and Company or its affiliates.
TFR
TFR MOUNTING FLANGES
Part Num. IN (mm)

(Series) A B C D E
TFR-WF1 5/16-18 5.33 1.00 3.59 3.8 - 4.5
(TFR1) UNC-2A (135,4) (25,4) (91,2) (96 - 114)
TFR-WF2 3/8-16 7.18 1.00 5.30 5.5 - 6.25
(TFR2) UNC-2A (182,4) (25,4) (134,5) (140 - 158)
TFR-WF3 3/8-16 7.80 1.00 6.59 6.75 - 7.25
(TFR3) UNC-2A (194,7) (25,4) (167,5) (171 - 184)
TFR PRESSURE GAGES & PRESSURE SWITCHES
Connection Wiring Stud

Part Number N. Closed Common Set Point
Type N. Open Connection
PS25E 3 Wire Green Red Black 22 psi (rising) 1/8" NPT
PS25D DIN 43650 Green: 2 Red: 3 Black : 1 22 psi (rising) 1/8" NPT
Voltage: 12VDC, 7.0 AMP

24VDC, 5.0 AMP
125/250VAC, 5.0 AMP Inductive
G25: Visual pressure gauge green to red at

25 psid to ensure service before
Element operates in bypass.
Steel case, brass stem 1/8” NPT.
TFR1 INSTALLATION DRAWING
Length Dimension
Code IN (MM)
(Table 4) A B C D E F G H I J
1.1 (28) or 1" or 4.96
6 7.80 (198) 1.50 (38,1) 3.55 (90,2) 2.68 (68) 11.85 (301) 0.24 (6) 3.50 (89)
1.26 (32) 1 1/4" (126)
1.1 (28) ~ 1" or 4.96
8 9.85 (250,2) 1.50 (38,1) 3.55 (90,2) 2.68 (68) 13.80 (350,5) 0.24 (6) 3.50 (89)
1.26 (32) 1 1/4" (126)
1.1 (28) ~ 1" or 4.96
11 13.8 (350,5) 1.50 (38,1) 3.55 (90,2) 2.68 (68) 18.50 (470) 0.24 (6) 3.50 (89)
1.26 (32) 1 1/4" (126)
TFR
Length Dimension
Code IN (MM)
9.25 (235) 5.24 1 1/2”
8 9.85 (250) 1.97 (50) 5.20 (130) 3.94 (100) 3.54 (90) 0.47 (12) 1.42 (36)
EL removal (136) port
12.0 (305) 5.24 1 1/2”
11 12.6 (320) 1.97 (50) 5.20 (130) 3.94 (100) 3.54 (90) 0.47 (12) 1.42 (36)
18.7 (475) 5.24 1 1/2”
18 20.7 (527) 1.97 (50) 5.20 (130) 3.94 (100) 3.54 (90) 0.47 (12) 1.42 (36)
Length Dimension
Code IN (MM)
6.52 2.5”
15 18.5 (469) 2.16 (55) 6.10 (155) 4.50 (114) 4.33 (110) 17.19 (437) 0.55 (14) 2.16 (55)
(165,5) Code 61
6.52 2.5”
19 22.0 (560) 2.16 (55) 6.10 (155) 4.50 (114) 4.33 (110) 20.5 (520) 0.55 (14) 2.16 (55)
(165,5) Code 61
6.52 2.5”
34 37.0 (940) 2.16 (55) 6.10 (155) 4.50 (114) 4.33 (110) 35.5 (901) 0.55 (14) 2.16 (55)
(165,5) Code 61
SUPPLYING PRESSURE TO INDUSTRY
Pressure Sustaining
Power on Demand
ATEX Approval Ex II 2 G D,c T6
Infinitely Variable Flow
Energy Efficient KR & GX PUMPS
Air Driven Pumps and Power Packs
Fluid Pressures from 5 to 680 bar
Quality Engineered
Worldwide Availability www.heypac.com
Company
HEYPAC is a world leader in the development,

manufacture and marketing of a range of the
most advanced air driven fluid pumps and
hydraulic power units.
The company was established in 1978 and since

then has developed a unique product line of
hydraulic equipment to satisfy industrial
requirements for "power on demand".
The rugged design and build quality of the range

can provide a cost effective and energy efficient
product for use with a variety of fluids in many
industrial, mobile and marine applications.
The GX and KR series includes a wide range of

flow and pressure options and can be supplied in
either basic pump form, complete with an
integral reservoir or as a fully assembled power
unit.
The wide range of complimentary accessories

ensures that the GX and KR series pumps can be
tailored to fit a wide range of applications in the
most demanding conditions.
HEYPAC air driven fluid pumps and hydraulic

power units are designed and manufactured in
the United Kingdom, under a quality Contents
management system approved by Lloyd's Register
Quality Assurance to ISO9001:2000.
HEYPAC products have been sold throughout the Principal Operation Page 3
world through our own associate companies and
authorized distributors, who operate in Europe,
North America, Africa, the Middle and Far East GX Range Page 4
and Australia. All associate companies and
distributors have been fully trained and are able
KR Range Page 6
to offer application advice, local product
availability, after sales support and service
facilities. Further details are available on request Sizes and Specifications Page 8
or from the web site at www.heypac.com.
Installation Considerations Page 9
Accessories Page 10
The technical information contained in this catalogue, which does not purport to Ordering Codes Page 16
be comprehensive, has been provided by HEYPAC Limited as a general guide and
should not be used as an alternative to obtaining individual technical advice
specific to the intended application. While this information has been prepared in
good faith, no representation or warranty, express or implied, is or will be made
and no responsibility or liability is or will be accepted by HEYPAC Limited or by any
of their respective officers, employees or agents in relation to the accuracy or
completeness of the technical information contained in this catalogue and any such
liability is expressly disclaimed.
2
Operation
The HEYPAC is a double acting, free piston,

compressed air driven hydraulic pump of
infinitely variable delivery for general use
wherever a compressed air supply is available. The
pump will cycle automatically according to
system demand and stall under zero flow
conditions with minimal energy consumption.
The output flow and pressure depend upon the
intensification ratio relative to the air supply
pressure and volume.
The air operated fluid pumps and hydraulic power

packs are currently available with fluid-to-air
pressure ratios from 2.5:1 to 80:1. All models
employ similar air drives with only the fluid end
varying in size to produce the different pressure
intensification ratios. Key areas of the pumps
construction and operation are described below.
AIR VALVE - a self reciprocating valve that

alternates the compressed air supply to the upper
and lower sides of the drive piston assembly
generating the pumping motion of the unit. A
unique system of pilot control produces positive
spool reversal.
AIR DRIVE - a lightweight drive piston complete

with self lubricating seals allows the pump to
operate on an unlubricated air supply.
PISTON ROD - transmits the compressed air

power to the fluid being pumped.
The cross sectional area of this piston in relation
to the air drive piston provides the pump
intensification ratio.
TRANSFER VALVE - is closed as the piston rises,

drawing fluid into the lower pump chamber A B
A via the suction valve and at the same time the

piston displaces fluid from the upper chamber A A
B to the system. When the pump reverses and the

piston rod begins to fall the suction valve is closed
by the increase in pressure in the lower chamber
and the transfer valve is opened. Fluid is then
displaced through the transfer valve to the upper
chamber where the excess fluid is again forced
into the system.
SUCTION VALVE - opens to allow fluid to enter

the pump as the piston assembly rises.
3
Performance
Model GX025 GX05 GX10 GX20 GX30 GX40 GX60 GX80
Ratio
2.5:1 5:1 10:1 20:1 30:1 40:1 60:1 80:1
fluid: air
P max-fluid 17.5 35 70 140 210 280 420 560

bar (psi) (254) (508) (1015) (2030) (3045) (4060) (6090) (8120)
Q max fluid 80 40 20 10 7.5 5.0 3.8 2.5

l.min (US gpm) (21.1) (10.6) (5.3) (2.6) (1.98) (1.3) (1.0) (0.66)
Q max avge fluid 22 11 5.5 2.8 2.1 1.4 1.0 0.7

l.min (US gpm) (5.8) (2.9) (1.45) (0.74) (0.55) (0.37) (0.26) (0.18)
* For definitions of Q Max and Q Max avge see 'Technical Data' section on page 7.
FLUID
PRESS. GX025 AIR
PRESS.
FLUID
PRESS. GX05
AIR
PRESS.
bar (p.s.i) bar (p.s.i) bar (p.s.i) bar (p.s.i)
18 (261) 35 (508)
16 (232)
30 (435)
14 (203)
25 (363)
12 (174)
10 (145) 20 (290)
7 (100)
6 (87)
8 (116) 15 (218)
7 (100)
5 (73)
6 (87) 6 (87) 4 (58)
10 (145)
4 (58) 5 (73) 3 (44)
4 (58) 2 (29)
3 (44) 5 (73)
2 (29) 1.4 (20)
2 (29)
0 0
0 5 10 15 20 25 30 35 40 45 50 55 0 4 8 12 16 20 24 28 32 36 40
(1.3) (2.7) (4) (5.3) (6.7) (8) (9.3) (10.7) (12) (13.3) (14.7) (1.06) (2.12) (3.17) (4.23) (5.29) (6.35) (7.40) (8.47) (9.52) (10.58)
L/min (US gpm) L/min (US gpm)
FLUID AIR FLUID AIR

PRESS. GX10 PRESS. PRESS. GX20 PRESS.
80 (1160) 140 (2030)
70 (1015) 120 (1740)
60 (870)
100 (1450)
50 (725)
80 (1160) 7 (100)
40 (580) 7 (100) 6 (87)
6 (87) 60 (870) 5 (73)
5 (73)
30 (435)
4 (58)
4 (58)
40 (580)
20 (290) 3 (44)
3 (44)
2 (29) 20 (290) 2 (29)
10 (145)
1.4 (20) 1.4 (20)
0 0
0 2 4 6 8 10 12 14 16 18 20 0 1 2 3 4 5 6 7 8 9 10
(0.53) (1.06) (1.59) (2.12) (2.64) (3.17) (3.70) (4.23) (4.76) (5.29) (0.26) (0.53) (0.79) (1.06) (1.32) (1.59) (1.85) (2.12) (2.38) (2.64)
FLUID AIR FLUID AIR

200 (2900) 300 (4350)
180 (2610)
250 (3625)
160 (2320)
140 (2030)
200 (2900)
120 (1740)
100 (1450) 7 (100) 7 (100)

150 (2175) 6 (87)
6 (87) 5 (73)
80 (1160)
5 (73)
100 (1450) 4 (58)
60 (870) 4 (58)
3 (44) 3 (44)
40 (580)
50 (725)
20 (290) 2 (29) 2 (29)
1.4 (20) 1.4 (20)
0 0
0 1.5 3 4.5 6 7.5 0 1 2 3 4 5
(0.40) (0.79) (1.19) (1.59) (1.98) (0.26) (0.53) (0.79) (1.06) (1.32)
4
GX range
FLUID AIR FLUID AIR
400 (5800) 600 (8700)
350 (5075)
500 (7250)
300 (4350)
400 (5800)
250 (3625) 7 (100)
6 (87)
200 (2900) 5 (73) 300 (4350)
7 (100)
4 (58) 6 (87)
150 (2175) 5 (73)
200 (2900)
3 (44) 4 (58)
100 (1450)
100 (1450) 3 (44)
2 (29)
50 (725) 2 (29)
1.4 (20)
1.4 (20)
0 0
0 0.75 1.5 2.25 3 3.75 0 0.5 1 1.5 2 2.5
(0.20) (0.40) (0.60) (0.79) (0.99) (0.13) (0.26) (0.40) (0.53) (0.66)
Dimensions Model Dim’n ‘A’ Dim’n ‘B’ Other Option Dimensions :-
GX025 4 (0.2”) 303 (11.9”) 'OO' - As T1 but without Flange
GX05 91 (3.6”) 188 (7.4”) 'W1' - As R2 but without Reservoir

GX10 73 (2.9”) 188 (7.4”) 'R1' - As R2 but Reservoir Ø 152 (6”)
Type 'R2' GX20<80 66 (2.6”) 188 (7.4”) 'R3' - As R1 but for horizontal mounting
'R4' - As R2 but for horizontal mounting
Type 'T1'
5
Port threads
GX Range
Fluid Outlet
Fluid Suction Fluid Outlet M Option Alternative Outlet Air Inlet
Model: OO, T1, W1
BSP SAE BSP SAE BSP SAE BSP SAE BSP SAE
GX025 2" NPT 2" NPT G 1" 1" NPT N/A N/A N/A N/A G 3/4" 3/4" NPT
GX05 G 2" 2" NPT G 3/4" 12 SAE N/A N/A N/A N/A G 3/4" 3/4" NPT
GX10 G 1 1/2" 1 1/2" NPT G 3/4" 12 SAE G 3/8" 6 SAE G 1/2" 8 SAE G 3/4" 3/4" NPT
GX20/30/40 G 1" 16 SAE G 1/2" 8 SAE G 3/8" 6 SAE G 1/2" 8 SAE G 3/4" 3/4" NPT
GX60/80 G 1" 16 SAE G 3/8" 6 SAE G 1/4” 4 SAE G 3/8" 6 SAE G 3/4" 3/4" NPT
Fluid Return
Model: R1, R2, R4
BSP SAE
GX05 N/A N/A G 3/4" 12 SAE N/A N/A G 3/4" 12 SAE G 3/4" 3/4"NPT
GX10 N/A N/A G 3/4" 12 SAE N/A N/A G 3/4" 12 SAE G 3/4" 3/4"NPT
GX20/30/40 N/A N/A G 1/2" 8 SAE G 3/8" 6 SAE G 1/2" 8 SAE G 3/4" 3/4"NPT
GX60/80 N/A N/A G 3/8" 6 SAE G 1/4” 4 SAE G 3/8" 6 SAE G 3/4" 3/4"NPT
KR Range
Fluid Outlet Fluid Return
Fluid Suction Fluid Outlet M Option R5 Only Air Inlet
Model: OO, R5, T2, W2 t
BSP SAE BSP SAE BSP SAE BSP SAE BSP SAE
KR02 G 1" 16 SAE G 3/8" 6 SAE N/A N/A G 3/8" 6 SAE G 3/8" 3/8" NPT
KR05 G 1" 16 SAE G 3/8" 6 SAE G 3/8" 6 SAE G 3/8" 6 SAE G 3/8" 3/8" NPT
KR80 G 1" 16 SAE G 1/4" 4 SAE N/A N/A G 3/8" 6 SAE G 3/8" 3/8" NPT
SAE Thread Designation

SAE Thread
16 SAE 1 5/16’’ - 12UN-2B
12 SAE 1 1/16’’ - 12UN-2B
8 SAE 3/4’’ - 16UNF-2B
6 SAE 9/16’’ - 18UNF-2B
4 SAE 7/16’’ - 20UNF-2B
8
Installation
The HEYPAC GX and KR series
pumps are rugged and high
quality products and their long
service life can be increased by
correct installation.
Filtration
Suction strainers (125 or 40 micron
depending on model) are supplied
in all units fitted with a reservoir
but not included with 00, T and W
configuration pumps.
Additional system filtration to 25

micron or better is recommended.
An extended suction tube kit,
complete with suction strainer, can
be supplied for T configuration
pumps that are to be tank
mounted. Fluids
The pumps will handle a wide range of fluids, including those
Air supply - an auto drain with little or no lubricating properties, but we do
filter/regulator (25 micron) – see recommend that seal and fluid compatibility is checked prior
page 13 for details – should be to specifying a pump.
fitted as close as possible to the air
inlet and be of sufficient size for Fluids which have been satisfactorily pumped include:
the air consumption anticipated. Mineral Oils
The air drives of the pumps are Vegetable Oils
greased on assembly and therefore High water-based fluids
should not be used on lubricated Water Glycol solutions
air supplies as this will wash out Water in Oil emulsions
the grease and shorten service life. Phosphate Esters
Silicate Esters
Grease
Liquified Gases
Water (For applications involving water, the option W should be
inserted in the pump model number).
Valves and Sytem Components

Due to the pumps’ ability to maintain pressure at zero flow,
we recommend the fitting of ultra-low or no leakage valves,
such as poppet construction types, to protect the pump from
excessive cycling and premature wear. A range of suitable
valves are available, please see pages 14 & 15.
Mounting Orientation
Pumps can be mounted in any orientation with the exception
of all R configuration pumps. The R1, R2 and R5 models must
be mounted vertically with the reservoir beneath the pump
while the R3 and R4 models should be mounted horizontally.
Flow Control
A suitable flow control must be used if the pump is to be
operated at or near maximum flow rate to prevent
overspeeding.
9
Ordering Information
GX PUMP RANGE KR PUMP RANGE
E GX40 B P V 00 M W DM** E KR40 B P V 00 M W DM**
E** ATEX Approved to Ex II 2 G D,c T6 (85) – Omit if standard E**

E** ATEX
ATEXApproved
Approved to
to Ex
Ex IIII 22 GG D,c
D,c T6
T6 (85)
(85) –– Omit
Omit ifif standard
standard
pump required. pump
pump required.
required.
Fluid/air pressure ratio: Fluid/air pressure ratio:

GX025 - 2.5:1 GX05 - 5:1 GX10 - 10:1 KR02 - 2:1 KR05 - 5:1
GX20 - 20:1 GX30 - 30:1 GX40 - 40:1 KR10 - 10:1 KR20 - 20:1
GX60 - 60:1 GX80 - 80:1 KR40 - 40:1 KR80 - 80:1
Port threads: Port threads:

N - NPT (GX025 only) B - BSP
B - BSP S - SAE (US Standard)
S - SAE (US Standard)
Dynamic fluid seals:

Dynamic fluid seals: C - Carbon filled PTFE
C - Carbon filled PTFE S - Polyethylene
S - Polyethylene (Standard on GX05, GX10, GX20 and GX30) P - Polyurethane
P - Polyurethane (Standard on GX40, GX60 and GX80) O - Special options upon request
O - Special options upon request
Static fluid seals:

