NPT10111-PE-V-DS-621101-001 PLC Data Sheet Rev-3 PDF

2 X 660MWNCC POWER PROJECT
Painampuram, MuthukurMandal, S.P.S.R. Nellore District, A.P.

OWNER:
NCC POWER PROJECTS LIMITED

OWNER’S CONSULTANT:
TATA CONSULTING ENGINEERS LIMITED

EPC CONTRACTOR:
NCC LIMITED
EPC CONTRACTOR’S CONSULTANT:
L&T-SARGENT & LUNDY LIMITED

SUB CONTRACTOR’:
VA TECH WABAG LTD

PLC DATASHEET
WABAG DOC. NO. : 10P40-I0028-001 REV: R3 TOTAL NO. OF PAGES. : - 99
NCCL DOC.NO.: NPT10111-PE-V-DS-621101-001 TOTAL NO. OF ATTACHMENTS: -01

NCC LIMITED OWNER / OWNER’S CONSULTANT
DOC. CATEGORY: A I REVIEW / APPROVAL CODE:

(USE TICK MARK)
a APPROVED
APPROVED EXCEPT AS NOTED, FORWARD FINAL
b
DRAWING/ DOCUMENT
ISSUED FOR
APPROVED EXCEPT AS NOTED, RESUBMISSION
c
INFORMATION APPROVAL REQUIRED
INQUIRY ORDER d DISAPPROVED
CONSTRUCTION/ e FOR INFORMATION / REFERENCE ONLY

AS BUILT
DESIGN
NAME SIGN. DATE NAME DISCIPLINE SIGN. DATE
REVISION CERTIFICATION
REVISION No. PREPARED REVIEWED APPROVED
NAME
WABAG NCC NAME DATE DATE NAME DATE
MECH CIVIL ELEC C&I SES
0 0 SANKET 18/11/13 SANKET 18/11/13 NH 18/11/13
1 1 SANKET 18/12/13 SANKET 18/12/13 NH 18/12/13
2 2 SANKET 30/01/14 SANKET 30/01/14 NH 30/01/14
3 3 SANKET 15/03/14 SANKET 15/03/14 NH 15/03/14
DATA SHEETS-PLC HARDWARE
02 16-Dec-2013 DATA SHEETS-PLC HARDWARE DG SKS SJP

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED
PROJECT TITLE:
WATER TREATEMENT PLANT

2 X 660 MW POWER PROJECT
ENDUSER
NCC LIMITED
CONSULTANT
TATA CONSULTING ENGINEERS LIMITED
CUSTOMER:
VATECH WABAG LIMITED
CONTRACTOR:
DELSYS AUTOMATION TECHNOLOGIES PVT. LTD., CHENNAI.
NAME SIGN DRAWING / DOCUMENT TITLE: Revision No:

DESIGNED BY
DATA SHEETS-PLC
CHECKED BY
HARDWARE
00
REVIEWED BY
APPROVED BY Contractor's Drawing No:
RELEASE STATUS NPT10111-PE-V-DS-621101-001
Preminary □ For Construction □ Drawing No:
For Approval □ As-Built Drawing □
Total Number of Sheets: 16
TECHNICAL SPECIFICATIONS / DATA SHEET
MODULE CAT No. IC695CHS012

MODULE NAME BASE PLATE
Module Specifications
DOC. NO NPT10111-PE-V-DS-621101-001
REVISION 2 DATE 16/Dec/13
CUSTOMER VATECH WABAG
CONSULTANT TATA CONSULTING ENGINEERS LIMITED
END USER NCC LIMITED
PROJECT WATER TREATEMENT PLANT
PREPARED 2
DGX 660 MW POWER PROJECT
CHECKED SKS APPROVED SJP
Sheet 2 of 16
MODULE CAT No. IC695PSD140

MODULE NAME Rx3i POWER SUPPLY MODULE
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Sheet 3 of 16
MODULE CAT No. IC695CRU320

MODULE NAME RX3i CPU MODULE
Redudancy : Hot Stand-by Redundancy mode
Processor : 1 GHz Intel 32-Bit Processor
Non-Volatile Memory : Upto 64 MB
Watch-dog Timer : Periodical Reset, Alarm and fault if not reset within stipulated time
Battery : Lithium Battery with more than 500 Hours Backup
Scan Time : Less than 1 second Scan Time for Inputs

+3.3 VDC: 1.0 Amps nominal
Power requirements :
+5 VDC: 1.2 Amps nominal
Operating Temperature : 0 to 60°C (32°F to 140°F)
Boolean execution speed, typical : 0.047 ms per 1000 Boolean instructions
Time of Day Clock accuracy : Maximum drift of 2 seconds per day
Embedded communications : RS-232, RS-485
Serial Protocols supported : Modbus RTU Slave, SNP Slave, Serial I/O
Backplane Dual backplane bus support: RX3i PCI and high speed serial bus
PCI compatibility : System designed to be electrically compliant with PCI 2.2 standard
Program blocks : Up to 512 program blocks. Maximum size for a block is 128KB.
%I and %Q: 32Kbits for discrete
%AI and %AQ: configurable up to 32Kwords
Memory :
%W: configurable up to the maximum available user RAM
Symbolic: configurable up to 64 Mbytes
Memory error checking and correction : Single bit correcting and multiple bit checking.
3.66 msec: 1K Discrete I/O, 125 Analog I/O and 1K Registers
Typical Base Sweep Time 3.87 msec: 2K Discrete I/O, 250 Analog I/O and 2K Registers
(Reference Data Transfer List Impact)** : 4.30 msec: 4K Discrete I/O, 500 Analog I/O and 4K Registers
5.16 msec: 8K Discrete I/O, 1K Analog I/O and 8K Registers
Switchover Time* : Maximum 1 logic scan, minimum 3.133 msec.
NOTE:
* Switchover time is defined as the time from failure detection until backup CPU is active.
** Symbolic variable and Reference data can be exchanged between controllers.
Up to 2 Mbyte of data is available for transfer.
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Sheet 4 of 16
MODULE CAT No. IC694BEM331

MODULE NAME GENIUS BUS CONTROLLER
Diagnostics Advanced diagnostics capabilities

Communications Global Data and Datagrams
Data Length 128 bytes per message
Data Rates Configurable: 153.5Kbaud standard/extended, 76.8Kbaud, or 38.4Kbaud
Genius Bus Specifications
Daisy-chained bus cable; single twisted-pair plus shield or Twinax. Fiber

Bus Type
optical cable and modems can also be used.
Bus Termination 75, 100, 120, or 150 Ohm resistor at both ends of electrical bus cable.
7800 feet at 38.4Kbaud, 4500 feet at 76.8Kbaud, 3500 feet at

153.6Kbaud extended, 2000 feet at 153.6Kbaud standard. Maximum
Maximum Bus Length
length at each baud rate also depends on cable type, as listed in the
Genius System and Communications Manual.
Maximum Number of 32 devices at all baud rates except 38.4Kbaud. 16 devices at

Devices 38.4Kbaud.
Isolation 2000 volts Hi-Pot, 1500 volts transient common mode rejection.
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Sheet 5 of 16
MODULE CAT No. IC695RMX128

MODULE NAME REDUNDANCY MEMORY EXCHANGE MODULE
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Sheet 6 of 16
MODULE CAT No. IC695ETM001

MODULE NAME Rx3i ETHERNET INTERFACE MODULE
Ethernet processor speed 200 MHz

Station Manager (RS-232) Port: 9-pin female D-connector
Connectors
Two 10BaseT / 100BaseTX Ports: 8-pin female shielded RJ-45
IEEE 802.2 Logical Link Control Class I
LAN
IEEE 802.3 CSMA/CD Medium Access Control 10/100 Mbps
Number of IP addresses One
Number of Ethernet Port Two, both are 10BaseT / 100BaseTX with auto-sensing RJ-45
Connectors connection.
Embedded Ethernet Switch Yes – Allows daisy chaining of Ethernet nodes.
Serial Port Station Manager Port: RS-232 DCE, 1200 - 115200 bps.
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Sheet 7 of 16
MODULE CAT No. IC695ACC302

MODULE NAME HIGH CAPACITY BATTERY FOR CPU
Technical Specifications:
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Sheet 8 of 16
MODULE CAT No. IC200CHS022

MODULE NAME CARRIER BASE MODULE
DESCRIPTION
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Sheet 9 of 16
MODULE CAT No. IC200PWR002

MODULE NAME VERSAMAX POWER SUPPLY MODULE
Input Voltage 18 to 30 VDC, 24 VDC nominal
Input Power 11W

Holdup Time 10ms
Inrush Current 20A maximum at 24VDC

25A maximum at 30VDC
Output Voltage 5VDC, 3.3VDC
Protection Short circuit, overload, reverse polarity
Output Current
Total 3.3VDC 1.5 A* maximum
Output 5VDC Output 0.25 A maximum
1.5 A maximum
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
DGX 660 MW POWER PROJECTCHECKED SKS APPROVED SJP
Sheet 10 of 16
MODULE CAT No. IC200GBI001

MODULE NAME VERSAMAX NETWORK INTERFACE UNIT
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Sheet 11 of 16
MODULE CAT No. IC200MDL650

MODULE NAME VERSAMAX DIGITAL INPUT MODULE
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Sheet 12 of 16
MODULE CAT No. IC200MDL750

MODULE NAME DIGITAL OUTPUT MODULE
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Sheet 13 of 16
MODULE CAT No. IC200ALG240

MODULE NAME ANALOG INPUT MODULE
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Sheet 14 of 16

MODULE NAME ANALOG INPUT RTD MODULE
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Sheet 15 of 16

MODULE NAME ANALOG OUTPUT MODULE
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
DGX 660 MW POWER PROJECTCHECKED SKS APPROVED SJP
ITEM 24V DC POWER SUPPLY - 40A

MAKE PHOENIX
CAT. No. QUINT-PS/1AC/24DC/40
DOC. NO NPT10111-PE-V-DS-621101-001
CONSULTANT TATA CONSULTING ENGINEERS
PREPARED 2
Page 1 of 1
ITEM 24V DC POWER SUPPLY - 20A

MAKE PHOENIX
CAT. No. QUINT-PS/1AC/24DC/20
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Page 1 of 1
ITEM RELAY BOARD - 16 CHANNEL

MAKE NANDI POWERTRONICS
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2 X 660 MW POWER PROJECT
DG CHECKED SKS APPROVED SJP
Page 1 of 1
MAKE DLINK
ITEM ETHERNET TO FO CONVERTER
SPECIFICATIONS
Cable Type Fast ethernet to media converter

Compatibility IEEE 802.3u 100BASE-TX/FX
Connector 1 RJ-45 female
Connector 2 SC fiber optic female
Dimensions 130(L) x 100 (B) x 30(H) mm
Power Input 9 Volts 1A AC Adapter
DOC. NO NPT10111-PE-V-DS-621101-001
Page 1 of 1
MAKE HP
TYPE LASER COLOUR
Print speed black: Normal:Up to 20 ppm

Print speed color: Normal:Up to 20 ppm
Display 2-line, 16-character backlit display
Paper handling input, 100-sheet Multipurpose tray, 250-sheet input
110-volt input voltage: 115 to 127 VAC (+/- 10%),
Power 60 Hz (+/- 2 Hz), 12 A; 220-volt input voltage: 220
to 240 VAC (+/- 10%), 50 Hz (+/- 2 Hz), 6 A
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED 2
Page 1 of 1
ITEM ETHERNET SWITCH - 16 PORT

