Manual M-3420-IB

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 190

Instruction Book

M-3420
Generator Protection
PROTECTION

Generator Protection
M‑3420
Integrated Protection System®
for Generators of All Sizes

Unit shown with optional M‑3920 Target Module and M‑3931 HMI
(Human-Machine Interface) Module

• Microprocessor-based Generator Protection system


provides 17 protective relay functions

• Individually programmable input contacts can be


programmed to activate any one of eight output contacts

• Local and remote communications capability for


both monitoring and control functions
M‑3420 Generator Protection Relay

Protective Functions
• Overexcitation (V/Hz) protection (24)
• Phase Undervoltage protection (27)
• Sensitive dual-setpoint, reverse power detection suitable for sequential tripping (32)
• Dual-zone, offset-mho loss-of-field protection (40)
• Sensitive negative-sequence overcurrent protection and alarming (46)
• Instantaneous overcurrent (50) protection
• Inadvertent generator energizing protection (50/27)
• Generator breaker failure protection (50BF)
• Neutral inverse time overcurrent (51N)
• Instantaneous overcurrent (50N) protection
• Three-phase inverse time overcurrent (51V)
• Phase overvoltage (59)
• Generator ground fault protection (59N)
• VT fuse-loss detection and blocking (60FL)
• Four-step over/underfrequency protection (81)
• Generator phase differential (87)
• Ground differential (87GD) protection

Standard Features
• Eight programmable outputs and six programmable inputs
• Oscillography recording
• 32-target storage
• Metering of all measured parameters
• Two RS-232 and one RS-485 communications ports
• Standard 19" rack-mount design
• Removable printed circuit board and power supply
• Both 50 and 60 Hz models available
• Both 1 and 5 A rated CT inputs available
• Additional trip inputs for externally connected devices
• M‑3800A IPScom® Communications Software
• IRIG-B time synchronization
• Includes Modbus and BECO 2200 protocols

Optional Features
• Redundant power supply
• M‑3920 Target Module
• M‑3931 HMI Module
• M‑3801A IPSplot® Oscillograph Analysis Software
• 4-Wire RS-485 Connection

–2–
M‑3420 Generator Protection Relay

PROTECTIVE FUNCTIONS
Device Setpoint
Number Function Ranges Increment Accuracy†

Volts/Hz

Definite Time
Pickup #1, #2 100 to 200% 1% 1%
Time Delay #1, #2 30 to 8160 Cycles 1 Cycle +25 Cycles

Inverse Time
24 Characteristic Curves Inverse Time #1–#4 — —
3φ Pickup 100 to 200% 1% 1%
Time Dial:  Curve #1 1 to 100 1 —
Time Dial:  Curves #2–#4 0 to 9 0.1 —
Reset Rate 1 to 999 Sec. 1 Sec. 3 Cycles or 1%
(from threshold of trip)
The percent pickup is based on nominal VT secondary voltage and nominal system frequency settings.
The pickup accuracy stated is only applicable from 10 to 80 Hz, 0 to 180 V, and 100 to 150% V/Hz.

RMS Undervoltage

27 Pickup #1, #2 5 to 200 V 1 V 0.5 V or 0.5%


0.8 V or 0.75%*
3φ Time Delay #1, #2 1 to 8160 Cycles 1 Cycle +20 Cycles or 1%**
* When both RMS and line‑ground‑to‑line‑line is selected.
**When RMS (total waveform) is selected, timing accuracy is +20 cycles or 1%; when DFT (fundamental
RMS) is selected, accuracy is –1 to +3 cycles or 1%.

Directional Power

32 Pickup #1, #2 –3.000 to +3.000 PU 0.001 PU 0.002 PU or 2%


3φ Time Delay #1, #2 1 to 8160 Cycles 1 Cycle +16 Cycles or 1%
The per-unit pickup is based on nominal VT secondary voltage and nominal CT secondary current settings.

Loss of Field (dual-zone offset-mho characteristic)

Circle Diameter #1, #2 0.1 to 100.0 Ω 0.1 Ω 0.1 Ω or 5%


(0.5 to 500.0 Ω) (0.5 Ω or 5%)
40 Offset #1, #2 –50.0 to 50.0 Ω 0.1 Ω 0.1 Ω or 5%
(–250.0 to 250.0 Ω) (0.5 Ω or 5%)
3φ Time Delay #1, #2 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or 1%
Voltage Control 5 to 200 V 1 V 0.5 V or 0.5%
(positive sequence)
Directional Element Fixed at –13° — —
Voltage control for each zone can be individually enabled.


Select the greater of these accuracy values.     Values in parentheses apply to 1 A CT secondary rating.
–3–
M‑3420 Generator Protection Relay

PROTECTIVE FUNCTIONS (cont.)


Device Setpoint
Number Function Ranges Increment Accuracy†

Negative Sequence Overcurrent

Definite Time
Pickup 3 to 100% 1% 0.5% at 5 A
(0.5% at 1 A)
Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles

46 Inverse Time
Pickup 3 to 100% 1% 0.5% at 5 A
3φ (0.5% at 1 A)
Time Dial Setting (K= I22t) 1 to 95 1 3%
Definite Maximum
Time to Trip 600 to 65,500 Cycles 1 Cycle –1 to +3 Cycles or 1%
Reset Time (Linear) 4 minutes
(from threshold of trip) — —
Pickup is based on the nominal CT secondary current.

Instantaneous Overcurrent

50 Pickup 1.0 to 240.0 A 0.1 A 0.1 A or 3%


(0.2 to 48.0 A) (0.02 A or 3%)
3φ Trip Time Response 2 Cycles — 2 Cycles

Instantaneous Overcurrent, Neutral

50N Pickup 1.0 to 240.0 A 0.1 A ±0.1 A or ±3%



(0.2 to 48.0 A) (±0.02 A or ±3%)
3φ Trip Time Response 2 Cycles — ±2 Cycles

Inadvertent Energizing

50 Overcurrent
50/ Pickup 0.50 to 15.00 A 0.01 A ±0.1 A or ±2%
27 (0.10 to 3.00 A) (±0.02 A or ±2%)
3φ 27
Undervoltage
Pickup 40 to 130 V 1 V ±0.5 V
Pick-up Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or ±1%
Drop-out Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or ±1%

Breaker Failure
50
BF-Ph Pickup
50 Phase Current 0.10 to 10.00 A 0.01 A ±0.1 A or ±2%
BF (0.02 to 2.00 A) (±0.02 A or ±2%)
50

3φ BF-N
Neutral Current 0.10 to 10.00 A 0.01 A ±0.1 A or ±2%
(0.02 to 2.00 A) (±0.02 A or ±2%)
Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or ±1%
50BF can be initiated from designated output contacts or status inputs.


Select the greater of these accuracy values.     Values in parentheses apply to 1 A CT secondary rating.
–4–
M‑3420 Generator Protection Relay

PROTECTIVE FUNCTIONS (cont.)


Device Setpoint
Number Function Ranges Increment Accuracy†

Inverse Time Overcurrent, Neutral

Characteristic Curve Definite Time/Inverse/Very Inverse/Extremely Inverse


51N Tap Setting 0.5 to 12.00 A 0.01 A —
(0.10 to 2.40 A)

Time Dial Setting 0.5 to 11.0 0.1 ±3 Cycles or ±3%

Inverse Time Overcurrent, with Voltage Control or Voltage Restraint

Characteristic Curve Definite Time/Inverse/Very Inverse/Extremely Inverse


Tap Setting 0.5 to 12.00 A 0.01 A —
51V (0.10 to 2.40 A)
3φ Time Dial Setting 0.5 to 11.0 0.1 ±3 Cycles or ±3%
Voltage Control (VC) 5 to 200 V 1 V ±0.5 V or ±0.5%
or
Voltage Restraint (VR) Linear Restraint — —

RMS Overvoltage

59 Pickup #1, #2 5 to 200 V 1 V 0.5 V or 0.5%


0.8 V or 0.75%*
3φ Time Delay #1, #2 1 to 8160 Cycles 1 Cycle +20 Cycles or 1%**
Accuracy applies to values below 180 V pickup.
* When both RMS and line‑ground‑to‑line‑line is selected.
**When RMS (total waveform) is selected, timing accuracy is +20 cycles or 1%; when DFT (fundamental
RMS) is selected, accuracy is –1 to +3 cycles or 1%.

RMS Overvoltage, Neutral

59N Pickup #1, #2 5.0 to 200.0 V 0.1 V ±0.5 V or ±0.5%


Time Delay #1, #2 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or ±1%

VT Fuse-Loss Detection
A VT fuse-loss condition is detected by using the positive and negative sequence components of the
60 voltages and currents. VT fuse-loss output can be initiated from internally generated logic or from
FL input contacts.

Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or 1%

Frequency

81 Pickup #1,#2,#3,#4 50.00 to 67.00 Hz 0.01 Hz 0.02 Hz


40.00 to 57.00 Hz*
Time Delay #1,#2,#3,#4 2 to 65,500 Cycles 1 Cycle –2 to +3 Cycles or 1%
The pickup accuracy applies to 60 Hz models at a range of 57 to 63 Hz, and to 50 Hz models at a range of 47
to 53 Hz. Beyond these ranges, the accuracy is 0.1 Hz.


Select the greater of these accuracy values.     Values in parentheses apply to 1 A CT secondary rating.
–5–
M‑3420 Generator Protection Relay

* This range applies to 50 Hz nominal frequency models.


PROTECTIVE FUNCTIONS (cont.)
Device Setpoint
Number Function Ranges Increment Accuracy†

Phase Differential Current

Minimum Pickup 0.20 A to 3.00 A 0.01 A 0.10 A or 5%



87 (0.04 to 0.60 A) (0.02 A or 5%)
3φ Percent Slope 1 to 100% 1% 2%
Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or 1%
When a time delay of 1 cycle is selected, the response time is less than 11/2 cycles.

Ground (zero sequence) Differential

87 Pickup 0.2 to 10 A 0.01 ±0.1 or ±5%


GD (0.04 to 2.00 A)††
3φ Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or ±1%
CT Ratio Correction (RC) 0.10 to 7.99 0.01
The 87GD function is provided primarily for low-impedance grounded generator applications. This function
operates as a directional differential. If 3I0 or In is extremely small, the directional element is disabled.

External Functions
Two functions are provided for externally connected devices to trip through the M‑3420 to provide ad-
EXT ditional logic and target information. Any one or more of the input contacts (INPUT1 through INPUT6)
can be programmed to activate designated output contacts after a selected time delay.

Time Delay #1, #2 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or 1%

Nominal Settings

Nominal Voltage 60 to 140 V 1 V —


Nominal Current 0.50 to 6.00 A 0.01 A —
VT Configuration       Line-Line / Line-Ground/Line-Ground to Line-Line*
Seal-In Delay 2 to 8160 Cycles 1 cycle –1 to +3 Cycles or ±1%
* When Line-Ground to Line-Line is selected, the relay internally calculates the line-line voltage from the line-
ground voltages for all voltage-sensitive functions. This Line-Ground to Line-Line selection should only be used
for a VT nominal secondary voltage of 69 V (not 120 V).


Select the greater of these accuracy values.     Values in parentheses apply to 1 A CT secondary rating.
–6–
M‑3420 Generator Protection Relay

Metering
The M‑3420 provides metering of voltages (phase, neutral and sequence quantities), currents (phase, neutral
and sequence quantities), real power, reactive power, power factor and impedance measurements.
Metering accuracies are:
Voltage: 0.5 V or 0.5%, whichever is greater
0.8 V or 0.75%, whichever is greater (when both RMS and
line‑ground to line‑line are selected)
Current: 5 A rating, 0.1 A or 3%, whichever is greater
1 A rating, 0.02 A or 3%, whichever is greater
Power : 0.01 PU or ±2%, whichever is greater
(real and reactive)
Frequency: 0.02 Hz (from 57 to 63 Hz for 60 Hz models; from 47 to 53 Hz for 50 Hz models)

Oscillograph Recorder
The oscillograph recorder provides comprehensive data recording of all monitored waveforms, storing up to 170
cycles of data. The total record length may be configured by the user for 1, 2, 3 or 4 partitions. The sampling
rate is 16 times the power system nominal frequency (50 or 60 Hz). When armed, the recorder is triggered
either via the designated status inputs, trip outputs, or via serial communications. When armed yet untriggered,
the recorder continuously stores waveform data, keeping the most recent data in memory. When triggered, the
recorder continues to store data in memory for a user-defined, post-trigger delay period.

Target Storage
A total of 32 targets can be stored. The information will include the function(s) operated, the functions picked
up, input/output contact status, timer status, time stamp, and phase and neutral currents at the time of trip.

Calculations
Current and Voltage RMS Values:  Uses discrete Fourier transform (DFT) algorithm on sampled (16 times per
cycle) voltage and current signals to extract fundamental frequency phasors for M‑3420 calculations.  RMS
phase voltages for the 59 and 27 functions (when total RMS is selected), and the 24 function are obtained
using the time domain approach to obtain accuracy over a wide frequency band. When the RMS option is
selected, the magnitude calculation is accurate over a wide frequency range (10 to 80 Hz). When the DFT
option is selected, the magnitude calculation is accurate near nominal frequency (50 or 60 Hz).

Power Input Options


Nominal 110/120/230/240 V ac, 50/60 Hz, or nominal 110/125/220/250 V dc. Operates properly from 85 V
ac to 265 V ac and from 80 V dc to 288 V dc. Withstands 300 V ac or 300 V dc for 1 second. Nominal burden
20 VA at 120 V ac/125 V ac.
Nominal 24/48 V dc. Operates properly from 18 V dc to 56 V dc. Withstands 65 V dc for 1 second. Burden
25 VA at 24 V dc and 30 VA at 48 V dc.
An optional redundant power supply is available.

Sensing Inputs
Four Voltage Inputs:  Rated nominal voltage of 60 V ac to 140 V ac, 60 Hz/(50 Hz optional). Will withstand
240 V continuous voltage and 360 V for 10 seconds. Source voltages may be line-to-ground or line-to-line
connected. Phase sequence ABC/ACB is selectable. Voltage transformer burden less than 0.2 VA at 120 V.
Seven Current Inputs:  Rated nominal current (IR) of 5.0 A or 1.0 A (optional), 60 Hz/(50 Hz optional). Will
withstand 2IR continuous current and 100IR for 1 second. Current transformer burden is less than 0.5 VA at
5 A (5 A option), or 0.3 VA at 1 A (1 A option).

–7–
M‑3420 Generator Protection Relay

Status Input Contacts


The status inputs, INPUT1 through INPUT6, can be programmed to block any of the M‑3420 functions, to
trigger the oscillograph recorder, or to operate one or more outputs. The status inputs should be dry contacts
and are internally connected (wetted) to a 24 V dc power supply. To provide breaker status LED indication on
the front panel, the INPUT1 status input contact must be connected to the 52b breaker status contact. The
minimum current value to initiate/pickup an Input is >25 mA.

Output Contacts
The eight programmable output contacts (six form ‘a’ and two form ‘c’), the power supply alarm output contact
(form ‘b’), and the self-test alarm output contact (form ‘c’) are all rated as per ANSI/IEEE C37.90‑1989 for
tripping: make 30 A for 0.2 seconds, carry 8 A, break 6 A @ 120 V ac, break 0.1 A @ 125 V dc, inductive
break 0.1 A.
Any of the M‑3420 functions can be individually programmed to activate any one or more of the eight pro-
grammable output contacts.

Target/Status Indicators and Controls


The RELAY OK LED reveals proper cycling of the microcomputer. The BRKR CLOSED LED will turn on
when the breaker is closed (when the 52b contact input is open). The OSC TRIG LED indicates that oscil-
lographic data has been recorded in the unit's memory. The TARGET LED will turn on when any of the relay
functions operate. Pressing and releasing the TARGET RESET button resets the target LED if the conditions
causing the operation have been removed. Pressing and holding the TARGET RESET button displays the
present pickup status of the M‑3420 functions. The PS1 and PS2 LEDs will remain on as long as power is
applied to the unit and the power supply is operating properly.

Communication
Communications ports include rear panel RS‑232 and RS-485 ports, a front panel RS-232 port, and an
IRIG‑B port. The communications protocol implements serial, byte-oriented, asynchronous communication,
providing the following functions when used with the Microsoft™ Windows-compatible M‑3800A IPScom®
Communications Software package. MODBUS and BECO 2200 protocols are supported, providing:
• Interrogation and modification of setpoints
• Time-stamped trip target information for the 32 most recent events
• Real-time metering of all quantities measured.
• Downloading of recorded oscillographic data (Not available with MODBUS)

IRIG-B
The M‑3420 can accept a modulated IRIG‑B time clock synchronization signal through a BNC connector
provided at the rear of the unit. The IRIG‑B time synchronization information is used to correct the hour,
minute, seconds and milliseconds information.

HMI Module (optional)


Local access to the M-3420 is provided through an optional M-3931 HMI (Human-Machine Interface) Module,
allowing for easy-to-use, menu-driven access to all functions via six buttons and a 2-line by 24 character
alphanumeric LCD. Features of the HMI Module include the following:
• User-definable access codes allow three levels of security
• Interrogation and modification of setpoints
• Time-stamped trip target information for the 32 most recent events
• Real-time metering of all quantities measured

–8–
M‑3420 Generator Protection Relay

Target Module (optional)


An optional M-3920 Target Module provides 24 target and 8 output LEDs. Appropriate target LEDs will light
when the corresponding M‑3420 function operates. The targets can be reset with the TARGET RESET but-
ton. The OUTPUT LEDs indicate the status of the programmable output contacts.

Type Tests and Standards


The M‑3420 Generator Protection relay complies with the following type tests and standards:
Voltage Withstand
Dielectric Withstand
IEC 255-5 3,500 V dc for 1 minute applied to each independent circuit to earth
3,500 V dc for 1 minute applied between each independent circuit
1,500 V dc for 1 minute applied to IRIG-B circuit to earth
1,500 V dc for 1 minute applied between IRIG-B to each independent circuit

Impulse Voltage
IEC 255-5 5,000 V pk, +/- polarity applied to each independent circuit to earth
5,000 V pk, +/- polarity applied between each independent circuit
1.2 by 50µs, 500 ohms impedance, three surges at 5 second intervals

Insulation Resistance
IEC 255-5 > 40 Megaohms

Electrical Environment
Electrostatic Discharge Test
IEC 1000-4-2 Class 4 (8 kV)  –  point contact discharge

Fast Transient Disturbance Test


IEC 1000-4-4 Class 4 (4 kV, 2.5 kHz)

Surge Withstand Capability


ANSI/IEEE 2,500 V pk-pk oscillatory applied to each independent circuit to earth
C37.90.1 2,500 V pk-pk applied between each independent circuit
5,000 V pk Fast Transient applied to each independent circuit to earth
5,000 V pk Fast Transient applied between each independent circuit

Radiated Susceptibility
ANSI/IEEE 25-1000 Mhz @ 35V/m
C37.90.2

Output Contacts
ANSI/IEEE Make 30 A for 0.2 seconds, off for 15 seconds for 2,000 operations
C37.90.0
1989

–9–
M‑3420 Generator Protection Relay

Atmospheric Environment
Temperature
IEC 68-2-1 Cold, –20° C for 96 hours
IEC 68-2-2 Dry Heat, +70° C for 96 hours
IEC 68-2-3 Damp Heat, +40° C @ 93% RH, for 96 hours

Mechanical Environment
Vibration
IEC 255-21-1 Vibration response Class 1, 0.5 g
Vibration endurance Class 1, 1.0 g

Compliance
UL-Listed per 508  –  Industrial Control Equipment
CSA-Certified per C22.2 No. 14-95  –  Industrial Control Equipment

External Connections
M‑3420 Generator Protection Relay External Connections are illustrated in Figures 1, 2, and 3 on the fol-
lowing pages.

Physical
Size:  19.00" wide x 5.21" high x 10.00" deep (48.3 cm x 13.2 cm x 25.4 cm)
Mounting:  The unit is a standard 19", semiflush, three-unit high, rack-mount panel design, conforming to
ANSI/EIA RS-310C and DIN 41494 Part 5 specifications. Vertical or horizontal panel-mount options are
available.
Contact Beckwith Electric for optional GE L‑2/Westinghouse FT‑41 retrofit panel vertical mounting details.
Approximate Weight:  13 lbs (7.7 kg)
Approximate Shipping Weight:  15 lbs (11.3 kg)

Recommended Storage Parameters


Temperature: 5° C to 40° C
Humidity: Maximum relative humidity 80% for temperatures up to 31° C, decreasing to 31° C
linearly to 50% relative humidity at 40° C.
Environment: Storage area to be free of dust, corrosive gases, flammable materials, dew, per-
colating water, rain and solar radiation.
See M-3420 Instruction Book, Appendix E, Layup and Storage for additional information.
Patent & Warranty
The M‑3420 Generator Protection Relay is covered by U.S. Patents 5,592,393 and 5,224,011.
The M‑3420 Generator Protection Relay is covered by a five year warranty from date of shipment.

Specification subject to change without notice.

–10–
B E C K W IT H E L E C T R I C C O . IN C . W ARNING! CO NT AC T W IT H T ERMINAL S MA Y CAUSE EL EC T RIC SHO CK MODEL: FIRMWARE:
C U L US R 6 19 0 118 t h AV E N O . FOR CONT AC T RAT INGS SEE INST RUC T ION MANUA L
U.S. PATENT 5,592,393, 5,224,011 5 0 Hz 6 0 Hz SERIA L NO.
LISTED L A RGO, FL 3 3 7 73
IND.CONT.EQ. NRTL /C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
83F4 LR 89464

IRIG- B COM 2
RS2 3 2
- + - + IN IN IN IN IN IN IN
6 5 4 3 2 1 RT N
RX TX ! P/ S S E LF - T ES T 8 7 6 5 4 3 2 1
RS4 8 5 (5 2 b)
COM 3 IN P U T S A LA R M S O UT P UT S

V VB VC VN I
A IA IB
C
I Ia I I c P S 2 PS 1 PS 2 PS 1
N b
! VA B VB C VC A
F1 F2
+ - + -

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 3 AMP,2 5 0 V (3 AB)

RAT ED VOL T AGE RAT ED CURRENT


1A,NO M 5 A ,NOM 18- 56 18- 56
6 0 - 14 0 ,5 0 / 6 0 Hz 85 265 85 265

F3 F4

–11–
Figure 1  External Connections

 NOTES:
1. Output contacts #1 through #4 are high speed operation contacts.
2. To fulfill UL and CSA listing requirements, terminal block connections must be made with No. 12 AWG solid or stranded copper wire inserted in an
AMP #324915 (or equivalent) connector and wire insulation must be rated at 60° C minimum. Terminal block connections 1–34 must be tightened
to 12 inch-pounds torque. Terminal block connections 35–63 must be tightened to 8 inch-pounds torque.
3. ONLY dry contacts must be connected to inputs (terminals 5 through 10 with 11 common) because these contact inputs are internally wetted.
Application of external voltage on these inputs may result in damage to the units.
4. All relays are shown in the de-energized state.
5. The power supply relay (P/S) is energized when the power supply is functioning properly.
6. The self-test relay is energized when the relay has performed all self-tests successfully.
M‑3420 Generator Protection Relay

7. FIELD GND connection is intended for future use.


M‑3420 Generator Protection Relay

Utility System

52
M‑3420 Typical This function provides control for Unit
the function to which it points.
Connection Diagram
NOTE: Some functions are
mutually exclusive; see
Instruction Book for details.

M‑3420

CT
50 50
BFPh

52
27
Gen

VT

81 27 59 24

87

27

CT
60FL 32 51V 40 46 50

CT
87 50 50N 51N
GD BFN

Low‑Impedance Grounding
with Overcurrent Stator
M‑3420
Ground Fault Protection
VT

59N R

High‑Impedance Grounding

Figure 2  One-Line Connection Diagram

–12–
M‑3420 Generator Protection Relay

ALTERNATE
CONNECTIONS
Other Other
Relays Relays M-3420
UTILITY SYSTEM M-3420
A B C Other IC
M-3420 59 58
Relays 59 58
50 51 a b c
a b c
IB
57 56
57 56
48 49
IA
55 54
55 54
46 47

2 M-3420
10
52 52b 1 1
Gen 11 Three VT Wye-Wye Two VT Open-Delta
Connection Connection
A
B
C

Generator

Other
Relays M-3420
58 59

A B C 42 43 40 41 38 39 42 43 40 41 38 39
56 57

M-3420 M-3420
54 55

① Alternate VT connections
M-3420
➁ Required generator breaker status input (52b). Contact is closed
52 53 when generator breaker is open. Use unit breaker contact if no
generator breaker present.
➂ Output contact pairs designated by user.
Low
Impedance
➃ Alarm output can be grouped to a single alarm at discretion of user.
Grounding
➄ Available control output to supervise other relays for VT Fuse Loss
can be designated.
M-3420 ➅ Input contact number is designated by user.
45
 WARNING: ONLY dry contacts must be connected because
these contact inputs are internally wetted. Application of external
44 voltage on these inputs may result in damage to the units.

High Impedance Grounding NOTE: M-3420 current terminal polarity marks ( ) indicate "entering" current
direction when primary current is "from" the generator. If CT connections
differ from those shown, adjust input terminals.
Example of Control / Output Connections

M-3420
DC: 24 V
+ 6 TRIP
48 V POWER 60 62
SUPPLY 61 63 11 10
3 3 3
OR - 16 15 12 13
DC: 110 V
125 V
220 V
250 V 2
52b 60FL
5
AC: 110 V
120 V TRIP SELF-TEST POWER OK VT 52G
BREAKER OSCILLOGRAPH FAILURE STATUS
230 V FAILURE RECORDER ALARM FUSE
240 V ALARM ALARM LOSS
INITIATE INITIATE 52Ga

- 4
EXTERNAL INPUTS ALARM OUTPUTS CONTROL TRIP OUTPUT
OUTPUTS

Figure 3  Three-Line Connection Diagram

–13–
M‑3420 Generator Protection Relay

17.68
[44.91]
17.50
[44.45]
ACTUAL

5.21
5.28
[13.23]
[13.41]
ACTUAL

RECOMMENDED CUTOUT WHEN RELAY IS


NOT USED AS STANDARD RACK MOUNT

17.50
[44.45]

10.20
[25.91]

19.00
[48.26]

18.31 0.35
[46.51] [0.89]

0.40 [1.02] X 0.27


[0.68] Slot (4X)

2.25
[5.72]

1.48
[3.76]

Standard 19" Horizontal Mount Chassis

NOTE: Dimensions in brackets are in centimeters.

Figure 4  Mounting Dimensions

–14–
M‑3420 Generator Protection Relay

5.65
[14.40]
5.59
[14.20] 0.03
Actual [0.076]
2.25 1.67
0.35 [5.72] [4.24] 2.25 1.67
[0.89] [5.72] [4.24]
0.28 [0.71]
Dia. (4X)

TARGETS

19.00
[48.26]

OUTPUTS
OUT 1 OUT 3 OUT 5 OUT 7

18.31
OUT 2 OUT 4 OUT 6 OUT 8

[46.51]
17.5
[44.45]
ACTUAL

17.68
[44.91]
EXIT ENTER

TARGET
RESET

PS 2 PS 1

TARGET DIAG

BRKR OSC.
CLOSED TRIG

RELAY TIME
OK SYNC

COM 1

Recommended cutout when relay is not used as


standard rack mount and is panel cut out mounted.
17.50
[44.45]

10.20
[25.91]

19.00
[48.26]

NOTE: Dimensions in brackets are in centimeters.

Figure 5  Vertical Mounting Dimensions

 NOTE: Panels for vertical mounting are available. When mounted vertically, the target module will be
located at the top and all front-panel text will be horizontally aligned. Consult Beckwith Electric
Co. for details.

–15–
© 2001 Beckwith Electric Co. 800-3420-SP-15MC5 01/13
Printed in U.S.A. (07.30.01)
WARNING
DANGEROUS VOLTAGES, capable of causing death or serious
injury, are present on the external terminals and inside the equip-
ment. Use extreme caution and follow all safety rules when han-
dling, testing or adjusting the equipment. However, these internal
voltage levels are no greater than the voltages applied to the exter-
nal terminals.

DANGER! HIGH VOLTAGE

– This sign warns that the area is connected to a dangerous high voltage, and you
must never touch it.

PERSONNEL SAFETY PRECAUTIONS


The following general rules and other specific warnings throughout the manual must be followed during application, test or repair of this
equipment. Failure to do so will violate standards for safety in the design, manufacture, and intended use of the product. Qualified
personnel should be the only ones who operate and maintain this equipment. Beckwith Electric Co., Inc. assumes no liability for the
customer’s failure to comply with these requirements.

– This sign means that you should refer to the corresponding section of the operation
manual for important information before proceeding.

Always Ground the Equipment


To avoid possible shock hazard, the chassis must be connected to an electrical ground. When servic-
ing equipment in a test area, the Protective Earth Terminal must be attached to a separate ground
securely by use of a tool, since it is not grounded by external connectors.

Do NOT operate in an explosive environment


Do not operate this equipment in the presence of flammable or explosive gases or fumes. To do so
would risk a possible fire or explosion.

Keep away from live circuits


Operating personnel must not remove the cover or expose the printed circuit board while power is
applied. In no case may components be replaced with power applied. In some instances, dangerous
voltages may exist even when power is disconnected. To avoid electrical shock, always disconnect
power and discharge circuits before working on the unit.

Exercise care during installation, operation, & maintenance procedures


The equipment described in this manual contains voltages high enough to cause serious injury or
death. Only qualified personnel should install, operate, test, and maintain this equipment. Be sure that
all personnel safety procedures are carefully followed. Exercise due care when operating or servicing
alone.

Do not modify equipment


Do not perform any unauthorized modifications on this instrument. Return of the unit to a Beckwith
Electric repair facility is preferred. If authorized modifications are to be attempted, be sure to follow
replacement procedures carefully to assure that safety features are maintained.
PRODUCT CAUTIONS
Before attempting any test, calibration, or maintenance procedure, personnel must be completely familiar
with the particular circuitry of this unit, and have an adequate understanding of field effect devices. If a
component is found to be defective, always follow replacement procedures carefully to that assure safety
features are maintained. Always replace components with those of equal or better quality as shown in the
Parts List of the Instruction Book.

Avoid static charge


This unit contains MOS circuitry, which can be damaged by improper test or rework procedures. Care
should be taken to avoid static charge on work surfaces and service personnel.

Use caution when measuring resistances


Any attempt to measure resistances between points on the printed circuit board, unless otherwise
noted in the Instruction Book, is likely to cause damage to the unit.
Table of Contents

TABLE OF CONTENTS
M-3420 Generator Protection
Instruction Book

Chapter 1 Introduction
1.1 Instruction Book Contents................................................................. 1–1
1.2 M-3420 Generator Protection....................................................................1–2
1.3 Accessories...................................................................................... 1–4

Chapter 2 Application
2.1 System Diagrams............................................................................. 2–2
2.2 Configuration.................................................................................... 2–4
Functions.......................................................................................... 2–4
Relay System Setup......................................................................... 2–5
2.3  Setpoints and Time Settings............................................................. 2–6
24 Volts/Hz........................................................................................ 2–7
27 RMS Undervoltage, 3-Phase..................................................... 2–10
32 Directional Power, 3-Phase........................................................ 2–11
40 Loss of Field.............................................................................. 2–12
46 Negative Sequence Overcurrent................................................ 2–15
50/50N Instantaneous Overcurrent, Phase & Neutral Circuits........ 2–17
50BF Generator Breaker Failure/50N HV Breaker Flashover......... 2–18
51N Inverse Time Neutral Overcurrent........................................... 2–20
51V Inverse Time Phase Overcurrent with
Voltage Control/Restraint................................................................ 2–21
50/27 Inadvertent Energizing.......................................................... 2–23
59 RMS Overvoltage, 3-Phase....................................................... 2–25
59N RMS Overvoltage, Neutral Circuit or Zero Sequence.............. 2–26
60FL Fuse Loss.............................................................................. 2–27
81 Frequency.................................................................................. 2–28
87GD Ground (Zero Sequence) Differential.................................... 2–30
87 Phase Differential ..................................................................... 2–31
External Functions.......................................................................... 2–32
2.4 Oscillograph Recorder Setup.......................................................... 2–34
2.5 View Target History......................................................................... 2–35

i
M-3420 Instruction Book

Chapter 3 Operation (Front Panel)


3.1 Front Panel Controls......................................................................... 3–1
3.2 Initial Setup Procedure/Settings....................................................... 3–6
Communications Data....................................................................... 3–7
Setup Unit Data................................................................................ 3–8
Configure Relays Data...................................................................... 3–8
Setpoint and Time Settings............................................................... 3–9
Oscillograph Recorder Data.............................................................. 3–9
3.3 Checkout Status/Metering............................................................... 3–10
Monitor Status—Metering............................................................... 3–10
View Target History......................................................................... 3–11

Chapter 4 Operation (Computer)


4.1 Installation and Setup (M-3800A IPScom®)...................................... 4–1
Hardware Requirements................................................................... 4–1
Installation........................................................................................ 4–2
4.2 Operation.......................................................................................... 4–5
Activating Communications............................................................... 4–5
Overview........................................................................................... 4–5
4.3 Checkout Setup/Metering (Windows).............................................. 4–13
4.4 Cautions......................................................................................... 4–15
4.5 Keyboard Shortcuts........................................................................ 4–16
4.6 IPSutil™ Communications Software................................................. 4–17

Chapter 5 Installation
5.1 General Information.......................................................................... 5–1
5.2 Mechanical/Physical Dimensions...................................................... 5–1
5.3 Commissioning Checkout................................................................. 5–8
5.4 Circuit Board Switches and Jumpers.............................................. 5­–10

Chapter 6 Testing
6.1 Equipment/Test Setup ...................................................................... 6–2
6.2 Diagnostic Test Procedures.............................................................. 6–4
6.3 Auto-Calibration.............................................................................. 6–11
6.4 Functional Test Procedures............................................................ 6–12

Appendices
Appendix A: Configuration Record Forms.........................................A–1
Appendix B: Communications...........................................................B–1
Appendix C: Self‑Test Error Codes.................................................. C–1
Appendix D: Inverse Time Curves................................................... D–1
Appendix E: Layup and Storage.......................................................E–1

ii
Table of Contents

Figures Page

Chapter 1 Introduction
1‑1 M‑3920 Target Module.......................................................................1‑4
1‑2 M‑3931 Man‑Machine Interface Module........................................... 1–4

Chapter 2 Application
2‑1 One-Line Functional Diagram........................................................... 2–2
2‑2 Three-Line Connection Diagram....................................................... 2–3
2‑3 Example of Capability and Protection Curves (24)........................... 2–9
2‑4 Loss of Field (40) Protective Approach 1....................................... 2–14
2‑5 Loss of Field (40) Protective Approach 2....................................... 2–14
2‑6 Negative Sequence Overcurrent Inverse Time Curves................... 2–16
2‑7 Breaker Failure Logic Diagram....................................................... 2–18
2‑8 Voltage Restraint (51VR) Characteristic......................................... 2–22
2‑9 Inadvertent Energizing Function Logic Diagram............................. 2–24
2‑10 Example of Frequency (81) Trip Characteristics............................. 2–28
2‑11 Differential Relay (87) Operating Characteristics............................ 2–31
2‑12 External Function Example............................................................. 2–33

Chapter 3 Operation (Front Panel)


3‑1 M‑3420 Front Panel.......................................................................... 3–4
3‑2 Screen Message Menu Flow............................................................ 3–4
3‑3 Main Menu Flow............................................................................... 3–5

Chapter 4 Operation (Computer)


4‑1 IPScom® Program-Item Icon............................................................. 4–2
4‑2 IPScom Install Utility Dialog Box....................................................... 4–2
4‑3 Multiple System Addressing Using
Communications Line Splitter........................................................... 4–4
4‑4 IPScom Menu Selections.................................................................. 4–6
4‑5 New Device Profile Dialog Box......................................................... 4–7
4‑6 Communication Dialog Box............................................................... 4–7
4‑7 Setup Relay Dialog Box.................................................................... 4–8
4‑8 Relay Setpoints Dialog Box.............................................................. 4–9
4‑9 Negative Sequence Overcurrent Setpoint Dialog Box....................... 4–9
4‑10 All Setpoints Table Dialog Box.......................................................... 4–9

iii
M-3420 Instruction Book

Figures (cont'd) Page

Chapter 4 Operation (Computer) - cont.


4‑11 Configure Dialog Box...................................................................... 4–10
4‑12 Unit Date/Time Dialog Box............................................................. 4–10
4‑13 Target Dialog Box........................................................................... 4–11
4‑14 About IPScom Dialog Box.............................................................. 4–12
4‑15 Primary Status Dialog Box.............................................................. 4–13
4–16 Secondary Status Dialog Box......................................................... 4–13
4‑17 Loss of Field Dialog Box................................................................. 4–14
4‑18 Function Status Dialog Box............................................................ 4–14
4‑19 Main Menu Flow............................................................................. 4–17
4‑20 Warning Message........................................................................... 4–18
4‑21 Communication Dialog Box............................................................. 4–20
4‑22 Relay Comm Port Settings............................................................. 4–20
4‑23 Unit Date/Time Dialog Box............................................................. 4–20
4‑24 Change Communication Access Code Dialog Box......................... 4–21
4‑25 Change Level Access Code Dialog Box......................................... 4–21
4‑26 Setup Dialog Box............................................................................ 4–21

Chapter 5 Installation
5‑1 M‑3420 Mounting Dimensions  –  Horizontal Chassis....................... 5–2
5‑2 M‑3420 Mounting Dimensions  –  Vertical Chassis............................ 5–3
5‑3 (H2) Mounting Dimensions............................................................... 5–4
5‑4 (H3) Mounting Dimensions for GE L‑2 Cabinet................................ 5–5
5‑5 External Connections........................................................................ 5–6
5‑6 Three‑Line Connection Diagram....................................................... 5–7
5‑7 M-3420 Circuit Board...................................................................... 5–11

Chapter 6 Testing
6‑1 Voltage Inputs—Configuration V1..................................................... 6–3
6‑2 Voltage Inputs—Configuration V2..................................................... 6–3
6‑3 Current Inputs—Configuration C1..................................................... 6–3
6‑4 Current Inputs—Configuration C2..................................................... 6–3
6‑5 Status LED Panel............................................................................. 6–6
6‑6 M‑3920 Target Module Panel............................................................ 6–7

iv
Table of Contents

Figures (cont'd) Page

Chapter 6 Testing - cont.


