ROTODYNE ENGINEERING SERVICES PVT.

LTD DT: 02-09-2013

INSPECTION REPORT

REPORT
ON
MAJOR OVERHAULING
OF 4.4MW TG SET
AT
M/S HINDUSTAN COPPER LIMITED
JHARKHAND IN THE YEAR ----

M/S ROTODYNE ENGINEERING SERVICES PVT LTD

Rotodyne House 9 & 10, Annapurna Enclave
Adj.Lane to BSNL Office, Chandanagar, Hyderabad-500 050
PH NO: 040-3032362/66, FAX: 040-3034508
E-MAIL:admin@rotodyneindustries.com
 ROTODYNE ENGINEERING SERVICES PVT.LTD DT: 02-09-2013
INSPECTION REPORT
INDEX

Page no.
I. TECHNICAL DATA 1
II. TECHNICAL SPECIFICATION OF TURBINE &GENERATOR 2
III. INTRODUCTION OF OVER HAUL 4
IV. BRIEF HISTORY 7
V. ASSEMBLY PROTOCOL ON MAJOR OVER HAUL 8
1.00 BEARING CLEARANCES AND INTERFERENCES 8
2.00 ALIGNMENT READINGS 10
3.00 TURBINE STEAM FLOW PATH CLEARANCES 13
3.01 RADIAL CLEARANCES 13
A. ROTOR BLADE TO CASING CLEARANCES 13
B. DIAPHRAGM SEAL TO ROTOR CLEARANCES 14
C. CASING TO SEAL BORE CLEARANCES 14
3.02 AXIAL CLEARANCES B/W ROTOR BLADE TO CASING 14
4.00 GENERATOR RADIAL/AXIAL CLEARANCES 15
4.01 GENERATOR STATOR TO ROTOR RADIAL AIR GAPS 15
4.02 GENERATOR ROTOR FAN BLADE RADIAL CLEARANCES 15
4.03 GENERATOR ROTOR FAN BLADE AXIAL CLEARANCES 15
4.04 EXCITER AIR GAPS 16
5.00 OIL GLAND CLEARANCES RADIAL 16
6.00 GENERATOR STATOR I.R&P.I VALUES 19
6.01 BEFORE CLEANING GENERATOR STATOR I.R &P.I VALUES 19
6.02 AFTER CLEANING GENERATOR STATOR I.R &P.I VALUES 19
6.03 BEFORE ROLLING GENERATOR STATOR I.R&P.I VALUES 19
7.00 FLOATS 20
8.00 TURBINE ROTOR RUN OUTS 20
9.00 TURBINE BLADE DETAILS 20
10.00 THRUST PADS QUANTITY 21
11.00 GOVERNOR DETAILS 21
12.00 SPARES CONSUMED 21
13.00 RECOMMENDED SPARES 21