MAKE PHOENIX
SPECIFICATIONS:
DOC. NO NPT10111-PE-V-DS-621101-001
Page 1 of 1
ITEM MONITOR 22 INCH

MAKE DELL
SPECIFICATIONS:
Display:
Panel Size 21.5" (54.52 CM)
Maximum Resolution 1920 x 1080 at 60Hz
Aspect Ratio Wide Screen (16:9)
Response Time 5 ms Panel Typical
Viewing Angle 160° (typical) vertical / 170°(typical) horizontal
Color Support 81% (CIE1976) / 68% (CIE1931)
Pixel Pitch 0.248 mm
Device Type Flat Panel Display
Connectivity VGA, DVI-D
Dimensions:
WxDxH 514.8 mm x 158.9 mm x 380.4 mm
Weight 4.24 Kg
Power:
Voltage Required 100 to 240 VAC/50 or 60 Hz +/-3Hz / 1.5A
Power Consumption 20W
Environmental:
Temperature Range 0° to 40 ° C (32° to 104°F)
Humidity 10% - 80% (non-condensing)
DOC. NO NPT10111-PE-V-DS-621101-001
PREPARED DG CHECKED SKS APPROVED SJP
ITEM CPU
MAKE DELL
SPECIFICATIONS
Core i3 processor
4 GB DDR3 SDRAM
Configuration
500GB 7200 RPM 3.5" SATA Hard Drive
DVD RW drive
HP USB Standard Keyboard
Peripherals
HP USB Optical Mouse
2 RJ-45 ports of 10/100 Mbps
Communication Ports 1 serial port
4 USB ports
Operating system Windows 7 (32 bit)
Power requirement 100 - 240 VAC, 350VA
DOC. NO NPT10111-PE-V-DS-621101-001
ITEM 50 INCH LED DISPLAY

MAKE LG (50LA6 2 00)
SPECIFICATIONS:
DISPLAY SIZE 49.5 INCH (DIAGONAL) 50 CLASS

VIDEO ASPECT RATIO:4:3
TYPE OF SCREEN LED
RESOLUTION 1920X1080
ENERGY STAR YES
POWER SUPPLY AC100-240V 50/60HZ
POWER CONSUMPTION 53.9 WATTS
COMPOSITE IN(AV) 1
ETHERNET LAN 1
HDMI 4
WIFI YES
CORE DUO PROCESSOR YES
ANGLE OF VISION 180 DEGREE
MULTI WINDOW ZOOM OPTION CONFIGURABLE THROUGH SOFTWARE
DOC. NO DAT-NCC-BOI-PRJ002-13
REVISION 3 DATE 6/Mar/14
2X660 MW NCC POWER PROJECT
PAINAMPURAM, MUTHUKUR MANDAL, NELLORE DISTRICT, A.P.
PLC DATASHEET FORMAT
Sl. DESCRIPTION REQUIREMENT CONTRACTOR’S

No. RESPONSE
1.1 Type of the system offered and Model PLC RX3i CPU MODULE
No.
1.2 Year of launching of the system in the 2009 for CPU.
market by the Manufacturer/
Collaborator
1.3 Is the system offered, the latest The latest system Yes.
system available/ being marketed in
the international market by the
collaborator/ vendor
1.4 I/O counts Supplier to furnish Type 32 K FOR DISCRETE
wise PLC I/O Summary. %I AND %Q AND
UPTO 32K WORDS
REV 02 EACH FOR %AI AND
%AO(RTD
CONSIDER AS
ANALOG INPUT)
1.5 No of Tags per controller (capacity) REV 02 300 TAGS FOR
SCADA
1.6 Power consumption (system) PROVIDED IN
a. system cabinets POWER
b. TFTs CACULATION SHEET
c. Printers
d. SOE
e. Miscellaneous items
1.7 System Power supply 240V AC +/-1% UPS 240V AC
supply
1.8 Total no. of cabinets (indicative) 1SYSTEM CABINET,
-- System cabinets 5I/O& MARSHALLING
-- Marshalling Cabinets CABINET for WTP
-- Relay Cabinets I/O,1I/O&
-- Power distribution cabinet REV 02 MARSHALLING
-- Others CABINET FOR
--Dimensional details of the above are RIO(ETP)
furnished. 4 TABLE TOP FOR
PC CONSOLE
1.9 Heat load for cabinets & panel WILL BE PROVIDED
1.10 (a) Scanning rate of analog signals - Required. Available.
Max. 500 msec for measurement
(b) Scanning rate of digital signals -

Max. 250 ms for measurement
(c) Scanning rate of pulse signals –

Max. 100 ms
(d) Loop execution time for CLCS

(i) Maximum 100 m-sec (For fast
Loops)
No. RESPONSE
(ii) Maximum 250 m-sec (For medium
speed loops)
(iii) Maximum 500 m-sec (For slow
Loops)
(e) Loop execution time for OLCS (i)

Max. 100 ms (For all protection
logics/fast loops)
(ii) Max. 250 m-sec (For balance
loops)
(f) Controller output update for CLCS

(i) Every 100 ms (For fast Loops)
(ii) Every 250 ms (For medium speed
Loops)
(iii) Every 500 ms (For slow Loops)
(g) Controller output update for OLCS

(i) Every 100 ms (For all protection
logics/fast loops)
(ii) Every 250 ms (For balance loops)
(h) Updating rate of Analog display

Max. 1 seconds (for measurement)
(i) Updating rate of Analog display

Max. 1 second for OLCS/CLCS
(j) Updating rate of Digital value Max.

1 seconds (for measurement)
(k) Updating rate of Digital value Max.

1 second for OLCS/CLCS
(l) Time for display in CRT screen

Max 1 second on demand
(m) Keyboard command execution

time Max. 1 sec
(n) Controller Loading Max. 50 %
(o) Data Bus Loading Max. 50 %
(p) Overall system availability 99.95 %

1.11 SOE card with time stamped to a Required. Will be provided for
resolution of one milli second shall be SOE I/O mentioned in
REV 02
provided. IO list.
1.12 Auto switchover time to backup Instantaneous Switchover time for
redundancy level processor is 3.3ms
a. Processor level
b. Communication level
c. Power supply level
1.13 Time taken for Processor / IO module Bumpless transfer Complied.
No. RESPONSE
to come into service after inserting
into the system
1.14 Display call up time < 2 secs Available
1.15 Dynamic updation time of parameters < 1 secs Available
in the TFT for Measurement and
control
1.16 Blinking of valves / equipments while Required Available
open/close or on/off command is
under execution
1.17 Capacity of displays 1.Unlimited.
1. No of Overview pages 2.Unlimited.
2. No of groups / overview 3.Unlimited.
3. No of loops per group 4. Unlimited
4. No of graphic pages 5. Limited only by
5. No of alarm points for alarm Hard disk space.
summary 6.6 points / trend
6. No of trends per display 7. unlimited
7. No of multi trend displays 8. Limited by no. of
8. No of points configurable for tags. For the system
-- Real time trend considered, we can
-- Short time / long term trend configure for approx.
9. Sampling time for 10K points.
-- Real time trend 9. 1sec.
Short time / long term trend 10. Yes
10. Is it possible to display Tanks,
vessels and other shapes in 3D
forms?
1.18 The spare capacity of the control Min 50% Noted and complained
processor required
1.19 Output status on controller failure Engineer configurable Default state definable
1.20 Controller display is available on TFT Required Available
with facility for P,I,D constants
adjustment
1.21 Status indication LED for each digital Required Available
input/ output on I/O card
1.22 Power supply healthy indication on all Available
modules
1.23 Optical isolation for digital I/O Required Available
modules at channel level
1.24 Galvanic/ Optical isolation of analog Required Available
I/O modules at channel level. Mention specific.
1.25 Capacity of RAM in Controller 64MB
subsystem to ensure that system
does not crash because of memory
constraint.
1.26 Spare capacity in RAM 25% Noted & Complianed
1.27 Battery back-up duration for control Not less than 100 hrs. Available.
processor
1.28 Non-volatile memory capacity to store Required. Available
programs, standard software to
perform control, DAS & Diagnostic
functions
1.29 Maximum no. of channels that can be a) AI-16 ch
provided in I/O module are: b)AO-4 ch
No. RESPONSE
c)RTD-4 ch
a) Analog 4-20mA input a) Max. 16 nos. d)DI-32 ch
b) Analog output b) Max. 16 nos. e)DO-32 ch
c) Thermocouple, RTD (3 wire) c) 8 nos.
d) Digital I/O d) Max. 32 nos.
e) Please indicate if A/D and D/A
conversion is provided separately
for every channel in Analog I/O
cards
1.30 Spare Channels in each configured 20% Available
Card
1.31 Card replacement on power on should be possible and Available
condition Shall not disturb the
Controller Capability to accommodate functioning of other
additional I/O modules
1.32 Power supply for 4-20mA transmitters 24V DC from the card Available
1.33 Interrogation for digital signals 24V DC from the card Available
1.34 CPU- a)RX3I CRE320
a) Model no. b)64 MB
b) Memory size c)Battery Backup
c) Availability of battery back up Available
d) Duration of battery back up d)100 Hours
e) Type, minimum word length e) RISC based, 32 bit e)32k
f) Configuration f) Dual redundant f)
g) Failure of any one of the g)Redundant
processor not to affect system Processor will take
operation h) Required over without
h) Redundancy interrupting the
i) Please indicate the transmission
REV 02 system operation
speed (in MBPS) of the h)Redundancy
. Control Bus Available
. I/O Bus (Internal) i) Communication
. I/O Bus (Remote) Speed shall 153.6
KBPS on a Proprietry
Genius bus ensuring
throput time of
<=100ms. required as
per specifications,
hence overall system
requirement is
complied.
e)16 BIT SIGNED
f)dual Redundant
Availble
1.35 Windows selected on TFT can be Required Available.
dragged & sized
1.36 Minimum 60 mimic diagrams (Plant Required Available.
schematics)
1.37 Time activated / On demand logs Required. Available
namely periodic logs, shift reports, System shall be capable
daily reports, equipment running of creating /modifying
hours log, , operator guidance logs
No. RESPONSE
messaging etc.
203.2 1.38 OPERATOR STATION/ ENGINEER’S Required Considered as per
STATION spec
(a) Processor - Dual Core 2 QUAD

Processor, 3.0 GHz or better
(b) RAM - 4 GB DDR2 RAM
(c) Mother board - Intel Express

Chipset
(d) Graphics – Accelerator Onboard

with min 512 MB Video Memory
(e) Hard Drives - 1 no. x 320 GB IDE

HDD @ 7200 RPM or Higher
(f) DVD R/W - 1 no. 52X CD RW &

16X DVD RW IDE Combo
(g) Ethernet Card - 2 nos.x

10/10/1000MB
(h) Network Controller - 1 GbE NIC

upgradable to 10 GbE
(i) Serial Port (RS232) - 2 nos.
(j) Parallel Port - 1 no.
(k) USB Port - 4 nos.
(l) Peripherals –
1 no. USB/ PS2 Optical Mouse 1 no.
USB/PS2 Multimedia Keyboard
1 no. 21”/22” Colour TFT/LCD Monitor
(m) Operating System Windows XP

