TURBINE ROLLING PROCEDURE

PARAMETERS TO START ROLLING

SH to RH Temp Difference: SHOULD BE WITHIN 81 °C
Gland Seal Steam Temp More than 260 °C (>14 °C Superheat)
Gland System Temperature Controller 149 °C
LP Turbine Gland Around 175 °C
Steam to Turbine Casing Temp Diff 56 °C TO 111°C
Main Steam pressure: 7 ~ 8 MPa
Main Steam temperature: 345 ～355 °C
Reheat Steam pressure: 1.1 MPa (Maintain 0.2 to 0.3 MPa)
Reheat Steam temperature: 315 ~ 320 °C
Condenser pressure: Between -85 to -90 KPa
EH Oil pressure: 11.2 ± 0.02 Mpa
EH Oil temperature: Maintain 50 °C
Lubrication oil pressure (bearing main): 0.083 - 0.124 MPa
Lubrication oil temperature: Maintain 40°C ~ 45°C
HP casing Upper/Lower part temperature difference: Less than 56 °C
IP casing Upper/Lower part temperature difference: Less than 56 °C
LP casing steam exhaust temperature: Less than 52 °C
Check that all HP/LP bypass systems and automation control system are normal.
Check that all monitoring equipment, display systems are in normal operation.
Check that all drain valves of turbine are in open position.
Confirm that all protections have been completely put into operation.
Ensure that all Lube Oil Coolers are in charged condition and properly lined up.
PARAMETERS TO BE MONITORED DURING ROLLING
Thermal Expansion of Casing Seal Oil Pressure
Differential Expansion Seal Oil Hydrogen/Oil Pressure difference
Axial Displacement Variation of Vacuum
Upper/Lower Casing Temperature difference Water level of Condenser
Variation of water level of HP/LP Heaters
Inner and Outer Casing Temperature difference
and Deaerator
Variation of LP Casing Steam Exhaust
Bearing Vibration and Temperature of Bearings
temperature
Operating conditions of LP Casing Water
Pressure and Temperature of Lubrication Oil
Injection
Hydrogen Pressure and Temperature of
Oil Tank Level
Generator

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 TURBINE PROTECTIONS (ETS)
TRIP CONDITION ALARM SET POINT TRIP SET POINT
1. Over speed 110% (>=3300 r/min)
2. Axial Displacement (+0.8 mm & -0.8 mm) (+1.0 mm & -1.0 mm)
3. Differential Expansion HP (+9.0 mm & -3.68 mm) (+9.76 mm & -4.45 mm)
4. Differential Expansion LP (+22 mm & -3.50 mm) (+22.76 mm & -4.26 mm)
5. Turbine Shaft Vibration (Absolute ) AVB >= 127 Microns AVB >= 254 Microns
6. Condenser Vacuum-A - >= 0.0313 MPa ( Abs )
7. Condenser Vacuum-B - >= 0.0313 MPa ( Abs )
8. Bearing Oil Pressure LOW - <= 0.042 MPa
9. EH Fluid (Oil) Pressure LOW - <= 9.3 MPa
10. Thrust Bearing Metal Temp HIGH >=99 0C >=103 0C
11. Bearing Metal Temp HIGH >=107 0C >=117 0C
12. Interceptor Stage / HP Exhaust Press Ratio - > 1.73
13. GEN Stator Cooling Water Flow DP - < 152 KPa
14. GEN Trip - -
15. MFT - -
16. PB Trip - -
17. DEH Trip
a) HP Casing Exhaust Temp. - < 428 0C
b) DEH Power Supply Trip

VALVE POSITIONS BEFORE START OF ROLLING

Main steam valve TV FULL CLOSED
Governing steam GV FULL OPEN IN SINGLE VALVE MODE
RH governing steam valve IV FULL CLOSED
RH main steam valve RSV OPEN
HPC exhaust vent valve HEV OPEN
CRH NRV CLOSED
HP drain valve OPEN
IP drain valve OPEN
MS Inlet Vent Valve OPEN
LP exhaust water spray valve CLOSED
HP bypass valve HPBP OPEN TO MAINTAIN REQUIRED REHEAT PRESS
LP bypass valve LPBP OPEN TO MAINTAIN REQUIRED REHEAT PRESS