6‑7 M‑3931 Man/Machine Interface (MMI) Module................................. 6–7
6‑8 COM1/COM2 Loopback Plug............................................................ 6–8
6‑9 RS‑485 2-Wire Testing...................................................................... 6–9
6‑10 RS‑485 4-Wire Testing.................................................................... 6–10
6‑11 Current Input Configuration............................................................ 6–12
6‑12 Voltage Input Configuration............................................................. 6–12
6‑13 Current Configuration C3................................................................ 6–34

Appendix A
A‑1 Man‑Machine Interface (MMI) Module..............................................A–3
A‑2 Communication Data & Unit Setup Record Form.............................A–4
A‑3 Functional Configuration Record Form.............................................A–6
A–4 Setpoint & Timing Record Form........................................................A–9
A–5 Communication Data & Unit Setup As Shipped Record.................A–11
A‑6 Functional Configuration As Shipped Record Form........................A–13
A‑7 Setpoint & Timing As Shipped Record Form..................................A–15

Appendix B
B‑1 Null Modem Cable: M‑3420..............................................................B–2
B‑2 RS‑232 Fiber Optic Network.............................................................B–3
B‑3 RS-485 Networks..............................................................................B–4

Appendix D
D‑1 Volts/Hz (24) Inverse Time Curve Family #1 (Inverse Square)........ D–2
D‑2 Volts/Hz (24) Inverse Time Family Curve #2.................................... D–3
D‑3 Volts/Hz (24IT) Inverse Time Curve Family #3................................. D–4
D‑4 Volts/Hz (24IT) Inverse Time Curve Family #4................................. D–5
D‑5 Definite Time Overcurrent Curve..................................................... D–8
D‑6 Inverse Time Overcurrent Curve...................................................... D–9
D‑7 Very Inverse Time Overcurrent Curve............................................ D–10
D‑8 Extremely Inverse Time Overcurrent Curve................................... D–11

v
M-3420 Instruction Book

Tables     Page

Chapter 1 Introduction
1‑1 M‑3420 Device Functions................................................................. 1–3

Chapter 2 Application
2‑1 Volts‑Per‑Hertz (24) Setpoint Ranges............................................... 2–7
2‑2 RMS Undervoltage, 3-Phase Setpoint Range................................. 2–10
2‑3 Directional Power, 3-Phase (32) Setpoint Ranges.......................... 2–11
2‑4 Loss-of-Field (40) Setpoint Ranges................................................ 2–12
2‑5 Negative Sequence Overcurrent (46) Setpoint Ranges.................. 2–15
2‑6 50/50N Setpoint Ranges................................................................. 2–17
2‑7 Breaker Failure (50BF) Setpoint Ranges........................................ 2–19
2‑8 Inverse Time Overcurrent Neutral (51N) Setpoint Range............... 2–20
2‑9 Inverse Time Overcurrent with Voltage Control/Restraint
(51VC/VR) Setpoint Ranges........................................................... 2–21
2‑10 Delta/Wye Transformer Voltage‑Current Pairs................................. 2–22
2‑11 Inadvertent Energizing (50/27) Setpoint Ranges............................ 2–23
2‑12 RMS Overvoltage, 3-Phase (59) Setpoint Ranges.......................... 2–25
2‑13 RMS Overvoltage, Neutral Circuit
or Zero Sequence (59N) Setpoint Ranges...................................... 2–26
2‑14 Fuse Loss (60FL) Setpoint Ranges................................................ 2–27
2‑15 Frequency (81) Setpoint Ranges.................................................... 2–28
2‑16 Ground Differential (87GD) Setpoint Ranges.................................. 2–30
2‑17 Differential (87) Setpoint Ranges.................................................... 2–31
2‑18 External Functions Setpoint Range................................................ 2–32

Chapter 4 Operation (Computer)


4‑1 Windows Keyboard Shortcuts......................................................... 4–16

Chapter 5 Installation
5‑1 Dip Jumpers................................................................................... 5–10
5‑2 Dip Switches..................................................................................... 5–1

vi
Table of Contents

Tables Page

Chapter 6 Testing
6‑1 Functions to Disable When Testing................................................... 6–2
6‑2 Output Contacts................................................................................ 6–5
6‑3 Input Contacts.................................................................................. 6–5

Appendix A
A‑1 Relay Configuration Table.................................................................A–2
A‑2 M‑3420 Configuration As Shipped Table.........................................A–16

Appendix B
B‑1 Communication Port Signals.............................................................B–2

Appendix C
C‑1 Self-Test Error Codes...................................................................... C–1
C‑2 IPScom® Error Messages................................................................ C–3

Appendix D
D‑1A M‑3420 Inverse Time Overcurrent
Relay Characteristic Curves (1 of 2) ............................................... D–6
D‑1B M‑3420 Inverse Time Overcurrent
Relay Characteristic Curves (2 of 2)................................................ D–7

©1998 Beckwith Electric Co. 800‑3420‑IB‑08MC11 01/13


Printed in U.S.A.

vii
M-3420 Instruction Book

This Page Left Intentionally Blank

viii
Introduction – 1

1 Introduction

1.1 Instruction Book Contents ................................................................. 1–1

1.2 M-3420 Generator Protection ............................................................. 1–2

1.3 Accessories ........................................................................................ 1–4

1.1 Instruction Book Contents

This instruction book has six major sections plus This chapter also specifies appropriate forms for
four Appendices. recording and communicating the described data
to the parties responsible for operation and
Chapter 1: Introduction installation of the M-3420.
Chapter One summarizes M-3420 capabilities,
introduces the instruction book contents, and Chapter 3: Operation (Front Panel)
describes accessories for the M-3420. This chapter is designed for the person or group
responsible for the operation, direct setting and
Chapter 2: Application configuration of the M-3420, and is limited to
Chapter Two is designed for the person or group installations using the optional M-3931 MMI
responsible for the application of the M-3420 (Man-Machine Interface) Module. It includes an
Generator Protection. It includes functional dia- introduction to the front panel controls, the function
grams and connection diagrams for a typical ap- and operation of all buttons, the characteristics
plication of the M-3420; describes the configuration of the display, Targets and Indicators (optional
process for the unit (choosing active functions), M-3920 Target Module), and the communication
output contact assignment and input blocking ports. It further describes the procedures for
designation. It also illustrates the definition of entering all required data to the M-3420. Included
system quantities and equipment characteristics in this chapter is a description of the process
required by the M-3420, and describes the necessary for review of setpoints and timing,
individual function settings and oscillograph monitoring function status and metering quantities,
recorder setup. and viewing the target history.

1–1
M-3420 Instruction Book

Chapter 4: Operation (Computer)


1.2 M-3420 Generator Protection
This chapter is designed for the person or group
responsible for the operation and direct setting
The M-3420 Generator Protection system is a
and configuration of the M-3420 by personal
microprocessor-based unit that uses digital
computer, using the M-3800A IPScom ®
signal processing technology to provide
Communications Software package. It includes
seventeen protective relaying functions
installation and setup information, procedures for
(see Table 1-1) for generator protection. The M-3420
inputting all required data to the M-3420, and a
can protect a generator from abnormal voltage
description of the monitoring, function status and
and frequency, internal winding faults, system
metering quantities.
faults, inadvertent energizing, negative sequence
current, reverse power, loss-of-field, and
Chapter 5: Installation overexcitation (V/Hz) disturbances, while also
The person or group responsible for the providing loss-of-VT-fuse detection, and breaker
installation of the M-3420 will find herein all failure/flashover protection.
mechanical information required for physical
installation, equipment ratings, and all external Six input contacts can be programmed to block
connections in this chapter. For reference, the any relay function and/or to trigger the
Three-Line Connection Diagram is repeated from oscillograph recorder. Any of the functions or the
Chapter 2, Application. Further, a input contacts can be individually programmed to
commissioning checkout procedure is outlined using activate any one or more of the eight
the MMI option to check the external CT and VT programmable output contacts.
connections. Additional tests which may be
The available internal functions of the M-3420
desirable at the time of installation are described
are listed in Table 1-1. The nomenclature follows
in Chapter 6, Testing.
the standards of ANSI/IEEE Std. C37.2-1991,
Standard Electric Power Systems Device
Chapter 6: Testing Function Numbers.
This chapter provides step-by-step test
procedures for each M-3420 function, as well as With the optional M-3931 MMI (Man-Machine
diagnostic mode and auto-calibration procedures Interface) Module, the M-3420 also allows local
for MMI users. metering of various quantities, including phase,
neutral, and sequence voltages and currents; real
Appendix A: Configuration Record Forms and reactive power, power factor, and positive
sequence impedance measurements.
This Appendix supplies a set of forms to record
and communicate the inputs required for the proper The M-3420 provides time-tagged target
operation of the M-3420. information for the thirty-two most recent events.

Appendix B: Communications The M-3420 includes self-test, self-calibration and


diagnostic capabilities.
This Appendix describes the communications
equipment, protocol used, communication ports, With the MMI option, all functions can be set or
and the port signals. examined via a local, menu-driven, 2 line by 24
character alphanumeric display in addition to
Appendix C: Self-Test Error Codes remote communications access.
This Appendix lists all the M-3420 error codes The function outputs can provide tripping and/or
and their definitions.
alarm contacts. LEDs (Light Emitting Diodes) are
used for the targets to provide visual indication
Appendix D: Inverse Time Curves of a function operation. If chosen, the local user
This Appendix contains a graph of the four interface is provided by front-panel pushbuttons
families of Inverse Time Curves for V/Hz and an alphanumeric display. Three serial I/O
applications and the four standard overcurrent curves. ports provide remote communication capability.

1–2
Introduction – 1

A switching mode power supply provides the The unit provides up to 170 cycles of waveform
M-3420 with the various power supply voltages data storage assignable up to four events with
required for operation. (A redundant power selectable post-trigger delay. Once downloaded,
supply is available as an option.) the data can be analyzed using the optional
M-3801C IPSplot® Oscillogram Analysis Software
The serial interface ports, COM1 and COM2, are package.
standard 9-pin RS-232C DTE-configured
®
communications ports. The front-panel port, COM1, M-3800A IPScom Communications Software
is used to locally set and interrogate the M-3420 Package: The IPScom communications software
via a portable computer. The second RS-232C runs on an IBM PC-compatible computer running
®
port, COM2, is provided at the rear of the unit. under Microsoft Windows 3.1 or higher,
An RS-485 communications port, COM3, is also providing remote access to the M-3420 via either
available at the rear terminal block of the M-3420. direct serial connection or modem. IPScom
The standard configuration of the RS-485 port is provides the following communication functions:
2-wire, 4-wire must be specified at the time of
purchase. Either rear-panel port, COM2 or COM3, • Setpoint interrogation and modification
can be used to remotely set and interrogate the
• Line status real-time monitoring
M-3420 via hard-wired serial connection or via
modem. Detailed information on the use of the • Recorded oscillograph data downloading
relay communications ports is provided in
Appendix B, Communications, as well as IPScom also provides remote access to several
Chapter 4, Operation (Computer). other Beckwith Electric Integrated Protection
Systems.

FUNCTION DESCRIPTION

*24 Volts/Hz (inverse time and definite time)

27 RMS Undervoltage, 3- Phase

32 Directional Power, 3- Phase

*40 Loss of Field (two- element offset mho)

*46 Negative Sequence Overcurrent

*50B F Breaker Failure

*50N Instantaneous Neutral Overcurrent

*51N Inverse Time Neutral Overcurrent

*51V Inverse Time Phase Overcurrent with Voltage


Control/Restraint

*50/27 Inadvertant Energizing

59 RMS Overvoltage, 3- phase

*59N RMS Overvoltage,


Neutral Circuit or Zero Sequence

60FL VT Fuse Loss

81 Frequency

*87 Phase Differential

*87GD Ground Differential

External Outputs triggered by input combination

* Opt ional Funct ions

Table 1-1 M-3420 Device Functions


1–3
M-3420 Instruction Book

1.3 Accessories

BECKWITH ELECTRIC CO.


M-3920 Target Module: The optional target M-3420
module, shown here in Figure 1-1, includes 24
individually labelled TARGET LEDs to indicate
operation of the M-3420 functions on the front
panel. Eight individually labelled OUTPUT LEDs
will be lit as long as the corresponding output
contact is picked up.

TARGETS EXIT ENTER

Figure 1-2 M-3931 Man-Machine Interface


®
M-3801C IPSplot Oscillograph Analysis
Software Package: The IPSplot Oscillograph
Analysis Software runs in conjunction with the
IPScom ® software package on any IBM
PC-compatible computer, enabling the plotting

OUTPUTS and printing of waveform data downloaded from


the M-3420 Generator Protection.
OUT 1 OUT 3 OUT 5 OUT 7
OUT 2 OUT 4 OUT 6 OUT 8 M-3933/M-0423 Serial Communication Cables:
The M-3933 cable is a 10-foot RS-232 cable for
use between the M-3420 rear-panel (COM2) port
Figure 1-1 M-3920 Target Module and a modem. This cable has a DB25
(25-pin) connector (modem) and a DB9 (9-pin)
M-3931 MMI (Man-Machine Interface): The at the M-3420 end.
optional MMI module provides the means to
interrogate the M-3420 and to input settings, The M-0423 cable is a 10-foot null-modem RS-232
access data, etc. directly from the front of the cable for direct connection between a PC and
M-3420. Figure 1-2 shows the MMI module. Its the M-3420 front-panel COM1 port, or the rear
operation is described in detail in Section 3.1, COM2 port. This cable has a DB9 (9-pin)
Front Panel Controls. connector at each end.

1–4
Application – 2

2 Application

2.1 System Diagrams .................................................................................... 2–2


2.2 Configuration ............................................................................................2–4
2.3 Setpoints and Time Settings .................................................................. 2–6
2.4 Oscillograph Recorder Setup ................................................................ 2–34
2.5 View Target History .............................................................................. 2–35

This chapter is designed for the person or group This chapter is designed to assist in the
responsible for the application of the M-3420 completion of all relay function designations and
Generator Protection unit. M-3420 Generator usage, assigning output contacts, relay blocking
Protection is applicable to any low-impedance functions, communication, setup configuration,
grounded generator application. Individual relay calculation and communication of all necessary
functions can be programmed to activate any setpoints.
combination of eight output contacts (OUT1–OUT8).
Similarly, any relay function can be programmed This chapter also specifies appropriate forms for
to be blocked by any of six status inputs recording and communicating these input
(IN1–IN6) or the fuse loss function operation. settings to the parties responsible for operation
The M-3420 provides programmable setpoints for and installation of the M-3420.
each relay function. Most relay functions provide
two or more setpoints, each with a magnitude
setting and associated time delay.

2–1
M-3420 Instruction Book

2.1 System Diagrams

Utility System

52
M-3420 Typical This function provides control for Unit
the function to which it points.
Connection Diagram
NOTE: Some functions are
mutually exclusive; see
Instruction Book for details.

M-3420
CT
50 50
BFPh

52
27
Gen

VT

81 27 59 24

87

27

CT
60FL 32 51V 40 46 50

CT
87 50 50N 51N
GD BFN

Low-Impedance Grounding
with Overcurrent Stator
M-3420
Ground Fault Protection
VT

59N R

High-Impedance Grounding

Figure 2-1 One-Line Functional Diagram

2–2
Application – 2

ALTERNATE
CONNECTIONS
Other Other
Relays Relays M-3420
UTILITY SYSTEM M-3420
A B C Other IC
M-3420 59 58
Relays 59 58
50 51 a b c
a b c
IB
57 56
57 56
48 49
IA
55 54
55 54
46 47

2 M-3420
10
52 52b 1 1
Gen 11 Three VT Wye-Wye Two VT Open-Delta
Connection Connection
A
B
C

Generator

Other
Relays M-3420
58 59

A B C 42 43 40 41 38 39 42 43 40 41 38 39
56 57

M-3420 M-3420
54 55

① Alternate VT connections
M-3420
➁ Required generator breaker status input (52b). Contact is closed
52 53 when generator breaker is open. Use unit breaker contact if no
generator breaker present.
➂ Output contact pairs designated by user.
Low
Impedance
➃ Alarm output can be grouped to a single alarm at discretion of user.
Grounding
➄ Available control output to supervise other relays for VT Fuse Loss
can be designated.
M-3420 ➅ Input contact number is designated by user.
45
8 WARNING: ONLY dry contacts must be connected because
these contact inputs are internally wetted. Application of external
44 voltage on these inputs may result in damage to the units.

High Impedance Grounding nNOTE: M-3420 current terminal polarity marks ( ) indicate "entering" current
direction when primary current is "from" the generator. If CT connections
differ from those shown, adjust input terminals.
Example of Control / Output Connections

M-3420
DC: 24 V
+ 6 TRIP
48 V POWER 60 62
SUPPLY 61 63 11 10
3 3 3
OR - 16 15 12 13
DC: 110 V
125 V
220 V
250 V 2
52b 60FL
5
AC: 110 V
120 V TRIP SELF-TEST POWER OK VT 52G
BREAKER OSCILLOGRAPH FAILURE STATUS
230 V FAILURE RECORDER ALARM FUSE
240 V ALARM ALARM LOSS
INITIATE INITIATE 52Ga

- 4
EXTERNAL INPUTS ALARM OUTPUTS CONTROL TRIP OUTPUT
OUTPUTS

Figure 2-2 Three-Line Connection Diagram

2–3
M-3420 Instruction Book

+ 40 Loss of Field #1, #2*


2.2 Configuration
+ 46 Negative Sequence Overcurrent:
Functions Def Time – Inv Time
Configuration of the M-3420 consists of enabling
+ 50 Instantaneous Phase Overcurrent
the relay functions to be used in a particular
application, designating the output contacts each + 50BF Breaker Failure
function will operate, and which status inputs
will block the function. The choices include eight + 50N Instantaneous Neutral Overcurrent
programmable output contacts (OUT1–OUT8) and
+ 51N Inverse Time Neutral Overcurrent
six status inputs (IN1–IN6), plus a block choice
for fuse loss logic operation (see Section 2.3, + 51V Inverse Time Phase Overcurrent with
60FL Fuse Loss for details). Status input IN1 is Voltage Control* / Restraint
preassigned to be the 52b breaker status contact.
(If a multiple breaker scheme is used, the input + 50/27 Inadvertent Energization
IN1 is a series combination of the “52b” contacts.)
Additional status inputs (user-chosen) may initiate • 59 RMS Overvoltage, 3-Phase #1, #2
actions such as Breaker Failure Initiate, Trigger
+ 59N RMS Overvoltage, Neutral #1, #2
Oscillograph Recorder or Fuse Loss. The status
inputs and output contacts need to be chosen • 60FL Fuse Loss
before configuring the individual functions. Both
can be recorded on the Relay Configuration Table • 81 Frequency #1, #2, #3, #4
in Appendix A. Outputs 1–6 are form “a” contacts
(normally open) and outputs 7 and 8 are form + 87 Phase Differential
“c” contacts (center tapped “a” and “b” contacts). + 87GD Ground Differential
Output contacts 1–4 contain special circuitry for
high-speed operation and pick up about 4 msec • External #1, #2
faster than other contacts.
Q NOTE: The M-3420 has the option of
All functions require enable/disable, output, and
designating up to two external functions which
status input blocking designations:
perform similarly to internal relay functions. These
(“•” denotes Base System M-3420 and “+” external functions will be enabled or disabled,
denotes available options.) output contacts chosen, and blocking inputs
chosen in the configure menu as for the internal
+ 24 V/Hz:Def Time #1, #2 – Inv Time functions. The external functions are described
in further detail in Section 2.3, External Functions.
• 27 RMS Undervoltage, 3-Phase #1, #2*
* FL (fuse loss) blocking is suggested for these
• 32 Directional Power, 3-Phase #1, #2* functions where the loss of a fuse may cause
operation.

60FL V.T. FUSE LOSS This designation is required for each relay function in the M-3420. Any
disable ENABLE disabled function will not accept further output or status input block
instructions or settings. After enabling, the user is presented with “block
input” and “relay output” screens.

60FL BLOCK INPUT This screen assigns blocking designations (up to six) for the enabled
function. “OR” logic is used if more than one input is selected.
fl i6 i5 i4 i3 i2 I1

60FL REPLAY OUTPUT This assigns the operation of individual output contacts (up to eight)
for the particular relay function. If no output contacts are assigned,
o8 o7 o6 o5 o4 o3 o2 O1 the function will be automatically disabled.

2–4
Application – 2

Relay System Setup quantities. (Screens shown below illustrate the


The system setup consists of defining for the optional M-3931 Man-Machine Interface (MMI)
M-3420 all pertinent information regarding the module.)
system quantities being input. Setup screens Q NOTE: The M-3420 is designed for 50 or 60 Hz
shown here may be accessed through the operation and for ABC or ACB phase rotation
CONFIGURE RELAYS menu. Regardless of the systems. It has been preset at the factory as
functions enabled or disabled, all information ordered. Recalibration is necessary only if
shown is required. CT and VT ratios are used changes are implemented. These values can be
only in monitoring and displaying system primary modified with appropriate information and
assistance from the factory.

NOMINAL VOLTAGE The secondary VT voltage when primary voltage is equal to the rated
generator voltage. (V gen rated I VT ratio) Range = 60–140V;
VOLTS
Increment =1V.

NOMINAL CURRENT The secondary CT current of the phase CT’s with rated generator
AMPS current. (II gen rated I CT ratio) Range (for both 1 Amp and 5 Amp
rated CT’s)= 0.50–6.00 A, Increment = 0.01 A.
VT CONFIGURATION
Indicates VT connection. (circle choice) (See Figure 2.2, Three-Line
line-line line-groundV Connection Diagram.) When line-ground voltages are used,
functions 24, 27, and 59 will operate for line-ground faults. If this is
VT CONFIGURATION not desired, the line-gnd-to-line-line selection should be used to
Iline-gnd_to_line-line prevent operation of these functions for line-ground faults.
When line-gnd-to-line-line is selected, the relay internally
calculates line-line voltages from line-ground voltages for all
voltage-sensitive functions. This line-gnd-to-line-line selection should
be used only for a VT nominal secondary voltage of 69V (not for 120
V). For this selection, the nominal voltage entered should be line-line
nominal voltage, which is 3 times line-ground nominal voltage.

59/27 MAGNITUDE SELECT This screen allows selection of RMS or DFT for the 59 and 27 functions.
The magnitude can be selected as the RMS of the total waveform or
rms dft
the RMS of the 60/50 Hz component of the waveform using the Discrete
Fourier Transform (DFT). When the RMS option is selected, the
magnitude calculation is accurate over a wide frequency range
(10 to 80 Hz) and the accuracy of the time delay is +20 cycles.
When the DFT option is selected, the magnitude calculation is accurate
near 50 or 60 Hz and the timer accuracy is E 3 cycles. When a wider
frequency response is needed, select RMS. For generator protection
applications, it is recommended to use the RMS selection. For intertie
protection, use the DFT option. RMS is the default when shipped from
the factory.

DELTA-Y TRANSFORM Indicates step-up transformer connection – used in calculations for


51V backup protection.
disable enable

2–5
M-3420 Instruction Book

RELAY SEAL-IN TIME Time for output contact to stay closed to assure proper operation
_____________ Cycles range = 2–8160, in increments of 1 cycle.

This designates the “active” state for the individual status input.
ACTIVE INPUT OPEN/CLOSE Changing input “i” to uppercase causes the “active” or “operated”
I6 i5 i4 i3 i2 i1 condition to be initiated by external contact opening. Otherwise,
external contact closure will “activate” the input.
V.T. PHASE RATIO
: 1 Ratio of the phase VT’s. Maximum = 6550.0; Increment = 0.1

V.T. NEUTRAL RATIO


:1 Ratio of the neutral VT

C.T. PHASE RATIO


Ratio of phase CT’s Maximum = 65500; Increment = 1.0
: 1

C.T. NEUTRAL RATIO


Ratio of transformer neutral CT Maximum = 65500; Increment = 1.0
: 1

2.3 Setpoints and Time Settings

The M-3420 protective functions and their magnitude setting and timing settings
are described individually on the following pages.

24 Volts per Hertz ..................................................................................... 2–7


27 RMS Undervoltage, 3 Phase ............................................................... 2–10
32 Directional Power, 3 Phase ................................................................. 2–11
40 Loss of Field ........................................................................................ 2–12
46 Negative Sequence Overcurrent .......................................................... 2–15
50 Instantaneous Phase Overcurrent ....................................................... 2–17
50N Instantaneous Neutral Overcurrent ...................................................... 2–17
50BF Breaker Failure ..................................................................................... 2–18
51N Inverse Time Neutral Overcurrent ....................................................... 2–20
51V Inverse Time Phase Overcurrent with Voltage Control/Restraint ...... 2–21
50/27 Inadvertent Energization ...................................................................... 2–23
59 RMS Overvoltage, 3 Phase ................................................................. 2–25
59N RMS Overvoltage, Neutral Circuit or Zero Sequence ........................ 2–26
60FL Fuse Loss ............................................................................................. 2–27
81 Frequency ............................................................................................. 2–28
87GD Ground Differential ............................................................................... 2–30
87 Phase Differential ................................................................................. 2–31
EXT External Functions ............................................................................... 2–32

2–6
Application – 2

24 Volts per Hertz


The Volts-Per-Hertz function (24) provides An example is shown in Figure 2-3. The
overexcitation protection for the generator and manufacturer of the generator and transformer
unit-connected transformers. This function provides will provide these overexcitation capability
two definite operating time setpoints, four families limits.
of inverse time curves widely used in the industry,
and a linear reset rate programmable to match Depending on these characteristics, they can best
specific machine cooling characteristics. The V/Hz be matched by one of the four families of inverse
function provides reliable measurements of V/Hz time curves (see Appendix D, Inverse Time
up to 200% for a frequency range of 2–80 Hz. Curves), alone or in conjunction with definite
time setpoints. Coordination of capabilities and
The first task in setting this relay function is to protection is achieved when the time between
determine the desired protective levels and times. the relay operation and the capability limit is
This can be accomplished by combining the sufficient for the breakers to open and de-energize
generator and the associated unit transformer V/ the units. This coordination time is read vertically
Hz limit curves on one graph and simplifying the between the two curves at any given V/Hz value.
result into one curve to coordinate with the
protection. The curves must be on the same Figure 2-3 illustrates a composite graph of
voltage base to be combined on one graph. generator limits, transformer limits, a chosen inverse
time curve, an inverse time pickup, and a definite
time setpoint.

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


Volts-Per-Hertz (24)
Definite Time
Pickup #1, #2 100 to 200% 1% – 1%
Time Delay #1, #2 30 to 8160 cycles 1 cycle +25 cycles

Inverse Time
Pickup 100 to 200% 1% – 1%
Characteristic Curves Inverse Time #1 #4 -
Time Dial Setting:
Curve 1 1-100 1 -
Curves 2 4 0-9 0.1 -
1 999 sec
Reset Rate 1 sec – 3 cycles or 1%
(from threshold of trip)
The percent pickup is based on nominal VT secondary voltage and nominal system frequency settings.
The pickup accuracy stated is only applicable from 10 to 80 Hz, 0 to 180 V, and 100 to 150% V/Hz.

Table 2-1 Volts-per-Hertz (24) Setpoint Ranges

2–7
M-3420 Instruction Book

If this function is enabled, the following settings are applicable:

24DT #1 PICKUP Definite time setpoint #1 establishes the V/Hz level above which the
protection operating time will be fixed at the definite time delay #1
%
(See Figure 2-3). 100% is equal to nominal voltage at nominal
frequency (50/60Hz). See Section 2.2, System Setup.

24DT #1 DELAY Delay time #1 establishes the operation time of the protection for all
V/Hz values above the level set by definite time setpoint #1. Note
Cycles that delay time #1 (A.1 in Figure 2-3) must be less than the operating
time of the selected inverse curve at the definite time setpoint #1
24DT #2 PICKUP V/Hz level (A.2 in Figure 2-3).
%
Definite time setpoint #2 could be programmed to alarm, alerting the
operator to take proper control action to possibly avoid tripping (may
24DT #2 DELAY be used to trip). Time to operation at any V/Hz value exceeding Definite
Cycles time setting #2.

24IT PICKUP
As shown in Figure 2-3, the pickup value is the V/Hz value (in %) that
the chosen inverse curve begins protective operation. Typical value
%
is 105%.

24IT CURVE The appropriate curve family for this protection application is designated
crv#1 crv#2 crv#3 crv#4 by circling the CRV #. These curves are shown in Appendix D, Inverse
Time Curves. Note that the operating times are constant above 150%
V/Hz values.

24IT TIME DIAL The appropriate curve in the family is designated by the associated
“K” value of the curve. These are shown in Appendix D, Inverse
Time Curves.

24IT RESET RATE After any V/Hz excursion, cooling time must also be taken into account.
Seconds If the unit should again be subjected to high V/Hz before it has cooled
to normal operating levels, damage could be caused before the V/Hz
trip point is reached. For this reason, a linear reset characteristic,
adjustable to take into account the cooling rate of the unit, is provided.
If a subsequent V/Hz excursion occurs before the reset characteristic
has timed out, the time delay will pick up from the equivalent point
(as a %) on the curve. The value entered here should be the time
needed for the unit to cool to normal operating temperature if the
V/Hz excursion time was just under the trip time.

2–8
Application – 2

1000

Generator Limit Curve

100
Transformer Limit Curve
on Generator Base

Inverse Square Curve


10 K=5
Time in Minutes

Combined Protection
Curve

1
Definite Time Delay

A2
0.1 Definite Time Pickup

A1
Inverse Time Pickup

0.01

100 105 110 115 120 125 130 135 140 145 150

Percentage Volts/Hz

Figure 2-3 Example of Capability and Protection Curves (24)

2–9
M-3420 Instruction Book

27 RMS Undervoltage, 3 Phase


The 27 Undervoltage function may be used to Q NOTE: If DFT is selected, the unit operates
detect any condition causing long term on RMS value of 50/60 Hz of the signal
generator undervoltage. For this function, RMS (fundamental component). If RMS is selected,
or DFT mode may be selected. Refer to Section the unit uses RMS value of the total waveform.
2.2, Configuration, System Setup.

FUNCTION SETPOINT RANGE INCREMENT ACCURACY

RMS Undervoltage (27)

Pickup #1, #2 5 to 200 V 1V -0.5 V or -0.5%

Time Delay #1, #2 1 to 8160 cycles 1 cycle +20 cycles or -1%

When RMS (total waveform) is selected, timing accuracy is +20 cycles or-1%; when DFT
(fundamental RMS) is selected, accuracy is -1 to +3 cycles or-1%.

Table 2-2 RMS Undervoltage, 3-Phase Setpoint Range

If these functions are enabled, the following settings are applicable:

27 #1 PICKUP
Volts

27 #1 DELAY
Cycles

27 #2 PICKUP
Volts

27 #2 DELAY
Cycles

2–10
Application – 2

32 Directional Power, 3-Phase


The directional power function can provide both the Reverse Power direction (power flow to
anti-motoring and overload protection. It provides generator) is automatically chosen when the pickup
two power setpoints, each with a magnitude setting is negative. The range, as shown is from
setting and a time delay. The Forward Power –3.000 pu to 3.000 pu where 1.0 pu is equal to
direction (power flow to system) is automatically the generator MVA rating.
chosen when the pickup setting is positive and

FUNCTION SETPOINT RANGES INCREMENT ACCURACY

Directional Power, 3-Phase (32)

Pickup #1, #2 -3.000 to 3.000 pu 0.001 pu -0.002 pu or -2%

Time Delay #1, #2 1 to 8160 cycles 1 cycle +16 cycles or -1%

The per-unit pickup is based on nominal VT secondary voltage and nominal CT secondary current setting.

Table 2-3 Directional Power, 3-Phase (32) Setpoint Ranges

If these functions are enabled, the following settings are applicable:

The reverse power pickup setting should be based on the type of


32 #1 PICKUP
prime mover and the losses when the generator is motoring. The
PU settings range from –3.000 pu to 3.000 pu on the generator rated
base. (The calculated pu power flow level is based on the Nominal
Voltage and Nominal Current setting inputs.) Reverse power relays
32 #1 DELAY should always be applied with a time delay in order to prevent
Cycles mis-operation during power swing conditions. Typical time delay settings
are 20 to 30 seconds.

32 #2 PICKUP If used, forward power settings can be used for overload protection,
PU providing either alarm or tripping or both. The pickup and time delay
settings should be based on the capability limit of the generator.

32 #2 DELAY A second reverse power setting can be used for sequential tripping
Cycles of the generator in which case the associated time delay will be in
the range of 2 to 3 seconds.

2–11
M-3420 Instruction Book

40 Loss of Field
The Loss-of-Field function (40) provides voltage control setting for the loss-of-field
protection for a partial or complete loss of field function to operate. The common directional unit
(excitation). A variety of possible settings make affects both elements and is provided to block
the M-3420 very flexible, providing compatibility the relay operation during leading power factor
with existing industry-standard relays. operation or inductive VAr flow into the machine.
Its zero sensitivity (torque) line is placed at –13°
The loss-of-field function in the M-3420 is from the R axis.
implemented with two offset mho elements, an
undervoltage element (voltage control), and a The settings of the offset mho elements should
directional element. The settings for each mho be such that the relay detects the loss-of-field
element (diameter, offset, and time delay) are condition for any loading while not mis-operating
adjusted individually. Voltage control may be during power swings and fault conditions. Two
applied to each mho element individually, as approaches are widely used in the industry, both
desired, but the voltage level setting is common. of which are supported by the M-3420. Both
When voltage control is enabled, the measured approaches require knowledge of the reactances
positive sequence voltage must be less than the and other parameters of the generator. They are
described in Figures 2-4 and 2-5.

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


Loss of Field (40)
0.1 to 100.0 Ω - 0.1 Ω or - 5%
Circle Diameter #1, #2 0.1 Ω
(0.5 to 500.0 Ω) (-0.5 Ω or -5%)
-50.0 to 50.0 Ω - 0.1 Ω or - 5%
Offset #1, #2 0.1 Ω
(-250.0 to 250.0 Ω) (- 0.5 Ω or - 5%)
Time Delay #1, #2 1 to 8160 cycles 1 cycle -1 to +3 cycles or -1%
Voltage Control
5 to 200 V 1V -0.5 V or -0.5%
(positive sequence)

Directional Element Fixed at -13o

Voltage control for each zone may be individually enabled.

Table 2-4 Loss-of-Field (40) Setpoint Ranges

2–12
Application – 2

If this function is enabled, the following settings are applicable:


40 #1 DIAMETER The first approach is shown in Figure 2-4. Here, both of the offset
l l
Ohms mho elements (#1 and #2) are set with an offset of -X d÷2, where X d
is the direct axis transient reactance of the generator. The diameter
of the smaller circle (#1) is set at 1.0 pu impedance on the machine
40 #1 OFFSET base. This mho element detects loss-of-field from full load to about
Ohms 30% load. A small time delay provides fast protection.

The diameter of the larger circle (#2) is set equal to Xd, where Xd is
40 #1 DELAY the direct axis synchronous reactance of the machine. This mho
Cycles element can detect a loss-of-field condition from almost no load to
full load. A time delay of 30 to 60 cycles (#2) should be used in
order to prevent possible incorrect operation on stable swings.
40#1 VOLTAGE CONTROL
Q NOTE: Either circle characteristic may be #1 or #2.
disable enable
The second approach is shown in Figure 2-5. In this approach,
l
40 #2 DIAMETER one of the mho elements is set with an offset of -X d÷2, a diameter
l
Ohms of 1.1 Xd-(X d÷2), and a time delay of 10 to 30 cycles. The second
element is set to coordinate with the generator minimum excitation
limit and steady-state stability limit.
40 #2 OFFSET
In order to obtain proper coordination, the offset of this element
Ohms must be adjusted to be positive. Typically, the offset is set equal
to the unit transformer reactance (XT). The diameter is approximately
equal to (1.1 Xd + XT). A time delay of 30 to 60 cycles would
40 #2 DELAY
prevent mis-operation on stable swings.
Cycles
Although the voltage control is common to both zones, either one
can be enabled or disabled and is typically set at 80% to 90% of
40#2 VOLTAGE CONTROL the nominal voltage. The voltage control should be applied after
disable enable careful study of the system since, depending on the stiffness of
the system, the voltage may not be reduced enough to operate
the undervoltage element during loss-of-field conditions.
40 VOLTAGE CONTROL
Volts

All primary impedances must be reflected to relay quantities (ZSEC ). The primary ohms on the generator base
(ZPRI ) needs to be multiplied by the ratio of the current transformer ratio (RC ) to the voltage transformer ratio
(RV ).
ZSEC = ZPRI x ( RC ÷ RV )

2–13
M-3420 Instruction Book
+X

Heavy Load Light Load


–X'd
2 13°
–R +R

1.0 pu Underexcited

Xd

Loss of Excitation
Final Impedance
Locus

Steady-State Stability Limit

Machine Capability

Minimum Exciter Limit

–X
Figure 2-4 Loss of Field (40)—Protective Approach 1

Directional Element +X

Block Direction
Heavy Load Light Load
Trip Direction
13° XT
–R +R
–X'd
2

Underexcited

1.1 Xd

Loss of Excitation
Final Impedance
Locus

Steady-State Stability Limit

Machine Capability

Minimum Exciter Limit

–X
Figure 2-5 Loss of Field (40)—Protective Approach 2

2–14
Application – 2

46 Negative Sequence Overcurrent


The Negative Sequence Overcurrent function characteristic. When I2 decreases below the pickup
provides protection against possible rotor value, the trip timer takes four minutes to reset
overheating and damage due to unbalanced faults from its 100% trip level. Figure 2-10 illustrates
or other system conditions which can cause the inverse time characteristic of the negative
unbalanced three phase currents in the sequence overcurrent function.
generator.
The first task of setting this function is to
This function has a definite time element and an determine the capabilities of the associated
inverse time element. The definite time pickup machine. As established by ANSI standards, the
2
value and definite operating time are normally machine limits are expressed as (II 2) t = K. The
associated with an alarm function. The inverse value of K is established by the machine design
time element is usually associated with a trip and is generally provided on test sheets on the
function and has a pickup and an operating time machine. The M-3420 can accommodate any
defined by an (II 2)2 t = K, where K is the Time generator size because of the wide range of K
Dial Setting and I 2 is the PU negative sequence settings from 1 to 95. Typical values can be
current. found in ANSI C50.13-1977.

The minimum delay for the inverse time function The negative sequence pickup range is from 3%
is factory set at 12 cycles to avoid nuisance to 100% of the nominal current value input
tripping. A maximum time to trip can be set to during system setup (see Section 2.2).
reduce the operating times for modest
imbalances. An important feature that helps This protection must not operate for system faults
protect the generator from damage due to that will be cleared by system relaying. This
recurring imbalances is a linear reset requires consideration of line protection, bus
differential and breaker failure backup protections.

