CS Serie

STEEL SHEAR

C a ll th e e x p e rts
1
 Main Sales Feature – CS03

HD Swing Hydraulic motor HD Structures

HD Swing Circle

Common blades with :

HC05-10

C a ll th e e x p e rts
2
Main Sales Feature – CS55
HD Swing Hydraulic motor HD Structures

HD Swing Circle

New jaw play adjust system

by flanged spacers

C a ll th e e x p e rts
3
 Main Sales Feature – CS160
Double HD Swing Hydraulic motor

HD Structures

HD Swing Circle

New jaw play adjust system

by flanged spacers

C a ll th e e x p e rts
4
Main Sales Feature – CS Serie
3V
Sales Features Specification
Versatility Available
Thirteen models
Hydraulic Connection SAE 6000(o-ring)
Ecology
Interchangeable wear parts Blades

Safety Hardox 400 / HiTuf

Material plate
Direct mounting
Hydraulic speed valve (from CS12)
Double relief valves
Swing Relief valves
Performance
Y
Swing flow valve
Full (360°)
Swing Rotating angle
Protected
Piping lay out
Reliability
Y
Swivel joint

C a ll th e e x p e rts 5
Models Line UP-CS Serie

C a ll th e e x p e rts 6
Hydraulic diagram CS03-05-07

Jaw system Swing system

1-Operating machine 1-Operating machine

2-Swivel joint 2-Relief valve
3-Cylinder 3-Swing motor

C a ll th e e x p e rts
7
Hydraulic Diagram from CS12 to CS55
Jaw system “A” port on
cylinder

C2
V2
4

Valve 1 : up to 80bar on C2 port the

1-Operating machine regeneration not operate.
2-Swivel joint
3-Speed Valve
4-Cylinder

C a ll th e e x p e rts
8
Hydraulic diagram from CS70 to CS200
Jaw system
MX=Measuring point (Regen mode ON)
MY=Measuring point (Regen mode OFF)
MAZ=Measuring point (Cylinder rod side)
MAS=Measuring point (Main Valve Open jaw)
MBS=Measuring point (Cylinder bore side)

1-Operating machine
2-Swivel joint
3-Speed Valve
4-Hydraulic block
5-Cylinder

1
4

C a ll th e e x p e rts 9
Hydraulic Diagram from CS12 to CS55
Swing system

1-Operating machine
2-Flow Valves
3-Relief Valve
4-Swing Motor

R. Dal Bello Eng. Division

C a ll th e e x p e rts 10
Hydraulic diagram CS70
Swing system

1-Operating machine
2-Flow Valves
3-Relief Valve
4-Swing Motor w. Drain

C a ll th e e x p e rts
11
Hydraulic Diagram from CS 90 to CS 200
Swing system

1-Operating machine
2-Flow Valves
3-Relief Valves
4-Swing Motors w.
Drain
5-Hydraulic manifold
6-Connection ports

C a ll th e e x p e rts 12
Hydraulic Connection-CS Serie

C a ll th e e x p e rts
13
Daily Maintenance-CS Serie

C a ll th e e x p e rts
14
Schedule Maintenance-CS Serie

C a ll th e e x p e rts
15
Special Maintenance-CS Serie

C a ll th e e x p e rts
16
Trouble Shooting-CS Serie

C a ll th e e x p e rts
17
COMMONALITY OF MAIN COMPONENTS-CS Serie

COMPONENT CS03 CS05 CS07 CS12 CS20 CS25 CS30 CS40

Sw ing circle BB2000020 BB2000002 BB2000011 BB2000001 BB2000008

Sw ivel joint BB2500011 BB2500003 BB2500006 BB2500001

Sw ing motor BB3500003 BB3500009 BB3500011

Sw ing relif valve BB4000031 BB4000041

Speed Valve / / / BB4000024 BB4000022

CILID0155 CILID0085 CILID0041 CILID0134 CILID0130 CILID0124 CILID0058 CILID0049

Cylinder

C a ll th e ex p e rts 18
COMMONALITY OF MAIN COMPONENTS-CS Serie

COMPONENT CS55 CS70 CS90 CS160

Sw ing circle BB2000004 BB2000012 BB2000009 BB2000030

Sw ivel joint BB2500004 BB2500005

Sw ing motor BB3500004 BB3500006

BB3500017

Sw ing relif valve BB4000033

Speed Valve BB4000022 /

BB4000021

CILID0007 CILID0066 CILID0103 CILID0134

Cylinder

C a ll th e ex p e rts 19
 Swing detail-CS Serie
Mechanical swing lock pin
Swing circle
Double Swing relief
valve

Greasing points

Swing Flow valves.

