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Engine Lubrication & Cooling Systems
Engine Lubrication & Cooling Systems
Engine Lubrication & Cooling Systems
SECTION LC
CONTENTS
LUBRICATION SYSTEM .................................... LC-2 ENGINE COOLANT SYSTEM ............................ LC-6
Specifications ................................................. LC-2 Specifications ..................................................LC-6
Adjustment Value ........................................... LC-2 Adjustment Value ............................................LC-6
Oil Pressure .................................................... LC-2 Tightening Torque ...........................................LC-6
Tightening Torque .......................................... LC-2 Trouble Diagnosis ...........................................LC-6
Trouble Diagnosis .......................................... LC-3 Cooling System Configuration .........................LC-7
Lubrication Schematic Diagram ..................... LC-4 Water Pump ....................................................LC-8
Oil Pump ......................................................... LC-5 Thermostat ......................................................LC-9
LC
LUBRICATION SYSTEM
Adjustment Value
OIL PUMP Unit: mm
Clearance between pump gear and main 0.4 or less
body
Backlash of pump gear 0.5 or less
Pump gear clearance in vertical direction 0.3 or less
Oil Pressure
OIL PRESSURE Unit: kPa (kgf/cm2)
Discharge pressure Oil temperature 80°C
At Idle 98 (1.0)
At 2,000 rpm 274 - 313 (2.8 - 3.2)
Tightening Torque
N·m kgf-m
LC-2
LUBRICATION SYSTEM
Trouble Diagnosis
Condition Possible causes Action
LC-3
LUBRICATION SYSTEM
LCM0022
LC-4
LUBRICATION SYSTEM
Oil Pump
COMPONENT PARTS LOCATION
LCM0023
INSPECTION
1. Check the following items for wear or damages.
• Pump body and cover
• Pump gear section
• Driving spindle
The pump gear section and main body have no internal compo-
nents that can be serviced separately. If the pump gear or main
body is worn or damaged, replace the drive shaft assembly or
oil pump assembly.
2. Inspect the clearance at the following points using a feeler
gauge.
If the clearance exceeds the specified limit, replace the drive
shaft assembly or oil pump assembly.
Clearance between pump gear and main body:
0.4 mm or less
Backlash of pump gear: 0.5 mm or less
Pump gear clearance in vertical direction: 0.3 mm or less
SLC136
LCM0024
LC-5
ENGINE COOLANT SYSTEM
Adjustment Value
WATER PUMP
Fan belt deflection
11 - 13
When pushed with a force of 98N (10 kg) [mm]
THERMOSTAT
Standard specification
Tightening Torque
N·m kgf-m
Trouble Diagnosis
Condition Possible causes Action
Water leakage • Water leakage from water pump shaft seal Replace the water pump assembly.
• Water leakage from water pump mounting face Additionally tighten. If the leakage still remains,
packing replace the packing.
• Water leakage from radiator cap Replace the packing or assembly.
• Coolant leakage from engine coolant Additionally tighten or replace.
temperature sensor
• Loose connection Additionally tighten.
• Damaged head gasket Replace and check engine oil for contamination.
• Cracks in cylinder block Replace and check engine oil for contamination.
• Cracks in cylinder head Replacement
• Loose head bolt Additionally tighten.
Insufficient circulation of • Insufficient flow rate in coolant circuit Remove any contamination and rust from the coolant
coolant circuit, and inspect the hose clamps.
• Insufficient amount of coolant Fill.
• Water pump malfunction Replacement
• Loose fan belt. Belt tension adjustment
• Thermostat malfunction Replacement
Corrosion • Excessive amount of impurities in coolant Use clean softened water.
• Insufficient cleaning of coolant circuit Perform cleaning/flushing more frequently.
LC-6
ENGINE COOLANT SYSTEM
LCM0025
LC-7
ENGINE COOLANT SYSTEM
Water Pump
1. Open the drain of the radiator and extract coolant into an
appropriate container.
CAUTION:
Do not drain coolant when engine is still hot. Contact by hot
coolant may result in burns and injury.
2. Remove the radiator shroud.
3. Loosen the fan belt.
• Loosen the alternator adjusting bolt.
• Fully put aside the alternator toward the engine.
• Remove fan and fan pulley.
• Remove the water pump together with the gasket.
SLC190
INSPECTION
Do not disassemble water pump. If any non-standard condition is
found, replace the water pump.
1. Check the water pump vanes for rust and pitching.
SLC070
2. Check the water pump bearing for proper end play and smooth
operation.
SLC071
ASSEMBLY
1. Install the water pump in the reverse order of removal. Always
use a new gasket.
2. Adjust the fan belt tension. For the adjustment value, refer to
page MA-section.
CAUTION:
• Before filling with coolant, always loosen the air purge plug.
• After refilling, make sure to tighten the plug.
LC-8
ENGINE COOLANT SYSTEM
Thermostat
REMOVAL
1. Remove the radiator upper hose from the water outlet and
extract coolant.
WARNING:
Do not drain coolant when engine is still hot. Contact by hot
coolant could result in burns and injury.
2. Remove water inlet and remove thermostat.
INSPECTION
Inspect the thermostat as instructed below and replace it as
necessary.
1. Inspect valve seating status under ordinary temperature. The
valve must be seated firmly.
2. Inspect the opening temperature and maximum valve lift by
heating the valve in a container.
CAUTION:
Do not touch the thermostat, container or hot water inside until
the temperature lowers sufficiently. Contact by a hot
thermostat, container or hot water may result in burns and
injury.
3. make sure that the valve closing temperature is approx. 5°C
lower than the opening temperature. Also perform the same
CO097 inspection before installing a new thermostat.
INSTALLATION
Install in the reverse order of removal.
Always use a new water inlet gasket.
LC-9