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


Negative Sequence Overcurrent (46)
Definite Time
-0.5% of 5 A
Pickup 3 to 100% 1%
(-0.5% of 1 A)
Time Delay 1 to 8160 cycles 1 cycle -1 to + 3 cycles or -1%
Inverse Time
-0.5% of 5 A
Pickup 3 to 100% 1%
(-0.5% of 1A)
Time Dial Setting
1 to 95 1 3% or - 3 cycles
(K-I22t)
Definite Maximum
Time to Trip 600 to 65,500 cycles 1 cycle -1 to +3 cycles or - 1%
4 minutes
Reset Time (linear)
(from threshold of trip)
Pickup is based on the nominal CT secondary current.

Table 2-5 Negative Sequence Overcurrent (46) Setpoint Ranges

2–15
M-3420 Instruction Book

If this function is enabled, the following settings are applicable:


46 DT PICKUP Pickup is in terms of the percent of the Nominal Current
% (see Section 2.2, System Setup). The Nominal Current was defined
as the secondary CT current of the phase CTs with rated generator
current flowing. This setting is usually quite low (3–5%) and the
46 DT DELAY
output of this function is usually connected to alarm only. The
Cycles associated time delay should be set high enough to avoid alarms on
transients.
46 IT PICKUP
The 46 Inverse Time pickup setting should coincide with the
%
continuous negative sequence current capability of the generator
operating at full output.
46 IT TIME DIAL
The time dial setting corresponds to the K provided by the generator
manufacturer for the specific unit being protected. See Figure 2-6 for
46 IT MAX DELAY the negative sequence overcurrent inverse time curves.
Cycles
The maximum trip time is used to reduce the longer trip times
associated with low to moderate imbalances to a preset time.

Q NOTE: When the


phase current exceeds
15A, the operating
times will be greater
than those shown.

Figure 2-6 Negative Sequence Overcurrent Inverse Time Curves

2–16
Application – 2

50/50N Instantaneous Overcurrent, Phase


and Neutral Circuits
The Instantaneous Phase (50) and Instantaneous functions must be set such that they will not
Neutral (50N) overcurrent functions provide fast pickup for fault or conditions outside the immediate
tripping for high fault currents. The settings of both protective zone.

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


Instantaneous Overcurrent (50)
Pickup 1.0 to 240.0 A 0.1 A ± 0.1 A or ±3%
(0.2 to 48.0 A) (±0.02A or ±3%)
Trip Time Response 2 cycles – ± 2 cycles
Instantaneous Overcurrent, Neutral (50N)
Pickup 1.0 to 240.0 A 0.1 A ±0.1A or ±3%
(0.2 to 48.0 A) (0.2 to 48.0 A)
Trip Time Response 2 cycles — ±2 cycles

Table 2-6 50/50N Setpoint Ranges

If this function is enabled, the following settings are applicable:

50 PICKUP The relay current (I R) is equal to the primary current (I p) divided by


Amps the appropriate CT ratio.

50N PICKUP
I R = I P $ CT ratio
Amps

2–17
M-3420 Instruction Book

50BF Generator Breaker Failure / HV Breaker


Flashover
The 50BF function is applicable when a generator The M-3420 implementation of the generator breaker
breaker is present and line side generator CTs failure function is illustrated in Figure 2-7. The
are being used. The 50BF-Ph phase detector breaker failure timer will be started whenever any
element (if enabled) is used for breaker failure one of the designated output contacts or the
and the 50BF-N (if enabled) provides breaker external programmed breaker failure initiate status
flashover protection by providing an additional input are operated. The timer continues to time if
breaker failure initiate which is only active when any one of the phase currents are above the
the breaker is open. For high impedance grounded 50BF-Ph pickup setting or if the 52b contact
applications the 50BF-N function is inapplicable indicates the breaker is still closed; otherwise,
and must be DISABLED. the timer is reset.

50BF-Ph Generator Breaker Failure: When the Q NOTE: Since current in the generator high side
M-3420 Generator Protection detects an internal CT which energizes the 50BF protection (II A, I B ,
fault or an abnormal operating condition, it closes I C) might not extinguish concurrently with the
an output contact to trip the generator breaker or breaker opening for faults between the CT location
the unit HV breaker. When a generator breaker is and the generator breaker, a possible area of
used, protection is available for the instance where mis-operation exists. Usually, the risk of faults
it fails to clear the fault or abnormal condition. in this limited area is small enough to be ignored,
Such generator breaker failure protection output but it should be considered.
contacts must be connected to trip the additional
necessary breakers to isolate the generator from 50BF-Neutral Element: This instantaneous
the system. overcurrent relay is energized from the generator
neutral CT (See Figure 2-1, One-Line Functional
The breaker-failure condition is usually detected Diagram). This function is internally in series with
by the continued presence of current in any one a breaker “b” contact (IN1) to provide logic for
or more of the phases after a breaker has been the breaker flashover protection (see Figure 2-7).
tripped. However, the current detector (50BF-Ph)
may not always give the correct status of the HV Breaker Failure (limited) The M-3420
breaker, especially for generator breakers. This breaker failure function may be used for a unit
is because faults and abnormal operating breaker rather than a generator breaker. It is
conditions such as ground faults, overexcitation, limited in that it has no fault detector associated
over/under frequency, and reverse power may with the unit breaker. Output contact operation
not produce enough current to operate the current would occur if any of the initiate contacts close
detectors. For this reason, the breaker status and the 52b contact indicated a closed breaker
input 52b contact must be used, in addition to after the set time delay.
the 50BF-Ph, to provide adequate breaker status
indication. This operation is chosen by disabling the neutral
element, disabling the phase element, and
designating initiating inputs and outputs and a
time delay setting.
50BF-Ph
Overcurrent
I>P.U. AND
OR
Phase Initiate Enable

IN1 (52b)
NOT
Logic high when breaker closed
Logic high
when breaker open

50BF-N
Overcurrent
I>P.U.
AND
Programmed
Neutral Initiate Enable
OR
AND DELAY
TIME
Output
Contacts
Output Initiate
Input Initiate

Figure 2-7 Breaker Failure Logic Diagram

2–18
Application – 2

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


Breaker Failure (50BF)
Pickup
Phase Current (50 BF-Ph) 0.10 to 10.00 A 0.01 A – 0.1 A or – 2%
(0.02 to 2.00 A) (– 0.02 A or – 2%)
Neutral Current (50 BF-N) 0.10 to 10.00 A 0.01 A – 0.1 A or – 2%
(0.02 to 2.00 A) (– 0.02A or – 2%)
Time Delay 1 to 8160 cycles 1 cycle -1 to + 3 cycles or -1%
50BF can be initiated from designated output contacts or status inputs.

Table 2-7 Breaker Failure (50BF) Setpoint Ranges

If this function is enabled, the following settings are applicable:

50BF NEUTRAL ELEMENT If the breaker flashover protection is to be used with the generator
enable disable breaker failure function of the M-3420, set ENABLE, set the
neutral pickup amps, and enable and set the phase element.

50BF NEUTRAL PICKUP


AMPS
Relay amps = Primary amps ÷ generator neutral CT ratio.

50BF PHASE ELEMENT If generator breaker failure function is used in this application, ENABLE
disable enable here, set phase pickup amps, designate initiating inputs and/or output
contacts, and set a time delay.

50BF PHASE PICKUP


AMPS
Relay amps = Primary amps ÷ Phase CT ratio.

50BF INPUT INITIATE Designate the status inputs which will initiate the breaker failure timer
i6 i5 i4 i3 i2 i1 (if any).

50 BF OUTPUT INITIATE
Designate the M-3420 outputs that will initiate the breaker failure
o8 o7 o6 o5 o4 o3 o2 o1 timer (if any).

50BF DELAY For generator breaker failure protection, the time delay should be
Cycles set to allow for breaker operating time plus margin.

2–19
M-3420 Instruction Book

51N Inverse Time Neutral Overcurrent


The Inverse Time Neutral Overcurrent function overcurrent protection. If the 51N and 50N
(51N) provides protection against ground faults. functions are not used at the generator neutral,
Since no zero sequence or ground current is usually they can be used to detect system ground faults
present during normal operation, this function can by being energized by the step-up transformer
be set for greater sensitivity than the phase neutral CTs.

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


Inverse Time Overcurrent, Neutral (51N)
Characteristic Curve Definite Time/Inverse/Very Inverse/Extremely Inverse
0.5 to 12.00 A
Tap Setting 0.01 A –
(0.10 to 2.40 A)
Time Dial Setting 0.5 to 11.0 0.1 ±3 cycles or ±3%

Table 2-8 Inverse Time Overcurrent, Neutral (51N) Setpoint Range

If this function is enabled, the following settings are applicable:

51N TAP SETTING The relay current (IR) is equal to the primary current (IIP) divided by
A the appropriate CT ratio. I R = I P ÷ CT ratio

Curve 1: Definite Time – Appendix D, Figure D-5


51N CURVE Curve 2: Inverse Time – Appendix D, Figure D-6
def inv vinv einv Curve 3: Very Inverse Time – Appendix D, Figure D-7
Curve 4: Extremely Inverse Time – Appendix D, Figure D-8
51N TIME DIAL
Appropriate Time Dial for coordination with “downstream” relay
protection chosen from the time curve above.

2–20
Application – 2

51V Inverse Time Phase Overcurrent with


Voltage Control/Restraint
Time-overcurrent relays, one per phase, are used The particular settings will be made by information
to trip circuits selectively and to time-coordinate from short-circuit (fault) studies and knowledge
with other up- or downstream relays. For this of the coordination requirements with other devices
function, four complete series of inverse time in the system that respond to time overcurrent.
tripping characteristics are included. The same
descriptions and nomenclature which are The inverse time overcurrent function can be
traditionally used with electromechanical relays voltage controlled (VC) or voltage restrained (VR).
are used in the M-3420. Thus, the four curve When voltage restraint is selected, the tap setting
families to be chosen are definite time, inverse, of the 51VR is modified continuously according
very inverse or extremely inverse. In the menu, to the voltage inputs as shown in Figure 2-8.
these are abbreviated as DEF, INV, VINV, and The relay continues to operate independently of
EINV. Within each family, the operator selects current decrement in the machine. The voltage
time dial setting and tap setting through the M-3420 restraint function is well-suited to small generators
menu, just as with electromechanical relays. with relatively short time constants. (Voltage
control/restraint is disabled as shipped from the
The curves available for use are shown in Appendix factory.) When the generator is connected to the
D, Figures D-5 through D-8. They cover a pickup system through a delta/wye transformer, proper
range from 1.5 to 20 times the tap setting. An voltages (equivalent to the high-side of the
additional one cycle time delay should be added transformer) should be used for the 51VR or 51VC
to these curves in order to obtain the relay element. The M-3420 can internally determine
operating time. For currents beyond 20 times the equivalent high-side voltages of the delta/wye
the tap setting, the relay operating time will be unit transformer, saving auxiliary instrument
the same as the time for 20 times the tap setting; transformers. The voltage-current pairs used are
i.e., the relay operates at definite minimum time. shown in Table 2-10.

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


Inverse Time Overcurrent, with Voltage Control or Voltage Restraint (51V)
Characteristic Curve Definite Time/Inverse/Very Inverse/Extremely Inverse
Tap Setting 0.5 to 12.00 A 0.01 A

(0.10 to 2.40 A)
Time Dial Setting 0.5 to 11.0 0.1 ± 3 cycles or ± 3%
Voltage Control (VC) 5 to 200 V 1V ±0.5 V or ±0.5%
or
Voltage Restraint (VR) Linear Restraint — —

Table 2-9 Inverse Time Overcurrent with


Voltage Control/Voltage Restraint (51VC/VR) Setpoint Ranges

2–21
M-3420 Instruction Book

For voltage controlled operation, the function is The various features of the 51V function, such
not active unless the voltage is below the as voltage control, voltage restraint, and voltage
voltage control setpoint, which can be used to transformations (for delta-wye unit transformers),
help confirm that the overcurrent is due to a can be programmed by the operator.
system fault. When applied, most users will set
voltage control in the range of 0.7 to 0.9 per unit This function should be blocked by fuse loss if
RMS voltage. The initial setting of 1.1 pu in the voltage control mode. Fuse loss blocking
effectively disables this function. is not desirable for the restraint mode because
the pickup is automatically held at 100% tap setting
(See Figure 2-8) during fuse loss conditions and
will continue to operate correctly.

Figure 2-8 Voltage Restraint (51VR) Characteristic

GENERATOR CONNECTED
GENERATOR DIRECTLY CONNECTED
THROUGH DELTA/WYE TRANSFORMER
Voltage Control or Re s traint Voltage Control or Re s traint
Current Curre nt
L-G L-L or L-G to L-L L-G L-L or L-G to L-L
la (VA-VC)/A3 VAB la VA (VAB-VCA)/A3
lb (VB-VA)/A3 VBC lb VB (VBC-VAB)/A3
lc (VC-VB)/A3 VCA lc VC (VCA-VBC)/A3

Table 2-10 Delta/Wye Transformer Voltage-Current Pairs


If this function is enabled, the following settings are applicable:
51V TAP SETTING The pickup of the 51V is set in relay amps.
AMPS (Relay amps = primary amps ÷ CT ratio)

51V CURVE Selects one of the time curves as shown in Appendix D, Figures
def inv vinv einv D-5 through D-8. The appropriate curve in the selected family of
curves is designated here.
51V TIME DIAL

Disable if neither voltage control nor voltage restraint is desired. If voltage


51V VOLTAGE CONTROL
restraint is designated, the tap setting is modified as shown in figure
disable vcontl vrstrnt 2-8. If voltage control is designated, the 51V will only operate when
the voltage is less than the 51V voltage control setting specified below.
51V VOLTAGE CONTROL
When applied, the voltage control is usually set in the range of 70%
Volts to 90% of the nominal voltage.

2–22
Application – 2

50/27 Inadvertent Energizing


The inadvertent energizing protection function of accelerate like an induction motor. While the
the M-3420 is an overcurrent function supervised machine is accelerating, high currents induced
by generator terminal bus voltage. Inadvertent into the rotor can cause significant damage in a
or accidental energizing of offline generators has matter of seconds. Voltage supervised
occurred frequently enough to warrant the use overcurrent logic is designed to provide this
of dedicated protection logic to detect this protection (See Figure 2-9).
condition. Operating errors, breaker flashovers,
control circuit malfunctions or a combination of An undervoltage element (all three phase
these causes have resulted in generators being voltages must be below pickup) with adjustable
accidentally energized while offline. The problem pickup and dropout time delay supervises
is particularly prevalent on large generators instantaneous overcurrent tripping. The
connected through a high voltage disconnect switch undervoltage detectors automatically arm the
to either a ring bus or breaker-and-a-half bus overcurrent tripping when the generator is taken
configuration. When a generator is accidentally offline. This undervoltage detector will disable or
energized from the power system, it will disarm the overcurrent operation when the
machine is put back in service.

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


Inadvertent Energizing (50/27)
Overcurrent (50)
Pickup 0.50 to 15.00 A 0.01 A - 0.1 A or - 2%
(0.10 to 3.00 A) (- 0.02 A or - 2%)
Undervoltage(27)
Pickup 40 to 130 V 1V - 0.5 V
Pickup Time Delay 1 to 8160 cycles 1 cycle -1 to +3 cycles or - 1%
Drop-out Time Delay 1 to 8160 cycles 1 cycle -1 to +3 cycles or - 1%

Table 2-11 Inadvertent Energizing (50/27) Setpoint Ranges

2–23
M-3420 Instruction Book

50
Overcurrent
I>P.U.
Programmed
AND Output
Contacts
Pickup
27 Delay
Undervoltage*
V<P.U. Dropout
Delay

* On All Three Phases Simultaneously

Figure 2-9 Inadvertent Energizing Function Logic Diagram

If this function is enabled, the following settings are applicable:

50/27 PICKUP No coordination is required with other protection since this


AMPS function is only operational when the generator is off-line. Typical
pickup setting is 0.5 amps. (Relay amperes are equal to the
primary amperes divided by the CT ratio.)
50/27 VOLTAGE CONTROL
The purpose of the undervoltage detector is to determine whether
Volts
the unit is connected to the system. The voltage level during this
accidental energization depends on the system strength. Typical
50/27 PICKUP DELAY
setting is 50%–70% of rated voltage. (Relay volts are equal to
Cycles primary volts divided by the VT ratio.)

50/27 DROPOUT DELAY The pickup time delay is the time for the unit to operate to arm
Cycles the protection. It must coordinate with other protection for
conditions which cause low voltages.

The dropout time delay is the time for the unit to operate to
disarm the protection when the voltage is increased above the
pickup value or the generator is brought online.

2–24
Application – 2

59 RMS Overvoltage, 3-Phase


The RMS Overvoltage function is used to The M-3420 provides overvoltage protection
provide overvoltage protection for the generator. functions with two voltage levels and two
For this function, DFT/RMS mode may be definite-time setpoints, either of which can be
selected. Refer to Section 2.2, Configuration, programmed to trip the unit or send an alarm.
System Setup.

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


RMS Overvoltage (59)
Pickup #1, #2 5 to 200 V 1V -0.5 V or -0.5%
Time Delay #1, #2 1 to 8160 cycles 1 cycle +20 cycles or -1%
Accuracy applies to values below 180 V pickup.
When RMS (total waveform) is selected, timing accuracy is +20 cycles or-1%; when DFT (fundamental
RMS) is selected, accuracy is -1 to +3 cycles or-1%.

Table 2-12 RMS Overvoltage, 3-Phase (59) Setpoint Ranges

If this function is enabled, the following settings are applicable:

This overvoltage function is typically used as an alarm and the trip


59 #1 PICKUP
function is performed by the Volts/Hz relay. Generator capability is
Volts generally 105% of rated voltage. The nominal voltage rating is the
generator voltage rating divided by the VT ratio. Vnom = Vgen ÷ VT
59 #1 DELAY ratio.
Cycles

59 #2 PICKUP
Volts

59 #2 DELAY
Cycles

2–25
M-3420 Instruction Book

59N RMS Overvoltage, Neutral Circuit or


Zero Sequence
The Neutral Overvoltage function (59N) provides The 59N function in the M-3420 provides two
stator ground-fault protection for high-impedance setpoints, and it responds only to the
grounded generators. The 59N function can fundamental frequency component, rejecting all
provide ground-fault protection for 90–95% of the other harmonic components.
stator winding (measured from the terminal end).

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


RMS Overvoltage, Neutral (59N)
Pickup #1, #2 5.0 to 200.0 V 0.1 V ± 0.5 V or ±0.5%
Time Delay #1, #2 1 to 8160 cycles 1 cycle -1 to +3 cycles or ±1%

Table 2-13 RMS Overvoltage, Neutral Circuit or Zero Sequence (59N) Setpoint Ranges

If this function is enabled, the following settings are applicable:

With typical distribution transformer ratios and a typical minimum


59N #1 PICKUP
setting of 5 volts, this protection is capable of detecting ground
Volts faults in about 95% of the generator stator winding from the
terminal end.
59N #1 DELAY If grounded-wye to grounded-wye VTs are connected at the
Cycles machine terminals, the voltage relay must be time-coordinated with
VT fuses for faults on the transformer secondary winding. If relay
time delay for coordination is not acceptable, the coordination problem
59N #2 PICKUP can be alleviated by grounding one of the secondary phase
Volts conductors instead of the secondary neutral. When this technique
is used, the coordination problem still exists for ground faults on
59N #2 DELAY the secondary neutral. Thus, its usefulness is limited to those
applications where the exposure to ground faults on the secondary
Cycles neutral is small.

Since system ground faults can induce zero sequence voltages at


the generator due to transformer capacitance coupling, this relay
must coordinate with the system ground fault relaying.

2–26
Application – 2

60FL Fuse Loss


Since some M-3420 functions may inadvertently For the specific application where the above log-
operate when a VT fuse is blown, provisions are ic cannot be considered reliable (such as when
incorporated for both internal and external fuse current inputs to the relay are not connected,
loss detection. The status of the fuses can then sustained positive sequence current during fault
be monitored via remote communications or conditions is minimal, or negative sequence
locally if the optional M-3930 Target Module is in currents are not present during fault conditions),
service. provision is made for disabling the 60 Fuse Loss
internal logic by not highlighting FL of the 60FL
For internal detection of a fuse-loss condition, Input Initiate Inputs. The FL input blocking
positive and negative sequence quantities are selection (under Configure menu) should also
compared. The presence of negative sequence not be highlighted if 60FL blocking is not
voltage in the absence of negative sequence considered to be reliable.
current is considered to be a fuse loss condition.
An additional supervising condition includes a Provision is also made in the M-3420 to input
minimum positive sequence voltage to assure external status contact(s) of other fuse loss
VT inputs are being applied to the M-3420. detection protection. These external contacts may
be input to any of the M-3420 input contacts (IN1
A timer associated with the fuse loss logic is to IN6) and programmed to initiate the operation
available in the M-3420. This timer is to assure of this function.
proper coordination for conditions which may
appear as a fuse loss, such as secondary VT
circuit faults which will be cleared by local low
voltage circuit action.

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


VT Fuse–Loss Detection (60FL)
A VT fuse–loss condition is detected by using the positive and negative sequence components of the voltages
and currents. VT fuse–loss output can be initiated from internally generated logic or from input contacts.
Time Delay 1 to 8160 cycles 1 cycle -1 to +3 cycles or ±1%

Table 2-14 Fuse Loss (60FL) Setpoint Range

If this function is enabled, the following settings are applicable:

The initiating inputs are user-designated. The closing of any of the


60FL INPUT INITIATE
externally-connected contacts (across these M-3420 inputs) will start
FL i6 i5 i4 i3 i2 i1 the associated time delay to the 60FL function operation.
Designating FL will initiate this function with the internal logic.
60FL DELAY
CYCLES The time delay is to be set to coordinate for conditions which may
appear as a fuse loss but will be corrected by other protection (such
as a secondary VT circuit fault which will be cleared by local low
voltage circuit action).

2–27
M-3420 Instruction Book

81 Frequency
The 81 function provides either overfrequency or mechanical resonance in the many stages of the
underfrequency protection of the generator. It has turbine blades. If the generator speed is close
four independent pickup and time delay to the natural frequency of any of the blades,
settings. The overfrequency mode is there will be an increase in vibration. Cumulative
automatically selected when the frequency damage due to this vibration can lead to cracking
setpoint is programmed higher than the base of the blade structure.
frequency (50 or 60 Hz), and the underfrequency
mode selected when the setpoint is programmed Sample settings of the 81 function are shown in
below the base frequency. Figure 2-10. The frequency functions are
automatically disabled when the input voltage
The steam turbine is usually considered to be (positive sequence) is less than about 5 V.
more restrictive than the generator at reduced
frequencies because of possible natural

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


Frequency (81)
Pickup #1, #2, #3, #4 50.00 to 67.00 Hz 0.01 Hz -0.02 Hz
40.00 to 57.00 Hz*
Time Delay #1,#2, #3, #4 2 to 65,500 cycles 1 cycle -2 to +3 cycles or -1 %
The pickup accuracy applies to 60 Hz models at a range of 57 to 63 Hz, and to 50 Hz models at a range of
47 to 53 Hz. Beyond these ranges, the accuracy is-0.1 Hz.
*This range applies to 50 Hz nominal frequency models.

Table 2-15 Frequency (81) Setpoint Ranges

Over Frequency
Magnitude #1 Trip
61.0
Over Frequency (Hz)

60.8
60.6
81

60.4 Over Frequency


Magnitude #2
60.2 Over Frequency Over Frequency
Time Delay #1 Time Delay #2
60.0 Time (cycles)
Under Frequency Under Frequency
Time Delay #4 Time Delay #3
Under Frequency (Hz)

59.8
Under Frequency
Magnitude #3
59.6
81

59.4
59.2
Under Frequency
59.0
Magnitude #4 Trip

Figure 2-10 Example of Frequency (81) Trip Characteristics

2–28
Application – 2

If this function is enabled, the following settings are applicable:

These magnitude and time settings describe a curve (as shown in


81 #1 PICKUP
Figure 2-10) which is to be coordinated with the capability curves
Hz of the turbine and generator as well as the system underfrequency
load-shedding program. These capabilities are given by a descrip-
81 #1 TIME DELAY tion of areas of prohibited operation, restricted time operation, and
continuous allowable operation.
cycles

The underfrequency function is usually connected to trip the ma-


81 #2 PICKUP chine whereas the overfrequency function is generally connected
to an alarm.
Hz
Q NOTE: In order to prevent mis-operation during switching tran-
81 #2 TIME DELAY sients, the time delay should be set to greater than five (5) cycles.
Cycles

81 #3 PICKUP
Hz

81 #3 TIME DELAY
Cycles

81 #4 PICKUP
Hz

81 #4 TIME DELAY
Cycles

2–29
M-3420 Instruction Book

87GD Ground (Zero Sequence) Differential


The Zero Sequence Differential element provides The advantage of directional sensitivity is the
ground fault protection for low impedance security against ratio errors and CT saturation
grounded generator applications. High sensitivity during faults external to the protected generator.
and fast operation can be obtained using this
function. The directional element is inoperative if the residual
zero sequence current (II 0 ) is approximately less
The M-3420 provides a CT Ratio Correction Factor than 0.2 A, in which case the algorithm
(RC) which removes the need for auxiliary CT’s automatically disables the directional element and
when the phase and neutral CT ratios are different. the 87GD function becomes non-directional
differential. The pickup quantity is then calculated
When the system can supply zero sequence as the difference between the corrected triple
current to the ground fault (such as when several zero-sequence current (RC3II 0) and the neutral
generators are bussed together), the 87GD current (II N ). The magnitude of the difference
function operates directionally. The directional ❘(RC3II 0-II N)❘ is compared to the relay pickup.
element calculates the product (-3II 0I NCosØ) for
directional indication. The relay will operate only
Q NOTE: For security purposes during external
if I 0 (Zero sequence current derived from phase
high phase-fault current causing CT saturation,
CTs) and I N (Neutral current from Neutral CT)
this function is disabled any time the value of I N
have the opposite polarity, which is the case for
is less than approximately 0.20 amps.
internal generator faults.

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


Ground Differential (87GD)
Pickup 0.20 to 10.00 A 0.01 -0.1A or -5%
(0.04 to 2.00 A)
Time Delay 1 to 8160 cycles 1 cycle -1 to +3 cycles or - 1%
CT Ratio Correction (RC) 0.10 to 7.99 0.01
The 87GD function is provided primarily for low-impedance grounded generator applications.
This function operates as a directional differential. If 3.I0 or IN is extremely small, the directional element is
automatically disabled.

Table 2-16 Ground Differential (87GD) Setpoint Ranges

If this function is enabled, the following settings are applicable:

87GD PICKUP A typical setting is 0.2 amps. (Relay amps = primary amps ÷ CT
ratio.) Q NOTE: For higher values of RC, noise may create
Amps
substantial differential current making higher pickup settings
desirable.
87GD DELAY
Cycles

87GD CT RATIO CORRECT

CT Ratio Correction Factor = (Line CT Ratio)/(Neutral CT Ratio)

2–30
Application – 2

87 Phase Differential
The phase differential function of the M-3420 is percentage differential relay is more tolerant of
a percentage differential with an adjustable slope CT errors, all CTs should have the same
of 1–100%. Although this protection is used to characteristics and accuracies. To provide restraint
protect the machine from all internal winding faults, for CT saturation at high offset currents, the
single-phase to ground faults in machines with slope is automatically adjusted (at a restraining
high impedance grounding may have currents current equal to two times nominal current) to
less than the sensitivity of the differential relay four times the slope setting (see Figure 2-11).
(typically between 3 and 30 primary amps). For very high currents in large generators, the
Turn-to-turn faults are not detected by differential proximity of CTs and leads in different phases
relays because the current into and the current can cause unbalanced currents to flow in the
out of the generator are equal. Even though the secondaries. These currents must be less than
the minimum sensitivity of the relay.

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


Phase Differential Current (87)
Minimum Pickup 0.20 A to 3.00 A 0.01 A -0.10 A or -5%
(0.04 to 0.60 A) (-0.02 A or -5%)
Percent Slope 1 to 100% 1% -2%
Time Delay 1 to 8160 cycles 1 cycle -1 to +3 cycles or - 1%
When a time delay of 1 cycle is selected, the response time is less than 1-1/2 cycles.

Table 2-17 Differential (87) Setpoint Ranges

SLOPE
TRIP (4xset)

(IA-Ia),
(IB-Ib),
BLOCK
(IC-Ic)
SLOPE
(set)
MIN PU @ IRES=2xINOM
Restraint Current
(IA+Ia)/2, (IB+Ib)/2, (IC+Ic)/2

Where IA and Ia are generator high side and neutral side currents respectively.

Figure 2-11 Differential Relay (87) Operating Characteristic

87 PICKUP A typical setting is 0.3 amps. (Relay amps = primary amps ÷ CT


AMPS ratio.)

87 SLOPE
A typical setting is 10%.
%

87 TIME DELAY A typical setting is 1 cycle. If 1 cycle is specified, no intentional


time delay results in high speed operation. The output designated
CYCLES
should be one of the high-speed outputs (Output 1–4).

2–31
M-3420 Instruction Book

External Functions
The M-3420 Generator Protection provides two are then designated to operate the function. The
“external functions” to allow external device designated blocking inputs and output contacts
contacts to trip through the M-3420. These are specified in the Relay Configure section of
functions expand the capability of the M-3420 by Chapter 2 but are reviewed here for clarity.
providing additional operating logic and target
information for external devices. The initiating *(IN1 is pre-designated as the generator
inputs (any number of external contacts may be breaker “b” contact.)
connected across any of the inputs IN2–IN6*)

FUNCTION SETPOINT RANGE INCREMENT ACCURACY


External Functions
Two functions are provided for externally connected devices to trip through the M-3420 to provide additional
logic and target information. Any one or more of the input contacts (INPUT1 through INPUT6) can be
programmed to activate designated output contacts after a selected time delay.
Time Delay #1, #2 1 to 8160 cycles 1 cycle -1 to +3 cycles or -1 %

Table 2-18 External Functions Setpoint Range

If this function is enabled, the following settings are applicable:

EXT #__ INITIATE The initiating inputs are user-designated for each enabled external
function. The operation of any externally connected contact (across
i6 i5 i4 i3 i2 i1
these M-3420 inputs) will start the external function timer operation.

EXT #__ DELAY


Each enabled external function requires a time delay setting.
Cycles

2–32
Application – 2

For the following example of the setup of an A time delay setting is also required. The only
external function (see Figure 2-12), the function logical limitation is that the same status input
is ENABLED. The designated initiating contacts cannot be both a designated initiating input and
as described here are IN2 and IN5. The a designated blocking input. The connection of
designated blocking status input is IN3, and the the external contacts to the inputs is illustrated
designated output contact for the function is OUT6, in Figure 5-4, External Connections, and in
as described in Section 2.2, Configuration, Table 6-3, Input Contacts.
Functions.

Designated Designated
Initating Blocking Designated
Contacts Contacts Output Contact

IN1 IN1 OUT 1

✔ IN2 IN2
OUT 2
Designated
IN3
✔ IN3
Output Cont OUT 3

EXT#
IN4 IN4 OUT 4

✔ IN5 IN5
OUT 5

IN6 IN6
✔ OUT 6

FL OUT 7

OUT 8

IN3 NOT

IN2
EXT OUTPUT
OR AND Timer CONTACT 6
IN5

Figure 2-12 External Function Example

2–33
M-3420 Instruction Book

2.4. Oscillograph Recorder

The oscillograph recorder provides the waveform is stored in memory for later
comprehensive data recording (voltage, current, retrieval using IPScom communications software.
and status input/output signals) for all monitored
waveforms (at 16 samples per cycle). Q NOTE: If more events or triggers than the
Oscillograph data can be downloaded via the number of partitions defined occur before
communications ports to any IBM compatible downloading data, the oldest data will be
personal computer running the M-3800A IPSCom® overwritten and therefore lost. Data is not
Communications Software package. Once retained if power to the unit is lost.
downloaded, the waveform data can be exam-
A post trigger delay of 5% to 95% may be
ined and printed using the optional M-3801C
® specified. After triggering, the recorder will
IPSplot Oscillograph Data Analysis Software
continue to store data for the programmed
package.
portion of the total record before rearming for
The recorder can be triggered manually through the next record. For example, a setting of 80%
serial communication via IPScom or will result in a record with 20% pretrigger data
automatically via programmed status inputs (IN1 and 80% post-trigger data.
to IN6) or programmed output contact operation
(OUT1 to OUT8). When untriggered, the recorder Q NOTE: In most cases, the most desirable data
continuously records waveform data, keeping the to have recorded will occur before the
data in a buffer memory. The recorder’s memory triggering events such as breaker opening or
may be partitioned into 1 record of 170 cycles, protection operation.
2 records of 112 cycles each, 3 records of 84
cycles each, or 4 records of 68 cycles each. The OSC TRIG LED on the front panel will
When triggered, the time stamp is recorded. The indicate a recorder operation with data available
recorder continues recording for a user-defined for downloading.
period (post-trigger delay), then the snapshot of

The Setup of the Recorder Includes the Following Designations

RECORDER PARTITIONS This designates the number of individual records that make up the total
recorder capability. The length of individual records for different
numbers of partitions is given above. Whenever the number of partitions
is changed, the Post Trigger Delay is automatically reset to 5%.

TRIGGER INPUTS The trigger inputs designate the input contacts whose operation will
trigger the recorder to record an event. Any number can be used
i6 i5 i4 i3 i2 i1
and “i1” is the breaker “b” contact.

TRIGGER OUTPUTS The trigger outputs are the M-3420 output contact sets whose
operation will trigger the recorder to record an event.
o8 o7 o6 o5 o4 o3 o2 o1

The post trigger delay assigns the amount (%) of the individual data
POST TRIGGER DELAY record occurring after the trigger. The remaining portion consists of
% pre-trigger data.

2–34
Application – 2

• input and output status, and


2.5 View Target History
• a time/tag of the trigger.
The VIEW TARGET HISTORY menu selection
The time/tags of the trigger will be in the
enables the user to review targets for the
following format: HH (Hours), MM (Minutes), SS
previous thirty-two target conditions. A target is
(Seconds). The xxx will be 000 if the clock is not
triggered whenever an output is operated or closed.
synchronized with IRIG-B; otherwise, it will give
The target history for each operation cycles
seconds to the nearest thousandth of a second.
continuously through a sequence of screens until
(Times are truncated to the second for status
EXIT is pressed. A target includes:
displays – i.e., no decimals will be shown on
• status information which indicates any displays.) Values given below are for example
function that is timing (picked up), only.
• an indication which function(s) have The final selection allows the user to clear all
operated, and timers expired (operated), operation history for further target recording.
• phase currents at the time of trip and
individual phase element information at the Q NOTE: A second function attempting to
time of the trigger, if the operating function operate an output (which is already operated) will
was a three phase function, not trigger a new target, since no new output has
been operated or closed. If the second function
• neutral current at the time of trip,
operation closes a different, unoperated output,
a new target will be triggered.

VIEW TARGET HISTORY This screen gives access to the target history, and also allows the
TRGT clear user to clear the target history record from memory.

VIEW TARGET HISTORY Using up and down buttons, user may select which particular
1 Target number target to view from the last 32 recorded triggers.

TARGET 1
01-JAN-2001 12:00:00 This screen gives the date and time of the selected target.

TARGET 1
08 05 01 This screen displays operated outputs.

TARGET 1
This screen displays the type of function recorded.
-TIMER TARGETS-

TARGET 1 This screen displays the specific function which timed out and
27#1 PHASE UNDERVOLTAGE triggered the target.

TARGET 1
This gives the phase information for the displayed function at time
PHASE A=X B= C= out.
TARGET 1
-STATUS TARGETS-

TARGET 1
Displays the functions that were picked up when the target was
27#1 PHASE UNDERVOLTAGE
recorded.
TARGET 1
PHASE A=X B=X C=X This gives the phase information for the specific function.

2–35
M-3420 Instruction Book

TARGET 1
-CURRENT STATUS-

TARGET 1
A=0.02 B=0.03 C=0.04 This screen shows the phase current at the time the target operated.

TARGET 1 This screen displays the neutral current at the time the target operated.
N=0.50 AMPS

2–36
Operation (Front Panel) – 3

3 Operation (Front Panel)

3.1 Front Panel Controls .................................................................. 3–1

3.2 Initial Setup Procedure/Settings ................................................ 3–6

3.3 Checkout Status/Metering ........................................................ 3–10

This chapter provides general information on the The indicators and controls consist of an
use of the optional M-3931 HMI (Human Machine alphanumeric display, the up and down arrow
Interface) Module (front panel controls) to maneuver buttons, the left and right arrow buttons, and the
through the menus, enter values, and set and EXIT and ENTER buttons. These controls are used
interrogate the M-3420. Setting and interrogation of by the operator to navigate the system menus and
the unit for relays without the optional HMI module set and interrogate the unit. Detailed information on
is addressed in Chapter 4, Operation (Computer). using these controls is provided in this chapter.

3.1 Front Panel Controls Alphanumeric Display


To assist the operator in setting and interrogating
The M-3420 has been designed to be set and the M-3420, the display shows menus which guide
interrogated locally with the optional M-3931 HMI. the operator to the desired M-3420 function or
An integral part of this design is the layout and setpoint value. These menus consist of two lines.
function of the front panel indicators and controls, The bottom line lists lower case abbreviations of
illustrated in Figure 3-1. each menu selection with the current menu selection
shown in uppercase. The top menu line provides a
description of the current menu selection.

