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Manual M-3420-IB
Manual M-3420-IB
Manual M-3420-IB
M-3420
Generator Protection
PROTECTION
Generator Protection
M‑3420
Integrated Protection System®
for Generators of All Sizes
Unit shown with optional M‑3920 Target Module and M‑3931 HMI
(Human-Machine Interface) Module
Protective Functions
• Overexcitation (V/Hz) protection (24)
• Phase Undervoltage protection (27)
• Sensitive dual-setpoint, reverse power detection suitable for sequential tripping (32)
• Dual-zone, offset-mho loss-of-field protection (40)
• Sensitive negative-sequence overcurrent protection and alarming (46)
• Instantaneous overcurrent (50) protection
• Inadvertent generator energizing protection (50/27)
• Generator breaker failure protection (50BF)
• Neutral inverse time overcurrent (51N)
• Instantaneous overcurrent (50N) protection
• Three-phase inverse time overcurrent (51V)
• Phase overvoltage (59)
• Generator ground fault protection (59N)
• VT fuse-loss detection and blocking (60FL)
• Four-step over/underfrequency protection (81)
• Generator phase differential (87)
• Ground differential (87GD) protection
Standard Features
• Eight programmable outputs and six programmable inputs
• Oscillography recording
• 32-target storage
• Metering of all measured parameters
• Two RS-232 and one RS-485 communications ports
• Standard 19" rack-mount design
• Removable printed circuit board and power supply
• Both 50 and 60 Hz models available
• Both 1 and 5 A rated CT inputs available
• Additional trip inputs for externally connected devices
• M‑3800A IPScom® Communications Software
• IRIG-B time synchronization
• Includes Modbus and BECO 2200 protocols
Optional Features
• Redundant power supply
• M‑3920 Target Module
• M‑3931 HMI Module
• M‑3801A IPSplot® Oscillograph Analysis Software
• 4-Wire RS-485 Connection
–2–
M‑3420 Generator Protection Relay
PROTECTIVE FUNCTIONS
Device Setpoint
Number Function Ranges Increment Accuracy†
Volts/Hz
Definite Time
Pickup #1, #2 100 to 200% 1% 1%
Time Delay #1, #2 30 to 8160 Cycles 1 Cycle +25 Cycles
Inverse Time
24 Characteristic Curves Inverse Time #1–#4 — —
3φ Pickup 100 to 200% 1% 1%
Time Dial: Curve #1 1 to 100 1 —
Time Dial: Curves #2–#4 0 to 9 0.1 —
Reset Rate 1 to 999 Sec. 1 Sec. 3 Cycles or 1%
(from threshold of trip)
The percent pickup is based on nominal VT secondary voltage and nominal system frequency settings.
The pickup accuracy stated is only applicable from 10 to 80 Hz, 0 to 180 V, and 100 to 150% V/Hz.
RMS Undervoltage
Directional Power
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–3–
M‑3420 Generator Protection Relay
Definite Time
Pickup 3 to 100% 1% 0.5% at 5 A
(0.5% at 1 A)
Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles
46 Inverse Time
Pickup 3 to 100% 1% 0.5% at 5 A
3φ (0.5% at 1 A)
Time Dial Setting (K= I22t) 1 to 95 1 3%
Definite Maximum
Time to Trip 600 to 65,500 Cycles 1 Cycle –1 to +3 Cycles or 1%
Reset Time (Linear) 4 minutes
(from threshold of trip) — —
Pickup is based on the nominal CT secondary current.
Instantaneous Overcurrent
Inadvertent Energizing
50 Overcurrent
50/ Pickup 0.50 to 15.00 A 0.01 A ±0.1 A or ±2%
27 (0.10 to 3.00 A) (±0.02 A or ±2%)
3φ 27
Undervoltage
Pickup 40 to 130 V 1 V ±0.5 V
Pick-up Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or ±1%
Drop-out Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or ±1%
Breaker Failure
50
BF-Ph Pickup
50 Phase Current 0.10 to 10.00 A 0.01 A ±0.1 A or ±2%
BF (0.02 to 2.00 A) (±0.02 A or ±2%)
50
3φ BF-N
Neutral Current 0.10 to 10.00 A 0.01 A ±0.1 A or ±2%
(0.02 to 2.00 A) (±0.02 A or ±2%)
Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or ±1%
50BF can be initiated from designated output contacts or status inputs.
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–4–
M‑3420 Generator Protection Relay
RMS Overvoltage
VT Fuse-Loss Detection
A VT fuse-loss condition is detected by using the positive and negative sequence components of the
60 voltages and currents. VT fuse-loss output can be initiated from internally generated logic or from
FL input contacts.
Frequency
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–5–
M‑3420 Generator Protection Relay
External Functions
Two functions are provided for externally connected devices to trip through the M‑3420 to provide ad-
EXT ditional logic and target information. Any one or more of the input contacts (INPUT1 through INPUT6)
can be programmed to activate designated output contacts after a selected time delay.
Nominal Settings
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–6–
M‑3420 Generator Protection Relay
Metering
The M‑3420 provides metering of voltages (phase, neutral and sequence quantities), currents (phase, neutral
and sequence quantities), real power, reactive power, power factor and impedance measurements.
Metering accuracies are:
Voltage: 0.5 V or 0.5%, whichever is greater
0.8 V or 0.75%, whichever is greater (when both RMS and
line‑ground to line‑line are selected)
Current: 5 A rating, 0.1 A or 3%, whichever is greater
1 A rating, 0.02 A or 3%, whichever is greater
Power : 0.01 PU or ±2%, whichever is greater
(real and reactive)
Frequency: 0.02 Hz (from 57 to 63 Hz for 60 Hz models; from 47 to 53 Hz for 50 Hz models)
Oscillograph Recorder
The oscillograph recorder provides comprehensive data recording of all monitored waveforms, storing up to 170
cycles of data. The total record length may be configured by the user for 1, 2, 3 or 4 partitions. The sampling
rate is 16 times the power system nominal frequency (50 or 60 Hz). When armed, the recorder is triggered
either via the designated status inputs, trip outputs, or via serial communications. When armed yet untriggered,
the recorder continuously stores waveform data, keeping the most recent data in memory. When triggered, the
recorder continues to store data in memory for a user-defined, post-trigger delay period.
Target Storage
A total of 32 targets can be stored. The information will include the function(s) operated, the functions picked
up, input/output contact status, timer status, time stamp, and phase and neutral currents at the time of trip.
Calculations
Current and Voltage RMS Values: Uses discrete Fourier transform (DFT) algorithm on sampled (16 times per
cycle) voltage and current signals to extract fundamental frequency phasors for M‑3420 calculations. RMS
phase voltages for the 59 and 27 functions (when total RMS is selected), and the 24 function are obtained
using the time domain approach to obtain accuracy over a wide frequency band. When the RMS option is
selected, the magnitude calculation is accurate over a wide frequency range (10 to 80 Hz). When the DFT
option is selected, the magnitude calculation is accurate near nominal frequency (50 or 60 Hz).
Sensing Inputs
Four Voltage Inputs: Rated nominal voltage of 60 V ac to 140 V ac, 60 Hz/(50 Hz optional). Will withstand
240 V continuous voltage and 360 V for 10 seconds. Source voltages may be line-to-ground or line-to-line
connected. Phase sequence ABC/ACB is selectable. Voltage transformer burden less than 0.2 VA at 120 V.
Seven Current Inputs: Rated nominal current (IR) of 5.0 A or 1.0 A (optional), 60 Hz/(50 Hz optional). Will
withstand 2IR continuous current and 100IR for 1 second. Current transformer burden is less than 0.5 VA at
5 A (5 A option), or 0.3 VA at 1 A (1 A option).
–7–
M‑3420 Generator Protection Relay
Output Contacts
The eight programmable output contacts (six form ‘a’ and two form ‘c’), the power supply alarm output contact
(form ‘b’), and the self-test alarm output contact (form ‘c’) are all rated as per ANSI/IEEE C37.90‑1989 for
tripping: make 30 A for 0.2 seconds, carry 8 A, break 6 A @ 120 V ac, break 0.1 A @ 125 V dc, inductive
break 0.1 A.
Any of the M‑3420 functions can be individually programmed to activate any one or more of the eight pro-
grammable output contacts.
Communication
Communications ports include rear panel RS‑232 and RS-485 ports, a front panel RS-232 port, and an
IRIG‑B port. The communications protocol implements serial, byte-oriented, asynchronous communication,
providing the following functions when used with the Microsoft™ Windows-compatible M‑3800A IPScom®
Communications Software package. MODBUS and BECO 2200 protocols are supported, providing:
• Interrogation and modification of setpoints
• Time-stamped trip target information for the 32 most recent events
• Real-time metering of all quantities measured.
• Downloading of recorded oscillographic data (Not available with MODBUS)
IRIG-B
The M‑3420 can accept a modulated IRIG‑B time clock synchronization signal through a BNC connector
provided at the rear of the unit. The IRIG‑B time synchronization information is used to correct the hour,
minute, seconds and milliseconds information.
–8–
M‑3420 Generator Protection Relay
Impulse Voltage
IEC 255-5 5,000 V pk, +/- polarity applied to each independent circuit to earth
5,000 V pk, +/- polarity applied between each independent circuit
1.2 by 50µs, 500 ohms impedance, three surges at 5 second intervals
Insulation Resistance
IEC 255-5 > 40 Megaohms
Electrical Environment
Electrostatic Discharge Test
IEC 1000-4-2 Class 4 (8 kV) – point contact discharge
Radiated Susceptibility
ANSI/IEEE 25-1000 Mhz @ 35V/m
C37.90.2
Output Contacts
ANSI/IEEE Make 30 A for 0.2 seconds, off for 15 seconds for 2,000 operations
C37.90.0
1989
–9–
M‑3420 Generator Protection Relay
Atmospheric Environment
Temperature
IEC 68-2-1 Cold, –20° C for 96 hours
IEC 68-2-2 Dry Heat, +70° C for 96 hours
IEC 68-2-3 Damp Heat, +40° C @ 93% RH, for 96 hours
Mechanical Environment
Vibration
IEC 255-21-1 Vibration response Class 1, 0.5 g
Vibration endurance Class 1, 1.0 g
Compliance
UL-Listed per 508 – Industrial Control Equipment
CSA-Certified per C22.2 No. 14-95 – Industrial Control Equipment
External Connections
M‑3420 Generator Protection Relay External Connections are illustrated in Figures 1, 2, and 3 on the fol-
lowing pages.
Physical
Size: 19.00" wide x 5.21" high x 10.00" deep (48.3 cm x 13.2 cm x 25.4 cm)
Mounting: The unit is a standard 19", semiflush, three-unit high, rack-mount panel design, conforming to
ANSI/EIA RS-310C and DIN 41494 Part 5 specifications. Vertical or horizontal panel-mount options are
available.
Contact Beckwith Electric for optional GE L‑2/Westinghouse FT‑41 retrofit panel vertical mounting details.
Approximate Weight: 13 lbs (7.7 kg)
Approximate Shipping Weight: 15 lbs (11.3 kg)
–10–
B E C K W IT H E L E C T R I C C O . IN C . W ARNING! CO NT AC T W IT H T ERMINAL S MA Y CAUSE EL EC T RIC SHO CK MODEL: FIRMWARE:
C U L US R 6 19 0 118 t h AV E N O . FOR CONT AC T RAT INGS SEE INST RUC T ION MANUA L
U.S. PATENT 5,592,393, 5,224,011 5 0 Hz 6 0 Hz SERIA L NO.
LISTED L A RGO, FL 3 3 7 73
IND.CONT.EQ. NRTL /C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
83F4 LR 89464
IRIG- B COM 2
RS2 3 2
- + - + IN IN IN IN IN IN IN
6 5 4 3 2 1 RT N
RX TX ! P/ S S E LF - T ES T 8 7 6 5 4 3 2 1
RS4 8 5 (5 2 b)
COM 3 IN P U T S A LA R M S O UT P UT S
V VB VC VN I
A IA IB
C
I Ia I I c P S 2 PS 1 PS 2 PS 1
N b
! VA B VB C VC A
F1 F2
+ - + -
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 3 AMP,2 5 0 V (3 AB)
F3 F4
–11–
Figure 1 External Connections
NOTES:
1. Output contacts #1 through #4 are high speed operation contacts.
2. To fulfill UL and CSA listing requirements, terminal block connections must be made with No. 12 AWG solid or stranded copper wire inserted in an
AMP #324915 (or equivalent) connector and wire insulation must be rated at 60° C minimum. Terminal block connections 1–34 must be tightened
to 12 inch-pounds torque. Terminal block connections 35–63 must be tightened to 8 inch-pounds torque.
3. ONLY dry contacts must be connected to inputs (terminals 5 through 10 with 11 common) because these contact inputs are internally wetted.
Application of external voltage on these inputs may result in damage to the units.
4. All relays are shown in the de-energized state.
5. The power supply relay (P/S) is energized when the power supply is functioning properly.
6. The self-test relay is energized when the relay has performed all self-tests successfully.
M‑3420 Generator Protection Relay
Utility System
52
M‑3420 Typical This function provides control for Unit
the function to which it points.
Connection Diagram
NOTE: Some functions are
mutually exclusive; see
Instruction Book for details.
M‑3420
CT
50 50
BFPh
52
27
Gen
VT
81 27 59 24
87
27
CT
60FL 32 51V 40 46 50
CT
87 50 50N 51N
GD BFN
Low‑Impedance Grounding
with Overcurrent Stator
M‑3420
Ground Fault Protection
VT
59N R
High‑Impedance Grounding
–12–
M‑3420 Generator Protection Relay
ALTERNATE
CONNECTIONS
Other Other
Relays Relays M-3420
UTILITY SYSTEM M-3420
A B C Other IC
M-3420 59 58
Relays 59 58
50 51 a b c
a b c
IB
57 56
57 56
48 49
IA
55 54
55 54
46 47
2 M-3420
10
52 52b 1 1
Gen 11 Three VT Wye-Wye Two VT Open-Delta
Connection Connection
A
B
C
Generator
Other
Relays M-3420
58 59
A B C 42 43 40 41 38 39 42 43 40 41 38 39
56 57
M-3420 M-3420
54 55
① Alternate VT connections
M-3420
➁ Required generator breaker status input (52b). Contact is closed
52 53 when generator breaker is open. Use unit breaker contact if no
generator breaker present.
➂ Output contact pairs designated by user.
Low
Impedance
➃ Alarm output can be grouped to a single alarm at discretion of user.
Grounding
➄ Available control output to supervise other relays for VT Fuse Loss
can be designated.
M-3420 ➅ Input contact number is designated by user.
45
WARNING: ONLY dry contacts must be connected because
these contact inputs are internally wetted. Application of external
44 voltage on these inputs may result in damage to the units.
High Impedance Grounding NOTE: M-3420 current terminal polarity marks ( ) indicate "entering" current
direction when primary current is "from" the generator. If CT connections
differ from those shown, adjust input terminals.
Example of Control / Output Connections
M-3420
DC: 24 V
+ 6 TRIP
48 V POWER 60 62
SUPPLY 61 63 11 10
3 3 3
OR - 16 15 12 13
DC: 110 V
125 V
220 V
250 V 2
52b 60FL
5
AC: 110 V
120 V TRIP SELF-TEST POWER OK VT 52G
BREAKER OSCILLOGRAPH FAILURE STATUS
230 V FAILURE RECORDER ALARM FUSE
240 V ALARM ALARM LOSS
INITIATE INITIATE 52Ga
- 4
EXTERNAL INPUTS ALARM OUTPUTS CONTROL TRIP OUTPUT
OUTPUTS
–13–
M‑3420 Generator Protection Relay
17.68
[44.91]
17.50
[44.45]
ACTUAL
5.21
5.28
[13.23]
[13.41]
ACTUAL
17.50
[44.45]
10.20
[25.91]
19.00
[48.26]
18.31 0.35
[46.51] [0.89]
2.25
[5.72]
1.48
[3.76]
–14–
M‑3420 Generator Protection Relay
5.65
[14.40]
5.59
[14.20] 0.03
Actual [0.076]
2.25 1.67
0.35 [5.72] [4.24] 2.25 1.67
[0.89] [5.72] [4.24]
0.28 [0.71]
Dia. (4X)
TARGETS
19.00
[48.26]
OUTPUTS
OUT 1 OUT 3 OUT 5 OUT 7
18.31
OUT 2 OUT 4 OUT 6 OUT 8
[46.51]
17.5
[44.45]
ACTUAL
17.68
[44.91]
EXIT ENTER
TARGET
RESET
PS 2 PS 1
TARGET DIAG
BRKR OSC.
CLOSED TRIG
RELAY TIME
OK SYNC
COM 1
10.20
[25.91]
19.00
[48.26]
NOTE: Panels for vertical mounting are available. When mounted vertically, the target module will be
located at the top and all front-panel text will be horizontally aligned. Consult Beckwith Electric
Co. for details.
–15–
© 2001 Beckwith Electric Co. 800-3420-SP-15MC5 01/13
Printed in U.S.A. (07.30.01)
WARNING
DANGEROUS VOLTAGES, capable of causing death or serious
injury, are present on the external terminals and inside the equip-
ment. Use extreme caution and follow all safety rules when han-
dling, testing or adjusting the equipment. However, these internal
voltage levels are no greater than the voltages applied to the exter-
nal terminals.
– This sign warns that the area is connected to a dangerous high voltage, and you
must never touch it.
– This sign means that you should refer to the corresponding section of the operation
manual for important information before proceeding.