Professional or Latest proven
Windows OS
1.39 Drive available on operator station Available
electronics a) min 52X
a) CD drive capacity
1.40 a) Programming language used for Shall be very user Available
implementing logics / control friendly Relay ladder
schemes logics / Function block
b) Are control logic developed by building
joining SAMA type function blocks
in a ‘connect-the-block’ manner?
No. RESPONSE
1.41 Printer- Required Available
1) Colour laser printer
2) Minimum 7 colours
3) Interfacing- RS 232C/ 422A.
4) Size- A3.
5) Noise levels for the Printers at
1 meter distance shall be < 45
dB.
1.42 Serial/Ethernet connectivity with MODBUS TCP/IP
various systems within the plant. REV 02 OPC LINK
PROVIDED
1.43 Spare Modules wired up to terminal 10% or minimum 1, 10%
whichever is higher.
1.44 Spare terminals (In addition to 20% 10% Available
wired channel)
1.45 Digital signal multiplication carried out Required Available
using diode auctioneering circuit and
the same is housed as part of the
cabinets.
1.46 Conformity to all the testing Available
requirements as per contract,
including Factory Acceptance Test
(FAT).
1.47 Fuse for Analog outputs with Required Available
monitoring
1.48 Fuse for Digital outputs with Required Available
monitoring
1.49 Indicate the type of signal the offered NTP
system can accept from the Master
Clock system for time
synchronisation.
1.50 Please indicate total system Available
requirement of 1 phase, 230 V AC, 50
Hz non UPS power (for illumination
and maintenance).
2.00 INTERPOSING RELAYS
2.01 Make and Model No. OMRON
2.02 Contact type 2 C/O CONTACTS
2.03 Freewheeling diode across relay coil Required Reverse polarity
protection diode given
on board.
2.04 Relay coil supply 24V DC Available
2.05 Relay contact rating 250V/5A(A.C) or 230VAC / 5A
220V/2A (DC) 30VDC / 5A
2.06 Breaking Capacity
3.00 PANELS AND CABINETS
3.01 Make RITTAL
3.02 Type CRCA Sheet Steel.
3.03 Dimensions 2100 x 1200 x 800
2100 x 800 x 800
(HxWxD)
3.04 Anti vibration pads provided All system cabinets shall 15mm AVP provided.
have 15mm anti vibration
No. RESPONSE
pads
3.05 Back panel connection of cables in Pre-fabrication cables FRLS cables
the system cabinets considered for panel
wiring
3.06 Provision for separate ground Available
connections for signals and power
supply.
3.07 Voltage for panel lighting 240VAC Non – UPS
supply.
3.08 Panel door switch Required Available
3.09 Enclosure Protection  PLC PANEL: IP 42 IP 42 considered as
 Remote IO rack: IP- all panels to be kept
55 inside control room
3.10 Sheet material thickness 2 mm minimum (load Available. Front and
bearing 3 mm) rear doors 2mm thk.
Side panels 1.6mm
thk as per Rittal
Standard.
3.11 Fans in the system cabinets Required for cooling the Available
cards and for ventilation
3.12 Power supply for the fans 5A
3.13 Material for Panel/system cabinet Cold rolled steel sheet Available.
doors
3.14 Panel shade RAL 7032 Available
3.15 Lifting eye bolt Required Available
3.16 Please indicate the following for the GE INTELLIGENT
PLC: PLATFORMS
. Place of Manufacture US
. Place of Engineering India
. Place of Assembling and Testing India
3.17 Specify the environmental limits of the As per Rittal Standard.
system cabinets / workstations for the
following:
. Continuous
. Short time
3.18 Specify how field devices are Terminated on the
terminated at your cabinets and field termination side
identify options. of TBs.
4.00 CONTROL PANEL NA
4.01 Make
4.02 No of Auto/Manual stations
4.03 No of Recorders
4.04 No of Digital indicators
4.05 Emergency stop push buttons
4.06 Annunciator (XX points)
4.07 Sheet Thickness (load bearing and
non load bearing)
4.08 Enclosure Protection Class  PLC PANEL: IP 42
 Remote IO rack: IP-
55
No. RESPONSE
4.09 Removable gland Plate Yes
5.00 FURNITURE Chairs . Provided
Printer Cabinet Printer table provided.
Table for Table top provided.
Operator/Engineering
station
Index ( GE catalogue)
SR No. Model No Description Page No.
1 IC695CHS012 Universal Backplane 12 Slote 36
2 IC695CRU320 CPU 40
3 IC695PSD140 Multifunction power supply 52
4 IC694BEM331 Grnius bus control 60
5 IC695ETM001 10/100Mbits 2RJ45 connection 63
6 IC695RMX128 Redundancy module 67
7 IC695ACC302 Auxiliary Smart Battery Module, 69
8 IC200PWR002 IO rack power supply 75
9 IC200GBI001 NIU module 76
10 IC200MDL650 Digital input Module 32 Ch 81
11 IC200MDL750 Digital output module 32 Ch 85
12 IC200ALG240 Analog input module 8 Ch 88
13 IC200ALG331 Analog output module 4 Ch 91
14 IC200CHS022 IO module carrier 95
15 IC200ALG620 RTD module 4 Channel 96
PACSystems™ RX3i
IC695CHS012
IC695CHS016
GFK-2554 Universal Backplanes
January 2010
Two Universal Backplanes are available for RX3i PACSystems: the 16-slot Universal Backplane (IC695CHS016),
and the 12-slot Universal Backplane (IC695CHS012), which is illustrated below.
TB 1
E
1
X
P
A
N
S
I
O
8 N
0 1 2 3 4 5 6 7 8 9 10 11 12
The RX3i Universal Backplane supports both PCI-based (IC695) and serial (IC694) I/O and option modules with its
dual-bus backplane. The RX3i Universal Backplane also supports 90-30 IO and option modules. See the
PACSystems RX3i System Manual, GFK-2314 for lists of supported modules. Features of the Universal Backplane
include:
▪ Terminal Strip on the left end for Isolated +24V input
▪ Backplane grounding point
▪ An integral grounding bar for connecting module/shield grounds
▪ Serial Expansion connector for connection to Serial Expansion and Remote Backplanes
▪ Slot numbers printed on the backplane that can be used as a reference for configuration.
Release History
Catalog Number Date Description
IC695CHS012 / 016-CA April 2009 Hardware changes for EU-RoHS compliance
IC695CHS012 / 016-BAMP February 2009 Improved immunity against environmental noise
IC695CHS012 / 016-BA September 2007 ATEX approval for Group 2, Category 3
applications.
IC695CHS012 / 016A August 2004 Initial product release
Installation in Hazardous Locations

▪ WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR
CLASS I, DIVISION 2;
▪ WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE
REPLACING OR WIRING MODULES; AND
▪ WARNING - EXPLOSION HAZARD - DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER

HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.
▪ EQUIPMENT LABELED WITH REFERENCE TO CLASS I, GROUPS A, B, C & D, DIV. 2 HAZARDOUS

LOCATIONS IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D OR NON-HAZARDOUS
LOCATIONS ONLY
2 RX3i Universal Backplanes
GFK-2554
RX3i Universal Backplane Installation

The RX3i system and its components are considered open equipment [having live electrical parts that may be
accessible to users] and must be installed in a protective enclosure or incorporated into other assemblies
manufactured to provide safety. As a minimum, the enclosure or assemblies must provide protection equivalent to a
NEMA/UL Type 1 enclosure or an IP20 rating (IEC60529). The enclosure must be able to adequately dissipate the
heat generated by all of the components mounted inside so that no components overheat. A minimum space of at
least 102mm (4 inches) as shown below is required on all sides of the RX3i backplane for cooling. Additional space
may be required, depending on the amount of heat generated by the equipment during operation. Please refer to the
PACSystems RX3i System Manual, GFK-2314, for information about enclosures and heat dissipation.
Backplane Dimensions and Spacing

102mm * 12-Slot 16-Slot 102mm *
(4.00in) 462mm 604.3mm (4.00in) 102mm *
(18.19in) (23.791in) 12-Slot 16-Slot (4.00in)
428mm 570.2mm
(16.85in) (22.45in)
Universal
90mm Backplane front 5.08mm 141.5mm
(3.54in) 0.20 dia. (5.57in)
view
typical
102mm *
31.5mm
(4.00in)
(1.24in)
* Allowance for cooling
148mm
(5.83in)
Side dimension is for standard modules with

doors closed.
Universal Side dimension does not include extra depth
Backplane with required for cables and connectors.
Modules installed
side view Modules with Extended High-Density
Terminal Blocks (such as Terminal Block
IC694TBB132) are approximately ½-inch
(13mm) deeper overall.
Backplane Orientation
Backplanes must be mounted horizontally to meet product
performance and reliability specifications by providing
adequate airflow around the modules. Other mounting
orientations may affect system performance and/or reliability
and are therefore not recommended.
RX3i Universal Backplanes 3
GFK-2554
RX3i Universal Backplane Terminals and Connectors

TB1 Input Terminals
The RX3i IC695 Power Supplies do not provide
Isolated +24V output power over the backplane.
TB1 input terminals 7 and 8 can be used to connect
an optional external source of Isolated +24VDC, TB 1
which is required for some IC693 and IC694 1 – 6: not used 1
modules. These terminals accept individual wires

7: Isolated +24VDC In
from 14 to 22 AWG. If modules that require Isolated
+24VDC are installed in an Expansion Backplane 8: Isolated Ground
instead, an external Isolated +24V power supply is 8
not required.
TB1 terminals 1 through 6 are not used.
0 1
Slot 0
The leftmost slot in a Universal Backplane is slot 0.
Only the backplane connector of IC695 Power
Supplies can be installed in slot 0 (note: IC695 Slot 0: Connector for RX3i IC695 Power Supply only
Power Supplies can be installed any slot).
Two-slot-wide modules that have right-justified connectors, like the CPU310, can be plugged into slot 1and also
cover slot 0. The CPU is referenced for configuration and application logic by the leftmost slot occupied by the
entire module, not by the slot the physical connector is located in. For example, if the CPU has its physical
connector inserted in slot 3, the module occupies slots 2 and 3 and the CPU is considered to be located in slot 2.
The CPU may be located in slot 0 with its connector in slot 1.
Slot 1 to Slot 11 or 15
Slots 1 through 11 or 15 have two connectors: a
connector for the RX3i PCI-based bus and a
connector for the RX3i serial bus. Each of these
slots can accept any type of compatible module:
IC695 Power Supply, IC695 CPU, or IC695, IC694
and IC693 I/O or option modules. See the E
X
PACSystems RX3i System Manual, GFK-2314 for P
A Expansion
lists of supported modules. Connector N Connector
for S
I
Provided the Hot Installation procedure described in PCI-based O
Bus N
the PACSystems RX3i System Manual, GFK2314, is Connector
carefully followed, I/O and option modules in a for
Serial Bus
Universal Backplane may be removed and replaced
11 12
without powering-down. Grounding
Bar
Expansion Slot (Slot 12 or 16)
The rightmost slot in a Universal Backplane is the expansion connector. It can only be used for an RX3i Serial
Expansion Module (IC695LRE001). An RX3i two-slot module cannot occupy this expansion slot.
Grounding Bar
Module shield grounds can be connected to the Grounding Bar at the bottom of a Universal Backplane using size
M3 screws. The recommended torque is 4 in/lb maximum.
4 RX3i Universal Backplanes
GFK-2554
Module Locations in a Universal Backplane

