F25(SOP/PM/01)00

00/01.03.10
MANUFACTURING OPERATIONS CHECKLIST (READINESS REVIEW FOR PPAP/RUN@RATE)
Target Completion Date:
Checklist Tracking No.:
Date Issued:

REASON FOR CHECKLIST Part Number Part Print

New Operation Part Name Operation No.(Optional)
New Product Plant/Dept./Group Opern Decp. (Optional.)
Revised Operation EN # (optional) Checklist Originator
Revised Process Reason for Checklist:
Product Design Change
Other

NOTE: ALL ELEMENTS WITH A “NO” ANSWER MUST HAVE A COMMENT OR ACTION PLAN COMPLETED.

S.No. FUNCTION RESPONSIBILITY ASSESSMENT ELEMENT YES NO N/A ACTION PLAN / TARGET DATE

HAS THE FLOOR PLAN BEEN REVIEWED &

1
APPROVED?

IS MATERIAL HANDLING INSTALLED AND

2
FUNCTIONAL?

HAVE JOB INSTRUCTION GUIDES

3
WRITTEN/REVISED?

ARE THE VISUAL AIDS/BORDER SAMPLES UP TO

4
DATE?

5 IS THE PROCESS FLOW DIAGRAM COMPLETE?

IS THE PROCESS CONTROL PLAN COMPLETE

6
AND AVAILABLE TO THE OPERATOR (S)?

IS PURCHASED PART PPAP SUBMISSION

7
APPROVED?

HAVE GAGES BEEN ENTERED INTO THE GAGE

8
MAINTENANCE PROGRAM?

9 ARE GAGE R&R’s COMPLETE?

 F25(SOP/PM/01)00
00/01.03.10
MANUFACTURING OPERATIONS CHECKLIST (READINESS REVIEW FOR PPAP/RUN@RATE)
Target Completion Date:
Checklist Tracking No.:
Date Issued:

REASON FOR CHECKLIST Part Number Part Print

New Operation Part Name Operation No.(Optional)
New Product Plant/Dept./Group Opern Decp. (Optional.)
Revised Operation EN # (optional) Checklist Originator
Revised Process Reason for Checklist:
Product Design Change
Other

NOTE: ALL ELEMENTS WITH A “NO” ANSWER MUST HAVE A COMMENT OR ACTION PLAN COMPLETED.

S.No. FUNCTION RESPONSIBILITY ASSESSMENT ELEMENT YES NO N/A ACTION PLAN / TARGET DATE

IS FIRST ARTICLE/PPAP OR OTHER CUSTOMER

10
REQUIREMENTS COMPLETE ON THIS PART?

IS GP-12 NOTIFICATION AND CONTAINMENT IN

11
PLACE?

IS THERE ERROR-PROOFING
12
IS THEIR AUDIT PROCEDURE FOR ERROR
PROOFING?

13 HAVE ENGINEERING PERMITS BEEN APPROVED?

IS THERE A MATERIAL IDENTIFICATION SYSTEM

14
IN PLACE TO AVOID PRODUCT MIX?

IS THERE A CLEAR METHOD FOR

15 IDENTIFICATION AND DISPOSAL OF
NONCONFORMING MATERIAL?

16 IS 5“S” PROGRAM IN PLACE?

IS THERE A DOCUMENTED TRAINING PROGRAM

17 FOR ALL OPERATORS, INSPECTORS, AND
COORDINATORS?
 F25(SOP/PM/01)00
00/01.03.10
MANUFACTURING OPERATIONS CHECKLIST (READINESS REVIEW FOR PPAP/RUN@RATE)
Target Completion Date:
Checklist Tracking No.:
Date Issued:

REASON FOR CHECKLIST Part Number Part Print

New Operation Part Name Operation No.(Optional)
New Product Plant/Dept./Group Opern Decp. (Optional.)
Revised Operation EN # (optional) Checklist Originator
Revised Process Reason for Checklist:
Product Design Change
Other

NOTE: ALL ELEMENTS WITH A “NO” ANSWER MUST HAVE A COMMENT OR ACTION PLAN COMPLETED.

S.No. FUNCTION RESPONSIBILITY ASSESSMENT ELEMENT YES NO N/A ACTION PLAN / TARGET DATE

ARE ALL JOB INSTRUCTIONS/PEOPLE FOCUSED

18 PRACTICE SHEETS POSTED AND REVIEWED
WITH APPROPRIATE PEOPLE?

ARE ALL QUALITY CONTROL DOCUMENTS ON

19
THE JOB?

20 ARE GAGES ON THE JOB?

HAVE PROVISIONS BEEN ESTABLISHED FOR

21 TRACEABILITY (E.G. MACHINE, OPERATION, and
SHIFT)?

HAS A PREVENTIVE MAINTENANCE PROGRAM

22
BEEN ESTABLISHED AND IMPLEMENTED?

23 HAS THE PFMEA BEEN UPDATED?

IS SAFETY & LOCK OUT PROCEDURE AVAILABLE

24
ON LINE?

HAVE CALIBRATION PROCEDURES BEEN

25
DEVELOPED AND PERFORMED ON EQUIPMENT?

HAVE GAGE INSTRUCTIONS BEEN

26
WRITTEN/REVISED?
 F25(SOP/PM/01)00
00/01.03.10
MANUFACTURING OPERATIONS CHECKLIST (READINESS REVIEW FOR PPAP/RUN@RATE)
Target Completion Date:
Checklist Tracking No.:
Date Issued:

REASON FOR CHECKLIST Part Number Part Print

New Operation Part Name Operation No.(Optional)
New Product Plant/Dept./Group Opern Decp. (Optional.)
Revised Operation EN # (optional) Checklist Originator
Revised Process Reason for Checklist:
Product Design Change
Other

NOTE: ALL ELEMENTS WITH A “NO” ANSWER MUST HAVE A COMMENT OR ACTION PLAN COMPLETED.

S.No. FUNCTION RESPONSIBILITY ASSESSMENT ELEMENT YES NO N/A ACTION PLAN / TARGET DATE

ARE THE UPDATED SET-UP SHEETS ON THE

27
JOB?

28 IS THE PROCESS STATISTICALLY CAPABLE?

DOES THE PROCESS MEET A MINIMUM OF 1.67

29
Ppk ON KPC’S & KCC’S.

30 IS MACHINE MEETING QUOTED CYCLE TIME?

IS REPLACEMENT TOOLING AND SPARE PARTS

31
SET-UP AND AVAILABLE?

HAS THE MACHINE EQUIPMENT NUMBER TAG

32
BEEN INSTALLED?

33 ARE THEIR REWORK PROCEDURES AVAILABLE?

IS THERE A PROCEDURE TO REQUALIFY

34
REWORKED MATERIAL?

HAS THE PULL SYSTEM BEEN REVIEWED AND

35
CHANGES IMPLEMENTED?
 F25(SOP/PM/01)00
00/01.03.10
MANUFACTURING OPERATIONS CHECKLIST (READINESS REVIEW FOR PPAP/RUN@RATE)
Target Completion Date:
Checklist Tracking No.:
Date Issued:

REASON FOR CHECKLIST Part Number Part Print

New Operation Part Name Operation No.(Optional)
New Product Plant/Dept./Group Opern Decp. (Optional.)
Revised Operation EN # (optional) Checklist Originator
Revised Process Reason for Checklist:
Product Design Change
Other

NOTE: ALL ELEMENTS WITH A “NO” ANSWER MUST HAVE A COMMENT OR ACTION PLAN COMPLETED.

S.No. FUNCTION RESPONSIBILITY ASSESSMENT ELEMENT YES NO N/A ACTION PLAN / TARGET DATE

36 ARE ALL CONTAINERS/DUNNAGE AVAILABLE?

HAS PRODUCT ENGINEERING BEEN NOTIFIED OF

37
CHANGES AND/OR NEW OPERATIONS?

HAS SPARE PARTS AND TOOLING PLAN BEEN

38
IMPLEMENTED?

HAS ERGONOMIC ASSESSMENT BEEN

39
PERFORMED?

Remarks
(optional)

Reviewed By:
Quality Assurance Manufacturing Engineering

Approved By:
Plant Manager