TABLE OF CONTENTS
M-3420 Generator Protection
Instruction Book
Chapter 1 Introduction
1.1 Instruction Book Contents................................................................. 1–1
1.2 M-3420 Generator Protection....................................................................1–2
1.3 Accessories...................................................................................... 1–4
Chapter 2 Application
2.1 System Diagrams............................................................................. 2–2
2.2 Configuration.................................................................................... 2–4
Functions.......................................................................................... 2–4
Relay System Setup......................................................................... 2–5
2.3 Setpoints and Time Settings............................................................. 2–6
24 Volts/Hz........................................................................................ 2–7
27 RMS Undervoltage, 3-Phase..................................................... 2–10
32 Directional Power, 3-Phase........................................................ 2–11
40 Loss of Field.............................................................................. 2–12
46 Negative Sequence Overcurrent................................................ 2–15
50/50N Instantaneous Overcurrent, Phase & Neutral Circuits........ 2–17
50BF Generator Breaker Failure/50N HV Breaker Flashover......... 2–18
51N Inverse Time Neutral Overcurrent........................................... 2–20
51V Inverse Time Phase Overcurrent with
Voltage Control/Restraint................................................................ 2–21
50/27 Inadvertent Energizing.......................................................... 2–23
59 RMS Overvoltage, 3-Phase....................................................... 2–25
59N RMS Overvoltage, Neutral Circuit or Zero Sequence.............. 2–26
60FL Fuse Loss.............................................................................. 2–27
81 Frequency.................................................................................. 2–28
87GD Ground (Zero Sequence) Differential.................................... 2–30
87 Phase Differential ..................................................................... 2–31
External Functions.......................................................................... 2–32
2.4 Oscillograph Recorder Setup.......................................................... 2–34
2.5 View Target History......................................................................... 2–35
i
M-3420 Instruction Book
Chapter 5 Installation
5.1 General Information.......................................................................... 5–1
5.2 Mechanical/Physical Dimensions...................................................... 5–1
5.3 Commissioning Checkout................................................................. 5–8
5.4 Circuit Board Switches and Jumpers.............................................. 5–10
Chapter 6 Testing
6.1 Equipment/Test Setup ...................................................................... 6–2
6.2 Diagnostic Test Procedures.............................................................. 6–4
6.3 Auto-Calibration.............................................................................. 6–11
6.4 Functional Test Procedures............................................................ 6–12
Appendices
Appendix A: Configuration Record Forms.........................................A–1
Appendix B: Communications...........................................................B–1
Appendix C: Self‑Test Error Codes.................................................. C–1
Appendix D: Inverse Time Curves................................................... D–1
Appendix E: Layup and Storage.......................................................E–1
ii
Table of Contents
Figures Page
Chapter 1 Introduction
1‑1 M‑3920 Target Module.......................................................................1‑4
1‑2 M‑3931 Man‑Machine Interface Module........................................... 1–4
Chapter 2 Application
2‑1 One-Line Functional Diagram........................................................... 2–2
2‑2 Three-Line Connection Diagram....................................................... 2–3
2‑3 Example of Capability and Protection Curves (24)........................... 2–9
2‑4 Loss of Field (40) Protective Approach 1....................................... 2–14
2‑5 Loss of Field (40) Protective Approach 2....................................... 2–14
2‑6 Negative Sequence Overcurrent Inverse Time Curves................... 2–16
2‑7 Breaker Failure Logic Diagram....................................................... 2–18
2‑8 Voltage Restraint (51VR) Characteristic......................................... 2–22
2‑9 Inadvertent Energizing Function Logic Diagram............................. 2–24
2‑10 Example of Frequency (81) Trip Characteristics............................. 2–28
2‑11 Differential Relay (87) Operating Characteristics............................ 2–31
2‑12 External Function Example............................................................. 2–33
iii
M-3420 Instruction Book
Chapter 5 Installation
5‑1 M‑3420 Mounting Dimensions – Horizontal Chassis....................... 5–2
5‑2 M‑3420 Mounting Dimensions – Vertical Chassis............................ 5–3
5‑3 (H2) Mounting Dimensions............................................................... 5–4
5‑4 (H3) Mounting Dimensions for GE L‑2 Cabinet................................ 5–5
5‑5 External Connections........................................................................ 5–6
5‑6 Three‑Line Connection Diagram....................................................... 5–7
5‑7 M-3420 Circuit Board...................................................................... 5–11
Chapter 6 Testing
6‑1 Voltage Inputs—Configuration V1..................................................... 6–3
6‑2 Voltage Inputs—Configuration V2..................................................... 6–3
6‑3 Current Inputs—Configuration C1..................................................... 6–3
6‑4 Current Inputs—Configuration C2..................................................... 6–3
6‑5 Status LED Panel............................................................................. 6–6
6‑6 M‑3920 Target Module Panel............................................................ 6–7
iv
Table of Contents
Appendix A
A‑1 Man‑Machine Interface (MMI) Module..............................................A–3
A‑2 Communication Data & Unit Setup Record Form.............................A–4
A‑3 Functional Configuration Record Form.............................................A–6
A–4 Setpoint & Timing Record Form........................................................A–9
A–5 Communication Data & Unit Setup As Shipped Record.................A–11
A‑6 Functional Configuration As Shipped Record Form........................A–13
A‑7 Setpoint & Timing As Shipped Record Form..................................A–15
Appendix B
B‑1 Null Modem Cable: M‑3420..............................................................B–2
B‑2 RS‑232 Fiber Optic Network.............................................................B–3
B‑3 RS-485 Networks..............................................................................B–4
Appendix D
D‑1 Volts/Hz (24) Inverse Time Curve Family #1 (Inverse Square)........ D–2
D‑2 Volts/Hz (24) Inverse Time Family Curve #2.................................... D–3
D‑3 Volts/Hz (24IT) Inverse Time Curve Family #3................................. D–4
D‑4 Volts/Hz (24IT) Inverse Time Curve Family #4................................. D–5
D‑5 Definite Time Overcurrent Curve..................................................... D–8
D‑6 Inverse Time Overcurrent Curve...................................................... D–9
D‑7 Very Inverse Time Overcurrent Curve............................................ D–10
D‑8 Extremely Inverse Time Overcurrent Curve................................... D–11
v
M-3420 Instruction Book
Tables Page
Chapter 1 Introduction
1‑1 M‑3420 Device Functions................................................................. 1–3
Chapter 2 Application
2‑1 Volts‑Per‑Hertz (24) Setpoint Ranges............................................... 2–7
2‑2 RMS Undervoltage, 3-Phase Setpoint Range................................. 2–10
2‑3 Directional Power, 3-Phase (32) Setpoint Ranges.......................... 2–11
2‑4 Loss-of-Field (40) Setpoint Ranges................................................ 2–12
2‑5 Negative Sequence Overcurrent (46) Setpoint Ranges.................. 2–15
2‑6 50/50N Setpoint Ranges................................................................. 2–17
2‑7 Breaker Failure (50BF) Setpoint Ranges........................................ 2–19
2‑8 Inverse Time Overcurrent Neutral (51N) Setpoint Range............... 2–20
2‑9 Inverse Time Overcurrent with Voltage Control/Restraint
(51VC/VR) Setpoint Ranges........................................................... 2–21
2‑10 Delta/Wye Transformer Voltage‑Current Pairs................................. 2–22
2‑11 Inadvertent Energizing (50/27) Setpoint Ranges............................ 2–23
2‑12 RMS Overvoltage, 3-Phase (59) Setpoint Ranges.......................... 2–25
2‑13 RMS Overvoltage, Neutral Circuit
or Zero Sequence (59N) Setpoint Ranges...................................... 2–26
2‑14 Fuse Loss (60FL) Setpoint Ranges................................................ 2–27
2‑15 Frequency (81) Setpoint Ranges.................................................... 2–28
2‑16 Ground Differential (87GD) Setpoint Ranges.................................. 2–30
2‑17 Differential (87) Setpoint Ranges.................................................... 2–31
2‑18 External Functions Setpoint Range................................................ 2–32
Chapter 5 Installation
5‑1 Dip Jumpers................................................................................... 5–10
5‑2 Dip Switches..................................................................................... 5–1
vi
Table of Contents
Tables Page
Chapter 6 Testing
6‑1 Functions to Disable When Testing................................................... 6–2
6‑2 Output Contacts................................................................................ 6–5
6‑3 Input Contacts.................................................................................. 6–5
Appendix A
A‑1 Relay Configuration Table.................................................................A–2
A‑2 M‑3420 Configuration As Shipped Table.........................................A–16
Appendix B
B‑1 Communication Port Signals.............................................................B–2
Appendix C
C‑1 Self-Test Error Codes...................................................................... C–1
C‑2 IPScom® Error Messages................................................................ C–3
Appendix D
D‑1A M‑3420 Inverse Time Overcurrent
Relay Characteristic Curves (1 of 2) ............................................... D–6
D‑1B M‑3420 Inverse Time Overcurrent
Relay Characteristic Curves (2 of 2)................................................ D–7
vii
M-3420 Instruction Book
viii
Introduction – 1
1 Introduction
This instruction book has six major sections plus This chapter also specifies appropriate forms for
four Appendices. recording and communicating the described data
to the parties responsible for operation and
Chapter 1: Introduction installation of the M-3420.
Chapter One summarizes M-3420 capabilities,
introduces the instruction book contents, and Chapter 3: Operation (Front Panel)
describes accessories for the M-3420. This chapter is designed for the person or group
responsible for the operation, direct setting and
Chapter 2: Application configuration of the M-3420, and is limited to
Chapter Two is designed for the person or group installations using the optional M-3931 MMI
responsible for the application of the M-3420 (Man-Machine Interface) Module. It includes an
Generator Protection. It includes functional dia- introduction to the front panel controls, the function
grams and connection diagrams for a typical ap- and operation of all buttons, the characteristics
plication of the M-3420; describes the configuration of the display, Targets and Indicators (optional
process for the unit (choosing active functions), M-3920 Target Module), and the communication
output contact assignment and input blocking ports. It further describes the procedures for
designation. It also illustrates the definition of entering all required data to the M-3420. Included
system quantities and equipment characteristics in this chapter is a description of the process
required by the M-3420, and describes the necessary for review of setpoints and timing,
individual function settings and oscillograph monitoring function status and metering quantities,
recorder setup. and viewing the target history.
1–1
M-3420 Instruction Book
1–2
Introduction – 1
A switching mode power supply provides the The unit provides up to 170 cycles of waveform
M-3420 with the various power supply voltages data storage assignable up to four events with
required for operation. (A redundant power selectable post-trigger delay. Once downloaded,
supply is available as an option.) the data can be analyzed using the optional
M-3801C IPSplot® Oscillogram Analysis Software
The serial interface ports, COM1 and COM2, are package.
standard 9-pin RS-232C DTE-configured
®
communications ports. The front-panel port, COM1, M-3800A IPScom Communications Software
is used to locally set and interrogate the M-3420 Package: The IPScom communications software
via a portable computer. The second RS-232C runs on an IBM PC-compatible computer running
®
port, COM2, is provided at the rear of the unit. under Microsoft Windows 3.1 or higher,
An RS-485 communications port, COM3, is also providing remote access to the M-3420 via either
available at the rear terminal block of the M-3420. direct serial connection or modem. IPScom
The standard configuration of the RS-485 port is provides the following communication functions:
2-wire, 4-wire must be specified at the time of
purchase. Either rear-panel port, COM2 or COM3, • Setpoint interrogation and modification
can be used to remotely set and interrogate the
• Line status real-time monitoring
M-3420 via hard-wired serial connection or via
modem. Detailed information on the use of the • Recorded oscillograph data downloading
relay communications ports is provided in
Appendix B, Communications, as well as IPScom also provides remote access to several
Chapter 4, Operation (Computer). other Beckwith Electric Integrated Protection
Systems.
FUNCTION DESCRIPTION
81 Frequency
1.3 Accessories
1–4
Application – 2
2 Application
This chapter is designed for the person or group This chapter is designed to assist in the
responsible for the application of the M-3420 completion of all relay function designations and
Generator Protection unit. M-3420 Generator usage, assigning output contacts, relay blocking
Protection is applicable to any low-impedance functions, communication, setup configuration,
grounded generator application. Individual relay calculation and communication of all necessary
functions can be programmed to activate any setpoints.
combination of eight output contacts (OUT1–OUT8).
Similarly, any relay function can be programmed This chapter also specifies appropriate forms for
to be blocked by any of six status inputs recording and communicating these input
(IN1–IN6) or the fuse loss function operation. settings to the parties responsible for operation
The M-3420 provides programmable setpoints for and installation of the M-3420.
each relay function. Most relay functions provide
two or more setpoints, each with a magnitude
setting and associated time delay.
2–1
M-3420 Instruction Book
Utility System
52
M-3420 Typical This function provides control for Unit
the function to which it points.
Connection Diagram
NOTE: Some functions are
mutually exclusive; see
Instruction Book for details.
M-3420
CT
50 50
BFPh
52
27
Gen
VT
81 27 59 24
87
27
CT
60FL 32 51V 40 46 50
CT
87 50 50N 51N
GD BFN
Low-Impedance Grounding
with Overcurrent Stator
M-3420
Ground Fault Protection
VT
59N R
High-Impedance Grounding
2–2
Application – 2
ALTERNATE
CONNECTIONS
Other Other
Relays Relays M-3420
UTILITY SYSTEM M-3420
A B C Other IC
M-3420 59 58
Relays 59 58
50 51 a b c
a b c
IB
57 56
57 56
48 49
IA
55 54
55 54
46 47
2 M-3420
10
52 52b 1 1
Gen 11 Three VT Wye-Wye Two VT Open-Delta
Connection Connection
A
B
C
Generator
Other
Relays M-3420
58 59
A B C 42 43 40 41 38 39 42 43 40 41 38 39
56 57
M-3420 M-3420
54 55
① Alternate VT connections
M-3420
➁ Required generator breaker status input (52b). Contact is closed
52 53 when generator breaker is open. Use unit breaker contact if no
generator breaker present.
➂ Output contact pairs designated by user.
Low
Impedance
➃ Alarm output can be grouped to a single alarm at discretion of user.
Grounding
➄ Available control output to supervise other relays for VT Fuse Loss
can be designated.
M-3420 ➅ Input contact number is designated by user.
45
8 WARNING: ONLY dry contacts must be connected because
these contact inputs are internally wetted. Application of external
44 voltage on these inputs may result in damage to the units.
High Impedance Grounding nNOTE: M-3420 current terminal polarity marks ( ) indicate "entering" current
direction when primary current is "from" the generator. If CT connections
differ from those shown, adjust input terminals.
Example of Control / Output Connections
M-3420
DC: 24 V
+ 6 TRIP
48 V POWER 60 62
SUPPLY 61 63 11 10
3 3 3
OR - 16 15 12 13
DC: 110 V
125 V
220 V
250 V 2
52b 60FL
5
AC: 110 V
120 V TRIP SELF-TEST POWER OK VT 52G
BREAKER OSCILLOGRAPH FAILURE STATUS
230 V FAILURE RECORDER ALARM FUSE
240 V ALARM ALARM LOSS
INITIATE INITIATE 52Ga
- 4
EXTERNAL INPUTS ALARM OUTPUTS CONTROL TRIP OUTPUT
OUTPUTS
2–3
M-3420 Instruction Book
60FL V.T. FUSE LOSS This designation is required for each relay function in the M-3420. Any
disable ENABLE disabled function will not accept further output or status input block
instructions or settings. After enabling, the user is presented with “block
input” and “relay output” screens.
60FL BLOCK INPUT This screen assigns blocking designations (up to six) for the enabled
function. “OR” logic is used if more than one input is selected.
fl i6 i5 i4 i3 i2 I1
60FL REPLAY OUTPUT This assigns the operation of individual output contacts (up to eight)
for the particular relay function. If no output contacts are assigned,
o8 o7 o6 o5 o4 o3 o2 O1 the function will be automatically disabled.
2–4
Application – 2
NOMINAL VOLTAGE The secondary VT voltage when primary voltage is equal to the rated
generator voltage. (V gen rated I VT ratio) Range = 60–140V;
VOLTS
Increment =1V.
NOMINAL CURRENT The secondary CT current of the phase CT’s with rated generator
AMPS current. (II gen rated I CT ratio) Range (for both 1 Amp and 5 Amp
rated CT’s)= 0.50–6.00 A, Increment = 0.01 A.
VT CONFIGURATION
Indicates VT connection. (circle choice) (See Figure 2.2, Three-Line
line-line line-groundV Connection Diagram.) When line-ground voltages are used,
functions 24, 27, and 59 will operate for line-ground faults. If this is
VT CONFIGURATION not desired, the line-gnd-to-line-line selection should be used to
Iline-gnd_to_line-line prevent operation of these functions for line-ground faults.
When line-gnd-to-line-line is selected, the relay internally
calculates line-line voltages from line-ground voltages for all
voltage-sensitive functions. This line-gnd-to-line-line selection should
be used only for a VT nominal secondary voltage of 69V (not for 120
V). For this selection, the nominal voltage entered should be line-line
nominal voltage, which is 3 times line-ground nominal voltage.
59/27 MAGNITUDE SELECT This screen allows selection of RMS or DFT for the 59 and 27 functions.
The magnitude can be selected as the RMS of the total waveform or
rms dft
the RMS of the 60/50 Hz component of the waveform using the Discrete
Fourier Transform (DFT). When the RMS option is selected, the
magnitude calculation is accurate over a wide frequency range
(10 to 80 Hz) and the accuracy of the time delay is +20 cycles.
When the DFT option is selected, the magnitude calculation is accurate
near 50 or 60 Hz and the timer accuracy is E 3 cycles. When a wider
frequency response is needed, select RMS. For generator protection
applications, it is recommended to use the RMS selection. For intertie
protection, use the DFT option. RMS is the default when shipped from
the factory.
2–5
M-3420 Instruction Book
RELAY SEAL-IN TIME Time for output contact to stay closed to assure proper operation
_____________ Cycles range = 2–8160, in increments of 1 cycle.
This designates the “active” state for the individual status input.
ACTIVE INPUT OPEN/CLOSE Changing input “i” to uppercase causes the “active” or “operated”
I6 i5 i4 i3 i2 i1 condition to be initiated by external contact opening. Otherwise,
external contact closure will “activate” the input.
V.T. PHASE RATIO
: 1 Ratio of the phase VT’s. Maximum = 6550.0; Increment = 0.1
The M-3420 protective functions and their magnitude setting and timing settings
are described individually on the following pages.
2–6
Application – 2
Inverse Time
Pickup 100 to 200% 1% – 1%
Characteristic Curves Inverse Time #1 #4 -
Time Dial Setting:
Curve 1 1-100 1 -
Curves 2 4 0-9 0.1 -
1 999 sec
Reset Rate 1 sec – 3 cycles or 1%
(from threshold of trip)
The percent pickup is based on nominal VT secondary voltage and nominal system frequency settings.
The pickup accuracy stated is only applicable from 10 to 80 Hz, 0 to 180 V, and 100 to 150% V/Hz.
2–7
M-3420 Instruction Book
24DT #1 PICKUP Definite time setpoint #1 establishes the V/Hz level above which the
protection operating time will be fixed at the definite time delay #1
%
(See Figure 2-3). 100% is equal to nominal voltage at nominal
frequency (50/60Hz). See Section 2.2, System Setup.
24DT #1 DELAY Delay time #1 establishes the operation time of the protection for all
V/Hz values above the level set by definite time setpoint #1. Note
Cycles that delay time #1 (A.1 in Figure 2-3) must be less than the operating
time of the selected inverse curve at the definite time setpoint #1
24DT #2 PICKUP V/Hz level (A.2 in Figure 2-3).
%
Definite time setpoint #2 could be programmed to alarm, alerting the
operator to take proper control action to possibly avoid tripping (may
24DT #2 DELAY be used to trip). Time to operation at any V/Hz value exceeding Definite
Cycles time setting #2.
24IT PICKUP
As shown in Figure 2-3, the pickup value is the V/Hz value (in %) that
the chosen inverse curve begins protective operation. Typical value
%
is 105%.
24IT CURVE The appropriate curve family for this protection application is designated
crv#1 crv#2 crv#3 crv#4 by circling the CRV #. These curves are shown in Appendix D, Inverse
Time Curves. Note that the operating times are constant above 150%
V/Hz values.