Turning clockwise
reduce the
flow/speed,
counterclockwise the Swivel joint
opposite.
Max swing speed of
attachment 10rpm.

Main Jaw lines Swing motor

Double
connections sides
for both lines
Drilled plate
C a ll th e e x p e rts Swing pinion
20
 Hydraulic Shear detail-CS Serie
Speed Valve Cylinder Jaw

V2 (bottom side)

V1(rod side).
Rod fixed on
frame

Rod w.internal lines

C a ll th e e x p e rts
21
 Shear detail-CS Serie
Contrast slide Penetration tip Contrast slide HD lock pin
flanged flanged

Tip blade
Spacers adjusting interchangeable
blades clearance (Toollox 44)

Interchangeable
Blades & Reversable
C a ll th e e x p e rts (X45NiCrMo4)
22
 Shear detail-CS Shear
Pin Keyed on
Jaw.

Direction for
remove the
main pin.
Interchangeable
bushing.

Axial play
spacers adjust.

C a ll th e e x p e rts
23
 Shear detail-CS Serie
HiTuf Material.

HiTuf Material.

Wear plate
Hardox 500. Competitor:
Genesis.
Guide blade.

HiTuf Material.
HiTuf Material.
Wear plate
Hardox 500.
C a ll th e e x p e rts
24
 Cutting blade shimming-CS Serie
Check gap here Shear Model Blade gap
(mm)
Min * Max
CS03 --> CS70 0,25
CS90 0,5
0,1
CS160 1
CS200 1,5

Reccomandation
*1-The gap may be shimmed at 0,1mm when processing thin material.
2-Shim only the lower blades on frame.
3-Close the jaw until the tip blade cross the frame blade.
4-Measure with a feeler gauge the gap.
5-Do not shim more than 3mm this may cause structural demage.
6-In case of excessive gap after to fit the 3 shims it's necessary
to replace the blades.
7-Tighten the blades bolts following the table into the operator manual.
8-Make some complete cycle, full open & full close, in order to check
the gap at different points to make sure that remain fixed as setted.
9-Proper rotation and adjustment of the cutting blades is very important
for the best shear performance and longer shear life.
It is recommended that the blades be rotated after every 80 hours of use.
Regular blade rotation keeps the blades and blade gaps uniform,
which allows the blades to be shimmed properly.
Regular blade maintenance is especially important when processing thinner materials.
It may be necessary to rotate and adjust the cutting blades more often when processing
thin or non-ferrous materials.
Frequent rotation and adjustment of the cutting blades is not as critical when processing
larger materials, but it will extend the life of the blades.

C a ll th e e x p e rts
25
 Structures Improvements-CS Serie
Old model New model
1)Reinforce external side 4) Improve machining
plates. radius on blades seat.

2)Reinforce internal side 3) Improve radius on front

plates. plates.

5) Improve radius on jaw .

C a ll th e e x p e rts
26
 Start up-CS Serie

1)Check flow and pressure following the below data:

Shear model CS160 Note
Working pressure Jaw bar 300
Oil Flow Jaw l/min. 800
Working pressure Swing bar 250
Oil Flow Swing l/min. 50
Tank pressure bar max 10
Drain YES
Oil contamination grade NAS 1638 class 9
Regenerating pressure level bar 270 Minumum 30 bar below working pressure

For other models specification see pag.5

2)Check with slowly movement the saddle articulation in order to avoid any
interference.

C a ll th e e x p e rts
27
 At Work-CS Serie

CS70
CS90

CS03 CS55

C a ll th e e x p e rts
28
 At Work-CS Serie
CS160

C a ll th e e x p e rts
29