▪ IC695 Power Supply modules may be installed in any slot. DC Power Supplies IC695PSDx40 occupy 1 slot. AC
Power Supplies IC695PSAx40 occupy 2 slots. IC694 and IC693 Power Supplies cannot be installed in Universal
Backplanes.
▪ I/O and option modules can be installed in any available slot except slot 0, which can only accept IC695 Power
Supplies, and the Expansion slot. Each I/O slot has two connectors, so either an RX3i PCI-based module or a
serial module can be installed in any I/O slot.
▪ The rightmost slot is the expansion slot. It can only be used for optional serial expansion module IC695LRE001.
▪ An RX3i CPU can be installed anywhere in the backplane except the Expansion slot. CPU modules occupy 2
slots. Installing the CPU in slot 1 means only a singlewide power supply may be used in slot 0. Either DC power
supply can be used. If the application must maintain a slot 1 CPU and use an AC power supply, the AC power
supply must be located in a slot to the right of the RX3i CPU in slot 1. Before deciding to place the CPU in a slot
other than slot 1, it is important to consider the following:
▪ The configured slot location of the CPU must match the CPU’s true location.
▪ For Service Request #15 (Read Last-Logged Fault Table Entry) and Service Request #20 (Read Fault
Tables), the location of CPU faults is the slot the CPU is located in. Logic that decodes fault table entries
retrieved by these service requests may need updating.
▪ COMMREQs directed to the CPU itself must use the correct CPU slot reference.
▪ External devices should be checked for compatibility with CPU slot locations other than slot 1.
▪ Remote Series 90 PLCs that use SRTP Channels COMMREQs expect the CPU to be in slot 1 or slot 2.
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
CPU AC I/O I/O I/O I/O I/O I/O I/O I/O Exp CPU I/O I/O I/O I/O I/O I/O I/O I/O I/O AC
Power Power
Supply Supply
Configured as CPU in slot 0, Power Supply in slot 2 AC Power Supply cannot be in Slot 11.
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
AC
DC Power
CPU I/O I/O I/O I/O I/O I/O I/O I/O I/O Exp I/O I/O I/O I/O I/O I/O I/O I/O I/O CPU
Supply
Power
Supply
Configured as CPU in slot 0, Power Supply in slot 6 CPU cannot be configured in slot 11
0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12
DC Power
DC Power
CPU I/O I/O I/O I/O I/O I/O I/O I/O I/O Exp I/O CPU I/O I/O I/O I/O I/O I/O I/O I/O Exp
Supply
Supply
Configured as Power Supply in slot 0, CPU in slot 1 Only a Power Supply can be installed in slot 0.
PACSystems™ RX3i
IC695CRU320
GFK-2514E Redundancy CPU
March 2010
RX3i Redundancy CPU can be used to perform real CPU OK I/O FORCE
time processing and discrete automation for various RUN BATTERY
applications. The CPU communicates with the OUTPUTS ENABLED SYS FLT
programmer and HMI devices via serial SNP Slave
protocol. It communicates with I/O and smart option
modules over a dual backplane bus that provides: CRU320
■ High-speed PCI backplane for fast throughput of RESET
RUN I/O
new advanced I/O. STOP ENABLE
■ Serial backplane for easy migration of existing

Series 90-30 I/O. RUN OUTPUT DISABLE
COM 1
Features
■ Hot standby (HSB) redundancy. Two redundant
units make up a redundancy system. Each unit
COM1 ACTIVE
requires one Redundancy CPU (IC695CRU320)
and a redundancy Memory Xchange module COM2 ACTIVE
(IC695RMX128) configured as a redundancy link.
■ Contains 64 Mbytes of battery-backed user
memory and 64 Mbytes of non-volatile flash user
memory.
COM 2
■ Configurable data and program memory.
■ Programming in Ladder Diagram, Structured
Text, Function Block Diagram, and C. BATT
■ Supports auto-located Symbolic Variables that
can use any amount of user memory.
■ Reference table sizes include 32Kbits for discrete
%I and %Q and up to 32Kwords each for analog
%AI and %AQ.
Ordering Information
Description Catalog Number
■ Supports most Series 90-30 modules and
expansion racks. For a list of supported modules, RX3i CPU with 1GHz Intel 32 bit IC695CRU320
processor
see the PACSystems RX3i System Manual,
GFK-2314. Auxiliary Battery Module IC693ACC302
RX3i 40W Power Supplies
■ Supports up to 512 program blocks. Maximum Multifunctional 124/240AC, 125VDC IC695PSA140
size for a block is 128KB.
Multifunctional 24VDC IC695PSD140
■ In-system upgradeable firmware. For additional power supplies, see the
PACSystems RX3i System Manual,
■ Two serial ports: an RS-485 serial port and an
GFK-2314.
RS-232 serial port.
[Optional] RS-232 Cable IC200CBL001
■ Ethernet communications via the rack-based Rx3i Standard 12 Slot Rack IC695CHS012
Ethernet Interface module (IC695ETM001). For
Rx3i Standard 16 Slot Rack IC695CHS016
details, refer to TCP/IP Ethernet Communications
Note: For Conformal Coat option, please consult the
for PACSystems User’s Manual, GFK-2224.
factory for price and availability.
■ Time synchronization to SNTP Time Server on
Ethernet network when used with Ethernet
Release 5.0 or later module.
2 RX3i CRU320
GFK-2514E
Hot Standby CPU Redundancy Features

For details on the configuration and operation of a Hot Standby CPU redundancy system, refer to the PACSystems
Hot Standby CPU Redundancy User’s Manual, GFK-2308.
■ Survives any one single point of failure
■ Bumpless switching
Synchronized CPUs
One scan switching
Transfer data size up to 2Mbytes; selected in CPU hardware configuration and in variable properties
■ Supports two redundancy communications links
■ Online repair of failed component
■ Online programming
■ Redundancy Memory Xchange Module

Manual toggle switch for role switching, which transitions control from the active unit to the backup unit
Redundancy status LEDs
■ Application-initiated role switching to switch the active unit to backup status
■ Redundancy status bits and message logging
■ Supports single and redundant Ethernet remote I/O LANs through Ethernet Network Interface Unit (ENIU)
modules.
■ Memory error checking and correction (ECC) single bit correcting and multiple bit checking
■ Background diagnostics
HSB Control Strategy

The HSB control strategy has the following characteristics:
■ Active unit does not automatically switch to primary on resynchronization

■ Critical control data plus all redundant outputs must be included in the output data transfer
■ Bumpless switchover from active unit to backup unit
Product Documentation
PACSystems CPU Reference Manual, GFK-2222M or later
TCP/IP Ethernet Communications for PACSystems User’s Manual, GFK-2224
TCP/IP Ethernet Communications for PACSystems Station Manager Manual, GFK-2225
PACSystems Hot Standby CPU Redundancy User’s Manual, GFK-2308D or later
PACSystems Memory Xchange Modules, GFK-2300D or later
PACSystems RX3i System Manual, GFK-2314D or later
PACSystems RX3i Ethernet NIU User’s Manual, GFK-2439
Proficy® Machine Edition Getting Started, GFK-1868
Proficy® Logic Developer, GFK-1918
RX3i CPU 3
GFK-2514E
CRU320 Specifications
Note: For environmental specifications and compliance to standards (for example, FCC or European Union
Directives), refer to the PACSystems RX3i System Manual, GFK-2314.
Battery: Memory retention Estimated 30 days using an IC693ACC302 Auxiliary Battery Module at 20ºC.
For details on the operation of the Auxiliary Battery Module, refer to the
datasheet, GFK-2124.
Note: The IC698ACC701 Lithium Battery Pack is not compatible with
the CRU320 and must not be used.
Program storage Up to 64 Mbytes of battery-backed RAM
64 Mbytes of non-volatile flash user memory
Power requirements +3.3 VDC: 1.0 Amps nominal
+5 VDC: 1.2 Amps nominal
Operating Temperature 0 to 60°C (32°F to 140°F)
Floating point Yes
Boolean execution speed, typical 0.047 ms per 1000 Boolean instructions
Time of Day Clock accuracy Maximum drift of 2 seconds per day
Elapsed Time Clock (internal timing) 0.01% maximum
accuracy
Embedded communications RS-232, RS-485
Serial Protocols supported Modbus RTU Slave, SNP Slave, Serial I/O
Backplane Dual backplane bus support: RX3i PCI and 90-30-style serial
PCI compatibility System designed to be electrically compliant with PCI 2.2 standard
Program blocks Up to 512 program blocks. Maximum size for a block is 128KB.
Memory %I and %Q: 32Kbits for discrete
%AI and %AQ: configurable up to 32Kwords
%W: configurable up to the maximum available user RAM
Symbolic: configurable up to 64 Mbytes
Flash memory endurance rating 100,000 write/erase cycles minimum
Memory error checking and Single bit correcting and multiple bit checking.
correction (ECC)
Switchover Time* Maximum 1 logic scan, minimum 3.133 msec.
Typical Base Sweep Time 3.66 msec: 1K Discrete I/O, 125 Analog I/O and 1K Registers
(Reference Data Transfer List 3.87 msec: 2K Discrete I/O, 250 Analog I/O and 2K Registers
Impact)**
4.30 msec: 4K Discrete I/O, 500 Analog I/O and 4K Registers
5.16 msec: 8K Discrete I/O, 1K Analog I/O and 8K Registers
Maximum amount of data in Up to 2 Mbytes
transfer list
Number of redundancy links Up to two IC695RMX128 synchronization links are supported.
supported
* Switchover time is defined as the time from failure detection until backup CPU is active.
** Symbolic variable and Reference data can be exchanged between controllers. Up to 2 Mbyte of data is available
for transfer.
4 RX3i CRU320
GFK-2514E
Release History
Catalog Number Firmware Version Comments
IC695CRU320-BC 6.01 Provides for OEM protection in flash-based systems that do not
use a battery. For additional problems resolved, see “Important
Product Information for this Release.”
IC695CRU320-BB 6.00 Adds User Defined Types, Variable Indexed Arrays, Logic Driven
Write to Flash, and Backplane Operations Controller Enhancement
features. See GFK-2514D for details and problems resolved.
IC695CRU320-BA 5.70 Hardware-only upgrade to enhance manufacturability. This change
does not affect product features or functional compatibility.
IC695CRU320-AA 5.70 Initial release
Important Product Information this Release

Release 6.01 provides for OEM protection in flash-based systems that do not use a battery. For details, see
“Problems Resolved by Release 6.01” on page 6. 5H
Updates
IC695CRU320 is field upgradeable to firmware version 6.01 using the Winloader firmware ugrade utility kit,
82A1559-MS10-000-A2, which can be downloaded from http://www.ge-ip.com/support.
0H12
CPU Functional Compatibility