24IT TIME DIAL The appropriate curve in the family is designated by the associated
“K” value of the curve. These are shown in Appendix D, Inverse
Time Curves.
24IT RESET RATE After any V/Hz excursion, cooling time must also be taken into account.
Seconds If the unit should again be subjected to high V/Hz before it has cooled
to normal operating levels, damage could be caused before the V/Hz
trip point is reached. For this reason, a linear reset characteristic,
adjustable to take into account the cooling rate of the unit, is provided.
If a subsequent V/Hz excursion occurs before the reset characteristic
has timed out, the time delay will pick up from the equivalent point
(as a %) on the curve. The value entered here should be the time
needed for the unit to cool to normal operating temperature if the
V/Hz excursion time was just under the trip time.
2–8
Application – 2
1000
100
Transformer Limit Curve
on Generator Base
Combined Protection
Curve
1
Definite Time Delay
A2
0.1 Definite Time Pickup
A1
Inverse Time Pickup
0.01
100 105 110 115 120 125 130 135 140 145 150
Percentage Volts/Hz
2–9
M-3420 Instruction Book
When RMS (total waveform) is selected, timing accuracy is +20 cycles or-1%; when DFT
(fundamental RMS) is selected, accuracy is -1 to +3 cycles or-1%.
27 #1 PICKUP
Volts
27 #1 DELAY
Cycles
27 #2 PICKUP
Volts
27 #2 DELAY
Cycles
2–10
Application – 2
The per-unit pickup is based on nominal VT secondary voltage and nominal CT secondary current setting.
32 #2 PICKUP If used, forward power settings can be used for overload protection,
PU providing either alarm or tripping or both. The pickup and time delay
settings should be based on the capability limit of the generator.
32 #2 DELAY A second reverse power setting can be used for sequential tripping
Cycles of the generator in which case the associated time delay will be in
the range of 2 to 3 seconds.
2–11
M-3420 Instruction Book
40 Loss of Field
The Loss-of-Field function (40) provides voltage control setting for the loss-of-field
protection for a partial or complete loss of field function to operate. The common directional unit
(excitation). A variety of possible settings make affects both elements and is provided to block
the M-3420 very flexible, providing compatibility the relay operation during leading power factor
with existing industry-standard relays. operation or inductive VAr flow into the machine.
Its zero sensitivity (torque) line is placed at –13°
The loss-of-field function in the M-3420 is from the R axis.
implemented with two offset mho elements, an
undervoltage element (voltage control), and a The settings of the offset mho elements should
directional element. The settings for each mho be such that the relay detects the loss-of-field
element (diameter, offset, and time delay) are condition for any loading while not mis-operating
adjusted individually. Voltage control may be during power swings and fault conditions. Two
applied to each mho element individually, as approaches are widely used in the industry, both
desired, but the voltage level setting is common. of which are supported by the M-3420. Both
When voltage control is enabled, the measured approaches require knowledge of the reactances
positive sequence voltage must be less than the and other parameters of the generator. They are
described in Figures 2-4 and 2-5.
2–12
Application – 2
The diameter of the larger circle (#2) is set equal to Xd, where Xd is
40 #1 DELAY the direct axis synchronous reactance of the machine. This mho
Cycles element can detect a loss-of-field condition from almost no load to
full load. A time delay of 30 to 60 cycles (#2) should be used in
order to prevent possible incorrect operation on stable swings.
40#1 VOLTAGE CONTROL
Q NOTE: Either circle characteristic may be #1 or #2.
disable enable
The second approach is shown in Figure 2-5. In this approach,
l
40 #2 DIAMETER one of the mho elements is set with an offset of -X d÷2, a diameter
l
Ohms of 1.1 Xd-(X d÷2), and a time delay of 10 to 30 cycles. The second
element is set to coordinate with the generator minimum excitation
limit and steady-state stability limit.
40 #2 OFFSET
In order to obtain proper coordination, the offset of this element
Ohms must be adjusted to be positive. Typically, the offset is set equal
to the unit transformer reactance (XT). The diameter is approximately
equal to (1.1 Xd + XT). A time delay of 30 to 60 cycles would
40 #2 DELAY
prevent mis-operation on stable swings.
Cycles
Although the voltage control is common to both zones, either one
can be enabled or disabled and is typically set at 80% to 90% of
40#2 VOLTAGE CONTROL the nominal voltage. The voltage control should be applied after
disable enable careful study of the system since, depending on the stiffness of
the system, the voltage may not be reduced enough to operate
the undervoltage element during loss-of-field conditions.
40 VOLTAGE CONTROL
Volts
All primary impedances must be reflected to relay quantities (ZSEC ). The primary ohms on the generator base
(ZPRI ) needs to be multiplied by the ratio of the current transformer ratio (RC ) to the voltage transformer ratio
(RV ).
ZSEC = ZPRI x ( RC ÷ RV )
2–13
M-3420 Instruction Book
+X
1.0 pu Underexcited
Xd
Loss of Excitation
Final Impedance
Locus
Machine Capability
–X
Figure 2-4 Loss of Field (40)—Protective Approach 1
Directional Element +X
Block Direction
Heavy Load Light Load
Trip Direction
13° XT
–R +R
–X'd
2
Underexcited
1.1 Xd
Loss of Excitation
Final Impedance
Locus
Machine Capability
–X
Figure 2-5 Loss of Field (40)—Protective Approach 2
2–14
Application – 2
The minimum delay for the inverse time function The negative sequence pickup range is from 3%
is factory set at 12 cycles to avoid nuisance to 100% of the nominal current value input
tripping. A maximum time to trip can be set to during system setup (see Section 2.2).
reduce the operating times for modest
imbalances. An important feature that helps This protection must not operate for system faults
protect the generator from damage due to that will be cleared by system relaying. This
recurring imbalances is a linear reset requires consideration of line protection, bus
differential and breaker failure backup protections.
2–15
M-3420 Instruction Book
2–16
Application – 2
50N PICKUP
I R = I P $ CT ratio
Amps
2–17
M-3420 Instruction Book
50BF-Ph Generator Breaker Failure: When the Q NOTE: Since current in the generator high side
M-3420 Generator Protection detects an internal CT which energizes the 50BF protection (II A, I B ,
fault or an abnormal operating condition, it closes I C) might not extinguish concurrently with the
an output contact to trip the generator breaker or breaker opening for faults between the CT location
the unit HV breaker. When a generator breaker is and the generator breaker, a possible area of
used, protection is available for the instance where mis-operation exists. Usually, the risk of faults
it fails to clear the fault or abnormal condition. in this limited area is small enough to be ignored,
Such generator breaker failure protection output but it should be considered.
contacts must be connected to trip the additional
necessary breakers to isolate the generator from 50BF-Neutral Element: This instantaneous
the system. overcurrent relay is energized from the generator
neutral CT (See Figure 2-1, One-Line Functional
The breaker-failure condition is usually detected Diagram). This function is internally in series with
by the continued presence of current in any one a breaker “b” contact (IN1) to provide logic for
or more of the phases after a breaker has been the breaker flashover protection (see Figure 2-7).
tripped. However, the current detector (50BF-Ph)
may not always give the correct status of the HV Breaker Failure (limited) The M-3420
breaker, especially for generator breakers. This breaker failure function may be used for a unit
is because faults and abnormal operating breaker rather than a generator breaker. It is
conditions such as ground faults, overexcitation, limited in that it has no fault detector associated
over/under frequency, and reverse power may with the unit breaker. Output contact operation
not produce enough current to operate the current would occur if any of the initiate contacts close
detectors. For this reason, the breaker status and the 52b contact indicated a closed breaker
input 52b contact must be used, in addition to after the set time delay.
the 50BF-Ph, to provide adequate breaker status
indication. This operation is chosen by disabling the neutral
element, disabling the phase element, and
designating initiating inputs and outputs and a
time delay setting.
50BF-Ph
Overcurrent
I>P.U. AND
OR
Phase Initiate Enable
IN1 (52b)
NOT
Logic high when breaker closed
Logic high
when breaker open
50BF-N
Overcurrent
I>P.U.
AND
Programmed
Neutral Initiate Enable
OR
AND DELAY
TIME
Output
Contacts
Output Initiate
Input Initiate
2–18
Application – 2
50BF NEUTRAL ELEMENT If the breaker flashover protection is to be used with the generator
enable disable breaker failure function of the M-3420, set ENABLE, set the
neutral pickup amps, and enable and set the phase element.
50BF PHASE ELEMENT If generator breaker failure function is used in this application, ENABLE
disable enable here, set phase pickup amps, designate initiating inputs and/or output
contacts, and set a time delay.
50BF INPUT INITIATE Designate the status inputs which will initiate the breaker failure timer
i6 i5 i4 i3 i2 i1 (if any).
50 BF OUTPUT INITIATE
Designate the M-3420 outputs that will initiate the breaker failure
o8 o7 o6 o5 o4 o3 o2 o1 timer (if any).
50BF DELAY For generator breaker failure protection, the time delay should be
Cycles set to allow for breaker operating time plus margin.
2–19
M-3420 Instruction Book
51N TAP SETTING The relay current (IR) is equal to the primary current (IIP) divided by
A the appropriate CT ratio. I R = I P ÷ CT ratio
2–20
Application – 2
2–21
M-3420 Instruction Book
For voltage controlled operation, the function is The various features of the 51V function, such
not active unless the voltage is below the as voltage control, voltage restraint, and voltage
voltage control setpoint, which can be used to transformations (for delta-wye unit transformers),
help confirm that the overcurrent is due to a can be programmed by the operator.
system fault. When applied, most users will set
voltage control in the range of 0.7 to 0.9 per unit This function should be blocked by fuse loss if
RMS voltage. The initial setting of 1.1 pu in the voltage control mode. Fuse loss blocking
effectively disables this function. is not desirable for the restraint mode because
the pickup is automatically held at 100% tap setting
(See Figure 2-8) during fuse loss conditions and
will continue to operate correctly.
GENERATOR CONNECTED
GENERATOR DIRECTLY CONNECTED
THROUGH DELTA/WYE TRANSFORMER
Voltage Control or Re s traint Voltage Control or Re s traint
Current Curre nt
L-G L-L or L-G to L-L L-G L-L or L-G to L-L
la (VA-VC)/A3 VAB la VA (VAB-VCA)/A3
lb (VB-VA)/A3 VBC lb VB (VBC-VAB)/A3
lc (VC-VB)/A3 VCA lc VC (VCA-VBC)/A3
51V CURVE Selects one of the time curves as shown in Appendix D, Figures
def inv vinv einv D-5 through D-8. The appropriate curve in the selected family of
curves is designated here.
51V TIME DIAL
2–22
Application – 2
2–23
M-3420 Instruction Book
50
Overcurrent
I>P.U.
Programmed
AND Output
Contacts
Pickup
27 Delay
Undervoltage*
V<P.U. Dropout
Delay
50/27 DROPOUT DELAY The pickup time delay is the time for the unit to operate to arm
Cycles the protection. It must coordinate with other protection for
conditions which cause low voltages.
The dropout time delay is the time for the unit to operate to
disarm the protection when the voltage is increased above the
pickup value or the generator is brought online.
2–24
Application – 2
59 #2 PICKUP
Volts
59 #2 DELAY
Cycles
2–25
M-3420 Instruction Book
Table 2-13 RMS Overvoltage, Neutral Circuit or Zero Sequence (59N) Setpoint Ranges
2–26
Application – 2
2–27
M-3420 Instruction Book
81 Frequency
The 81 function provides either overfrequency or mechanical resonance in the many stages of the
underfrequency protection of the generator. It has turbine blades. If the generator speed is close
four independent pickup and time delay to the natural frequency of any of the blades,
settings. The overfrequency mode is there will be an increase in vibration. Cumulative
automatically selected when the frequency damage due to this vibration can lead to cracking
setpoint is programmed higher than the base of the blade structure.
frequency (50 or 60 Hz), and the underfrequency
mode selected when the setpoint is programmed Sample settings of the 81 function are shown in
below the base frequency. Figure 2-10. The frequency functions are
automatically disabled when the input voltage
The steam turbine is usually considered to be (positive sequence) is less than about 5 V.
more restrictive than the generator at reduced
frequencies because of possible natural
Over Frequency
Magnitude #1 Trip
61.0
Over Frequency (Hz)
60.8
60.6
81
59.8
Under Frequency
Magnitude #3
59.6
81
59.4
59.2
Under Frequency
59.0
Magnitude #4 Trip
2–28
Application – 2
81 #3 PICKUP
Hz
81 #3 TIME DELAY
Cycles
81 #4 PICKUP
Hz
81 #4 TIME DELAY
Cycles
2–29
M-3420 Instruction Book
87GD PICKUP A typical setting is 0.2 amps. (Relay amps = primary amps ÷ CT
ratio.) Q NOTE: For higher values of RC, noise may create
Amps
substantial differential current making higher pickup settings
desirable.
87GD DELAY
Cycles
2–30
Application – 2
87 Phase Differential
The phase differential function of the M-3420 is percentage differential relay is more tolerant of
a percentage differential with an adjustable slope CT errors, all CTs should have the same
of 1–100%. Although this protection is used to characteristics and accuracies. To provide restraint
protect the machine from all internal winding faults, for CT saturation at high offset currents, the
single-phase to ground faults in machines with slope is automatically adjusted (at a restraining
high impedance grounding may have currents current equal to two times nominal current) to
less than the sensitivity of the differential relay four times the slope setting (see Figure 2-11).
(typically between 3 and 30 primary amps). For very high currents in large generators, the
Turn-to-turn faults are not detected by differential proximity of CTs and leads in different phases
relays because the current into and the current can cause unbalanced currents to flow in the
out of the generator are equal. Even though the secondaries. These currents must be less than
the minimum sensitivity of the relay.
SLOPE
TRIP (4xset)
(IA-Ia),
(IB-Ib),
BLOCK
(IC-Ic)
SLOPE
(set)
MIN PU @ IRES=2xINOM
Restraint Current
(IA+Ia)/2, (IB+Ib)/2, (IC+Ic)/2
Where IA and Ia are generator high side and neutral side currents respectively.
87 SLOPE
A typical setting is 10%.
%
2–31
M-3420 Instruction Book
External Functions
The M-3420 Generator Protection provides two are then designated to operate the function. The
“external functions” to allow external device designated blocking inputs and output contacts
contacts to trip through the M-3420. These are specified in the Relay Configure section of
functions expand the capability of the M-3420 by Chapter 2 but are reviewed here for clarity.
providing additional operating logic and target
information for external devices. The initiating *(IN1 is pre-designated as the generator
inputs (any number of external contacts may be breaker “b” contact.)
connected across any of the inputs IN2–IN6*)
EXT #__ INITIATE The initiating inputs are user-designated for each enabled external
function. The operation of any externally connected contact (across
i6 i5 i4 i3 i2 i1
these M-3420 inputs) will start the external function timer operation.
2–32
Application – 2
For the following example of the setup of an A time delay setting is also required. The only
external function (see Figure 2-12), the function logical limitation is that the same status input
is ENABLED. The designated initiating contacts cannot be both a designated initiating input and
as described here are IN2 and IN5. The a designated blocking input. The connection of
designated blocking status input is IN3, and the the external contacts to the inputs is illustrated
designated output contact for the function is OUT6, in Figure 5-4, External Connections, and in
as described in Section 2.2, Configuration, Table 6-3, Input Contacts.
Functions.
Designated Designated
Initating Blocking Designated
Contacts Contacts Output Contact
✔ IN2 IN2
OUT 2
Designated
IN3
✔ IN3
Output Cont OUT 3
EXT#
IN4 IN4 OUT 4
✔ IN5 IN5
OUT 5
IN6 IN6
✔ OUT 6
FL OUT 7
OUT 8
IN3 NOT
IN2
EXT OUTPUT
OR AND Timer CONTACT 6
IN5
2–33
M-3420 Instruction Book
The oscillograph recorder provides the waveform is stored in memory for later
comprehensive data recording (voltage, current, retrieval using IPScom communications software.
and status input/output signals) for all monitored
waveforms (at 16 samples per cycle). Q NOTE: If more events or triggers than the
Oscillograph data can be downloaded via the number of partitions defined occur before
communications ports to any IBM compatible downloading data, the oldest data will be
personal computer running the M-3800A IPSCom® overwritten and therefore lost. Data is not
Communications Software package. Once retained if power to the unit is lost.
downloaded, the waveform data can be exam-
A post trigger delay of 5% to 95% may be
ined and printed using the optional M-3801C
® specified. After triggering, the recorder will
IPSplot Oscillograph Data Analysis Software
continue to store data for the programmed
package.
portion of the total record before rearming for
The recorder can be triggered manually through the next record. For example, a setting of 80%
serial communication via IPScom or will result in a record with 20% pretrigger data
automatically via programmed status inputs (IN1 and 80% post-trigger data.
to IN6) or programmed output contact operation
(OUT1 to OUT8). When untriggered, the recorder Q NOTE: In most cases, the most desirable data
continuously records waveform data, keeping the to have recorded will occur before the
data in a buffer memory. The recorder’s memory triggering events such as breaker opening or
may be partitioned into 1 record of 170 cycles, protection operation.
2 records of 112 cycles each, 3 records of 84
cycles each, or 4 records of 68 cycles each. The OSC TRIG LED on the front panel will
When triggered, the time stamp is recorded. The indicate a recorder operation with data available
recorder continues recording for a user-defined for downloading.
period (post-trigger delay), then the snapshot of
RECORDER PARTITIONS This designates the number of individual records that make up the total
recorder capability. The length of individual records for different
numbers of partitions is given above. Whenever the number of partitions
is changed, the Post Trigger Delay is automatically reset to 5%.
TRIGGER INPUTS The trigger inputs designate the input contacts whose operation will
trigger the recorder to record an event. Any number can be used
i6 i5 i4 i3 i2 i1
and “i1” is the breaker “b” contact.
TRIGGER OUTPUTS The trigger outputs are the M-3420 output contact sets whose
operation will trigger the recorder to record an event.
o8 o7 o6 o5 o4 o3 o2 o1
The post trigger delay assigns the amount (%) of the individual data
POST TRIGGER DELAY record occurring after the trigger. The remaining portion consists of
% pre-trigger data.
2–34
Application – 2
VIEW TARGET HISTORY This screen gives access to the target history, and also allows the
TRGT clear user to clear the target history record from memory.
VIEW TARGET HISTORY Using up and down buttons, user may select which particular
1 Target number target to view from the last 32 recorded triggers.
TARGET 1
01-JAN-2001 12:00:00 This screen gives the date and time of the selected target.
TARGET 1
08 05 01 This screen displays operated outputs.
TARGET 1
This screen displays the type of function recorded.
-TIMER TARGETS-
TARGET 1 This screen displays the specific function which timed out and
27#1 PHASE UNDERVOLTAGE triggered the target.
TARGET 1
This gives the phase information for the displayed function at time
PHASE A=X B= C= out.