3–1
M-3420 Instruction Book

While the unit is not in use, and has not Power Supply #1 (#2) LED
operated, the user logo lines are blanked until The green PS LED indicator will remain lit for the
ENTER is pressed, at which time the first-level appropriate power supply whenever power is applied
menu is displayed. If the unit has operated, the to the unit and the power supply is operating
display cycles through a sequence of screens correctly. A second power supply is available as an
summarizing the operation status conditions option.
(targets) until ENTER is pressed.
Relay OK LED
Screen Blanking
The green RELAY OK LED is under control of the
The display will automatically blank after exiting
M-3420 microprocessor. A flashing RELAY OK LED
from the Main Menu, or from any screen after five
indicates proper program cycling. The LED can also
(5) minutes of unattended operation. To wake up
be programmed to be continuously lit.
the display, the user must press any key except
EXIT.
Oscillograph Recorded LED
Arrow Pushbuttons The red OSC TRIG LED will light to indicate that
oscillograph data has been recorded in the unit’s
The left and right arrow buttons are used to choose
memory.
among menu selections displayed. When entering
values, the left and right arrow buttons are used to
select the digit (by moving the cursor) of the Breaker Closed LED
displayed setpoint that will be increased or decreased The red BRKR CLOSED LED will light to indicate
by the use of the up and down buttons. when the breaker status input (52b) is open.
The up and down arrow buttons only increase or
decrease input values or change between upper Target Indicators and Target Reset
and lower case inputs. Upper case indicates an Normally, the 24 red TARGET LEDs are not lit.
active input, whereas lower case indicates inactive Upon operation, the LEDs corresponding to the
inputs. If the up or down button is held when cause(s) of the operation will light and stay lit until
adjusting numerical values, the speed of increment reset, while the eight OUTPUT LEDs will reflect the
or decrement is increased. present state of the OUT1—OUT8 output contacts.
Pressing and releasing the TARGET RESET button
EXIT Pushbutton will momentarily light all LEDs (providing a means
to test them) and reset the TARGET LEDs if all
Use the EXIT button to exit from a displayed screen
relays are clear and the condition which caused the
to the immediately preceding menu. Any changed
operation has been removed.
setpoint will not be saved if the selection is aborted
via the EXIT button. Pressing and holding the TARGET RESET button
will display the present pick up status of the M-3420
ENTER Pushbutton functions on the target indicators.
1. The ENTER button is used to choose a
highlighted menu selection, to replace a Time Sync LED
setpoint or other programmable value The green TIME SYNC LED will light to indicate
with the currently displayed value, or to that the IRIG-B time signal is received and the
select one of several displayed options internal clock is synchronized with the IRIG-B time
(such as to ENABLE or DISABLE a signal.
function).
2. The ENTER button is also used to move Diagnostic LED (Under Target LED)
up or down within a menu.
The diagnostic DIAG LED flashes upon detection of
a self-test error. The LED will flash the Error Code
Target & Status Indicators and Controls number; for example, for Error Code 32, the LED
The target/status indicators and controls consist of will flash 3 times, followed by a short pause, and
the POWER SUPPLY (2) LED's, RELAY OK LED, then 2 flashes, followed by a long pause, and then
the OSCILLOGRAPH RECORDED TRIG LED, repeat. For units equipped with the HMI, the Error
BREAKER CLOSED LED, TARGET LED, Code number is displayed on the screen.
DIAGNOSTIC LED and TIME SYNC LED.

3–2
Operation (Front Panel) – 3

Accessing Screens the option of setting the protocol to BECO 2200 or


To prevent unauthorized access to M-3420 functions, MODBUS. While COM1 communicates with a fixed
the software has the provision for assigning access 8 bits, no parity and 2 stop bits (8,N,2 standard
codes. If access codes have been assigned, the BECO 2200 settings), COM2 and COM3 have the
access code entry screen will be displayed after option of setting parity (None, odd or even) if
ENTER is pressed from the default message screen. configured for MODBUS protocol. Detailed
The M-3420 is shipped with the access code feature information on the use of the communications ports
disabled. is provided in Appendix B, Communications.

The M-3420 has three levels of access codes. The protocol description document and the
Depending on their assigned code, users have communication data base document may be
varying levels of access to the M-3420 functions. requested from the factory or downloaded from our
website at www.beckwithelectric.com.
3 Level 3 access = access to all M-3420
configuration functions and settings Q NOTE: The following restrictions apply for
MODBUS protocol use:
2 Level 2 access = read & change
setpoints, monitor status, view target 1. MODBUS protocol is not supported on
history COM1.

1 Level 1 access = read setpoints, monitor 2. Parity is supported on COM2 and COM3
status, view target history only, valid selections are 8,N,2; 8,O,1 or
8,E,1.
Each access code is a user-defined one- to four-
digit number. If the level 3 access code is set to 3. ASCII mode is not supported (RTU only).
9999, the access code feature is disabled. When 4. Standard baud rates from 300 to 9600
access codes are disabled, the access screens are are supported.
bypassed. Access codes are altered by choosing
5. Only the following MODBUS commands
ALTER ACCESS CODES under SETUP UNIT.
are supported:
(They can only be altered by a level 3 user.)
• read holding register (function 03)
Default Message Screens • read input register (function 04)
When the M-3420 is powered and unattended, • force single coil (function 05)
user logo lines are blanked.
• preset single register (function 06)
If a function has operated and not been reset, it will 6. MODBUS does not support oscillograph
display the time and date of the operation and record downloading.
automatically cycle through screens for each
applicable target. (This sequence is illustrated in
Figure 3-2.) In either case, pressing ENTER will
begin local mode operation, displaying the access
code entry screen or, if access codes have been
disabled, the first level menu.

Serial Interfaces (COM1, COM2 and COM3)


The serial interface COM1 port (front) and COM2
port (rear) are standard 9-pin RS-232C DTE
configured communications ports. The COM1 port
will normally be used for local setting and
interrogating of the M-3420 via a portable computer
running IPScom ® . IPScom only supports
communications using BECO 2200 protocol. COM1
port protocol is fixed at BECO 2200 An additional
COM3 port (RS-485) is available at the rear terminal
block. Either the COM2 port or the COM3 port will
normally be used for remote setting and interrogation
of the M-3420 via a network, direct connection or a
permanently wired modem. COM2 and COM3 have

3–3
M-3420 Instruction Book

COM 1
RELAY BRKR TARGET
OK CLOSED TARGET PS 1 RESET
TARGETS
BECKWITH ELECTRIC CO.
TIME OSC. DIAG PS 2
SYNC TRIG M-3420

q
M-3420
q
q
GENERATOR PROTECTION
OUTPUTS

q
OUT 1 OUT 3 OUT 5 OUT 7
BECKWITH CO. INC. EXIT ENTER
ELECTRIC OUT 2 OUT 4 OUT 6 OUT 8

Made in U.S.A.

}
}
M-3931 M-3920
Man-Machine Interface Module Target Module
–Optional– –Optional–

Figure 3-1 M-3420 Front Panel

Self-Tests

POWER ON SELFTESTS
XXXXXXXX BECKWITH ELECTRIC CO. -TRGT- 08/01/94 10:19:12
M-3420 Trip #47
Blanked Screen
LED Test
Default Message Screens -TRGT- 08/01/94 10:19:12
POWER ON SELFTESTS 46 NEG SEQ OVERCURRENT
PASS •
•
•
Model Number

Beckwith Electric Co.


M-3420
Trip Target Screens

Software Version
eru
gF
i
Beckwith Electric Co.
D-032XX-xx-xx

Serial Number
ENTER ACCESS CODE ACCESS DENIED!
5-minute
Beckwith Electric Co. 0
access
SERIAL NUMBER XXX lockout

System Date and Time LEVEL 1 ACCESS GRANTED!

Beckwith Electric Co.


01/01/99 15:24:32
Access Screens (optional)
Default Logo

Beckwith Electric Co.


M-3420

Power-On Self-Test and VOLTAGE RELAY

Status Screens VOLT curr freq v/hz pwrÞ lof fuse ext config stat targets osc_rec comm setup exit

Power-On
59 PHASE OVERVOLTAGE
PHASE_OVER nutrl_over ÞÞ

59 #1 PICKUP
132 Volts
Main Menu Flow
Local Mode

Figure 3-2 Screen Message Menu Flow

3–4
VOLTAGE RELAY CURRENT RELAY FREQUENCY RELAY VOLTS PER HERTZ RELAY
VOLT curr freq v/hz pwr volt CURR freq v/hz pwr volt curr FREQ v/hz pwr Operation
volt (Front
curr freq V/HZPanel)
pwr – 3

• 59 Phase Overvoltage • 46 Neg Seq Overcurrent • 81 Frequency • 24 Def Time Volts/Hertz


• 59N Neutral Overvoltage • 50 Inst Overcurrent • 24 Inv Time Volts/Hertz
• 27 Phase Undervoltage • 51V Inv Time Overcurrent
• 50N Ntrl Inst Overcurrent
• 51N Ntrl Inv Time Overcurr
• 87 Differential Current
• 87GD Gnd Differential
• 50/27 Inadvertant Energ
• 50BF Breaker Failure

POWER RELAY
GND DIFFERENTIAL RELAY LOSS OF FIELD RELAY V.T. FUSE
BREAKER LOSS RELAY
FAILURE RELAY EXTERNAL RELAY
volt
volt curr
freq freq
v/hz v/hz
powrPWR
GND LOF
LOFdist
fuse
brkfail
ext fuse lofdist
lof FUSE ext fuse
BRKFAIL lof fuse EXT

• 32 Directional Power • 40 Loss of Field • 60FL V.T. Fuse Loss • External

CONFIGURE RELAYS MONITOR STATUS VIEW TARGET HISTORY


CONFIG stat config STAT TARGETS osc_rec

• Voltage Relay • Voltage Status • View Target History


• Current Relay • Current Status • Clear Target History
• Frequency Relay • Frequency Status
• Volts per Hertz Relay • Volts per Hertz Status
• Power Relay • Power Status
• Loss of Field Relay • Impedance Status
• V.T. Fuse Loss Relay • In/Out Status
• External Relay • Voltage Timer
• Setup Relay • Current Timer
Nominal Voltage • Frequency Timer
Nominal Current • Volts per Hertz Timer
V.T. Configuration • Power Timer
Delta-Y Transform • Loss of Field Timer
Relay Seal-In Time • Fuse Loss Timer
Active Input State • External Timer
V.T. Phase Ratio • Temperature
V.T. Neutral Ratio • Counters
C.T. Phase Ratio • Time of Last Power Up
C.T. Neutral Ratio • Error Codes
• Checksums

OSCILLOGRAPH RECORDER COMMUNICATION SETUP UNIT EXIT LOCAL MODE


targets OSC_REC COMM setup exit comm SETUP exit comm setup EXIT

• View Record Status • COM 1 Setup • Software Version


• Clear Records • COM 2 Setup • Serial Number
• Recorder Setup • COM 3 Setup • Alter Access Codes
• Communication Address • User Control Number
• Comm Access Code • User Logo Line 1
• User Logo Line 2
• Clear Output Counters
• Clear Alarm Counter
• Date & Time
• LCD Display Blanking
• LCD Contrast Adjustment
• Relay OK LED Flash
• Clear Error Codes
• Diagnostic Mode

Figure 3-3 Main Menu Flow

3–5
M-3420 Instruction Book

3.2 Initial Setup Procedure/


Settings
5. If necessary, calibrate the unit following
The M-3420 is shipped with the initial settings as the calibration procedure detailed in
listed in Appendix A, Forms, Configuration As Section 6.3, Auto Calibration. (For units
Shipped Record. Selected settings that are unique without HMI, see Section 5.3 Circuit
to the application may be recorded on the appropriate Board Switches & Jumpers.)
record form as calculated from Chapter 2, Q NOTE: The M-3420 has been fully calibrated at
Application. the factory using very precise and
accurate test equipment. There is no
1. Connect power to the M-3420’s rear need for recalibration before initial
power terminals as marked on the
installation. Further calibration is only
rear-panel power supply label and as
necessary if a component was changed
shown in Figure 5-4, External and will be only as accurate as the test
Connections.
equipment used.
2. When powered up, the M-3420 performs
a number of self-tests to ensure its 6. Complete the Relay Setup. These
correct operation. During the self-tests, settings are described in the Setup Relay
the display shows an “x” for each test menu under the Configure Relays menu.
successfully executed. If all tests are This is the general system and
executed successfully, it will briefly equipment information required for the
display the word PASS and then a series operation of the M-3420. This includes
of status screens, including the model such items as CT and VT ratios, VT
number, the software version number, configurations, and Nominal values. See
the serial number, the date and time as Section 3.2, Configure Relays Data
set in the system clock, and the user subsection.
logo screen. Figure 3-2 illustrates this
7. Enable the desired functions under the
sequence of screens. If any test should
Configure Relays menu. See Section
fail, an error code will be displayed and
the M-3420 will not allow operation to 3.2, Configure Relays Data subsection.
proceed. In such a case, the error code Q NOTE: Disabling unused functions improves the
should be noted and the factory response time of the indicators and
contacted. A list of error codes and their controls.
descriptions are provided in Appendix C,
Error Codes. 8. Enter the desired setpoints for the
Assuming that various voltage functions enabled functions. See Section 3.2,
are enabled, and that there are no voltage Setpoints and Time Settings subsection.
inputs connected, various voltage targets 9. Enter the desired information for the
will be identified as having operated. oscillograph recorder. See Section 3.2,
3. If remote communication is used, set Oscillograph Recorder Data subsection.
the baud rate, address, and other 10. Install the M-3420 and connect the
parameters for the communication ports external input and output contacts
by following the instructions in Section according to the rear panel terminal block
3.2, Communications Data, subsection markings as shown in Figure 5-4,
or in Chapter 4, Operation (Computer), External Connections.
via M-3800A IPScom® software. The
COM3 port does not have a separate
baud rate setting but uses the setting of
COM2 (or COM1: see Section 5.3 Circuit
Board Switches & Jumpers).
4. To set up the unit with general information
required including altering access codes,
clearing output counters, setting date
and time, defining user logos, and other
adjustments, see Section 3.2, Setup Unit
Data subsection.

3–6
Operation (Front Panel) – 3

Communication using the Man-Machine Interface (MMI) Module is accomplished using the alphanumeric display
and six pushbuttons. The display menus consist of two lines. The top line describes the current menu selection,
while the bottom line lists lower case abbreviations of each menu selection with the current menu selection
“highlighted” in upper case. The up and down arrow buttons are used to increase or decrease
the numerical value of the digit underlined by the cursor. They are
not used to move through the menus.

BECKWITH ELECTRIC CO. The left and right arrow buttons are used to move horizontally
M-3420 between menus, to highlight (in upper case) a selection within a
screen, or to move the cursor to select a digit to be changed. For
example, if the screen below is displayed, the left and right arrow
buttons will move the highlight across the bottom line to another
selection:
ENTER ACCESS CODE
level#1 LEVEL#2

The ENTER button inputs the setting change and moves down within
a menu. When the last menu item is displayed, pressing ENTER will
move to the top of the same menu but does not change menus.

EXIT ENTER The EXIT button exits from the displayed screen and returns to the
immediately preceding menu.

Communications Data
The general information required to complete the Before setting the communication data in the
input data of this section includes: M-3420, the Communication Data & Unit Setup
Record Form in Appendix A, Figure A-2 should be
• Baud rate for COM1 and COM2
completed. Refer to the column on the left for
communication ports (COM3 uses the
communication data. Data is organized in the same
same baud rate as COM2).
order as in the menu of the M-3420.
• Communications address is used to
access multiple relays via a multidrop The M-3420 already contains factory settings for
communication line.* communication data which can be used to familiarize
yourself with the COMMUNICATION menu.
• Communications access code is used for
communication system security; entering * Individual communication addresses should be
an access code of 9999 disables the between 1 and 200. If addresses in excess of 200
communication security. are desired, refer to the protocol description
• Communication protocol and dead sync document and the communication base document
time for COM2 and COM3. available from the factory.
• Parity for COM2 or COM3 if MODBUS
protocol used.

To input the data, access the COMMUNICATION menu as follows:


1. Press ENTER to bring up the main menu.
2. Press the right arrow button until COMMUNICATION appears on the top line of the display.
3. Press ENTER to access the COMMUNICATION menu and begin the data input.

3–7
M-3420 Instruction Book

Setup Unit Data


The general information required to complete the Before setting data in the M-3420, the
input data in this section includes: Communication Data & Unit Setup Record Form in
• access codes Appendix A, Figure A-2 should be completed. Refer
to two columns on the right for setup data. Data is
• control numbers organized in the same order as in the menu of the
• date and time M-3420.
• user logo The M-3420 already contains factory settings for
• diagnostic mode setup data which can be used to familiarize yourself
• LCD adjustments* with the SETUP UNIT menu.

• Relay OK LED flash (ENABLE) Q NOTE: IRIG-B information is limited to hours,


minutes, seconds and milliseconds. The
* Not available on all units.
Real Time Clock (RTC) must be set for
month, day and year. If the IRIG-B signal
is synchronized, the RTC will be
corrected every hour.

To input the data, access the SETUP UNIT menu as follows:


1. Press ENTER to bring up the main menu.
2. Press the right arrow button until SETUP UNIT appears on the top line of the display.
3. Press ENTER to access the SETUP UNIT menu and begin the data input.

Configure Relays Data The M-3420 already contains factory settings for
The general information required to complete the configure relays data which can be used to
input data in this section includes: familiarize yourself with the CONFIGURE
RELAYS menu.
• enable/disable
• output choices (OUT1–OUT8) In order to enable or disable a function, use the
up/down arrow keys to select “enable” or “disable”.
• input choices (IN1–IN6), plus fuse loss The selected state will appear in uppercase letters.
blocking for each possible M-3420 Uppercase ENABLE and lower case disable will
function. Input descriptions are detailed
result in the function being enabled (provided inputs
in Section 2.2, Configuration, Functions.
and outputs are chosen), while uppercase DISABLE
will disable the function.
Before inputting the CONFIGURE RELAYS data
into the M-3420, the Functional Configuration Record
Form in Appendix A, Figure A-3 should be
completed.

To input the data, access the CONFIGURE RELAYS menu as follows:


1. Press ENTER to bring up the main menu.
2. Press the right arrow button until CONFIGURE RELAYS appears on the top line of the display.
3. Press ENTER to access the CONFIGURE RELAYS menu and begin the data input.

3–8
Operation (Front Panel) – 3

Setpoints and Time Settings


The general information required to complete the Input descriptions are detailed in Section 2.3,
input data in this section includes individual Setpoints and Time Settings. Before inputting
relay function: the setpoint and time settings data into the M-3420,
the Setpoint & Timing Record Form in Appendix
• pickup settings (converted to relay quantities) A, Figure A-4 should be completed.
• time delay settings
The M-3420 already contains factory settings for
• frequency settings setpoint and time settings data which can be used
to familiarize yourself with these menus.
• time dials
• power level settings (in percent rated)
• impedance diameter in relay ohms for
distance and offset settings

To input the data, access these menus as follows:

1. Press ENTER to bring up the main menu.

2. Press the right arrow button until VOLTAGE RELAY, the first of the setpoint and time setting
menus, appears on the top line of the display.

3. Press ENTER to begin the data input for this menu, or continue pressing the right arrow button
until the desired setpoint and time setting menu appears and then press ENTER to begin the
data input.

Oscillograph Recorder Data


The oscillograph recorder provides untriggered, the recorder continuously records
comprehensive data recording of all monitored waveform data, keeping the data in buffer
waveforms, storing up to 170 cycles of data. The memory. When triggered, the recorder continues
total record length may be configured for one storing data for a user-defined time period,
(170 cycles), two (112 cycles ea.), three keeping the most recent records in memory for
(84 cycles ea.), or four (68 cycles ea.) event downloading to a personal computer. If more events
records. The oscillograph recorder is triggered or triggers occur than the number of records
either remotely or via designated status input designated (partitions) before downloading of data,
signals or M-3420 output operations. When triggering the recorder overwrites the oldest of
the event records.

To input the data, access the OSCILLOGRAPH RECORDER menu as follows:

1. Press ENTER to bring up the main menu.

2. Press the right arrow button until OSCILLOGRAPH RECORDER appears on the top line of the
display.

3. Press ENTER to access the OSCILLOGRAPH RECORDER menu and begin the data input.

3–9
M-3420 Instruction Book

3.3 Checkout Status/Metering

The M-3420 has two menu selections concerning


monitoring status and reviewing target history. This
section describes the operation of these selections.

Monitor Status - Metering


Access the MONITOR STATUS menu as follows:
1. Press ENTER to bring up the main menu.
2. Press the right arrow button until MONITOR STATUS appears on the top line of the display.
3. Press ENTER to access the MONITOR STATUS menu and begin the monitoring.

Each category listed below is a menu item. Pressing The following timer status can also be monitored,
the ENTER button moves down within that menu, timers for the inverse time functions are displayed
allowing you to monitor values within that menu in percentage where 100% corresponds to the full
category. To exit a specific category and continue value of the integrating timer.
to the next menu category, press the EXIT button.
VOLT TIMER: 59#1, 59#2, 59N#1, 59N#2, 27#1,
The menu categories for monitored values are: 27#2
VOLTAGE STATUS: phase voltages, neutral
CURRENT TIMER: 46DT, 46IT, 46IT Max Delay,
voltage, positive sequence voltage, negative
51V, 51N, 87, 87GD, 50/27 Pickup, 50/27 Dropout,
sequence voltage, zero sequence voltage. 50BF
CURRENT STATUS: phase currents (A–B–C),
FREQUENCY TIMER: 81#1, 81#2, 81#3, 81#4
differential current, ground differential current, neutral
current, phase currents (a-b-c), positive sequence VOLTS/HZ TIMER: 24DT#1, 24DT#2, 24IT
current, negative sequence current, zero sequence
current. POWER TIMER: 32#1, 32#2

FREQUENCY STATUS: frequency LOF TIMER: 40#1, 40#2

VOLTS/HZ STATUS: volts per hertz FUSE LOSS TIMER*: 60FL

POWER STATUS: real power, reactive power, power EXTERNAL FUNCTION TIMER: #1, #2
factor
TEMPERATURE
IMPEDANCE STATUS: positive sequence
COUNTERS
impedance
TIME OF LAST POWER UP
IN/OUT STATUS: Status of input and output
contacts ERROR CODES
CHECKSUMS

3–10
Operation (Front Panel) – 3

View Target History


The VIEW TARGET HISTORY menu selection
The time tag of the trigger will be in the following
enables the user to review targets for the previous
format: HH (Hours) MM (min): SS.xxx (seconds).
thirty-two target conditions. A target is triggered
The xxx will be 000 if the IRIG-B is not synched or
whenever an output is operated or closed. The
connected; otherwise it will give seconds to the
target history for each operation cycles continuously nearest thousands of a second. (Times are
through a sequence of screens until EXIT is pressed. truncated to the nearest second for status
A target includes:
displays – i.e., no decimals will be shown on
• status information which indicates any displays).
function which is timing (picked up),
The final selection allows the user to clear all
• an indication which function(s) have
operation history for further target recording.
operated and timers expired (operated),
• individual phase element information at It should be noted that a second function attempting
the time of the trigger, if the operating to operate an output which is already operated will
function was a three phase function, not trigger a new target since no new output has
been operated or closed. If the second function
• phase currents at the time of trip, operation closes a different, unoperated output, a
• neutral current at the time of trip, new target will be triggered.
• input and output status,
• time/tag of the trigger.

3–11
M-3420 Instruction Book

This Page Intentionally Left Blank

3–12
Operation (Computer) – 4

1
4 Operation (Computer)

®
4.1 Installation and Setup (M-3800A IPScom Communications Software) ....... 4–1
Hardware Requirements ...................................................................................4–1
Installation ........................................................................................................ 4–2
4.2 Operation .......................................................................................................... 4–5
Activating Communications ............................................................................. 4–5
Overview .......................................................................................................... 4–5
4.3 Checkout Status/Metering (Windows) ........................................................... 4–13
4.4 Cautions ......................................................................................................... 4–15
3
4.5 Keyboard Shortcuts ....................................................................................... 4–16

4.6 IPSutil Communications Software Package M-3890 ................................. 4–17

A
This chapter contains information on configuring The M-3800A IPScom Communications Software
and interrogating the M-3420 Generator package is not copy-protected and can be copied
Protection via a personal computer running the to a hard disk. For more information on your
M-3800A IPScom Communications Software specific rights and responsibilities, see the licensing
package. agreement enclosed with your software or contact

4.1 Installation and Setup (M-3800A IPScom)


Beckwith Electric.

Hardware Requirements
B
IPScom runs with the Microsoft ® Windows IPScom will run on any IBM PC-compatible
operating system, version 3.1 or later. IPScom computer that provides at least the following:
only supports communication via the BECO 2200 • 8 Mb of RAM
protocol.
• Microsoft Windows 3.1 or later
IPScom is available via
(IBM PC-compatible format):
the following
• One 3.5" double-sided, high-density
(DS/HD 1.44 Mb) disk drive
C
• One 3.5" double-sided, high-density • One serial (RS-232) communication port
(DS/HD 1.44 Mb) disk
• VGA monitor
• Available for download from our website at
www.beckwithelectric.com • Mouse or pointing device

4–1
M-3420 Instruction Book

Recommended, but not required, are the following: • Serial modem cable with 9-pin connector
for the system and the applicable
• Math coprocessor connector for the modem
®
• Microsoft Windows-compatible printer
1 The M-3420 provides three serial communication
Similarly, the computer must also have access
to a Hayes-compatible modem and an
appropriate cable. Pin-outs for communication ca-
ports. Two serial interface ports, COM1 and COM2,
are standard 9-pin RS-232 DTE-configured ports. bles are provided in Appendix B, Communications.
The front-panel port, COM1, can be used to
In order to use IPScom to communicate with
locally set and interrogate the relay by computer.
the M-3420 via direct serial connection, a serial
The second RS-232 port, COM2, is provided at
“null modem” cable is required with a 9-pin
the rear of the unit. An RS-485 configured port,
connector (DB9P) for the system and an
COM3, is also available at the rear terminal block
applicable connector for the computer (usually
of the unit. Either port COM2 or COM3 can be
DB9S or DB25S). Pin-outs for a null modem adapter
used to remotely set and interrogate the M-3420
are provided in Appendix B, Communications.
via a modem, whereas all three may be used for
direct serial connection. Installation
Q NOTE: The RS-232 standard specifies a Before you install the IPScom program, make a
maximum cable length of 50 feet for RS-232 backup copy of the software disks to work with
connections. Successful operation cannot be during installation.
guaranteed for cable lengths exceeding this
3 recommendation. Every effort should be made to
keep cabling as short as possible. Low
capacitance cable is recommended.
®
In order to use IPScom to communicate with
the M-3420 via a modem, the following must be Figure 4-1 IPScom Program-Item Icon
provided with the unit:
IPScom can be run from a hard disk. An
• Hayes-compatible modem (1200, 2400, 4800, installation utility has been provided to make the

A or 9600 baud) process easier (see Figure 4-2).

C
Figure 4-2 IPScom Install Utility Dialog Box

4–2
Operation (Computer) – 4

®
Installing IPScom The modem attached to the unit must have the
following AT command configuration:
1. Insert the software diskette in your drive.
2. Select “Run” from Start menu E0 No Echo

3. Click “browse” and select Drive A or B.


Q1
&D3
Don’t return result code
ON to OFF DTR, hang-up and
1
4. Double click on INSTALL. reset
5. Click OK button &S0 DSR always on
&C1 DCD ON when detected
Installing the Modems
S0=2 Answer on second ring
Using IPScom to interrogate, set, or monitor the
M-3420 via modem requires both a remote The M-3420 does not issue or understand any
modem connected at the M-3420 location and a modem commands. It will not adjust the baud
local modem connected to the computer with rate and should be considered a “dumb”
IPScom installed. The local modem can be peripheral. It communicates with 1 start, 8 data,
initialized, using IPScom, by connecting the and 1 stop bit.
modem to the computer and choosing the Comm
menu, then the Modem command button, and The following commands may also be required at
finally the Initialize command button from the the modem:
expanded Communications dialog box. This sends
&Q6 Constant DTE to DCE speed.
an AT command string to the modem. The
following steps outline the initialized modem
setup procedures.
N0
\J
Answer only at specified speed.
Disable serial data rate adjust.
3
1. Connecting the modem to the computer: \Q3 Bidirectional RTS/CTS relay.
\N0 Normal mode.
If the computer has an external modem,
connect the computer and modem using a &B1 Fixed serial port rate.
standard RS-232 modem cable between the S37 Desired line connection speed.
desired serial port and the modem. If the
computer has an internal modem, refer to
your modem’s instruction book for
There is some variation in the AT commands
supported by manufacturers of Hayes-compatible A
selecting a communications port. modems. Refer to the hardware’s user
documentation for a list of supported AT
The Hayes-compatible modem must be attached commands and for direction in issuing these
to (if external) or assigned to (if internal) the commands.
same serial port as IPScom. While IPScom can
use any of the four serial ports (COM1 through Setting Up the M-3420 for Communications
COM4), most computers support only COM1 and
The initial setup of the M-3420 for
COM2.

Connect the modem to the telephone line


communication must be completed by direct
serial connection (see Section 4.2, Operation,
B
and turn modem on. Activating Communications) or through the
optional M-3931 Man-Machine Interface panel.
2. Connecting the modem to the M-3420:
Factory settings for the communication setup are
Connect the unit and a Hayes-compatible recorded on the Communication Data & Unit
modem by attaching a standard RS-232 Setup “AS SHIPPED” form located in Appendix
modem cable to the appropriate serial A, Configuration Record Forms. The default
communications port on both the unit and
the modem.
baud rate for all ports is set to 9600, the
communication address is set to 1, and the
C
Connect the modem to the telephone line communication access code is set to 9999,
and turn modem on. disabling security. If IPScom communication is
to take place through the relays COM2 or COM3
port, the controls communication protocol must
be set at BECO 2200.

4–3
M-3420 Instruction Book

1. To start communication setup program, ▲ CAUTION: Complete communications


®
choose the IPScom icon from the capabilities are not available if the unit is in local
Becoware folder, or the folder in which the mode (accessed via the HMI panel). To ensure
IPScom software was installed. that the unit is available for complete remote
1 2. Set the communications parameters for the
unit:
communications after setting or interrogating the
system from the front panel, you must exit all
menus or press ENTER at the EXIT LOCAL MODE
a. Set the communications address of the menu to exit local mode.
unit to a number not used by any other
unit sharing the same modem. Multiple Systems Setup
b. If desired, set the communications The individual addressing capability of IPScom
access code for secure communications and the M-3420 allows multiple systems to share
of the remote operation. a direct or modem connection when connected
c. If the baud rate is to be different than via a communications line splitter. As shown in
the 9600 initial setting, set the baud rate Figure 4-3, one such device enables two to six
to match that used by both modems. units to share one communications line.

The baud rate chosen must be supported by the ▲ CAUTION: Each unit connected to the
modem, and must match the settings for the communications line splitter must have a unique
IPScom Communications Software package. communications address. If two or more units
share the same address, corrupted
3 communication will result.

Null Modem Cable for


“Straight-Through” Ü To Phone Line
Modem Cables
Direct RS-232 Connection

A Modem

IBM-Compatible PC

Master Port

B
Communications-Line Splitter

Address 6

Address 5

Address 4
Address 1
Address 3 Up to six controls

C Integrated Protection
System Address 2
can be used with a
communications-line splitter.

Figure 4-3 Multiple System Addressing Using Communications-Line Splitter

4–4
Operation (Computer) – 4

Serial Multidrop Network Setup Overview


Individual remote addressing also allows for When IPScom is run, a menu and status bar is
communications through a serial multidrop displayed, as shown in Figure 4-4. This section
network (RS-485). Up to 32 relays can be
connected using the same 2-wire or 4-wire
communications line.
describes each IPScom menu selection and
explains each IPScom command in the same
order as they are displayed in the software
1
program. For detailed information on each dialog
Appendix B, Figure B-2 illustrates a RS-232 box field (function), refer to Chapter 2,
Fiber Optic network setup and figure B-3 Application.
illustrates both a RS-485 4-wire and a 2-wire
network. When starting IPScom, the initial menu choices
are the File menu or the Comm menu. The choice
specifies whether the operator desires to write
4.2 Operation to a data file or to communicate directly with the
M-3420.
Activating Communications
After the M-3420 has been set up, the modems
initialized, and IPScom ® installed,
communication is activated as follows: File Menu
1. Choose the IPScom icon from the
Becoware folder.
2. The IPScom splash screen is displayed
File
New
Open...
Comm Relay Window Help
3
briefly, providing the software version Close

number and copyright information. This Save


Save As...
information is also available by choosing
Print
the About... command from the Help menu. Printer Setup

3. Choose the COMM menu selection. Exit Alt+F4

Complete the appropriate information on the


window for the M-3420 to be addressed.
a. If communication is through a modem, The File menu enables the user to create a new
A
choose the Modem command button to data file, open a previously created data file, close,
expand the communications dialog box. print, and save the file. The IPScom® program
Choose the desired M-3420 location and can also be exited through the File menu.
choose Dial button. This action
establishes contact and automatically Since IPScom can be used with several Beckwith
opens the communication to the M-3420. protection systems in addition to the M-3420,

b. If computer is connected through the


the format and contents of a file must be
established depending on which protective
system is being addressed. When not connected
B
front port, choose the Open COM
button. This action establishes to one of the protection systems, using the New
communications. command, a new file is established with the New
Device Profile dialog box (see Figure 4-5). Choosing
4. Enter any valid IPScom command(s), as the OK command button allows the new data file
desired. to be named by using the Save or Save
As...commands.
5. To end communication when communicating
by modem, choose the Hang Up command
button from the expanded Communication
Q NOTE: By choosing the New command, unit
and setpoint configuration values are based on
C
dialog box. To close the communication channel
factory settings specified for the profiled
when connected locally, choose the Close
protection system.
COM command button.

4–5
M-3420 Instruction Book

IPScom
File Comm Relay Window Help
A:1 M-3420 09:37:28 01/01/00

1 Window User Logo Lines Relay Type Time Date


File Cascade / Unit Identifier
Unit Address
New Tile
Open... Arrange Icons
Close Close All
Save
Save As...
Print
Help
Printer Setup
Exit Alt+F4 Contents
Using Help
About...
Profile Info
Comm

Choosing the Comm menu sends you


directly to the Communication dialog box.

3
Setup Relay
Relay Setpoints
Set Date/Time
Setup u
Primary Status
Monitor u
Secondary Status
Targets u Display Phase Distance

A Oscillograph u
Write To
Read From
Setup
Retrieve
Reset LED
Clear History
Loss of Field
Function Status

Trigger
Clear

Figure 4-4 IPScom® Menu Selections

4–6
Operation (Computer) – 4

1
Figure 4-5 New Device Profile Dialog Box

Path: File menu /


New command

COMMAND BUTTONS

OK Saves the currently displayed information.


Cancel Returns you to the IPScom® main window;
any changes to the displayed information
are lost.
Figure 4-6 Communication Dialog Box
The Save and Save As... commands allow user
to save or rename a file, respectively. The Open
command allows user to open a previously
created data file. With an opened data file, the
Relay... Setup... menu items permit user to
Path: Comm menu 3
access the setpoint windows. COMMAND BUTTONS

Cancel Returns you to the IPScom main window;


If communication can be established with a any changes to the displayed information
relay, it is always safer to use the Relay...Read are lost.
From command to update the PC’s data file with Open COM Initiates contact with the protective system,
the relay data. This file now contains the proper either by direct serial or modem
system type information, eliminating the need to
set the information manually.
communication.
Close COM Breaks communication with the protective
system, for both direct serial or modem
A
communication.
The Print and Printer Setup commands allow user
Modem Displays the expanded Communication
to select printer options and print out all setpoint
dialog box.
data from the data file or directly from the relay, if
Add Displays the Add/Edit dialog box, allowing
a relay is communicating with the PC. you to type a protective system’s unit
identifier, phone number, and
The Exit command quits the IPScom® program. communication address.

Comm Menu

Relay
Edit Displays the Add/Edit dialog box, allowing
you to review and change the user lines
(unit identifier), phone number, and
B
File Comm Window Help communication address of a selected entry.
Delete Deletes a selected entry.
The Communication dialog box (see Figure 4-6) Initialize Allows you to send special setup or other
AT commands directly to the modem.
allows setup of the IPScom communication data
to coordinate with the M-3420 and by choosing Dial Dials the entry selected from the directory.
the Modem button, to establish contact for Hang Up Ends modem communication, allowing you
to dial again.
remote locations. When communicating by way
of a fiber optic loop network, echo cancelling is
available by checking the Echo Cancel box. This
C
command masks the sender’s returned echo.

Q NOTE: Echo Cancel should only be used with


a fiber optic network, or communication will be
prevented.

4–7
M-3420 Instruction Book

If communication is established through the


modem, the Initialize button should be pressed.
If communication cannot be established with the
default string, the AT & F may be selected to
1 initialize. Following initialization, select an entry
from the modem list and press the Dial button
to dial out.

If the modem was not used to establish


communication (direct connection), press the
Open COM button to start. If the M-3420 has
been defaulted with the communication access
code 9999, a message window will appear showing
access level #3 was granted. Otherwise, another
dialog box will appear to prompt the user to enter
the access code in order to establish the
communication. Close COM discontinues
communication. Figure 4-7 Setup Relay Dialog Box

Relay Menu Path: Relay menu /


Setup submenu /
Setup Relay window
File Comm Relay Window Help

3 Setup
Monitor
Targets
u
u
u
COMMAND BUTTONS

Save When connected to a protection system,


Oscillograph u sends the currently displayed information to
Write To u the unit. Otherwise, saves the currently
Read From u displayed information.
Cancel Returns you to the IPScom® main window;
The Relay menu provides access to the windows any changes to the displayed information
used to set, monitor, or interrogate the M-3420. are lost.
Four submenus are provided: Setup, Monitor, Q NOTE: Checking the inputs for the Active Input Open

A Targets and Oscillograph as well as two


commands, Write To and Read From.
parameter designates the “operated” state established
by an opening rather than a closing external contact.

The Setpoints command displays the Relay


File Comm Relay Window Help Setpoints dialog box (see Figure 4-8) from which
Setup RSetup Relay the individual relay function dialog boxes can be
Monitor RSetpoints accessed. Choosing a relay function button
Targets Set Date/Time
Oscillograph u
(#46, for example), will display the corresponding
Write To u function dialog box (see Figure 4-9).
Read From u

B
The Setup submenu provides three commands:
Setup Relay, Setpoints, and Set Date/Time.
The Setup Relay command displays the Setup
Relay dialog box (see Figure 4-7) allowing the
input of the pertinent information regarding the
system on which the M-3420 is applied (see
Section 2.2, Configuration, System Setup).
C

4–8
Operation (Computer) – 4

Cancel Returns you to the Relay Setpoints, All


Setpoints Table, or Configure dialog box;
any changes to the displayed information
are lost.