Subject Description
Redundancy operation with dissimilar The CRU320 does not support synchronization with RX7i
CPU models is not allowed. redundancy units.
Programmer Version Requirements Proficy Machine Edition Logic Developer PLC, version 6.0 or later
is required to use the features added in firmware release 6.00.
Proficy Machine Edition Logic Developer PLC, version 5.9 SP1
SIM5 or later is required to configure a Genius Bus Controller
(IC693BEM331/IC694BEM331) with a CRU320. Only single bus
Genius networks are allowed.
Proficy Machine Edition Logic Developer 5.90 SIM1 or later
version is required to configure and program the CRU320.
C Toolkit Compatibility The C Toolkit Release 5.50, distributed with Machine Edition Logic
Developer 5.9 or later, is required for use with the CRU320.
Rx3i Backplane Hardware Revision For the CRU320 CPU, one of the following backplane hardware
revisions MUST be used:
IC695CHS012-BAMP
IC695CHS016-BAMP
IC695CHS012CA-BAMP
IC695CHS016CA-BAMP
or
IC695CHS012-CA (or later)
IC695CHS016-CA (or later)
IC695CHS012CA-CA (or later)
IC695CHS016CA-CA (or later)
RX3i CPU 5
GFK-2514E
Subject Description
Power supplies and system modules As listed in the PACSystems RX3i System Manual, GFK-2314D or
later, with the following exceptions:
Note: The CRU320 does not support the PMM335 PACMotion
Multi-Axis Motion Controller or the BEM331 Genius Bus
Controller modules.
Series 90-30 Expansion Rack The PACSystems RX3i supports Series 90-30 expansion racks,
Compatibility both local and remote.
PACSystems RX3i CPUs do not operate in a Series 90-30 Rack.
Note: The RUN LED on the 90-30 Power Supply located in an
expansion rack (both local and remote) will not be illuminated
when the RX3i System is in RUN mode and there are only input
modules in the expansion rack. The RUN LED on the 90-30
Power Supply located in an expansion rack (both local and
remote) will be illuminated when the RX3i System is in RUN
mode and there are output modules in the expansion rack.
Series 90-30 Main Rack Compatibility Series 90-30 Main Racks cannot be used in a PACSystems RX3i
system.
Series 90-30 CPUs do not operate in PACSystemsRX3i Racks.
Isolated 24V power In applications that use the IC69xALG220/221/222, consult
PACSystems RX3i Hardware and Installation Manual, GFK-2314
for details of wiring the 24V power.
COMMREQ to PBM300 In Release 3.0, the behavior of the COMMREQ fault output on a
COMMREQ sent to the PROFIBUS master module IC695PBM300
was changed to be compatible with the Series 90-30 CPU366
PROFIBUS Master. Previously, the fault output is enabled when
the module receives a COMMREQ and it is busy. Now, the busy
condition does not result in the fault output enabled.
Recommended IC200ALG240 revision When a VersaMax™ system Genius® Network Interface Unit
(IC200GBI001) operates with a Genius Bus Controller located in
a PACSystems controller, and the VersaMax system contains an
IC200ALG240 Analog Input Module, it is recommended to
update the IC200ALG240 firmware to Revision 1.10 or later. Use
firmware update kit 44A752313-G01, available in Knowledge
Base Article i023269 at http://www.ge-ip.com/support.
3H4
Configuration of IC694MDL754 Always configure 16 bits of module status when using this module.
Configuring 0 bits of module status will result in invalid data in the
module’s ESCP status bits.
6 RX3i CRU320
GFK-2514E
Problems Resolved by Release 6.01

Subject Description
OEM protection was not When the CPU has OEM protection active, the user must disable the protection in
preserved in flash-based order to permit downloading to the CPU. The user can then re-enable the
systems when power was cycled protection after the download is complete. In earlier releases, if the download was
without a battery. stored to flash memory, and the CPU was configured to load logic/configuration
from flash, the user expected OEM protection to be active after the CPU was
power-cycled. However, the OEM protection activation was not preserved unless a
battery was attached.
In firmware version 6.01 and later, if the OEM key is non-blank when the download
is stored to flash memory, then OEM protection is activated when
logic/configuration are loaded from flash, with or without a battery.
Watchdog timeout occurred During power cycle screening of CPU320s and CRU320s, a software watchdog
when powering up timeout was sometimes observed at powerup. The CPU in this case had no battery
and was not loading from flash, so it used a default configuration. The timeout
problem was corrected in firmware that is common to all PACSystems CPUs.
Exception interrupt handling When the PACSystems CPU (Release 5.0 and later) processed an exception
caused double-fault and interrupt, a double-fault exception followed by a watchdog timeout would occur.
watchdog timeout. This prevented the CPU from properly entering Stop/Halt mode.
Release 6.01 avoids the double-fault and watchdog timeout, and logs a fault that
provides information that can be used to identify the cause of the Stop/Halt
condition.
Restrictions and Open Issues in Release 6.01