TARGET 1
-STATUS TARGETS-
TARGET 1
Displays the functions that were picked up when the target was
27#1 PHASE UNDERVOLTAGE
recorded.
TARGET 1
PHASE A=X B=X C=X This gives the phase information for the specific function.
2–35
M-3420 Instruction Book
TARGET 1
-CURRENT STATUS-
TARGET 1
A=0.02 B=0.03 C=0.04 This screen shows the phase current at the time the target operated.
TARGET 1 This screen displays the neutral current at the time the target operated.
N=0.50 AMPS
2–36
Operation (Front Panel) – 3
This chapter provides general information on the The indicators and controls consist of an
use of the optional M-3931 HMI (Human Machine alphanumeric display, the up and down arrow
Interface) Module (front panel controls) to maneuver buttons, the left and right arrow buttons, and the
through the menus, enter values, and set and EXIT and ENTER buttons. These controls are used
interrogate the M-3420. Setting and interrogation of by the operator to navigate the system menus and
the unit for relays without the optional HMI module set and interrogate the unit. Detailed information on
is addressed in Chapter 4, Operation (Computer). using these controls is provided in this chapter.
3–1
M-3420 Instruction Book
While the unit is not in use, and has not Power Supply #1 (#2) LED
operated, the user logo lines are blanked until The green PS LED indicator will remain lit for the
ENTER is pressed, at which time the first-level appropriate power supply whenever power is applied
menu is displayed. If the unit has operated, the to the unit and the power supply is operating
display cycles through a sequence of screens correctly. A second power supply is available as an
summarizing the operation status conditions option.
(targets) until ENTER is pressed.
Relay OK LED
Screen Blanking
The green RELAY OK LED is under control of the
The display will automatically blank after exiting
M-3420 microprocessor. A flashing RELAY OK LED
from the Main Menu, or from any screen after five
indicates proper program cycling. The LED can also
(5) minutes of unattended operation. To wake up
be programmed to be continuously lit.
the display, the user must press any key except
EXIT.
Oscillograph Recorded LED
Arrow Pushbuttons The red OSC TRIG LED will light to indicate that
oscillograph data has been recorded in the unit’s
The left and right arrow buttons are used to choose
memory.
among menu selections displayed. When entering
values, the left and right arrow buttons are used to
select the digit (by moving the cursor) of the Breaker Closed LED
displayed setpoint that will be increased or decreased The red BRKR CLOSED LED will light to indicate
by the use of the up and down buttons. when the breaker status input (52b) is open.
The up and down arrow buttons only increase or
decrease input values or change between upper Target Indicators and Target Reset
and lower case inputs. Upper case indicates an Normally, the 24 red TARGET LEDs are not lit.
active input, whereas lower case indicates inactive Upon operation, the LEDs corresponding to the
inputs. If the up or down button is held when cause(s) of the operation will light and stay lit until
adjusting numerical values, the speed of increment reset, while the eight OUTPUT LEDs will reflect the
or decrement is increased. present state of the OUT1—OUT8 output contacts.
Pressing and releasing the TARGET RESET button
EXIT Pushbutton will momentarily light all LEDs (providing a means
to test them) and reset the TARGET LEDs if all
Use the EXIT button to exit from a displayed screen
relays are clear and the condition which caused the
to the immediately preceding menu. Any changed
operation has been removed.
setpoint will not be saved if the selection is aborted
via the EXIT button. Pressing and holding the TARGET RESET button
will display the present pick up status of the M-3420
ENTER Pushbutton functions on the target indicators.
1. The ENTER button is used to choose a
highlighted menu selection, to replace a Time Sync LED
setpoint or other programmable value The green TIME SYNC LED will light to indicate
with the currently displayed value, or to that the IRIG-B time signal is received and the
select one of several displayed options internal clock is synchronized with the IRIG-B time
(such as to ENABLE or DISABLE a signal.
function).
2. The ENTER button is also used to move Diagnostic LED (Under Target LED)
up or down within a menu.
The diagnostic DIAG LED flashes upon detection of
a self-test error. The LED will flash the Error Code
Target & Status Indicators and Controls number; for example, for Error Code 32, the LED
The target/status indicators and controls consist of will flash 3 times, followed by a short pause, and
the POWER SUPPLY (2) LED's, RELAY OK LED, then 2 flashes, followed by a long pause, and then
the OSCILLOGRAPH RECORDED TRIG LED, repeat. For units equipped with the HMI, the Error
BREAKER CLOSED LED, TARGET LED, Code number is displayed on the screen.
DIAGNOSTIC LED and TIME SYNC LED.
3–2
Operation (Front Panel) – 3
The M-3420 has three levels of access codes. The protocol description document and the
Depending on their assigned code, users have communication data base document may be
varying levels of access to the M-3420 functions. requested from the factory or downloaded from our
website at www.beckwithelectric.com.
3 Level 3 access = access to all M-3420
configuration functions and settings Q NOTE: The following restrictions apply for
MODBUS protocol use:
2 Level 2 access = read & change
setpoints, monitor status, view target 1. MODBUS protocol is not supported on
history COM1.
1 Level 1 access = read setpoints, monitor 2. Parity is supported on COM2 and COM3
status, view target history only, valid selections are 8,N,2; 8,O,1 or
8,E,1.
Each access code is a user-defined one- to four-
digit number. If the level 3 access code is set to 3. ASCII mode is not supported (RTU only).
9999, the access code feature is disabled. When 4. Standard baud rates from 300 to 9600
access codes are disabled, the access screens are are supported.
bypassed. Access codes are altered by choosing
5. Only the following MODBUS commands
ALTER ACCESS CODES under SETUP UNIT.
are supported:
(They can only be altered by a level 3 user.)
• read holding register (function 03)
Default Message Screens • read input register (function 04)
When the M-3420 is powered and unattended, • force single coil (function 05)
user logo lines are blanked.
• preset single register (function 06)
If a function has operated and not been reset, it will 6. MODBUS does not support oscillograph
display the time and date of the operation and record downloading.
automatically cycle through screens for each
applicable target. (This sequence is illustrated in
Figure 3-2.) In either case, pressing ENTER will
begin local mode operation, displaying the access
code entry screen or, if access codes have been
disabled, the first level menu.
3–3
M-3420 Instruction Book
COM 1
RELAY BRKR TARGET
OK CLOSED TARGET PS 1 RESET
TARGETS
BECKWITH ELECTRIC CO.
TIME OSC. DIAG PS 2
SYNC TRIG M-3420
q
M-3420
q
q
GENERATOR PROTECTION
OUTPUTS
q
OUT 1 OUT 3 OUT 5 OUT 7
BECKWITH CO. INC. EXIT ENTER
ELECTRIC OUT 2 OUT 4 OUT 6 OUT 8
Made in U.S.A.
}
}
M-3931 M-3920
Man-Machine Interface Module Target Module
–Optional– –Optional–
Self-Tests
POWER ON SELFTESTS
XXXXXXXX BECKWITH ELECTRIC CO. -TRGT- 08/01/94 10:19:12
M-3420 Trip #47
Blanked Screen
LED Test
Default Message Screens -TRGT- 08/01/94 10:19:12
POWER ON SELFTESTS 46 NEG SEQ OVERCURRENT
PASS
Model Number
Software Version
eru
gF
i
Beckwith Electric Co.
D-032XX-xx-xx
Serial Number
ENTER ACCESS CODE ACCESS DENIED!
5-minute
Beckwith Electric Co. 0
access
SERIAL NUMBER XXX lockout
Status Screens VOLT curr freq v/hz pwrÞ lof fuse ext config stat targets osc_rec comm setup exit
Power-On
59 PHASE OVERVOLTAGE
PHASE_OVER nutrl_over ÞÞ
59 #1 PICKUP
132 Volts
Main Menu Flow
Local Mode
3–4
VOLTAGE RELAY CURRENT RELAY FREQUENCY RELAY VOLTS PER HERTZ RELAY
VOLT curr freq v/hz pwr volt CURR freq v/hz pwr volt curr FREQ v/hz pwr Operation
volt (Front
curr freq V/HZPanel)
pwr – 3
POWER RELAY
GND DIFFERENTIAL RELAY LOSS OF FIELD RELAY V.T. FUSE
BREAKER LOSS RELAY
FAILURE RELAY EXTERNAL RELAY
volt
volt curr
freq freq
v/hz v/hz
powrPWR
GND LOF
LOFdist
fuse
brkfail
ext fuse lofdist
lof FUSE ext fuse
BRKFAIL lof fuse EXT
3–5
M-3420 Instruction Book
3–6
Operation (Front Panel) – 3
Communication using the Man-Machine Interface (MMI) Module is accomplished using the alphanumeric display
and six pushbuttons. The display menus consist of two lines. The top line describes the current menu selection,
while the bottom line lists lower case abbreviations of each menu selection with the current menu selection
“highlighted” in upper case. The up and down arrow buttons are used to increase or decrease
the numerical value of the digit underlined by the cursor. They are
not used to move through the menus.
BECKWITH ELECTRIC CO. The left and right arrow buttons are used to move horizontally
M-3420 between menus, to highlight (in upper case) a selection within a
screen, or to move the cursor to select a digit to be changed. For
example, if the screen below is displayed, the left and right arrow
buttons will move the highlight across the bottom line to another
selection:
ENTER ACCESS CODE
level#1 LEVEL#2
The ENTER button inputs the setting change and moves down within
a menu. When the last menu item is displayed, pressing ENTER will
move to the top of the same menu but does not change menus.
EXIT ENTER The EXIT button exits from the displayed screen and returns to the
immediately preceding menu.
Communications Data
The general information required to complete the Before setting the communication data in the
input data of this section includes: M-3420, the Communication Data & Unit Setup
Record Form in Appendix A, Figure A-2 should be
• Baud rate for COM1 and COM2
completed. Refer to the column on the left for
communication ports (COM3 uses the
communication data. Data is organized in the same
same baud rate as COM2).
order as in the menu of the M-3420.
• Communications address is used to
access multiple relays via a multidrop The M-3420 already contains factory settings for
communication line.* communication data which can be used to familiarize
yourself with the COMMUNICATION menu.
• Communications access code is used for
communication system security; entering * Individual communication addresses should be
an access code of 9999 disables the between 1 and 200. If addresses in excess of 200
communication security. are desired, refer to the protocol description
• Communication protocol and dead sync document and the communication base document
time for COM2 and COM3. available from the factory.
• Parity for COM2 or COM3 if MODBUS
protocol used.
3–7
M-3420 Instruction Book
Configure Relays Data The M-3420 already contains factory settings for
The general information required to complete the configure relays data which can be used to
input data in this section includes: familiarize yourself with the CONFIGURE
RELAYS menu.
• enable/disable
• output choices (OUT1–OUT8) In order to enable or disable a function, use the
up/down arrow keys to select “enable” or “disable”.
• input choices (IN1–IN6), plus fuse loss The selected state will appear in uppercase letters.
blocking for each possible M-3420 Uppercase ENABLE and lower case disable will
function. Input descriptions are detailed
result in the function being enabled (provided inputs
in Section 2.2, Configuration, Functions.
and outputs are chosen), while uppercase DISABLE
will disable the function.
Before inputting the CONFIGURE RELAYS data
into the M-3420, the Functional Configuration Record
Form in Appendix A, Figure A-3 should be
completed.
3–8
Operation (Front Panel) – 3
2. Press the right arrow button until VOLTAGE RELAY, the first of the setpoint and time setting
menus, appears on the top line of the display.
3. Press ENTER to begin the data input for this menu, or continue pressing the right arrow button
until the desired setpoint and time setting menu appears and then press ENTER to begin the
data input.
2. Press the right arrow button until OSCILLOGRAPH RECORDER appears on the top line of the
display.
3. Press ENTER to access the OSCILLOGRAPH RECORDER menu and begin the data input.
3–9
M-3420 Instruction Book
Each category listed below is a menu item. Pressing The following timer status can also be monitored,
the ENTER button moves down within that menu, timers for the inverse time functions are displayed
allowing you to monitor values within that menu in percentage where 100% corresponds to the full
category. To exit a specific category and continue value of the integrating timer.
to the next menu category, press the EXIT button.
VOLT TIMER: 59#1, 59#2, 59N#1, 59N#2, 27#1,
The menu categories for monitored values are: 27#2
VOLTAGE STATUS: phase voltages, neutral
CURRENT TIMER: 46DT, 46IT, 46IT Max Delay,
voltage, positive sequence voltage, negative
51V, 51N, 87, 87GD, 50/27 Pickup, 50/27 Dropout,
sequence voltage, zero sequence voltage. 50BF
CURRENT STATUS: phase currents (A–B–C),
FREQUENCY TIMER: 81#1, 81#2, 81#3, 81#4
differential current, ground differential current, neutral
current, phase currents (a-b-c), positive sequence VOLTS/HZ TIMER: 24DT#1, 24DT#2, 24IT
current, negative sequence current, zero sequence
current. POWER TIMER: 32#1, 32#2
POWER STATUS: real power, reactive power, power EXTERNAL FUNCTION TIMER: #1, #2
factor
TEMPERATURE
IMPEDANCE STATUS: positive sequence
COUNTERS
impedance
TIME OF LAST POWER UP
IN/OUT STATUS: Status of input and output
contacts ERROR CODES
CHECKSUMS
3–10
Operation (Front Panel) – 3
3–11
M-3420 Instruction Book
3–12
Operation (Computer) – 4
1
4 Operation (Computer)
®
4.1 Installation and Setup (M-3800A IPScom Communications Software) ....... 4–1
Hardware Requirements ...................................................................................4–1
Installation ........................................................................................................ 4–2
4.2 Operation .......................................................................................................... 4–5
Activating Communications ............................................................................. 4–5
Overview .......................................................................................................... 4–5
4.3 Checkout Status/Metering (Windows) ........................................................... 4–13
4.4 Cautions ......................................................................................................... 4–15
3
4.5 Keyboard Shortcuts ....................................................................................... 4–16
™
4.6 IPSutil Communications Software Package M-3890 ................................. 4–17
A
This chapter contains information on configuring The M-3800A IPScom Communications Software
and interrogating the M-3420 Generator package is not copy-protected and can be copied
Protection via a personal computer running the to a hard disk. For more information on your
M-3800A IPScom Communications Software specific rights and responsibilities, see the licensing
package. agreement enclosed with your software or contact
Hardware Requirements
B
IPScom runs with the Microsoft ® Windows IPScom will run on any IBM PC-compatible
operating system, version 3.1 or later. IPScom computer that provides at least the following:
only supports communication via the BECO 2200 • 8 Mb of RAM
protocol.
• Microsoft Windows 3.1 or later
IPScom is available via
(IBM PC-compatible format):
the following
• One 3.5" double-sided, high-density
(DS/HD 1.44 Mb) disk drive
C
• One 3.5" double-sided, high-density • One serial (RS-232) communication port
(DS/HD 1.44 Mb) disk
• VGA monitor
• Available for download from our website at
www.beckwithelectric.com • Mouse or pointing device
4–1
M-3420 Instruction Book
Recommended, but not required, are the following: • Serial modem cable with 9-pin connector
for the system and the applicable
• Math coprocessor connector for the modem
®
• Microsoft Windows-compatible printer
1 The M-3420 provides three serial communication
Similarly, the computer must also have access
to a Hayes-compatible modem and an
appropriate cable. Pin-outs for communication ca-
ports. Two serial interface ports, COM1 and COM2,
are standard 9-pin RS-232 DTE-configured ports. bles are provided in Appendix B, Communications.
The front-panel port, COM1, can be used to
In order to use IPScom to communicate with
locally set and interrogate the relay by computer.
the M-3420 via direct serial connection, a serial
The second RS-232 port, COM2, is provided at
“null modem” cable is required with a 9-pin
the rear of the unit. An RS-485 configured port,
connector (DB9P) for the system and an
COM3, is also available at the rear terminal block
applicable connector for the computer (usually
of the unit. Either port COM2 or COM3 can be
DB9S or DB25S). Pin-outs for a null modem adapter
used to remotely set and interrogate the M-3420
are provided in Appendix B, Communications.
via a modem, whereas all three may be used for
direct serial connection. Installation
Q NOTE: The RS-232 standard specifies a Before you install the IPScom program, make a
maximum cable length of 50 feet for RS-232 backup copy of the software disks to work with
connections. Successful operation cannot be during installation.
guaranteed for cable lengths exceeding this
3 recommendation. Every effort should be made to
keep cabling as short as possible. Low
capacitance cable is recommended.
®
In order to use IPScom to communicate with
the M-3420 via a modem, the following must be Figure 4-1 IPScom Program-Item Icon
provided with the unit:
IPScom can be run from a hard disk. An
• Hayes-compatible modem (1200, 2400, 4800, installation utility has been provided to make the
C
Figure 4-2 IPScom Install Utility Dialog Box
4–2
Operation (Computer) – 4
®
Installing IPScom The modem attached to the unit must have the
following AT command configuration:
1. Insert the software diskette in your drive.
2. Select “Run” from Start menu E0 No Echo
4–3
M-3420 Instruction Book
The baud rate chosen must be supported by the ▲ CAUTION: Each unit connected to the
modem, and must match the settings for the communications line splitter must have a unique
IPScom Communications Software package. communications address. If two or more units
share the same address, corrupted
3 communication will result.
A Modem
IBM-Compatible PC
Master Port
B
Communications-Line Splitter
Address 6
Address 5
Address 4
Address 1
Address 3 Up to six controls
C Integrated Protection
System Address 2
can be used with a
communications-line splitter.
4–4
Operation (Computer) – 4
4–5
M-3420 Instruction Book
IPScom
File Comm Relay Window Help
A:1 M-3420 09:37:28 01/01/00
3
Setup Relay
Relay Setpoints
Set Date/Time
Setup u
Primary Status
Monitor u
Secondary Status
Targets u Display Phase Distance
A Oscillograph u
Write To
Read From
Setup
Retrieve
Reset LED
Clear History
Loss of Field
Function Status
Trigger
Clear
4–6
Operation (Computer) – 4
1
Figure 4-5 New Device Profile Dialog Box
COMMAND BUTTONS
Comm Menu
Relay
Edit Displays the Add/Edit dialog box, allowing
you to review and change the user lines
(unit identifier), phone number, and
B
File Comm Window Help communication address of a selected entry.
Delete Deletes a selected entry.
The Communication dialog box (see Figure 4-6) Initialize Allows you to send special setup or other
AT commands directly to the modem.
allows setup of the IPScom communication data
to coordinate with the M-3420 and by choosing Dial Dials the entry selected from the directory.
the Modem button, to establish contact for Hang Up Ends modem communication, allowing you
to dial again.
remote locations. When communicating by way
of a fiber optic loop network, echo cancelling is
available by checking the Echo Cancel box. This
C
command masks the sender’s returned echo.
4–7
M-3420 Instruction Book
3 Setup
Monitor
Targets
u
u
u
COMMAND BUTTONS
B
The Setup submenu provides three commands:
Setup Relay, Setpoints, and Set Date/Time.