Static fluid seals: V - Viton (Standard)
N - Nitrile E - EPDM Ethylene Propylene
V - Viton (Standard on all GX pumps)
E - EPDM Ethylene Propylene
Pump configuration:
00 - Basic pump
Pump configuration: T2 - As 00 Plus Tank Mounting Flange
00 - Basic Pump W3 - As 00 Plus Wall Mounting Brackets
T1 - As 00 Plus Tank Mounting Flange R5 - 2.5 l Reservoir & Mounting Bracket (Not available with
W1 - As 00 Plus Wall Mounting Bracket ATEX approved pumps)
R1 - Power Pack Including 2.5 l Reservoir & Mounting Bracket R5ST - 3.0 l Steel Reservoir & Mounting Bracket
R2 - Power Pack Including 4.5 l Reservoir & Mounting Bracket
(Not available with ATEX approved pumps)
R3 - Horizontal Mounting Version of R1 Manifold options:
R4 - Horizontal Mounting Version of R2 (Not available with ATEX M2 - Pump with CETOP02/D02/NG4 Manifold Fitted.
approved pumps) Valve mounts in vertical plane.
M2H - Pump with CETOP02/D02/NG4 Manifold Fitted.
Valve mounts in horizontal plane.
Manifold options: M3 - Pump with CETOP03/D03/NG6 Manifold Fitted.
M - Pump With CETOP03/DO3/NG6 Manifold fitted. Valve mounts in vertical plane.
Valves mount in vertical plane (GX10 to GX80 only) M3H - Pump with CETOP03/D03/NG6 Manifold Fitted.
H - Pump with CETOP03/DO3/NG6 Manifold fitted. Valve mounts in horizontal plane.
Valves mount in horizontal plane. (GX10 to GX40 only)
H2 - Pump with 2 station CETOP03/DO3/NG6 Manifold fitted.
Valves mount in horizontal plane. (GX10 to GX40 only) Water option:
W - Pump for use with water
Water option:
W - Pump for use with water (GX05 to 80 only) Design modifications:
Standard GX025 is water compatible DM** (e.g DM27 - Liquid Gas Application Pump)
Other options upon request.
Design modifications:
DM** (e.g DM14 - Low Temperature Seals.)
Other options upon request If you require more information or assistance with
ordering codes please contact your distributor
HEYPAC LIMITED
Unit 3, The Royston Centre, Lynchford Road, Ash Vale, Surrey GU12 5PQ UK
Tel: +44 (0) 1252 511 003 Fax: +44 (0) 1252 519 003
GXKR11/08
Email: enquiries@heypac.com
HEYPAC INCORPORATED
1098 East Avon Road, Rochester Hills, MI 48307 USA
Tel: +1 248 652 3500 Fax: +1 248 652 1717
Email: answers@heypac.com 12
www.heypac.com
Reg'd office: Unit 3 The Royston Centre, Lynchford Road, Ash Vale, Surrey GU12 5PQ United Kingdom. Registered in England number 1386560
Pneumatics
Combo Units, Connectors & Air Filters
2- and 3-Pc. combination units

2-pc. units combine filter/regulator with POLYCARBONATE W/GUARD METAL W/SIGHT GLASS
Max. Max. Max.
MicroMist or Mist lubricator. 3-pc. units combine NPT Flow Height Width Temp. Item $ Temp. Item $
filter, regulator, and MicroMist or Mist lubricators. Description (in.) (cfm) (in.) (in.) (°F) No. Each (°F) No. Each
2-Piece Filter/Regulator MicroMist Lubricator*
Include Speed Clamps™, mounting brackets, Miniature 1⁄4 10 6.54 3.55 125 4ZM04 ✓ 105.40 — — —
and pressure gauge. Nos. 4ZM01 to 4ZM04 Compact
1⁄4
3⁄8
36 8.72 4.22 125 7D683 150.50 150 7D684 158.75
36 8.72 4.22 125 7D685 152.25 150 7D686 158.75
do not include mounting bracket or gauge. 1⁄4 60 9.95 5.91 125 7D699 209.75 175 7D700 218.75
Some assembly required. For replacement filter Intermediate 3⁄8
1⁄2
75 9.95 5.91 125 7D701 209.75 175 7D702 218.75
80 9.95 5.91 125 7D703 207.50 175 7D704 216.00
elements, see page 4029. 3⁄8 40 11.93 6.84 125 7D723 255.50 175 7D724 263.75
Note: Polycarbonate bowls are not recommended for use Standard 1⁄2 100 11.93 6.84 125 7D725 249.00 175 7D726 256.75
3⁄4 100 11.93 6.84 125 7D727 251.75 175 7D728 256.75
in atmospheres containing chemicals such as acetone, 2-Piece Filter Regulator Mist Lubricator*
benzene, carbon tetrachloride, ethylene dichloride, gasoline, 1⁄4 36 8.72 4.22 125 7D687 152.25 150 7D688 158.75
Compact 3⁄8
toluene, and/or air compressor systems using synthetic 36 8.72 4.22 125 7D689 152.25 150 7D690 158.75
1⁄4 60 9.95 5.91 125 7D705 209.75 175 7D706 218.75
fire-resistant lubricants.
Intermediate 3⁄8 75 9.95 5.91 125 7D707 209.75 175 7D708 218.75
1⁄2 80 9.95 5.91 125 7D709 209.75 175 7D710 218.75
3⁄8 40 11.93 6.84 125 7D729 255.50 175 7D730 263.75
Standard 1⁄2 100 11.93 6.84 125 7D731 249.00 175 7D732 256.75
3⁄4 100 11.93 6.84 125 7D733 251.75 175 7D734 259.75
2-Pc.
3-Piece Filter and Regulator and MicroMist Lubricator†
MicroMist 1⁄4 36 7.46 6.46 125 7D691 172.75 125 7D692 187.75
No. 4ZM04 Compact 3⁄8 36 7.46 6.46 125 7D693 174.50 125 7D694 189.50
1⁄4 56 8.02 9.13 125 7D711 231.25 125 7D712 249.00
Intermediate 3⁄8 60 8.02 9.13 125 7D713 231.25 125 7D714 249.00
1⁄2 60 8.02 9.13 125 7D715 229.00 125 7D716 246.50
3⁄8 40 8.81 10.52 125 7D735 302.25 125 7D736 316.75
Standard 1⁄2 100 8.81 10.52 125 7D737 296.75 125 7D738 313.50
3⁄4 100 8.81 10.52 125 7D739 299.50 125 7D740 313.50
3⁄4 160 12.45 14.75 — — — 175 4ZL99 568.50
Heavy-Duty
1 275 12.45 14.75 — — — 175 4ZM01 ✓ 549.50
3-Piece Filter and Regulator and Mist Lubricator†
1⁄4 36 7.46 6.46 125 7D695 174.50 125 7D696 187.75
Compact 3⁄8 36 7.46 6.46 125 7D697 174.50 125 7D698 189.25
1⁄4 56 8.02 9.13 125 7D717 231.25 125 7D718 249.00
Intermediate 3⁄8 60 8.02 9.13 125 7D719 231.25 125 7D720 249.00
1⁄2 60 8.02 9.13 125 7D721 231.25 125 7D722 249.00
3⁄8 40 8.81 10.52 125 7D741 302.25 125 7D742 316.75
Standard 1⁄2 100 8.81 10.52 125 7D743 296.75 125 7D744 313.50
3⁄4 100 8.81 10.52 125 7D745 299.50 125 7D746 316.75
3-Pc. 3⁄4 160 12.45 14.75 — — — 175 4ZM02 ✓ 592.50
Heavy-Duty
MicroMist 1 275 12.45 14.75 — — — 175 4ZM03 ✓ 572.50
No. 7D736 * Regulators and filter/regulators: cfm flow measures with 100 psig inlet adjusted to a set pressure of 90 psig (while increasing flow)
and a 15 psig drop. Lubricators: cfm based on 100 psig inlet and 5 psig pressure drop. † General purpose filters: cfm based on 100
psig inlet and 5 psig pressure drop. Regulators: cfm flow measures with 100 psig inlet adjusted to a set pressure of 90 psig (while
increasing flow) and a 15 psig drop. Lubricators: cfm based on 100 psig inlet and 5 psig pressure drop.
modular connectors
Use Speed Clamps™ instead of pipe nipples to Porting Blocks
interconnect components. Provide 3 auxiliary 1⁄4" NPT outlets to pipe C
high-pressure or nonlubricated air. D
modular Pneumatic lockout ValVes B C
3-way function valves can be padlocked in the manifold Blocks
closed (vented) position only. Installed in the Permit 90° attachment of additional system B
pressure inlet of pneumatic devices, safety components such as filters, regulators, or pres-
lockout valves comply with OSHA regulation 29
A
sure switches.
CFR Part 1910 for lockout/tag-out procedures.
Item $ Item $
Key For Use With NPT (in.) No. Each Key For Use With NPT (in.) No. Each
Modular Pneumatic Lockout Valves Speed Mount Pipe Adapters
A Speedaire Compact 1⁄4 4ZM24 36.50 D Compact 1⁄4 4ZK26 16.58
A Speedaire Compact 3⁄8 4ZM25 39.55 D Compact 3⁄8 4ZK27 10.36
A Speedaire Intermediate and Standard 1⁄4 4ZM26 44.40 D Intermediate and Standard 1⁄4 4ZK37 13.89
A Speedaire Intermediate and Standard 3⁄4 4ZM29 ✓ 55.35 D Intermediate and Standard 3⁄4 4ZK40 13.89
Speed Clamps™ w/Mounting Bracket Porting Blocks (3 NPT Ports)
B Compact — 4ZK25 11.10 — Compact 1⁄4 4ZK28 16.19
B Intermediate and Standard — 4ZK36 14.59 — Intermediate and Standard 1⁄4 4ZK41 19.97
C Compact — 4ZK24 9.34 Manifold Blocks (4 NPT Ports)
C Intermediate and Standard — 4ZK35 10.07 — Compact 3⁄8 4ZK30 44.60
Mounting Brackets — Intermediate and Standard 3⁄4 4ZK43 41.60
C Compact (used with No. 4ZK24) — 4ZK23 4.17
C Intermediate and Standard (used with No. 4ZK35) — 4ZK34 6.07
in-line disposable air filters modular accessories for

▪ Pkg. qty.: 10 2- and 3-Pc. combination units
Filter Rating Max. Flow Max. Item $
(microns) (cfm) Temp. (°F) No. Each
1⁄4" Tube Inlet/Outlet Item $ NPT Item $
93% at 0.01 6.3 275 4HEU9 351.25 Connec. Size Dial Size No. Each Item NPT Item
(in.) No. $
Each
93% at 0.01 14.6 275 4HEV3 500.50 Pressure Gauges Item
Modular Accessories, (in.) 08 (Cont.)
Series No. Each
1⁄8" NPT 1 1⁄2" 4FLZ8 12.11 End Block Connector 3⁄8 6B219 23.25
93% at 0.01 10.1 230 4HEV5 246.50 1⁄4" NPT
93% at 0.01 14.6 230 4HEV7 396.75 2" 4FMC7 11.95 Modular Unit Connector — 6B222 5.54
93% at 0.01 14.6 230 4HEV8 † 447.50 NPT Item $ Modular Mounting — 6B223 8.75
99.99% at 0.01 6.3 230 4HEU8 * 176.75 Item (in.) No. Each Bracket
99.99% at 0.01 10.1 275 4HEV1 358.50 Modular Accessories, Series Sub Compact 12 Modular Accessories, Series 18 and 28
99.99% at 0.01 7.3 275 4HEV2 500.50 End Block Connector† 1⁄4 4RA36 34.65 End Block Connector 1⁄4 6B238 17.98
99.99% at 0.01 6.3 230 4HEV4 241.25 End Block Connector† 3⁄8 4RA37 33.95 End Block Connector 3⁄8 6B237 17.98
99.99% at 0.01 7.3 230 4HEV6 388.25 Type T Mounting Bracket — 4RA38 7.30 End Block Connector 1⁄2 6B236 17.37
99.99% at 0.01 7.3 230 4HEV9 † 438.00 Modular Unit Connector — 4RA35 10.33 End Block Connector 3⁄4 6B235 17.98
Barbed Inlet, 1⁄4" Tube Outlet Modular Accessories, Series 08 Mounting T-Bracket — 6B245 24.42
93% at 0.01 10.1 230 4HEW2 316.25 End Block Connector 1⁄4 6B220 23.25 w/Joiner Set
No. 4HEU9 End Block Mounting T-Bracket — 6B246 11.49
99.99% at 0.01 6.3 230 4HEW1 316.25 1⁄4 6B218 25.70
Connecting Set* Joiner Set — 6B247 13.46
* Includes oil indicator. † Includes 1⁄4" drain tube.
* Includes 2 end-block connectors, mounting brackets, and joiner sets.
† Contains 2 end-blocks and joiner sets.
4033
Pneumatics
Filter/Regulators/Lubricators & Mufflers
General Purpose all-in-One Filter/Regulator

▪ Polycarbonate bowl: 150 max. NPT Max. Flow Max. Adjustment Height Width Item $
Description (in.) (cfm)* Temp. (°F) Range (psi) (in.) (in.) No. Each
psi; metal bowl: 250 max. psi Polycarbonate Bowls
▪ 40-micron filter elements Mini Oil Removal (Coalescing)
1⁄8 4 125 5 - 100 6.44 1.63 4ZK80 ✓ 105.95
1⁄4 4 125 5 - 100 6.44 1.63 4ZK81 ✓ 101.90
Note: Polycarbonate bowls are not recommended Polycarbonate Bowls w/Nonrising Knob Bowl Adjust
for use in atmospheres containing chemicals such 1⁄8 13 125 5 - 125 6.44 1.63 4ZK74 50.45
Miniature 1⁄4
as acetone, benzene, carbon tetrachloride, ethylene 14 125 5 - 125 6.44 1.63 4ZK75 48.95
dichloride, gasoline, toluene, and/or air compressor Miniature w/Gauge and Bracket 1⁄4 14 125 5 - 125 6.44 1.63 4ZK76 ✓ 64.20
Miniature w/Brass Body 1⁄4 12 125 5 - 125 6.44 1.63 4ZK77 ✓ 61.85
systems using fire-resistant lubricants.
Polycarbonate Bowls w/Guard
1⁄4 45 125 5 - 150 8.72 1.97 4ZK83 ✓ 70.00
Compact 3⁄8 45 125 5 - 150 8.72 1.97 4ZK85 ✓ 70.00
Intermediate 1⁄4 80 125 5 - 150 9.95 2.68 4ZK87 ✓ 104.50
Intermediate w/Gauge and Bracket 1⁄4 80 125 5 - 150 9.95 2.68 4ZK92 ✓ 131.95
Intermediate 3⁄8 80 125 5 - 150 9.95 2.68 4ZK89 ✓ 104.50
Intermediate w/Gauge and Bracket 3⁄8 80 125 5 - 150 9.95 2.68 4ZK93 ✓ 131.95
Intermediate 1⁄2 80 125 5 - 150 9.95 2.68 4ZK91 ✓ 104.50
3⁄8 140 125 5 - 150 11.93 3.15 4ZK95 ✓ 132.60
Standard 1⁄2 140 125 5 - 150 11.93 3.15 4ZK97 ✓ 128.70
3⁄4 140 125 5 - 150 11.93 3.15 4ZK99 ✓ 128.70
1⁄2 140 125 5 - 150 11.93 3.15 4ZL01 ✓ 149.10
Standard w/Gauge and Bracket 3⁄4 140 125 5 - 150 11.93 3.15 4ZL02 ✓ 149.10
Metal Bowls w/Sight Glass
1⁄4 45 150 5 - 150 8.72 1.97 4ZK82 ✓ 69.75
Compact 3⁄8 45 150 5 - 150 8.72 1.97 4ZK84 ✓ 69.75
1⁄4 80 175 5 - 150 9.95 2.68 4ZK86 ✓ 105.15
Intermediate 3⁄8 80 175 5 - 150 9.95 2.68 4ZK88 ✓ 105.15
1⁄2 80 175 5 - 150 9.95 2.68 4ZK90 ✓ 105.15
3⁄8 140 175 5 - 150 11.93 3.15 4ZK94 ✓ 133.70
Standard 1⁄2 140 175 5 - 150 11.93 3.15 4ZK96 ✓ 129.80
Polycarbonate Bowl Metal Bowl 3⁄4 140 175 5 - 150 11.93 3.15 4ZK98 ✓ 129.80
w/Nonrising Knob with Sight Metal Bowls w/Sight Glass and Nonrising Knob Bowl Adjust
3⁄4 440 175 5 - 125 12.90 7.48 4ZK78 ✓ 490.50
Bowl Adjustment Glass Heavy-Duty (Yoke-Mount)
1 480 175 5 - 125 12.90 7.48 4ZK79 ✓ 430.00
No. 4ZK76 No. 4ZK84 * cfm flow measured with 100 psig inlet adjusted to a set pressure of 90 psig (while increasing flow) and a 15 psig drop.
"Piggyback" air Line Filter/Regulators