Subject Description
The Ethernet module fails to Very rarely, after experiencing multiple rapid power cycles, the CPU may fail to
exchange EGD properly during establish communication with one or more modules in the backplane at power
power cycling up. When this occurs, several pairs of "Loss of, or missing option module" and
"Reset of option module" faults will be logged in the controller fault table.
If the module is an ETM, an event 30H is recorded in its station manager event
log.
To recover from this issue, cycle power again.
Switching between Serial & PCI If a PCI module ( IC695) is configured in a slot and then a Serial module (IC694)
modules in a slot causes module is physically in the location where the PCI module is configured, a module
to not be recognized. mismatch fault will be logged. To correct this condition the configuration must
match the module that is physically present in the rack AND the system MUST
be power cycled to correct (simply downloading the new configuration will not
correct this issue).
Loss of power supplies after A Loss of Power Supplies after firmware update may occur. This does not
firmware update happen with all firmware updates and will NOT occur if the system is power
cycled after the firmware upgrade has completed. The faults displayed when this
issue occurs are as follows:
Loss of, or missing option module
Error Code: 36
Group: 4
Action: 3:Fatal
Task Num: 9
Fault Extra Data: 01 58 02 4f 80 08 0a 07 00 00 00 00 00
00 00 00 00 00 00 00 00 00 00 00
RX3i CPU 7
GFK-2514E
Subject Description
Battery installation. When installing a new battery, if there currently is no battery installed, the battery
must be installed while the CPU has power. Failing to follow this procedure could
result in the CPU not powering up.
If a battery is installed while power is off (and there was no battery previously
installed), and the CPU fails to power up, remove the battery, power cycle the
CPU and then install the battery.
Hot swapping some analog Occasionally during a hot insertion (hot swap) of RX3i Non-Isolated Analog Input
modules slowly results in Modules, input channels may take up to 2 seconds to reflect actual input values
modules not being recognized. after the module OK bit is enabled in the module status word. This has only been
seen when the hot insertion has been done slowly (i.e. approximately 1.5
seconds to insert the module).
Ethernet disconnect during If the Ethernet connection is broken during a word-for-word change, the
Word-for Word change. programmer may not allow a subsequent word-for-word change after
reconnecting due to the fact that it thinks another programmer is currently
attached. If this occurs, you should go offline and then back online again.
Simultaneous Clears, Loads and PACSystems CPUs do not support multiple programmers changing CPU
Stores not supported. contents at the same time. The programming software may generate an error
during the operation. Simultaneous loads from a single CPU are allowed.
Hardware configuration Not If you store a hardware configuration to flash that sets Logic/Config Power up
Equal after changing target Source to Always Flash or Conditional Flash and then change the name of the
name. target in the programming software, the hardware configuration will go Not Equal
and will not verify as equal.
Controller and IO Fault Tables Both Controller and IO fault tables may need to be cleared to take the CPU out
may need to be cleared twice to of Stop/Fault mode. If one of the tables contains a recurring fault, the order in
clear faulted state. which the tables are cleared may be significant. If the CPU is still in Stop/Fault
mode after both tables are cleared, try clearing the fault tables again.
Setting Force On/Off by storing Once a force on or force off has been stored to the controller, you cannot switch
initial value. from force on to force off or vice-versa by downloading initial values. To turn the
force on or off, download the project.
Number of active programs The SNP request Return Controller Type and ID currently returns the number of
returned as zero. active programs as zero.
Serial I/O fails at 115K during Rare data corruption errors have been seen on serial communications when
heavy interrupt load. running at 115K under heavy interrupt load on the controller. Under heavy load
applications, users should restrict serial communications to 57K or lower.
SNP ID not always provided. Unlike the Series 90-30, the RX3i CPU’s SNP ID does not appear in the Machine
Edition programmer Show Status display. Service Request 11 will always return
zeros.
Second programmer can change While currently active in a Test and Edit session using Machine Edition on one
logic while in Test & Edit mode. PC, Machine Edition running on another PC is not prevented from storing new
logic to the controller.
Must have logic if powering up If the application will configure the CPU to retrieve the contents of flash memory
from flash. at power-up, be sure to include logic along with hardware configuration when
saving to flash memory.
CPU may not detect low-battery A battery with very low capacity may still have a terminal voltage high enough to
condition. report that it is a good battery. In this case, when the battery starts supplying the
memory power (battery backup), the battery voltage quickly drops to
unacceptable levels, with little warning to the user before failure.
To insure against data loss, users should replace batteries in accordance with
the guidelines provided in the PACSystems CPU Reference Manual, GFK-2222.
Additionally, users could save logic and hardware configuration to flash.
Two Loss of Module faults for Occasionally, the hot removal of the Universal Analog Input Module
Universal Analog module. (IC695ALG600) results in two Loss of I/O Module faults instead of one.
8 RX3i CRU320
GFK-2514E
Subject Description
Power up of Series 90-30 HSC As power is applied to a 90-30 High-Speed Counter, the Module Ready bit in the
module may take as long as 20 status bits returned each sweep from the module may not be set for as long as
seconds. 20 seconds after the first controller sweep, even though there is no Loss of
Module indication. I/O data exchanged with the module is not meaningful until
this bit is set by the module. See pages 4-3 to 4-5 of the Series 90-30 High
Speed Counter User’s Manual, GFK-0293C.
Informational fault at power up. Intermittently during power-up, an Informational non-critical CPU software fault
may be generated with fault extra data of 01 91 01 D6. This fault will have no
effect on the normal operation of the controller. But, if the hardware watchdog
timer expires after this fault and before power has been cycled again, then the
outputs of I/O modules may hold their last state, rather than defaulting to zero.
Extended memory types for IO %R, %W and %M cannot be used as IO triggers.
triggers.
Possible Machine Edition Infrequently, an attempt to connect a programmer to a controller via Ethernet will
inability to connect. be unsuccessful. The normal connection retry dialog will not be displayed.
Rebooting the computer that is running the programmer will resolve the
behavior.
SNP Update Datagram message. If an Update Datagram message requests 6 or less bits or bytes of data, the
controller will return a Completion Ack message without Text Buffer. The
protocol specifies that the returned data will be in the Completion Ack message,
but it may not be.
Configuration of third-party Do not specify a length of 0 in the configuration of a third-party module. The
modules. module will not work properly in the system.
Power supply status after CPU The controller will report a Loss of or Missing Option Module fault for the
firmware update. IC695PSD140 RX3i power supply following an update of CPU firmware. Also,
the slot will appear empty in the programmer’s online status detail view. The
power supply continues to operate normally. Power cycle to restore normal
status reporting.
Power supply status after power Rarely, turning a power supply on or off may not result in an Add or Loss fault.
cycling. Also, the slot will appear empty in the programmer’s online status detail view.
The power supply continues to operate normally. Power cycle to restore normal
status reporting.
Don’t use multiple targets. In a system in which the hardware configuration is stored from one target and
logic is stored from a different target, powering-up from flash will not work. The
observed behavior is that, following a power up from flash, Machine Edition
reports hardware configuration and logic Not Equal.
Missing Loss of Terminal Block The IC695ALG600/608/616 analog input modules do not produce a Loss of
fault. Terminal Block fault when hardware configuration is stored or the module is hot-
inserted, and the terminal block is not locked into place.
Sequence Store failure. When downloading projects with very large hardware configurations or which
use large amounts of user memory, it is possible to encounter a controller
Sequence Store Failure error when writing the configuration to flash. To work
around this error, either, either or both of the following actions may be helpful:
1. Perform an explicit clear of flash prior to performing the write.
2. Increase the operation timeout used by Machine Edition prior to performing
the write. This is done by expanding the Additional Configuration in the
Inspector window for the target controller, and adjusting the Request
Timeout. The timeout may need to be increased to as much as
60,000 msec, depending on the amount of memory used and the condition
of the flash memory.
IC694MDL754: Must configure Always configure 16 bits of module status when using this module. Configuring 0
module status bits. bits of module status will result in invalid data in the module’s ESCP status bits.
RX3i CPU 9
GFK-2514E
Subject Description
IC695ALG600 Lead Resistance A configuration store operation will fail if a channel is configured for 3-wire RTD
Compensation setting. and Lead Resistance Compensation is set to Disabled. A Loss of Module fault
will be logged in the I/O Fault table at the end of the store operation.
To recover the lost module, the configuration must be changed to enable Lead
Resistance Compensation and module must be power cycled.
C Toolkit PlcMemCopy This routine does allow the destination and source pointers to be outside of
documentation incorrect. reference memory. If the destination points to discrete reference memory,
overrides and transitions will be honored. Note that the header for PlcMemCopy
has been updated in Release 3.50 of the C toolkit.
WinLoader may stop operating. On computers running Windows 2000 and using some versions of Symantec
Antivirus protection, WinLoader will lock up if used in advanced mode. Recovery
requires cycling the computer's power.
Logic and HWC not equal after If the Hardware Configuration from Target 1, with Logic/Configuration Power-up
power cycle. Source and Data Source both set to Always from Flash, is stored in Flash, then
Logic and Hardware Config from Target 2, with Logic/Configuration Power-up
Source both set to Always from RAM, are stored to RAM and there is a good
battery, then when power is cycled the programmer may show that Logic and
Hardware Config are not equal.
The remedy is to clear Flash and re-store the Logic and Hardware Config from
Target 2.
WinLoader does not detect PC WinLoader does not detect if a PC's COM port is in use when attempting to
COM port in use when upgrading connect to a PACSystems CPU to perform a firmware upgrade. If the port is
PACSystems CPU. already in use it displays the status "trying to connect" followed by "waiting for
target." To proceed with the upgrade, press the "abort" button and disconnect
the other application that is using the COM port.
CPU320, CRU320 user Under rare circumstances during multiple rapid power cycles the
application and values cleared CPU320/CRU320 will power up with the user application and data in RAM
after power cycle cleared. There will be a “Corrupted user memory” fault in the controller fault table
(Group 130, Error code 1). This will not occur if the user application and data are
loaded from flash on power-up (“Always Flash” or “Conditional Flash”).
WinLoader does not display WinLoader does not display an error message if it cannot connect to the PACS
error when it can't connect CPU when attempting to connect to a PACSystems CPU to perform a firmware
serially with PACS CPU. upgrade. This occurs if the cable is physically not connected to the CPU or if the
CPU's serial port is not configured for the same baud as WinLoader. In this case
Winloader displays the status "trying to connect" followed by "waiting for target."
To proceed with the upgrade, press the "abort" button and correct the cable or
baud rate setting.
10 RX3i CRU320
GFK-2514E
Operational Notes
Subject Description
Block name now provided in In previous firmware versions, the fault entry for a non-fatal application fault
User Application faults (for example, reference-out-of-range) provided numeric information to
identify the logic block causing the error. However, the user did not have a
way to correlate the numeric information with the name of the block. The
new firmware includes the first 12 characters of the block name in the fault
entry.
RUN LED is not illuminated on When a remote or expansion baseplate is used with the RX3i, the RUN LED
the Series 90-30 power supply on the Series 90-30 power supply for that baseplate is illuminated when the
for an RX3i remote/expansion system is in Run mode only if the rack contains at least one output module.
rack with input modules only If the rack contains input modules only, the RUN LED is not illuminated.
This is due to the way input modules are managed in the PACSystems
design and does not indicate an error.
Undefined symbols in C Blocks. In Release 5.00 or later, if an attempt is made to download a C block
containing undefined symbols, the download will fail. Machine Edition will
display the following message in the Feedback Zone: Error 8097: Controller
Error – Controller aborted the request [0x05][0xFF]
Prior to Release 5.00, C blocks containing undefined symbols could be
successfully downloaded, but if they were executed the CPU would
transition to Stop/Halt mode.
Length of serial I/O buffer (Release 5.0 or later) The "Set Up Input Buffer Function" always allocates a
buffer containing 2049 bytes. This is one byte more than previous
PACSystems releases.
Important installation A battery is shipped with the CPU unit behind the battery door on the
instructions for battery. faceplate but it is not connected. Do not connect the battery until the CPU is
installed in the rack and the rack powered on. The battery may then be
attached to either of the two terminals in the battery compartment. Once
that is done, the CPU may be powered down and normal battery back up
operation will begin. To save battery life, do not connect the battery for the
first time until the CPU is powered up.
Changing IP address of Ethernet Downloading a hardware configuration with a new IP address to the RX3i
interface while connected. while connected via Ethernet will succeed, then immediately disconnect
because the RX3i is now using a different IP address than the Programmer.
You must enter a new IP address in the Target Properties in the Machine
Edition Inspector window before reconnecting.
Duplicate station address for The default serial protocol for the RX3i is Modbus RTU. The default Station
Modbus will conflict with other Address is 1. If the RX3i is added to a multi-drop network, care must be
nodes. taken that the RX3i is configured with a unique Station Address. Nodes with
duplicate Station Addresses on the same network will not work correctly.
Timer operation. Care should be taken when timers (ONDTR, TMR, and OFDTR) are used in
program blocks that are NOT called every sweep. The timers accumulate
time across calls to the sub-block unless they are reset. This means that
they function like timers operating in a program with a much slower sweep
than the timers in the main program block. For program blocks that are
inactive for large periods of time, the timers should be programmed in such
a manner as to account for this catch up feature.
Related to this are timers that are skipped because of the use of the JUMP
instruction. Timers that are skipped will NOT catch up and will therefore not
accumulate time in the same manner as if they were executed every sweep.
Constant Sweep Constant Sweep time, when used, should be set at least 10 milliseconds
greater than the normal sweep time to avoid any over-sweep conditions
when monitoring or performing on-line changes with the programmer.
Window completion faults will occur if the constant sweep setting is not high
enough.
RX3i CPU 11
GFK-2514E
Subject Description
Large number of COMMREQs A large number of COMMREQs (typically greater than 8) sent to a given
sent to module in one sweep board in the same sweep may cause Module Software faults to be logged in
causes faults. the RX3i fault table. The fault group is MOD_OTHR_SOFTWR (16t, 10h)
and the error code is COMMREQ_MB_FULL_START (2). When this occurs,
the “FT” output of the function block will also be set. To prevent this
situation, COMMREQs issued to a given board should be spread across
multiple sweeps so that only a limited number (typically 8 or less) of
COMMREQs are sent to a given board in each sweep. In addition, the FT
output parameter should be checked for errors. If the FT output is set
(meaning an error has been detected), the COMM_REQ could be re-issued
by the application logic.
C Block standard math functions In C Blocks, standard math functions (e.g. sqrt, pow, asin, acos) do not set
do not set errno. errno to the correct value and do not return the correct value if an invalid
input is provided.
Upgrading firmware. The process of upgrading the CPU firmware with the WinLoader utility may
fail when multiple IO modules are in the main rack, due to the time it takes
to power cycle the rack system. If the upgrade process fails, move the CPU
to a rack without IO modules and restart the upgrade process.
Winloader initial connect baud rate is fixed at 19200 baud. Note that the
firmware download will occur at 115.2K baud by default.
Note that if you have hyperterm open on a port, and then try to use
Winloader on the same port, Winloader will often say “Waiting for Target”
until the hyperterm session is closed.
Hot swap. Hot Swap of power supplies or CPUs is not supported.
Serial port configuration With the following combination of circumstances, it is possible to render
COMMREQs. serial communications with the CPU impossible:
User configuration disables the Run/Stop switch
User configures the power up mode to Run or Last
Logic is downloaded to FLASH and user configures CPU to load
from FLASH on power up
User application issues COMMREQs that set the protocol on both
of the serial ports to something that does not permit
communications to the Machine Edition programmer.
Incorrect COMMREQ status for The program name for PACSystems is always "LDPROG1". When another
invalid program name. program name is used in a COMM_REQ accessing %L memory, an Invalid
Block Name (05D5) error is generated.
FANUC I/O Master and Slave Scan sets on the master do not work properly for the first operation of the
operation. scan set after entering RUN mode. They do work properly for subsequent
scans.
After downloading a new hardware configuration and logic, a power cycle
may be required to resume FANUC I/O operation.
Use controllers of similar performance in FANUC I/O networks. If a master
or slave is located in an RX3i system, the other controllers should be RX3i
or Series 90-30 CPU374.
Repeated power up/down cycles of an expansion rack containing FANUC
I/O slaves may result in failure of the slaves’ operation, with the RDY LED
off.
Lost count at power up for Serial The serial IO Processor (IC693APU305) will lose the first count after every
IO Processor. power up or every time the module receives a configuration.
12 RX3i CRU320
GFK-2514E
Subject Description
COMMREQ status words In previous releases, the CPU allowed configuration of COMMREQ Status
declared in bit memory types Words in bit memory types on a non-byte-aligned boundary. Even though
must be byte-aligned. the given reference was not byte-aligned, the firmware would adjust it the
next-lowest byte boundary before updating status bits, overwriting the bits
between the alignment boundary and specified location. To ensure that the
application operates as expected, release 3.50 requires configuration of
COMMREQ Status Words in bit memory types to be byte-aligned. For
example if the user specified status bit location of %I3, the CPU aligns the
status bit location at %I1. Release 3.50 firmware requires the user to
specify the appropriate aligned address (%I1) to ensure that the utilized
location is appropriate for their application. Note that the actual reference
location utilized is not changed, but now is explicitly stated for the user.
Suspend IO Function Block does In a Series 90-70 the SUSPEND_IO function block suspends EGD in
not Suspend EGD addition to IO Scan. In PACSystems controllers the SUSPEND IO only
suspends IO Scan.
STOP and RUN mode transition The PACSystems CPU receives requests to change between stop and run
priority mode from many different sources. These include (but are not limited to)
Proficy Machine Edition, HMIs, the user application, and the RUN/STOP
switch. Since there are many potential sources for a mode change request,
it is possible to receive a new mode change request while another is
already in progress. When this occurs, the CPU evaluates the priority of the
new mode change request with the mode change that is in progress. If the
new mode change request has an equal or higher priority than the one
already in progress, the CPU transitions to the new mode instead of the
one in progress. If, however, the new mode change request has a lower
priority than the one in progress, the new mode request is discarded and
the CPU completes the mode change that is in progress. The sweep mode
priorities are (listed from highest to lowest priority): STOP HALT, STOP
FAULT, STOP, and RUN. (Note: The IO ENABLED/DISABLED state is not
part of the mode priority evaluation.) For example, a CPU is in RUN IO
ENABLED mode and a Service Request 13 function block is executed to
place the CPU into STOP IO DISABLED mode. Before the transition to
STOP IO DISABLED is completed, the RUN/STOP switch is changed from
RUN IO ENABLED to RUN IO DISABLED. In this case, the CPU ignores
the new request from the RUN/STOP switch to go to RUN IO DISABLED
mode because it is already processing a request to go to STOP IO
DISABLED mode and STOP mode has a higher priority than RUN mode.