The Setup Relay command displays the Setup
Relay dialog box (see Figure 4-7) allowing the
input of the pertinent information regarding the
system on which the M-3420 is applied (see
Section 2.2, Configuration, System Setup).
C
4–8
Operation (Computer) – 4
COMMAND BUTTONS
dialog box from either scrolling dialog box.
3
Display All Opens the All Setpoints Table dialog box.
Configure Opens the Configure dialog box.
Exit Saves the currently displayed information
®
and returns you to the IPScom main
window.
COMMAND BUTTONS
by the hand icon, that take you to each relay dialog
box and the Setup Relay dialog box. Exiting any of
these dialog boxes will return you to the All Setpoints
C
Table dialog box.
Save When connected to a protection system,
sends the currently displayed information to
the unit. Otherwise, saves the currently
displayed information and returns you to the
Relay Setpoints, All Setpoints Table, or
Configure dialog box.
4–9
M-3420 Instruction Book
CONTROL MENU Stop Clock This toggles between start/stop, the relay
clock. ‘Stop’ pauses, ‘Start’ resumes.
Close Returns you to the Relay Setpoints dialog
®
box. Cancel Returns you to the IPScom main window.
Any changes to the displayed information
4–10
Operation (Computer) – 4
Setup u
Figure 4-13 Target Dialog Box
Monitor ✲ Primary Status
Targets Secondary Status
Path: Relay menu / Targets submenu / Display window
Oscillograph ✲ Phase Distance
Write To Loss of Field Time is displayed in milliseconds when the IRIG-B
Read From Function Status time synchronization is used. When the IRIG-B is not
used, the millisecond part of the time stamp reads
000.
COMMAND BUTTONS
The Targets submenu provides three command
options: Display, Reset LED, and Clear. The
Display command displays the Target Dialog.
C o m m e n t Opens comment dialog box for annotation. 3
This dialog box (see Figure 4-13) provides detailed Print Prints out selected target information, with
comment.
data on target events, including time, date, function
status, phase current values, and IN/OUT contact Save Saves selected target information, with
comment, as a text file.
status at the time of trip. Individually recorded
events may be selected within the dialog box Close Exits the currently displayed dialog box.
and saved into a text file, or be printed out with
Q NOTE: Comment, Print, and Save command
optional added comments. The Reset LED is
similar to pushing the Target Reset button on
the M-3420 unit. This command resets the target
buttons resident in Target dialog box are only
available in IPScom version V2.7.0 and after. A
currently displayed on the M-3420. This command The Oscillograph submenu allows storing data
does not reset any target history. on selected parameters for review and plotting
at a later time. The Setup command allows the
The Clear command clears all stored target data. user to set the number of partitions and triggering
designations to be made. The Retrieve command
downloads and stores collected data to a file;
B
File Comm Relay Window Help
Trigger allows the manual triggering of the
Setup u recorder; Clear erases the existing records. Run
Monitor u ®
the optional M-3801C IPSplot Oscillograph
Targets Display Analysis Software program to view the downloaded
Oscillograph R Reset LED oscillograph files.
Write To Clear
Read From
File Comm Relay Window Help
Setup u
Monitor
Targets
u
u
Oscillograph R Setup
C
Write To Retrieve
Read From Trigger
Clear
4–11
M-3420 Instruction Book
The Write To submenu is used to write the data Currently in revision, the Help menu will enable
to the M-3420 relay. The Read From submenu the user to look up information about any IPScom
is used to retrieve the data from the relay to the menus or commands. Though displaying
computer for display. (greyed-out) Help commands, this menu item is
1 File Comm Relay Window Help
currently unavailable.
Window Menu/Help Menu The About IPScom Dialog Box (see Figure 4-14)
displays IPScom version and development
The Window menu enables the positioning and information.
arrangement of any all IPScom® windows so that
there is better access to available functions. This
feature allows the display of several windows at
the same time. Clicking on an inactive window
Cascade
Tile
Close All
®
Figure 4-14 About IPScom Dialog Box
4–12
Operation (Computer) – 4
Path:
1
Relay menu/
Monitor submenu/
Primary Status window
3
SECONDARY STATUS DIALOG BOX
4–13
M-3420 Instruction Book
1 CONTROL BUTTONS
Zoom In
COMMAND BUTTONS
B
Figure 4-18 Function Status Dialog Box
4–14
Operation (Computer) – 4
4.4 Cautions
4–15
M-3420 Instruction Book
1
Keyboard Shortcuts
SYSTEM KEYS
These keys can be used within Microsoft® Windows and IPScom®.
Alt-Tab To switch between applications.
Ctrl-Esc To open Task List dialog box. Opens Start Menu (Win 95/98).
3 MENU KEYS
These keys enable you to select menus and choose commands.
Alt or F10 To select or cancel selection of the Setup menu on the menu bar..
A A character key To choose the menu or command. The underlined character matches
the one you type.
Esc To cancel the selected menu name, or to close the open menu.
C Enter
Esc or Alt-F4
To carry out a command.
4–16
Operation (Computer) – 4
Comm
IPSutility ( Relay M-3420 D-0044 V1.1.1 )
Relay Comm Clock Security Miscellaneous Help
1
Miscellaneous
Setup
Monitor Status
RelayComm
Calibration
Advanced
Comm Help
Connect About...
Exit Alt+F4
3
Clock
Security
A
Change Comm Access Code
Change User Access Code
4–17
M-3420 Instruction Book
• One 3.5" double-sided, high-density (DS/HD After you accept the warning, you can access
1.44 Mb) disk the IPSutil main menu. The following sections
describe each IPSutil menu items.
A Hardware Requirements
IPSutil™ will run on any IBM PC-compatible
Comm Menu
• 4 Mb of RAM
• Microsoft Windows 3.1 or later
• One 3.5" double-sided, high-density The Comm menu allows you to make
connections to the relay. This is the first
B •
(DS/HD 1.44 Mb) disk drive
One serial (RS-232) communication port
command you must use to access the unit. After
you click the Connect submenu item, the
• VGA monitor Communications dialog box appears (See
Figure 4-21).
• Mouse or pointing device
• Select the correct PC communication port
Installation where the null modem cable is connected
An installation utility has been provided as a part for the relay.
4–18
Operation (Computer) – 4
Miscellaneous Menu
When Relay Comm menu is selected, the
Relay Comm Port Settings dialog box appears
(See Figure 4-22). It allows you to set the relay
communication ports COM1 or COM2/COM3 baud A
rate. For COM2/COM3, it allows you to set the
protocol and dead synch time. Additionally, for The Miscellaneous menu allows you to set and
COM2 and COM3, if you select MODBUS monitor some of the relay parameters.
protocol, the dialog box allows you to enable the
parity option. The Setup submenu allows you to change the
user’s logo information, test outputs, assign
Q NOTE: If COM1 baud rate is changed and the communication address and user control
relay is reset, the new baud rate must be used
to communicate with COM1
number, phase rotation, and OK LED flash mode
in the relay. Note that the highest number used B
for the communication address is 255 and the
Clock highest control number allowed is 9999
(See Figure 4-26).
Help Menu
C
the clock in the relay.
4–19
M-3420 Instruction Book
1 COMMAND BUTTONS
Open com Initiates communication with the protective
system by direct serial communication.
Close com Discontinues communication with the
Figure 4-21 Communication Dialog Box protective system.
COMMAND BUTTONS
COMMAND BUTTONS
Stop Clock This toggles between start/stop the clock of
the relay. The ‘Stop’ stops the clock in the
relay. The ‘Start’ resumes the clock in the
B Save
relay.
When connected to the protection system, the
date and time information on the display is
sent to the relay.
Cancel Returns you to the IPSutil main window. Any
changes to the displayed information are lost.
There is a blue Time Sync LED mimic on this dialog
box (the LED is displayed as different shading on a
monochrome monitor). When this LED is blue, the relay
COMMAND BUTTONS
OK Sends the currently displayed information
to the relay. 1
Cancel Returns you to the IPSutil™ main window.
Any changes to the displayed information
are lost.
COMMAND BUTTONS
OK Sends the currently displayed information to
the relay.
Cancel Returns you to the IPSutil main window. Any
changes to the displayed information are lost. 3
Figure 4-25 Change Level Access Code
Dialog Box
A
SETUP DIALOG BOX
COMMAND BUTTONS
OK Sends the currently displayed information
to the relay.
Cancel Returns you to the IPSutil main window. Any
changes to the displayed information are lost.
C
Figure 4-26 Setup Dialog Box
4–21
M-3420 Instruction Book
3
This Page Intentionally Left Blank
4–22
Installation – 5
5 Installation
NOTE: Prior to installation of the equipment, it Figures 5-1 through 5‑4 contain physical dimensions
is essential to review the contents of this manual of the relay that may be required for mounting the
to locate data which may be of importance during unit on a rack.
installation procedures. The following is a quick
review of the contents of pertinent sections of
the manual.
5–1
M‑3420 Instruction Book
17.68
[44.91]
17.50
[44.45]
ACTUAL
5.21
5.28
[13.23]
[13.41]
ACTUAL
17.50
[44.45]
10.20
[25.91]
19.00
[48.26]
18.31 0.35
[46.51] [0.89]
2.25
[5.72]
1.48
[3.76]
5–2
Installation – 5
5.65
[14.40]
5.59
[14.20] 0.03
Actual [0.076]
2.25 1.67
0.35 [5.72] [4.24] 2.25 1.67
[0.89] [5.72] [4.24]
0.28 [0.71]
Dia. (4X)
TARGETS
19.00
[48.26]
OUTPUTS
OUT 1 OUT 3 OUT 5 OUT 7
18.31
OUT 2 OUT 4 OUT 6 OUT 8
[46.51]
17.5
[44.45]
ACTUAL
17.68
[44.91]
EXIT ENTER
TARGET
RESET
PS 2 PS 1
TARGET DIAG
BRKR OSC.
CLOSED TRIG
RELAY TIME
OK SYNC
COM 1
10.20
[25.91]
19.00
[48.26]
5–3
M‑3420 Instruction Book
.35
[0.89] 1.97 2.25
[5.0] [5.71]
.261 [0.66]
Diameter
4 Holes
8.84
[22.45]
Recommended
Panel Cutout
Dimensions
18.31
[46.51] 2.83 2.83
19.00 [7.19] [7.19]
[48.26]
8.84
[22.45]
Max. Depth
of Unit:
10.50
[26.67]
6.19
[15.72]
NOTE: Dimensions in
brackets are in centimeters. Front View
5–4
Installation – 5
5–5
M‑3420 Instruction Book
IRIG- B
IND.CONT.EQ. NRTL /C
C U L US
35
LISTED
83F4
36
COM 2
LR 89464
RS2 3 2
37
R
38
VA B
B E C K W IT H E L E C T R I C
L A RGO, FL 3 3 7 73
6 19 0 118 t h AV E N O .
V
A
39
40
1
-
VB C
VB
RX
41
COM 3
RS4 8 5
2
6 0 - 14 0
RAT ED VOL T AGE
42
3
-
TX
VC A
VC
4
43
,5 0 / 6 0 Hz
C O . IN C .
IN
6
5
44
IN
5
6
IN
4
7
V
IN P U T S
N
IN
3
IN
2
(5 2 b)
IN
10
1
46
IA
!
47
IN
11
IB
49
12
P/ S
1A,NO M
13
50
A LA R M S
I
C
S E LF - T ES T
14
51
NOTES:
RAT ED CURRENT
15
52
16
N
contacts.
53
17
54
18
19
5 A ,NOM
21
7
57
MODEL:
5 0 Hz
23
59
6 0 Hz
+
85 265
18- 56
25
P S 2
FIRMWARE:
26
-
27
62
PS 1
28
SERIA L NO.
-
29
30
F1
31
PS 2
2
3 AMP,2 5 0 V (3 AB)
F2
34
PS 1
supply is OK.
5–6
Installation – 5
ALTERNATE
CONNECTIONS
Other Other
Relays Relays M-3420
UTILITY SYSTEM M-3420
A B C Other IC
M-3420 59 58
Relays 59 58
50 51 a b c
a b c
IB
57 56
57 56
48 49
IA
55 54
55 54
46 47
2 M-3420
10
52 52b 1 1
Gen 11 Three VT Wye-Wye Two VT Open-Delta
Connection Connection
A
B
C
Generator
Other
Relays M-3420
58 59
A B C 42 43 40 41 38 39 42 43 40 41 38 39
56 57
M-3420 M-3420
54 55
① Alternate VT connections
M-3420
➁ Required generator breaker status input (52b). Contact is closed
52 53 when generator breaker is open. Use unit breaker contact if no
generator breaker present.
➂ Output contact pairs designated by user.
Low
Impedance
➃ Alarm output can be grouped to a single alarm at discretion of user.
Grounding
➄ Available control output to supervise other relays for VT Fuse Loss
can be designated.
M-3420 ➅ Input contact number is designated by user.
45
WARNING: ONLY dry contacts must be connected because
these contact inputs are internally wetted. Application of external
44 voltage on these inputs may result in damage to the units.
High Impedance Grounding NOTE: M-3420 current terminal polarity marks ( ) indicate "entering" current
direction when primary current is "from" the generator. If CT connections
differ from those shown, adjust input terminals.
Example of Control / Output Connections
M-3420
DC: 24 V
+ 6 TRIP
48 V POWER 60 62
SUPPLY 61 63 11 10
3 3 3
OR - 16 15 12 13
DC: 110 V
125 V
220 V
250 V 2
52b 60FL
5
AC: 110 V
120 V TRIP SELF-TEST POWER OK VT 52G
BREAKER OSCILLOGRAPH FAILURE STATUS
230 V FAILURE RECORDER ALARM FUSE
240 V ALARM ALARM LOSS
INITIATE INITIATE 52Ga
- 4
EXTERNAL INPUTS ALARM OUTPUTS CONTROL TRIP OUTPUT
OUTPUTS
5–7
M‑3420 Instruction Book
During M‑3420 field commissioning, check 7. Press ENTER until the unit displays:
the following to ensure that the CT and VT
connections are correct. NEG SEQUENCE VOLTAGE
0.0 Volts
1. Press ENTER. After a short delay, the unit
VNEGy 0.
should display The negative sequence voltage should be
VOLTAGE RELAY
8. Press ENTER until the unit displays:
VOLT curr freq v/hz pwr
ZERO SEQUENCE VOLTAGE
2. Press the right arrow button until the unit 0.0 Volts
displays:
VZEROy0.
The zero sequence voltage should be
MONITOR STATUS
config STAT
If the negative sequence voltage shows a
3. Press ENTER. The unit should display: high value and the positive sequence
voltage is close to zero, the phase sequence
MONITOR VOLTAGE STATUS is incorrect and proper phases must be
VOLT curr freq v/hz reversed to obtain correct phase se-
quence. If the phase sequence is incorrect,
4. Press ENTER. The unit should display frequency- and power-related functions
e i t h e r VA , V B, V C ( l i n e - t o - g r o u n d will not operate properly and the Monitor
connections) or VAB, VBC, VCA (line-to-line or Frequency Status menu will read LOW VOLT
line‑ground- to-line-line connections). DISABLE.
5–8
Installation – 5
Compare these currents with the mea- 18. Press ENTER for the unit to display:
sured values using a meter. If there is a
discrepancy, check the CT connections to ZERO SEQUENCE CURRENT
the rear terminal block of the unit. 0.0 Amps
NEUTRAL CURRENT (IN) The sign should be positive for forward power
________ AMPS and negative for reverse power. If the sign
does not agree with actual conditions, check
The Neutral Current IN should be near zero the polarities of the three neutral-end CTs
Amps. and/or the PTs.
15. Press ENTER for the unit to display: 21. Press ENTER for the unit to display:
16. Press ENTER for the unit to display: 22. Press Enter for the unit to display:
5–9
M‑3420 Instruction Book
Dipswitch SW1
1 2 3 4 Switches should not be changed
X X X Open (up) while unit is powered.
X Closed (down)
3 up 4 up Run Mode*
2 Not Used
5–10
LED4 LED3 LED2 LED1
P1
+ + + +
SW2
1
R17
R21
R19
1 5
J 46 E177 4 1
C17
DIP
L21
L15
L19
L20
L17
L18
L16
L14
SW1
R124
SWITCH
+
P5
P9
E149
TP1 2 26 +
P4 C101
E150
C102
10 C31 1 25 +
2 + C10
1
E153
1 8 1 4 5 TP4 C122 C5
E158
E154
E159
1 C212 1 R14
1
P6
R18
1
P7 E162
1
9 16 5 8 6 10 C215 C7
R148
C8 E147 R145 E122 R149 E128 C214
3
C121
TP2
E115 1
R15
C199
C201 C200 + C84 U9 U19
E124 E116
C150
C20 C33
R98
+ TP3 U1 E163
R16
R156 E123 E165 E181
C23 C22 E125
A B C
C220 D72 E161 U4
C117 U7 E182
C116 + R147 E133
J1
R50 R62 R42 R38
E111 E126
D80 E131 E134 E160
C120
+
U3
C219
C30 C29 C24 E166
+ + 1 E130
R131
C148 E119
+ E132
+
R143 C118 C35 C13 E170
C216 E135 E164
C218
E169
C119
E187 U35 E171
C157 C32
R142
R45
R41
R53
R65
R34
R36
R32
D30
D28
D34
D40
E174
D25
D27
R146
D23
J62 10K R180 E175
+
U15 U41 U37 E109 Q12
U14
C123
A B C E105 C211 C6 U43
R35
R40
R44
R37
E110
R52
R64
R33
R83 E107 U11 U10
C158 D5
C113
E184
C108 C107 R91
C54 D3
C66 C72 C62 C60 C56 C58
C9 C4 + C169
TP6 C209
D6 C217 U25
E30 R92
C44
E186
C170
1 1
C67 C73 C63 C61 C57 C59 C55 U36 R20
C205
D4 C152 C153 C2 1
C114 U24 D2
U16 D1
R3
C19
C159 C125
R114
C204
C115 C208 C210 R10
E145 C207
C160 U42
Y1 C21
C26 J48 E142
R23
C154
R115
U12
1
P-1625 REV.
+ C203
B C
C161
C202 C3 U13
J46
D13
R6
R1
U2
A
C11
E112
E120
ELECTRIC
E113
CO.INC.
C168
R49
R60
R57
C16
R26
D20
D32
D38
D36
+
+
+
+
BECKWITH
U8 E47 E48
R5
R122
C34
Q8
R8
D12
R48
R61
R56
R11
D75
R27
C147 C86 C85 C49
R72
R22
R25
R71
R7
R120
Q10 1 E180
R140
R121
R118
R119
D76 TP5 R117 D61
R12
R4 C27 D62 D64 D63
C64 C70 C68 C50
C25
D11
J60 D56 D55
R9
D9
R123
D57
+
D60
C65 C71 C69 C51 Q1 D59
C221 C222
R257
R256
R150 R151 C223
J60 RT1 D54
E93
R152
B A C K10 K9 K8 K7
E129 K4 K3
K6 K5 K2 K1
RT2
C167 C166 C165 C164 C163 C162
U22
R185
+
J 61
T1 C43
+
U28 U29 U31
C91
U30 U32
C93
C94
C92
R153
C95
U27
C96
J51
J50
C126
C145
J61 C151
C40
C41
R155 R154
C14
R184
+
J58
C129
C131
C39
C140
C136
C130
C134
C139
C B A
C B A
C128
C97 + J10
C42
+
D18 R130 D43 R129 D44 R128 D45 R127 D46 R126 D47 R125
C149
C
C250
R183
D91 R24 R68 R69 R70
C47 R66 C74 R67 C76 C78 C80 C82
B
C37 J5
A
D90 D71 D70 D69 D68 D67 D66 D50
L9
L5
L6
L7
L8
L13
L10
C36
L28
L25
R182
L22
L27
L24
L26
L23
L11
VR4
L12
VR1 VR5 VR6 VR7 VR8
VR9 5 1
VR11
C133
C146
VR20
C142
VR3
C127
C138
C132
C143
C141
C144
C135
VR16
VR13
VR19
VR18
VR14
VR17
VR21
C137
VR15
VR12
VR22
P2
P3
J58 J10 J5
5–11
Installation – 5
M‑3420 Instruction Book
5–12
Testing – 6
6 Testing
6–1
M-3420 Instruction Book
FUNCTIONS TO DISABLE
Function
24 27 32 40 46 50 50BF 50N 51N 5 1V 50/27 59 5 9N 60F L 81 87 87FGD
Be ing Te s te d
24 X X X
27 X
32 X X X
40 X X X X X X
46 X X X X
50 X X X X
50BF X X X
50N X X X
51N X X X
51V X X X X
50/27 X X X X X X
59 X X
59N
60F L X X X X
81 X X
87 X X X
87GD X X X
39 Polarity 55
Hot
Voltage
Input 1 VA = 120 V ac ∠0° Ia ∠0°
38 Current Input 1
Neutral 54
41
Hot
Voltage 57
Input 2 VB = 120 V ac ∠–120°
40
Neutral Current Input 2 Ib ∠–120°
56
43
Hot
Voltage VC = 120 V ac ∠120°
Input 3 42
59
Neutral
Current Input 3 Ic ∠120°
58
Figure 6-1 Voltage Inputs: Configuration V1 Figure 6-3 Current Inputs: Configuration C1
39 Polarity 47
Hot
Voltage Input 1
120 Ð0° VAB = 120Ð0°
38 Current Input 1 IA ∠0°
Neutral 46
41
49
VBC = 120Ж120°
Hot
Voltage Input 2
40 Current Input 2 IB ∠–120°
120 Ж120° 43
48
Neutral
VCA = 120Ð120° 51
42
IC ∠120°
50
45
Hot
Voltage Input 3 Current Input 3
0 to 120 V ac VN
53
44
Neutral
IN
52
Figure 6-2 Voltage Inputs: Configuration V2 Figure 6-4 Current Inputs: Configuration C2
6–3
M-3420 Instruction Book
The diagnostic procedures perform basic 5. Press ENTER. A reset warning appears:
functional tests to verify the operation of the PROCESSOR WILL RESET! (Relay
M-3420 front panel controls, inputs and outputs, functions are inoperative in Diagnostic Mode.)
and communication ports. These tests are 6. Press ENTER. Unit will reset and
performed in diagnostic mode, which is entered
DIAGNOSTIC MODE will be temporarily
in the following manner:
displayed, followed by OUTPUT TEST
1. Press ENTER to begin main menu. (RELAY). This is the beginning of the
diagnostic menu.
2. Press the right arrow button until SETUP
UNIT appears on the top line of the display. The diagnostic menu includes the items listed
below. Each is described individually in this chapter.
3. Press ENTER to access the SETUP UNIT The left arrow and right arrow buttons are used
menu. to move within the diagnostic menu.
4. Press the right arrow button until
DIAGNOSTIC MODE appears in the
display.
6–4
Testing – 6
6 23- 24 --
Input Test (Status)
The INPUT TEST menu enables the user to
7 21- 20 21- 22
determine the status of the individual status
8 18- 17 18- 19 inputs. Individual inputs can be selected by number
9 (Self- using the up and down arrow buttons. The status
15- 14 15- 16
Test) of the input will then be displayed.
10
(Power -- 13- 12
Supply) INPUT COMMON
NUMBER TERMINAL TERMINAL
*" Normal" posit ion of t he cont act corresponds t o t he
OFF (de-energized) st at e of t he relay.
1 (52b) 11 10
6–5
M-3420 Instruction Book
INPUT NUMBER 1
Figure 6-5 Status LED Panel
CIRCUIT CLOSED
1. When INPUT TEST (STATUS) is displayed,
5. Disconnect IN COM terminal (terminal #11)
press the right arrow button until the
from IN1 terminal (terminal #10). The
following is immediately displayed: following is displayed:
6. Press ENTER. The following is displayed: 2. Press ENTER. LED #1 (RELAY OK) lights
and the following is displayed:
INPUT NUMBER
1 STATUS LED TEST
LED NUMBER 1 = ON
7. Use the up arrow button to go to the next
3. Repeat step 2 for the LEDs shown in Figure
input. Repeat the procedure using the
6-5, with the exception of PS1 & PS2 OK
contacts as shown in Table 6-3. When
indicators.
finished, press EXIT to return to the
DIAGNOSTIC MODE menu. 4. Press EXIT to return to the DIAGNOSTIC
MODE menu.
6–6
Testing – 6
TARGETS
BECKWITH ELECTRIC CO.
M-3420
OUTPUTS
OUT 1 OUT 3 OUT 5 OUT 7
EXIT ENTER
OUT 2 OUT 4 OUT 6 OUT 8
Figure 6-6 M-3920 Target Module Panel Figure 6-7 M-3931 Man-Machine
Interface Module
1. When STATUS LED TEST is displayed, press
the right arrow button until the following is 1. When the TARGET LED TEST is displayed,
displayed: press the right arrow button until the
following is displayed:
TARGET LED TEST
output input led TARGET J BUTTON TEST
Iex_io BUTTON disp contJ
2. Press ENTER. Target LED #1 lights and
the following is displayed: 2. Press ENTER. The following is displayed:
3. Repeat step 2 for each LED shown in 3. Press each button for test. As each button
Figure 6-6. When all LEDs have been tested, is pressed, the display will briefly show the
press EXIT to return to the DIAGNOSTIC name for each key (“RIGHT ARROW”, “UP
MODE menu. Pressing the TARGET ARROW”, etc).
RESET button on the front panel also
Q NOTE: The EXIT button should be tested last,
provides a simultaneous test for all
as it will exit from the test. If it is pushed before
TARGET LEDs.
this test sequence is completed, the test may
be restarted by pushing ENTER. Notice that the
Expanded Input/Output Test
word EXIT is displayed temporarily before the
Not implemented at this time. test sequence is exited.
6–7
M-3420 Instruction Book
2. Press ENTER. The following is displayed: 2. Press ENTER. The following is displayed:
3. The left and right arrow buttons are used 3. Connect the loop-back plug to COM1, the
to underline one digit of the four-digit setting. front-panel RS-232C connector.
Only one digit will be underlined at a time,
4. Press ENTER. After the test, the following
signifying which is the one that can be
is displayed:
increased (up arrow) or decreased (down
arrow). When the appropriate setting is COM1 LOOPBACK TEST
shown (the contrast is automatically and -DONE-
immediately adjusted to the value shown
on the screen), press ENTER.
6–8
Testing – 6
COM3 ECHO TEST 2-WIRE 8. Close the COM port on the PC, and exit
IDLING...9600, N, 8, 1 the terminal program.
RX 4W TX
2. Press ENTER. The following is displayed:
Laptop computer
COM 3
COM3 LOOPBACK TEST 4WIRE
RS485
CONNECT LOOPBACK PLUG
Figure 6-9 RS-485 2-Wire Testing 3. On the rear of the unit, connect a jumper
from terminal 1 to terminal 3, and from
terminal 2 to terminal 4. See Figure 6-10 for
diagram.
6–9
M-3420 Instruction Book
CLOCK TEST
1 2 3 4 CLOCK START
CLOCK TEST
- + - + -DONE-
2W
Nominal Frequency
Clock Test
8 WARNING: Changing these
CLOCK TEST
settings may result in erroneous
Icom1 com2 com3 CLOCKJ
operation of the protection system.
Q NOTE: IRIG-B information is limited to hours, 3. Press EXIT for unit to display:
minutes, seconds and milliseconds. The Real Time
Clock (RTC) must be set for month, day and NOMINAL FREQUENCY
year. If the IRIG-B signal is synchronized, the -DONE-
RTC will be corrected every hour. All time
displays will be truncated to seconds
(no decimals). 4. Press EXIT to return to Diagnostic Mode
menu.
1. Press ENTER for the unit to display:
CLOCK TEST
01-Jan-2001 01:01:80.000
6–10
Testing – 6
Phase Rotation
6.3 Auto Calibration
ABC or ACB phase rotation sequence can be
chosen or set here. The M-3420 is shipped with
Q NOTE: The M-3420 has been fully calibrated
ABC rotation, unless ordered otherwise.
at the factory. There is no need to recalibrate
the unit prior to initial installation. Further
PHASE ROTATION calibration is only necessary if a component was
I freq PHASE J changed or if a unit originally ordered as 60 Hz
will be operated at 50 Hz.
1. Press ENTER to display: For units without an MMI, see Section 5.4,
Circuit Board Switches and Jumpers, for dipswitch
PHASE ROTATION settings for auto calibration.
a-c-b A-B-C
1. When PHASE ROTATION is displayed,
2. Press EXIT to display: press the right arrow button until the
following is displayed:
PHASE ROTATION
-DONE- AUTO CALIBRATION
I CAL factory
3. Press EXIT to return to Diagnostic Mode
menu. 2. Press ENTER. The following is displayed:
Power Factor=1.0
6–12
Testing – 6
6–13
M-3420 Instruction Book
VOLTAGE INPUTS: V1
CURRENT INPUTS: None
Q NOTE: It would be efficient to disable the 24 Definite Time function with the lower pickup
setting first and test the higher setting operation. Since the lower setting operation can be
tested without disabling the higher setting, the 24 Definite Time functions will be enabled
when the tests are complete.
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect input in Configuration V1 as designated above. See Section 6.1, Equipment/Test Setup
for configurations.
4. The Volts per Hertz pickup level at a percentage setting at nominal frequency (50 or 60 Hz) is:
Pickup voltage = (P% ÷ 100) x (Nominal Voltage) where the Nominal Values have been
programmed in the system setup data described in Section 2.2, Configuration and are recorded on
the COMMUNICATION & UNIT SETUP RECORD FORM.
5. Hold the TARGET RESET button in and slowly increase the voltage on A phase until the
“VOLTS/HZ DEF 24DT” LED light goes on or the pickup indicator operates on the computer target
screen. The voltage level of operation will equal P volts ± 1%. Release the TARGET RESET
button and decrease the voltage and the output LEDs will go out. Press TARGET RESET button
to remove targets.
6. With output contacts connected to the timer, apply approximately (P + 10 volts) volts and start
timing. The contacts will close after D cycles within 20 cycles.
7. Test phases B and C by repeating steps 4 and 5.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–14
Testing – 6
VOLTAGE INPUTS: V1
CURRENT INPUTS: none
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input in Configuration V1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The Volts per Hertz pickup level of a percentage setting at nominal frequency (50 or 60 Hz) is:
Pickup voltage = (P% ÷ 100) x (Nominal Voltage) where the Nominal Values have been pro-
grammed in the system setup data described in Section 2.2, Configuration and are recorded on
the COMMUNICATION & UNIT SETUP RECORD FORM.
5. Test levels may be chosen at any percentages of Nominal Voltage which are a minimum of 5%
higher than the pickup percentage, P%. (Suggest 4 or 5 test levels chosen and calculated in
volts.)
6. With output contacts connected to the timer, apply voltage equal to the chosen test level calcu-
lated in step 5 on A phase and start timing. The operating time will be as read from the appropri-
ate Inverse Curve Family and K (Time Dial) setting (refer to Appendix D, Inverse Time Curves).
7. Repeat step 6 for all test levels chosen. The curve portion extending to lower than P% v/Hz
values are inactive and can be ignored. The tested points verify the operating times of the
function.
8. If it is desired to test the reset time, begin timing immediately when the input voltage is reduced
below pickup value.
9. Holding the TARGET RESET button in, stop timing when the TARGET LED goes out. The time
should be the reset time within ±3 cycles or ± 1%.
10. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
Q NOTE: If retesting is required, the unit should be powered down or wait for the programmed
reset time period before the next test to assure complete resetting of the timer.
6–15
M-3420 Instruction Book
1. Disable functions as shown. See Section 3.2, Configure Relays Data for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. See Section 6.1, Equipment/Test Setup
for configuration. Set at Nominal Voltage.
4. Hold the TARGET RESET button in and slowly decrease the input voltage on phase A until
27 PHASE UNDERVOLTAGE LED light goes on (or the pickup indicator operates on the
computer target screen). The voltage level should be equal to P volts ±0.5 V. Release the
TARGET RESET button and increase the input to the nominal voltage and the OUTPUT LEDs will
go out. Press TARGET RESET button to remove targets.
5. With output contacts connected to the timer, apply approximately (P-1) volts and start timing. The
contacts will close after D cycles within 20 cycles.
6. Test phases B and C by repeating steps 4 and 5.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–16
Testing – 6
Q NOTE: It would be efficient to disable the function with the lower pickup setting first and
test the higher setting operation. Since the lower setting operation can be tested without
disabling the higher setting, the 32 functions will be enabled when the tests are complete.
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual power setting is as
follows: Multiply the PU pickup value (P above) by the Nominal Current previously input to the
M-3420. This value is described in Section 2.2, Configuration and is recorded on the
COMMUNICATION & UNIT SETUP RECORD FORM.
5. Set the three phase voltages to the Nominal Voltage.
6. Press and hold the TARGET RESET button and slowly increase the three phase currents
(for negative or reverse power flow direction, the phase angle of the phase currents are set at
180 degrees from the respective phase voltages ). Increase the currents until the
32 DIRECTIONAL POWER LED light goes on or the pickup indicator operates on the computer
target screen. The level of operation will be equal to that calculated in step 4; ± 2% or ±0.0015pu.
7. Release the TARGET RESET button and decrease the currents. The OUTPUT LEDs will go out.
Press TARGET RESET button to remove targets.
8. With output contacts connected to the timer, apply approximately 110% of the pickup current
and start timing. The contacts will close after D cycles within +16 cycles.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–17
M-3420 Instruction Book
Q NOTE: It would be efficient to disable the function with the lower pickup setting first and
test the higher setting operation. Since the lower setting operation can be tested without
disabling the higher setting, the 32 functions will be enabled when the tests are complete.
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual power setting is as
follows: Multiply the PU pickup value (P above) by the Nominal Current previously input to the
M-3420. This value is described in Section 2.2, Configuration and is recorded on the
COMMUNICATION & UNIT SETUP RECORD FORM.
5. Set the three phase voltages to the Nominal Voltage.
6. Press and hold the TARGET RESET button and slowly increase the three phase currents
(-30° angle for each phase). (Note that for negative or reverse power flow direction, the phase
angle of these currents are set at -210 degrees). Increase the current until the 32 DIRECTIONAL
POWER LED light goes on or the pickup indicator operates on the computer target screen. The
level of operation will be equal to that calculated in step 4; ± 2% or ±0.0015pu.
7. Release the TARGET RESET button and decrease the currents. The OUTPUT LEDs will go out.
Press TARGET RESET button to remove targets.
8. With output contacts connected to the timer, apply approximately 110% of the pickup current
and start timing. The contacts will close after D cycles within +16 cycles.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–18
Testing – 6
Q NOTE: It would be efficient to disable the function with the higher “reach” (diameter minus
offset) setting first (lower current) and test the lower “reach” setting operation. Since the
higher setting operation can be tested without disabling the lower setting, the 40 functions
will be enabled when the tests are complete.
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual setting is as follows:
a. Define “reach” as D ohms = (P - O ohms) where O is usually negative.
b. Define “trip current” as I = (Selected Voltage ÷ D ohms) . The voltage level may be
selected based on the desired test current level.
c. Define “offset current” as IO = (Selected Voltage ÷ O ohms).
5. Set the three-phase voltages VA, VB, and VC to the Selected Voltage value from step 4, and
set the phase angle between the voltage and current inputs to 90°. (current leading voltage).
6. Press and hold the TARGET RESET button and slowly increase the three-phase currents until
the appropriate LOSS OF FIELD 40 LED light goes on or the pickup indicator operates on the
computer target screen. The level will be equal to “I” calculated in step 4 with the resulting
impedance within ± 0.1 ohms or E5%. If the offset is negative, continue to increase the current
until the LED light goes out. The level will be equal to “IO” calculated in step 4 with the resulting
offset impedance within ±0.1 ohms or E 5%.
7. Release TARGET RESET button and decrease the currents and OUTPUT LEDs will go out.
Press TARGET RESET button to reset targets.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be completed,
check the proper functions to disable for the next test and proceed from this configuration.
(For proper testing, I ≤ 3 x CT rating)
6–19
M-3420 Instruction Book
Q NOTE: Although no voltage input is required for the testing of the 46 function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they should
also be disabled for the test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 (MODIFIED) designated above. The modification to
C1 (See Section 6.1, Equipment / Test Setup for configuration) is to exchange Current input
2 and 3. (B Ø current = input 3 and CØ current = input 2). Set Voltages = Nominal voltage
4. The level of current at which operation is to be expected for an individual setting is: Pickup
current = (P% ÷ 100) x (Nominal Current) where the Nominal Values have been programmed in
the system setup data described in Section 2.2, Configuration and are recorded on the
COMMUNICATION & UNIT SETUP RECORD FORM.
5. Press and hold the TARGET RESET button and slowly increase the three-phase currents until the
appropriate NEG SEQ CURRENT DEF 46DT LED light goes on or the pickup indicator operates
on the computer target screen. The level will be equal to pickup current calculated in
step 4 ± 0.5%.
6. Release TARGET RESET button and decrease the currents and OUTPUT LEDs will go out. Press
TARGET RESET button to remove targets.
7. With output contacts connected to the timer, apply current of at least (1.1 x pickup) amps and
start timing. The contacts will close after D cycles within -1 to +3 cycles or E1%.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
(For proper testing, I ≤ 3 x CT rating)
6–20
Testing – 6
Q NOTE: Although no voltage input is required for the testing of the 46 function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they will need
to also be disabled for the test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 (MODIFIED) designated above. The modification to
C1 (See Section 6.1, Equipment/Test Setup for configuration) is to exchange Current input 2
and 3. (B Ø current = input 3 and CØ current = input 2).
4. The current pickup level at a percentage setting is: Pickup current = (P% ÷ 100) x (Nominal
Current) where the Nominal Values have been programmed in the system setup data described
in Section 2.2, Configuration and are recorded on the COMMUNICATION & UNIT SETUP RECORD
FORM.
5. Test levels may be chosen at any percentages of Nominal Current which are a minimum of 5%
higher than the pickup percentage, P%. (Suggest 4 or 5 test levels chosen and calculated in
amps.)
6. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage value from step 4.
7. With output contacts connected to the timer, apply currents equal to the chosen test levels
calculated in step 5 and start timing. The operating time will be as read from Figure 2-6,
Negative Sequence Inverse Time Curves. Time will be negative sequence current in % of pickup
setting for the % current and appropriate K (Time Dial ) setting, or the maximum trip time
(whichever is faster). Repeat this step for all test levels chosen. The Figure 2-6 curve portion
extending to lower than P% current values is inactive and can be ignored. The tested points
verify the operating times of the function.
8. If it is desired to test the reset time, begin timing immediately when the input current is reduced
below the pickup value. Holding the TARGET RESET button in, stop timing when the TARGET
LED goes out. The time should be approximately 4 minutes.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
Q NOTE: If retesting is required, the unit should be powered down or wait 4 minutes before
the next test to assure complete resetting of the timer.
(For proper testing, I ≤ 3 x CT rating)
6–21
M-3420 Instruction Book
Q NOTE: Although no voltage input is required for the testing of the 50 function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they will need
to also be disabled for the test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Configure Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup. Set the three–phase voltages VA, VB, and VC to the Nominal Voltage value.
4. Testing: Hold the TARGET RESET button in and slowly increase current input 3 (C phase) until
the 50 PHASE OVERCURRENT LED light goes on or the pickup indicator operates on the
computer target screen. The current level of operation will be (P) amps ± 0.1 amps or ± 3%.
Release the TARGET RESET button and decrease the current and the OUTPUT LEDs will go
out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to the timer, apply approximately 110% of
P amps and start timing. The operating time will be E2 cycles. Reduce input 3 current to 0 amps.
6. Test may be repeated using inputs 1 (A phase) and 2 (B phase) individually.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–22
Testing – 6
Q NOTE: Although no voltage input is required for the testing of the 50BF function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they will need
to also be disabled for the test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Configure Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C2 designated above. See Section 6.1, Equipment/Test
Setup.
4. Testing 50BF-Ph Generator Breaker Failure operation: 50BF-N DISABLED, 50BF-Ph ENABLED,
50BF Pickup Setting = P amps, Time delay setting = D cycles.
5. Initiate operation by externally shorting any ONE set of contacts (I) IN shown above. Short IN1
(connect contacts 10 & 11) to simulate 52b contact closure (breaker open). Alternatively, the
external contact may be operated if all connections are made.
6. Press and hold the TARGET RESET button and slowly increase current input 3 until the BREAKER
FAILURE 50BF LED light goes on (or the pickup indicator operates on the computer target
screen). The current level of operation will be (P) amps ± 0.1 amps or ± 2%. Release the
TARGET RESET button and decrease the current and the OUTPUT LEDs will go out. Press
TARGET RESET button to remove targets.
7. Time Test: With output contacts (Z) connected to the timer, apply approximately 110% of
P amps and start timing. The operating time will be D cycles within -1 to +3 cy. Reduce input 3
current to 0 amps.
8. Testing 50BF-Ph/50BF-N Generator Breaker Failure operation: 50BF-N ENABLED, 50BF-Ph
ENABLED, 50BF-N Pickup Setting = N amps, 50BF-Ph Pickup Setting = P amps, Time delay
Q NOTE: 50BF-Ph setting (P) must be equal to or less than 50BF-N setting
setting = D cycles. (Q
(N).]
9. Short IN1 (connect contacts 10 & 11) to simulate 52b contact closure (breaker open).
Alternatively, the external contact may be operated if all connections are made.
10. Press and hold the TARGET RESET button and slowly increase current input 3 until the
BREAKER FAILURE 50BF LED light goes on (or the pickup indicator operates on the computer
target screen). The current level of operation will be (N) amps ± 0.1 amps or ± 2%. Release the
TARGET RESET button and decrease the current and the OUTPUT LEDs will go out. Press
TARGET RESET button to remove targets.
6–23
M-3420 Instruction Book
11. BFN Time Test: With output contacts (Z) connected to the timer, input approximately 110% of
N amps and start timing. The operating time will be Y cycles within -1 to +3 cy. Reduce input 3
current to 0 amps.
12. Testing HV Breaker Failure operation: 50BF-N DISABLED, 50BF-Ph DISABLED, Time delay set
= D cycles.
13. With output contacts (Z) connected to the timer, initiate operation by externally shorting any
ONE set of contacts (I) IN above. The operating time will be D cycles within -1 to +3 cycles.
14. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–24
Testing – 6
Q NOTE: Although no voltage input is required for the testing of the 50N function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they will need
to also be disabled for the test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Configure Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. Set the three-phase voltages VA, VB, and
VC to the Nominal Voltage value. See Section 6.1, Equipment/Test Setup.
4. Pickup Test: Hold the TARGET RESET button in and slowly increase current input IN (terminals
53 and 52) until the 50N NEUTRAL OVERCURRENT LED light goes on or the pickup indicator
operates on the computer target screen. The current level of operation will be (P) amps ± 0.1
amps or ± 3%. Release the TARGET RESET button and decrease the current and the OUTPUT
LEDs will go out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to the timer, apply approximately 110% of P
amps and start timing. The operating time will be a E2 cycles. Reduce input 3 current to 0
amps.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–25
M-3420 Instruction Book
Q NOTE: Although no voltage input is required for the testing of the 51N function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they will need
to also be disabled for the test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. Set the three–phase voltages VA, VB, and
VC to the Nominal Voltage value.
4. Refer to Appendix D, Figures D6–D8, or Tables D-1A and D-1B. Test levels may be chosen in
terms of multiples of pickup value and associated time in seconds. (Suggest 4 or 5 test levels
chosen and calculated in amps.)
5. With output contacts connected to the timer, apply current (IN) to terminals 53 and 52 equal to
the chosen test level calculated in step 4 and start timing. Operating time will be within ±3% or 3
cycles whichever is greater. Repeat this step for all test levels chosen. The tested points verify
the operating times of the function.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–26
Testing – 6
VOLTAGE INPUTS: V1
CURRENT INPUTS: C1
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input in Configuration V1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. Test levels may be chosen at any ampere values which are a minimum of 50% higher than the
pickup amps, P Amps. (Suggest 4 or 5 test levels chosen.)
5. For VC or Voltage Controlled units: Input voltages at least 5% under the Voltage Control setting V.
6. With output contacts connected to the timer, input current equal to the chosen test level
calculated in step 4 on A phase and start timing. The operating time will be as read from the
appropriate Inverse Curve Family and K (Time Dial) setting in Appendix D, Figures D-6 through
D-8, or Tables D-1A through D-1B. Repeat this step for all test levels chosen. In the curve
portion extending to lower than 150% of P amps, the relay will have a longer operating time
than at 150% pickup current. The tested points verify the operating times of the function.
7. The input voltage may be increased over the Voltage Control setting by at least 0.5 Volts and
the function will drop out.
8. For VR or Voltage Restrained units;
9. Input Nominal Voltages and test as in steps 4, 5, and 6 above (same current input values).
10. Repeat steps 4, 5, and 6 with reduced input voltage values and current reduced by an
equivalent percentage as the voltage reduction.
11. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–27
M-3420 Instruction Book
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C2 designated above. See Section 6.1, Equipment/Test
Setup.
4. 50 Overcurrent Test: Set Voltage inputs at Zero volts (after a minimum time of D cycles). Press
and hold the TARGET RESET button and slowly increase the Phase A current (Input 1) until the
INADVERTENT ENRGNG 50/27 LED light goes on (or the pickup indicator operates on the
computer target screen). The level of operation will be (P) amps ± 0.1 A or ± 2%.
5. 27 Undervoltage Test: If desired, the drop-out time delay (T) can be set to minimum setting for
this test. Hold the TARGET RESET button in and slowly increase the voltage input (continuing
current input in step 4.). Wait at least T cycles between each voltage change. The 50/27 LED
will go out at V volts ± 0.5 Volts.
6. 27 Pick-up Delay Test: Reduce voltage to Zero volts and start timing. The operating time to
close will be Y cycles within -1 to +3 cycles.
7. 27 Drop-out Delay Test: Increase current by one (1) amp and then with output contacts
connected to the timer, input approximately 110% of V volts (pickup setting) and start timing. The
operating time to open will be T cycles within -1 to +3 cycles.
5. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–28
Testing – 6
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. See Section 6.1, Equipment /Test Setup
for configuration. Set Voltages = Nominal voltage
4. Pickup Test: Press and hold the TARGET RESET button and slowly increase the input voltages
on phase A until 59 PHASE OVERVOLTAGE LED light goes on or the pickup indicator operates
on the computer target screen. The level should be equal to P volts ± 0.5 V. Release the
TARGET RESET button and decrease the input voltages to nominal voltage and the OUTPUT
LEDs will go out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts being connected to the timer, apply (P+1) Volts on phase A and
start timing. The contacts will close after D cycles within 20 cycles.
6. Test phases B and C by repeating steps 4 and 5.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
6–29
M-3420 Instruction Book
Q NOTE: If function 59 settings are greater than the 59N setting being tested, it is not
necessary to disable.
Q NOTE: If 59N #1 and 59N #2 have different pickup settings, it would be efficient to
disable the one with the lower setting first and test the higher setting operation. The lower
setting operation could then be tested without disabling the higher setting.
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input to terminal numbers 44 and 45.
4. Pickup Test: Press and hold the TARGET RESET button and slowly increase the input voltage
VN until NEUTRL OVERVOLTAGE 59N #_ LED light goes on or the pickup indicator operates
on the computer target screen. The level should be equal to P volts ±0.5 V. Release the
TARGET RESET button and decrease the input voltage and the OUTPUT LEDs will go out. Press
TARGET RESET button to remove targets.
5. Time Test: With output contacts being connected to the timer, apply (P+1) Volts and start timing.
The contacts will close after D cycles within -1 to +3 cycles.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
6–30
Testing – 6
Q NOTE: It is necessary for “FL” to be designated as an initiating input (see 2.3 Setpoints and
Time Settings – 60FL) before this function can be tested.
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. Adjust the three-phase voltage source to Nominal volts, and the three-phase current source to
Nominal amps.
5. Time Test: With output contacts connected to the timer, remove the A phase voltage input and
start timing. The operating time will be Y cycles within -1 to +3 cycles and the 60FL V.T. FUSE
LOSS LED and output Z LEDs will light or the pickup indicator operates on the computer target
screen.
6. Reconnect the phase A voltage and press TARGET RESET button to remove targets.
7. Repeat steps 5 and 6 for phases B and C.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–31
M-3420 Instruction Book
Q NOTE: It would be efficient to disable the functions with the settings nearest to nominal
frequency first (testing over or under-frequency functions).
1. Disable functions as shown. See Section 3.2, Configure Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. See Section 6.1, Equipment/Test Setup
for configuration.
4. Pickup Test: Set the voltages VA, VB, and VC to Nominal voltage (Nominal Frequency). For
overfrequency testing, hold the TARGET RESET button in and slowly increase the frequency on
the input voltage(s) until the appropriate 81 #_ FREQUENCY LED light goes on or the pickup
indicator operates on the computer target screen. The level will be equal to P Hz ± 0.02 Hz.
Return to nominal input frequency and OUTPUT LEDs will go out. Press TARGET RESET
button to remove targets. For underfrequency testing, decrease the input frequency and return
to nominal after operation.
5. Time Test: With output contacts being connected to the timer, apply (P+ or - 0.5) Hz and start
timing. The contacts will close after D cycles within -1 to +3 cycles or E1%.
6. Complete the testing for all 81 functions by repeating the appropriate steps for each one.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
6–32
Testing – 6
87 Phase Differential
Q NOTE: Although no voltage input is required for the testing of the 87 function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they will need
to also be disabled for the test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C3 as designated above. See Section 6.1, Equipment/Test
Setup for configuration V1 and page 6–34 for configuration C3. Set Voltages = Nominal voltage
4. Minimum Pickup Test: Set I a = 0 Amps (input 1); press and hold the TARGET RESET button and
slowly increase I A (input 2) until the PHASE DIFF CURRRENT 87 LED light goes on (or the
pickup indicator operates on the computer target screen). The current level of operation will be
equal to P amps ±0.1A or ±5%. Release the TARGET RESET button and decrease the current
and the OUTPUT LEDs will go out. Press TARGET RESET button to remove targets. Each
phase may be tested individually or I A and I a may be exchanged.
5. Timer Check: With output contacts connected to the timer, apply at least 10% higher I A (input 2)
current than the minimum pickup level and start timing. The contacts will close after D cycles
within -1 to +3 cycles. When the Time Delay is set to 1 cycle, the relay operation is less than
1–1/2 cycles.
6. Slope Test: Define any number of testing points desirable to verify the trip curve. Choosing any
values for I a (input 1), calculate the expected operating current I A (input 2) according to the following:
(II A-II a) > (II A +II a) x Slope/100 ÷ 2
Difference in currents is greater than sum of the currents times the per unit slope ÷ 2
Polarity 55
•
Current Input 1 aø 54 I 0°
a
57
•
bø 56 I
b
59
•
cø 58 I
c
Polarity 47
•
Current Input 2 AØ 46 I 0°
A
49
•
BØ 48 I
B
51
•
CØ 50 I
C
6–34
Testing – 6
Q NOTE: Although no voltage input is required for the testing of the 87GD function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they need to
be disabled for the test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input in Configuration V1 as designated above. See Section 6.1, Equipment/Test
Setup for configuration V1. Set Voltages = Nominal voltage
4. Non-Directional Pickup Test: With IA=IB=IC= 0 Amps; press and hold the TARGET RESET
button and slowly increase IN (terminals 53 and 52) until the GND DIFF CURRENT 87GD LED
light goes on (or the pickup indicator operates on the computer target screen). The current level
of operation will be equal to P amps ±0.1A or ±3%. Release the TARGET RESET button and
decrease the current and the OUTPUT LEDs will go out. Press TARGET RESET button to
remove targets.
5. Timer Check: With output contacts connected to the timer, apply at least 10% higher IN (termi-
nals 53 and 52) current than the minimum pickup level and start timing. The contacts will close
after D cycles within -1 to +3 cycles.
6. Directional Pickup Test: With output contacts connected to the timer, apply IN=1.0 A @ Zero
degrees and IA or IB or IC @ (1.0 + X(pickup) A @180 degrees and start timing. The contacts
will close after D cycles within -1 to +3 cycles. Remove currents and reset targets. Reverse
either current input (current inputs now in phase) and retest. The relay will not operate. If the
IA or IB or IC current input value is reduced to 140 ma or less and the difference current
exceeds the pickup value, the relay will operate regardless of polarities of the currents.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–35
M-3420 Instruction Book
6–36
Configuration Record Forms: Appendix – A
A APPENDIX:
Configuration Record Forms
This Appendix contains photocopy-ready forms The Functional Configuration Record Form
for recording the configuration and setting of the reproduces the Configure Relay menus (including
M-3420. The forms can be supplied to field the Setup Relay submenu) accessible via M-3800A
®
service personnel for configuring the M-3420 and IPScom Communication Software or the
kept on file for future reference. Examples of the optional M-3931 MMI front panel module. For each
suggested use of these forms are illustrated in function or setpoint, refer to the configuration
Chapter 2, Application and Chapter 3, you have defined using the Relay Configuration
Operation. Table, and circle whether it should be enabled or
disabled, the output contacts it will activate, and
A copy of the Relay Configuration Table the inputs that will block its operation.
(page A-2), discussed in Section 2.2,
Configuration, Functions, is provided to define The Setpoint & Timing Record Form allows
and record the blocking inputs and output recording of the specific values entered for each
configuration for the M-3420. For each function; enabled setpoint or function. The form follows
check if DISABLED or check the output the main menu selections of the M-3420 relay.
contacts to be operated by the function, and check
the inputs designated to block the function The “AS SHIPPED” data forms illustrate the factory
operation. settings of the M-3420.
59 #1 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
A–1
M-3420 Instruction Book
FUNCTION D O U T P U T S I N P U T S
8 7 6 5 4 3 2 1 fl 6 5 4 3 2 1
24 DEF #1
DEF #2
IN V
%
#2
32 #1
#2
40 #1
#2
46 DEF
IN V
50
50BF
50N
51N
51V
50/ 27
59 #1
#2
59N #1
#2
6 0 FL
81 #1
#2
#3
#4
87
87G D
E XT 1
E XT 2
Check each box applicable : ✓ (See page A-1 for information on using this table.)
D Column = Function Disabled. fl Column = Function blocked by fuse loss.
INPUTS Columns =Designated function blocking input(s) OUTPUTS Columns =Designated function output(s)
A. All unshaded screens shown on forms require data inputs. Whatever is in that screen
when ENTER button is pushed (see Figure A-1) will be installed in the M -3420 relay.
B. All shaded screens are either menu screens which have horizontal choices (made
with right - left arrows) or screens displaying a result of a choice previously made.
C. Dotted boxes enclose screens which bound areas that ENTER button will
permit movement within. In order to move out of one of the dotted boxes it is necessary to either
push EXIT or make a menu choice change using the Right/Left arrow.
D. The Up/Down arrows only adjust value or letter (lower/upper case) inputs; they do not move
within the menus or between menu displays.
E. The Right/Left arrows are used only to make horizontally displayed choices. These can be either
menu choices or input value digit choices. The previous choice or location in a menu is
highlighted immediately.
F. The ENTER button records the setting change and moves down within a menu. The operator will
notice that after the last menu item, ENTER moves to the top of the same menu but does not
change menu positions.
G. Pressing EXIT at any time will exit the display screen to the last screen containing a horizontal
choice (return to the preceding menu).
EXIT ENTER
Q NOTE: If a function is DISABLED, the input screens for that function will not be displayed.
A–3
M-3420 Instruction Book
COM3 DEAD SYNC TIME ENTER ACCESS CODE CLEAR ALARM COUNTER
________ MS level#1 LEVEL#2 level#3 PRESS ENTER KEY TO CLEAR
DIAGNOSTIC MODE
error DIAG
Q NOTE: See Section 6.2, Di-
agnostic Test Procedures, for
more information.