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 TARGET SPEED = 600 RPM
First Latch The Turbine And Give Command For Target Speed = 600 RPM
Acceleration Rate : 100 RPM/MIN
Hold till Eccentricity Gets Stable Below 0.076 mm
Hold Time
Hold till IP Blade Ring Temp > 121 °C
VALVE POSITIONS FOR SPEED = 600 RPM
Main steam valve TV FULL CLOSED
Governing steam GV FULL OPEN IN SINGLE VALVE MODE
SHALL OPERATE TO GOVERN THE FLOW AND THUS
RH governing steam valve IV
CONTROL ROTATING SPEED (110% OPEN)
RH main steam valve RSV OPEN
HPC exhaust vent valve HEV OPEN
CRH NRV CLOSED
HP drain valve OPEN
IP drain valve OPEN
MS Inlet Vent Valve CLOSED AT 600 RPM
LP exhaust water spray valve CLOSED
HP bypass valve HPBP OPEN TO MAINTAIN REQUIRED REHEAT PRESS
LP bypass valve LPBP OPEN TO MAINTAIN REQUIRED REHEAT PRESS

FRICTION TEST
TRIP THE TURBINE FOR FRICTION TEST AT: 600 RPM
After 5 Mins the speed should not be less than 150 RPM, for Friction Test to be OK
THEN RELATCH AND GO FOR TARGET SPEED: 600 RPM

TARGET SPEED = 1200 RPM

ACC. RATE 100 RPM/MIN
HOLD TIME 15 to 20 minutes
REHEAT PRESSURE TO BE MAINTAINED 0.2 MPa
st
1 Stage Metal Temperature Greater than 121 °C

TARGET SPEED = 2350 RPM

NORMAL ACCELERATION RATE 100 RPM/MIN
ACC RATE FOR CRITICAL SPEED BAND 300 RPM/MIN
CRITICAL SPEED FIRST BAND 1475 TO 1620 RPM
CRITICAL SPEED SECOND BAND 1775 TO 1950 RPM
CRITICAL SPEED THIRD BAND 2120 TO 2295 RPM
CRITICAL SPEED FOURTH BAND 2515 TO 2820 RPM
WARM UP TIME As per graph (Max 3 HOURS)

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HP CASING TEMP Greater than 150 °C
FIRST STAGE METAL TEMP Greater than 150 °C
IP BLADE RING TEMP Greater than 200 °C
JOP TO BE STOPPED IN AUTO 2300 RPM
H.P to I.P Casing Steam Flow Distribution Ratio 1.0 : 1.5
VALVE POSITIONS FOR SPEED = 2350 RPM
STARTS TO OPEN AFTER 600 RPM TO CONTROL THE
Main steam valve TV
ROTATING SPEED
Governing steam GV FULL OPEN IN SINGLE VALVE MODE
SHALL OPERATE TO GOVERN THE FLOW AND THUS
RH governing steam valve IV
CONTROL ROTATING SPEED (110% OPEN)
RH main steam valve RSV OPEN
HPC exhaust vent valve HEV OPEN
CRH NRV CLOSED
HP drain valve OPEN
IP drain valve OPEN
MS Inlet Vent Valve CLOSED
LP exhaust water spray valve IN SERVICE AT 2600 R/MIN
HP bypass valve HPBP OPEN TO MAINTAIN REQUIRED REHEAT PRESS
LP bypass valve LPBP OPEN TO MAINTAIN REQUIRED REHEAT PRESS

TARGET SPEED = 2950 RPM

ACC RATE 100 RPM/MIN
TS = T1 + 1.36 (T2-T1);
STEAM CHEST INNER SURFACE
T1 = Shallow Thermocouple Temperature Reading
METAL TEMP, TS
T2 = Deep Thermocouple Temperature Reading
TS > 175 °C (Saturation temperature under the main
FOR TV TO GV TRANSFER
steam pressure) (Refer to Figure 1 attached below)
Steam Chest Deep Metal Temperature and Steam Chest Metal Temp Diff between Deep &
Shallow Thermocouples should be Monitored constantly and should follow the relationship as
shown in figure 1 for TV to GV transfer.
PERMISSIBLE RPM DROP 70 RPM (Max)
FIRST STAGE METAL TEMP More than 250 °C
IP BLADE RING TEMP Greater than 260 °C
At 2900 RPM Field Circuit Breaker will be closed & GT Cooling Pumps & Fans will start in auto

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 VALVE POSITIONS FOR SPEED = 2950 RPM
Control the Rotating Speed and hold at the Rotating
Speed of TV/GV valve switching, full open after the
Main steam valve TV
Governing Valve is closed and 30r/min speed drop is
caused.
Start to close and control the speed after 30r/min of
Governing steam GV
speed drop
RH governing steam valve IV HOLD
RH main steam valve RSV OPEN
HPC exhaust non return valve NRV OPEN
CRH NRV CLOSED
HP drain valve OPEN
IP drain valve OPEN
MS Inlet Vent Valve CLOSED
LP exhaust water spray valve IN SERVICE
HP bypass valve HPBP OPEN TO MAINTAIN REQUIRED REHEAT PRESS
LP bypass valve LPBP OPEN TO MAINTAIN REQUIRED REHEAT PRESS

