This document contains a checklist for auditing an organization's production and service provision processes. It includes questions about scheduling, process controls, validation of processes where the final product cannot be verified, prevention of human error, shipping procedures, identification and traceability, customer property, preservation of products, packaging and labeling, post-delivery activities, control of changes, and work environment. The auditor is to review documentation and observe processes to verify conformance to procedures.
This document contains a checklist for auditing an organization's production and service provision processes. It includes questions about scheduling, process controls, validation of processes where the final product cannot be verified, prevention of human error, shipping procedures, identification and traceability, customer property, preservation of products, packaging and labeling, post-delivery activities, control of changes, and work environment. The auditor is to review documentation and observe processes to verify conformance to procedures.
This document contains a checklist for auditing an organization's production and service provision processes. It includes questions about scheduling, process controls, validation of processes where the final product cannot be verified, prevention of human error, shipping procedures, identification and traceability, customer property, preservation of products, packaging and labeling, post-delivery activities, control of changes, and work environment. The auditor is to review documentation and observe processes to verify conformance to procedures.
PRODUCT OR SERVICE PROVISION; CONTROL OF NONCONFORMIING PRODUCT
QUESTION EVIDENCE FOLLOW- CAR #, IF
UP APPLICABLE REQUIRED? Production and service provision—Clause 8.5 (this checklist is to be used in conjunction with the “All Processes” checklist)
1. How is production scheduled to ensure that ship
dates or delivery dates are met? Is the schedule appropriate? Is it realistic or does meeting it often require extraordinary measures?
2. What measurement or monitoring activities are
required in the process to verify that criteria for control has been met? May I see them please? (Select X measurements and verify the following questions:)
a. Are acceptance limits defined and
documented? Are they available to the operator?
b. (Do records show evidence that the
parameters are within specified limits? If not, was action taken as specified in the procedures? Record records reviewed and results found to the right.)
3. Does the organization have any processes in
which the final product cannot be verified by subsequent monitoring and measurement? If so, how are these processes validated, and re-
Production and Service Provision
validated as necessary, to demonstrate that planned results are achieved? (Review records to verify conformance.)
4. What actions have been taken to prevent human
error in the process?
5. Describe the process for releasing and shipping
product to ensure that only acceptable product is shipped to the correct customer. (Verify conformance to procedures.)
Identification and traceability—Clause 8.5.2
1. How are incoming materials, in-process materials, and final products clearly identified?
2. (Walk through storage and production areas to
verify conformance to the procedures. Note any exceptions to the right.)
3. What are the traceability requirements for your
organization? (Pull records to verify conformance to traceability requirements.)
4. How is inspection and test status of incoming
materials, in-process materials, and final products identified?
5. (Walk through the facility and verify
conformance to procedures.)
Property belonging to customers or external
parties—Clause 8.5.3
Production and Service Provision
1. What customer property—or property from other external providers—does the organization have under its control? (Note: This could include parts, materials, tools, equipment, shipping containers, intellectual property, personal data, and so on.) How is this property identified, verified, protected, and safeguarded? (Walk through storage areas and review records to verify conformance to procedures.)
2. What process is in place to notify customers or
external providers of any problems associated with their property? Are records maintained? (Review records to verify conformance.)
Preservation—Clause 8.5.4
1. How are products or other outputs preserved
throughout the operation to protect their fitness for use? (For example, what specific handling and storage issues do you have at your organization? Electrostatic discharge concerns? Shelf lives on products, materials, or lab reagents? Fork truck damage? Temperature and/or humidity of storage areas? Double and triple stacking of cartons that crush the bottom carton? Torn bags in storage? And so on.)
2. (Pull records as required and walk through
storage areas to verify conformance to procedures.)
Production and Service Provision
3. How does the organization ensure that product is packaged and labeled to meet any requirements? (Observe product being packaged. Ensure that correct procedures are being followed. Trace the packaging and labeling instructions back to customer packaging requirements, if applicable, to verify conformance.)
Post-delivery activities—Clause 8.5.5
1. What post-delivery activities is the organization
responsible for? (Note: Post-delivery activities may include warranty provisions, maintenance activities, recycling, disposal, and so on.)
2. In defining post-delivery requirements, how did
the organization consider such things as statutory and regulatory requirements; potential undesired consequences; nature, use and expected lifetime of products and services; as well as customer requirements and feedback? (Review requirements and verify conformance.)
Control of changes—Clause 8.5.6
1. How does the organization review and control
changes to production and service processes? (Identify X recent changes. Review records to verify that they include evidence of the review, the person(s) authorizing the change, and any actions taken resulting from the review.)
2. (Verify that appropriate personnel were made
Production and Service Provision
aware of the change and that any new or revised processes have been fully implemented.)
Work environment—Clause 7.1.4
1. (Verify throughout the audit that the appropriate
work environment exists to achieve conformity to customer requirements. Examples may include appropriate lighting in production and inspection areas, housekeeping issues, inappropriate heat or humidity, and so on.)