▪ Polycarbonate bowl: 125°F max. temp.; metal bowl: 150°F max. temp.
▪ 5-micron filter element
▪ Adjustment range 0 to 125 psi, except No. 3RA90 is 5 to 125
psi and Nos. 2KEH8 and 2KEJ1 are 0 to 60 psi
WARNING: Product rupture can cause serious injury. Do not connect regulator to bottled gas. Note: Should not be used
where strong acids or bases are present or in salt-laden atmospheres.
Max. Max. Metal
NPT Flow Pressure Adjustment Height Width Mfr. Item $ Miniature
Description (in.) (cfm)† (psi) Range (psi) (in.) (in.) Model Brand No. Each No. 3GD30
Die-Cast Zinc
1⁄4 46 250 0 to 125 10.38 2.81 06E14B18AC Parker 21U797 150.00
3⁄8 55 250 0 to 125 10.38 2.81 06E24B18AC Parker 21U798 150.00
Compact 1⁄2 61 250 0 to 125 10.38 2.81 06E34B18AC Parker 21U799 150.00
1⁄2 90 250 0 to 125 11.76 3.24 07E34B18AC Parker 21U820 190.00
3⁄4 90 250 0 to 125 11.76 3.24 07E44B18AC Parker 21U821 190.00 Mfr. Item $
Polycarbonate Fits Model Brand No. Each
Brass Miniature 1⁄4 16 150 5 to 125 6.25 1.56 BB3-02-FK00 Wilkerson 3RA90 ✓ 73.35 Automatic Drains
Polycarbonate w/Guard 06F, 07F, 06E, 07E,
Miniature 1⁄4 42 150 0 to 125 6.46 1.58 B08-02-FK00 Wilkerson 6B315 ✓ 60.60 PS506P Parker 21U849 55.35
06A, 07A, 06G, 07G
1⁄4 25 150 0 to 125 8.51 2.00 B12-02-FKS0 Wilkerson 4RA23 ✓ 82.70 Metal Bowl Kits
Subcompact 3⁄8 30 150 0 to 125 8.51 2.00 B12-03-FKS0 Wilkerson 4RA25 ✓ 82.70 06F, 06E, 06A, 06G PS726P Parker 21U852 92.10
1⁄4 65 150 0 to 125 10.00 2.36 B18-02-FK00 Wilkerson 6B314 ✓ 114.45 06F, 06E, 06A, 06G PS735P Parker 21U853 42.45
Compact 3⁄8 87 150 0 to 125 10.00 2.36 B18-03-FK00 Wilkerson 6B313 ✓ 117.90 07F, 07E, 07A, 07G PS823P Parker 21U859 114.45
1⁄2 93 150 0 to 125 10.00 2.36 B18-04-FK00 Wilkerson 6B312 ✓ 114.45 07F, 07E, 07A, 07G PS835P Parker 21U860 53.55
3⁄8 95 150 0 to 125 11.44 2.90 B28-03-FK00 Wilkerson 6B311 ✓ 145.25 Mounting Brackets
Standard 1⁄2 165 150 0 to 125 11.44 2.90 B28-04-FK00 Wilkerson 6B310 ✓ 145.25 Series R03, BB3 GRP-95-147 Wilkerson 6B253 6.27
3⁄4 125 150 0 to 125 11.44 2.90 B28-06-FK00 Wilkerson 6B309 ✓ 145.25 Series F08, M08 GPA-97-010 Wilkerson 6B221 7.44
Metal Series R12, B12 GPA-96-313 Wilkerson 4RA40 10.72
Miniature 1⁄4 42 250 0 to 125 6.46 1.58 B08-02-FL00 Wilkerson 3GD30 ✓ 68.45 Series F18, M18 GPA-96-604 Wilkerson 6B244 15.02
Metal w/Sight Gauge Series F28, M28 GPA-96-605 Wilkerson 6B243 17.63
1⁄4 25 250 0 to 125 8.51 2.00 B12-02-FLS0 Wilkerson 4RA24 ✓ 84.20 06F, 06E, 06A, 06G PS707P Parker 21U851 13.56
Subcompact 3⁄8 30 250 0 to 125 8.51 2.00 B12-03-FLS0 Wilkerson 4RA26 ✓ 87.20 07R, 07E, 07A, 07G PS807P Parker 21U858 13.56
1⁄4 65 250 0 to 125 10.00 2.36 B18-02-FL00 Wilkerson 6D756 ✓ 128.75 Replacement Filter Elements
Compact 3⁄8 87 250 0 to 125 10.00 2.36 B18-03-FL00 Wilkerson 6D757 ✓ 128.75 Series B0B FRP-96-729 Wilkerson 6B225 7.79
1⁄2 93 250 0 to 125 10.00 2.36 B18-04-FL00 Wilkerson 6D758 ✓ 128.75 Series F12, B12,
3⁄8 95 250 0 to 125 11.44 2.90 B28-03-FL00 Wilkerson 6D759 ✓ 156.75 GRP-96-344 Wilkerson 4RA42 21.03
D12, C12
Standard 1⁄2 105 250 0 to 125 11.44 2.90 B28-04-FL00 Wilkerson 6D760 ✓ 152.25 Series B1B FRP-96-639 Wilkerson 6B233 12.10
3⁄4 125 250 0 to 125 11.44 2.90 B28-06-FL00 Wilkerson 6D761 ✓ 152.25 Series B2B FRP-96-653 Wilkerson 6B230 14.48
Stainless Steel Series BB3 FRP-96-806 Wilkerson 1WXB4 7.28
1⁄4 12 300 0 to 125 6.25 1.56 SB1-02-LYSS Wilkerson 2KEH7 ✓ 490.00 06F and 06E PS701P Parker 21U850 22.20
Miniature 1⁄4 12 300 0 to 60 6.25 1.56 SB1-02-KYSS Wilkerson 2KEH8 ✓ 579.50 07F and 07E PS801P Parker 21U856 24.51
1⁄2 72 300 0 to 125 8.59 2.5 SB2-04-LYSS Wilkerson 2KEH9 ✓ 1,175.00 06F and 06E PS702P Parker 21U867 22.20
Standard 1⁄2 72 300 0 to 60 8.59 2.5 SB2-04-KYSS Wilkerson 2KEJ1 ✓ 1,152.00 07F and 07E PS802P Parker 21U868 24.51
† cfm flow measured with 100 psig inlet adjusted to a set pressure of 90 psig and a 15 psig pressure drop.
mufflers
Length Width Item $
▪ Max. flow: 160 cfm NPT (in.) Fits (in.) (in.) No. Each
▪ Max. pressure: 300 psi Oil Removing Muffler, 0.9 Microns, 160 CFM Max. Flow
1⁄8 1⁄8 3 1⁄8 1 5⁄8 2YNL8 41.60
▪ Max. temp.: 160°F 1⁄4 1⁄4 3 1⁄8 1 5⁄8 2YNL9 46.70
▪ Filter rating: 0.9 microns 3⁄8 3⁄8 4 ⁄4
3 2 7⁄16 2YNN1 58.65
1⁄2 1⁄2 4 3⁄4 2 7⁄16 2YNN2 59.70
▪ Aluminum material
3⁄4 3⁄4 6 1⁄4 3 5⁄16 2YNN3 70.15
▪ 1⁄4" slip-on drain tube fitting 1 1 6 1⁄4 3 5⁄16 2YNN4 70.15
Reclassifier/mufflers help reduce oil mist Replacement Elements
— 1⁄8 and 1⁄4 2 3⁄4 1 5⁄8 2YNN5 39.80
from exhausted air in many in-plant and — 3⁄8 and 1⁄2 4 5⁄16 2 7⁄16 2YNN6 45.40 No. 2YNL8
white room pneumatic applications. — 3 ⁄4 and 1 5 ⁄2
1 3 5⁄16 2YNN7 43.35
4031
Pneumatics
Air Filter Elements & Oil Removal Filters
compressed air Filter Replacement elements

Mfr. Item $ Mfr. Item $
Cross Reference Model No. Each Cross Reference Model No. Each
Donaldson Replacement Filters
Mfr.(Cont.) Item $ Donaldson Replacement Filters
Mfr.(Cont.) Item $
Microfiberglass (Cont.) Model
Cross Reference No. Each Microfiberglass (Cont.) Model
Cross Reference No. Each
Donaldson MF 04/20 6CJN13-040 4CVJ4 173.00 Donaldson SMF 03/10 4CJN10-030 4CVL2 132.05
Donaldson MF 05/20 6CJN13-050 4CVJ5 197.00 Donaldson SMF 04/10 4CJN10-040 4CVL4 143.80
Donaldson MF Donaldson SMF 04/20 4CJN13-040 4CVL6 173.00
6IJN15-050 4CVJ6 235.25
5/25, MF 5/2,5 Donaldson SMF 05/20 4CJN13-050 4CVL8 197.00
Donaldson MF 07/30 6IJN25-070 4CVJ8 371.00 Donaldson SMF 07/25 4IJN15-070 4CVN1 287.75
Donaldson MF 10/30 6IJN25-100 4CVJ9 464.00 Donaldson SMF 07/30 4IJN25-070 4CVN3 371.00
Donaldson MF 15/30 6IGN25-150 4CVK1 553.00 Donaldson SMF 10/30 4IJN25-100 4CVN5 464.00
Donaldson MF 20/30 6IGN25-200 4CVK2 617.50 Donaldson SMF 15/30 4IGN25-150 4CVN7 553.00
Donaldson MF 30/30 6IGN25-300 4CVK3 746.00 Donaldson SMF 20/30 4IGN25-200 4CVN9 617.50
Donaldson MF 30/50 6QGN43-300 4CVK5 963.00 Donaldson SMF 30/30 4IGN25-300 4CVP2 746.00
Donaldson SMF 02/05 4HJN08-024 4CVK7 110.80 Donaldson SMF 30/50 4QGN43-300 4CVP4 963.00
Donaldson SMF 03/05 4HJN08-030 4CVK9 120.85
Oil Removal (coalescing) Filters

▪ Service life indicator is standard (except miniatures)
▪ Max. pressure: 150 psi (polycarbonate bowl); 250 psi (metal bowl)
▪ Max. temp.: 125°F (polycarbonate bowl); 150°F (metal bowl)
▪ Filters to 0.01 microns
For maximum life, use in conjunction with a general-purpose air line filter equipped with a 5-micron element.
Note: Polycarbonate bowls are not recommended for use in atmospheres containing chemicals such as acetone, benzene, carbon
tetrachloride, ethylene dichloride, gasoline, toluene, and/or air compressor systems using synthetic fire-resistant lubricants. No. 4ZL43
POLYCARBONATE
Max. POLYCARBONATE W/GUARD METAL W/SIGHT GLASS Item $
NPT Flow H W Item $ Item $ Item $ For Use On Microns No. Each
Description (in.) (cfm)* (in.) (in.) No. Each No. Each No. Each Replacement Oil Removal Coalescing Filter Elements
1⁄8 6 4.25 1.63 4ZL16 61.80 — — — — Miniature 0.01 4ZK21 55.75
Miniature 1⁄4 Compact 0.01 4ZK70 59.45
6.5 4.25 1.63 4ZL17 59.70 — — — —
1⁄4 10.5 7.93 1.97 — — 4ZL24 94.40 4ZL23 101.20 Intermediate 0.01 4ZK56 61.95
Compact 3⁄8 Standard 0.01 4ZK46 60.25
10.5 7.93 1.97 — — 4ZL26 94.40 4ZL25 101.20
1⁄4 21 8.51 2.68 — — 4ZL32 113.85 4ZL31 121.55 Standard (High Flow) 0.01 4ZK47 88.80
Intermediate 3⁄8 21 8.51 2.68 — — 4ZL34 113.85 4ZL33 125.75 Heavy-Duty (3⁄4" to 1") 0.01 4ZK62 167.75
1⁄2 21 8.51 2.68 — — 4ZL36 113.85 4ZL35 121.55 Heavy-Duty (1 1⁄2" to 2") .01 4ZK15 378.50
3⁄8 20 9.31 3.15 — — 4ZL44 139.80 4ZL43 147.60 General Purpose and Oil Removal Filter Mounting Brackets
Standard 1⁄2 35 9.31 3.15 — — 4ZL46 139.80 4ZL45 143.25 Miniature — 4ZK71 11.43
3⁄4 60 11.4 3.15 — — 4ZL55 142.55 — — Compact — 4ZK29 13.26
1⁄2 60 11.4 3.15 — — — — 4ZL53 189.25 Intermediate — 4ZK53 16.57
Standard (High Flow) 3⁄4 Standard — 4ZK42 19.31
60 11.4 3.15 — — — — 4ZL54 189.25
3⁄4 90 13.24 4.75 — — — — 4ZL18 361.00 Heavy-Duty — 4ZK72 56.65
1 125 13.24 4.75 — — — — 4ZL19 361.00 Automatic Filter Drains
Heavy-Duty Miniature — 4ZK17 17.34
1 1⁄2 250 18.86 8.22 — — — — 4ZL20 1,041.00
2 300 18.86 8.22 — — — — 4ZL21 1,064.00 Compact — 4ZK18 36.00
Heavy-Duty with Auto-Drain 2 600 26.71 8.22 — — — — 4ZL22 1,570.00 Intermediate — 4ZK19 43.40
* cfm measured at 100 psig with a saturated element (3 to 5 psig drop). Standard and Heavy-Duty — 4ZK14 48.20
Oil Removal (coalescing) Filters

▪ 0.01 micron, except Nos. 6B257, 6B256, 6B255, and 6B254 are 0.5 micron
Eliminate 99.9% or more of water and oil liquid aerosols and submicron particles.
Max. Max. Max.

NPT Flow Pressure Temp. H W Mfr. Item $
Description (in.) (cfm)* (psi) (°F) (in.) (in.) Model Brand No. Each
Polycarbonate w/Guard No.
Miniature 1⁄4 11 150 125 4.58 1.58 M08-02-BK00 Wilkerson 6B264 61.50 6B263
1⁄4 30 150 125 6.85 2.00 M12-02-BK00 Wilkerson 4RA13 102.20
Subcompact 3⁄8 30 150 125 6.85 2.00 M12-03-BK00 Wilkerson 4RA15 105.80
1⁄4 26 150 125 7.90 2.36 M18-02-BK00 Wilkerson 6B263 123.30
Compact 3⁄8 29 150 125 7.90 2.36 M18-03-BK00 Wilkerson 6B262 123.30
1⁄2 32 150 125 7.90 2.36 M18-04-BK00 Wilkerson 6B261 123.30
3⁄8 26 150 125 9.30 2.90 M28-03-BK00 Wilkerson 6B260 151.50
Standard 1⁄2 28 150 125 9.30 2.90 M28-04-BK00 Wilkerson 6B259 151.50
3⁄4 30 150 125 9.30 2.90 M28-06-BK00 Wilkerson 6B258 151.50 Mfr. Item $
3⁄4 140 150 125 10.80 4.80 M30-06-S00 Wilkerson 6B257 366.50 Fits Brand Model No. Each
Jumbo
1 160 150 125 10.80 4.80 M30-08-S00 Wilkerson 6B256 366.50 Mounting Brackets
Metal w/Sight Gauge Series F08, M08 Wilkerson GPA-97-010 6B221 7.44
1⁄4 30 150 150 6.85 2.00 M12-02-BL00 Wilkerson 4RA14 113.40 Series F12, M12 Wilkerson GPA-96-300 4RA39 12.85
Subcompact 3⁄8 30 150 150 6.85 2.00 M12-03-BL00 Wilkerson 4RA16 113.40 Series F18, M18 Wilkerson GPA-96-604 6B244 15.02
1⁄4 26 150 150 7.90 2.36 M18-02-BL00 Wilkerson 6D806 131.50 Series F28, M28 Wilkerson GPA-96-605 6B243 17.63
Compact 3⁄8 29 150 150 7.90 2.36 M18-03-BL00 Wilkerson 6D807 131.50 Automatic Drains
1⁄2 32 150 150 7.90 2.36 M18-04-BL00 Wilkerson 6D808 131.50 Series F08, M08 Wilkerson GRP-96-716 6B227 9.06
3⁄8 82 150 150 9.30 2.90 M28-03-BL00 Wilkerson 6D809 160.00 Series F18, F28,
Standard 1⁄2 28 150 150 9.30 2.90 M28-04-BL00 Wilkerson 6D810 160.00 F30, B18, B28, Wilkerson GRP-95-973 6B251 40.85
3⁄4 30 150 150 9.30 2.90 M28-06-BL00 Wilkerson 6D811 160.00 M18, M28, M30
Metal Replacement Filter Elements
Miniature 1⁄4 11 250 150 4.58 1.58 M08-02-BL00 Wilkerson 6D805 68.75 Series M08 Wilkerson MSP-96-732 6B224 29.85
3⁄4 140 200 150 10.50 4.80 M30-06-MS0 Wilkerson 6D812 404.25 Series M12 Wilkerson MRP-96-301 4RA43 45.05
1 160 200 150 10.50 4.80 M30-08-MS0 Wilkerson 6D813 390.75 Series M18 Wilkerson MSP-96-647 6B232 37.35
Jumbo
1 1⁄2 445 150 150 19.07 7.80 M35-0B-S00 Wilkerson 6B255 1,337.00 Series M28 Wilkerson MSP-96-649 6B231 37.85
2 445 150 150 19.07 7.80 M35-OC-S00 Wilkerson 6B254 1,337.00 Series M30 Wilkerson N17-95-992 6B248 62.95
Stainless Steel Series M35 Wilkerson MSP-95-502 6B250 334.75
Miniature 1⁄4 16 300 180 4.00 1.57 SM1-02-EYV0 Wilkerson 2KEH1 355.25 Series SM1 Wilkerson SRP-96-005 2KEJ5 43.60
Standard 1⁄2 46 300 180 5.56 2.38 SM2-04-EYV0 Wilkerson 2KEH2 749.50 Series SM2 Wilkerson SRP-96-006 2KEJ6 58.35
* cfm rating based on 100 psig inlet and 1 psig pressure drop.
4028
Pneumatics
Hose Couplings and Clamps
universal couplings
▪ Constructed of malleable iron A sexless common head design eliminates mismatched fitting and
▪ Same gasket, safety clip, and allows direct locking connection between any 2 fittings from 1⁄4" to 1".
lanyard for all coupling sizes Nos. 6YZH1 to 6YZH4 do not require a pin; OSHA compliant.
▪ Gasket temp. range: -20° to 160°F Note: Do not use coupling for steam service. Rated for air service only, up to 110 psi.
Blank End (F)NPT End (M)NPT End Hose End (F)NPT SELF LOCKING (M)NPT SELF LOCKING
Size Item $ Item $ Item $ Item $ Item $ Item $ No. 3LX85 No. 6YZH2
(in.) No. Each No. Each No. Each No. Each No. Each No. Each
— 3LX85 11.02 — — — — — — — — — —
1⁄4 — — 3LZ01 9.16 3LX98 10.24 — — — — — — Pkg. Item $
3⁄8 — — 3LX99 8.82 3LX97 7.96 3LZ02 10.30 — — — — Type Qty. No. Each
1⁄2 — — 3LX92 6.85 3LX91 6.78 3LX86 6.73 6YZH1 31.95 6YZH3 32.55 Triple Connection 1 3LX87 18.85
5⁄8 — — — — — — 3LX93 9.59 — — — — Safety Clip 25 3LX83 3.84
3⁄4 — — 3LX96 6.86 3LX95 7.21 3LX94 6.25 6YZH2 32.55 6YZH4 31.95 Nylon Lanyard 25 3LX84 6.29
1 — — 3LX90 8.89 3LX89 8.24 3LX88 8.98 — — — — Rubber Washer 50 3LZ03 20.17
Ground Joint couplings Duct connectors

Include hose shank stem, female Permanently or temporarily
thread wing nut, male wing nut connect hoses for longer
thread, and female (F)NPT spud. No.
lengths. Made from 304
When used with clamps, they are 3LZ37 stainless steel.
recommended for steam service
up to 450°F.
Outside L Item $
Size Item $ Dia. (in.) (in.) No. Each
(in.) No. Each
1⁄2 Ducting Hose Connectors
3LZ39 28.35
3⁄4 4 4 2TA34 29.95
3LZ37 35.85
5 4 2TA35 30.95
1 3LZ38 37.45
6 4 2TA36 32.15
8 4 2TA37 40.20 No. 2TA37
10 4 2TA38 44.95
12 4 2TA39 51.95
Inside Width Item $
Fittings
Dia. (in.) (in.) No. Each
Ducting Hose Bridge Clamps
4 1⁄2 2TA40 8.26
Constructed of durable steel bar stock. 5 1⁄2 2TA41 8.55
Fittings can be used in steam applications, 6 1⁄2 2TA42 10.10
7 1⁄2 2TA43 9.96
if clamps are used. For use with air, water, 8 1⁄2 2TA44 10.10
fluid petroleum, and chemicals. 9 1⁄2 2TA45 16.50
10 1⁄2 2TA46 16.73
(M)NPT Item $ 12 1⁄2 2TA47 17.19 Quick-Release Clamp
Hose Size (in.) Size (in.) No. Each Quick-Release Clamps No. 2TA48
1⁄4 3LZ76 7.50 4 7⁄8 2TA48 19.23
3⁄8 3LZ77 7.25
1⁄2 6 7⁄8 2TA49 20.78
1⁄2 3LZ70 5.95
No. 8 7⁄8 2TA50 20.80
3⁄4 3LZ75 16.62 10 7⁄8 2TA51 21.16
1⁄2 3LZ73 14.10 3LZ71
12 7⁄8 2TA52 21.84
3⁄4 3⁄4 3LZ74 9.54
1 3LZ72 22.28
1 1 3LZ71 14.16
constant tension
clamps
▪ 5⁄8" band width
▪ 300 stainless steel
steam clamps band/housing/bridge
Allow fittings and couplers ▪ Pkg. qty.: 10
to be used for steam appli- Spring design helps to
cations. Clamps need to be eliminate "cold flow" leakage.
sized up to both I.D. and 0.028"-thick clamps, 125
O.D. of hose. No. in.-lb. of torque. No. 16P218
3LZ04
SCREW MATERIAL
Hose Inside Min. Hose Max. Hose Torque Item $ Plated Carbon Steel 410 Stainless Steel
Dia. (in.) Outside Dia. (in.) Outside Dia. (in.) (ft.-lb.) No. Each Item $ Item $
2 Bolt Max. Clamp Dia. (in.) Min. Clamp Dia. (in.) No. Pkg. No. Pkg.
3⁄8 11⁄16 7⁄8 6 3LZ20 7.88 1 3⁄4 1 16P218 62.80 16P234 68.10
13⁄16 15⁄16 6 3LZ27 7.68 2 1⁄8 1 1⁄4 16P219 63.30 16P235 68.60
15⁄16 1 1⁄16 12 3LZ07 7.68 2 5⁄8 1 3⁄4 16P220 63.55 16P236 69.15
1⁄2
1 1 3⁄16 6 3LX81 6.75 3 1⁄8 2 1⁄4 16P221 64.90 16P237 70.20
1 1⁄16 1 3⁄16 12 3LZ08 8.67 3 5⁄8 2 3⁄4 16P222 65.40 16P238 71.05
1 1⁄8 1 5⁄16 12 3LX82 7.48 4 1⁄8 3 1⁄4 16P223 66.50 16P239 72.10
1 5⁄32 1 9⁄32 21 3LZ12 9.05 4 5⁄8 3 3⁄4 16P224 67.05 16P240 72.60
3⁄4 1 3⁄16 1 5⁄16 21 3LZ11 9.36 5 1⁄8 4 1⁄4 16P225 68.35 16P241 73.95
1 5⁄16 1 1⁄2 21 3LZ09 9.66 5 5⁄8 4 3⁄4 16P226 70.70 16P242 76.35
1 1⁄2 1 11⁄16 21 3LZ04 12.59 6 1⁄8 5 1⁄4 16P227 71.55 16P243 77.15
1 5⁄16 1 1⁄2 12 3LX79 12.59 6 5⁄8 5 3⁄4 16P228 71.80 16P244 77.40
1
1 1⁄2 1 13⁄16 21 3LX80 15.96 7 6 1⁄4 16P229 72.90 16P245 78.70
4 Bolt 7 5⁄8 6 3⁄4 16P230 76.10 16P246 81.90
1 17⁄32 1 23⁄32 21 3LZ10 17.88 8 7 1⁄4 16P231 76.85 16P247 82.70
1 1 11⁄16 1 15⁄16 21 3LZ06 19.74 8 5⁄8 7 3⁄4 16P232 77.65 16P248 83.50
1 11⁄16 2 1⁄8 21 3LZ05 18.52 9 1⁄8 8 1⁄4 16P233 78.70 16P249 84.55
3945
Capacity:
Pilot operated, balanced piston relief valve 12 gpm (45 L/min.)

Products : Cartridges : Relief : 2 Port : Pilot Operated, Balanced Piston RPCC
Product Description
Pilot-operated, balanced-piston relief cartridges are normally closed pressure regulating valves. When the pressure at the
inlet (port 1) reaches the valve setting, the valve starts to open to tank (port 2), throttling flow to regulate the pressure.
These valves are accurate, have low pressure rise vs. flow, they are smooth and quiet, and are moderately fast.
Download
Technical Features
All 2-port relief cartridges (except pilot reliefs) are physically and Back pressure on the tank port (port 2) is directly additive to the valve
functionally interchangeable (same flow path, same cavity for a given setting at a 1:1 ratio.
frame size).
Will accept maximum pressure at port 2; suitable for use in cross port The main stage orifice is protected against contamination.
relief circuits. If used in cross port relief circuits, consider spool leakage.
Minimum setting is 75 psi (5 bar) for all spring ranges. Incorporates the Sun floating style construction to minimize the
possibility of internal parts binding due to excessive installation torque
and/or cavity/cartridge machining variations.
Not suitable for use in load holding applications due to spool leakage.
Technical Data
Cavity T-162A
Capacity 12 gpm 45 L/min.
Factory Pressure Settings Established at 4 gpm 15 L/min.
Maximum Valve Leakage at 110 SUS (24 cSt) 2 in³/min.@1000 psi 30 cc/min.@70 bar
Response Time - Typical 10 ms
Adjustment - Number of Clockwise Turns to Increase Setting 5
RPCC-LAN
Material/Coating
Control Adjustment Range Seal Material
Modifier
L Standard Screw Adjustment A 75 - 3000 psi (5 - 210 bar), N Buna-N No modifier (standard material
Standard Options 1000 psi (70 bar) Standard Standard Options with no special coating)
Setting Special Options
W 75 - 4500 psi (5 - 315 bar),
C* Tamper Resistant - Factory V Viton
1000 psi (70 bar) Standard /AP Stainless Steel, Passivated
Set
Setting
F Hex Head Screw with Locknut Control: C
Standard Options
K Handknob Control: L
B 75 - 1500 psi (5 - 105 bar), Our corrosion resistant product
1000 psi (70 bar) Standard line is growing! If you are
Setting interested in a corrosion
C 75 - 6000 psi (5 - 420 bar), resistant option for this model,
1000 psi (70 bar) Standard please contact Sun.
Setting
N 75 - 800 psi (5 - 55 bar), 400
psi (28 bar) Standard Setting
Q 75 - 400 psi (5 - 28 bar), 200
If the control is F, the range must be A or W

If the modifier is /AP, the control must be C or L
* Special Setting required, specify at time of order

Customer specified setting stamped on hex $ 2.00

Two-piece, floating cartridge construction.
Capacity:
Free flow side to nose check valve 7.5 gpm (30 L/min.)

Products : Cartridges : Check : 2-Port : Free Flow Side to Nose CXAD
Product Description
Free-flow, side-to-nose check valves are on/off circuit components that allow free flow from the inlet (port 2) to the outlet (port 1) and
block flow in the opposite direction.
Download
Technical Features
Two-port check valves share the same cavity for a given frame size, Will accept 5000 psi (350 bar) at ports 1 and 2.
however, pay close attention as flow paths may be in opposite
directions.
These check valves are considered circuit savers for existing circuits Only available with 4, 30 and 75 psi (0,3, 2 and 5 bar) cracking
where manifold drillings are incorrect. The capacity of side-to-nose (port pressures.
2 to port 1) 2-port check valves is approximately 30% less than
preferred models with a nose-to-side (port 1 to port 2) flow path.
Check valves offer extremely low leakage rates with a maximum Incorporates the Sun floating style construction to minimize the
leakage of less than 1 drop per minute (0,07 cc/min). possibility of internal parts binding due to excessive installation torque
Technical Data
Cavity T-162A
Capacity 7.5 gpm 30 L/min.
Maximum Valve Leakage at 110 SUS (24 cSt) 1 drops/min. 0,07 cc/min.
CXAD-XCN
Material/Coating
Control Cracking Pressure Seal Material
Modifier
X Not Adjustable C 30 psi (2 bar) N Buna-N No modifier (standard material

Standard Options Standard Options with no special coating)
Special Options
A 4 psi (0,3 bar) V Viton

/AP Stainless Steel, Passivated
D 50 psi (3,5 bar)
Control: X
E 75 psi (5 bar)
Our corrosion resistant product
Z 1 psi (0,07 bar)
line is growing! If you are
interested in a corrosion
resistant option for this model,
please contact Sun.
If the modifier is /AP, the control must be X

Model: QCDA-LAN Capacity: 12 gpm (45 L/min.)
15%, accumulator sense, pump unload valve with check - pilot capacity
The accumulator sense, pump unload pilot valve is used to sense

pressure in an accumulator at port 2 of the valve and when the
pressure at port 2 reaches the valve setting, port 3 connects to port 4
to vent a relief valve and unload the pump. This valve has a 15% ratio
between unload setting and reset; when pressure at port 2 falls below
85% of the valve setting, port 3 is blocked from port 4 and the pump
will come back online to recharge the accumulator.
The integral free-flow check valve is suitable for pump flows up to 12

gpm (50 L/min). For higher capacity pumps, another version of
accumulator sense, pump unload cartridge, QPAA, which requires a
separate check cartridge is available.
Technical Data
Cavity T-21A
Check Cracking Pressure 4 psi 0,3 bar
Pilot Flow Capacity 46 in³/min. 0,75 L/min.
Pressure Drop, Port 1 to Port 2 100 psi@15 gpm 7 bar@60 L/min.
Model Weight .35 lb 0,15 kg
Seal
Control Adjustment Range
Material
Standard Screw 1000 - 3000 psi (70 - 210 bar), 1000 psi (70 bar) Standard
L A N Buna-N
Adjustment Setting
http://www.sunhydraulics.com Date Created: 9/12/2012

Capacity:
Ventable, pilot operated, balanced piston relief valve 15 gpm (60 L/min.)

Products : Cartridges : Relief : 3 Port : Pilot Operated, Balanced Piston, Ventable RVCA
Product Description
Ventable, pilot-operated, balanced piston relief cartridges are normally closed pressure regulating valves. When the
pressure at the inlet (port 1) reaches the valve setting, the valve starts to open to tank (port 2), throttling flow to
regulate the pressure. They provide a vent port (port 3) that connects between the main piston and pilot stage to
provide for remote control by other pilot or 2-way valves. These valves are accurate, have low pressure rise vs. flow,
they are smooth and quiet, and are moderately fast.
Download
Technical Features
A remote pilot relief on port 3 (vent) will control the valve below its own Not suitable for use in load holding applications due to spool leakage.
setting.
Will accept maximum pressure at port 2; suitable for use in cross port Back pressure on the tank port (port 2) is directly additive to the valve
relief circuits. If used in cross port relief circuits, consider spool leakage. setting at a 1:1 ratio.
Main stage orifice is protected by a 150 micron stainless steel screen. Incorporates the Sun floating style construction to minimize the
possibility of internal parts binding due to excessive installation torque
Special Notes
For cartridges configured with an O control (panel mount handknob), a .75 in. (19 mm) diameter hole is required in the panel.
Technical Data
Cavity T-11A
Control Pilot Flow 7 - 10 in³/min. 0,11 - 0,16 L/min.
Factory Pressure Settings Established at 4 gpm 15 L/min.
Maximum Valve Leakage at 110 SUS (24 cSt) 2 in³/min.@1000 psi 30 cc/min.@70 bar
Response Time - Typical 10 ms
Adjustment - Number of Clockwise Turns to Increase Setting 5
RVCA-LAN
Material/Coating
Control Adjustment Range Seal Material
Modifier
L Standard Screw Adjustment A 100 - 3000 psi (7 - 210 bar), N Buna-N No modifier (standard material
Standard Options 1000 psi (70 bar) Standard Standard Options with no special coating)
Setting Special Options
W 150 - 4500 psi (10,5 - 315
C* Tamper Resistant - Factory V Viton
bar), 1000 psi (70 bar) /AP Stainless Steel, Passivated
Set
Standard Setting
K Handknob Control: C
Standard Options
O Handknob with Panel Mount Control: L
B 50 - 1500 psi (3,5 - 105 bar), Our corrosion resistant product
1000 psi (70 bar) Standard line is growing! If you are
Setting interested in a corrosion
C 150 - 6000 psi (10,5 - 420 resistant option for this model,
bar), 1000 psi (70 bar) please contact Sun.
Standard Setting
D 25 - 800 psi (1,7 - 55 bar), 400
E 25 - 400 psi (1,7 - 28 bar), 200
If the modifier is /AP, the control must be C or L

Customer specified setting stamped on hex $ 2.00


Capacity:
Free flow nose to side checkvalve - pilot capacity 5 gpm (20 L/min.)

Products : Cartridges : Check : 2-Port : Free Flow Nose to Side CXAA
Product Description
Free-flow, nose-to-side check valves are on/off circuit components that allow free flow from the inlet (port 1) to the outlet (port 2)
and block flow in the opposite direction.
Download
Technical Features
Check valves offer extremely low leakage rates with a maximum Incorporates the Sun floating style construction to minimize the
leakage of less than 1 drop per minute (0,07 cc/min). possibility of internal parts binding due to excessive installation torque
Will accept 5000 psi (350 bar) at ports 1 and 2.
Technical Data
Cavity T-8A
Series (from Cavity) Series P
CXAA-XBN
Control Cracking Pressure Seal Material
Standard Options Standard Options Standard Options
X Not Adjustable B 15 psi (1 bar) N Buna-N

Z 1 psi (0,07 bar) V Viton

Section C – Electrical
C
Series 8264 ENCLOSURES
EXPLOSION PROOF & DUST IGNITION PROOF ENCLOSURES
8264 Series of Enclosures

Made of Aluminum or
Stainless Steel
Features:
• Copper Free Aluminum –
High strength, light weight and
corrosion resistant.
• Stainless Steel –
Best material solution for challenging
environmental conditions.
• Gasketed Flange –
“O” ring gasket is located inside
the cover bolts.
• Flat Cover –
Provides space for operator
installation.
• Rectangular or Round Windows –
Can be factory installed to enable
viewing of digital read out meters
and other devices.
• Conduit Openings –
Enclosures are designed with a wall
thickness suitable for drilling and
tapping of conduit openings up to
2" max.
• Stainless Steel Hinges –
All enclosures are provided with
factory installed hinges which allow
easy access for inspection, mainte-
nance and system changes.
• Mounting Rails –
Standard.
• Internal Mounting Plate Bosses –
They are factory machined to enable
field installation of the optional
mounting plates.
• Optional Finish –
Powder Coating.
INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357

I6
ENCLOSURES Series 8264
EXPLOSION PROOF & DUST IGNITION PROOF ENCLOSURES
Empty Aluminum Enclosures with Stainless Steel
cover hinges and mounting rails.
CLASSIFICATIONS
Catalog External Dimensions
NEC & CEC:
Gas Explosion Protection Number LxWxD
Class I, Division 1, Groups B, C & D 8264/6114-3 9.25" x 9.25" x 10.24"; (235 x 235 x 260 mm)
Class I, Zone 1, Groups IIA, IIB & IIB+H2
8264/6214-3 14.17" x 9.25" x 10.24"; (360 x 235 x 260 mm)
Dust Explosion Protection 8264/6224-3 14.17" x 14.17" x 10.24"; (360 x 360 x 260 mm)
Class II, Division 1 Groups E, F & G 8264/6225-3 14.17" x 14.17" x 12.99"; (360 x 360 x 330 mm)
Class III
8264/6325-3 18.90" x 14.17" x 12.99"; (480 x 360 x 330 mm)
Environmental Protection 8264/6335-3 18.90" x 18.90" x 12.99"; (480 x 480 x 330 mm)
Type 3, 4, 4X, 7 & 9 8264/6935-3 28.74" x 18.90" x 12.99"; (730 x 480 x 330 mm)
8264/6995-3 28.74" x 28.74" x 12.99"; (730 x 730 x 330 mm)
FILE No. E307783
For ATEX and IEC certification please
contact factory.
Empty Stainless Steel Enclosures with Stainless Steel
cover hinges and mounting rails.
Enclosure Materials Catalog External Dimensions
8264/6•••-3 Copper Free Aluminum Number LxWxD
(Marine Grade)
8264/6•••-2 Stainless Steel 316L 8264/6112-2 9.25" x 9.25" x 10.63"; (235 x 235 x 270 mm)
Ambient Temperature 8264/6212-2 14.17" x 9.25" x 10.63"; (360 x 235 x 270 mm)
+50°C (122°F) max. 8264/6222-2 14.17" x 14.17" x 10.63"; (360 x 360 x 270 mm)
-25°C (-13°F) min.
8264/6223-2 14.17" x 14.17" x 13.39"; (360 x 360 x 340 mm)
APPLICATIONS 8264/6323-2 18.90" x 14.17" x 13.39"; (480 x 360 x 340 mm)
The Series 8264 are Explosion Proof and Dust 8264/6333-2 18.90" x 18.90" x 13.39"; (480 x 480 x 340 mm)
Ignition Proof enclosures made of Copper Free 8264/6933-2 28.74" x 18.90" x 13.39"; (730 x 480 x 340 mm)
Aluminum or Stainless Steel 316L. They are
8264/6993-2 28.74" x 28.74" x 13.39"; (730 x 730 x 340 mm)
suitable for use in hazardous (classified) loca-
tions as specified above.
They are designed to contain ordinary location
Mounting Plates
electrical components for Instrumentation, Item Image Description Catalog Number
Motor Control and Distribution. There are eight
sizes of enclosures and they all come with
Optional enclosure 8264/611•-• 82 649 07 55 0
Stainless Steel cover hinges and mounting
Mounting sizes: 8264/621•-• 82 649 08 55 0
rails as standard. Mounting Plates are optional
Plates for 8264/622•-• 82 649 01 55 0
and need to be ordered separately.
Aluminum or 8264/632•-• 82 649 02 55 0
They can be customized with drilled and Stainless Steel 8264/633•-• 82 649 03 55 0
tapped entry openings as well as round and Enclosures 8264/693•-• 82 649 04 55 0
rectangular windows and operators. 8264/699•-• 82 649 05 55 0
Entry and operator openings can be field Fixing Screw Kit 82 648 01 90 6
modified. For details regarding Aluminum
Enclosures see pages I9 and I10. For
Stainless Steel Enclosures see pages I11 Technical Data
and I12.
DESCRIPTION
MAX. INTERRUPTING CAPACITY 10 kA RMS
OF INSTALLED COMPONENTS Symmetrical Amperes
EXTERNAL AUXILIARY DEVICES Listed for Hazardous Locations
(i.e. Push Buttons or Pilot Lights) USL (NOIV) & CNL (NOIV7)
WINDOW MATERIAL Borosilicate Glass
ENCLOSURE MATERIAL Copper Free Aluminum (Marine Grade)
or Stainless Steel 316L
INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357

I7
Explosion-Proof Pilot Devices
Nema Type 4, 4X, 7 & 9
2 & 3 Position Push-Pull

Switch Operators
Specifications
XPPP S - 2 R A - FS (-CEN) 2 Position Push-Pull

Switch Operator
a b c d e f ATEX Optional XPPPS-2GE
a = Barrel Type e = Contact Blocks
Code Description Code Description

S Short Barrel Blank No Contacts
L Long Barrel A 1 N.O.
B 1 N.C.
b = Number of Positions 2A 2 N.O.

2B 2 N.C.
Code Description
C 1 N.O. / 1 N.C.
2 2-Position
*D 2 N.O. / 2 N.C.
3 3-Position
E 1 N.C.L.B.
F 1 N.O.E.M.
c = **Mushroom Heads 2E 2 N.C.L.B.
2F 2 N.O.E.M.
Code Description
*G 1 N.O. / 1 N.C.L.B.
Blank Standard Mushroom Head
J Jumbo Mushroom Head *H 1 N.C. / 1 N.C.L.B.
*J 3 N.O. / 3 N.C.
X
Note: To engrave mushroom heads, C/F *K 4 N.O. / 4 N.C. P
&
L N.O.E.M.-N.C. X
d = Button Color M
M N.O.E.M.-N.O.
Code Description N N.C.L.B.-N.O.E.M.
G Green P 2 N.O. / 2 N.C. (300V)
R Red
f = Accessories
Code Description
-FS Finger Safe Option
CONTACT ABBREVIATION Pushbuttons can also be used with

N.O.= Normally Open Allen Bradley or C3 Controls
N.C.= Normally Closed contact blocks. (C/F)
N.C.L.B.= Normally Closed- Late Break
N.O.E.M.= Normally Open- Early Make *Denotes multiple block configuration
E.C.N.O.= Early Close-Normally Open
L.O.N.C.= Late Open-Normally Closed **Mushroom heads are made of
Anodized Aluminum
All contact blocks are rated 600V
unless noted.
N4= NEMA 4 locking collar is standard

on all Akron Electric operators
3/4-14 NPSM standard thread
1025 Eagon Street Barberton, Ohio 44203 Ph: 330-745-8891 Fax: 330-745-2504
www.AkronElectric.Com E-Mail: Sales@AkronElectric.Com AKRON 94
S IO N P R Explosion-Proof Pilot Devices
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XP 2 & 3 Position Push-Pull Operators
C
T
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S Dimensional Data
Dimensions (Inches [mm])
Note: All dimensions are for reference only Base
Ø1.90 [Ø48.3]
Short Barrel
1.60 [40.6] 4.40 [111.7]
2.90 [73.8] 1.49 [37.9]
1.31 [33.4]
LR86146
1.78 [45.2]
THREAD SIZE 3/4-14 NPSM.

THIS COMPONENT FOR USE I
CATALOG # XP
Guard
FILE NO. E203605

FILE NO. E139669
1.44 [36.6]
Long Barrel
5.90 [149.8]
FILE NO. E181300
4.40 [111.9] 1.50 [38.1]
1.25 [31.8]
2.81 [71.5]
THREAD SIZE 3/4-14 NPSM.

THIS COMPONENT FOR USE I
Mushroom Head
CATALOG # XP
X Cap
P (Optional)
& Ø1.48 [Ø37.5]
X
M
Push-Pull Operator
ex. XPPPL-2JR
UL 698 Industrial Control Equipment in Hazardous (Classified)

CLASS I, Div 1 & 2, GROUPS B, C & D;
Locations.
CLASS II, Div 1 & 2, GROUPS E, F & G;
CLASS III, UL 1203 Explosion-Proof and Dust-Ignition-Proof Electrical
NEMA TYPE 4, 4X, 7 & 9 Equipment for Use in Hazardous (Classified) Locations.
CSA C22.2 No. 30-LR86146 Explosion-Proof Enclosures for

FEATURES use in Class I Hazardous locations.
Operator bodies are black anodized & teflon Explosion-Proof Operators are suitable for panel
impregnated. or surface mount applications.
Operating Shafts are stainless steel. See Contact Block Information sheet for mounting
and rating information.
3/4-14 NPSM threaded body size
Mushroom Push Buttons are 1-1/2 Diameter Aluminum
Long Series: Accommodates up to 2-1/2 thick enclosure
wall thickness. Jumbo 2-1/2 Dia. Aluminum Red Mushroom Button
available
Short Series: Accommodates up to 1 thick
enclosure wall thickness. Push-Pull Operator available 2 or 3 position
95 AKRON www.AkronElectric.Com E-Mail: Sales@AkronElectric.Com
Momentary Contact Pushbuttons
Specifications
XP B S - F G A - FS (-CEN)
a b c d e f g ATEX Optional Extended Pushbutton
XPBS-ERC Flush Pushbutton
a = Push Button Heads XPBS-FGC
f = Contact Blocks
Code Description
B Standard Push Button Head Code Description
MH (red or green button only) **Standard Mushroom Head-Metal Blank No Contacts
JMH (red button only) **Jumbo Mushroom Head-Metal A 1 N.O.
JMHE (white print/red head) **Jumbo Emergency Stop Engraved
B 1 N.C.
2A 2 N.O.
2B 2 N.C.
b = Barrel Type
C 1 N.O. / 1 N.C.
Code Description *D 2 N.O. / 2 N.C.
S Short Barrel E 1 N.C.L.B.
L Long Barrel F 1 N.O.E.M.
2E 2 N.C.L.B.
c = Operator Type 2F 2 N.O.E.M.

*G 1 N.O. / 1 N.C.L.B.
Code Description
*H 1 N.C. / 1 N.C.L.B. X
E Extended Head P
*J 3 N.O. / 3 N.C. &
F Flush Head X
*K 4 N.O. / 4 N.C.
R For MH / JMH M
L N.O.E.M.-N.C.
M N.O.E.M.-N.O.
d = Button Color N N.C.L.B.-N.O.E.M.
P 2 N.O. / 2 N.C. (300V)
Code Description
B Black
BU Blue
g = Accessories
G Green
R Red Code Description
Y Yellow -FS Finger Safe Option
*Note: Does not apply for Jumbo
e = Rubber Boot CONTACT ABBREVIATION Pushbuttons can also be used with

N.O.= Normally Open Allen Bradley or C3 Controls
Code Description N.C.= Normally Closed contact blocks. (C/F)
N.C.L.B.= Normally Closed- Late Break
XPB-B PB Black Boot with Guard N.O.E.M.= Normally Open- Early Make *Denotes multiple block configuration
XPB-G PB Green Boot with Guard
All contact blocks are rated 600V **Mushroom heads are made of
XPB-R PB Red Boot with Guard unless noted. Anodized Aluminum (Green or Red
XPB-BU PB Blue Boot with Guard Only). Jumbo comes in Red only.
XPB-Y PB Yellow Boot with Guard on all Akron Electric operators

*Note: This option replaces options C & D
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XP PUSHBUTTON OPERATORS
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CAL S YS DIMENSIONAL DATA
Note: All dimensions are for reference only
Long Barrel (extended) Long Barrel (flush) Long Barrel

4.78 [121.0] 4.76 [121.0] 5.39 [137.0]
3.78 [96.0] 1.00
[25.4]
3.78 [96.0] 1.00
[25.4]
3.78 [96.0] 1.62
[41.0] LR86146
2.81 [71.5] 2.81 [71.5] 2.81 [71.5]
FILE NO. E203605

Short Barrel (extended) Short Barrel (flush)
Short Barrel FILE NO. E139669
3.28 [82.9] 3.28 [82.9]
2.28 [57.9]
1.00
2.28 [57.9] 3.894 [98.9] FILE NO. E181300
1.00 2.28 [57.9]
1.31 [33.4] [25.4] 1.31 [33.4]
[25.4] 1.31 [33.3] 1.62
[41.1]
(Optional)
Extended Pushbutton Extended Pushbutton
ex. XPBS-ER ex. XPBS-FG Extended Pushbutton
ex. XPJMHS-RA Jumbo
X
Guard Base Base Mushroom
P Guard Head
&
X
M Ø1.90 Ø1.90
[Ø48.3] [Ø48.3]
1.78 [45.2] 1.78 [45.2]
1.60 [40.6] 1.60 [40.6]
1.25 [31.8] 1.25 [31.8]

1.25 [31.8] 1.25 [31.8]
Ø2.50
[Ø63.5]
Features
Operator bodies are black anodized & teflon-impregnated. CLASS I, Div 1 & 2, GROUPS B, C & D;
Operator shafts are stainless steel. CLASS II, Div 1 & 2, GROUPS E, F & G;
3/4-14 NPSM threaded body size. CLASS III;
NEMA TYPE 4, 4X, 7 & 9
Explosion-proof operators are suitable for panel or
surface mount applications
UL 698 Industrial Control Equipment for use in
Long Series: accommodates up to 2-1/2 thick enclosure wall
hazardous (Classified) locations.
thickness
Short Series: accommodates up to 1 thick enclosure wall UL 1203 Explosion-Proof and Dust-Ignition Proof
thickness Electrical Equipment for use in hazardous
Momentary pushbuttons are available in flush and extended (Classified) locations.
versions.
Momentary pushbuttons are molded thermoplastic protected CSA C22.2 No. 30-LR86146 Explosion-Proof
by a machined aluminum guard. Enclosures for use in Class I Hazardous
locations.
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Pilot Lights LED
TE
T
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CAL SYS
Specifications
Pigtail-Type Pilot Light

XPLSB-120G Saddle Clamp Type Pilot Light
XPLSB-TT120G Transformer Type Pilot Light
XPLSB-T120G
XPL SB - TT 120 R F - FS (-CEN)
a b c d e f ATEX Optional
a = Barrel Type LED Replacement Bulbs
Code Description COLOR OF LED LAMP VOLTAGE (VAC/DC) REPLACEMENT P/N

SB Short Barrel AMBER 12 XPLB12A
LB Long Barrel BLUE 12 XPLB12B
GREEN 12 XPLB12G
RED 12 XPLB12R
WHITE 12 XPLB12W
Code Description AMBER 24 XPLB24A

BLUE 24 XPLB24B
Blank Pigtail
GREEN 24 XPLB24G
T Transformer Type
RED 24 XPLB24R
TT Saddle Clamp/Terminal Type
WHITE 24 XPLB24W
X
P AMBER 48 XPLB48A
&
X
c = Voltage BLUE 48 XPLB48B
M GREEN 48 XPLB48G
Standard Pilot Light Code Description
RED 48 XPLB48R
12 12 Volts AC/DC
WHITE 48 XPLB48W
24 24 Volts AC/DC
AMBER 120 XPLB120A
48 48 Volts AC/DC
BLUE 120 XPLB120B
120 120 Volts AC/DC
GREEN 120 XPLB120G
240 240 Volts AC/DC
RED 120 XPLB120R
Transformer Type Code Description
WHITE 120 XPLB120W
9 240/120 Volts AC 50/60 Hz
AMBER 240 XPLB240A
120 120/12 Volts AC 50/60 Hz
BLUE 240 XPLB240B
240 240/12 Volts AC 50/60 Hz GREEN 240 XPLB240G
380 380/12 Volts AC 50/60 Hz RED 240 XPLB240R
440 440/12 Volts AC 50/60 Hz WHITE 240 XPLB240W
480 480/12 Volts AC 50/60 Hz
600 600/12 Volts AC 50/60 Hz
e = Lamp Options
d = LED Bulb Colors Code Description
Blank LED
Code Color F Flashing
A AMBER
B BLUE
G GREEN f = Accessory
R RED
Code Description
W WHITE
-FS Finger Safe on Terminal Type

on all Akron Electric operators
87 AKRON
www.AkronElectric.Com E-Mail: Sales@AkronElectric.Com
XP Pilot Light Operators

Dimensional Data
LR86146
FILE NO. E203605
(Optional)
Pig Tail Type Pilot Light X

P
ex. XPLLB-120A &
CLASS I, Div 1 & 2, GROUPS B, C & D; UL 698 Industrial Control Equipment in Hazardous (Classified)
X
M
CLASS II, Div 1 & 2, GROUPS E, F & G; Locations.
CLASS III,
NEMA TYPE 4, 4X, 7 & 9 UL 1203 Explosion-Proof and Dust-Ignition-Proof Electrical
Equipment for Use in Hazardous (Classified) Locations.
CSA 22.2 No. 30-LR86146 Explosion-Proof

FEATURES Electrical Equipment for use in Hazardous Locations.
XPL Transformer Series is equipped with bayonet Standard sealed construction can be re-lamped from
base receptacles and 12 volt LED lamps the front by removal of the lens guard. (Disconnect
all power prior to performing this procedure).
3/4-14 NPSM threaded body size.
XP Pilot Light Series is equipped with bayonet
Explosion-Proof Pilot Lights are suitable for panel receptacle bases and your choice of 12, 24, 48,
or surface mount applications. 120 or 240 volt LED lamps.
Long Series: Accommodates up to 2-1/2 thick enclosure LED lamps have an operating life upwards of
wall thickness. 100,000 hours @ 25 Deg. C ambient temperature.
Specify voltage desired.
Short Series: Accommodates up to 1-1/2 thick
enclosure wall thickness. Available light bulb colors are Red, White, Blue,
Green and Amber.
Standard 8 flexible leads for connection to
contact blocks. (Consult Factory for custom lengths). See Contact Block Information sheet for mounting
and rating information.
Lens cap guard comes standard with a light gray
powder coat finish.
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XP Pilot Light Operators
TE
T
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CAL SYS Dimensional Data
Short Barrel
Lens Guard 5.08 [129.0]
3.52 [89.3] 1.56 [39.7]
1.92 [48.8]
Ø1.750
Saddle Clamp Long Barrel

6.12 [155.6]
Ø2.38[Ø60.3]
4.56 [115.9] 1.56 [39.7]
2.97 [75.4]
AWG CU
MAGNUM TB200HB-02SP
WHT
A/ #12
BLK
600
X
P
&
X 1.38 [34.9]
M
Saddle Clamp Type Pilot Light

ex. XPLLB-TT120A
Short Barrel
5.78 [146.8]
Lens Guard 4.22 [107.1] 1.56 [39.7]
1.92 [48.8]
SEC.
Ø1.750
Transformer Long Barrel

6.82 [173.3]
5.26 [133.7] 1.56 [39.7]
120V @ 0.038A
240 PRI 50/60 HZ
HAMMOND 266F12/3.80 VA
2.97 [75.4]
SEC.
Ø2.38
[Ø60.3]
1.50 [38.1]
Transformer Type Pilot Light

ex. XPLLB-T120A

Data sheet...
Accessories Weidmüller Interface GmbH & Co. KG
Klingenbergstraße 16
EW 35 D-32758 Detmold
Germany
Fon: +49 5231 14-0
Fax: +49 5231 14-292083
www.weidmueller.com

Weidmüller's range of products includes end brackets

that guarantee a permanent, reliable mounting on the
terminal rail and prevent sliding. Versions with and
without screws are available. The end brackets include
marking options, also for group markers, and also a test
plug holder.
General ordering data

Order No. 0383560000
Type EW 35
Version Accessories, End bracket
GTIN (EAN) 4008190181314
Qty.

50 pc(s).
Creation date February 21, 2013 4:13:23 PM CET

Catalogue status 20.12.2012 / We reserve the right to make technical changes. 1

Data sheet...
Accessories Weidmüller Interface GmbH & Co. KG
Klingenbergstraße 16
EW 35 D-32758 Detmold
Germany
Fon: +49 5231 14-0
Fax: +49 5231 14-292083

Technical data www.weidmueller.com
Dimensions and weights

Length 46 mm Width 8.5 mm
Height 27 mm Height of lowest version 31.3 mm
Net weight 5.32 g

Temperatures

Operating temperature Storage temperature

Additional technical data

Version For the terminals

Dimensions

TS 35 offset 22.5 mm

Material data

Material Polyamide 66 Colour Beige
UL 94 flammability rating V-2

System specifications

Product family Accessories Mounting rail TS 35

Classifications

ETIM 2.0 EC001041 ETIM 3.0 EC001041
UNSPSC 30-21-18-01 eClass 4.1 27-08-10-03
eClass 5.1 27-08-10-03 eClass 6.0 27-08-10-03
eClass 7.0 27-08-10-03

Approvals

Approvals
Downloads

DXF 12723_EW_35_DXF.dxf
3-D model

Creation date February 21, 2013 4:13:23 PM CET

Catalogue status 20.12.2012 / We reserve the right to make technical changes. 2

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Reset Pushbutton
TE
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Potentiometer
Dimensions (Inches [mm]) XPPMS-0
XRB (-CEN)
a ATEX Optional FILE NO. E139669 LR86146
(Optional)
a = Barrel Type FILE NO. E181300
Code Description
S Short Barrel CLASS I, Div 1 & 2, GROUPS B, C & D;
L Long Barrel CLASS II, Div 1 & 2, GROUPS E, F & G;
CLASS III,
NEMA TYPE 4, 4X, 7 & 9
UL 698 Industrial Control Equipment in Hazardous

(Classified) Locations.
UL 1203 Explosion-Proof and Dust-Ignition-Proof

Electrical Equipment for Use in Hazardous (Classified)
X
Locations.
P
&
X
M
CSA C22.2 No. 30-LR86146 Explosion-Proof Enclosures
for use in Class I Hazardous locations.
Reset Operators
Dimensional Data
Nameplate/ Short Barrel

Guard Dimensions 1.28 [32.6]
7.87 [200.8]
FEATURES 1.75 [44.5]
1.04 [26.3]
Stainless steel shaft can be easily cut

to required length. 1.88 [47.6]
1.44 [36.6]
Operator bodies are black anodized
& teflon impregnated.
3/4-14 NPSM threaded body size 0.67 1.25 [31.8]
Explosion-Proof Resets are suitable [16.9]
for panel or surface mount applications.
Long Series: Accommodates up to Long Barrel
1.28 [32.6]
1-7/16 thick enclosure wall thickness. 10.74 [272.8]
Short Series: Accommodates up to 1.66 [42.2]
3/4 thick enclosure wall thickness.
NEMA 4 Sealing Locknut (standard)
Thermoplastic button avail. in Red,
Green, Blue, Yellow or Black. .88 [22.4]
Reset
https://www.phoenixcontact.com/us/produkte/3210583
Double-level terminal block - PTTB 2,5-PV - 3210583

Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in
the user's documentation. Our General Terms of Use for Downloads are valid
(http://download.phoenixcontact.com)
Double-level terminal block, Cross section: 0.14 mm² - 4 mm², AWG: 26 - 12, Connection
type: Push-in connection, Width: 5.2 mm, Color: gray, Mounting type: NS 35/7.5, NS 35/15
Product Features
Compact design for maximum space savings
Connect the levels using FBS ...-PV bridges
Key commercial data

Packing unit 0
Minimum order quantity 50
Catalog page Page 99 (CL1-2011)
GTIN
Custom tariff number 85369010

Country of origin GERMANY
Technical data
General
Number of levels 2
Number of connections 4
Color gray
Insulating material PA
Inflammability class according to UL 94 V0
Dimensions
Width 5.2 mm
Length 68 mm
Height NS 35/7,5 47.5 mm
Height NS 35/15 55 mm
Technical data
Rated surge voltage 6 kV
Pollution degree 3
Surge voltage category III
Insulating material group I
08.02.2013 Page 1 / 4

Technical data
Technical data
Connection in acc. with standard IEC 60947-7-1
Nominal current IN 22 A
Nominal voltage UN 500 V
Open side panel ja
Shock protection test specification DIN EN 50274 (VDE 0660-514):2002-11
Back of the hand protection guaranteed
Finger protection guaranteed
Surge voltage test setpoint 7.3 kV
Result of surge voltage test Test passed
Power frequency withstand voltage setpoint 1.89 kV
Result of power-frequency withstand voltage test Test passed
Checking the mechanical stability of terminal points (5 x conductor
Test passed
connection)
Bending test rotation speed 10 rpm
Bending test turns 135
Bending test conductor cross section/weight 0.14 mm² / 0.2 kg
Bending test conductor cross section/weight 2.5 mm² / 0.7 kg
Bending test conductor cross section/weight 4 mm² / 0.9 kg
Result of bending test Test passed
Conductor cross section tensile test 0.14 mm²
Tractive force setpoint 10 N
Conductor cross section tensile test 2.5 mm²
Conductor cross section tensile test 4 mm²
Tensile test result Test passed
Tight fit on carrier NS 35
Setpoint 1N
Result of tight fit test Test passed
Requirements, voltage drop ≤ 3.2 mV
Result of voltage drop test Test passed
Temperature-rise test Test passed
Conductor cross section short circuit testing 2.5 mm²
Short-time current 0.3 kA
Conductor cross section short circuit testing 4 mm²
Short-time current 0.48 kA
Short circuit stability result Test passed
Ageing test for screwless modular terminal block temperature
192
cycles
Result of aging test Test passed
Proof of thermal characteristics (needle flame) effective duration 30 s
Result of thermal test Test passed
08.02.2013 Page 2 / 4

Technical data
Technical data
Test specification, oscillation, broadband noise DIN EN 50155 (VDE 0115-200):2008-03
Test spectrum Service life test category 1, class B, on vehicle body
Test frequency f1 = 5 Hz to f2 = 150 Hz
ASD level 2 2
1.857 (m/s ) /Hz
Acceleration 0.8 g
Test duration per axis 5h
Test directions X-, Y- and Z-axis
Oscillation, broadband noise test result Test passed
Test specification, shock test DIN EN 50155 (VDE 0115-200):2008-03
Shock form Half-sine
Acceleration 5g
Shock duration 30 ms
Number of shocks per direction 3
Test directions X-, Y- and Z-axis (pos. and neg.)
Shock test result Test passed
Temperature index, insulating material (DIN EN 60216-1 (VDE
125 °C
0304-21))
Static insulating material application in cold -60 °C
Connection data
Conductor cross section solid min. 0.14 mm²
Conductor cross section solid max. 4 mm²
Conductor cross section stranded min. 0.14 mm²
Conductor cross section stranded max. 2.5 mm²
Conductor cross section AWG/kcmil min. 26
Conductor cross section AWG/kcmil max 12
Conductor cross section stranded, with ferrule without plastic
0.14 mm²
sleeve min.
2.5 mm²
sleeve max.
Conductor cross section stranded, with ferrule with plastic sleeve
0.14 mm²
min.
2.5 mm²
max.
2 conductors with same cross section, stranded, TWIN ferrules
0.5 mm²
with plastic sleeve, max.
Connection method Push-in connection
Stripping length 10 mm
Internal cylindrical gage A3
Classifications
ETIM
ETIM 2.0 EC000897

08.02.2013 Page 3 / 4

Classifications
ETIM
ETIM 3.0 EC000897
ETIM 4.0 EC000897
ETIM 5.0 EC000897
UNSPSC
UNSPSC 11 39121410
UNSPSC 12.01 39121410
UNSPSC 13.2 39121410
UNSPSC 6.01 30211811
UNSPSC 7.0901 39121410
eCl@ss
eCl@ss 4.0 27141121

eCl@ss 4.1 27141121
eCl@ss 5.0 27141120
eCl@ss 5.1 27141120
eCl@ss 6.0 27141120
eCl@ss 7.0 27141120
© Phoenix Contact 2012 - all rights reserved

http://www.phoenixcontact.com
08.02.2013 Page 4 / 4
Protective conductor double-level terminal block - PTTB 2,5-

PE - 3210596
Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in
the user's documentation. Our General Terms of Use for Downloads are valid
(http://download.phoenixcontact.com)
Protective conductor double-level terminal block, Cross section: 0.14 mm² - 4 mm², AWG: 26 - 12,
Connection type: Push-in connection, Width: 5.2 mm, Color: green-yellow, Mounting type: NS
35/7.5, NS 35/15
Product Features
Same shape and pitch as the feed-through terminal blocks
Contact is made free from mechanical and electrical errors by simply snapping onto the DIN rail
All the requirements of standard IEC 60947-7-2 are met
Key commercial data

Packing unit 0
Minimum order quantity 50
Catalog page Page 101 (CL1-2011)
GTIN
Custom tariff number 85369010

Country of origin GERMANY
Technical data
General
Number of levels 2
Number of connections 4
Color green-yellow
Insulating material PA
Inflammability class according to UL 94 V0
Dimensions
Width 5.2 mm
Length 68 mm
Height NS 35/7,5 47.5 mm
Height NS 35/15 55 mm
Technical data
Rated surge voltage 6 kV
08.02.2013 Page 1 / 3

PE - 3210596
Technical data
Technical data
Pollution degree 3
Surge voltage category III
Insulating material group I
Connection in acc. with standard IEC 60947-7-2
Open side panel ja
Shock protection test specification DIN EN 50274 (VDE 0660-514):2002-11
Back of the hand protection guaranteed
Finger protection guaranteed
Test specification, oscillation, broadband noise DIN EN 50155 (VDE 0115-200):2008-03
Test spectrum Service life test category 1, class B, on vehicle body
Test frequency f1 = 5 Hz to f2 = 150 Hz
ASD level 2 2
1.857 (m/s ) /Hz
Acceleration 0.8 g
Test duration per axis 5h
Test directions X-, Y- and Z-axis
Oscillation, broadband noise test result Test passed
Test specification, shock test DIN EN 50155 (VDE 0115-200):2008-03
Shock form Half-sine
Acceleration 5g
Shock duration 30 ms
Number of shocks per direction 3
Test directions X-, Y- and Z-axis (pos. and neg.)
Shock test result Test passed
Temperature index, insulating material (DIN EN 60216-1 (VDE
130 °C
0304-21))
Static insulating material application in cold -60 °C
Connection data
Conductor cross section solid min. 0.14 mm²
Conductor cross section solid max. 4 mm²
Conductor cross section stranded min. 0.14 mm²
Conductor cross section stranded max. 2.5 mm²
Conductor cross section AWG/kcmil min. 26
Conductor cross section AWG/kcmil max 12
0.14 mm²
sleeve min.
2.5 mm²
sleeve max.
0.14 mm²
min.
2.5 mm²
max.
08.02.2013 Page 2 / 3

PE - 3210596
Technical data
Connection data
2 conductors with same cross section, stranded, TWIN ferrules
0.5 mm²
with plastic sleeve, max.
Connection method Push-in connection
Stripping length 10 mm
Internal cylindrical gage A3
Classifications
ETIM
ETIM 2.0 EC000901

ETIM 3.0 EC000901
ETIM 4.0 EC000901
ETIM 5.0 EC000901
UNSPSC
UNSPSC 11 39121410
UNSPSC 12.01 39121410
UNSPSC 13.2 39121410
UNSPSC 6.01 30211811
UNSPSC 7.0901 39121410
eCl@ss
eCl@ss 4.0 27141118

eCl@ss 4.1 27141118
eCl@ss 5.0 27141118
eCl@ss 5.1 27141118
eCl@ss 6.0 27141141
eCl@ss 7.0 27141141
© Phoenix Contact 2012 - all rights reserved

http://www.phoenixcontact.com
08.02.2013 Page 3 / 3
Edison Fuses – Fuse Holders Company
Information
Systems
Part number guide for CH series fuse holders: M = Midget class; CC = CC class;
Features 1D, 2D, 3D = 1, 2, and 3 pole configurations; I = with NEON indicator; -1 = quantity of 1.
Overview
• New design – shipping since 4th Quarter Programmable

2009 Controllers
• Finger-safe protection
• Optional “open-fuse” indication - mini- Field I/O
mum 90 VAC required for illumination
• Polyester material is UL 94V-0 rated, Software
self-extinguishing
• Multi-phase connections available for C-more &
other HMI
ganging poles
• Mounts on 35mm DIN rail (DN-R35S1) Drives
• CE marking Agency Approvals Class CC Agency Approvals Midget Soft

• cULus Listed, Guide IZLT, File E14853 • cURus Recognized, Guide IZLT2, File Starters
E14853
Application • IEC 60269-2 • IEC 60269-2 Motors &
• IEC 60947-3
Gearbox
CHM: Edison MCL, MOL, MEQ, MEN midget fuses. • IEC 60947-3
CHCC: Edison HCLR, HCTR, EDCC fuses • CE Compliant • CE Compliant
Steppers/
Servos
CHCC and CHM Wire Range and Motor

Modular Fuse Holder Selection Table Torque Controls
Conductor
No. of 17.5mm
Proximity
Configuration
Fuse Type (75 Sensors
Wire Range
Max
Series Voltage Holder Box Pkg. Fuse Holder Pkg.
Wt. Price with NEON Box Wt. Price degrees C, Max.
Modules*
&
Size Current Without Qty. (lbs.) Indication Qty. (lbs.) Cu Wire Photo
cURus
Torque
cULus
Phase
Sensors
Indication Only) /
IEC
Number of Limit
CHM1D-1 1 0.14 <---> CHM1DI-1 1 0.14 <---> Conductors Switches
• † • 1 pole 1
UL/CSA 600 CHM1D 12 1.8 <---> CHM1DI 12 1.8 <---> 0.8 - 4 mm² Solid, Stranded 2.3 Nm Encoders
CHM VAC/DC, (18 - 12 AWG) / Single (20 lb-in)
30A (3 Watt) CHM2D-1 1 0.3 <---> CHM2DI-1 1 0.3 <--->
Midget • † • 2 pole 2 Current
Sensors
Class IEC 690 VAC, CHM2D 6 1.8 <---> CHM2DI 6 1.8 <---> 5.0 mm²
Solid / Single
32A (10 AWG)
CHM3D-1 1 0.4 <---> CHM3DI-1 1 0.4 <---> Pressure
• † • 3 pole 3 Sensors
CHM3D 4 1.8 <---> CHM3DI 4 1.8 <---> 5.0 - 8.0 mm² Stranded /
CHCC1D-1 1 0.14 <---> CHCC1DI-1 1 0.14 <---> (10 - 8 AWG) Single Temperature
†† • 1 pole 1 2.8 Nm Sensors
CHCC1D 12 1.8 <---> CHCC1DI 12 1.8 <---> (25 lb-in)
CHCC UL/CSA 0.8 - 2.0 mm²
CHCC2D-1 1 0.3 <---> CHCC2DI-1 1 0.3 <---> Solid / Dual Pushbuttons/
Class 600VAC/DC, †† • 2 pole 2 (18 - 14 AWG) Lights
CC 30A CHCC2D 6 1.8 <---> CHCC2DI 6 1.8 <--->
CHCC3D-1 1 0.4 <---> CHCC3DI-1 1 0.4 <---> 0.8 - 5.0 mm² Process
†† • 3 pole 3 Stranded / Dual
(18 - 10 AWG)
CHCC3D 4 1.8 <---> CHCC3DI 4 1.8 <---> Relays/
Timers
*Holder width as compared to standard 17.5 mm module (1 = 17.5 mm, 2 = 35 mm, 3 = 52.5 mm) † cUL Recognized (SCCR:
10 kA †† cUL Listed (SCCR: 200 kA)
Comm.
Note: To add additional poles, see multi-pole connection kit JV-L in Accessories. Retired accessories AL-D and CH810-HP will
not work with new design.
Terminal
Blocks &
Wiring
Fuse Holders Dimensions DIN Rail Removal
Power
1 Apply even downward

pressure across the Circuit
top of all fuseholders Protection
Enclosures
Tools
Pneumatics
Safety
Appendix
2 Rotate out.
Product
Index
Part #
Index
Volume 14
w w w. a u t o m a t i o n d i r e c t . c o m / c i r c u i t- p r o t e c t i o n Circuit Protection e31–171

Electrical UL/CSA Electrical IEC Electronics Consumer/Aftermarket OEM Transportation Terminal Blocks Systems/Services/Software
Cooper Bussmann
Homepage KTK-R-1-1/2
About Cooper Bussmann Fast Acting, Class CC Fuse
Contact Us
Privacy
Legal
Cooper Bussmann® Brand
Site Map
Product Information
Product Type: Fuse
Product Family: Electrical Power
Upgrade Product: LP-CC-1-1/2 Certifications
Brand: Cooper Bussmann UL Listed
Sub-brand: Limitron CSA Certified
Class: CC
Electrical Properties
Recommended Products Maximum AC
600
Rec. Fuse Block: BC603 Series Voltage:
Rec. Panel-mount Amperage Rating: 1.5

HPF
Fuse Holder: AC Interrupting ● 200000 at 600V
Rec. Modular Fuse Ratings:
CHCC Series
Holder:
Fuse Class: Class CC
Rec. Disconnect
CFD30CC Series
Switch:
Rec. Cover: SAMI-7 Series
Physical Properties
1.5in.(L) × 0.41in.(W) × 0in.
Dimensions:
(H)
Bussmann®
LIMITRON® KTK-R
Fast-Acting Fuses
13/32” x 1-1/2”, Class CC - 600 Volt, 1/10 - 30 Amps
Dimensional Data • LIMITRON® fast-acting fuse.
• Melamine tube. Nickel-plated brass endcaps.
• U.L. Listed for branch circuit protection.
• Rejection type; for both standard holders or those which
1.59
reject other type fuses.
(±0.031)
(38.1mm) Time-Current Characteristic Curves–Average Melt
.419
(±0.005)
(10.3mm)
Catalog Symbol: KTK-R

Fast-Acting Branch Circuit Fuse:
1/10 TO 30A
Voltage Rating:
600Vac (or less): 0-30A
Interrupting Rating:
ac: 200,000A RMS Sym.
UL LIisted, STD. 248-4, Class CC,
(Guide #JDDZ, File #E4273)
CSA Certified, C22.2 NO. 248.4, (File #53787—Class
#1422-02)
Electrical Ratings (Catalog Symbol and Amperes)

600Vac - UL Listed & C.S.A.
KTK-R-1/10 KTK-R-6/10 KTK-R-3-1/2 KTK-R-10
KTK-R-1/8 KTK-R-3/4 KTK-R-4 KTK-R-12
KTK-R-2/10 KTK-R-1 KTK-R-5 KTK-R-15
KTK-R-1/4 KTK-R-1-1/2 KTK-R-6 KTK-R-20
KTK-R-1/2 KTK-R-3 KTK-R-9 –
Carton Quantity and Weight

Ampere Carton Weight*
Ratings Qty. Lbs. Kg.
1/10–30 10 .180 .082
*Weight per carton.
Recommended fuseblocks/fuseholders for

Class CC 600V fuses
See Data Sheets listed below
• Open fuseblocks - 1105
• Finger-safe fuseholders - 1109, 1102, 1103, 1151
• Panel-mount fuseholders - 2114, 2113
• In-line fuseholders - 2126
Form No. KTK-R

Page 1 of 1
3-19-03 SB03078 Data Sheet: 1015
Cooper Bussmann
Homepage KTK-R-2-1/2
Contact Us
Privacy
Legal
Site Map
Product Information
Product Type: Fuse
Upgrade Product: LP-CC-2-1/2 Certifications
Class: CC
600
Rec. Panel-mount Amperage Rating: 2.5

HPF
CHCC Series
Holder:
Rec. Disconnect
CFD30CC Series
Switch:
Physical Properties
1.5in.(L) × 0.41in.(W) × 0in.
Dimensions:
(H)
Bussmann®
LIMITRON® KTK-R
Fast-Acting Fuses
1.59
(±0.031)
.419
(±0.005)
(10.3mm)

1/10 TO 30A
Voltage Rating:
#1422-02)


1/10–30 10 .180 .082
*Weight per carton.

Class CC 600V fuses
Form No. KTK-R

Page 1 of 1
3-19-03 SB03078 Data Sheet: 1015
Cooper Bussmann
Homepage KTK-R-4
Contact Us
Privacy
Legal
Site Map
Product Information
Product Type: Fuse
Upgrade Product: LP-CC-4 Certifications
Class: CC
600
Rec. Panel-mount Amperage Rating: 4

HPF
CHCC Series
Holder:
Rec. Disconnect
CFD30CC Series
Switch:
Physical Properties
1.5in.(L) × 0.41in.(W) × 0in.
Dimensions:
(H)
SMART Site Login

Bussmann®
LIMITRON® KTK-R
Fast-Acting Fuses
1.59
(±0.031)
.419
(±0.005)
(10.3mm)

1/10 TO 30A
Voltage Rating:
#1422-02)


1/10–30 10 .180 .082
*Weight per carton.

Class CC 600V fuses
Form No. KTK-R

Page 1 of 1
3-19-03 SB03078 Data Sheet: 1015
Hammond Power Solutions Inc. Page 1 of 1
Machine Tool Industrial Control Transformers
The HPS ImperatorTM series of machine tool rated industrial control transformers are specifcally
designed to meet high inrush industrial applications where electromagnetic components such as
relays, solenoids and magnetic motor starters are used.
With 11 standard voltage groups, a VA range from 50VA to 5000VA and available with standard
secondary and optional primary fuse kits, the HPS ImperatorTM series provides the perfect solution
for any application.
The HPS Imperator's unique terminal block design (patent pending) allows for the quick and easy
installation of standard secondary or optional primary13/32" x 1 1/2" midget/type CC fuse clips on
every unit. This is the simplest and most inexpensive fusing installation provided on any industrial
control transformer in the market today.
Key features:
z 600V class, machine tool rated industrial control transformers

z 11 standard multi primary and secondary voltage groups available1
z 50/60 Hertz (60Hz on PH***AJ & PH***AR)
z VA range from up to 50 to 50001
z Standard SEMS washers - supplied on all units up to and including 1500VA2
z UL listed
z CE Mark standard onall molded units up to and including 1500VA
z RoHS compliant
z LIFETIME Warranty (Limited)
For more information, click one of the links below:
z HPS Imperator Brochure (ENCCON Control Brochure)

z HPS Imperator Catalog Information (HTP-08 Catalog Sec. 1)
z HPS Imperator Wiring Instructions (PHWD1-2 Wiring Instructions)
z HPS Imperator Wiring Instructions - French (PHWD1-2 Wiring Instructions)
z HPS Imperator Typical Specification (SPS 19, Rev 01)
1 special voltage and VA sizes available upon request
2 excluding PH750PH, PH1000PG, PH750MLI, PH1000MLI
©2008 Hammond Power Solutions Inc. All Rights Reserved

SECTION 1 HPS IMPERATORTM
FEATURES & BENEFITS

• 600V class, machine tool rated industrial control transformers
SECTION 1
• 11 standard multi primary and secondary voltage groups available1

• 50/60 Hertz (60Hz on PH***AJ & PH***AR)
• VA range from 50 to 50001
• Superior insulation system
• 50-150VA, temperature rise 55°C, insulation class 105°C
• Constructed with high quality silicon steel laminations that provide
optimum performance and reliability
• Encapsulated coils (up to and including 1500VA) encased in a custom injection
molded cover, protects coils and terminations from moisture, dirt and other
industrial airborne contaminants.
• Mounting Feet: made of heavy steel and welded or bolted to the core, these
mounting feet provide superior strength in a compact design.
• Termination: combination slot/Philips #6 screw, complete with SEMS washer
(suitable for 18 AWG to 14 AWG solid or 14 AWG stranded wire)
• Standard SEMS washers - supplied on all units up to and including 1500VA2

• Standard secondary fuse kits -utilizing 13/32” x 1 1/2” midget/type CC fuse clips
(supplied with all standard units up to and including 1500VA)
• Optional primary fuse kits available utilizing 13/32” x 1 1/2” midget/type CC fuse
clips (available on all standard units up to and including 1500VA)
• Optional finger safe terminal covers available on all units up to and including
1500VA
• UL Listed (approved for U.S. and Canada)
• CE Mark standard on all molded units up to and including 1500VA
(excluding PH***AJ & PH***AR)
• LIFETIME Warranty (Limited)
• RoHS Compliant
1
special voltages and VA sizes available upon request
2
excluding PH750PG, PH1000PG, PH750MLI, PH1000MLI
Warranty
Lifetime
34
© Hammond Power Solutions Inc. Data subject to change without notice.
SECTION
SECTION 1
9 HPS IMPERATORTM
FEATURES & BENEFITS CONTINUED
SECTION 1
Terminal connection numbers molded into the
terminal block and correspond to the nameplate
and wiring diagrams which makes
connecting the HPS Imperator
quick and simple. Standard secondary and optional
primary fuse kits utilizing 13/32” x 1 1/2”
midget/type CC fuse clips provide an
economical solution to your fusing
requirements (fuses not available).
Innovative terminal block

design (patent pending)
provides for easy hook-up
and installation of fuse clips.
Optional removable finger safe

terminal covers available on
all units up to and including
1500VA.
Made of heavy steel and

welded or bolted to the
core, these mounting feet
Custom injection molded coil provide superior strength
cover with its unique “fin shaped” in a compact design.
design combines superior cooling
properties with a clean, bold look.
35
C
SECTION 1
C
GxH GxH
D E
D E A B
A
B
FIGURE A
FIGURE C
C
GxH
D E
A FIGURE B
Group C
Primary Voltage: 240 x 480 230 x 460 220 x 440
Secondary Voltage: 120 x 240 115 x 230 110 x 220 50/60 Hertz
Overall Mounting Mounting Height Depth Approx. Optional
VA Catalog Mtg. Output Dimensions Centers Slot with with Ship Primary
Rating Number Fig. Amps Finger Finger Weight Fuse
A B C D E GXH Guard Guard Lbs. Kit P/N
50 PH50MQMJ A 0.42/0.21 3.00 4.38 3.19 2.50 2.25 0.22 x 0.44 4.00 5.82 3.50 PFK1
75 PH75MQMJ A 0.63/0.31 3.25 3.88 3.56 2.63 2.50 0.22 x 0.44 4.37 5.32 3.54 PFK1
100 PH100MQMJ A 0.83/0.42 3.25 4.19 3.63 2.63 2.63 0.22 x 0.44 4.44 5.63 4.50 PFK1
150 PH150MQMJ B 1.25/0.63 4.00 4.94 3.81 3.38 2.75 0.22 x 0.75 4.50 6.44 5.70 PFK2
250 PH250MQMJ B 2.08/1.04 4.50 5.44 3.81 3.75 3.13 0.22 x 0.75 4.50 6.94 7.50 PFK2
350 PH350MQMJ B 2.92/1.46 4.50 5.19 4.44 3.75 3.75 0.22 x 0.75 4.94 6.69 10.1 PFK3
500 PH500MQMJ B 4.17/2.08 4.75 5.94 4.31 4.06 3.81 0.31 x 0.94 4.81 7.44 14.2 PFK3
750 PH750MQMJ B 6.25/3.13 5.13 6.69 4.31 4.38 4.31 0.31 x 0.81 4.81 8.19 16.6 PFK3
1000 PH1000MQMJ B 8.33/4.17 5.25 6.81 4.94 4.50 4.44 0.31 x 0.81 5.56 8.31 23.6 PFK3
1500 PH1500MQMJ B 12.5/6.25 5.25 8.19 4.94 4.50 6.06 0.38 x 1.00 5.56 9.69 32.0 PFK3
2000 PH2000MQMJ C 16.7/8.33 6.38 7.50 5.50 4.38/5.31 6.00 0.31 x 1.13 N/A N/A 45.4 N/A
3000 PH3000MQMJ C 25.0/12.5 7.50 10.00 6.25 4.50/6.00 7.00 0.38 x 1.00 N/A N/A 76.7 N/A
5000 PH5000MQMJ C 41.7/20.8 9.00 11.00 7.63 5.25/7.00 7.00 0.44 x 1.00 N/A N/A 121.2 N/A
Secondary fuse clips, fuse clip mounting screws and primary and secondary voltage links/jumpers supplied standard with transformers up to All dimensions in inches
and including 1500VA. Refer to page 54 for wiring schematic drawing. Special voltages and VA sizes available upon request.
Units over 1500VA are UL approved and CSA certified, but do not carry the CE mark.
*** Available with FACTORY INSTALLED Primary and Secondary Fuse Kits up to 1500VA. To order,add the suffix “-FK” to the abover part number. Refer to page 49 for details. ***
38
© Hammond Power Solutions Inc.
HPS IMPERATOR6HULHV:LULQJ6FKHPDWLF'UDZLQJVFRQWLQXHG
Group C
220V HV 440V 3+ 040-6FKHPDWLFIRUDQG9$8QLWV
SECTION 1
230V 460V
240V 480V High Voltage (HV) Install Supplied Links Supply Lines Install Fuse
1 2 3 4 1 2 3 4 (Primary Volts) Between Terminals Connect To Clips To
6 7 240 230 220 1-2, 3-4 1, 4 Unfused

480 460 440 2-3 1, 4 Unfused
5 8 240 230 220 1-2, 3-4 6, 7 1-5, 4-8
2 3
1 4 480 460 440 2-3 6, 7 1-5, 4-8
Low Voltage (LV) Install Supplied Links Load Lines Install Fuse
4 3 2 65 1
(Secondary Volts) Between Terminals Connect To Clips To
120 115 110 3-4, 1-2 1, 4 Unfused
4 3 2 1 4 3 2 1 240 230 220 2-3 1, 4 Unfused
110V 220V 120 115 110 3-4, 1-2 4, 6 1-5
115V 230V 240 230 220 2-3 4, 6 1-5
120V LV 240V
220V HV 440V 3+ 040-6FKHPDWLFIRU9$WR9$8QLWV

230V 460V
240V 480V
High Voltage (HV) Install Supplied Links Supply Lines Install Fuse
1 2 3 4 5 6 1 2 3 4 5 6 (Primary Volts) Between Terminals Connect To Clips To
1 6 240 230 220 2-3, 4-5 2, 5 Unfused
8
480 460 440 3-4 2, 5 Unfused
7
3 4 240 230 220 2-3, 4-5 1, 6 2-7, 5-8
2 5 480 460 440 3-4 1, 6 2-7, 5-8
Low Voltage (LV) Install Supplied Links Load Lines Install Fuse
5 4 3 17 2 (Secondary Volts) Between Terminals Connect To Clips To
6 5 4 3 2 1 6 5 4 3 2 1 120 115 110 4-5, 2-3 2, 5 Unfused
240 230 220 3-4 2, 5 Unfused
110V 220V
115V 230V 120 115 110 4-5, 2-3 1, 5 2-7
120V LV 240V 240 230 220 3-4 1, 5 2-7

SECTION 1
6(&7,21 HPS IMPERATORTM
Fuse Kits
Standard Secondary Fuse Kits

All HPS Imperator control transformers up to and including 1500 VA are supplied with standard
SECTION 1
secondary fuse kits which include: 13/32” x 1 1/2” midget/type CC fuse clips, fuse clip mounting
screws, primary and secondary voltage links and the PHAK1 instruction sheet (note: secondary fuse clips and
fuse clip mounting screws are not supplied on the PH750PG, PH1000PG, PH750MLI, and PH1000MLI).
Optional Primary Fuse Kits

All HPS Imperator series machine tool industrial control transformers are available with the following
optional primary fuse kits:
Kit Part Applicable Transformer Applicable Parts Included in Kit

Number 3DUW1XPEHU6XI¿[¶V VA Sizes
PFK1 AJ, AR, MQMJ, QR, SP, PG, PP 50, 75, 100 4 fuse clips, 4 mtg. screws, PHAK1 instruction sheet
PFK2 AJ, AR, MQMJ, QR, SP, PG, PP 150, 250 4 fuse clips, 4 mtg. screws, PHAK1 instruction sheet
PFK3 AJ, AR, MQMJ, QR, SP, PG, PP 350 to 1500 4 fuse clips, 4 mtg. screws, PHAK1 instruction sheet
3). MBMH, MEMX, MGJ, MLI 50 IXVHFOLSVPWJVFUHZVMXPSHU¿QJHUJXDUG3+$.LQVWUXFWLRQVKHHW
3). MEMX, MGJ, MLI, MBMH 75 IXVHFOLSVPWJVFUHZVMXPSHU¿QJHUJXDUG3+$.LQVWUXFWLRQVKHHW
3). MEMX, MGJ, MLI 100 IXVHFOLSVPWJVFUHZVMXPSHU¿QJHUJXDUG3+$.LQVWUXFWLRQVKHHW
PFK6 MBMH 100 4 fuse clips, 4 mtg. screws, 1 jumper wire, PHAK1 instruction sheet
PFK6 MBMH, MEMX, MGJ, MLI 150, 250 4 fuse clips, 4 mtg. screws, 1 jumper wire, PHAK1 instruction sheet
3). MBMH, MEMX, MGJ, MLI 350 to 1500 4 fuse clips, 4 mtg. screws, 1 jumper wire, PHAK1 instruction sheet
Note: Maximum allowable current rating on all primary and secondary fuse kits is 30 amps.
Sample Assembly Drawing for Sample Assembly Drawing Sample Assembly Drawing
Voltage Link Installation for Secondary Fuse Clip for Primary Fuse Clip
IRU9$WR9$ Installation Installation
IRU9$WR9$ IRU9$WR9$
Note: HPS Imperator primary and secondary fuse kits are not suitable for branch circuit applications!

Machine Tool Control Transformers and Accessories 11
TEST & MEASUREMENT

HPS IMPERATOR® Machine Tool C UL
R US
Industrial Control Transformers B B
RoHS
480/240, 460/230/208, 440/220/200 Primary Voltage, C

C
C
120/25, 115/24, 110/23 Secondary Voltage — GxH GxH
GxH
Secondary Fuse Clips Included But Not Installed
E EB
Primary Voltage 480/240 460/230/208 440/220/200
A
D E A D AD
Secondary Voltage 120/25 115/24 110/23
A B C
INTERCONNECT
Overall Dimensions Mounting Centers Mtg. Slot Optional
Stock Mfr.’s VA Mtg. Output (Inches) (Inches) (Inches) EACH Primary
No. Type Rating Fig. Amps Fuse Kit
A B C D E G×H Stock No.
70191755 PH50MLI 50 A 0.43/2.08 3.25 4.06 3.56 2.63 2.50 0.22 × 0.44 43.96 70191785
70191756 PH75MLI 75 A 0.65/3.13 3.25 4.25 3.56 2.63 2.50 0.22 × 0.44 48.25 70191786
70191757 PH100MLI 100 A 0.87/4.17 3.25 4.69 3.63 2.63 2.63 0.22 × 0.44 54.45 70191786
70191758 PH150MLI 150 B 1.30/6.25 4.00 5.44 3.81 3.38 2.75 0.22 × 0.75 70.73 70191787
70191759 PH250MLI 250 B 2.17/10.42 4.50 5.19 4.44 3.75 3.75 0.22 × 0.75 93.90 70191787
70191760 PH350MLI 350 B 3.04/14.58 4.50 5.56 4.44 3.75 3.75 0.22 × 0.75 109.03 70191788
ENCLOSURES
70191761 PH500MLI 500 B 4.35/20.83 4.75 6.69 4.31 4.06 4.50 0.31 × 0.94 129.94 70191788
70191762 PH750MLI 750 C 6.52/31.25 5.25 6.50 4.94 4.50 4.13 0.31 × 0.81 176.26 70191788
70191763 PH1000MLI 1000 C 8.70/41.67 5.25 8.19 4.94 4.50 5.81 0.31 × 0.81 204.37 70191788
240/480, 230/460, 220/440 Primary Voltage, 12/24, 11.5/23, 11/22 Secondary Voltage — Secondary Fuse Clips Included But Not Installed
Primary Voltage 240 × 480 230 × 460 220 × 440
Secondary Voltage 12 × 24 11.5 × 23 11 × 22
TRANSFORMERS
Stock Mfr.’s VA Mtg. Output (Inches) (Inches) (Inches) EACH Primary
No. Type Rating Fig. Amps Fuse Kit
70191729 PH50QR 50 A 4.17/2.08 3.00 4.38 3.19 2.50 2.25 0.22 × 0.44 43.96 70191782
70191730 PH75QR 75 A 6.25/3.13 3.25 3.88 3.56 2.63 2.50 0.22 × 0.44 48.25 70191782
70191731 PH100QR 100 A 8.33/4.17 3.25 4.19 3.63 2.63 2.63 0.22 × 0.44 54.45 70191782
70191732 PH150QR 150 B 12.5/6.25 4.00 4.94 3.81 3.38 2.75 0.22 × 0.75 70.73 70191783
70191733 PH250QR 250 B 20.8/10.4 4.50 5.44 3.81 3.75 3.13 0.22 × 0.75 93.90 70191783
70191734 PH350QR 350 B 29.2/14.6 4.50 5.19 4.44 3.75 3.75 0.22 × 0.75 109.03 70191784
70191735 PH500QR 500 B 41.7/20.8 4.75 5.94 4.31 4.06 3.81 0.31 × 0.94 129.94 70191784
AUTOMATION &
380/277/208 Primary Voltage, 120/240 Secondary Voltage — Secondary Fuse
CONTROL
Clips Included But Not Installed
Primary Voltage 380/277/208
Secondary Voltage 120 × 240

Stock Mfr.’s VA Mtg. Output (Inches) (Inches) (Inches) Primary
No. Type Rating Fig. Amps EACH Fuse Kit
OPTOELECTRONICS
70191773 PH50MGJ 50 A 0.42/0.21 3.25 3.88 3.56 2.63 2.50 0.22 × 0.44 43.96 70191785
70191774 PH75MGJ 75 A 0.63/0.31 3.25 4.19 3.63 2.63 2.63 0.22 × 0.44 48.25 70191786
70191775 PH100MGJ 100 A 0.83/0.42 3.25 4.69 3.63 2.63 2.63 0.22 × 0.44 54.45 70191786
70191776 PH150MGJ 150 B 1.25/0.63 4.00 5.44 3.81 3.38 2.75 0.22 × 0.75 67.24 70191787
70191777 PH250MGJ 250 B 2.08/1.04 4.50 4.88 4.44 3.75 3.75 0.22 × 0.75 89.26 70191787
70191778 PH350MGJ 350 B 2.92/1.46 4.50 5.56 4.44 3.75 3.75 0.22 × 0.75 109.03 70191788
70191779 PH500MGJ 500 B 4.17/2.08 4.75 6.69 4.31 4.06 4.50 0.31 × 0.94 136.71 70191788
70191780 PH750MGJ 750 B 6.25/3.13 5.25 6.81 4.94 4.50 4.44 0.31 × 0.81 185.51 70191788
70191781 PH1000MGJ 1000 B 8.33/4.17 5.25 7.25 4.94 4.50 4.83 0.31 × 0.81 204.37 70191788
Primary Fuse Kits (Optional)
PASSIVE & ACTIVE

All kits come with instruction sheet.
Note: Applicable Transformers — Refer to specification tables.
Stock Mfr.’s Description EACH

No. Type
70191782 PFK1 4 Fuse clips, 4 screws 3.73
70191785 PFK4 4 Fuse clips, 4 screws, jumper, finger guard 5.65
70191786 PFK5 4 Fuse clips, 4 screws, jumper, finger guard 5.65
70191787 PFK6 4 Fuse clips, 4 screws, jumper wire 4.30
70191788 PFK7 4 Fuse clips, 4 screws, jumper wire 4.30 ASSEMBLY
Fused Finger Guard Kits (Optional)

Each finger guard kit supplies either the primary or secondary side. All kits come with instruction sheet.
Stock Mfr.’s Used Applicable Description EACH
No. Type With VA Sizes
70191791 FG3 MBMH 100 1 Finger guard 2.27
All 150
AJ, AR, MQMJ, MEMX, QR, SP, PG, PP 250
FG5 FGF2 FG2
70191792 FG4 MBMH, MGJ, MLI 250 1 Finger guard 2.27
All 350, 500 Unfused Finger Guard Kits (Optional)
AJ, AR, MQMJ, QR, SP, PP 750 Each finger guard kit supplies either the primary or secondary side. All kits come with instruction sheet.
INDEX
70191793 FG5 MBMH, MEMX, MGJ, MLI, PG 750 1 Finger guard 2.71 Stock Mfr.’s Used Applicable
All 1000, 1500 Description EACH
No. Type With VA Sizes
70191794 FGF1 AJ, AR, MQMJ, MEMX, QR, SP, PG, PP 50 1 Finger guard (fused) 2.16 70191789 FG1 AJ, AR, MQMJ, MEMX, QR, SP, PG, PP 50 1 Finger guard (unfused) 1.83
70191795 FGF2 MBMH, MGJ, MLI 50 1 Finger guard (fused) 2.16 70191790 FG2 MBMH, MGJ, MLI 50 1 Finger guard (unfused) 1.83
All 75 All 75
All Except PH100MBMH 100 All — EXCEPT PH100MBMH 100
11
TRANSFORMERS 1017
www.weg.net
Controls
Standard IEC Contactors
CWM / CWME
SERIES
Standard Features Applications

J General purpose motor applications J Pumps
J Fractional power through 600HP @ 460V J Blowers
J Compact frame sizes J Cranes
J Panel mountable or 35mm DIN rail up to 75HP @ 460V J Agitators
J Built-in auxiliary contacts up to 10HP @ 460V J Machine tools
J Front and side mountable auxiliary contact blocks J Pressing machines
J Finger-touch protection IP20 J Cutting and sawing machines
J Wide coil voltage selection AC or DC J Material handling equipment
J AC/DC coils with electronic modules available from 100HP and up J Kneading and mixing machines
J Replaceable main contacts for entire line J By-pass / isolation
J Elevator
Certifications
Conformity to Standards
J UL508 Approvalas
J CSA C22.2 No 14 J cULus Listed
J IEC60947-1; IEC60947-4-1 J CE marked
J Bureau Veritas
Certifications
B-30 1-800-ASK-4WEG Data is subject to change without notice.