Choosing the Display All command button


displays the All Setpoints Table dialog box 1
(see Figure 4-10). This dialog contains a list of
settings for each relay within a single window to
allow scrolling through all relay setpoint
configuration values. Choosing the Configure
command button displays the Configure dialog
box (see Figure 4-11), which contains a chart of
programmed input and output contacts, in order
to allow scrolling through all relay output and
blocking input configurations. Both dialog boxes
(All Setpoint Table and Configure), feature hotspots
which allows the user to jump from a scrolling
dialog box to an individual relay function dialog
box and return to the scrolling dialog box again.
Figure 4-8 Relay Setpoints Dialog Box All available parameters can be reviewed or
changed when jumping to a relay configuration
Path: Relay menu / Setup submenu / Setpoints window

COMMAND BUTTONS
dialog box from either scrolling dialog box.
3
Display All Opens the All Setpoints Table dialog box.
Configure Opens the Configure dialog box.
Exit Saves the currently displayed information
®
and returns you to the IPScom main
window.

The Relay Setpoints dialog box gives access to


two additional dialog boxes: All Setpoints Table
and Configure.
A

Figure 4-10 All Setpoints Table Dialog Box


B
Path: Relay menu / Setup submenu /Setpoints window/
Figure 4-9 Negative Sequence Overcurrent Display All command button

Setpoint Dialog Box


JUMP HOTSPOTS
Path: Relay menu / Setup submenu / Setpoints window/
46 command button OR 46 jump hotspot within This window provides you with jump hotspots, identified
All Setpoints Table or Configure dialog box

COMMAND BUTTONS
by the hand icon, that take you to each relay dialog
box and the Setup Relay dialog box. Exiting any of
these dialog boxes will return you to the All Setpoints
C
Table dialog box.
Save When connected to a protection system,
sends the currently displayed information to
the unit. Otherwise, saves the currently
displayed information and returns you to the
Relay Setpoints, All Setpoints Table, or
Configure dialog box.

4–9
M-3420 Instruction Book

ALL SETPOINTS TABLE CONTROL MENU .


Close Returns you to the Relay Setpoints dialog
box.

1 Move Allows you to reposition the dialog box.

Figure 4-12 Unit Date/Time Dialog Box


SET UNIT DATE/TIME DIALOG BOX

Path: Relay menu/ Setup submenu/ Set Date/Time

3 Figure 4-11 Configure Dialog Box


There is a blue Time Sync LED mimic on this dialog
box (the LED is displayed as different shading on a
monochrome monitor). When this LED is blue, the relay
is synchronized with the IRIG-B signal and the Time
CONFIGURE DIALOG BOX field is grayed out, indicating that this field can’t be
changed. But the Date field can be changed (by editing
and pressing Save). When the LED is not blue, the relay
Path: Relay menu / Setup submenu / Setpoints window/
is not time-synchronized and therefore, both the Date
Configure command button
and Time fields can be changed.
The time field in the dialog box is not updated
JUMP HOTSPOTS continuously. The time at which the dialog box was

A This window provides you with jump hotspots, identified


by the hand icon, that take you to each relay dialog
opened is the time that is displayed
such. This is true whether the relay
with the IRIG-B signal or not.
and remains as
is synchronized

box. Exiting any of these dialog boxes will return you to


the Configure dialog box.
COMMAND BUTTONS

CONTROL MENU Stop Clock This toggles between start/stop, the relay
clock. ‘Stop’ pauses, ‘Start’ resumes.
Close Returns you to the Relay Setpoints dialog
®
box. Cancel Returns you to the IPScom main window.
Any changes to the displayed information

B Move Allows you to reposition the dialog box.

The Set Date/Time command (see Figure 4-12)


are lost.

allows system date and time to be set, or


system clock to be stopped. This dialog box
also displays an LED mimic to identify when the
Sync Check is in use (preventing date/time from
being changed by user).

4–10
Operation (Computer) – 4

The Monitor submenu provides access for


reviewing the present status of the M-3420’s
measured and calculated values, other real-time
parameters and conditions as well as examining
real-time and historical demand metering
information (for illustrations of these dialog
1
boxes, see Section 4.3, Checkout
Status/Metering). A cascading menu appears,
providing several command options as shown
below.

File Comm Relay Window Help

Setup u
Figure 4-13 Target Dialog Box
Monitor ✲ Primary Status
Targets Secondary Status
Path: Relay menu / Targets submenu / Display window
Oscillograph ✲ Phase Distance
Write To Loss of Field Time is displayed in milliseconds when the IRIG-B
Read From Function Status time synchronization is used. When the IRIG-B is not
used, the millisecond part of the time stamp reads
000.

COMMAND BUTTONS
The Targets submenu provides three command
options: Display, Reset LED, and Clear. The
Display command displays the Target Dialog.
C o m m e n t Opens comment dialog box for annotation. 3
This dialog box (see Figure 4-13) provides detailed Print Prints out selected target information, with
comment.
data on target events, including time, date, function
status, phase current values, and IN/OUT contact Save Saves selected target information, with
comment, as a text file.
status at the time of trip. Individually recorded
events may be selected within the dialog box Close Exits the currently displayed dialog box.
and saved into a text file, or be printed out with
Q NOTE: Comment, Print, and Save command
optional added comments. The Reset LED is
similar to pushing the Target Reset button on
the M-3420 unit. This command resets the target
buttons resident in Target dialog box are only
available in IPScom version V2.7.0 and after. A
currently displayed on the M-3420. This command The Oscillograph submenu allows storing data
does not reset any target history. on selected parameters for review and plotting
at a later time. The Setup command allows the
The Clear command clears all stored target data. user to set the number of partitions and triggering
designations to be made. The Retrieve command
downloads and stores collected data to a file;

B
File Comm Relay Window Help
Trigger allows the manual triggering of the
Setup u recorder; Clear erases the existing records. Run
Monitor u ®
the optional M-3801C IPSplot Oscillograph
Targets Display Analysis Software program to view the downloaded
Oscillograph R Reset LED oscillograph files.
Write To Clear
Read From
File Comm Relay Window Help

Setup u
Monitor
Targets
u
u
Oscillograph R Setup
C
Write To Retrieve
Read From Trigger
Clear

4–11
M-3420 Instruction Book

The Write To submenu is used to write the data Currently in revision, the Help menu will enable
to the M-3420 relay. The Read From submenu the user to look up information about any IPScom
is used to retrieve the data from the relay to the menus or commands. Though displaying
computer for display. (greyed-out) Help commands, this menu item is
1 File Comm Relay Window Help
currently unavailable.

Setup u File Comm Relay Window Help


Help
Monitor u Contents
Targets u Using Help
Oscillograph u
About...
Write To u
Profile Info
Read From u

Window Menu/Help Menu The About IPScom Dialog Box (see Figure 4-14)
displays IPScom version and development
The Window menu enables the positioning and information.
arrangement of any all IPScom® windows so that
there is better access to available functions. This
feature allows the display of several windows at
the same time. Clicking on an inactive window

3 activates that window.

File Comm Relay Window Help

Cascade
Tile
Close All

®
Figure 4-14 About IPScom Dialog Box

B Profile Info allows the user to view or make


notations for the relay setpoint data files.

4–12
Operation (Computer) – 4

4.3 Checkout Status/Metering

PRIMARY STATUS DIALOG BOX

Path:
1
Relay menu/
Monitor submenu/
Primary Status window

These are calculated values base on the VT and


CT inputs.

Figure 4-15 Primary Status Dialog Box

3
SECONDARY STATUS DIALOG BOX

Path: Relay menu /


Monitor submenu /
Secondary Status window

Figure 4-16 Secondary Status Dialog Box B

4–13
M-3420 Instruction Book

LOSS OF FIELD DIALOG BOX


Path: Relay menu /
Monitor submenu /
Loss of Field window

1 CONTROL BUTTONS

Move up the scope window

Move down the scope window

Move the scope window to the left

Move the scope window to the right

Zoom In

Figure 4-17 Loss of Field Dialog Box Zoom Out

Figure 4-17 shows a graphic representation of


loss-of-field settings, and also displays the
positive sequence impedance.
3

FUNCTION STATUS DIALOG BOX

A Path: Relay menu /


Monitor submenu /
Function Status window

COMMAND BUTTONS

Close Exits the currently displayed dialog box.

B
Figure 4-18 Function Status Dialog Box

Figure 4-18 shows the status of various


functions, with “T” representing the function which
has tripped, and “P” representing the function
which has picked up and is timing.

4–14
Operation (Computer) – 4

4.4 Cautions

System and IPScom® Compatibility Time and Date Stamping


Every attempt has been made to maintain
compatibility with previous software versions. In
Time and date stamping of events is only as
useful as the validity of the unit’s internal clock.
1
some cases (most notably with older protection Under the Relay menu, the Set Date/TIme
systems), compatibility cannot be maintained. If command allows you to manually set the unit’s
there is any question about compatibility, clock.
contact the factory.
Echo Cancel
System Priority
The Echo Cancel check box, under the Comm
System conflicts will not occur, as local commands menu, should only be used when several relays
initiated from the front panel receive priority are connected via a fiber optic loop network.
recognition. When the unit is in local mode, Otherwise, echo cancel must not be selected or
communication via the serial ports is suspended. communication will be prevented.
IPScom displays an error message to indicate
this fact. Serial Port Connections
If the serial port is connected to something other
than a modem, and an IPScom modem
command is executed, the results are unpredict-
able. In some cases, the computer may have to
be reset.
3

4–15
M-3420 Instruction Book

4.5 Keyboard Shortcuts

1
Keyboard Shortcuts
SYSTEM KEYS
These keys can be used within Microsoft® Windows and IPScom®.
Alt-Tab To switch between applications.

Ctrl-Esc To open Task List dialog box. Opens Start Menu (Win 95/98).

Ctrl-Tab To switch between windows within an application.

Arrow Keys To select an application or group icon.

First Character of Name To select application or group icon.

Enter To open selected group or run selected application.

3 MENU KEYS
These keys enable you to select menus and choose commands.
Alt or F10 To select or cancel selection of the Setup menu on the menu bar..

Left Arrow, Right Arrow To move between menus.

Up Arrow, Down Arrow To move between commands.

A A character key To choose the menu or command. The underlined character matches
the one you type.

Enter To choose the selected menu name or command.

Esc To cancel the selected menu name, or to close the open menu.

DIALOG BOX KEYS


These keys are useful when working in a dialog box.
B Alt-a character key To move to the option or group whose underlined letter or number
matches the one you type.

Arrow Keys To move highlighted selections within list boxes.

Alt-Down Arrow To open a list.

Spacebar To select an item or cancel a selection in a list. Also to select or


clear a check box.

C Enter

Esc or Alt-F4
To carry out a command.

To close a dialog box without completing the command.

Table 4-1 Microsoft Windows Keyboard Shortcuts

4–16
Operation (Computer) – 4

4.6 IPSutil™ Communications Software

Comm
IPSutility ( Relay M-3420 D-0044 V1.1.1 )
Relay Comm Clock Security Miscellaneous Help
1
Miscellaneous

Setup
Monitor Status
RelayComm
Calibration
Advanced

Comm Help

Connect About...
Exit Alt+F4

3
Clock

Security
A
Change Comm Access Code
Change User Access Code

Figure 4-19 IPSutil Main Menu Flow

4–17
M-3420 Instruction Book

M-3890 IPSutil™ System Setup


The M-3890 IPSutil Communication software Connect a null modem cable from COM1 of the
package provides communication with the relay to the PC serial port. IPSutil supports COM1
®

1 Beckwith Integrated Protection System (IPS) for


setting up the relays. Its main purpose is to aid
in setting up IPS relays that are ordered without
port direct connection only. Modem connection
is not supported. IPSutil is not supported through
COM2 or COM3 ports of the relay.
the optional front panel MMI interface.
Overview

8 WARNING: For convenience,


IPSutil helps in setting up IPS relays which were
ordered without the optional front panel MMI
Beckwith Electric distributes both the
® interface. Units delivered without MMI’s are shipped
IPScom and IPSutil programs on
with a set of factory default settings for various
the same disk. The user should be
parameters that the end user may wish to change.
aware, however, that the IPSutil
While the utility program is directed to users that
program has the capability of
do not have MMI, users of MMI-provided relays
overriding the security parameters
can also use IPSutil to set various parameters.
set in the relay. It is recommended
When the IPSutil is started, a warning window
that you remove the IPSutil program
appears (See Figure 4-20).
from the IPScom disk and file it
separately in a safe place, to be used
by authorized people.

3 Installation and Setup


®
IPSutil runs with the Microsoft Windows operating
system, version 3.1 or above, and is available in
Figure 4-20 Warning Message
the following IBM PC-compatible format:

• One 3.5" double-sided, high-density (DS/HD After you accept the warning, you can access
1.44 Mb) disk the IPSutil main menu. The following sections
describe each IPSutil menu items.
A Hardware Requirements
IPSutil™ will run on any IBM PC-compatible
Comm Menu

computer that provides at least the following:

• 4 Mb of RAM
• Microsoft Windows 3.1 or later
• One 3.5" double-sided, high-density The Comm menu allows you to make
connections to the relay. This is the first
B •
(DS/HD 1.44 Mb) disk drive
One serial (RS-232) communication port
command you must use to access the unit. After
you click the Connect submenu item, the
• VGA monitor Communications dialog box appears (See
Figure 4-21).
• Mouse or pointing device
• Select the correct PC communication port
Installation where the null modem cable is connected
An installation utility has been provided as a part for the relay.

C of IPScom and IPSutil programs. After


installation, IPSutil can be run from the hard drive
by choosing IPSUTIL.EXE.
• Select the baud rate of the relay. Factory
default is 9600 baud.
• Select the access code resident in the
relay. Factory default is 9999.
• Click “Open Com” button.

4–18
Operation (Computer) – 4

The following message window will appear Security Menu


showing COM opened. Now, the title bar will
display the relay model and the software
version.
1
The Security Menu allows you to set the
communication access code and the level
access codes for the relay.

The Change Access Code allows you to assign


The Exit submenu allows you to quit IPSutil™. new communication access code to the relay. The
If the relay was connected, this submenu range of the access code is 1 to 9999. Note that
disconnects the relay. When the relay was the access code 9999 is a factory default
connected, if you have made any changes for (See Figure 4-24).
some parameters (for example, baud rate, phase
rotation) the following message window appears. Q NOTE: Setting the access code to 9999
disables security.

The Change Level Access Code allows you to


assign three different levels of access code for
the relay functions accessibility. The range of
the level access code is 1 to 9999 (See
Figure 4-25).
3
Relay Comm ▲ CAUTION: This submenu allows you to change
the relay level access codes.

Miscellaneous Menu
When Relay Comm menu is selected, the
Relay Comm Port Settings dialog box appears
(See Figure 4-22). It allows you to set the relay
communication ports COM1 or COM2/COM3 baud A
rate. For COM2/COM3, it allows you to set the
protocol and dead synch time. Additionally, for The Miscellaneous menu allows you to set and
COM2 and COM3, if you select MODBUS monitor some of the relay parameters.
protocol, the dialog box allows you to enable the
parity option. The Setup submenu allows you to change the
user’s logo information, test outputs, assign
Q NOTE: If COM1 baud rate is changed and the communication address and user control
relay is reset, the new baud rate must be used
to communicate with COM1
number, phase rotation, and OK LED flash mode
in the relay. Note that the highest number used B
for the communication address is 255 and the
Clock highest control number allowed is 9999
(See Figure 4-26).

The Monitor Status submenu allows you to monitor


When the Clock menu is selected, the “Set Unit and clear the error code counters, monitor the
Date/Time” dialog box appears (See Figure 4-23). check sums, and to view inputs test status. Note
Date and Time can be changed and sent to the
relay. This dialog box allows you to start or stop
that powerloss counter cannot be cleared.

Help Menu
C
the clock in the relay.

4–19
M-3420 Instruction Book

Under Help, the About... submenu provides you the


information on the IPSUtil version numbers.

COMMUNICATION DIALOG BOX

1 COMMAND BUTTONS
Open com Initiates communication with the protective
system by direct serial communication.
Close com Discontinues communication with the
Figure 4-21 Communication Dialog Box protective system.

Cancel Returns you to the IPSutil™ main window.


Any changes to the displayed information are
lost.

RELAY COMM PORT SETTINGS

COMMAND BUTTONS

3 OK Sends the currently displayed information


to the relay.

Figure 4-22 Relay Comm Port Settings

A Cancel Returns you to the IPSutil main window. Any


changes to the displayed information are lost.

SET UNIT DATE/TIME DIALOG BOX

COMMAND BUTTONS
Stop Clock This toggles between start/stop the clock of
the relay. The ‘Stop’ stops the clock in the
relay. The ‘Start’ resumes the clock in the

B Save
relay.
When connected to the protection system, the
date and time information on the display is
sent to the relay.
Cancel Returns you to the IPSutil main window. Any
changes to the displayed information are lost.
There is a blue Time Sync LED mimic on this dialog
box (the LED is displayed as different shading on a
monochrome monitor). When this LED is blue, the relay

C Figure 4-23 Unit Date/Time Dialog Box


is synchronized with the IRIG-B signal and the Time
field is grayed out, indicating that this field can’t be
changed. But the Date field can be changed (by editing
and pressing Save).
When the LED is not blue, the relay is not
time-synchronized and therefore, both the Date and
Time fields can be changed.
The time field in the dialog box is not updated
continuously. The time at which the dialog box was
opened is the time that is displayed and remains as
4–20 such. This is true whether the relay is synchronized
with the IRIG-B signal or not.
Operation (Computer) – 4

CHANGE COMMUNICATION ACCESS CODE DIALOG

COMMAND BUTTONS
OK Sends the currently displayed information
to the relay. 1
Cancel Returns you to the IPSutil™ main window.
Any changes to the displayed information
are lost.

Figure 4-24 Change Communication Access


Code Dialog Box

CHANGE LEVEL ACCESS CODE DIALOG BOX

COMMAND BUTTONS
OK Sends the currently displayed information to
the relay.
Cancel Returns you to the IPSutil main window. Any
changes to the displayed information are lost. 3
Figure 4-25 Change Level Access Code
Dialog Box

A
SETUP DIALOG BOX

COMMAND BUTTONS
OK Sends the currently displayed information
to the relay.
Cancel Returns you to the IPSutil main window. Any
changes to the displayed information are lost.

C
Figure 4-26 Setup Dialog Box

4–21
M-3420 Instruction Book

3
This Page Intentionally Left Blank

4–22
Installation – 5

5   Installation

5.1 General Information.......................................................................................5–1

5.2 Mechanical/Physical Dimensions..................................................................5–1

5.3 Commissioning Checkout..............................................................................5–8

5.4 Circuit Board Switches and Jumpers...........................................................5–10

5.1 General Information 5.2 Mechanical/Physical Dimensions

 NOTE: Prior to installation of the equipment, it Figures 5-1 through 5‑4 contain physical dimensions
is essential to review the contents of this manual of the relay that may be required for mounting the
to locate data which may be of importance during unit on a rack.
installation procedures. The following is a quick
review of the contents of pertinent sections of
the manual.

It is suggested the terminal connections illustrated


here be transferred to station one-line wiring and
three-line connection diagrams, station panel draw-
ings and station DC wiring schematics.

If during the commissioning of the M‑3420


Generator Protection Relay, additional tests are
desired, Chapter 6, Testing, may be consulted.

The operation of the relay, including the initial setup


procedure, is described in Chapter 3, Operation
(Front Panel), for MMI front panel users and in
Chapter 4, Operation (Computer), when using
a personal computer. Section 3.1, Front Panel
Controls, details the front panel controls. Section
3.2, Initial Setup Procedure /Settings, details
the MMI setup procedure. This includes details
necessary for input of the communications data,
unit setup data, configure relays data, the individual
setpoints and time settings for each function, and
oscillograph recorder setup information. Section
3.3, Checkout Status/Metering, guides the operator
through the checkout status procedures, including
monitoring the status and viewing the target history.

5–1
M‑3420 Instruction Book

17.68
[44.91]
17.50
[44.45]
ACTUAL

5.21
5.28
[13.23]
[13.41]
ACTUAL

RECOMMENDED CUTOUT WHEN RELAY IS


NOT USED AS STANDARD RACK MOUNT

17.50
[44.45]

10.20
[25.91]

19.00
[48.26]

18.31 0.35
[46.51] [0.89]

0.40 [1.02] X 0.27


[0.68] Slot (4X)

2.25
[5.72]

1.48
[3.76]

Standard 19" Horizontal Mount Chassis

NOTE: Dimensions in brackets are in centimeters.


Figure 5‑1  M-3420 Mounting Dimensions  –  Horizontal Chassis

5–2
Installation – 5

5.65
[14.40]
5.59
[14.20] 0.03
Actual [0.076]
2.25 1.67
0.35 [5.72] [4.24] 2.25 1.67
[0.89] [5.72] [4.24]
0.28 [0.71]
Dia. (4X)

TARGETS

19.00
[48.26]

OUTPUTS
OUT 1 OUT 3 OUT 5 OUT 7

18.31
OUT 2 OUT 4 OUT 6 OUT 8

[46.51]
17.5
[44.45]
ACTUAL

17.68
[44.91]
EXIT ENTER

TARGET
RESET

PS 2 PS 1

TARGET DIAG

BRKR OSC.
CLOSED TRIG

RELAY TIME
OK SYNC

COM 1

Recommended cutout when relay is not used as


standard rack mount and is panel cut out mounted.
17.50
[44.45]

10.20
[25.91]

19.00
[48.26]

NOTE: Dimensions in brackets are in centimeters.

Figure 5‑2  M-3420 Mounting Dimensions  –  Vertical Chassis

5–3
M‑3420 Instruction Book

.35
[0.89] 1.97 2.25
[5.0] [5.71]

.261 [0.66]
Diameter
4 Holes

8.84
[22.45]

Recommended
Panel Cutout
Dimensions

18.31
[46.51] 2.83 2.83
19.00 [7.19] [7.19]
[48.26]

8.84
[22.45]

Max. Depth
of Unit:
10.50
[26.67]

6.19
[15.72]
NOTE: Dimensions in
brackets are in centimeters. Front View

 NOTE:  Panel may be mounted vertically or horizontally.


Figure 5‑3  (H2) Mounting Dimensions

5–4
Installation – 5

 NOTE:  Panel may be mounted vertically or horizontally.


Figure 5‑4  H3 and H4 Mounting Dimensions for GE L-2 Cabinet

5–5
M‑3420 Instruction Book

IRIG- B

IND.CONT.EQ. NRTL /C

C U L US
35

LISTED
83F4
36

COM 2

LR 89464
RS2 3 2
37

R
38

VA B

B E C K W IT H E L E C T R I C
L A RGO, FL 3 3 7 73
6 19 0 118 t h AV E N O .
V
A
39
40

1
-
VB C
VB

RX
41

COM 3
RS4 8 5

2
6 0 - 14 0
RAT ED VOL T AGE
42

3
-
TX
VC A
VC

4
43
,5 0 / 6 0 Hz

C O . IN C .
IN
6

5
44

IN
5

6
IN
4

7
V

IN P U T S
N

IN
3

W ARNING! CO NT AC T W IT H T ERMINAL S MA Y CAUSE EL EC T RIC SHO CK


Figure 5‑5  External Connections

IN
2

FOR CONT AC T RAT INGS SEE INST RUC T ION MANUA L


45

(5 2 b)

IN

10
1
46

IA

!
47

U.S. PATENT 5,592,393, 5,224,011


RT N
48

IN

11
IB
49

12
P/ S
1A,NO M

13
50

A LA R M S
I
C

S E LF - T ES T

14
51

 NOTES:
RAT ED CURRENT

15
52

Output contacts #1 through #4 are high speed operation


I

16
N

contacts.
53

17
54

18

FIELD GND connection is for future use.


8
Ia
55

19
5 A ,NOM

To fulfill requirements for UL and CSA listing, terminal


20
56

block connections must be made with No. 12 AWG solid


b

21
7
57

MODEL:

or stranded copper wire inserted in an AMP #324915


22
58

5 0 Hz

(or equivalent) connector and wire insulation used must


I c

23
59

be rated at 60° minimum. Terminal block connections


24
O UT P UT S

6 0 Hz

35–63 must be tightened to 8 inch‑pounds torque.


60

+
85 265
18- 56

25
P S 2

FIRMWARE:

8  WARNING: ONLY DRY CONTACTS must be


61

26
-

27
62

connected to inputs (terminals 5 through 10 with 11


+
85 265
18- 56

PS 1

28

common) because these contact inputs are inter‑


63

SERIA L NO.
-

29

nally wetted. Application of external voltage on these


3

30

inputs may result in damage to the units.


F3

F1

31
PS 2

2
3 AMP,2 5 0 V (3 AB)

All relays are shown in the de‑energized state.


32
33
F4

F2

The power supply relay (P/S) is energized when the power


1

34
PS 1

supply is OK.

The self‑test relay is energized when the relay has


performed all self‑tests successfully.

5–6
Installation – 5

ALTERNATE
CONNECTIONS
Other Other
Relays Relays M-3420
UTILITY SYSTEM M-3420
A B C Other IC
M-3420 59 58
Relays 59 58
50 51 a b c
a b c
IB
57 56
57 56
48 49
IA
55 54
55 54
46 47

2 M-3420
10
52 52b 1 1
Gen 11 Three VT Wye-Wye Two VT Open-Delta
Connection Connection
A
B
C

Generator

Other
Relays M-3420
58 59

A B C 42 43 40 41 38 39 42 43 40 41 38 39
56 57

M-3420 M-3420
54 55

① Alternate VT connections
M-3420
➁ Required generator breaker status input (52b). Contact is closed
52 53 when generator breaker is open. Use unit breaker contact if no
generator breaker present.
➂ Output contact pairs designated by user.
Low
Impedance
➃ Alarm output can be grouped to a single alarm at discretion of user.
Grounding
➄ Available control output to supervise other relays for VT Fuse Loss
can be designated.
M-3420 ➅ Input contact number is designated by user.
45
 WARNING: ONLY dry contacts must be connected because
these contact inputs are internally wetted. Application of external
44 voltage on these inputs may result in damage to the units.

High Impedance Grounding NOTE: M-3420 current terminal polarity marks ( ) indicate "entering" current
direction when primary current is "from" the generator. If CT connections
differ from those shown, adjust input terminals.
Example of Control / Output Connections

M-3420
DC: 24 V
+ 6 TRIP
48 V POWER 60 62
SUPPLY 61 63 11 10
3 3 3
OR - 16 15 12 13
DC: 110 V
125 V
220 V
250 V 2
52b 60FL
5
AC: 110 V
120 V TRIP SELF-TEST POWER OK VT 52G
BREAKER OSCILLOGRAPH FAILURE STATUS
230 V FAILURE RECORDER ALARM FUSE
240 V ALARM ALARM LOSS
INITIATE INITIATE 52Ga

- 4
EXTERNAL INPUTS ALARM OUTPUTS CONTROL TRIP OUTPUT
OUTPUTS

Figure 5‑6  Three-Line Connection Diagram

5–7
M‑3420 Instruction Book

VPOSy VA y VB y VC or VAB y VBC y VCA.


The positive sequence voltage should be
5.3 Commissioning Checkout

During M‑3420 field commissioning, check 7. Press ENTER until the unit displays:
the following to ensure that the CT and VT
connections are correct. NEG SEQUENCE VOLTAGE
0.0 Volts
1. Press ENTER. After a short delay, the unit

VNEGy 0.
should display The negative sequence voltage should be

VOLTAGE RELAY
8. Press ENTER until the unit displays:
VOLT curr freq v/hz pwr 
ZERO SEQUENCE VOLTAGE
2. Press the right arrow button until the unit 0.0 Volts
displays:

VZEROy0.
The zero sequence voltage should be
MONITOR STATUS
config STAT
If the negative sequence voltage shows a
3. Press ENTER. The unit should display: high value and the positive sequence
voltage is close to zero, the phase sequence
MONITOR VOLTAGE STATUS is incorrect and proper phases must be
VOLT curr freq v/hz  reversed to obtain correct phase se-
quence. If the phase sequence is incorrect,
4. Press ENTER. The unit should display frequency- and power-related functions
e i t h e r VA , V B, V C ( l i n e - t o - g r o u n d will not operate properly and the Monitor
connections) or VAB, VBC, VCA (line-to-line or Frequency Status menu will read LOW VOLT
line‑ground- to-line-line connections). DISABLE.

PHASE VOLTAGE (Volts) If positive, negative and zero sequence


A= B= C= voltages are all present, check the
polarities of the VT connections and change
Compare these voltages with actual connections to obtain proper polarities.
measurements using a voltmeter. If there 9. Press EXIT until the unit displays:
is a discrepancy, check for loose connec-
tions to the rear terminal block of the unit. If MONITOR VOLTAGE STATUS
line‑ground-to-line‑line voltage selection is VOLT curr freq v/hz 
used, the voltages displayed are   3 times
of the line‑ground voltages applied. 10. Press the right arrow button until the unit
5. Press ENTER to display the Neutral displays:
Voltage:
MONITOR CURRENT STATUS
volt CURR freq v/hz 
NEUTRAL VOLTAGE (VN)
________ VOLTS
11. Press ENTER to display line currents
The neutral voltage should be near zero volts. (I A, I B, I C). The unit should display:

6. Display positive, negative and zero se- PHASE CURRENT


quence voltages. Press ENTER until the unit A= B= C=
displays:

POS SEQUENCE VOLTAGE


________ VOLTS

5–8
Installation – 5

Compare these currents with the mea- 18. Press ENTER for the unit to display:
sured values using a meter. If there is a
discrepancy, check the CT connections to ZERO SEQUENCE CURRENT
the rear terminal block of the unit. 0.0 Amps

12. Press ENTER for the unit to display:


I ZERO y 0 A. If a significant amount of
The zero sequence current should be
PHASE CURRENT
negative or zero sequence current (greater
a= b= c=
than 25% of IA, IB, IC,) then either the phase
sequence or the polarities are incorrect.
Compare these currents with the mea-
Modify connections to obtain proper phase
sured values using a meter. If there is a
sequence and polarities.
discrepancy, check the CT connections to
the rear terminal block of the unit. 19. Press EXIT once and the Right arrow until
the unit displays:
13. Press ENTER for the unit to display:
MONITOR POWER STATUS
DIFFERENTIAL CURRENT
 POWER imped i/o 
A= B= C=
20. Press ENTER to display real power and
Differential current should be near zero amps.
check its sign. The unit should display:
If a significant amount of differential current
is present, check the CT polarities.
REAL POWER
14. Press ENTER for the unit to display: ________ PU

NEUTRAL CURRENT (IN) The sign should be positive for forward power
________ AMPS and negative for reverse power. If the sign
does not agree with actual conditions, check
The Neutral Current IN should be near zero the polarities of the three neutral-end CTs
Amps. and/or the PTs.

15. Press ENTER for the unit to display: 21. Press ENTER for the unit to display:

GND DIFFERENTIAL CURRENT REACTIVE POWER


________ AMPS ________ PU

16. Press ENTER for the unit to display: 22. Press Enter for the unit to display:

POS SEQUENCE CURRENT POWER FACTOR


________ AMPS ________ LAG

The positive sequence current should be IPOS


y I a y I b y I c.
 NOTE: The CT and VT polarities can be
easily verified by looking at the oscillographic
17. Press ENTER for the unit to display: waveforms, using IPSplot® analysis software.

NEG SEQUENCE CURRENT


0.0 Amps

Negative sequence current should near zero


amperes.

5–9
M‑3420 Instruction Book

5.4 Circuit Board Switches and Jumpers

JUMPER POSITION DESCRIPTION


A to B Demodulated IRIG-B TTL signal on Pin 6 of COM2
J5
B to C Modulated IRIG-B signal BNC (Default)
*J10 A to B Resistor Inserted (Terminated)
(200 ohm RS485/422
Termination Resistor) B to C Resistor Not Connected (Standby) (Default)
A to B COM3 shares baud rate with COM1
J46
B to C COM3 shares baud rate with COM2 (Default)
A to B Receiver continuously enabled
*J58
B to C Receiver Disabled while transmitting (Default)
A to B Connects CD signal to Pin 1 of COM2 connector (Default)
J60
A to C Connects +15V to Pin 1 of COM2 connector provides power
Short Connections -15V to Pin 9 of COM2 connector external
J61
Open Disconnects Pin 9 of COM2 connector (Default) Com devices
 NOTE: Short circuit protection which energizes pins 1 and 9 is incorporated for currents exceeding
100 mA.
Table 5‑1  Dip Jumpers

Dipswitch SW1
1 2 3 4 Switches should not be changed
X X X Open (up) while unit is powered.
X Closed (down)

3 up 4 up Run Mode*

3 up 4 down Initialize EEPROM to default*

3 down 4 up Initialize Access Codes and Communication*


3 down 4 down Calibrate**

2 Not Used

1 up Dual Power Supply Unit


1 down Single Power Supply Unit
* Power down, adjust, then power up.
** Power down, adjust, connect reference inputs, power up.
For both, after power up, the OK LED light remains off and the Diagnostic
LED will illuminate when operation has been satisfactorily completed.

Table 5‑2  Dip Switches

5–10
LED4 LED3 LED2 LED1
P1
+ + + +
SW2
1

R17

R21
R19
1 5
J 46 E177 4 1
C17
DIP
L21

L15
L19
L20

L17
L18
L16

L14

SW1

R124
SWITCH
+

R141 C98 C100


Q11 + E151
+
C99
U17
C12

P5

P9
E149

TP1 2 26 +
P4 C101
E150

C102
10 C31 1 25 +
2 + C10

1
E153

1 8 1 4 5 TP4 C122 C5
E158
E154
E159

1 C212 1 R14

1
P6
R18

1
P7 E162
1

9 16 5 8 6 10 C215 C7
R148
C8 E147 R145 E122 R149 E128 C214
3
C121

TP2
E115 1
R15

C38 R144 E127

C199
C201 C200 + C84 U9 U19
E124 E116

C150
C20 C33

R98
+ TP3 U1 E163

R16
R156 E123 E165 E181
C23 C22 E125

A B C
C220 D72 E161 U4
C117 U7 E182
C116 + R147 E133

J1
R50 R62 R42 R38
E111 E126
D80 E131 E134 E160
C120

+
U3

C219
C30 C29 C24 E166
+ + 1 E130

R131
C148 E119
+ E132

+
R143 C118 C35 C13 E170
C216 E135 E164

C218
E169

C119
E187 U35 E171
C157 C32
R142

E183 1 E2 E1 E176 E168 E172


C213
C124 E167 E173
C112 E178 E185

R45
R41

R53
R65
R34
R36
R32

D30
D28

D34
D40
E174

D25
D27
R146

D23
J62 10K R180 E175

+
U15 U41 U37 E109 Q12
U14

C123
A B C E105 C211 C6 U43

R35

R40

R44
R37
E110

R52
R64
R33
R83 E107 U11 U10
C158 D5

C113
E184
C108 C107 R91
C54 D3
C66 C72 C62 C60 C56 C58
C9 C4 + C169
TP6 C209
D6 C217 U25
E30 R92
C44

E186
C170

1 1
C67 C73 C63 C61 C57 C59 C55 U36 R20

C205
D4 C152 C153 C2 1
C114 U24 D2
U16 D1
R3

C19
C159 C125

R114
C204
C115 C208 C210 R10
E145 C207
C160 U42
Y1 C21
C26 J48 E142
R23

C154
R115
U12
1

R46 R58 R54 U23


E143 U26
BE#450-00192 U18

P-1625 REV.
+ C203

B C

C161
C202 C3 U13

J46
D13

R6

R1
U2
A
C11

E112
E120
ELECTRIC
E113
CO.INC.

C168

R49
R60
R57
C16

R26

D20

D32
D38
D36
+
+
+
+

BECKWITH
U8 E47 E48

R5

R122
C34

Q8

R8
D12

R48
R61
R56
R11
D75

R27
C147 C86 C85 C49
R72

R22
R25

R71

R7
R120

Q10 1 E180

R140
R121
R118
R119
D76 TP5 R117 D61

R12
R4 C27 D62 D64 D63
C64 C70 C68 C50

C25
D11
J60 D56 D55

R9
D9

R123
D57

+
D60
C65 C71 C69 C51 Q1 D59
C221 C222

R257
R256
R150 R151 C223
J60 RT1 D54
E93
R152
B A C K10 K9 K8 K7
E129 K4 K3
K6 K5 K2 K1

Figure 5-7  M-3420 Circuit Board


U44

RT2
C167 C166 C165 C164 C163 C162

U22

R185
+

J 61
T1 C43

+
U28 U29 U31

C91
U30 U32

C93

C94
C92

R153
C95
U27

C96

J51
J50
C126

C145
J61 C151
C40
C41
R155 R154

C14

R184
+

J58
C129

C131

C39
C140

C136
C130

C134
C139

C B A
C B A
C128

C97 + J10

C42
+
D18 R130 D43 R129 D44 R128 D45 R127 D46 R126 D47 R125
C149

C
C250

R183
D91 R24 R68 R69 R70
C47 R66 C74 R67 C76 C78 C80 C82

B
C37 J5

A
D90 D71 D70 D69 D68 D67 D66 D50

L9

L5
L6
L7
L8

L13
L10
C36
L28

L25

R182
L22

L27
L24

L26
L23

L11
VR4

L12
VR1 VR5 VR6 VR7 VR8
VR9 5 1
VR11

C133

C146

VR20
C142
VR3

C127
C138
C132
C143

C141
C144

C135
VR16
VR13

VR19
VR18
VR14

VR17
VR21

C137
VR15
VR12

VR22

P2
P3

J58 J10 J5

5–11
Installation – 5
M‑3420 Instruction Book

This Page Left Intentionally Blank

5–12
Testing – 6

6 Testing

6.1 Equipment/Test Setup ......................................................................................6–2


6.2 Diagnostic Test Procedures .............................................................................6–4
6.3 Auto-Calibration .............................................................................................. 6–12
6.4 Functional Test Procedures ...........................................................................6–13
Power On Self Tests ............................................................................... 6–14
24 Volts per Hertz, Definite Time ............................................................6–15
24 Volts per Hertz, Inverse Time ............................................................6–16
27 RMS Undervoltage, 3-Phase ..............................................................6–17
32 Directional Power, 3-Phase ................................................................ 6–18
40 Loss of Field .......................................................................................6–20
46 Negative Sequence Overcurrent Definite Time .................................. 6–21
46 Negative Sequence Overcurrent Inverse Time .................................. 6–22
50 Instantaneous Phase Overcurrent ......................................................6–23
50 BF Breaker Failure .............................................................................6–24
50N Instantaneous Neutral Overcurrent ..................................................6–26
51N Inverse Time Neutral Overcurrent ...................................................6–27
51V Inverse Time Phase Overcurrent with
Voltage Control/Restraint ......................................................................... 6–28
50/27 Inadvertent Energizing ................................................................... 6–29
59 RMS Overvoltage, 3-Phase ................................................................ 6–30
59N RMS Overvoltage, Neutral ...............................................................6–31
60FL VT Fuse Loss Detection .................................................................6–32
81 Frequency ........................................................................................... 6–33
87 Phase Differential ............................................................................... 6–34
87GD Ground Differential ........................................................................6–36
EXT External Functions ...........................................................................6–37

6–1
M-3420 Instruction Book

6.1 Equipment/Test Setup

No calibration is necessary, as the M-3420 is 4. Three-phase independent current sources


calibrated and fully tested at the factory. If (0 to 25 A) variable phase to simulate CT
calibration becomes necessary due to a inputs.
component replacement, follow the auto-calibration 5. Electronic timer accurate to at least 8 ms.
procedure detailed in Section 6.3, Auto Calibration
Test (see Section 5.4 for units without an MMI). Setup
These test procedures are based on the 1. Connect system power to the power input
prerequisite that the functions are enabled and terminals 62 (hot) and 63 (neutral). The
have settings as described in Chapter 2, M-3420 can be ordered with a nominal input
Application or “As Shipped” settings in Appendix power supply of 110/120/230/240 Vac,
A, Configuration Record Form. 110/125/220/250 Vdc or 24/48 Vdc. An
optional redundant power supply is available.
Equipment Required
Q NOTE: The proper power for the M-3420 is
The following equipment is required to carry out clearly marked on the power supply label affixed
the test procedures: to the rear panel.
1. Two Digital Multimeters (DMM) with 10 A 2. For each test procedure, connect the voltage
current range. and current sources according to the
2. 120 V ac or 0 to 125 V dc variable supply configuration listed in the test procedure and
for system power. follow the steps outlined. When the testing
of one function may cause another function
3. Three-phase independent voltage sources
to operate depending on the particular
(0 to 250 V) variable phase to simulate VT
settings, it is recommended the untested
inputs.
function be disabled (see Table 6-1).