A–5
Figure A-2 Communication Data & Unit Setup Record Form (2 of 2)
M-3420 Instruction Book CONFIGURE RELAYS
CONFIG stat
59 #1 PHASE OVERVOLTAGE 46DT NEG SEQ CURRENT DEF 51N NTRL OVERCURRENT INV
disable enable disable enable disable enable
27 #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
A–6
Figure A-3 Functional Configuration Record Form (1 of 3)
Configuration Record Forms: Appendix – A
81 #3 FREQUENCY
disable enable 24IT VOLTS/HZ DEF CONFIGURE RELAY
disable enable V.T._FUSE_LOSS_RELAY
81 #3 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 24IT BLOCK INPUT 60FL V.T. FUSE LOSS
fl i6 i5 i4 i3 i2 i1 disable enable
81 #3 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 24IT RELAY OUTPUT 60FL BLOCK INPUT
o8 o7 o6 o5 o4 o3 o2 o1 fl i6 i5 i4 i3 i2 i1
81 #4 FREQUENCY
disable enable 60FL RELAY OUTPUT
CONFIGURE RELAY o8 o7 o6 o5 o4 o3 o2 o1
81 #4 BLOCK INPUT POWER_RELAY
fl i6 i5 i4 i3 i2 i1
32 #1 DIRECTIONAL POWER CONFIGURE RELAY
81 #4 RELAY OUTPUT disable enable EXTERNAL_RELAY
o8 o7 o6 o5 o4 o3 o2 o1
32 #1 BLOCK INPUT EXT #1 EXTERNAL
fl i6 i5 i4 i3 i2 i1 disable enable
Q NOTE: If a function is DISABLED,
the input screens for that function will 32 #1 RELAY OUTPUT EXT #1 BLOCK INPUT
not be displayed. o8 o7 o6 o5 o4 o3 o2 o1 fl i6 i5 i4 i3 i2 i1
After the left or right arrow button is
32 #2 DIRECTIONAL POWER EXT #1 RELAY OUTPUT
used to underline an input or output,
disable enable o8 o7 o6 o5 o4 o3 o2 o1
the up or down arrow button must be
pressed to select the input or output.
32 #2 BLOCK INPUT EXT #2 EXTERNAL
Upper case letters indicates selection.
fl i6 i5 i4 i3 i2 i1 disable enable
Only selections in upper case will be
recorded when ENTER is pressed. If 32 #2 RELAY OUTPUT EXT #2 BLOCK INPUT
no outputs are recorded for a function, o8 o7 o6 o5 o4 o3 o2 o1 fl i6 i5 i4 i3 i2 i1
that function will be DISABLED.
EXT #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
A–7
Figure A-3 Functional Configuration Record Form (2 of 3)
M-3420 Instruction Book
CONFIGURE RELAY
SETUP_RELAY
V.T. CONFIGURATION
line-gnd-to-line-line C.T. PHASE RATIO
CT_P ct_n
DELTA-Y TRANSFORM
disable enable
A–8
Figure A-3 Functional Configuration Record Form (3 of 3)
Configuration Record Forms: Appendix – A
A–9
Figure A-4 Setpoint & Timing Record Form (1 of 2)
M-3420 Instruction Book
50BF BREAKER FAILURE VOLTS PER HERTZ RELAY LOSS OF FIELD RELAY
inadvtnt_eng BRK_FAIL volt curr freq V/HZ pwr LOF fuse ext
LEVEL #2
COMMUNICATION ADDRESS DATE & TIME
2222
com1 com2 com3 COM_ADR TIME disp cont okled
ENTER ACCESS CODE
COMMUNICATION ADDRESS DATE & TIME
level#1 level#2 LEVEL#3
1 01-Jan-2001 12:00:00
LEVEL #3
DATE & TIME
3333
COMM ACCESS CODE XX Year
ACCSS
DATE & TIME
USER CONTROL NUMBER
COMM ACCESS CODE JAN feb mar apr may
vers sn access NUMBER
9999
DATE & TIME
USER CONTROL NUMBER
XX Date
1
DATE & TIME
SUN mon tue wed thu
A–11
Figure A-5 Communication Data & Unit Setup: As Shipped (1 of 2)
M-3420 Instruction Book
DIAGNOSTIC MODE
error DIAG
Q Note: See Section 6.2, Di-
agnostic Test Procedures, for
more information.
A–12
Figure A-5 Communication Data & Unit Setup: As Shipped (2of 2)
Configuration Record Forms: Appendix – A
CONFIGURE RELAYS
CONFIG stat
32 #1 BLOCK INPUT
fl i6 i5 i4 i3 i2 I1
32 #1 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 O1
32 #2 DIRECTIONAL POWER
DISABLE enable
A–13
Figure A-6 Functional Configuration Record Form: As Shipped (1 of 2)
M-3420 Instruction Book
CONFIGURE RELAY
59/27 MAGNITUDE SELECT C.T. PHASE RATIO
EXTERNAL_RELAY
volt curr vt MAG d_ytx CT_P ct_n
EXT #1 EXTERNAL
59/27 MAGNITUDE SELECT C.T. PHASE RATIO
DISABLE enable
RMS dft 10:1
EXT #2 EXTERNAL
DISABLE enable
DELTA-Y TRANSFORM C.T. NEUTRAL RATIO
volt curr vt mag D_YTX ct_p CT_N
A–14
Figure A-6 Functional Configuration Record Form: As Shipped (2 of 2)
Configuration Record Forms: Appendix – A
VOLTAGE RELAY
VOLT curr freq v/hz pwr FREQUENCY RELAY
volt curr FREQ v/hz pwr
27 PHASE UNDERVOLTAGE
PHASE_UNDER 81 FREQUENCY
FREQ
27 #1 PICKUP
108 Volts 81 #1 PICKUP
57.00 Hz
27 #1 DELAY
30 Cycles 81 #1 DELAY
30 Cycles
POWER RELAY
volt freq curr v/hz PWR
32 DIRECTIONAL POWER
PWR
32 #1 PICKUP
-0.020 PU
32 #1 DELAY
120 Cycles
60FL DELAY
30 Cycles
EXTERNAL RELAY
lof fuse EXT
A–15
Figure A-7 Setpoint & Timing Record Form: As Shipped (1 of 1)
M-3420 Instruction Book
FUNCTION D O U T P U T S I N P U T S
8 7 6 5 4 3 2 1 fl 6 5 4 3 2 1
24 DEF #1 ✓
DEF #2 ✓
INV ✓
27 #1 ✓ ✓ ✓
#2 ✓
32 #1 ✓ ✓ ✓
#2 ✓
40 #1 ✓
#2 ✓
46 DEF ✓
INV ✓ ✓
50
50BF ✓ ✓
50N ✓
51N ✓
51V
50/27 ✓ ✓
59 #1
#2 ✓
59N #1 ✓
#2 ✓
60F L ✓
81 #1 ✓ ✓
#2 ✓
#3 ✓
#4 ✓
87 ✓
87GD ✓
EXT 1 ✓
Check each box applicable : ✓ (See page A-1 for information on using this table.)
INPUTS Columns =Designated function blocking input(s) OUTPUTS Columns =Designated function output(s)
B APPENDIX: Communications
The M-3420 incorporates three serial ports for For detailed information on IPScom
digital communication with external devices. communications, refer to Chapter 4, Operation
Equipment such as RTU's, data concentrators, (Computers).
modems, or computers can be interfaced for direct,
on-line, real time data acquisition and control. Communication Ports
Generally, all data available to the operator through The M-3420 has both front and rear panel RS-232
the front panel of the M-3420 with the optional ports and a rear RS-485 port. The front and rear
M-3931 Man/Machine Interface module is panel RS-232 ports are 9-pin (DB9S) connector
accessible remotely through the BECO 2200 or configured as DTE (Data Terminal Equipment)
MODBUS data exchange protocol. These protocol per the RS-232C standard. Signals are defined
documents and the M-3420 database-specific in Table B-1.
protocol document are available from the factory.
The RS-485 port is assigned to the rear panel
The M-3800A IPSCom® Communication Software terminal block pins 1 through 4 (see Figure B-2).
package has been supplied for communication This can be configured for RS-485 two-wire or
to any IBM compatible computer running under four-wire operation.
®
Microsoft Windows 3.1 or higher.
Each communication port may be configured to
The BECO 2200 protocol implements serial, byte operate at any of the standard baud rates
oriented, asynchronous communication and can ( 300, 600, 1200, 2400, 4800, and 9600). The
be used to fulfill the following communications RS-485 port shares the same baud rate with COM
functions: 2 (or COM1 see Section 5.3).
• Real time monitoring of line status. While the RS-232 communication ports do
• Interrogation and modification of setpoints. include some ESD (Electrostatic Discharge)
protection circuitry, they are excluded from passing
• Downloading of recorded oscillograph data. ANSI/IEEE C37.90.1-1989. Beckwith Electric
• Reconfiguration of M-3420 functions. recommends the use of RS-232 to fiber optic
converters to avoid any question of
Q NOTE: The following restrictions apply for surge-withstand capability.
MODBUS protocol use:
An external or internal termination resistor can
1) MODBUS protocol is not supported on COM1.
be used. Figure 5-3, Circuit Board Switches and
2) Parity is supported on COM2 and COM3; Jumpers, illustrates the placement of an internal
valid selections are 8,N,2; 8,O,1 or 8,E,1. terminating resistor jumper that is incorporated
in the printed circuit board for the RS-485 channel.
3) ASCII mode is not supported (RTU only).
4) Standard baud rates from 300 to 9600 are A null modem cable is also shown in Figure B-1
supported. if direct connection to a PC (personal computer)
is desired.
5) Only the following MODBUS commands are
supported:
• read holding register (function 03)
• read input register (function 04)
• force single coil (function 05)
• preset single register (function 06)
6) MODBUS does not support oscillograph
record downloading.
B–1
M-3420 Instruction Book
M-3430
COM1/COM2 PC
DB9P DB9S
1 1 DCD
RX 2 2 RX
TX 3 3 TX
4 4 DTR
SGND 5 5 SGND
6 6 DSR
RTS 7 7 RTS
CTS 8 8 CTS
9 9 RI
B–2
Communications: Appendix–B
PC Master
Echo Cancel**
25 pin or
9-25 pin Straight-Through Cable
REP
OFF
T R
FOC FOC
FOC FOC
R T R T R T
B–3
M-3420 Instruction Book
RX TX RX TX RX TX
- + - + - + - + - + - +
PC Master
200 W*
T-
T+
R-
R+
Twisted
RS-232 to RS-485 4-wire
converter or RS-485 PC Card
RX TX RX TX RX TX
- + - + - + - + - + - +
PC Master
B(-) 200 W*
A(+)
Twisted
RS-232 to RS-485 2-wire
converter or RS-485 PC Card
▲ CAUTION: Due to the possibility of ground potential difference between units, they should be
mounted in the same rack. If this is not possible, fiber optics with the appropriate converters should
be used for isolation. The two-wire topology is preferable to the four-wire, as circuitry within the relay
provides some isolation. Four wire operation is only available when the four-wire RS-485 options is
selected at the time of purchase.
Q NOTE: Each address on the network must be unique. Only the last physical slave on the network
should have the termination resistor installed. This may be completed externally or via a dip jumper
internal to the unit. See Section 5.3, Circuit Board Switches and Jumpers.
B–4
Self-Test Error Codes: Appendix– C
10
20
25 Uninitialized EEPROM
30
33 Abort Error
34 Restart Error
35 Interrupt Error
36 Trap Error
37
38
39
40
41
42
43
47
48
49
50
Comm Channel Lock An incorrect password supplied to the control will result in this
error message..
Control in Local Mode This message indicates the control is being operated locally
and serial communication is suspended.
Echo Timeout This error results if there are problems with the communication
link or if the echo cancel function is used incorrectly.
Read Invalid Checksum This error results if there are problems with the communication
link or if the echo cancel function is used incorrectly.
Read Packet Timeout This error results when communication with the control is lost
while attempting to read data to the control.
Response Timeout This error results when communication with the control is lost
while attempting to read data from the control.
User Cancel This message displays when the escape (ESC) key is
pressed.
Write Invalid Checksum This error results if there are problems with the communication
link or if the echo cancel function is used incorrectly.
Write Packet Timeout This error results when communication with the control is lost
while attempting to write data to the control.
®
Table C-2 IPScom Error Messages
C–3
M-3420 Instruction Book
C–4
Inverse Time Curves: Appendix– D
This Appendix contains two sets of Inverse Time Curve Families. The first set is used for Volts per Hertz
functions (Figures D-1 through D-4), and the second set is for the M-3420 functions which utilize the Inverse
Time Overcurrent curves (Figures D-5 through D-8).
Q NOTE: Table D-1A and D-1B on pages D–6 and D–7 contains a list of the data that characterizes Definite
Time, Inverse Time, Very Inverse Time, and Extremely Inverse Time Overcurrent Curves.
D–1
M-3420 Instruction Book
D–5
M-3420 Instruction Book
M ultiple of Tap Se tting De finite Time Inve rs e Time Ve ry Inve rs e Time Extre me ly Inve rs e Time
1. 6 0 0.60539 3.81903 2 . 8 12 2 8 3 . 8 3 5 62
2.70 0.31057 1. 0 6 8 7 1 0 . 7 13 3 4 0 . 9 0 6 26
M ultiple of Tap Se tting De finite Time Inve rs e Time Ve ry Inve rs e Time Extre me ly Inve rs e Time
D–7
M-3420 Instruction Book
D–8
Inverse Time Curves: Appendix– D
D–12
Appendix E – Layup and Storage
Appendix E includes the recommended storage Layup of the M-3420 requires verifying that the
parameters, periodic surveillance activities and layup system clock is stopped. The steps necessary to
configuration for the M-3420 Generator Protection verify system clock status are as follows:
Relay
▲ CAUTION: Do not use the diagnostic mode in
relays that are installed in an active protection
Storage Requirements (Environment) scheme.
The recommended storage environment parameters
for the M-3420 are: For units with the optional HMI panel:
• The ambient temperature where the 1. Verify that the Power Supply (PS) fuses
M-3420 is stored is within a range of 5° C are installed.
to 40° C
2. Determine the unit power supply rating
• The maximum relative humidity is less by observing the check box below the
than or equal to 80% for temperatures up PS terminals on the rear of the unit.
to 31° C, decreasing to 31° C linearly to
50% for relative humidity at 40° C. 3. Apply power to the unit consistant with
the rating determined in Step 2 (see
• The storage area environment is free of Figure 5-5 , External Connections). The
dust, corrosive gases, flammable unit will enter the selftest mode.
materials, dew, percolating water, rain and
solar radiation. 4. When the selftests are complete, then
press ENTER to begin main menu.
Storage Requirements (Periodic Surveillance 5. Press the right arrow pushbutton until
During Storage) SETUP UNIT is displayed.
The M-3420 power supply contains electrolytic 6. Press ENTER to access the SETUP
capacitors. It is recommended that power be applied UNIT menu.
to the relay (PS1 and optional PS2 redundant power 7. Press the right arrow pushbutton until
supply when installed) every three to five years for DIAGNOSTIC MODE is displayed.
a period of not less than one hour to help prevent
the electrolytic capacitors from drying out. 8. Press ENTER. A reset warning will be
displayed:
Layup Configuration PROCESSOR WILL RESET!
The M-3420 includes a removable lithium battery ENTER KEY TO CONTINUE
backed TIMEKEEPER® module (Beckwith Electric
component U25, Figure 5-7). The TIMEKEEPER WARNING: All relay functions and protection
module is the M-3420 real-time clock and also will be inoperative while the relay is in diagnostic
provides power to the unit’s nonvolatile memory mode.
when power is not applied to the unit.
9. Press ENTER. Unit will now reset and
DIAGNOSTIC MODE will be temporarily
displayed, followed by OUTPUT TEST
(RELAY). This is the beginning of the
diagnostic menu.
E–1
M-3420 Instruction Book
10. Press the right arrow pushbutton until 4. Install IPSutil TM Communications
the following is displayed: Software (see Section 4.6, IPSutil
Communications Software) on a PC that
CLOCK TEST includes the following:
I COM1 com2 com3 CLOCK
• Microsoft WindowsTM 95 Operating
11. Press ENTER. The following is System or above
displayed: • Equipped with a serial port
CLOCK TEST 5. Connect a null modem cable from COM1
03-JAN-1998 09:00:00.000 of the relay to the PC serial port.
IPSutil supports COM1 port direct
12. If the clock is running, press ENTER to connection only. IPSutil is not supported
stop the clock. The following is through COM2 or COM3 ports.
displayed:
6. Open the IPSutil software.
CLOCK TEST
-CLOCK STOP- 7. Select “Comm” from the menu bar and
then select “Connect”. IPSutil will display
the “Communication Dialog Screen”
NOTE: When the relay clock is stopped, the
Figure 4-21.
seconds will be displayed as 80.
8. Verify that the PC COM port that the
13. Press ENTER and verify the relay clock null modem cable is connected to is
is stopped. A display similar to the selected in the “PC Port”.
following is shown with the seconds
stopped: 9. Select “Open COM”, IPSutil will connect
to the unit and then return to the IPSutil
CLOCK TEST Main Screen.
03-JAN-09:01:80.000 10. Select “Clock” from the menu bar. IPSutil
will display the “Unit Date/Time Dialog
14. When the clock has been verified to be Screen Figure 4-23.
stopped, then press EXIT until the
following message appears: 11. Verify that “Start Clock” is displayed,
then proceed as follows:
PRESS EXIT TO
EXIT DIAGNOSTIC MODE a. If “Start Clock” is displayed, then
select “Save” and go to Step 12.
15. Press EXIT again to exit DIAGNOSTIC b. If “Stop Clock” is displayed, then
MODE. The relay will reset and normal select “Stop Clock” and then select
running mode will resume. “Save”.
NOTE: Pressing any button other than EXIT will 12. Close communications with the unit by
return the user to DIAGNOSTIC MODE. selecting “Comm” from the menu bar
and then select “Exit”.
16. Remove power from the unit. The unit 13. Disconnect the null modem cable and
can now be placed in storage. then remove power from the unit. The
unit can now be placed in storage.
E–2
Legal Information
Patent Indemnification
The Seller shall not be liable for any property
The units described in this manual are covered by damages whatsoever or for any loss or damage
U.S. Patent 5,592,393. arising out of, connected with, or resulting from
Buyer shall hold harmless and indemnify the Seller, this contract, or from the performance or breach
its directors, officers, agents, and employees from thereof, or from all services covered by or furnished
any and all costs and expense, damage or loss, under this contract.
resulting from any alleged infringementof United In no event shall the Seller be liable for special,
States Letters Patent or rights accruing thereform or incidental, exemplary, or consequential damages,
trademarks, whether federal, state, or common law, including but not limited to, loss of profits or
arising from the Seller’s compliance with Buyer’s revenue, loss of use of the equipment or any
designs, specifications, or instructions. associated equipment, cost of capital, cost of
purchased power, cost of substitute equipment,
facilities or services, downtime costs, or claims or
All rights reserved by Beckwith Electric Co., Inc. No reproduction may be made without prior written approval
of the Company.
This Page Left Intentionally Blank
BECKWITH ELECTRIC CO., INC.
6190 - 118th Avenue North • Largo, Florida 33773-3724 U.S.A.
PHONE (727) 544-2326 • FAX (727) 546-0121
marketing@beckwithelectric.com
www.beckwithelectric.com
ISO 9001:2008