The following information is for products bearing the UL marking for Hazardous Locations:
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR

CLASS I, DIVISION 2;
WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE
WARNING - EXPLOSION HAZARD - DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER

HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.
EQUIPMENT LABELED WITH REFERENCE TO CLASS I, GROUPS A, B, C & D, DIV. 2 HAZARDOUS

LOCATIONS IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D OR NON-HAZARDOUS
LOCATIONS ONLY
The tightening torque range for the control terminals is 9.6–11.5 in. lb. Use only wire rated for 90°C. Be sure to
observe any additional ratings that are provided with the modules.
PACSystems* RX3i
IC695PSD140D
GFK-2377E Multipurpose DC Power Supply, 40 Watts
May 2013
*
PACSystems RX3i Power Supply IC695PSD140 is a multipurpose 40-Watt supply that
operates from an input voltage source in the range of 18 VDC to 30 VDC.
This power supply provides three outputs:
▪ +5.1 VDC output,
▪ +24 VDC relay output that can be used to power circuits on Output Relay modules.
▪ +3.3 VDC. This output is used internally by RX3i modules with IC695 catalog numbers.
Multipurpose Power Supply IC695PSD140 is suitable for use in load-sharing and

redundancy applications. It must be installed in a PACSystems RX3i (IC695 catalog
number) Universal Backplane. It can be used as the only power supply in the backplane, or
combined with up to three additional Multipurpose Power Supplies.
Caution
This Power Supply cannot be used with RX3i IC695PSD040 or IC695PSA040 Power
Supplies in redundant or increased capacity modes. Damage to equipment may
result.
Load Sharing
When RX3i Multipurpose DC Power Supplies are combined into load-sharing applications,
following the installation guidelines given in this datasheet, they must be wired to the same
power source in such a way that they all can be powered up or powered down
simultaneously. The On/Off front panel switch on each of the power supplies must be left in
the On position.
Caution
In a load-sharing application, it is important to ensure that the load-sharing power

supply modules’ On/Off switches cannot be inadvertently used. The minimum
number of power supplies needed to meet the system power requirements MUST
have their switches always kept in the On position. Also, the load-sharing power
supplies must be connected to the system power source through the same external
switch. The system must be powered up and powered down only from the external
switch. If individual power supplies are powered up or powered down using their
On/Off switches or separate external switches, resulting in insufficient power
capacity, equipment damage may result. It may be necessary to reload the PLC
operating system to resume operation.
*
indicates a trademark of GE Intelligent Platforms, Inc. and/or its affiliates. All other trademarks are the property of their respective
owners. All rights reserved.
2 RX3i Multipurpose DC Power Supply, 40 Watts
GFK-2377E
LEDs
Four LEDs on the Power Supply indicate:
▪ Power (Green/Amber). When this LED is green, it indicates power is

being supplied to the backplane. When this LED is amber, power is
applied to the Power Supply but the Power Supply switch is off.
▪ P/S Fault (Red). When this LED is lit, it indicates the Power Supply
has failed and is no longer supplying sufficient voltage to the
backplane.
▪ Over Temperature (Amber). When this LED is lit, it indicates the

Power Supply is near or exceeding its maximum operating
temperature.
▪ Overload (Amber). When this LED is lit, it indicates the Power

Supply is near or exceeding its maximum output capability on at
least one of its outputs.
If the red P/S FAULT LED is lit, the Power Supply has failed and is no
longer supplying sufficient voltage to the backplane .
The amber OVERTEMP and OVERLOAD LEDs light to warn of high
temperature or high load conditions.
The CPU Fault Table shows a fault if any Overtemperature, Overload, or
P/S Fault occurs.
Wiring Terminals
Terminals for +24V and –24V power, ground, and MOV disconnect
accept individual 14 to 22AWG wires.
On/Off Switch
The ON/OFF switch is located behind the door on the front of the
module. The switch controls the operation of the outputs of the supply. It
does NOT interrupt line power. A projecting tab next to the switch helps
prevent accidentally turning it on or off.
RX3i Multipurpose DC Power Supply, 40 Watts 3
GFK-2377E
Specifications: IC695PSD140
Nominal Rated Voltage 24 VDC
Input Voltage Range 18 to 30 VDC
Input Power 60 Watts maximum at full load
Inrush Current 4 Amps, 100 milliseconds maximum
Output Power 40 Watts maximum total of both outputs.
5.1 VCD = 30 Watts maximum
3.3 VDC = 30 Watts maximum
Maximum output power depends on ambient temperature, as shown.
Output Voltage 5.1 VDC: 5.0 VDC to 5.25 VDC (5.1 VDC nominal)
3.3 VDC: 3.2 VDC to 3.465 VDC (3.3 VDC nominal)
Output Current 5.1 VDC: 0 to 6 Amps
3.3 VDC: 0 to 9 Amps
Isolation None
Ripple (all outputs) 50 mV
Noise (all outputs) 50 mV
Ride-through time 10 ms This is the length of time the Power Supply maintains valid outputs if the power
source is interrupted. If this Power Supply is used with IC694 and IC693 modules that
have relay outputs, special precautions should be taken because dropouts in the source
voltage will be seen by the module and could cause relay dropouts.
Wiring Terminals Each terminal accepts one 14 AWG to 22 AWG wire.
Terminal Current 6 Amps
Number of Daisy-Chained Up to 4
PSD140 Supplies
Number of PSD140 Supplies Up to 4
in Universal Backplane
Installation Environment For use in Pollution Degree 2 environments only
* The Inrush Current specification is given as a guide for sizing the external power source for the IC695PSD140.
Peak inrush current may be higher for shorter durations.
Overcurrent Protection
The 5.1 VDC output is electronically limited to 7 Amps. The 3.3 VDC output is limited to 10 Amps. If an overload (including
short circuits) occurs, it is sensed internally and the Power Supply shuts down. Because it is designed for redundancy
applications, this Power Supply latches “OFF” in fault conditions and will not automatically try to restart. Input power must be
cycled to clear a latched fault. However, if the Power Supply is used in a non-redundant application where automatic restarting
is required, a jumper plug can be installed as shown below.
An internal non-repairable fusible link in the input line is provided as a backup. The Power Supply usually shuts down before
the fusible link blows. The fusible link also protects against internal supply faults. The CPU Fault Table shows a fault if any
Overtemperature, Overload, or P/S Fault occurs. There is no additional indication if the Power Supply fusible link blows.
In a non-redundancy application, where automatic restarting may be

appropriate, a shunt can be installed on back of the module as shown at left.
Location for optional The shunt must have 0.100 inch spacing on center and accommodate 0.25
jumper plug
inch pins. Example parts are Radio Shack DIP Programming Shunt
#276-1512 and DIGI-Key #59000-ND. The module must be removed from the
backplane to install the shunt.
GFK-2377E
Thermal Deratings: PSD140

The maximum output power for Power Supply PSD140 depends on the ambient temperature, as shown below. Full output
power is available up to at least 40°C (89.6°F).
5.1 Volt Fully-Loaded
45
40 Total
35
Power (W)
30 28 Volts
25 30 Volts
20
15
10
5
0
0 10 20 30 40 50 60
Temperature (C)
3.3 Volt Fully Loaded

45
40 Total
35
22 Volts
Power (W)
30
24 Volts
25
26 Volts
20 30 Volts
15
10
5
0
0 10 20 30 40 50 60
Temperature (C)
Installation in Hazardous Areas

The following information is for products bearing the UL marking for Hazardous Locations or ATEX marking for explosive
atmospheres:
 WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS
I, DIVISION 2 OR ZONE 2;
 WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE
 WARNING - EXPLOSION HAZARD - DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER HAS
BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.
 EQUIPMENT LABELED WITH REFERENCE TO CLASS I, GROUPS A, B, C & D, DIV. 2 OR ZONE 2 HAZARDOUS
LOCATIONS IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D, ZONE 2, OR NON-
HAZARDOUS LOCATIONS ONLY.
GFK-2377E
Field Wiring: IC695PSD140

Power Source and Ground Connections +
+
To additional
+
units
The wires from the power source and ground connect to
-
the terminals on the Power Supply as shown at right. DC Power
Each terminal accepts one AWG 14 to AWG 22 wire. To additional -
units
When tightening the screw terminals, do not exceed the
maximum torque limit of 0.5 N-m (4.4 inch-lbs). Use Keep as short as
copper conductors rated 75 degree C minimum. possible. Connect
directly to
mounting panel.
Warning
If the same external DC power source is used to

provide power to two or more power supplies in the
system, connection polarity must be identical at each
RX3i power supply. A resulting difference in potential
can injure personnel or cause damage to equipment.
Also, each backplane must be connected to a
common system ground.
Input Overvoltage Protection

+
The bottom terminal is normally connected to frame ground
with a user-installed jumper as shown at lower right. If
overvoltage protection is not required or is supplied -
upstream, no jumper is required.
To Hi-pot test this supply, overvoltage protection must be Jumper strap
disabled during the test by removing the jumper. Re-enable connects Frame
overvoltage Ground
overvoltage protection after testing by reinstalling the
protection
jumper. devices to frame
ground
Warning Screw Terminals
This power supply is not isolated and is therefore not

compatible with floating or positive grounded systems.
Power Supply Field Wiring Terminals

Each terminal accepts one AWG 14 to AWG 22 wire. The end of each
wire should be stripped at least 9mm (3/8-inch). The terminal can
accept a wire that is stripped up to 11 mm (0.433 in) while providing
full seating of the insulator. The wire must be fully inserted as shown
at left, so that the insulation meets the insulation stop position inside
the terminal. Tightening the terminal screw pivots the clamp firmly
against the stripped end of the wire, holding it in place. If the wire is
not fully inserted as shown at right, tightening the terminal screw could
push the wire upward so that it is not connected.
GFK-2377E
Connections for Load Sharing

In load-sharing installations, additional Multipurpose Power Supplies above the minimum required for the system load may be
wired to the same power source, or a different source.
Multi- Multi- Multi- Multi-
Power purpose purpose purpose purpose Power
Source Power Power Power Power Source
Supply Supply Supply Supply
A B
External
Switching
Device
Example: Power Supplies Needed Extra Power Supply

to Meet Load Requreements Optionally Connected to
Different Source
Connections for Power Supply Redundancy

Power Supply redundancy can be provided by using one additional Multipurpose Power Supply above the minimum required
for the system power load. In this type of installation, all Multipurpose Power Supplies contribute a share of the backplane
power and run at a correspondingly reduced load. This results in longer life for the individual power supplies. In addition,
should one power supply module fail, system operation is not interrupted. The front panel switch can be used to remove a
redundant unit. Note that this type of system does not provide protection against loss of the input power source. If more than
power supply is switched off, the remaining power supplies may become overloaded and shut down. An External switching
device must be used to remove power from more than 1 power supply at a time in the Power Supply Redundancy mode.

Power purpose purpose purpose purpose Optional
Source Power Power Power Power Power
Supply Supply Supply Supply Source
A B
This Extra Power Supply

Example: Three Power Supplies
Provides Power Supply
Needed to Meet Load Requirements
Module Redundancy
GFK-2377E
Power Source Redundancy

If the overall power needs of the system can be met using either one or two Multipurpose Power Supplies, then power source
redundancy can be provided. This requires using twice the minimum number of Multipurpose Power Supplies required to meet
the system load requirements. In this type of system, half of the Multipurpose Power Supplies must be connected to one
power source and the other half must be connected to a separate source. This arrangement provides all the advantage of a
Basic Redundancy system, as described above, plus power source redundancy. The front panel switch may be used to
remove an individual power supply as long as the minimum number of units remain powered up.