FUNCTIONS TO DISABLE
Function
24 27 32 40 46 50 50BF 50N 51N 5 1V 50/27 59 5 9N 60F L 81 87 87FGD
Be ing Te s te d
24 X X X
27 X
32 X X X
40 X X X X X X
46 X X X X
50 X X X X
50BF X X X
50N X X X
51N X X X
51V X X X X
50/27 X X X X X X
59 X X
59N
60F L X X X X
81 X X
87 X X X
87GD X X X

Table 6-1 Functions to Disable When Testing


6–2
Testing – 6

39 Polarity 55
Hot
Voltage
Input 1 VA = 120 V ac ∠0° Ia ∠0°
38 Current Input 1
Neutral 54
41
Hot
Voltage 57
Input 2 VB = 120 V ac ∠–120°
40
Neutral Current Input 2 Ib ∠–120°
56
43
Hot
Voltage VC = 120 V ac ∠120°
Input 3 42
59
Neutral
Current Input 3 Ic ∠120°
58

Figure 6-1 Voltage Inputs: Configuration V1 Figure 6-3 Current Inputs: Configuration C1

39 Polarity 47
Hot
Voltage Input 1
120 Ð0° VAB = 120Ð0°
38 Current Input 1 IA ∠0°
Neutral 46
41
49
VBC = 120Ж120°
Hot
Voltage Input 2
40 Current Input 2 IB ∠–120°
120 Ж120° 43
48
Neutral
VCA = 120Ð120° 51
42
IC ∠120°
50
45
Hot
Voltage Input 3 Current Input 3
0 to 120 V ac VN
53
44
Neutral
IN
52

Figure 6-2 Voltage Inputs: Configuration V2 Figure 6-4 Current Inputs: Configuration C2

Q NOTE: The phase angles shown here use


leading angles as positive and lagging angles as
negative. Some manufacturers of test equipment
have used lagging angles as positive, in which
case VB=120 V a120° and VC=120 V a240°.
Similarly, other voltages and currents phase angles
should then be adjusted.

6–3
M-3420 Instruction Book

6.2 Diagnostic Test Procedures

The diagnostic procedures perform basic 5. Press ENTER. A reset warning appears:
functional tests to verify the operation of the PROCESSOR WILL RESET! (Relay
M-3420 front panel controls, inputs and outputs, functions are inoperative in Diagnostic Mode.)
and communication ports. These tests are 6. Press ENTER. Unit will reset and
performed in diagnostic mode, which is entered
DIAGNOSTIC MODE will be temporarily
in the following manner:
displayed, followed by OUTPUT TEST
1. Press ENTER to begin main menu. (RELAY). This is the beginning of the
diagnostic menu.
2. Press the right arrow button until SETUP
UNIT appears on the top line of the display. The diagnostic menu includes the items listed
below. Each is described individually in this chapter.
3. Press ENTER to access the SETUP UNIT The left arrow and right arrow buttons are used
menu. to move within the diagnostic menu.
4. Press the right arrow button until
DIAGNOSTIC MODE appears in the
display.

Output Test (Relay) .................................................. 6–5


Input Test (Status) ................................................... 6–6
Status LED Test ....................................................... 6–7
Target LED Test ....................................................... 6–7
Button Test ............................................................... 6–8
Display Test .............................................................. 6–8
Display Contrast Test ............................................... 6–8
COM 1 Loopback Test ............................................. 6–9
COM 2 Loopback Test ............................................. 6–9
COM 3 Loopback Test 4-Wire .................................. 6–9
COM3 Echo Test 2-Wire .......................................... 6–9
Clock Test ................................................................. 6–9
Nominal Frequency ................................................... 6–9
Phase Rotation .......................................................... 6–9
Auto Calibration ......................................................... 6–9

After EXIT is pushed, PRESS EXIT TO EXIT DIAGNOSTIC MODE is displayed.

6–4
Testing – 6

Output Test (Relay) 4. Press ENTER. The following is displayed:


The first step in testing the operation of the function
outputs is to confirm the positions of the outputs RELAY NUMBER
in the unoperated or OFF position. This can be 1
accomplished by connecting a DMM (Digital
Choose output numbers 2 through 8 by using the
Multimeter) across the appropriate contacts and
up arrow and down arrow buttons to turn all
confirming open (infinite ohms) or closed (zero
relays or outputs to the energized or ON
ohms). The de-energized or OFF positions for
each output is listed in Table 6-2. position. Note that when each output is turned
on, the appropriate red OUTPUT LED turns on
and stays on.
Re lay The DMM can now be used to verify the position
Normally Ope n Normally Clos e d
Output
Numbe r
Contact Contact* of the output contacts in the operated or ON
position. The readings should be the opposite of
1 3 3 - 34 -- the initial reading above. All outputs should be
2 31- 32 -- returned to their initial de-energized or OFF
positions (OUTPUT LEDs will go out when each
3 29- 30 --
output is turned off) before pushing EXIT to
4 2 7 - 28 -- return to the DIAGNOSTIC MODE menu.
5 25- 26 --

6 23- 24 --
Input Test (Status)
The INPUT TEST menu enables the user to
7 21- 20 21- 22
determine the status of the individual status
8 18- 17 18- 19 inputs. Individual inputs can be selected by number
9 (Self- using the up and down arrow buttons. The status
15- 14 15- 16
Test) of the input will then be displayed.
10
(Power -- 13- 12
Supply) INPUT COMMON
NUMBER TERMINAL TERMINAL
*" Normal" posit ion of t he cont act corresponds t o t he
OFF (de-energized) st at e of t he relay.
1 (52b) 11 10

Table 6-2 Output Contacts 11 9


2
Following completion of output contact positions
3 11 8
in the de-energized or OFF position, the output
status can be turned ON in the following manner:
4 11 7
1. Press ENTER. The following is displayed:
5 11 6
RELAY NUMBER
1 6 11 5

2. Press ENTER. The following is displayed: Table 6-3 Input Contacts


RELAY NUMBER 1 1. When OUTPUT TEST (RELAY) is displayed,
OFF on press the right arrow button until the
following is displayed:
3. Use the right arrow button to change ON to
upper case letters, which signifies INPUT TEST (STATUS)
selection. output INPUT led target J

6–5
M-3420 Instruction Book

2. Press ENTER. The following is displayed: Status LED Test


The STATUS LED TEST menu enables the user
INPUT NUMBER to check the front panel LEDs individually.
1

3. Press ENTER. The following is displayed:


RELAY BRKR
COM 1 TARGET
OK CLOSED TARGET PS 1
RESET
INPUT NUMBER 1
CIRCUIT OPEN TIME OSC. DIAG PS 2
SYNC TRIG

4. Connect IN COM terminal (terminal #11) to


IN1 terminal (terminal #10). See Table 6-3.
Alternatively, if this specific input is being M-3420
used in this application of the M-3420 and
the external wiring is complete, the actual
GENERATOR PROTECTION
external status input contact can be manually
closed. This will test the input contact
BECKWITH CO. INC.
operation and the external wiring to the input ELECTRIC
contacts. The following is immediately Made in U.S.A.
displayed:

INPUT NUMBER 1
Figure 6-5 Status LED Panel
CIRCUIT CLOSED
1. When INPUT TEST (STATUS) is displayed,
5. Disconnect IN COM terminal (terminal #11)
press the right arrow button until the
from IN1 terminal (terminal #10). The
following is immediately displayed: following is displayed:

INPUT NUMBER 1 STATUS LED TEST


CIRCUIT OPEN output input LED target J

6. Press ENTER. The following is displayed: 2. Press ENTER. LED #1 (RELAY OK) lights
and the following is displayed:
INPUT NUMBER
1 STATUS LED TEST
LED NUMBER 1 = ON
7. Use the up arrow button to go to the next
3. Repeat step 2 for the LEDs shown in Figure
input. Repeat the procedure using the
6-5, with the exception of PS1 & PS2 OK
contacts as shown in Table 6-3. When
indicators.
finished, press EXIT to return to the
DIAGNOSTIC MODE menu. 4. Press EXIT to return to the DIAGNOSTIC
MODE menu.

6–6
Testing – 6

Target LED Test Button Test


The TARGET LED TEST menu allows the user The BUTTON TEST menu selection allows the
to check the M-3920 Target Module LEDs user to check the M-3931 MMI Module buttons.
individually. As each button is pressed, its name is displayed.

TARGETS
BECKWITH ELECTRIC CO.
M-3420

OUTPUTS
OUT 1 OUT 3 OUT 5 OUT 7
EXIT ENTER
OUT 2 OUT 4 OUT 6 OUT 8

Figure 6-6 M-3920 Target Module Panel Figure 6-7 M-3931 Man-Machine
Interface Module
1. When STATUS LED TEST is displayed, press
the right arrow button until the following is 1. When the TARGET LED TEST is displayed,
displayed: press the right arrow button until the
following is displayed:
TARGET LED TEST
output input led TARGET J BUTTON TEST
Iex_io BUTTON disp contJ
2. Press ENTER. Target LED #1 lights and
the following is displayed: 2. Press ENTER. The following is displayed:

TARGET LED TEST BUTTON TEST


LED NUMBER 1 = ON 0

3. Repeat step 2 for each LED shown in 3. Press each button for test. As each button
Figure 6-6. When all LEDs have been tested, is pressed, the display will briefly show the
press EXIT to return to the DIAGNOSTIC name for each key (“RIGHT ARROW”, “UP
MODE menu. Pressing the TARGET ARROW”, etc).
RESET button on the front panel also
Q NOTE: The EXIT button should be tested last,
provides a simultaneous test for all
as it will exit from the test. If it is pushed before
TARGET LEDs.
this test sequence is completed, the test may
be restarted by pushing ENTER. Notice that the
Expanded Input/Output Test
word EXIT is displayed temporarily before the
Not implemented at this time. test sequence is exited.

6–7
M-3420 Instruction Book

Display Test 4. Press EXIT to return to the DIAGNOSTIC


The DISPLAY TEST menu selection enables the MODE menu.
user to check the display. This test cycles through
varying test patterns until EXIT is pressed. COM1/COM2/COM3 Loopback Test
The COM1 LOOPBACK TEST menu allows the
1. When BUTTON TEST is displayed, press user to check the front-panel RS-232C port. A
the right arrow button until the following is loop-back plug is required for this test. COM2
displayed: LOOPBACK TEST menu checks the rear panel
RS-232C port.
DISPLAY CONTRAST TEST
Iex_io button DISP contJ

2. Press ENTER. The unit will display a M-3420


sequence of test characters until EXIT is COM1/COM2
pushed. DB9P
3. After the test has cycled through completely, 1
press EXIT to return to the DIAGNOSTIC RX 2
TX 3
MODE menu.
4
SGND 5
Display Contrast 6
Q NOTE: This test applies only to units with Liquid RTS 7
Crystal Display, and is not applicable with vacuum CTS 8
fluorescent display. 9

The DISPLAY CONTRAST menu allows the user


to adjust the contrast of the alphanumeric Figure 6-8 COM1/COM2 Loopback Plug
display. The contrast adjustment may be varied
Q NOTE: The loopback plug required consists of
from a minimum of 100 (greatest contrast with
a DB9P connector (male) with pin 2 (RX) connected
background) to a maximum of 4000 (least to pin 3 (TX) and pin 7 (RTS) connected to pin 8
contrast with background). (CTS). No other connections are necessary.
1. When DISPLAY TEST is displayed, press 1. When DISPLAY CONTRAST is displayed,
the right arrow button until the following is press the right arrow button until the
displayed: following is displayed:

DISPLAY CONTRAST TEST COM1 LOOPBACK TEST


Iex_io button disp CONTJ ICOM1 com2 com3 clockJ

2. Press ENTER. The following is displayed: 2. Press ENTER. The following is displayed:

CONTRAST CONTROL COM1 LOOPBACK TEST


0000 CONNECT LOOPBACK PLUG

3. The left and right arrow buttons are used 3. Connect the loop-back plug to COM1, the
to underline one digit of the four-digit setting. front-panel RS-232C connector.
Only one digit will be underlined at a time,
4. Press ENTER. After the test, the following
signifying which is the one that can be
is displayed:
increased (up arrow) or decreased (down
arrow). When the appropriate setting is COM1 LOOPBACK TEST
shown (the contrast is automatically and -DONE-
immediately adjusted to the value shown
on the screen), press ENTER.

6–8
Testing – 6

5. Press EXIT to return to the DIAGNOSTIC 4. Set the following PC communications


MODE menu. parameters:
6. When COM1 TEST is displayed, press the Baud Rate 9600
right arrow button until COM2 TEST appears,
Parity one
and repeat steps 1 through 5 for COM2.
Continue to COM3 TEST. Data Bits 8
Stop Bits 1
COM3 Test (2-Wire)
The COM3 Echo Test 2-Wire allows the user to Duplex Half
test the RS-485 rear terminal connections for 5. Open the terminal emulator program on the
proper operation. PC and open the COM port for the RS-485
converter.
Q NOTE: This test requires a PC with an RS-485
converter and terminal emulator software installed. 6. Press a key on the PC keyboard. Verify
that the character pressed shows
1. When COM2 LOOPBACK TEST is temporarily on the relay’s display, and
displayed, press the right arrow button until appears on the PC monitor.
the following is displayed:
7. When communication has been verified, press
COM3 ECHO TEST 2 WIRE EXIT. The following is displayed:
I com1 com2 com3 COM3 J
COM3 ECHO TEST 2WIRE
2. Press ENTER. The following is displayed: -DONE-

COM3 ECHO TEST 2-WIRE 8. Close the COM port on the PC, and exit
IDLING...9600, N, 8, 1 the terminal program.

3. On the rear of the unit, connect a PC to COM3 Test (4-Wire)


the relay at terminals 3(-) and 4(+) via Q NOTE: This test is only applicable to units that
RS-485 converter set for 2-wire operation. have the RS-485 4-wire option installed.
See Figure 6-9 for diagram.
The COM3 LOOPBACK TEST 4-WIRE allows
the user to test the RS-485 rear terminal
1 2 3 4 connections for proper operation.
RS-232 to RS-485 1. When DISPLAY TEST is displayed, press
converter or PC card
(2 wire)
the right button until the following is
displayed:

- + - + COM3 LOOPBACK TEST 4WIRE


2W I com1 com2 COM3 com3 J

RX 4W TX
2. Press ENTER. The following is displayed:
Laptop computer
COM 3
COM3 LOOPBACK TEST 4WIRE
RS485
CONNECT LOOPBACK PLUG

Figure 6-9 RS-485 2-Wire Testing 3. On the rear of the unit, connect a jumper
from terminal 1 to terminal 3, and from
terminal 2 to terminal 4. See Figure 6-10 for
diagram.

6–9
M-3420 Instruction Book

2. Pressing ENTER will start the clock for


testing, and unit will display:

CLOCK TEST
1 2 3 4 CLOCK START

3. Repeat number 2 above to stop clock.


4. When finished, press EXIT twice. After
initial press of EXIT, unit will display:

CLOCK TEST
- + - + -DONE-
2W
Nominal Frequency

8 WARNING: Do not attempt to


RX 4W TX
COM 3 change this setting without
RS485 contacting Beckwith Electric Co.!

Figure 6-10 RS-485 4-Wire Testing NOMINAL FREQUENCY


I FREQ phase J
4. Press ENTER. The following is displayed:
1. Pressing ENTER will cause the following
COM3 LOOPBACK TEST warning to be displayed on the screen:
19200 PASS...
✳ CAUTION: SEE INSTRUCTION
5. Press ENTER to test each of the baud rates. BOOK BEFORE ALTERING!
When all baud rates have been tested, press
ENTER. The following is displayed: 2. Pressing ENTER or EXIT will display
available Hertz settings:
COM3 LOOPBACK TEST
-DONE- NOMINAL FREQUENCY
50_hertz 60_HERTZ

Clock Test
8 WARNING: Changing these
CLOCK TEST
settings may result in erroneous
Icom1 com2 com3 CLOCKJ
operation of the protection system.

Q NOTE: IRIG-B information is limited to hours, 3. Press EXIT for unit to display:
minutes, seconds and milliseconds. The Real Time
Clock (RTC) must be set for month, day and NOMINAL FREQUENCY
year. If the IRIG-B signal is synchronized, the -DONE-
RTC will be corrected every hour. All time
displays will be truncated to seconds
(no decimals). 4. Press EXIT to return to Diagnostic Mode
menu.
1. Press ENTER for the unit to display:

CLOCK TEST
01-Jan-2001 01:01:80.000

6–10
Testing – 6

Phase Rotation
6.3 Auto Calibration
ABC or ACB phase rotation sequence can be
chosen or set here. The M-3420 is shipped with
Q NOTE: The M-3420 has been fully calibrated
ABC rotation, unless ordered otherwise.
at the factory. There is no need to recalibrate
the unit prior to initial installation. Further
PHASE ROTATION calibration is only necessary if a component was
I freq PHASE J changed or if a unit originally ordered as 60 Hz
will be operated at 50 Hz.
1. Press ENTER to display: For units without an MMI, see Section 5.4,
Circuit Board Switches and Jumpers, for dipswitch
PHASE ROTATION settings for auto calibration.
a-c-b A-B-C
1. When PHASE ROTATION is displayed,
2. Press EXIT to display: press the right arrow button until the
following is displayed:
PHASE ROTATION
-DONE- AUTO CALIBRATION
I CAL factory
3. Press EXIT to return to Diagnostic Mode
menu. 2. Press ENTER. The following is displayed:

Auto Calibration CONNECT REFERENCE INPUTS


PRESS ENTER TO CALIBRATE
Refer to the following Section 6.3, Auto
Calibration, for more information on that function. 3. Connect VA = VB = VC = VN = 120.0(±0.01)V
at 0° phase and I a = I b = I c = I A = I B = I C
AUTO CALIBRATION = I N = 5.00(±0.01)A at 0° phase. For 1
I CAL factory Amp C.T.’s, use 1.00 Amp E 0.002.
Connections are indicated in Figures 6-11
Factory Use Only and 6-12.
This function is provided to allow access by
Q NOTE: The phase angle difference between
factory personnel. voltage and current input source should be 0°
FACTORY USE ONLY E0.05°, and an accurate low-distortion source
I cal FACTORY should be used (THD less than 1%).

4. Press ENTER. While the unit is calibrating,


the display will show WAIT. When the
calibration is complete, unit will display DONE.
5. The calibration can be verified by reading
the status (see the MONITOR STATUS
menu and Monitor Status/Metering in
Section 3.3, Checkout Status/Metering).
VA=VB=VC=VN=120 V V1=V2=0 V0=120V

I A =II B =II C =II N =5A* I 1=II 2=0 I 0=5 A*

I a =II b =II c=5A* P=1 pu


Q=0.0 pu

Power Factor=1.0

Idiffa = Idiffb = Idiffc = 0

* For 1 A CT rating, it should be 1A.


6–11
M-3420 Instruction Book

where subscript 0, 1, and 2 represent zero,


positive, and negative sequence quantities 6.4 Functional Test Procedures
respectively.
This section details test quantities, inputs and
6. Remove the calibration source inputs.
procedures for testing each function of the M-3420.
The purpose is to confirm the functions’
designated output operation, the accuracy of the
magnitude pickup settings, and the accuracy of
Polarity 55 47
time delay settings. Whereas the first test
Ia IA
54
described, “Power On Self Test”, does not
46
require electrical quantity inputs, all other
57 49 functional tests do require inputs, and the
Ib IB necessary connection configurations are shown.
56 48

Current Input In all test descriptions, a process for calculating


59 51
input quantities to test the actual settings of the
Ic IC
58 50
function will be given if needed. In many test
cases it will be necessary to disable other functions
53 not being tested at the time. This action is to
IN prevent the operation of multiple functions with
52
one set of input quantities, which could cause
confusion of operation of outputs or timers. The
complete description of the method to disable/
enable functions may be found in detail in Chapter
Figure 6-11 Current Input Configuration
3, Operation (Front Panel) or Chapter 4,
Operation (Computer). The complete description
of the method to install setting quantities may
be found in Section 3.2, Setpoints and Time
39 Settings.
Hot
Voltage
Input VA It is desirable to record and confirm the actual
38 settings of the individual functions of the M-3420
Neutral
41 before beginning test procedures. Use the
FUNCTIONAL CONFIGURATION RECORD FORM
VB and the SETPOINT AND TIMING RECORD FORM
40 found in Appendix A to record settings.
43 The tests described in this section are listed in
VC ascending number order, as used in Chapter 2,
42 Application. Depending on which functions are
to be tested at a given time, testing order may
45 be determined with the aid of Table 6-1, Functions
Hot
Voltage
VN to Disable When Testing. This may result in fewer
Input
44 changes in connections and disable/enable
Neutral
operations.

During the lifetime of the M-3420 relay, testing


of individual functions due to changes in
Figure 6-12 Voltage Input Configuration application settings will be more likely than an
overall testing routine. An index of the individual
test procedures is illustrated at the beginning of
this chapter.

6–12
Testing – 6

Q NOTE: Care must be taken to reset or enable Power On Self Tests


any functions that have been changed from their
VOLTAGE INPUTS: none
intended application settings when the test
procedures are complete. When a function is CURRENT INPUTS: none
re-enabled, both output arrangements and blocking
input designations must be reestablished. 1. Apply proper power to the power input
terminals: 60 (HOT) and 61 (NEUTRAL).
It may be desirable to program all test settings 2. The unit will display:
in an alternate profile, or to save the relay
settings in IPScom to preserve desired setup. POWER ON SELFTESTS
xxxxxxx
Many options for test sequences and methods
are possible. As an example, the operation of
3. All LEDs will turn on simultaneously for about
the output contacts can be tested along with the
1 sec. The POWER and RELAY OK LEDs
operation of the LEDs in the Diagnostic Test
will remain on; the rest of the LEDs will
Procedures. The operation of the output contacts
turn off.
may also be confirmed with the LED and function
operation during Functional Test Procedures, The unit will display:
Section 6.5, if desired.
POWER ON SELFTESTS
If timer quantities are to be checked, the timer PASS
must be activated by the appropriate output
contacts. The contact pin numbers are The model number:
enumerated in Table 6-2, Output Contacts.
BECKWITH ELECTRIC CO.
It is suggested that copies of the following be M-3420
made for easy referral during test procedures:
where “xx.xx.x”, x signifies the software
Input Configurations – pg 6–3
revision;
Output Contact Numbers – pg 6–5
Relay Configuration Table – pg A–2
BECKWITH ELECTRIC
Setpoint & Time Record Form – pgs A–8, 9 D-0024xx.xx.x

where “xxx” signifies the unit serial


number:

BECKWITH ELECTRIC CO.


SERIAL NUMBER xxx

The POWER LED(s) will turn on. The RELAY


OK LED will flash (or stay on as programmed in
the setup menu) and the BREAKER CLOSED
LED will remain on. The power-on self-tests ends
with the system date and time and the default
logo, and then presents the default screens. These
are the target history screens when a trip has
occurred, which will have occurred if the voltage
and frequency relays are enabled, but there is
no input voltage.

6–13
M-3420 Instruction Book

24 Volts/Hz Definite Time (#1 or #2)

VOLTAGE INPUTS: V1
CURRENT INPUTS: None

TEST SETTINGS: Definite Time Pickup P % (100 to 200)


Time Delay D cycles (30 to 8160)
Programmed Outputs Z OUT (1 to 8)
Function 59, 24 IT, 60FL Disable
Function 24 DT # 1, #2 Disable

Q NOTE: It would be efficient to disable the 24 Definite Time function with the lower pickup
setting first and test the higher setting operation. Since the lower setting operation can be
tested without disabling the higher setting, the 24 Definite Time functions will be enabled
when the tests are complete.

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect input in Configuration V1 as designated above. See Section 6.1, Equipment/Test Setup
for configurations.
4. The Volts per Hertz pickup level at a percentage setting at nominal frequency (50 or 60 Hz) is:
Pickup voltage = (P% ÷ 100) x (Nominal Voltage) where the Nominal Values have been
programmed in the system setup data described in Section 2.2, Configuration and are recorded on
the COMMUNICATION & UNIT SETUP RECORD FORM.
5. Hold the TARGET RESET button in and slowly increase the voltage on A phase until the
“VOLTS/HZ DEF 24DT” LED light goes on or the pickup indicator operates on the computer target
screen. The voltage level of operation will equal P volts ± 1%. Release the TARGET RESET
button and decrease the voltage and the output LEDs will go out. Press TARGET RESET button
to remove targets.
6. With output contacts connected to the timer, apply approximately (P + 10 volts) volts and start
timing. The contacts will close after D cycles within 20 cycles.
7. Test phases B and C by repeating steps 4 and 5.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–14
Testing – 6

24 Volts/Hz Inverse Time

VOLTAGE INPUTS: V1
CURRENT INPUTS: none

TEST SETTINGS: Inverse Time Pickup P % (100 to 200)


Inverse Time Curve C (1 to 4)
Time Dial K (1 to 100)
Programmed Outputs Z OUT (1 to 8)
Function 59, 24 DT, 60FL Disable

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input in Configuration V1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The Volts per Hertz pickup level of a percentage setting at nominal frequency (50 or 60 Hz) is:
Pickup voltage = (P% ÷ 100) x (Nominal Voltage) where the Nominal Values have been pro-
grammed in the system setup data described in Section 2.2, Configuration and are recorded on
the COMMUNICATION & UNIT SETUP RECORD FORM.
5. Test levels may be chosen at any percentages of Nominal Voltage which are a minimum of 5%
higher than the pickup percentage, P%. (Suggest 4 or 5 test levels chosen and calculated in
volts.)
6. With output contacts connected to the timer, apply voltage equal to the chosen test level calcu-
lated in step 5 on A phase and start timing. The operating time will be as read from the appropri-
ate Inverse Curve Family and K (Time Dial) setting (refer to Appendix D, Inverse Time Curves).
7. Repeat step 6 for all test levels chosen. The curve portion extending to lower than P% v/Hz
values are inactive and can be ignored. The tested points verify the operating times of the
function.
8. If it is desired to test the reset time, begin timing immediately when the input voltage is reduced
below pickup value.
9. Holding the TARGET RESET button in, stop timing when the TARGET LED goes out. The time
should be the reset time within ±3 cycles or ± 1%.
10. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
Q NOTE: If retesting is required, the unit should be powered down or wait for the programmed
reset time period before the next test to assure complete resetting of the timer.

6–15
M-3420 Instruction Book

27 RMS Undervoltage, 3 Phase (#1 or #2)

VOLTAGE INPUTS: Configuration V1


CURRENT INPUTS: None
TEST SETTINGS: Pickup P Volts ( 5 to 200)
Time Delay Y cycles ( 1 to 8160)
Programmed Outputs Z OUT ( 1 to 8)
Function 60FL Disable
Function 27 #1 or #2 Disable

Q NOTE: If 27 #1 and 27 #2 have different pickup settings, it would be efficient to disable


the one with the higher setting first and test the lower setting operation. The higher setting
operation could then be tested without disabling the lower setting.

1. Disable functions as shown. See Section 3.2, Configure Relays Data for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. See Section 6.1, Equipment/Test Setup
for configuration. Set at Nominal Voltage.
4. Hold the TARGET RESET button in and slowly decrease the input voltage on phase A until
27 PHASE UNDERVOLTAGE LED light goes on (or the pickup indicator operates on the
computer target screen). The voltage level should be equal to P volts ±0.5 V. Release the
TARGET RESET button and increase the input to the nominal voltage and the OUTPUT LEDs will
go out. Press TARGET RESET button to remove targets.
5. With output contacts connected to the timer, apply approximately (P-1) volts and start timing. The
contacts will close after D cycles within 20 cycles.
6. Test phases B and C by repeating steps 4 and 5.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–16
Testing – 6

32 Directional Power, Line to Ground 3 Phase (#1, #2)

VOLTAGE INPUTS: Configuration V1


CURRENT INPUTS: Configuration C1

TEST SETTINGS: Pickup P pu (-3.000 to +3.000)


Time Delay D cycles (1 to 8160)
Programmed Outputs Z OUT (1 to 8)
Function 87, 60FL Disable
Function 32 #1 or #2 Disable
VT Configuration Line-Ground

Q NOTE: It would be efficient to disable the function with the lower pickup setting first and
test the higher setting operation. Since the lower setting operation can be tested without
disabling the higher setting, the 32 functions will be enabled when the tests are complete.

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual power setting is as
follows: Multiply the PU pickup value (P above) by the Nominal Current previously input to the
M-3420. This value is described in Section 2.2, Configuration and is recorded on the
COMMUNICATION & UNIT SETUP RECORD FORM.
5. Set the three phase voltages to the Nominal Voltage.
6. Press and hold the TARGET RESET button and slowly increase the three phase currents
(for negative or reverse power flow direction, the phase angle of the phase currents are set at
180 degrees from the respective phase voltages ). Increase the currents until the
32 DIRECTIONAL POWER LED light goes on or the pickup indicator operates on the computer
target screen. The level of operation will be equal to that calculated in step 4; ± 2% or ±0.0015pu.
7. Release the TARGET RESET button and decrease the currents. The OUTPUT LEDs will go out.
Press TARGET RESET button to remove targets.
8. With output contacts connected to the timer, apply approximately 110% of the pickup current
and start timing. The contacts will close after D cycles within +16 cycles.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–17
M-3420 Instruction Book

32 Directional Power, 3 Phase Line to Line (#1, #2)

VOLTAGE INPUTS: Configuration V1


CURRENT INPUTS: Configuration C1

TEST SETTINGS: Pickup P pu (-3.000 to +3.000)


Time Delay D cycles (1 to 8160)
Programmed Outputs Z OUT (1 to 8)
Function 87, 60FL Disable
Function 32 #1 or #2 Disable
VT Configuration Line-Line

Q NOTE: It would be efficient to disable the function with the lower pickup setting first and
test the higher setting operation. Since the lower setting operation can be tested without
disabling the higher setting, the 32 functions will be enabled when the tests are complete.

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual power setting is as
follows: Multiply the PU pickup value (P above) by the Nominal Current previously input to the
M-3420. This value is described in Section 2.2, Configuration and is recorded on the
COMMUNICATION & UNIT SETUP RECORD FORM.
5. Set the three phase voltages to the Nominal Voltage.
6. Press and hold the TARGET RESET button and slowly increase the three phase currents
(-30° angle for each phase). (Note that for negative or reverse power flow direction, the phase
angle of these currents are set at -210 degrees). Increase the current until the 32 DIRECTIONAL
POWER LED light goes on or the pickup indicator operates on the computer target screen. The
level of operation will be equal to that calculated in step 4; ± 2% or ±0.0015pu.
7. Release the TARGET RESET button and decrease the currents. The OUTPUT LEDs will go out.
Press TARGET RESET button to remove targets.
8. With output contacts connected to the timer, apply approximately 110% of the pickup current
and start timing. The contacts will close after D cycles within +16 cycles.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–18
Testing – 6

40 Loss of Field (#1 or #2)

VOLTAGE INPUTS: Configuration V1


CURRENT INPUTS: Configuration C1

TEST SETTINGS: Diameter P ohms (0.1 to 100)


Offset O ohms (-50 to +50)
Time Delay D cycles (1 to 8160)
Programmed Outputs Z OUT (1 to 8)
Function 87, 60FL, 32 Disable
Function 40 Volt Control Disable
Function 40 #1 or #2 Disable
VT Configuration Line-Ground

Q NOTE: It would be efficient to disable the function with the higher “reach” (diameter minus
offset) setting first (lower current) and test the lower “reach” setting operation. Since the
higher setting operation can be tested without disabling the lower setting, the 40 functions
will be enabled when the tests are complete.

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual setting is as follows:
a. Define “reach” as D ohms = (P - O ohms) where O is usually negative.
b. Define “trip current” as I = (Selected Voltage ÷ D ohms) . The voltage level may be
selected based on the desired test current level.
c. Define “offset current” as IO = (Selected Voltage ÷ O ohms).

5. Set the three-phase voltages VA, VB, and VC to the Selected Voltage value from step 4, and
set the phase angle between the voltage and current inputs to 90°. (current leading voltage).
6. Press and hold the TARGET RESET button and slowly increase the three-phase currents until
the appropriate LOSS OF FIELD 40 LED light goes on or the pickup indicator operates on the
computer target screen. The level will be equal to “I” calculated in step 4 with the resulting
impedance within ± 0.1 ohms or E5%. If the offset is negative, continue to increase the current
until the LED light goes out. The level will be equal to “IO” calculated in step 4 with the resulting
offset impedance within ±0.1 ohms or E 5%.
7. Release TARGET RESET button and decrease the currents and OUTPUT LEDs will go out.
Press TARGET RESET button to reset targets.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be completed,
check the proper functions to disable for the next test and proceed from this configuration.
(For proper testing, I ≤ 3 x CT rating)

6–19
M-3420 Instruction Book

46 Negative Sequence Overcurrent Definite Time

VOLTAGE INPUTS: Configuration V1 (see Note, below)


CURRENT INPUTS: Configuration C1 (MODIFIED)
TEST SETTINGS: Pickup Def Time P % ( 3 to 100)
Time Delay D cycles ( 1 to 8160)
Programmed Outputs Z OUT ( 1 to 8)
Function 87 Disable
Function 46 Inv Time Disable

Q NOTE: Although no voltage input is required for the testing of the 46 function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they should
also be disabled for the test and enabled after the tests are complete.

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 (MODIFIED) designated above. The modification to
C1 (See Section 6.1, Equipment / Test Setup for configuration) is to exchange Current input
2 and 3. (B Ø current = input 3 and CØ current = input 2). Set Voltages = Nominal voltage
4. The level of current at which operation is to be expected for an individual setting is: Pickup
current = (P% ÷ 100) x (Nominal Current) where the Nominal Values have been programmed in
the system setup data described in Section 2.2, Configuration and are recorded on the
COMMUNICATION & UNIT SETUP RECORD FORM.
5. Press and hold the TARGET RESET button and slowly increase the three-phase currents until the
appropriate NEG SEQ CURRENT DEF 46DT LED light goes on or the pickup indicator operates
on the computer target screen. The level will be equal to pickup current calculated in
step 4 ± 0.5%.
6. Release TARGET RESET button and decrease the currents and OUTPUT LEDs will go out. Press
TARGET RESET button to remove targets.
7. With output contacts connected to the timer, apply current of at least (1.1 x pickup) amps and
start timing. The contacts will close after D cycles within -1 to +3 cycles or E1%.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
(For proper testing, I ≤ 3 x CT rating)

6–20
Testing – 6

46 Negative Sequence Overcurrent Inverse Time

VOLTAGE INPUTS: Configuration V1 (see Note, below)


CURRENT INPUTS: Configuration C1 (MODIFIED)
TEST SETTINGS: Pickup Inv Time P % ( 3 to 100)
Time Dial Setting K ( 1 to 95)
Maximum Trip Time D cycles
Programmed Outputs Z OUT ( 1 to 8)
Function 87 Disable
Function 46 Definite Time Disable

Q NOTE: Although no voltage input is required for the testing of the 46 function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they will need
to also be disabled for the test and enabled after the tests are complete.

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 (MODIFIED) designated above. The modification to
C1 (See Section 6.1, Equipment/Test Setup for configuration) is to exchange Current input 2
and 3. (B Ø current = input 3 and CØ current = input 2).
4. The current pickup level at a percentage setting is: Pickup current = (P% ÷ 100) x (Nominal
Current) where the Nominal Values have been programmed in the system setup data described
in Section 2.2, Configuration and are recorded on the COMMUNICATION & UNIT SETUP RECORD
FORM.
5. Test levels may be chosen at any percentages of Nominal Current which are a minimum of 5%
higher than the pickup percentage, P%. (Suggest 4 or 5 test levels chosen and calculated in
amps.)
6. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage value from step 4.
7. With output contacts connected to the timer, apply currents equal to the chosen test levels
calculated in step 5 and start timing. The operating time will be as read from Figure 2-6,
Negative Sequence Inverse Time Curves. Time will be negative sequence current in % of pickup
setting for the % current and appropriate K (Time Dial ) setting, or the maximum trip time
(whichever is faster). Repeat this step for all test levels chosen. The Figure 2-6 curve portion
extending to lower than P% current values is inactive and can be ignored. The tested points
verify the operating times of the function.
8. If it is desired to test the reset time, begin timing immediately when the input current is reduced
below the pickup value. Holding the TARGET RESET button in, stop timing when the TARGET
LED goes out. The time should be approximately 4 minutes.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
Q NOTE: If retesting is required, the unit should be powered down or wait 4 minutes before
the next test to assure complete resetting of the timer.
(For proper testing, I ≤ 3 x CT rating)
6–21
M-3420 Instruction Book

50 Instantaneous Phase Overcurrent

VOLTAGE INPUTS: Configuration V1 (see note, below)


CURRENT INPUTS: Configuration C1
TEST SETTINGS: 50 Pick-up P Amps (1.0 to 240)
Programmed Outputs Z OUT (1 to 8)
Function 87, 87GD Disable

Q NOTE: Although no voltage input is required for the testing of the 50 function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they will need
to also be disabled for the test and enabled after the tests are complete.