TARGET SPEED = 3000 RPM

ACCELERATION RATE 50 RPM/MIN
COMPLETE ALL ELECTRICAL TESTS TO START SYNCHRONIZATION OF UNIT
VALVE POSTIONS BEFORE SYNCHRONIZATION
Main steam valve TV FULL OPEN
CONTROL AND HOLD AT THE ROTATING SPEED OF
Governing steam GV
SYNCHRONIZATION
RH governing steam valve IV HOLD
RH main steam valve RSV OPEN
HPC exhaust vent valve HEV OPEN
CRH NRV CLOSED
HP drain valve OPEN
IP drain valve OPEN
MS Inlet Vent Valve CLOSED
LP exhaust water spray valve IN SERVICE
HP bypass valve HPBP OPEN TO MAINTAIN REQUIRED REHEAT PRESS
LP bypass valve LPBP OPEN TO MAINTAIN REQUIRED REHEAT PRESS
CARRY OUT EMERGENCY GOVERNOR OIL INJECTION TEST
EXCITATION ON
UNIT SYNCHRONIZATION
SYNCHRONIZE THE UNIT AT TURBINE RPM 3000
Turbine Trip value of ratio between the First Stage Pressure
1.7 (Time Delay=60 Secs)
and Exhaust Pressure of HP Casing

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Turbine Trip value of HP EXHAUST TEMP 427 °C
WARMING UP TIME WITH INTIAL 5% LOAD As Per Graph (50 Mins)
HYDROGEN PRESSURE 0.4 Mpa
CRH PRSSURE LESS THAN 0.828 Mpa
VALVE POSTIONS AFTER SYNCHRONIZATION FOR 5% LOAD
Main steam valve TV FULL OPEN
IMMEDIATELY OPEN TO 5% LOAD POSITION AFTER
Governing steam GV
SYNCHRONIZATION (PRESSURE COMPENSATION)
IMMEDIATELY OPEN TO 5% LOAD POSITION AFTER
RH governing steam valve IV
SYNCHRONIZATION (PRESSURE COMPENSATION)
RH main steam valve RSV OPEN
CLOSE WITH 60 SEC DELAY AFTER SYNCHRONIZATION TO
HPC exhaust vent valve HEV
GRID
OPEN WHEN HPC EXHAUST PRESSURE IS GREATER THAN
CRH NRV RH PRESSURE AFTER HPC EXHAUST VENT VALVE IS
CLOSED.
HP drain valve OPEN
IP drain valve OPEN
MS Inlet Vent Valve VVV CLOSED
LP exhaust water spray valve IN SERVICE
HP bypass valve HPBP OPEN TO MAINTAIN REQUIRED REHEAT PRESS
LP bypass valve LPBP OPEN TO MAINTAIN REQUIRED REHEAT PRESS
OPERATING AT LOW STABLE STEAM PRESSURE (LOAD 5% TO 45%)
The MS GV and RH IV start to Open with increase in load
The HP and LP Bypass will start to Close with increase in load
As load increases unit runs at a fixed low MS pressure controlled by the bypass system
VALVE POSTIONS FOR OPERATING AT LOW STABLE STEAM PRESSURE
Main steam valve TV FULL OPEN
Governing steam GV CONTROLLED AT A LOW AND STABLE MS PRESSURE
RH governing steam valve IV NEAR FULL OPEN
RH main steam valve RSV OPEN
HPC exhaust vent valve HEV CLOSE
CRH NRV OPEN
HP drain valve CLOSE AT 10% LOAD
IP drain valve CLOSE AT 20% LOAD
MS Inlet Vent Valve VVV CLOSED
LP exhaust water spray valve CUT OFF AT 15% OF LOAD
HP bypass valve HPBP CLOSE (AT STANDBY MODE)
LP bypass valve LPBP CLOSE (AT STANDBY MODE)

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 OPERATING AT SLIDING PRESSURE (LOAD > 45%)
Once the optimum value of the GV is reached, Sliding Pressure operation mode will start
The DEH is put into Operator mode or Remote mode according to the need
VALVE POSTIONS FOR OPERATING AT SLIDING PRESSURE
Main steam valve TV FULL OPEN
FIXED AT OPTIMUM VALVE POSITION AND ONLY
Governing steam GV
RESPONDING TO THE CHANGE OF GRID FREQUENCY
RH governing steam valve IV FULL OPEN
RH main steam valve RSV OPEN
HPC exhaust vent valve HEV CLOSED
CRH NRV OPEN
HP drain valve CLOSED
IP drain valve CLOSED
MS Inlet Vent Valve VVV CLOSED
LP exhaust water spray valve CUT OFF
HP bypass valve HPBP CLOSED (AT STANDBY MODE)
LP bypass valve LPBP CLOSED (AT STANDBY MODE)
OPERATING AT RATED PRESSURE (LOAD > 90%)
The steam pressure will reach the rated value in Sliding Pressure mode with increase in Load
The operator can now select Turbine Tracing mode or Turbine Control Mode accordingly
The control of Boiler parameters maintains the Steam at rated Pressure and Temperature
VALVE POSTIONS FOR OPERATING AT RATED PRESSURE
Main steam valve TV FULL OPEN
FEEDBACK CONTROL LOAD WITH PRESSURE AFTER
Governing steam GV GOVERNING STAGE (MS FLOW), IF IT IS NECESSARY, PUT
THE POWER FEEDBACK RETURN PATH IN TO SERVICE
RH governing steam valve IV FULL OPEN
RH main steam valve RSV OPEN
HPC exhaust vent valve HEV CLOSED
CRH NRV OPEN
HP drain valve CLOSE
IP drain valve CLOSE
MS Inlet Vent Valve VVV CLOSED
LP exhaust water spray valve CUT OFF
HP bypass valve HPBP CLOSED (AT STANDBY MODE)
LP bypass valve LPBP CLOSED (AT STANDBY MODE)

ACTIVITIES TO BE PERFORMED WHILE LOADING UP THE UNIT

Set the Target Load to 180 MW
LOAD RATIO 3 MW/Min
LOAD INCREASED TO 30% TMCR
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WARM UP TIME 3 HOURS
When load increases to 15%, check that LP casing water injection shuts down automatically
Drain valve of HP Heaters are closed
When load is more than 15%, put the LP Heater in service
At 20% Load, Check that the drain valves of MS pipe and RH steam pipe of the turbine should
close automatically.
At 20% Load, Put HP Heater into operation at steam side.
When HP Heater is in normal operation, close drain valve on steam extraction pipe.
Check that rear casing water injection regulating valve of LP Casing Closes.
When the pressure of Steam Extraction 4 exceeds 0.2MPa, steam supply of deaerator
switches to the supply by the Extraction 4
Interlock device closes the regulation valve from auxiliary steam header to deaerator
At 20% Load, Start the first TDBFP to the feed water system
Increase the load to 30% and warm up the machine for 15 minutes.
At 30% Load, the Boiler will switch from Wet mode to Dry Mode
After warm up the load is increased to 40% and the second TDBFP shall impulse start.
When the load is increased to 45%, the unit starts to operate in sliding pressure mode.
Increase the load to 50% of rated value and warm up the unit for 15 minutes.
When the load is increased to 60% of rated value, connect the second TDBFP to feed water
system, turn off the MDBFP and put it into hot standby.
When the load reaches 90% of rated value, the unit switches to constant pressure operation
mode from sliding pressure mode. MS & RH pressure and temp., shall reach the rated value.
Gradually increase the load of turbine to full load with the gradual increase of burning
capacity of boiler.
When warming up procedure is completed, reduce the load to 5% rated load to trip the switch
and parallel off for relevant tests.
Carry out steam valve tightness test.
Carry out machinery over speed test and back up over speed protection test.

TURBINE ROLLING THROUGH DCS

Go to DEH Unit Overview Screen (deh01).
Go to Control Mode and set Operator Auto - "OA" in service.
Go to Bypass Mode and set it to "ON" for IP Rolling.
In Valve Mode select "Single Valve" mode.
Then go on TM PANEL and "LATCH" the turbine. Now the RSV shall open in auto.
In Limiter Valve position give - "110". Now GV will open fully.
In CONTROL SETPOINT Window, give the Target Speed and Rate of Acceleration.
Then press Enter Key on keyboard and then click on "Enter" and then click on "GO".
For TV to GV Transfer, at 2950 RPM go to "Valve Mode" and select "TV-GV Transfer".

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Page 9 of 11
The Rotor Warming
period begins after the
IP Inlet Steam
temperature reaches a
minimum of 260 0C.

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Page 11 of 11