Power purpose purpose purpose purpose Power
Source Power Power Power Power Source
Supply Supply Supply Supply
A B
External External
Switching Switching
Device Device
Example: Two Load-Sharing Power Supplies Two Extra Load-Sharing Power Supplies
Needed to Meet Load Requreements Provide Power Source Redundancy
GFK-2377E
Release History
Version Date Comments
IC695PSD140D May 2013 Increases the margin of the 5V and 3.3V under voltage detectors to prevent
PS faults during power-up.
IC695PSD140C Sep. 2011 Resolves radiated susceptibility and surge issues in the RX3i PSD140 DC
power supplies.
IC695PSD140B May 2010 Resolves an issue with previous versions of this power supply occasionally
failing to power up when installed in a 16-Slot Universal Backplane,
IC695CHS016.
IC695PSD140A Mar. 2025 Initial release.
Important Product Information for this Release

Compatibility
Output Relay Modules

When the following modules in an RX3i backplane are powered by Power Supply IC695PSD040:
IC693MDL930 IC694MDL930
and the 24Vdc input power to the power supply could experience a momentary loss of power, special precautions should be
taken. A momentary loss of input power will cause a momentary loss of +24V relay power. This loss of +24Vrelay power may
cause the module relays to momentarily drop out. Power dropouts of up to 10mS do not affect the 5 VDC and 3.3 VDC power
outputs.
Problems Resolved by this Product Revision

Radiated Susceptibility Issue
As part of normal operation, the 5V and 3.3V outputs drop slightly when switched onto the RX3i backplane during the
power-up sequence. Some power supplies may respond to this expected voltage drop by indicating a PS Fault and removing
power from the backplane. This revision increases filtering in the 5V and the 3.3V under voltage detectors, allowing time for
these expected voltage drops to recover before setting a fault.
PACSystems*
IC695ACC302
GFK-2592 Auxiliary Smart Battery Module
March 2011
The IC695ACC302 Auxiliary Smart Battery Module is an Enhanced version of IC693ACC302. In addition to
providing an extended RAM memory backup time compared to that of the standard memory backup batteries
(IC698ACC701) for PACSystems CPUs, the smart battery module has a battery monitoring circuit that
enables the user to detect the Low Battery state in advance before it is completely drained. The Auxiliary
Smart Battery Module replaces the standard CPU RAM backup battery in your control system for the
PACSystems CPUs.
Pre-installation Check
Upon receiving the battery pack, verify the package contents, which includes the following:
 IC695ACC302 Auxiliary Smart Battery Module having cable with 4-pin female JAE connector
 Enabling adapter cable with 4-pin male to 2-pin female connector
Date Code
The date code is located on the product label on the front of the auxiliary battery module. The date code
consists of four digits, such as 1011. The first two digits represent the year of manufacture in the 21st century,
such as 10 for the year 2010. The last two digits represent the fiscal week of manufacture for the indicated
year; for example 11 stands for fiscal week 11.
2 Auxiliary Smart Battery Module
GFK-2592
Installation
1. With power removed from the equipment, drill four #29 (0.136”) holes in the panel mounting surface, and
tap for #8-32 threads, according to the hole pattern shown in the following figure. Use care to keep metal
chips from falling into other equipment.
#8-32 (four places)
5.253"
(133.43
mm)
1.746" (44.35 mm)
2. Securely attach the Smart Battery Module to the panel mounting surface using four #8-32 x ½” flat head
machine screws.
3. While installing the battery to the CPU, first connect the 4-pin Male JAE connector on the enabling
adapter cable to the female 4-pin JAE connector on the battery pack as shown in the following figure.
(Installing the 4-pin connector enables the battery.).
Note1: The battery will begin to drain immediately if attached to the CPU in Power OFF condition. To
maximize battery life, it is recommended that you install the fresh battery after power has been turned
ON to the attached CPU.
Note2: Once the enabling adapter cable is connected, the battery starts to drain, even if it is not attached to
the CPU. So, it is recommended to disconnect the enabling adapter cable from the battery pack when
the battery is not in use. Even though the discharge current would be negligible with just the enabling
adapter cable connected, this can affect Battery life if left in this condition for long durations.
Auxiliary Smart Battery Module 3
GFK-2592
4. Connect the 2-pin female connector of the enabling adapter cable to the CPU battery terminals.
PACSystems RX3i PACSystems RX7i
Run the battery cable into the notch at the Run the battery cable
bottom of the battery compartment and through the slot on
close the battery door. the battery door and
reinstall the battery
door.
An earlier version
RX7i CPU may not
have a notch in its
battery door. For
BATTERY
these CPUs, replace Slot in battery ACCESS
the door (supplied access door

with the
IC698ACC701
replacement battery)
Be careful not to
pinch the battery
cable when closing
the battery
compartment cover.
EXPLOSION WARNING – Do not Install or replace battery pack unless the area is known to be non-
hazardous.
5. If installed, remove the standard RAM memory backup battery from the system after installing the new
auxiliary smart battery module.
Note: Refer to the PACSystems CPU Reference Manual, GFK-2222 for details on avoiding loss of PLC
RAM memory contents when replacing a RAM memory backup battery. The standard RAM memory
backup battery must be removed from the system when using the auxiliary battery module.
Diagnostics
Note: Only qualified personnel, who are trained in electrical safety practices and procedures, should perform
testing of the IC695ACC302 auxiliary smart battery module. This module is not user-serviceable. The
IC695ACC302 contains a built-in 1-Amp fuse that will open if the unit is subjected to a short-circuit or severe
overload condition. This fuse is sealed inside the battery pack and is not replaceable.
To test the unit for an open fuse condition:
 Turn off PLC power.
 Unplug the IC695ACC302 auxiliary smart battery module from the CPU.
 Carefully check the auxiliary smart battery module enabling adapter cable connector pins (2 pin
Female connector) for presence of voltage (>2.0V) with a DC voltmeter. If the indicated voltage is
present, the fuse is not open. If no voltage is present, the internal fuse has probably opened and the
IC695ACC302 auxiliary smart battery module will have to be replaced.
GFK-2592
Safe Handling and Disposal

For Safe handling and disposal of dead battery modules, reference the manufacturer’s Material Safety Data
Sheet (MSDS) and the Battery Disposal Document that are included with this product.
CAUTION – Risk of fire, explosion, and burns. Do not short-circuit, crush, incinerate, or disassemble battery.
Specifications
Parameter Specification
Battery capacity 15.0 Amp-hours
Lithium (Li) content 5.1 grams (3 cells @ 1.7 grams/cell)
Physical dimensions 5.713” long x 2.559” wide x 1.571” high (145.1 x 65.0 x 39.9 mm)
Weight 224 grams
Case material Black, flame-retardant ABS plastic
2.0’ (0.6 meter) twisted red/black 22 AWG
Connection Rated 80°C leads with female 4-pin JAE connector
2” (50mm) twisted Red/Black 22AWG with 4-pin male to 2-pin female
adapter cable for compatibility with battery connectors on PAC Systems CPUs.
Connector Assembly Included in the Battery Pack
Operating temperature range 0 to +60ºC
Nominal shelf life 7 years at Storage temperature of 20ºC
Nominal Memory Backup Life*

Battery Life in Battery Life in
CPU Model Total Battery life
Good State Low State
PACSystems RX3i
185 days 15 days 200 days
IC695CPU310, IC695CMU310
PACSystems Rx7i
IC698CPE010, IC698CPE020, 160 days 15 days 175 days
IC698CRE020
PACSystems RX3i
IC695CPU320/CRU320 8 days 15 days 23 days
IC695CPU315
*The nominal backup values are estimated at 20ºC. Backup time increases approximately 17% at 60ºC and
decreases approximately 32% at 0ºC.
Note: The CPU detects the low battery condition only while the CPU has power. If a low battery condition
occurs while the CPU is powered down, the CPU logs a Low Battery fault upon powerup as soon as it
detects the signal from the smart battery.
However, because the current drain on the battery is negligible with the CPU powered up, logging of
a Low Battery fault is not likely to occur, unless a good battery is replaced with a low battery while the
CPU has power. This would indicate to the user that a good battery has been accidentally replaced
with a depleted battery.
The Battery LED or the fault table indicates the battery status. For details on the operation of specific
CPU models, refer to the PACSystems CPU Reference Manual, GFK-2222.
Auxiliary Smart Battery Module 5
GFK-2592
Smart Battery Operation

The battery output voltage is > 2.5 V when the battery is operating in its good state. At the end of the battery
good period, the battery output drops to <2.5 V for the battery low state. The period for the battery low state is
15 days for all CPU models. Once battery output voltage drops to <2.5V, the PACSystems CPU detects this
as a battery low condition, a Low Battery fault is logged in the CPU fault table and the Battery LED on the
CPU starts blinking in red (depending upon the CPU).
Once the battery low state is active, the user has 15 days of accumulative battery backed energy left for CPU
RAM retention during power loss. If the battery is not replaced within 15 days of accumulative power loss, the
CPU RAM memory contents will be lost as the battery output voltage drops to 0V.
If the Battery Low condition occurs when the controller is in the Power OFF state, a low battery fault will be
logged in the Fault table only at the time when the controller is powered ON. The Battery Low period of 15
days is counted as soon as the Battery Good period is over, but not necessarily when the low battery fault is
logged.
Consider the following scenario.
Controller Power Down Controller Power Up
Battery Good Battery Low
A B
Battery Low period starts Battery Low fault logged
The Battery Low period of 15 days starts at Point A, but the low battery fault is logged only at Point B, once
the controller is powered ON. So, the user should make a note that the timestamp of the Low Battery fault
may not give the exact start of the 15 days Battery Low period.
GFK-2592
The Battery Low indication is not supported on all the PACs CPUs. The table shown below lists the
compatible CPU models.
Family CPU type Auxiliary Smart Battery Module
Rx3i CPU310/CMU310 √
CPU320-Fx onwards √ (Refer to Note 2)
CRU320-Cx onwards √ (Refer to Note 3)
CPU315 √
Rx7i CPE010 √
CPE020/CRE020 √
CPE030/CRE030 × (Refer to Note 1)
CPE040/CRE040 × (Refer to Note 1)
Note 1: √- Denotes compatibility of the battery pack with the CPU model.
× - Denotes the CPU and battery pack combination is not suitable. (Use of the battery with the CPE030/CRE030
and CPE040/CRE040 is possible, but not recommended due to reduction in battery life as compared to
IC693ACC302.)
Note2: For CPU320-Fx with CPU Firmware Revisions 6.02 and higher, the battery packs are compatible. The previous
revisions of the CPU320 do not support Battery Low detection; hence these new battery packs are not
compatible.
Note3: For CRU320-Cx with CPU Firmware Revisions 6.02 and higher the battery packs are compatible. The previous
revisions of the CRU320 do not support Battery Low detection; hence these new battery packs are not
compatible.
Agency Certifications
This product is a Listed Accessory for PACSystems Rx3i and Rx7i family of PLC’s and has been evaluated to
the following standards for use in ordinary and hazardous areas.
 UL 2054:2004
 ANSI/ISA 12.12.0.1:2007 (UL File E157515)
 EN 60079-0:2006
 EN 60079-15:2005
In order to maintain agency certifications this product must be mounted in an enclosure with mechanical
impact strength equal or greater than 3.5 Joules.
ATEX Marking and Information

II 3 G Ex nA IIC T6 Ta: 0-60C
24VDC Power Supply
February 1999 GFK-1515B
Preinstallation Check Installing the Power Supply

Carefully inspect all shipping containers for damage. If any equipment is The power supply module installs on a CPU or
damaged, notify the delivery service immediately. Save the damaged NIU module or on a Power Supply Booster
shipping container for inspection by the delivery service. After unpacking the Carrier. The latch on the power supply must be in
equipment, record all serial numbers. