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DIMER E - Catalogue O Rings - EN PDF
DIMER E - Catalogue O Rings - EN PDF
Technical
Range information
of products Technical
Content information
1. INTRODUCTION
Basic characteristics 4
Materials used, their properties 4 – 5
Fabrication tolerance, standards 5 – 6
Function and use 6
Sealing joint, material hardness 7
Installation instructions 8
5. DYNAMIC SEALING
Determing the dimensions – rectangular groove 14
Roughness tolerance 15
PTFE O-rings 16
O-rings for vacuum sealing 16
Cords 17
Assembly boxes for bonding of O-rings 17
Dimension series of NBR O-rings 18 – 50
Dimension series of FPM O-rings 51 – 81
X-rings 82
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Technical information Technical information
O-rings are highly precise circular sealing elements, which are efficient and economical at the same time and can
PROPERTIES OF SELECTED MATERIALS (table 3)
be used for a wide range of both static and dynamic applications. O-rings are vulcanized in moulds and, due to
Material type NBR FP SI EPDM CR NR BU CSM PTFE
their symmetric shape, they can be used as single as well as double seals. The size of an O-ring is defined by its
Tensile strength without support 5 5 6 5 3 1 4 5 1
inner diameter d1 x ring thickness d2 (figure 1). Sizes, materials, hardness and installing dimensions are defined by
Tensile strength with support 2 3 4 3 2 1 3 3 1
the DIN 3770 or ISO 3601 standard. All dimensions are given in millimetres.
Elongation at break 2 3 4 3 2 1 2 3 3
Reverse elasticity 3 5 3 3 3 2 6 4 x
Constant resistance 2 4 5 3 2 2 3 3 3
Tensile resistance 3 3 6 3 2 2 3 4 2
Resistance to electrical flow 4 4 1 2 3 1 2 4 1
d1 = inner diameter (mm) Resistance to strain ageing 3 1 1 1 2 3 2 2 1
d2 = O-ring thickness (mm) Resistance to ozone 3 1 1 1 2 4 2 2 1
Resistance to fuel 1 1 5 5 2 6 6 2 1
Resistance to oil 1 1 1 4 2 6 6 2 1
Resistance to acid 4 1 5 1 2 3 2 2 1
Resistance to alkalis 3 1 5 2 2 3 2 2 1
Material groups
Resistance to hot water 3 2 5 2 3 3 1 3 1
Max. temperature (°C) 130 220 200 150 120 90 140 130 260
The following table gives an overview of material groups of elastomeric substances with the option of choosing Min. temperature (°C) -40 -25 -80 -40 -30 -50 -40 -40 -190
the material hardness (table 1). The following factors influence the decision on material and hardness: size of
sealing joint, temperature, pressure, chemical exposure. 1 - excellent
2 - very good
O-RINGS MATERIAL (table 1)
For most applications, the 3 - good
standard quality NBR 70 4 - applicable
Code Trade name Hardness Shore A Sh is sufficient. For higher
NB, NBR Nitrile-butadiene-rubber 55, 60, 70, 75, 80, 90
5 - less applicable
temperatures and chemical 6 - not applicable
FP, FPM Fluorine rubber (Viton) 60, 70, 75, 80, 90 exposures, standard quality Viton X - not measured for this material type
SI Silicone rubber 50, 60, 70, 80 FPM 80 Sh can be used.
EP, EPDM Ethylene-propylene rubber 75, 80, 85
CR Chloroprene rubber 50, 60, 70, 90 Material hardness is given on the Production tolerance of O-rings
NR Natural rubber 45, 65, 80 “Shore” or “IRHD” scales.
BU Butyl rubber 45, 65, 80 TOLERANCE OF O-RINGS (table 4) The following values show tolerances for Nitrile-
CSM Chlorsulphonated polyethylene rubber (Hypalon) 65, 75 butadiene-rubber compound with 70 Shore or
diameter d1 tolerance (±) diameter d1 tolerance (±)
PTFE Polytetrafluoroethylene (Teflon) - 73 IRHD hardness. Even with identical moulds,
Up to 3 0,14 Up to 1,8 0,08
other compounds have different cross-sections
3–6 0,15 1,8 – 2,6 0,09 and higher tolerances. It is always possible to
HARDNESS OF O-RINGS (table 2) 6 – 10 0,17 2,6 – 3,5 0,1 manufacture special moulds according to your
10 – 18 0,2 3,5 – 5,3 0,13 specifications.
Shore A hardness 60 70 80 90
18 – 30 0,3 5,3 – 7 0,15
IRHD hardness 63 79 83 92
30 – 50 0,4 7–8 0,17
Tolerance ± 5
50 – 80 0,65 8 – 10 0,13
Tested according to DIN 53505 or 53519
80 – 100 0,85 10 – 15 0,25
100 – 120 1
Please inquire for non-standard materials such as polyurethane, KALREZ, fluorosilicone, NEOPRENE - 120 – 150 1,2
they can be delivered after the manufacturing plant is consulted. 150 – 180 1,4
180 – 250 1,8
O-ring ordering example 250 – 300 2,1
OK NBR 70 35 3 300 – 350 2,5
x
350 – 400 2,8
400 – 500 3,4
500 – 650 4,3
650 – 800 6,5
type material hardness d1 d2
dimensions
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Fig. 2
P.S.: Upon enquiry, we can recommend suitable materials and dimensions.
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Given the functionality and quality of O-rings, they are most suitable for static application. For dynamic applications, It is always advisable to choose O-rings with the largest thickness (d2) possible as they have several advantages
there are certain restrictions which must be observed. It is important to comply with pressure and temperature compared to O-rings with lower d2 values:
limits, medium type, surface roughness, size of sealing joint and other parameters. - lower abrasion which means higher service life
- lower deformation
The following graphs show values for compression of O-rings for various applications. If these values are observed, - larger contact surface
sufficient contact surface necessary for good sealing peformance is ensured. In dynamic applications, these values
must be lower due to higher friction.
Fig. 6
To determine the dimensions of the groove and the inner diameter of the O-ring, proceed as follows:
- the inner dimension (d1) is determined according to the moulds list for the main ring types:
- sealing on the outside:
- the inner O-ring diameter should be identical or only slightly smaller than the
da groove diameter
deformation (%)
d1 = da
< max. 6 %
- it is recommended to lightly position the ring on the groove diameter
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4. STATIC SEALING - AXIAL DIMENSION Static sealing - axial-radial installing dimensions - triangular groove
Static sealing - axial installing dimensions - rectangular groove These installing dimensions are generally not recommended as they do not allow sufficient space for possible
changes in the O-ring volume. Rectangular grooves are a more suitable alternative. Sometimes, triangular grooves
O-rings are used as static sealing elements with axial deformation, for example for sealing of shafts or covers. At
are used to seal shafts or covers. For such aplications of O-rings in triangular grooves, the following table states the
high pressures, it is important to make sure that the screws are sufficiently prestressed and that the metal parts
O-ring thickness (d2) values in relation to the bevel value b.
are fitted tightly enough. This ensures that the sealing surfaces cannot disconnect under pressure and prevents
occurance of gaps.
If optimal construction is presumed, pressures of 1000 bar and higher can be sealed. If the pressure comes from
the outside, it is necessary to choose O-rings with slightly smaller (about 1 - 2%) d1 inner diameter than the inner
groove diameter d3. If the pressure comes from the inside, it is necessary to chose O-rings with slightly larger
(about 1 - 2%) outer diameter than the groove diameter D3.
5. DYNAMIC SEALING TOLERANCE AND ENGINEERING FIT in mm (table 17) Hydraulic devices
Dimensions Tolerance When dynamic sealing is used for
O-rings are not an entirely suitable sealing element for dynamic applications as the sliding movement at growing Da, db H 8/f 7 hydraulic devices, the lubricant type
pressure makes necessary lubrication more difficult. This quickly leads to increased abrasion. Most of all, the service da h9
is one of the most important factors
life depends on the following factors: presence of lubricating layer, pressure values, temperature, size of sealing with regard to service life. Lubricating
Db H9
joint, speed of sliding movement, medium type as well as the quality of surface areas of metal parts. Limits of 100 effect of mineral oils is substantially
Ring diameter d2 up to 4 up to 6 up to 8 up to 10
bar and 0,3 m/s should not be exceeded. If the sealing joint is rather larger in size, back-up rings should always be better compared to water or water
Groove width L1 +0,2/0 +0,3/0 +0,4/0 +0,5/0
used on both sides of the O-ring. In most cases, more suitable sealing elements can be found for dynamic sealing. - oil emulsions. The second crucial
Installation bevels and diameters - see tables 6 and 7. factor influencing the service life is the
number and height of strokes. Given
this, O-rings are more suitable for
spindle of valve than for cylinders with
high strokes and quick speed.
Pneumatic devices
For pneumatic devices, the same
RECOMMENDED ROUGHNESS R MAX. in μm (table 18)
principles as for hydraulic devices
Area Roughness Ra
apply. Although the pressures in
Basic groove radius da, Db 1,6
pneumatic devices are lower, sufficient
Groove side L1 3,2 lubrication is harder to achieve than
Sliding surfaces Da, db max. 0,4 in hydraulic devices. To achieve lower
friction on acceleration, is is possible
to install the O-ring as a floating ring
when used for pneumatic devices. The
groove depth S and width L1 must be
larger than the thickness (d2).
Rotational movements
INSTALLING DIMENSIONS - DYNAMIC SEALING (table 16)
MAXIMUM SEALING JOINT F in mm - DYNAMIC SEALING (table 19) O-rings are generally not suitable
Maximum sealing joint F for rotational movements as it is not
Depth - Depth - Hardness (Sh A) Pressure (bar)
Thickness d2 Width L1 Depth - hydr. S Thickness d2 Width L1 Depth - hydr. S
pneum. S
without back-up ring with back-up ring possible to ensure sufficient lubricant
pneum. S
10 0,25 supply to sealing surfaces. This leads
1,0 1,3 0,9 0,95 3,53 4,2 3,1 3,25
1,5 1,9 1,3 1,35 4,0 4,8 3,5 3,7
70 25 0,2 0,3 to increased friction, local overheating
50 0,1 and quick wear. In exceptional cases
1,6 2,0 1,4 1,45 4,5 5,4 4,0 4,2
25 0,25 where no other sealing element can be
1,8 2,3 1,5 1,55 5,0 6,0 4,45 4,65
80 50 0,2 0,3 used, it is recommended to install the
1,78 2,3 1,5 1,55 5,3 6,4 4,7 4,95
75 0,1 O-ring on the solid part to avoid the
1,9 2,4 1,7 1,7 5,33 6,4 4,7 4,95
50 0,2 impact of centrifugal forces. For most
2,0 2,4 1,7 1,8 5,7 6,9 5,1 5,35
90 75 0,15 0,3 rotary applications, there are more
2,4 2,9 2,1 2,15 6 7,2 5,4 5,65
100 0,1 suitable other sealing elements.
2,5 30 2,2 2,25 7,0 8,4 6,3 6,6
2,65 3,1 2,3 2,35 6,99 8,4 6,3 6,6
2,62 3,1 2,3 2,35 8,0 9,6 7,2 7,5
3,0 3,6 2,6 2,75 8,4 10,1 7,6 7,9
3,5 4,2 3,1 3,25 9,0 10,8 8,2 8,5
3,55 4,2 3,1 3,25 10 12,0 9,1 9,5
If back-up rings are used, the groove width value must be larger corresponding to the added width of the back-up ring.
L1 dimension tolerance - see table 17.
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Technical information Technical information
PTFE O-rings can be used in the temperature range from -200°C to +260°C. Moreover, they are resistant to most of DIMENSIONS RANGE (table 23)
all chemical substances. Due to limited elasticity which also means greater prestressing force, PTFE O-rings should
NBR 70 Sh FPM 70 Sh
be only used for static sealing in axial groove constructions. However, they can also be placed in grooves which
diameter d2 tolerance ± diameter d2 diameter d2
were originally designed for elastomeric O-rings. In such cases, it is necessary to take care that the PTFE O-ring is
1,55 0,2 2 0,2
not stretched or packed too tightly during installation. For special cases which require the chemical properties
1,78 0,2 2,4 0,2
of PTFE combined with the elastic properties of elastomeric substances, we can deliver PTFE enveloped O-rings 2 0,2 2,5 0,2
made of Viton or silicone. 2,4 0,25 2,62 0,25
2,5 0,25 3 0,25
2,62 0,25 3,5 0,3
3 0,25 5,53 0,3
3,2 0,35 4 0,3
GROOVE DIMENSIONS FOR PTFE O-RINGS (table 20) 3,5 0,35 4,5 0,3
L1 = d2 + 10% 3,53 0,35 4,75 0,3
4 0,35 5 0,3
S = d2 - 10% up to 20% for d2 < 5,0
4,5 0,4 5,33 0,3
S = d2 - 10% up to 15% for d2 > 5,0
5 0,4 5,5 0,3
R = (d2 + 10%) / 2 5,33 0,4 5,7 0,3
5,5 0,4 6 0,3
5,7 0,4 6,35 0,4
6 0,4 6,5 0,4
Groove dimensions for O-rings used for vacuum sealing 6,35 0,55 6,99 0,4
6,5 0,55 7 0,4
Take care that the O-ring fills the groove as tightly as possible so that no leakage occurs as a result of shrinkage 6,99 0,55 7,5 0,4
of the elastomeric substance in the vacuum. Moreover, it is necessary to prevent the O-ring from moving in the 7 0,55 8 0,4
groove. The processing of sealing surfaces should be carried out with the greatest possible care. For vacuum 7,5 0,55 8,4 0,4
sealing, gas permeability of the O-ring material is a significant factor. This material characteristic depends on the 8 0,55 8,5 0,4
nature of material and varies with temperature. Butyl and Viton are suitable materials for this sealing type; kalrez 8,4 0,55 9 0,4
can also be used under certain circumstances. 8,5 0,55 10 0,4
9 0,55 11 0,5
10 0,55 12 0,5
11 0,65 13 0,5
12 0,65 14 0,5
13 0,65 15 0,5
14 0,65 16 0,5
GROOVE DIMENSIONS FOR VACUUM SEALING (table 21)
15 0,65 18 1
1,8 2,65 3,55 5,3 7,0
Thickness d2 16 0,65 20 1
1,78 2,62 3,53 5,33 6,99
18 0,85 22 1
Depth S 1,27 – 1,32 1,88 – 1,98 2,57 – 2,62 3,86 – 3,94 5,11 – 5,18
20 0,85 25 1
Width L1 2,1 – 2,24 3,0 – 3,12 3,99 – 4,14 5,99 – 6,12 7,75 – 7,87
22 0,85 30 1,3
Radius r1, r2 Table 7 25 1 Upon inquiry, we can also deliver sealing cords made
30 1 of NBR 80 Sh and 90 Sh, FPM 80 Sh and 90 Sh or Si.
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material NBR
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Dimension series - material NBR Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Dimension series - material FPM Dimension series - material FPM
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Technical information Technical information
X-rings were primarily developed to limit the twisting of rings in the groove. The base is the square-shaped cross-
section with ring grooves. The width and thickness of these rings correspond with the dimensions of the classical
O-rings. Therefore, both types are exchangeable. The ring has a small touch surface for pressure up to 40 bars as
well as less friction than the O-ring.
The X-ring cannot roll away and therefore it will also not twist. An advantage of the X-ring over the O-ring is only
the fact that it is more advantageous for radial movement if it is not possible to use shaft seals. The life cycle is
dependent upon the quality of the surface of the friction surfaces.
TECHNICAL PARAMETERS
Pressure 400 bars (500 bars in combination with the supporting ring)
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