1. Disable functions as shown. See Section 3.2, Configure Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup. Set the three–phase voltages VA, VB, and VC to the Nominal Voltage value.
4. Testing: Hold the TARGET RESET button in and slowly increase current input 3 (C phase) until
the 50 PHASE OVERCURRENT LED light goes on or the pickup indicator operates on the
computer target screen. The current level of operation will be (P) amps ± 0.1 amps or ± 3%.
Release the TARGET RESET button and decrease the current and the OUTPUT LEDs will go
out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to the timer, apply approximately 110% of
P amps and start timing. The operating time will be E2 cycles. Reduce input 3 current to 0 amps.
6. Test may be repeated using inputs 1 (A phase) and 2 (B phase) individually.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–22
Testing – 6

50BF/50N Breaker Failure

VOLTAGE INPUTS: Configuration V1 (see note, below)


CURRENT INPUTS: Configuration C2
TEST SETTINGS: 50BF-Ph Pick-up P Amps (0.1 to 10)
50BF-N Pick-up N Amps (0.1 to 10)
Time Delay D cycles (1 to 8160)
Breaker Failure Initiate B OUT (1 to 8)
I IN (1 to 6)
Programmed Outputs Z OUT (1 to 8)
Function 87 Disable

Q NOTE: Although no voltage input is required for the testing of the 50BF function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they will need
to also be disabled for the test and enabled after the tests are complete.

1. Disable functions as shown. See Section 3.2, Configure Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C2 designated above. See Section 6.1, Equipment/Test
Setup.
4. Testing 50BF-Ph Generator Breaker Failure operation: 50BF-N DISABLED, 50BF-Ph ENABLED,
50BF Pickup Setting = P amps, Time delay setting = D cycles.
5. Initiate operation by externally shorting any ONE set of contacts (I) IN shown above. Short IN1
(connect contacts 10 & 11) to simulate 52b contact closure (breaker open). Alternatively, the
external contact may be operated if all connections are made.
6. Press and hold the TARGET RESET button and slowly increase current input 3 until the BREAKER
FAILURE 50BF LED light goes on (or the pickup indicator operates on the computer target
screen). The current level of operation will be (P) amps ± 0.1 amps or ± 2%. Release the
TARGET RESET button and decrease the current and the OUTPUT LEDs will go out. Press
TARGET RESET button to remove targets.
7. Time Test: With output contacts (Z) connected to the timer, apply approximately 110% of
P amps and start timing. The operating time will be D cycles within -1 to +3 cy. Reduce input 3
current to 0 amps.
8. Testing 50BF-Ph/50BF-N Generator Breaker Failure operation: 50BF-N ENABLED, 50BF-Ph
ENABLED, 50BF-N Pickup Setting = N amps, 50BF-Ph Pickup Setting = P amps, Time delay
Q NOTE: 50BF-Ph setting (P) must be equal to or less than 50BF-N setting
setting = D cycles. (Q
(N).]
9. Short IN1 (connect contacts 10 & 11) to simulate 52b contact closure (breaker open).
Alternatively, the external contact may be operated if all connections are made.
10. Press and hold the TARGET RESET button and slowly increase current input 3 until the
BREAKER FAILURE 50BF LED light goes on (or the pickup indicator operates on the computer
target screen). The current level of operation will be (N) amps ± 0.1 amps or ± 2%. Release the
TARGET RESET button and decrease the current and the OUTPUT LEDs will go out. Press
TARGET RESET button to remove targets.

6–23
M-3420 Instruction Book

11. BFN Time Test: With output contacts (Z) connected to the timer, input approximately 110% of
N amps and start timing. The operating time will be Y cycles within -1 to +3 cy. Reduce input 3
current to 0 amps.
12. Testing HV Breaker Failure operation: 50BF-N DISABLED, 50BF-Ph DISABLED, Time delay set
= D cycles.
13. With output contacts (Z) connected to the timer, initiate operation by externally shorting any
ONE set of contacts (I) IN above. The operating time will be D cycles within -1 to +3 cycles.
14. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–24
Testing – 6

50N Instantaneous Neutral Overcurrent

VOLTAGE INPUTS: Configuration V1 (see note, below)


CURRENT INPUTS: As described
TEST SETTINGS: Pickup P Amps (1.0 to 240)
Programmed Outputs Z OUT (1 to 8)
Function 51N, 87, 87GD Disable

Q NOTE: Although no voltage input is required for the testing of the 50N function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they will need
to also be disabled for the test and enabled after the tests are complete.

1. Disable functions as shown. See Section 3.2, Configure Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. Set the three-phase voltages VA, VB, and
VC to the Nominal Voltage value. See Section 6.1, Equipment/Test Setup.
4. Pickup Test: Hold the TARGET RESET button in and slowly increase current input IN (terminals
53 and 52) until the 50N NEUTRAL OVERCURRENT LED light goes on or the pickup indicator
operates on the computer target screen. The current level of operation will be (P) amps ± 0.1
amps or ± 3%. Release the TARGET RESET button and decrease the current and the OUTPUT
LEDs will go out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to the timer, apply approximately 110% of P
amps and start timing. The operating time will be a E2 cycles. Reduce input 3 current to 0
amps.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–25
M-3420 Instruction Book

51N Inverse Time Neutral Overcurrent

VOLTAGE INPUTS: Configuration V1 (see note, below)


CURRENT INPUTS: As described
TEST SETTINGS: Pickup Inv Time P Amps (0.5 to 12.0)
Curve Characteristic C ( 1, 2, 3 or 4)
Time Dial Setting K (0.5 to 11.0)
Programmed Outputs Z OUT ( 1 to 8)
Function 50N, 87, 87GD Disable

Q NOTE: Although no voltage input is required for the testing of the 51N function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they will need
to also be disabled for the test and enabled after the tests are complete.

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. Set the three–phase voltages VA, VB, and
VC to the Nominal Voltage value.
4. Refer to Appendix D, Figures D6–D8, or Tables D-1A and D-1B. Test levels may be chosen in
terms of multiples of pickup value and associated time in seconds. (Suggest 4 or 5 test levels
chosen and calculated in amps.)
5. With output contacts connected to the timer, apply current (IN) to terminals 53 and 52 equal to
the chosen test level calculated in step 4 and start timing. Operating time will be within ±3% or 3
cycles whichever is greater. Repeat this step for all test levels chosen. The tested points verify
the operating times of the function.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–26
Testing – 6

51V Inverse Time Phase Overcurrent with Voltage Control / Restraint

VOLTAGE INPUTS: V1
CURRENT INPUTS: C1

TEST SETTINGS: Pickup P Amps (0.5 to 12.00)


Inverse Time Curve C (1 to 4)
Time Dial K (0.5 to 11)
VC or VR __
Voltage Control Setting V Volts (10.0 to 200.0 )
Programmed Outputs Z OUT (1 to 8)
Function 50, 87, 87GD Disable

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input in Configuration V1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. Test levels may be chosen at any ampere values which are a minimum of 50% higher than the
pickup amps, P Amps. (Suggest 4 or 5 test levels chosen.)
5. For VC or Voltage Controlled units: Input voltages at least 5% under the Voltage Control setting V.
6. With output contacts connected to the timer, input current equal to the chosen test level
calculated in step 4 on A phase and start timing. The operating time will be as read from the
appropriate Inverse Curve Family and K (Time Dial) setting in Appendix D, Figures D-6 through
D-8, or Tables D-1A through D-1B. Repeat this step for all test levels chosen. In the curve
portion extending to lower than 150% of P amps, the relay will have a longer operating time
than at 150% pickup current. The tested points verify the operating times of the function.
7. The input voltage may be increased over the Voltage Control setting by at least 0.5 Volts and
the function will drop out.
8. For VR or Voltage Restrained units;
9. Input Nominal Voltages and test as in steps 4, 5, and 6 above (same current input values).
10. Repeat steps 4, 5, and 6 with reduced input voltage values and current reduced by an
equivalent percentage as the voltage reduction.
11. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–27
M-3420 Instruction Book

50/27 Inadvertent Energizing

VOLTAGE INPUTS: Configuration V1


CURRENT INPUTS: Configuration C2

TEST SETTINGS: 50 Pickup P Amps (0.5 to 15)


27 Pickup V Volts (40 to 130)
Pick-up Time Delay D Cycles (1 to 8160)
Drop-out Time Delay T Cycles (1 to 8160)
Programmed Outputs Z OUT (1 to 8)
Function 27,87, 50BF Disable

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C2 designated above. See Section 6.1, Equipment/Test
Setup.
4. 50 Overcurrent Test: Set Voltage inputs at Zero volts (after a minimum time of D cycles). Press
and hold the TARGET RESET button and slowly increase the Phase A current (Input 1) until the
INADVERTENT ENRGNG 50/27 LED light goes on (or the pickup indicator operates on the
computer target screen). The level of operation will be (P) amps ± 0.1 A or ± 2%.
5. 27 Undervoltage Test: If desired, the drop-out time delay (T) can be set to minimum setting for
this test. Hold the TARGET RESET button in and slowly increase the voltage input (continuing
current input in step 4.). Wait at least T cycles between each voltage change. The 50/27 LED
will go out at V volts ± 0.5 Volts.
6. 27 Pick-up Delay Test: Reduce voltage to Zero volts and start timing. The operating time to
close will be Y cycles within -1 to +3 cycles.
7. 27 Drop-out Delay Test: Increase current by one (1) amp and then with output contacts
connected to the timer, input approximately 110% of V volts (pickup setting) and start timing. The
operating time to open will be T cycles within -1 to +3 cycles.
5. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–28
Testing – 6

59 RMS Overvoltage, 3-Phase (#1 or #2)

VOLTAGE INPUTS: Configuration V1


CURRENT INPUTS: None

TEST SETTINGS: Pickup P Volts (5 to 200)


Time Delay D Cycles (1 to 8160)
Programmed Outputs Z OUT (1 to 8)
Functions 60FL, 24 Disable
Function 59 #1 or #2 Disable

Q NOTE: If 59 #1 and 59 #2 have different pickup settings, it would be efficient to disable


the one with the lower setting first and test the higher setting operation. The lower setting
operation could then be tested without disabling the higher setting.

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. See Section 6.1, Equipment /Test Setup
for configuration. Set Voltages = Nominal voltage
4. Pickup Test: Press and hold the TARGET RESET button and slowly increase the input voltages
on phase A until 59 PHASE OVERVOLTAGE LED light goes on or the pickup indicator operates
on the computer target screen. The level should be equal to P volts ± 0.5 V. Release the
TARGET RESET button and decrease the input voltages to nominal voltage and the OUTPUT
LEDs will go out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts being connected to the timer, apply (P+1) Volts on phase A and
start timing. The contacts will close after D cycles within 20 cycles.
6. Test phases B and C by repeating steps 4 and 5.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.

6–29
M-3420 Instruction Book

59N RMS Overvoltage, Neutral Circuit or Zero Sequence (#1 or #2)

VOLTAGE INPUTS: See Below


CURRENT INPUTS: None
TEST SETTINGS: Pickup P Volts (5 to 200)
Time Delay D cycles (1 to 8160)
Programmed Outputs Z OUT (1 to 8)
Function 27TN Disable
Function 59 #1, #2 Disable
Function 59N #1 or #2 Disable

Q NOTE: If function 59 settings are greater than the 59N setting being tested, it is not
necessary to disable.

Q NOTE: If 59N #1 and 59N #2 have different pickup settings, it would be efficient to
disable the one with the lower setting first and test the higher setting operation. The lower
setting operation could then be tested without disabling the higher setting.

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input to terminal numbers 44 and 45.
4. Pickup Test: Press and hold the TARGET RESET button and slowly increase the input voltage
VN until NEUTRL OVERVOLTAGE 59N #_ LED light goes on or the pickup indicator operates
on the computer target screen. The level should be equal to P volts ±0.5 V. Release the
TARGET RESET button and decrease the input voltage and the OUTPUT LEDs will go out. Press
TARGET RESET button to remove targets.
5. Time Test: With output contacts being connected to the timer, apply (P+1) Volts and start timing.
The contacts will close after D cycles within -1 to +3 cycles.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.

6–30
Testing – 6

60 FL VT Fuse Loss Detection

VOLTAGE INPUTS: Configuration V1


CURRENT INPUTS: Configuration C1

TEST SETTINGS: Time Delay D Cycles (1 to 8160)


Programmed Outputs Z OUT (1 to 8)
Function 27, 87, 32 Disable

Q NOTE: It is necessary for “FL” to be designated as an initiating input (see 2.3 Setpoints and
Time Settings – 60FL) before this function can be tested.

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. Adjust the three-phase voltage source to Nominal volts, and the three-phase current source to
Nominal amps.
5. Time Test: With output contacts connected to the timer, remove the A phase voltage input and
start timing. The operating time will be Y cycles within -1 to +3 cycles and the 60FL V.T. FUSE
LOSS LED and output Z LEDs will light or the pickup indicator operates on the computer target
screen.
6. Reconnect the phase A voltage and press TARGET RESET button to remove targets.
7. Repeat steps 5 and 6 for phases B and C.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–31
M-3420 Instruction Book

81 Frequency (#1, #2, #3, #4)

VOLTAGE INPUTS: Configuration V1


CURRENT INPUTS: None

TEST SETTINGS: Pickup P Hz (40.00 to 67.00)


Time Delay D cycles (2 to 65,500)
Programmed Outputs Z OUT (1 to 8)
Function 24, 60FL Disable
Function 81 #1, #2,
#3, or #4 Disable

Q NOTE: It would be efficient to disable the functions with the settings nearest to nominal
frequency first (testing over or under-frequency functions).

1. Disable functions as shown. See Section 3.2, Configure Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. See Section 6.1, Equipment/Test Setup
for configuration.
4. Pickup Test: Set the voltages VA, VB, and VC to Nominal voltage (Nominal Frequency). For
overfrequency testing, hold the TARGET RESET button in and slowly increase the frequency on
the input voltage(s) until the appropriate 81 #_ FREQUENCY LED light goes on or the pickup
indicator operates on the computer target screen. The level will be equal to P Hz ± 0.02 Hz.
Return to nominal input frequency and OUTPUT LEDs will go out. Press TARGET RESET
button to remove targets. For underfrequency testing, decrease the input frequency and return
to nominal after operation.
5. Time Test: With output contacts being connected to the timer, apply (P+ or - 0.5) Hz and start
timing. The contacts will close after D cycles within -1 to +3 cycles or E1%.
6. Complete the testing for all 81 functions by repeating the appropriate steps for each one.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.

6–32
Testing – 6

87 Phase Differential

VOLTAGE INPUTS: Configuration V1 (see note, below)


CURRENT INPUTS: Configuration C3 (See opposite page )
TEST SETTINGS: Minimum Pickup P Amps (0.2 to 3.0)
Percent Slope S % (1 to 100)
Time Delay D cycles (1 to 8160)
Programmed Outputs Z OUT (1 to 8)
Function 46, 50BF Disable

Q NOTE: Although no voltage input is required for the testing of the 87 function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they will need
to also be disabled for the test and enabled after the tests are complete.

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C3 as designated above. See Section 6.1, Equipment/Test
Setup for configuration V1 and page 6–34 for configuration C3. Set Voltages = Nominal voltage
4. Minimum Pickup Test: Set I a = 0 Amps (input 1); press and hold the TARGET RESET button and
slowly increase I A (input 2) until the PHASE DIFF CURRRENT 87 LED light goes on (or the
pickup indicator operates on the computer target screen). The current level of operation will be
equal to P amps ±0.1A or ±5%. Release the TARGET RESET button and decrease the current
and the OUTPUT LEDs will go out. Press TARGET RESET button to remove targets. Each
phase may be tested individually or I A and I a may be exchanged.
5. Timer Check: With output contacts connected to the timer, apply at least 10% higher I A (input 2)
current than the minimum pickup level and start timing. The contacts will close after D cycles
within -1 to +3 cycles. When the Time Delay is set to 1 cycle, the relay operation is less than
1–1/2 cycles.
6. Slope Test: Define any number of testing points desirable to verify the trip curve. Choosing any
values for I a (input 1), calculate the expected operating current I A (input 2) according to the following:
(II A-II a) > (II A +II a) x Slope/100 ÷ 2
Difference in currents is greater than sum of the currents times the per unit slope ÷ 2

or I A = [(1+K) ÷ (1-K)] x I a where K = S ÷ 200 and where S is % slope input above.


Q NOTE: For tests above the restraint current {(II A+II a)/2} value of 2P Nominal Current; use a
slope % value equal to 4 times the input slope value (S) for these computations.
7. With I a (input 1) and I A (Input 2) set at the chosen value, hold the TARGET RESET button in and
slowly increase either current until the PHASE DIFF CURRENT 87 LED light goes on or the
pickup indicator operates on the computer target screen. The current level of operation will equal
to I A within ±0.1A or ± 1% slope calculation. Release the TARGET RESET button and decrease
the larger CURRENT and the OUTPUT LEDs will go out. Press TARGET RESET button to
remove targets. Note that the difference in current must be greater than minimum pickup current
for proper operation.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be completed,
check the proper functions to disable for the next test and proceed from this configuration.
6–33
M-3420 Instruction Book

Polarity 55

Current Input 1 aø 54 I 0°
a

57

bø 56 I
b

59

cø 58 I
c

Polarity 47

Current Input 2 AØ 46 I 0°
A

49

BØ 48 I
B

51

CØ 50 I
C

Figure 6-13 Current Configuration C3

6–34
Testing – 6

87GD Ground Differential

VOLTAGE INPUTS: Configuration V1 (see note, below)


CURRENT INPUTS: As described

TEST SETTINGS: Pickup P Amps (0.2 to 10.0)


Time Delay D cycles (1 to 8160)
Programmed Outputs Z OUT (1 to 8)
Function 87, 46, 50BF Disable

Q NOTE: Although no voltage input is required for the testing of the 87GD function, it is
suggested that Nominal Volts be applied to restrain the functions which use both voltage
and current inputs for operation. If other functions operate during these tests they need to
be disabled for the test and enabled after the tests are complete.

1. Disable functions as shown. See Section 3.2, Configure Relays Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input in Configuration V1 as designated above. See Section 6.1, Equipment/Test
Setup for configuration V1. Set Voltages = Nominal voltage
4. Non-Directional Pickup Test: With IA=IB=IC= 0 Amps; press and hold the TARGET RESET
button and slowly increase IN (terminals 53 and 52) until the GND DIFF CURRENT 87GD LED
light goes on (or the pickup indicator operates on the computer target screen). The current level
of operation will be equal to P amps ±0.1A or ±3%. Release the TARGET RESET button and
decrease the current and the OUTPUT LEDs will go out. Press TARGET RESET button to
remove targets.
5. Timer Check: With output contacts connected to the timer, apply at least 10% higher IN (termi-
nals 53 and 52) current than the minimum pickup level and start timing. The contacts will close
after D cycles within -1 to +3 cycles.
6. Directional Pickup Test: With output contacts connected to the timer, apply IN=1.0 A @ Zero
degrees and IA or IB or IC @ (1.0 + X(pickup) A @180 degrees and start timing. The contacts
will close after D cycles within -1 to +3 cycles. Remove currents and reset targets. Reverse
either current input (current inputs now in phase) and retest. The relay will not operate. If the
IA or IB or IC current input value is reduced to 140 ma or less and the difference current
exceeds the pickup value, the relay will operate regardless of polarities of the currents.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–35
M-3420 Instruction Book

External Functions (#1 OR #2)

VOLTAGE INPUTS: None


CURRENT INPUTS: None

TEST SETTINGS: Time Delay D Cycles (1 to 8160)


Programmed Outputs Z OUT (1 to 8)
Initiating Inputs I IN

1. Confirm initiating input numbers.


2. With output contacts (Z) connected to the timer, either short out input terminals designated or
actually close external initiating contacts (one at a time) and start timing. The operating time will
be D cycles within -1 to +3 cycles and the EXTERNAL EXT LED and output Z LEDs will light or
the pickup indicator operates on the computer target screen.
3. To test the designated blocking inputs, press and hold the TARGET RESET button, and short
(see step 2) input terminals (one at a time) designated as blocking inputs. The EXTERNAL EXT
LED will go out.
4. Open initiating contact and press TARGET RESET button between contact closures to remove
targets.
5. Repeat for each designated external triggering contact.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.

6–36
Configuration Record Forms: Appendix – A

A APPENDIX:
Configuration Record Forms
This Appendix contains photocopy-ready forms The Functional Configuration Record Form
for recording the configuration and setting of the reproduces the Configure Relay menus (including
M-3420. The forms can be supplied to field the Setup Relay submenu) accessible via M-3800A
®
service personnel for configuring the M-3420 and IPScom Communication Software or the
kept on file for future reference. Examples of the optional M-3931 MMI front panel module. For each
suggested use of these forms are illustrated in function or setpoint, refer to the configuration
Chapter 2, Application and Chapter 3, you have defined using the Relay Configuration
Operation. Table, and circle whether it should be enabled or
disabled, the output contacts it will activate, and
A copy of the Relay Configuration Table the inputs that will block its operation.
(page A-2), discussed in Section 2.2,
Configuration, Functions, is provided to define The Setpoint & Timing Record Form allows
and record the blocking inputs and output recording of the specific values entered for each
configuration for the M-3420. For each function; enabled setpoint or function. The form follows
check if DISABLED or check the output the main menu selections of the M-3420 relay.
contacts to be operated by the function, and check
the inputs designated to block the function The “AS SHIPPED” data forms illustrate the factory
operation. settings of the M-3420.

The Communication Data & Unit Setup Record


Form reproduces the Communication and Setup
unit menus. This form records definition of the
parameters necessary for communication with the
relay, as well as access codes, user logo
(identifying) lines, date & time setting, and front
panel display operation.
EXAMPLES:

59 #1 PHASE OVERVOLTAGE 59 #1 PICKUP


disable enable ________ VOLTS

59 #1 RELAY OUTPUT 59 #1 DELAY


o8 o7 o6 o5 o4 o3 o2 o1 ________ CYCLES

59 #1 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1

A–1
M-3420 Instruction Book

FUNCTION D O U T P U T S I N P U T S
8 7 6 5 4 3 2 1 fl 6 5 4 3 2 1

24 DEF #1

DEF #2

IN V

% 

#2

32 #1

#2

40 #1

#2

46 DEF

IN V

50

50BF

50N

51N

51V

50/ 27

59 #1

#2

59N #1

#2

6 0 FL

81 #1

#2

#3

#4

87

87G D

E XT 1

E XT 2

Check each box applicable : ✓ (See page A-1 for information on using this table.)
D Column = Function Disabled. fl Column = Function blocked by fuse loss.
INPUTS Columns =Designated function blocking input(s) OUTPUTS Columns =Designated function output(s)

Table A-1 Relay Configuration Table


A–2
Configuration Record Forms: Appendix – A

KEY TO INPUT DATA RECORD FORMS

A. All unshaded screens shown on forms require data inputs. Whatever is in that screen
when ENTER button is pushed (see Figure A-1) will be installed in the M -3420 relay.
B. All shaded screens are either menu screens which have horizontal choices (made
with right - left arrows) or screens displaying a result of a choice previously made.
C. Dotted boxes enclose screens which bound areas that ENTER button will
permit movement within. In order to move out of one of the dotted boxes it is necessary to either
push EXIT or make a menu choice change using the Right/Left arrow.
D. The Up/Down arrows only adjust value or letter (lower/upper case) inputs; they do not move
within the menus or between menu displays.
E. The Right/Left arrows are used only to make horizontally displayed choices. These can be either
menu choices or input value digit choices. The previous choice or location in a menu is
highlighted immediately.
F. The ENTER button records the setting change and moves down within a menu. The operator will
notice that after the last menu item, ENTER moves to the top of the same menu but does not
change menu positions.
G. Pressing EXIT at any time will exit the display screen to the last screen containing a horizontal
choice (return to the preceding menu).

BECKWITH ELECTRIC CO.


M-3420

EXIT ENTER

Figure A-1 Man-Machine Interface Module


H. The symbol or in a screen indicates additional horizontal menu choices are available in the
indicated direction. As previously described, the Right/Left arrows will move the operator to
those additional choices.

Q NOTE: If a function is DISABLED, the input screens for that function will not be displayed.

A–3
M-3420 Instruction Book

COMMUNICATION SETUP UNIT


COMM setup exit comm SETUP exit

COM1 SETUP SOFTWARE VERSION USER LOGO LINE 1


COM1 com2 com3 com-adr VERS sn access number LOGO1 logo2 out alrm

COM1 BAUD RATE SOFTWARE VERSION USER LOGO LINE 1


baud_4800 BAUD_9800 D-0032V02.00.12 ________

USER LOGO LINE 2


COM2 SETUP SERIAL NUMBER logo1 LOGO2 out alrm
com1 COM2 com3 com_adr vers SN access number
USER LOGO LINE 2
COM2 DEAD SYNC TIME SERIAL NUMBER ________
________ MS ________

COM2 PROTOCOL CLEAR OUTPUT COUNTERS


beco2200 MODBUS ALTER ACCESS CODES logo1 logo2 OUT alrm
vers sn ACCESS number
COM2 PARITY CLEAR OUTPUT COUNTERS
none odd even ENTER ACCESS CODE PRESS ENTER KEY TO CLEAR
LEVEL#1 level#2 level#3

COM3 SETUP LEVEL #1 CLEAR ALARM COUNTER


com1 com2 COM3 com_adr ________ logo1 logo2 out ALRM

COM3 DEAD SYNC TIME ENTER ACCESS CODE CLEAR ALARM COUNTER
________ MS level#1 LEVEL#2 level#3 PRESS ENTER KEY TO CLEAR

COM3 PROTOCOL LEVEL #2


DATE & TIME
beco2200 MODBUS ________
TIME disp cont okled
COM3 PARITY ENTER ACCESS CODE
DATE & TIME
NONE odd even level#1 level#2 LEVEL#3
01-Jan-2001 12:00:00
LEVEL #3
DATE & TIME
COMMUNICATION ADDRESS ________
________ YEAR
com1 com2 com3 COM_ADR
DATE & TIME
COMMUNICATION ADDRESS USER CONTROL NUMBER
JAN feb mar apr may
1 vers sn access NUMBER
DATE & TIME
USER CONTROL NUMBER
________ DATE
COMM ACCESS CODE ________
ACCSS
DATE & TIME
SUN mon tue wed thu
COMM ACCESS CODE
________
DATE & TIME
________ HOUR

DATE & TIME


________ MINUTES

DATE & TIME


________ SECONDS
A–4
Figure A-2 Communication Data & Unit Setup Record Form (1 of 2)
Configuration Record Forms: Appendix – A

LCD DISPLAY BLANKING


time DISP cont okled

LCD DISPLAY BLANKING


disable enable

LCD CONTRAST ADJUSTMENT


time disp CONT okled

LCD CONTRAST ADJUSTMENT


________

RELAY OK LED FLASH


time disp cont OKLED

RELAY OK LED FLASH


disable enable

CLEAR ERROR CODES


ERROR diag

CLEAR ERROR CODES


PRESS ENTER KEY TO CLEAR

DIAGNOSTIC MODE
error DIAG
Q NOTE: See Section 6.2, Di-
agnostic Test Procedures, for
more information.

A–5
Figure A-2 Communication Data & Unit Setup Record Form (2 of 2)
M-3420 Instruction Book CONFIGURE RELAYS
CONFIG stat

CONFIGURE RELAY CONFIGURE RELAY


VOLTAGE_RELAY CURRENT_RELAY

59 #1 PHASE OVERVOLTAGE 46DT NEG SEQ CURRENT DEF 51N NTRL OVERCURRENT INV
disable enable disable enable disable enable

59 #1 BLOCK INPUT 46DT BLOCK INPUT 51N BLOCK INPUT


fl i6 i5 i4 i3 i2 i1 fl i6 i5 i4 i3 i2 i1 fl i6 i5 i4 i3 i2 i1

59 #1 RELAY OUTPUT 46DT RELAY OUTPUT 51N RELAY OUTPUT


o8 o7 o6 o5 o4 o3 o2 o1 o8 o7 o6 o5 o4 o3 o2 o1 o8 o7 o6 o5 o4 o3 o2 o1

59 #2 PHASE OVERVOLTAGE 46IT NEG SEQ CURRENT INV


disable enable 87 DIFFERENTIAL CURRENT
disable enable
disable enable
59 #2 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 46IT BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 87 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
59 #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 46IT RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 87 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
59N #1 NEUTRAL OVERVOLT
disable enable 50 INST OVERCURRENT
disable enable 87GD GND DIFFERENTIAL
59N #1 BLOCK INPUT disable enable
fl i6 i5 i4 i3 i2 i1
50 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 87GD BLOCK INPUT
59N #1 RELAY OUTPUT fl i6 i5 i4 i3 i2 i1
o8 o7 o6 o5 o4 o3 o2 o1
50 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 87GD RELAY OUTPUT
59N #2 NEUTRAL OVERVOLT
disable enable o8 o7 o6 o5 o4 o3 o2 o1

59N #2 BLOCK INPUT 51V OVERCURRENT INV


fl i6 i5 i4 i3 i2 i1 disable enable 50/27 INADVERTENT ENRGNG
disable enable
59N #2 RELAY OUTPUT 51V BLOCK INPUT
o8 o7 o6 o5 o4 o3 o2 o1 fl i6 i5 i4 i3 i2 i1 50/27 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
27 #1 PHASE UNDERVOLTAGE 51V RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 50/27 RELAY OUTPUT
disable enable
o8 o7 o6 o5 o4 o3 o2 o1
27 #1 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 50N NTRL INST OVERCURRNT
disable enable 50BF BREAKER FAILURE
27 #1 RELAY OUTPUT disable enable
o8 o7 o6 o5 o4 o3 o2 o1 50N BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 50BF BLOCK INPUT
27 #2 PHASE UNDERVOLTAGE fl i6 i5 i4 i3 i2 i1
disable enable 50N RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 50BF RELAY OUTPUT
27 #2 BLOCK INPUT o8 o7 o6 o5 o4 o3 o2 o1
fl i6 i5 i4 i3 i2 i1

27 #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1

A–6
Figure A-3 Functional Configuration Record Form (1 of 3)
Configuration Record Forms: Appendix – A

CONFIGURE RELAY CONFIGURE RELAY CONFIGURE RELAY


FREQUENCY_RELAY VOLTS_PER_HERTZ_RELAY LOSS_OF_FIELD_RELAY

81 #1 FREQUENCY 24DT #1 VOLTS/HZ DEF 40 #1 LOSS OF FIELD


disable enable disable enable disable enable

81 #1 BLOCK INPUT 24DT #1 BLOCK INPUT 40 #1 BLOCK INPUT


fl i6 i5 i4 i3 i2 i1 fl i6 i5 i4 i3 i2 i1 fl i6 i5 i4 i3 i2 i1

81 #1 RELAY OUTPUT 24DT #1 RELAY OUTPUT 40 #1 RELAY OUTPUT


o8 o7 o6 o5 o4 o3 o2 o1 o8 o7 o6 o5 o4 o3 o2 o1 o8 o7 o6 o5 o4 o3 o2 o1

81 #2 FREQUENCY 24DT #2 VOLTS/HZ DEF 40 #2 LOSS OF FIELD


disable enable disable enable disable enable

81 #2 BLOCK INPUT 24DT #2 BLOCK INPUT 40 #2 BLOCK INPUT


fl i6 i5 i4 i3 i2 i1 fl i6 i5 i4 i3 i2 i1 fl i6 i5 i4 i3 i2 i1

81 #2 RELAY OUTPUT 24DT #2 RELAY OUTPUT 40 #2 RELAY OUTPUT


o8 o7 o6 o5 o4 o3 o2 o1 o8 o7 o6 o5 o4 o3 o2 o1 o8 o7 o6 o5 o4 o3 o2 o1

81 #3 FREQUENCY
disable enable 24IT VOLTS/HZ DEF CONFIGURE RELAY
disable enable V.T._FUSE_LOSS_RELAY
81 #3 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 24IT BLOCK INPUT 60FL V.T. FUSE LOSS
fl i6 i5 i4 i3 i2 i1 disable enable
81 #3 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 24IT RELAY OUTPUT 60FL BLOCK INPUT
o8 o7 o6 o5 o4 o3 o2 o1 fl i6 i5 i4 i3 i2 i1
81 #4 FREQUENCY
disable enable 60FL RELAY OUTPUT
CONFIGURE RELAY o8 o7 o6 o5 o4 o3 o2 o1
81 #4 BLOCK INPUT POWER_RELAY
fl i6 i5 i4 i3 i2 i1
32 #1 DIRECTIONAL POWER CONFIGURE RELAY
81 #4 RELAY OUTPUT disable enable EXTERNAL_RELAY
o8 o7 o6 o5 o4 o3 o2 o1
32 #1 BLOCK INPUT EXT #1 EXTERNAL
fl i6 i5 i4 i3 i2 i1 disable enable
Q NOTE: If a function is DISABLED,
the input screens for that function will 32 #1 RELAY OUTPUT EXT #1 BLOCK INPUT
not be displayed. o8 o7 o6 o5 o4 o3 o2 o1 fl i6 i5 i4 i3 i2 i1
After the left or right arrow button is
32 #2 DIRECTIONAL POWER EXT #1 RELAY OUTPUT
used to underline an input or output,
disable enable o8 o7 o6 o5 o4 o3 o2 o1
the up or down arrow button must be
pressed to select the input or output.
32 #2 BLOCK INPUT EXT #2 EXTERNAL
Upper case letters indicates selection.
fl i6 i5 i4 i3 i2 i1 disable enable
Only selections in upper case will be
recorded when ENTER is pressed. If 32 #2 RELAY OUTPUT EXT #2 BLOCK INPUT
no outputs are recorded for a function, o8 o7 o6 o5 o4 o3 o2 o1 fl i6 i5 i4 i3 i2 i1
that function will be DISABLED.
EXT #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1

A–7
Figure A-3 Functional Configuration Record Form (2 of 3)
M-3420 Instruction Book

CONFIGURE RELAY
SETUP_RELAY

NOMINAL VOLTAGE ACTIVE INPUT STATE


VOLT curr vt mag d_ytx seal IN vt_p vt_n

NOMINAL VOLTAGE ACTIVE INPUT OPEN/close


________ VOLTS i6 i5 i4 i3 i2 i1

NOMINAL CURRENT V.T. PHASE RATIO


volt CURR vt mag d_ytx seal in VT_P vt_n

NOMINAL CURRENT V.T. PHASE RATIO


________ AMPS ________ :1

V.T. CONFIGURATION V.T. NEUTRAL RATIO


volt curr VT mag d_ytx seal in vt_p VT_N

V.T. CONFIGURATION V.T. NEUTRAL RATIO


line-line line-ground ________ :1

V.T. CONFIGURATION
line-gnd-to-line-line C.T. PHASE RATIO
CT_P ct_n

59/27 MAGNITUDE SELECT C.T. PHASE RATIO


volt curr vt MAG d_ytx ________ :1

59/27 MAGNITUDE SELECT


RMS dft C.T. NEUTRAL RATIO
ct_p CT_N

DELTA-Y TRANSFORM C.T. NEUTRAL RATIO


volt curr vt mag D_YTX ________ :1

DELTA-Y TRANSFORM
disable enable

RELAY SEAL-IN TIME


SEAL in vt_p vt_n

RELAY SEAL-IN TIME


________ CYCLES

A–8
Figure A-3 Functional Configuration Record Form (3 of 3)
Configuration Record Forms: Appendix – A

VOLTAGE RELAY CURRENT RELAY 51N INV TIME OVERCURRENT


VOLT curr freq v/hz pwr volt CURR freq v/hz pwr n_inst N_INV

59 PHASE OVERVOLTAGE 46 NEG SEQ OVERCURRENT 51N TAP SETTING


PHASE_OVER nutrl_over NEG_SEQ inst inv ________ AMPS

59 #1 PICKUP 46DT PICKUP 51N CURVE


________ VOLTS ________ % def inv vinv einv

59 #1 DELAY 46DT DELAY 51N TIME DIAL


________ CYCLES ________ CYCLES ________

59 #2 PICKUP 46IT PICKUP


________ VOLTS ________ % 87 DIFFERENTIAL OVERCURR
DIFF g_diff
59 #2 DELAY 46IT TIME DIAL
________ CYCLES ________ CYCLES 87 PICKUP
________ AMPS
46IT MAX DELAY
59N NEUTRAL OVERVOLTAGE ________ CYCLES 87 SLOPE
phase_over NUTRL_OVER ________ %

59N #1 PICKUP 50 INST OVERCURRENT 87 DELAY


________ VOLTS neg_seq INST inv ________ CYCLES

59N #1 DELAY 50 PICKUP


________ CYCLES ________ AMPS 87GD GND DIFF OVERCURR
diff G_DIFF
59N #2 PICKUP
________ VOLTS 51V INV TIME OVERCURRENT 87GD PICKUP
neg_seq inst INV ________ AMPS
59N #2 DELAY
________ CYCLES 51V TAP SETTING 87GD DELAY
________ AMPS ________ CYCLES

27 PHASE UNDERVOLTAGE 51V CURVE 87GD CT RATIO CORRECT


PHASE_UNDER def inv vinv einv ________

27 #1 PICKUP 51V TIME DIAL


________ VOLTS ________ 50/27 INADVERTENT ENRGNG
INADVNT_ENG brk_fail
27 #1 DELAY
51V VOLTAGE CONTROL
________ CYCLES 50/27 PICKUP
diable v_cntrl v_rstrnt
________ AMPS
27 #2 PICKUP
51V VOLTAGE CONTROL
________ VOLTS 50/27 VOLTAGE CONTROL
________ VOLTS
volts
27 #2 DELAY
________ CYCLES 50/27 PICKUP DELAY
50N INST OVERCURRENT
________ CYCLES
N_INST n_inv

Q NOTE: If a function is DISABLED, 50/27 DROPOUT DELAY


50N PICKUP
the input screens for that function will ________ CYCLES
________ AMPS
not be displayed.