www.weg.net
Controls
Standard IEC Contactors - CWM & CWME Series
Catalog part number composition
CWM / CWME
SERIES
CONTROLS
STANDARD IEC CONTACTORS - CWM & CWME Series
Part Number Structure
CWM 18 - 10 - 30 V18
STANDARD CONTACTOR SERIES:
CWM: Standard IEC Contactors

CWME: Standard IEC Contactors with
COIL VOLTAGE:
electronic coil module
VAC COIL
V04: 24Vac 60Hz (CWM9…CWM105)
V24: 208-240Vac 60Hz (CWM9…CWM105)
FRAME RATING: V56: 600Vac 60Hz (CWM9…CWM105)
CWM AUXILIARY CONTACTS: VDC COIL

9: 9Amps C03: 24Vdc (CWM9…CWM25)
12: 12Amps 95: 95Amps 00: None
C34: 24-28Vdc (CWM32…CWM105)
18: 18Amps 105: 105Amps 10: 1 NO C12: 110Vdc (CWM9…CWM25)
25: 25Amps 112: 112Amps 01: 1 NC
C40: 110-130Vdc (CWM32…CWM105)
32: 32Amps 150: 150Amps 11: 1 NO + 1 NC
40: 40Amps 180: 180Amps 22: 2 NO + 2 NC VAC / VDC COIL
50: 50Amps 250: 250Amps E02: 24-28Vac/Vdc (CWM112…CWM300)
65: 65Amps 300: 300Amps E10: 110-130Vac/Vdc (CWM112…CWM300)
80: 80Amps E13: 208-250Vac/Vdc (CWM112…CWM300)
POWER POLE: E42: 430-500Vac/Vdc (CWM112…CWM300)
CWME E35: 100-127Vac/Vdc (CWME630…CWME800)
400: 400Amps 800: 800Amps 30: 3 NO Power Poles E36: 100-240Vac/Vdc (CWME400)
600: 630Amps 20: 2 NO Power Poles E39: 200-240Vac/Vdc (CWME630…CWME800)
D82: 440-575Vac (CWME400…CWME800)
Data is subject to change without notice. WEG Automation - Products and Solutions B-31
www.weg.net
Controls
IEC Contactors - CWM Series
3 pole contactors with AC coil
CWM / CWME
SERIES
Maximum UL Horsepower
Auxiliary Contacts
Single Phase Three Phase Catalog Number List Price Multiplier Symbol
115V 230V 200V 230V 460V 575V N.O. N.C.
1 0 CWM9-10-30*
1/2 1 1/2 3 3 5 7 1/2 $72 Z1
0 1 CWM9-01-30*
1 0 CWM12-10-30*
3/4 2 3 3 7 1/2 10 $89 Z1
0 1 CWM12-01-30*
1 0 CWM18-10-30*
1 3 5 5 10 15 $103 Z1
0 1 CWM18-01-30*
0 0 CWM25-00-30* $118 Z1
2 5 7 1/2 7 1/2 15 15
1 1 CWM25-11-30* $138 Z1
0 0 CWM32-00-30* $140 Z1
3 5 10 10 20 25
1 1 CWM32-11-30* $160 Z1
0 0 CWM40-00-30* $164 Z1
3 5 10 15 30 25
1 1 CWM40-11-30* $184 Z1
0 0 CWM50-00-30* $190 Z1
3 7 1/2 15 15 40 40
1 1 CWM50-11-30* $210 Z1
0 0 CWM65-00-30* $215 Z1
5 10 20 20 50 50
1 1 CWM65-11-30* $235 Z1
0 0 CWM80-00-30* $261 Z1
7 1/2 15 20 25 50 60
1 1 CWM80-11-30* $281 Z1
0 0 CWM95-00-30* $294 Z1
7 1/2 15 25 30 60 75
1 1 CWM95-11-30* $314 Z1
0 0 CWM105-00-30* $393 Z1
10 20 30 40 75 75
1 1 CWM105-11-30* $413 Z1
To complete the selection

- Replace “*” with desired coil voltage from Coil Voltage Code Table
- For different auxiliary contact configuration please refer to page B-36
* AC COIL VOLTAGE CODE SELECTION FOR CONTACTORS CWM9...CWM105
60 Hz 24V1) 48V1) 120V 208-240V 277V1) 480V 600V1)

CODE V04 V10 V18 V24 V37 V47 V56
50 Hz - 42V 110V - 230-240V 400-415V 500V
- Other coil voltages available upon request
Note:
1) Stock available only for contactor version …-10-30... and …-00-30…. Example CWM9-10-30V23 or CWM50-00-30V30

www.weg.net
Controls
IEC Contactors - CWM Series
CWM / CWME
SERIES
3 pole contactors with DC coil
Maximum UL Horsepower
Auxiliary Contacts
Single Phase Three Phase Catalog Number List Price Multiplier Symbol
115V 230V 200V 230V 460V 575V N.O. N.C.
1 0 CWM9-10-30+
1/2 1 1/2 3 3 5 7 1/2 $93 Z1
0 1 CWM9-01-30+
1 0 CWM12-10-30+
3/4 2 3 3 7 1/2 10 $111 Z1
0 1 CWM12-01-30+
1 0 CWM18-10-30+
1 3 5 5 10 15 $125 Z1
0 1 CWM18-01-30+
2 5 7 1/2 7 1/2 15 15 0 0 CWM25-00-30+ $141 Z1
3 5 10 10 20 25 0 0 CWM32-00-30+ $180 Z1
3 5 10 15 30 25 0 0 CWM40-00-30+ $230 Z1
3 7 1/2 15 15 40 40 0 0 CWM50-00-30+ $255 Z1
5 10 20 20 50 50 0 0 CWM65-00-30+ $280 Z1
7 1/2 15 20 25 50 60 0 0 CWM80-00-30+ $335 Z1
7 1/2 15 25 30 60 75 0 0 CWM95-00-30+ $360 Z1
10 20 30 40 75 75 0 0 CWM105-00-30+ $470 Z1
To complete the selection

- Replace “+” with desired coil voltage from Coil Voltage Code Table
- For different auxiliary contact configuration please refer to page B-36
+ DC COIL VOLTAGE CODE SELECTION FOR CONTACTORS CWM9...105

FOR CONTACTORS CWM9...CWM25
Voltage 24V 110V

CODE C03 C12
FOR CONTACTORS CWM32...CWM105
Voltage 24-28V 110-130V

CODE C34 C40
Note: Other voltage available upon request.
Data is subject to change without notice. WEG Automation - Products and Solutions B-33
www.weg.net
Controls
Thermal Overload Relays - RW Series
Three-pole Thermal Overload Relay Class 10
JAdjustable tripping current
J Phase-loss sensitivity
J Tripping class 10
J Auxiliary contacts 1NO + 1NC
J Temperature compensation from -40F to +1400F
J Hand/Auto/Reset button
RW SERIES
Setting Range [A] Multiplier

Matching Contactor Max. Fuse [A] Catalog Number List Price
Min. Max. Symbol
0.28 0.40 15 RW17-1D3-D004 $46 Z2
0.40 0.63 15 RW17-1D3-C063 $46 Z2
0.56 0.80 15 RW17-1D3-D008 $46 Z2
0.80 1.20 15 RW17-1D3-D012 $46 Z2
1.20 1.80 15 RW17-1D3-D018 $46 Z2
1.80 2.80 15 RW17-1D3-D028 $46 Z2
CWC07…CWC016 2.80 4.00 15 RW17-1D3-U004 $46 Z2
4.00 6.30 25 RW17-1D3-D063 $46 Z2
5.60 8.00 30 RW17-1D3-U008 $46 Z2
7.00 10.0 40 RW17-1D3-U010 $46 Z2
8.00 12.5 50 RW17-1D3-D125 $46 Z2
10.0 15.0 60 RW17-1D3-U015 $46 Z2
11.0 17.0 60 RW17-1D3-U017 $46 Z2
15.0 23.0 90 RW17-2D3-U023 $46 Z2
CWC025
22.0 32.0 100 RW17-2D3-U032 $46 Z2
0.28 0.40 15 RW27-1D3-D004 $50 Z2
0.40 0.63 15 RW27-1D3-C063 $50 Z2
0.56 0.80 15 RW27-1D3-D008 $50 Z2
0.80 1.20 15 RW27-1D3-D012 $50 Z2
1.20 1.80 15 RW27-1D3-D018 $50 Z2
1.80 2.80 15 RW27-1D3-D028 $50 Z2
2.80 4.00 15 RW27-1D3-U004 $50 Z2
CWM9...CWM40 4.00 6.30 25 RW27-1D3-D063 $50 Z2
5.60 8.00 30 RW27-1D3-U008 $50 Z2
7.00 10.0 40 RW27-1D3-U010 $50 Z2
8.00 12.5 50 RW27-1D3-D125 $50 Z2
10.0 15.0 60 RW27-1D3-U015 $50 Z2
11.0 17.0 60 RW27-1D3-U017 $50 Z2
15.0 23.0 90 RW27-1D3-U023 $50 Z2
22.0 32.0 90 RW27-1D3-U032 $50 Z2
25.0 40.0 90 RW67-1D3-U040 $73 Z2
CWM32...CWM40
32.0 50.0 125 RW67-1D3-U050 $73 Z2
25.0 40.0 90 RW67-2D3-U040 $85 Z2
32.0 50.0 125 RW67-2D3-U050 $85 Z2
40.0 57.0 150 RW67-2D3-U057 $85 Z2
CWM50...CWM80
50.0 63.0 150 RW67-2D3-U063 $85 Z2
57.0 70.0 175 RW67-2D3-U070 $85 Z2
63.0 80.0 175 RW67-2D3-U080 $110 Z2
63.0 80.0 200 RW117-1D3-U080 $150 Z2
CWM95...CWM105 75.0 97.0 225 RW117-1D3-U097 $192 Z2
90.0 112 250 RW117-1D3-U112 $192 Z2
75.0 97 225 RW117-2D3-U097 $232 Z2
CWM112...CWM150
90.0 112 250 RW117-2D3-U112 $232 Z2
100 150 300 RW317-1D3-U150 $285 Z2
CWM112…CWM300 140 215 350 RW317-1D3-U215 $285 Z2
200 310 500 RW317-1D3-U310 $320 Z2
275 420 700 RW317-1D3-U420 $320 Z2
CWME400...CWME800 400 600 1000 RW407-1D3-U600 $690 Z2
560 840 1250 RW407-1D3-U840 $690 Z2
Note: RW117-2D, RW317-1D and RW407-1D are for separate mounting -
Connector links for contactors CWM112…CWM300 are available as an accessory on page B-60.

Motors | Automation | Energy | Transmission & Distribution | Coatings
ACW
Molded-Case Circuit Breaker
UL 489 Listed
USA ACW
www.weg.net
Overview
Introducing the WEG ACW Series of Molded Case Circuit Breakers now
available with UL489 certification. Available in four different compact
frames, the New ACW Series will assure top performance for both thermal
and short-circuit protection from 15 to 800Amps.
The ACW series is also available in two levels of short-circuit interrupting

capacity – “P” for standard industrial and commercial standard
applications and “W” for high-performance applications.
Common plug-in accessories simplify field installation and minimize

inventory variations on distributors’ shelves.
ACW125 ACW250 ACW400 ACW800
UL interrupting rating (kA)
MCCB ACW125 ACW250 ACW400 ACW800

Type P W P W P W P W
@ 120V 50 100 - - - - - -
@ 240V 50 100 50 100 50 100 50 100
@ 480V 35 65 35 65 35 65 35 65
@ 600V 10 14 10 18 14 20 18 25
Current ratings
Reference Rated Current In (A)

ACW125 15, 20, 30, 40, 50, 60, 80, 100, 125 Certifications:
ACW250 128-160, 160-200, 200-250
ACW400 240-300, 320-400
ACW800 400-500, 480-600, 640-800
2 1-800-ASK-4WEG Data is subject to change without notice.

www.weg.net
Trip units
FTU - Fixed thermal and fixed magnetic
Trip type
Applicable to ACW125, 250, 400, and 800 frames
t
Ratings (A) @ 40 Co FTU
Fixed thermal
Number of poles
15…800A rated current
Fixed magnetic
400…8000A trip current
Short-circuit trip
current, Im
0 Ir Im
FMU - Adjustable thermal and fixed magnetic
Trip type

Ratings (A) @ 40oC FMU
Adjustable thermal
Number of poles Adjustable: 0.8, 0.9, 1xIn
Fixed magnetic
Short-circuit trip
current, Im
Overload current
setpoint, Ir
ATU - Adjustable thermal and adjustable magnetic
Trip type

Ratings (A) @ 40oC ATU
Adjustable thermal
Number of poles Adjustable: 0.8, 0.9, 1xIn
Adjustable magnetic
Short-circuit Adjustable: 5, 6, 7, 8, 9, 10xIn
current setpoint, Im
Overload current
setpoint, Ir
Note: WEG is committed to maintain stock for immediate delivery of the following trip units:
FTU – ACW125P and ACW125W
FMU – ACW250P, ACW250W, ACW400P, ACW400W, ACW800P, ACW800W
Please contact your WEG representative office for availability of other trip units.
Data is subject to change without notice. 1-800-ASK-4WEG 3

www.weg.net
Selection guide
Rated current In Code

15A 15
20A 20
30A 30
40A 40
50A 50
60A 60
80A 80
100A 100
125A 125
160A 160
200A 200
250A 250
300A 300
400A 400
500A 500
Trip unit Code
600A 600
Fixed thermal and fixed magnetic FTU
700A 700
Adjustable thermal and fixed magnetic FMU
800A 800
Adjustable thermal and adjustable ATU
magnetic
A C W 1 2 5 P - F T U 8 0 - 3
kA rating @ Code
Frame Code 460VAC Number of Code
poles
125 ACW125 35 P
3 3
250 ACW250 65 W
400 ACW400
800 ACW800
4 1-800-ASK-4WEG Data is subject to change without notice.

www.weg.net
MCCB for power distribution - standard interrupting capacity

ACW125P - FTU trip unit – Fixed thermal and fixed magnetic
Thermal Setting Magnetic Setting Short-Circuit interrupting capacity Multiplier

Catalog Number List Price
[A] [A] 480VAC 600VAC Symbol
15 400 ACW125P-FTU15-3 $665.00 Z10
20 400 ACW125P-FTU20-3 $665.00 Z10
30 400 ACW125P-FTU30-3 $665.00 Z10
40 400 ACW125P-FTU40-3 $665.00 Z10
50 500 35kA 10kA ACW125P-FTU50-3 $665.00 Z10
60 600 ACW125P-FTU60-3 $665.00 Z10
80 800 ACW125P-FTU80-3 $728.00 Z10
100 1000 ACW125P-FTU100-3 $728.00 Z10
125 1250 ACW125P-FTU125-3 $1,499.00 Z10
Note: Wiring terminal (lugs) not included. Lugs are available as accessory at page 12.
ACW250P - FMU trip unit – Adjustable thermal and fixed magnetic

128...160 1600 ACW250P-FMU160-3 $1,550.00 Z10
160...200 2000 35kA 10kA ACW250P-FMU200-3 $1,550.00 Z10
200...250 2500 ACW250P-FMU250-3 $1,550.00 Z10
Note: Wiring terminal (lugs) not included. Lugs are available as accessory at page 12.

240...300 3000 ACW400P-FMU300-3 $2,505.00 Z10
35kA 14kA
320...400 4000 ACW400P-FMU400-3 $2,505.00 Z10

400...500 5000 ACW800P-FMU500-3 $4,757.00 Z10
480...600 6000 35kA 18kA ACW800P-FMU600-3 $4,757.00 Z10
640...800 8000 ACW800P-FMU800-3 $5,393.00 Z10
Note: WEG is committed to maintain stock for immediate delivery of the following trip units:
FTU – ACW125P and ACW125W
FMU – ACW250P, ACW250W, ACW400P, ACW400W, ACW800P, ACW800W
Please contact your WEG representative offce for availability of other trip units.
Data is subject to change without notice. 1-800-ASK-4WEG 5

Section D – Contact Info
D
Section D Contact Information
Controlled Fluids, Inc.

www.confluids.com
justinj@confluids.com
800‐722‐2630

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13-007 Project

Controlled Fluids, Inc.

Operations Manual for 13-007

Feb. 15, 2013

A) Start Up & Commissioning

13-007 Apache HPU

Controlled Fluids, Inc

Recommended Operating Temperature Range: 100F to 125F

Commission Date 2013

Nitrogen Under Pressure

Servicing the System

Establishing Initial Conditions

1. Install all field fluid conductors, maintaining system cleanliness.

SYSTEM LEAK TEST

Relief Valve Adjustment

1. Loosen the Jam Nut.

Accumulator Sense Unloading Valve Adjustment

1. Loosen the Jam Nut.

UNLESS OTHERWISE SPECIFIED: NAME DATE

T.R.A.P. Breather Offering

Part Construction Connection Max Airflow Indicator Oil Splash /

P566151 ABS 1" NPT 45 / 1274 Optional Yes

P565616 ABS Bayonet 45 / 1274 Electronic Yes

P565857 Epoxy Coated Steel 3/4" NPT 25 / 708 Optional Yes

P565858 Epoxy Coated Steel Bayonet 25 / 708 No Yes

P566037 Epoxy Coated Steel 3/4" BSP 25 / 708 No Yes

P566174 Glass-filled Nylon 9/16"-18UN 3 / 85 No Yes

P567390 Glass-filled Nylon 3/8" NPT 3 / 85 No Yes

P567392 Glass-filled Nylon 1/4" NPT 3 / 85 No Yes

T.R.A.P. Breather Sizing

Standard 100/375 500/1875 250/938

Metal 40/150 200/750 100/375

Mini 4/15 20/75 10/38

Standard P565616 Top View P564669 (optional mechanical)

Mini P566174 Top View Mechanical Indicator Kit P566168

2.18 Ø1.62" [42mm]

1" NPT Coupling

Bayonet Style Filler Basket/Flange Kits

Ø3.38” [86mm] Ø3.38" [86mm]

Gaskets Mounting Hardware

3" Stainless Steel Basket 4" Nylon Basket

6" Stainless Steel Basket

Operating Temperature Range

t Install kit between reservoir and

Flow Rate (cfm) Caution!

Donaldson Company, Inc. United States and Canada 800-374-1374

www.donaldsonfilters.com Brochure No. F111221 (2/11)

ITEM NO. PART NUMBER DESCRIPTION QTY.

WIRE SWITCH Cut item 590 to an OAL of

Closed on Float Pointed Down

UNLESS OTHERWISE SPECIFIED: NAME DATE

Operation 50 HPU Assy 13-007 CFI, Apache HPU

ITEM NO. PART NUMBER DESCRIPTION QTY.

Cut item 590 to an OAL of

560 Temp/Level Shutdown Switch

Vescor NPT Size Dimensions

1. MUST BE IMMERSED AT ALL TIMES

2. MOUNT HORIZONTALLY ONLY