A–9
Figure A-4 Setpoint & Timing Record Form (1 of 2)
M-3420 Instruction Book

50BF BREAKER FAILURE VOLTS PER HERTZ RELAY LOSS OF FIELD RELAY
inadvtnt_eng BRK_FAIL volt curr freq V/HZ pwr LOF fuse ext

50BF NEUTRAL ELEMENT 24 DEF TIME VOLTS/HERTZ 40 LOSS OF FIELD


disable enable DEF_V/HZ inv_v/hz LOF

50BF NEUTRAL PICKUP 24DT #1 PICKUP 40 #1 DIAMETER


________ OHMS
________ AMPS ________ %
40 #1 OFFSET
50BF PHASE ELEMENT 24DT #1 DELAY ________ OHMS
disable enable ________ CYCLES
40 #1 VOLTAGE CONTROL
50BF PHASE PICKUP 24DT #2 PICKUP disable enable
________ AMPS ________ %
40 #1 DELAY
50BF INPUT INITIATE 24DT #2 DELAY ________ CYCLES
i6 i5 i4 i3 i2 i1 ________ CYCLES
40 #2 DIAMETER
50BF OUTPUT INITIATE ________ OHMS
o8 o7 o6 o5 o4 o3 o2 o1 24 DEF TIME VOLTS/HERTZ
def_v/hz INV_V/HZ 40 #2 OFFSET
50BF DELAY ________ OHMS
________ CYCLES 24IT #1 PICKUP
________ % 40 #2 VOLTAGE CONTROL
disable enable
FREQUENCY RELAY 24IT CURVE
40 #2 DELAY
volt curr FREQ v/hz pwr crv1 crv2 crv3 crv4 ________ CYCLES
81 FREQUENCY 24IT TIME DIAL
FREQ ________ V.T. FUSE LOSS RELAY
lof FUSE ext
81 #1 PICKUP 24IT RESET RATE
________ HZ ________ SECONDS 60FL V.T. FUSE LOSS
FUSE
81 #1 DELAY
________ CYCLES POWER RELAY 60FL INPUT INITIATE
volt freq curr v/hz PWR i6 i5 i4 i3 i2 i1
81 #2 PICKUP
________ HZ 32 DIRECTIONAL POWER 60FL DELAY
PWR ________ CYCLES
81 #2 DELAY
________ CYCLES 32 #1 PICKUP
________ PU EXTERNAL RELAY
lof fuse EXT
81 #3 PICKUP
________ HZ 32 #1 DELAY
EXTERNAL
________ CYCLES EXT
81 #3 DELAY
________ CYCLES 32 #2 PICKUP EXT #1 INPUT INITIATE
________ PU i6 i5 i4 i3 i2 i1
81 #4 PICKUP
________ HZ 32 #2 DELAY EXT #1 DELAY
________ CYCLES ________ CYCLES
81 #4 DELAY
________ CYCLES EXT #2 INPUT INITIATE
i6 i5 i4 i3 i2 i1

A–10 EXT #2 DELAY


Figure A-4 Setpoint & Timing Record Form (2 of 2) ________ CYCLES
Configuration Record Forms: Appendix – A

COMMUNICATION SETUP UNIT


COMM setup exit comm SETUP exit

COM1 SETUP SOFTWARE VERSION USER LOGO LINE 1


COM1 com2 com3 com-adr VERS sn access number LOGO1 logo2 out alrm

COM1 BAUD RATE SOFTWARE VERSION USER LOGO LINE 1


baud_4800 BAUD_9800 D-0032VXX.XX.XX BECKWITH ELECTRIC CO.

USER LOGO LINE 2


COM2 SETUP SERIAL NUMBER logo1 LOGO2 out alrm
com1 COM2 com3 com_adr vers SN access number
USER LOGO LINE 2
COM2 DEAD SYNC TIME SERIAL NUMBER M-3420
50 MS XXXX

COM2 PROTOCOL CLEAR OUTPUT COUNTERS


BECO2200 modbus ALTER ACCESS CODES logo1 logo2 OUT alrm
vers sn ACCESS number
CLEAR OUTPUT COUNTERS
COM3 SETUP ENTER ACCESS CODE PRESS ENTER KEY TO CLEAR
com1 com2 COM3 com_adr LEVEL#1 level#2 level#3

COM3 DEAD SYNC TIME LEVEL #1 CLEAR ALARM COUNTER


50 MS 1111 logo1 logo2 out ALRM

COM3 PROTOCOL ENTER ACCESS CODE CLEAR ALARM COUNTER


BECO2200 modbus level#1 LEVEL#2 level#3 PRESS ENTER KEY TO CLEAR

LEVEL #2
COMMUNICATION ADDRESS DATE & TIME
2222
com1 com2 com3 COM_ADR TIME disp cont okled
ENTER ACCESS CODE
COMMUNICATION ADDRESS DATE & TIME
level#1 level#2 LEVEL#3
1 01-Jan-2001 12:00:00
LEVEL #3
DATE & TIME
3333
COMM ACCESS CODE XX Year
ACCSS
DATE & TIME
USER CONTROL NUMBER
COMM ACCESS CODE JAN feb mar apr may
vers sn access NUMBER
9999
DATE & TIME
USER CONTROL NUMBER
XX Date
1
DATE & TIME
SUN mon tue wed thu

DATE & TIME


XX Hour

DATE & TIME


XX Minutes

DATE & TIME


XX Seconds

A–11
Figure A-5 Communication Data & Unit Setup: As Shipped (1 of 2)
M-3420 Instruction Book

LCD DISPLAY BLANKING


time DISP cont okled

LCD DISPLAY BLANKING


DISABLE enable

LCD CONTRAST ADJUSTMENT


time disp CONT okled

LCD CONTRAST ADJUSTMENT


6000

RELAY OK LED FLASH


time disp cont OKLED

RELAY OK LED FLASH


disable ENABLE

CLEAR ERROR CODES


ERROR diag

CLEAR ERROR CODES


PRESS ENTER KEY TO CLEAR

DIAGNOSTIC MODE
error DIAG
Q Note: See Section 6.2, Di-
agnostic Test Procedures, for
more information.

A–12
Figure A-5 Communication Data & Unit Setup: As Shipped (2of 2)
Configuration Record Forms: Appendix – A

CONFIGURE RELAYS
CONFIG stat

CONFIGURE RELAY CONFIGURE RELAY CONFIGURE RELAY


VOLTAGE_RELAY CURRENT_RELAY FREQUENCY_RELAY

59 #1 PHASE OVERVOLTAGE 46DT NEG SEQ CURRENT DEF 81 #1 FREQUENCY


DISABLE enable DISABLE enable disable ENABLE
59 #2 PHASE OVERVOLTAGE 46IT NEG SEQ CURRENT INV 81 #1 BLOCK INPUT
DISABLE enable DISABLE enable fl i6 i5 i4 i3 i2 I1

59N #1 NEUTRAL OVERVOLT 81 #1 RELAY OUTPUT


50 INST OVERCURRENT o8 o7 o6 o5 o4 o3 o2 O1
DISABLE enable
DISABLE enable
59N #2 NEUTRAL OVERVOLT 81 #2 FREQUENCY
DISABLE enable DISABLE enable
51V OVERCURRENT INV
DISABLE enable 81 #3 FREQUENCY
27 #1 PHASE UNDERVOLTAGE DISABLE enable
disable ENABLE
50N NTRL INST OVERCURRNT 81 #4 FREQUENCY
27 #1 BLOCK INPUT DISABLE enable DISABLE enable
fl i6 i5 i4 i3 i2 i1

27 #1 RELAY OUTPUT 51N NTRL OVERCURRENT INV CONFIGURE RELAY


o8 o7 o6 o5 o4 o3 o2 o1 DISABLE enable VOLTS_PER_HERTZ_RELAY

27 #2 PHASE UNDERVOLTAGE 24DT #1 VOLTS/HZ DEF


DISABLE enable 87 DIFFERENTIAL CURRENT DISABLE enable
DISABLE enable
24DT #2 VOLTS/HZ DEF
87GD GND DIFFERENTIAL DISABLE enable
DISABLE enable
24IT VOLTS/HZ DEF
DISABLE enable
50/27 INADVERTENT ENRGNG
DISABLE enable
CONFIGURE RELAY
POWER_RELAY
50BF BREAKER FAILURE
DISABLE enable 32 #1 DIRECTIONAL POWER
disable ENABLE

32 #1 BLOCK INPUT
fl i6 i5 i4 i3 i2 I1

32 #1 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 O1

32 #2 DIRECTIONAL POWER
DISABLE enable

A–13
Figure A-6 Functional Configuration Record Form: As Shipped (1 of 2)
M-3420 Instruction Book

CONFIGURE RELAY CONFIGURE RELAY


LOSS_OF_FIELD_RELAY SETUP_RELAY

40 #1 LOSS OF FIELD NOMINAL VOLTAGE ACTIVE INPUT STATE


DISABLE enable VOLT curr vt mag d_ytx seal IN vt_p vt_n

40 #2 LOSS OF FIELD NOMINAL VOLTAGE ACTIVE INPUT OPEN/close


DISABLE enable 5.0 VOLTS i6 i5 i4 i3 i2 I1

NOMINAL CURRENT V.T. PHASE RATIO


CONFIGURE RELAY
volt CURR vt mag d_ytx seal in VT_P vt_n
V.T._FUSE_LOSS_RELAY
NOMINAL CURRENT V.T. PHASE RATIO
60FL V.T. FUSE LOSS
5.00 AMPS 1.0:1
disable ENABLE

60FL BLOCK INPUT


V.T. CONFIGURATION V.T. NEUTRAL RATIO
fl i6 i5 i4 i3 i2 I1
volt curr VT mag d_ytx seal in vt_p VT_N
60FL RELAY OUTPUT
V.T. CONFIGURATION V.T. NEUTRAL RATIO
o8 o7 o6 o5 o4 o3 o2 O1
line-line LINE-GROUND 1.0:1

CONFIGURE RELAY
59/27 MAGNITUDE SELECT C.T. PHASE RATIO
EXTERNAL_RELAY
volt curr vt MAG d_ytx CT_P ct_n
EXT #1 EXTERNAL
59/27 MAGNITUDE SELECT C.T. PHASE RATIO
DISABLE enable
RMS dft 10:1
EXT #2 EXTERNAL
DISABLE enable
DELTA-Y TRANSFORM C.T. NEUTRAL RATIO
volt curr vt mag D_YTX ct_p CT_N

DELTA-Y TRANSFORM C.T. NEUTRAL RATIO


DISABLE enable 10:1

RELAY SEAL-IN TIME


SEAL in vt_p vt_n

RELAY SEAL-IN TIME


30 CYCLES

A–14
Figure A-6 Functional Configuration Record Form: As Shipped (2 of 2)
Configuration Record Forms: Appendix – A

VOLTAGE RELAY
VOLT curr freq v/hz pwr FREQUENCY RELAY
volt curr FREQ v/hz pwr
27 PHASE UNDERVOLTAGE
PHASE_UNDER 81 FREQUENCY
FREQ
27 #1 PICKUP
108 Volts 81 #1 PICKUP
57.00 Hz
27 #1 DELAY
30 Cycles 81 #1 DELAY
30 Cycles

CURRENT RELAY VOLTS PER HERTZ RELAY


volt CURR freq v/hz pwr volt curr freq V/HZ pwr

POWER RELAY
volt freq curr v/hz PWR

32 DIRECTIONAL POWER
PWR

32 #1 PICKUP
-0.020 PU

32 #1 DELAY
120 Cycles

LOSS OF FIELD RELAY


LOF fuse ext

V.T. FUSE LOSS RELAY


lof FUSE ext

60FL V.T. FUSE LOSS


FUSE

60FL INPUT INITIATE


i6 i5 i4 i3 i2 i1

60FL DELAY
30 Cycles

EXTERNAL RELAY
lof fuse EXT

A–15
Figure A-7 Setpoint & Timing Record Form: As Shipped (1 of 1)
M-3420 Instruction Book

FUNCTION D O U T P U T S I N P U T S

8 7 6 5 4 3 2 1 fl 6 5 4 3 2 1

24 DEF #1 ✓

DEF #2 ✓

INV ✓

27 #1 ✓ ✓ ✓

#2 ✓

32 #1 ✓ ✓ ✓

#2 ✓

40 #1 ✓

#2 ✓

46 DEF ✓

INV ✓ ✓

50

50BF ✓ ✓

50N ✓

51N ✓

51V

50/27 ✓ ✓

59 #1

#2 ✓

59N #1 ✓

#2 ✓

60F L ✓

81 #1 ✓ ✓

#2 ✓

#3 ✓

#4 ✓

87 ✓

87GD ✓

EXT 1 ✓

Check each box applicable : ✓ (See page A-1 for information on using this table.)

D Column = Function Disabled. fl Column = Function blocked by fuse loss.

INPUTS Columns =Designated function blocking input(s) OUTPUTS Columns =Designated function output(s)

Table A-2 M-3420 Configuration As Shipped


A–16
Communications: Appendix–B

B APPENDIX: Communications

The M-3420 incorporates three serial ports for For detailed information on IPScom
digital communication with external devices. communications, refer to Chapter 4, Operation
Equipment such as RTU's, data concentrators, (Computers).
modems, or computers can be interfaced for direct,
on-line, real time data acquisition and control. Communication Ports
Generally, all data available to the operator through The M-3420 has both front and rear panel RS-232
the front panel of the M-3420 with the optional ports and a rear RS-485 port. The front and rear
M-3931 Man/Machine Interface module is panel RS-232 ports are 9-pin (DB9S) connector
accessible remotely through the BECO 2200 or configured as DTE (Data Terminal Equipment)
MODBUS data exchange protocol. These protocol per the RS-232C standard. Signals are defined
documents and the M-3420 database-specific in Table B-1.
protocol document are available from the factory.
The RS-485 port is assigned to the rear panel
The M-3800A IPSCom® Communication Software terminal block pins 1 through 4 (see Figure B-2).
package has been supplied for communication This can be configured for RS-485 two-wire or
to any IBM compatible computer running under four-wire operation.
®
Microsoft Windows 3.1 or higher.
Each communication port may be configured to
The BECO 2200 protocol implements serial, byte operate at any of the standard baud rates
oriented, asynchronous communication and can ( 300, 600, 1200, 2400, 4800, and 9600). The
be used to fulfill the following communications RS-485 port shares the same baud rate with COM
functions: 2 (or COM1 see Section 5.3).
• Real time monitoring of line status. While the RS-232 communication ports do
• Interrogation and modification of setpoints. include some ESD (Electrostatic Discharge)
protection circuitry, they are excluded from passing
• Downloading of recorded oscillograph data. ANSI/IEEE C37.90.1-1989. Beckwith Electric
• Reconfiguration of M-3420 functions. recommends the use of RS-232 to fiber optic
converters to avoid any question of
Q NOTE: The following restrictions apply for surge-withstand capability.
MODBUS protocol use:
An external or internal termination resistor can
1) MODBUS protocol is not supported on COM1.
be used. Figure 5-3, Circuit Board Switches and
2) Parity is supported on COM2 and COM3; Jumpers, illustrates the placement of an internal
valid selections are 8,N,2; 8,O,1 or 8,E,1. terminating resistor jumper that is incorporated
in the printed circuit board for the RS-485 channel.
3) ASCII mode is not supported (RTU only).
4) Standard baud rates from 300 to 9600 are A null modem cable is also shown in Figure B-1
supported. if direct connection to a PC (personal computer)
is desired.
5) Only the following MODBUS commands are
supported:
• read holding register (function 03)
• read input register (function 04)
• force single coil (function 05)
• preset single register (function 06)
6) MODBUS does not support oscillograph
record downloading.

B–1
M-3420 Instruction Book

CIRCUIT SIGNAL COM 1 COM 2


BB RX Receive Data Pin 2 Pin 2
BA TX Transmit Data Pin 3 Pin 3
CA RTS Request to Send Pin 7 Pin 7
CB CTS Clear to Send Pin 8
CD DTR Data Terminal Ready Pin 4 Pin 4
CF DCD Data Carrier Detect Pin 1
AB GND Signal Ground Pin 5 Pin 5
+15 V* Pin 1*
- 15 V* Pin 9*
* - 15 % IRIG- B (+) Pin 6*
*OPTIONAL - see 5.5, Circuit Board Switches and Jumpers
-15V -15%) @100 mA max.

TABLE B-1 Communication Port Signals


(see also Table 5-1 and Figure 5-6)

M-3430
COM1/COM2 PC
DB9P DB9S
1 1 DCD
RX 2 2 RX
TX 3 3 TX

4 4 DTR
SGND 5 5 SGND
6 6 DSR

RTS 7 7 RTS
CTS 8 8 CTS

9 9 RI

Figure B-1 Null Modem Cable: M-3420

B–2
Communications: Appendix–B
PC Master

Echo Cancel**

25 pin or
9-25 pin Straight-Through Cable

DYMEC Fiber Optic


Link / Repeater*
DCE
DTE

REP
OFF

T R

FOC FOC

FOC FOC

R T R T R T

DCE DCE DCE


DTE DTE DTE

REP REP REP


OFF OFF OFF

Slave #1 Slave #2 Slave #3


Address 1 Address 2 Address 3

RS-232 RS-232 RS-232

9-25 pin "Straight-Through" Cables

Figure B-2 RS-232 Fiber Optic Network

B–3
M-3420 Instruction Book

RS-485 4-Wire Network


Slave #1 Slave #2 Slave #N
Address 1 Address 5 Address 3

RX TX RX TX RX TX
- + - + - + - + - + - +
PC Master

200 W*
T-
T+
R-
R+

Twisted
RS-232 to RS-485 4-wire
converter or RS-485 PC Card

RS-485 2-Wire Network


Slave #1 Slave #2 Slave #3
Address 6 Address 8 Address 1

RX TX RX TX RX TX
- + - + - + - + - + - +
PC Master

B(-) 200 W*
A(+)

Twisted
RS-232 to RS-485 2-wire
converter or RS-485 PC Card

▲ CAUTION: Due to the possibility of ground potential difference between units, they should be
mounted in the same rack. If this is not possible, fiber optics with the appropriate converters should
be used for isolation. The two-wire topology is preferable to the four-wire, as circuitry within the relay
provides some isolation. Four wire operation is only available when the four-wire RS-485 options is
selected at the time of purchase.
Q NOTE: Each address on the network must be unique. Only the last physical slave on the network
should have the termination resistor installed. This may be completed externally or via a dip jumper
internal to the unit. See Section 5.3, Circuit Board Switches and Jumpers.

Figure B-3 RS-485 Networks

B–4
Self-Test Error Codes: Appendix– C

C APPENDIX: Self-Test Error Codes

E rror Code D e s cription

2 Battery backed RAM test fail

3 EEPROM write power-up fail

4 EEPROM read back power-up fail

5 Dual por t RAM test fail

6 EEPROM write calibration checksum fail

7 EEPROM write setpoint checksum fail loss of power

8 EEPROM write setpoint checksum fail loss of battery backed


RAM

9 DMA checksum/physical block fail

10

11 DSP external program RAM fail

12 DSP A/D conver t fail

13 DSP ground channel fail

14 DSP reference channel fail

15 DSP PGA gain fail

16 DSP DSP<-> HOST interrupt 1 fail

17 DSP DSP -> HOST interrupt 2 set fail

18 DSP DSP -> HOST interrupt 2 reset fail

19 DSP program load fail

20

21 DSP not running secondary boot code

22 DSP DPRAM pattern test fail

23 EEPROM write verify error

24 BBRAM test error

25 Uninitialized EEPROM

Table C-1 Self-Test Error Codes (1 of 2)


C–1
M-3420 Instruction Book

E rror Code D e s cription

26 WARNING calibration checksum mismatch warning

27 WARNING setpoint checksum mismatch warning

28 WARNING low battery (BBRAM) warning

29 Supply/mux PGA running test fail

30

31 Unrecognized INT1 code

32 Values update watchdog fail

33 Abort Error

34 Restart Error

35 Interrupt Error

36 Trap Error

37

38

39

40

41

42

43

44 Oscillograph buffer overflow

45 Oscillograph buffer underflow

46 Failure of DSP to calculate calibration phasors

47

48

49

50

Table C-1 Self-Test Error Codes (2 of 2)


C–2
Self-Test Error Codes: Appendix– C

E rror Code D e s cription

Comm Channel Lock An incorrect password supplied to the control will result in this
error message..

Control in Local Mode This message indicates the control is being operated locally
and serial communication is suspended.

Echo Timeout This error results if there are problems with the communication
link or if the echo cancel function is used incorrectly.

Invalid Data This error results if incorrect or out-of-range data is entered.

Invalid ID This message displays when attempting to communicate with


a device other than the M-3430.

Invalid Number of Points This error results if an incompatible version of IPScom


software is used. This is a communication protocol error.
Contact Beckwith Electric factory representative.

Invalid Point Number This error results if an incompatible version of IPScom


software is used. This is a communication protocol error.
Contact Beckwith Electric factory representative.

Read Invalid Checksum This error results if there are problems with the communication
link or if the echo cancel function is used incorrectly.

Read Packet Timeout This error results when communication with the control is lost
while attempting to read data to the control.

Response Timeout This error results when communication with the control is lost
while attempting to read data from the control.

Unknown System Error This error could be caused by a malfunction of control.

User Cancel This message displays when the escape (ESC) key is
pressed.

Write Invalid Checksum This error results if there are problems with the communication
link or if the echo cancel function is used incorrectly.

Write Packet Timeout This error results when communication with the control is lost
while attempting to write data to the control.

®
Table C-2 IPScom Error Messages
C–3
M-3420 Instruction Book

This Page Intentionally Left Blank

C–4
Inverse Time Curves: Appendix– D

D APPENDIX: Inverse Time Curves

This Appendix contains two sets of Inverse Time Curve Families. The first set is used for Volts per Hertz
functions (Figures D-1 through D-4), and the second set is for the M-3420 functions which utilize the Inverse
Time Overcurrent curves (Figures D-5 through D-8).

Q NOTE: Table D-1A and D-1B on pages D–6 and D–7 contains a list of the data that characterizes Definite
Time, Inverse Time, Very Inverse Time, and Extremely Inverse Time Overcurrent Curves.

D–1
M-3420 Instruction Book

Figure D-1 Volts/Hz (24) Inverse Curve Family #1 (Inverse Square)


D–2
Inverse Time Curves: Appendix– D

Figure D-2 Volts/Hz (24) Inverse Family Curve #2


D–3
M-3420 Instruction Book

Figure D-3 Volts/Hz (24IT) Inverse Curve Family #3


D–4
Inverse Time Curves: Appendix– D

Figure D-4 Volts/Hz (24IT) Inverse Curve Family #4

D–5
M-3420 Instruction Book

M ultiple of Tap Se tting De finite Time Inve rs e Time Ve ry Inve rs e Time Extre me ly Inve rs e Time

1.50 0.69899 4.53954 3.46578 4.83520

1.55 0.64862 4.15533 3.11203 4.28747

1. 6 0 0.60539 3.81903 2 . 8 12 2 8 3 . 8 3 5 62

1. 6 5 0.56803 3.52265 2.5565 4 3.45706

1.70 0.53558 3.25987 2.33607 3 . 13 5 7 3

1.75 0.50725 3.02558 2 . 14 4 3 1 2.85994

1. 8 0 0.48245 2.81566 1.97620 2 . 6 2 0 94

1. 8 5 0.46068 2.62673 1.82779 2 . 4 12 0 8

1.90 0.44156 2.45599 1. 6 9 5 9 7 2.22822

1.95 0.42477 2.30111 1. 5 7 8 2 3 2.06529

2.00 0.41006 2.16013 1.47254 1. 9 2 0 0 6

2.05 0.39721 2.03139 1.37723 1. 7 8 9 9 4

2.10 0.38606 1.91348 1. 2 9 0 9 3 1. 6 7 2 7 8

2.15 0.37648 1.80519 1. 2 12 4 9 1. 5 6 6 8 6

2.20 0.3655 4 1. 7 2 2 5 7 1.12812 1. 4 7 8 2 0

2.30 0.3529 3 1. 5 4 0 9 4 1.01626 1. 3 2 2 6 8

2.40 0.34115 1.39104 0.92207 1. 19 2 5 0

2.50 0.33018 1.26561 0 . 8 4 19 0 1. 0 8 2 2 1

2.60 0.31999 1.15945 0.77301 0 . 9 8 7 80

2.70 0.31057 1. 0 6 8 7 1 0 . 7 13 3 4 0 . 9 0 6 26

2.80 0.30189 0.99049 0 . 6 6 12 7 0.83527

2.90 0.29392 0.92258 0 . 6 15 5 4 0.77303

3.00 0.2866 6 0.86325 0.57515 0.71811

3.10 0.28007 0.81113 0.53930 0.66939

3.20 0.27415 0.76514 0.50733 0.62593

3.30 0.26889 0.72439 0.47870 0.58700

3.40 0.2642 7 0 . 6 8 8 18 0.45297 0 . 5 5 19 6

3.50 0.2603 0 0.65591 0.42977 0.52032

3.60 0.25697 0.62710 0.40879 0 . 4 9 16 3

3.70 0.25429 0.60135 0.38977 0.46554

3.80 0.2522 9 0.57832 0.3724 8 0 . 4 4 17 5

4.00 0.24975 0.53904 0 . 3 4 10 2 0 . 4 0 12 9 Q NOTE: The above


times are in seconds
4.20 0.24572 0.50641 0 . 3 15 2 8 0.36564
and are given for a
4.40 0.24197 0.47746 0.29332 0.33460 time dial of 1.0. For
4.60 0.23852 0.45176 0.27453 0 . 3 0 7 41
other time dial values,
multiply the above by
4.80 0.2354 1 0.4289 4 0.25841 0 . 2 8 3 46 the time dial value.
Table D-1A M-3420 Inverse Time Overcurrent Relay Characteristic Curves (1 of 2)
D–6
Inverse Time Curves: Appendix– D

M ultiple of Tap Se tting De finite Time Inve rs e Time Ve ry Inve rs e Time Extre me ly Inve rs e Time

5.00 0.23266 0.40871 0.24456 0.26227


5.20 0.23029 0.39078 0.23269 0.24343
5.40 0.22834 0.37495 0 . 2 2 2 54 0.22660
5.60 0.22684 0 . 3 6 10 2 0.21394 0.21151
5.80 0.22583 0.34884 0.20673 0.19793
6.00 0.22534 0.33828 0.20081 0.18567
6.20 0.22526 0.3277 1 0.19511 0.17531
6.40 0.22492 0 . 3 19 3 9 0.19044 0.16586
6.60 0.22360 0.31150 0.18602 0.15731
6.80 0.22230 0.30402 0.18187 0.14957
7.00 0 . 2 2 10 2 0.2969 5 0.17797 0.14253
7.20 0 . 2 19 7 7 0.2902 7 0.17431 0.13611
7.40 0 . 2 18 5 5 0.28398 0.17090 0.13027
7.60 0 . 2 17 3 6 0.27807 0.16773 0.12492
7.80 0 . 2 16 2 1 0.27253 0.16479 0.12003
8.00 0 . 2 15 1 0 0.26734 0.16209 0.11555
8.20 0 . 2 14 0 3 0.26251 0.15961 0.11144
8.40 0 . 2 13 0 0 0.25803 0.15736 0.10768
8.60 0 . 2 12 0 3 0.2538 8 0.15534 0.10422
8.80 0.21111 0.2500 7 0.15354 0.10105
9.00 0 . 2 10 2 5 0.24660 0.15197 0.09814
9.50 0 . 2 0 8 13 0.23935 0.14770 0.09070
10.00 0.20740 0.23422 0.14473 0 . 0 8 4 74
10.50 0.20667 0.22923 0.14180 0.07943
11.00 0.20594 0.22442 0.13894 0.07469
11.50 0.20521 0 . 2 19 7 9 0.13615 0.07046
12.00 0.20449 0 . 2 15 3 6 0.13345 0 . 0 6 6 67
12.50 0.20378 0.21115 0.13084 0 . 0 6 3 29
13.00 0 . 2 0 3 10 0.20716 0.12833 0.06026
13.50 0.20243 0.20341 0.12593 0.05755
14.00 0 . 2 0 17 9 0 . 19 9 9 1 0.12364 0 . 0 5 5 13
14.50 0.20119 0 . 19 6 6 6 0.12146 0.05297
15.00 0.20062 0 . 19 3 6 7 0.11941 0.05104
15.50 0.20009 0 . 19 0 9 5 0.11747 0.04934
16.00 0 . 19 9 6 1 0 . 18 8 5 1 0.11566 0 . 0 4 7 84
16.50 0 . 19 9 1 8 0 . 18 6 3 5 0.11398 0 . 0 4 6 52
17.00 0 . 19 8 8 1 0 . 18 4 4 9 0.11243 0.04539
17.50 0 . 19 8 5 1 0 . 18 2 9 4 0.11102 0.04442
Q NOTE: The above
18.00 0 . 19 8 2 7 0 . 18 17 1 0.10974 0 . 0 4 3 62 times are in seconds
18.50 0.19811 0 . 18 0 8 2 0.10861 0.04298 and are given for a
19.00 0 . 19 8 0 3 0 . 18 0 2 9 0.10762 0.04250 time dial of 1.0. For
19.50 0 . 19 8 0 3 0.18014 0.10679 0.04219
other time dial values,
multiply the above by
20.00 0 . 19 8 0 3 0 . 18 0 1 4 0.10611 0.04205
the time dial value.
Table D-1B M-3420 Inverse Time Overcurrent Relay Characteristic Curves (2 of 2)

D–7
M-3420 Instruction Book

Figure D-5 Definite Time Overcurrent Curve

D–8
Inverse Time Curves: Appendix– D

Figure D-6 Inverse Time Overcurrent Curve


D–9
M-3420 Instruction Book

Figure D-7 Very Inverse Time Overcurrent Curve


D–10
Inverse Time Curves: Appendix– D

Figure D-8 Extremely Inverse Time Overcurrent Curve


D–11
M-3420 Instruction Book

This Page Intentionally Left Blank

D–12
Appendix E – Layup and Storage

E Appendix – Layup and Storage

Appendix E includes the recommended storage Layup of the M-3420 requires verifying that the
parameters, periodic surveillance activities and layup system clock is stopped. The steps necessary to
configuration for the M-3420 Generator Protection verify system clock status are as follows:
Relay
▲ CAUTION: Do not use the diagnostic mode in
relays that are installed in an active protection
Storage Requirements (Environment) scheme.
The recommended storage environment parameters
for the M-3420 are: For units with the optional HMI panel:
• The ambient temperature where the 1. Verify that the Power Supply (PS) fuses
M-3420 is stored is within a range of 5° C are installed.
to 40° C
2. Determine the unit power supply rating
• The maximum relative humidity is less by observing the check box below the
than or equal to 80% for temperatures up PS terminals on the rear of the unit.
to 31° C, decreasing to 31° C linearly to
50% for relative humidity at 40° C. 3. Apply power to the unit consistant with
the rating determined in Step 2 (see
• The storage area environment is free of Figure 5-5 , External Connections). The
dust, corrosive gases, flammable unit will enter the selftest mode.
materials, dew, percolating water, rain and
solar radiation. 4. When the selftests are complete, then
press ENTER to begin main menu.

Storage Requirements (Periodic Surveillance 5. Press the right arrow pushbutton until
During Storage) SETUP UNIT is displayed.
The M-3420 power supply contains electrolytic 6. Press ENTER to access the SETUP
capacitors. It is recommended that power be applied UNIT menu.
to the relay (PS1 and optional PS2 redundant power 7. Press the right arrow pushbutton until
supply when installed) every three to five years for DIAGNOSTIC MODE is displayed.
a period of not less than one hour to help prevent
the electrolytic capacitors from drying out. 8. Press ENTER. A reset warning will be
displayed:
Layup Configuration PROCESSOR WILL RESET!
The M-3420 includes a removable lithium battery ENTER KEY TO CONTINUE
backed TIMEKEEPER® module (Beckwith Electric
component U25, Figure 5-7). The TIMEKEEPER WARNING: All relay functions and protection
module is the M-3420 real-time clock and also will be inoperative while the relay is in diagnostic
provides power to the unit’s nonvolatile memory mode.
when power is not applied to the unit.
9. Press ENTER. Unit will now reset and
DIAGNOSTIC MODE will be temporarily
displayed, followed by OUTPUT TEST
(RELAY). This is the beginning of the
diagnostic menu.

E–1
M-3420 Instruction Book

10. Press the right arrow pushbutton until 4. Install IPSutil TM Communications
the following is displayed: Software (see Section 4.6, IPSutil
Communications Software) on a PC that
CLOCK TEST includes the following:
I COM1 com2 com3 CLOCK
• Microsoft WindowsTM 95 Operating
11. Press ENTER. The following is System or above
displayed: • Equipped with a serial port
CLOCK TEST 5. Connect a null modem cable from COM1
03-JAN-1998 09:00:00.000 of the relay to the PC serial port.
IPSutil supports COM1 port direct
12. If the clock is running, press ENTER to connection only. IPSutil is not supported
stop the clock. The following is through COM2 or COM3 ports.
displayed:
6. Open the IPSutil software.
CLOCK TEST
-CLOCK STOP- 7. Select “Comm” from the menu bar and
then select “Connect”. IPSutil will display
the “Communication Dialog Screen”
NOTE: When the relay clock is stopped, the
Figure 4-21.
seconds will be displayed as 80.
8. Verify that the PC COM port that the
13. Press ENTER and verify the relay clock null modem cable is connected to is
is stopped. A display similar to the selected in the “PC Port”.
following is shown with the seconds
stopped: 9. Select “Open COM”, IPSutil will connect
to the unit and then return to the IPSutil
CLOCK TEST Main Screen.
03-JAN-09:01:80.000 10. Select “Clock” from the menu bar. IPSutil
will display the “Unit Date/Time Dialog
14. When the clock has been verified to be Screen Figure 4-23.
stopped, then press EXIT until the
following message appears: 11. Verify that “Start Clock” is displayed,
then proceed as follows:
PRESS EXIT TO
EXIT DIAGNOSTIC MODE a. If “Start Clock” is displayed, then
select “Save” and go to Step 12.
15. Press EXIT again to exit DIAGNOSTIC b. If “Stop Clock” is displayed, then
MODE. The relay will reset and normal select “Stop Clock” and then select
running mode will resume. “Save”.
NOTE: Pressing any button other than EXIT will 12. Close communications with the unit by
return the user to DIAGNOSTIC MODE. selecting “Comm” from the menu bar
and then select “Exit”.
16. Remove power from the unit. The unit 13. Disconnect the null modem cable and
can now be placed in storage. then remove power from the unit. The
unit can now be placed in storage.

For units without the optional HMI panel:


Storage of the M-3420 greater than five years may
1. Verify that the Power Supply (PS) fuses require replacement of the lithium battery prior to
are installed. placing the unit in service. Contact Beckwith Electric
2. Determine the unit power supply rating Customer Service for replacement procedure.
by observing the check box below the
PS terminals on the rear of the unit.
3. Apply power to the unit consistant with
the rating determined in Step 2 (see
Figure 5-5, External Connections). The
unit will enter the selftest mode.

E–2
Legal Information
Patent Indemnification
The Seller shall not be liable for any property
The units described in this manual are covered by damages whatsoever or for any loss or damage
U.S. Patent 5,592,393. arising out of, connected with, or resulting from
Buyer shall hold harmless and indemnify the Seller, this contract, or from the performance or breach
its directors, officers, agents, and employees from thereof, or from all services covered by or furnished
any and all costs and expense, damage or loss, under this contract.
resulting from any alleged infringementof United In no event shall the Seller be liable for special,
States Letters Patent or rights accruing thereform or incidental, exemplary, or consequential damages,
trademarks, whether federal, state, or common law, including but not limited to, loss of profits or
arising from the Seller’s compliance with Buyer’s revenue, loss of use of the equipment or any
designs, specifications, or instructions. associated equipment, cost of capital, cost of
purchased power, cost of substitute equipment,
facilities or services, downtime costs, or claims or

Warranty damages of customers or employees of the Buyer


for such damages, regardless of whether said claim
or damages is based on contract, warranty, tort
Seller hereby warrants that the goods which are the including negligence, or otherwise.
subject matter of this contract will be manufactured
Under no circumstances shall the Seller be liable
in a good workmanlike manner and all materials
for any personal injury whatsoever.
used herein will be new and reasonably suitable for
the equipment. Seller warrants that if, during a It is agreed that when the equipment furnished
period of five years from date of shipment of the hereunder are to be used or performed in connec-
equipment, the equipment rendered shall be found tion with any nuclear installation, facility, or
by the Buyer to be faulty or shall fail to peform in activity, Seller shall have no liability for any
accordance with Seller’s specifications of the nuclear damage, personal injury, property damage,
product, Seller shall at his expense correct the or nuclear contamination to any property located at
same, provided, however, that Buyers shall ship the or near the site of the nuclear facility. Buyer agrees
equipment prepaid to Seller’s facility. The Seller’s to indemnify and hold harmless the Seller against
responsibility hereunder shall be limited to replace- any and all liability associated therewith whatso-
ment value of the equipment furnished under this ever whether based on contract, tort, or otherwise.
contract. Nuclear installation or facility means any nuclear
reactor and includes the site on which any of the
Seller makes no warranties expressed or implied
foregoing is located, all operations conducted on
other than those set out above. Seller specifically
such site, and all premises used for such opera-
excludes the implied warranties of merchantibility
tions.
and fitness for a particular purpose. There are no
warranties which extend beyond the description
contained herein. In no event shall Seller be liable for
consequential, exemplary, or punitive damages of
Notice:
whatever nature. Any illustrations and descriptions by Beckwith
Any equipment returned for repair must be sent Electric Co., Inc. are for the sole purpose of
with transportation charges prepaid. The equipment identification.
must remain the property of the Buyer. The afore- The drawings and/or specifications enclosed herein
mentioned warranties are void if the value of the are the proprietary property of Beckwith Electric
unit is invoiced to the Seller at the time of return. Co., Inc., and are issued in strict confidence;
therefore, shall not be used as a basis of reproduc-
tion of the apparatus described therein without
written permission of Beckwith Electric Co., Inc.
No illustration or description contained herein
shall be construed as an express warranty of
affirmation, promise, description, or sample, and
any and all such express warranties are specifically
excluded nor shall such illustration or description
imply a warranty that the product is merchantable
or fit for a particular purpose. There shall be no
warranties which extend beyond those contained in
the Beckwith Electric Co., Inc. terms of sale.

All rights reserved by Beckwith Electric Co., Inc. No reproduction may be made without prior written approval
of the Company.
This Page Left Intentionally Blank
BECKWITH ELECTRIC CO., INC.
6190 - 118th Avenue North • Largo, Florida 33773-3724 U.S.A.
PHONE  (727) 544-2326 • FAX  (727) 546-0121
marketing@beckwithelectric.com
www.beckwithelectric.com
ISO 9001:2008

© 1998 Beckwith Electric Co. 800‑3420‑IB‑08MC11 01/13


Printed in USA

You might also like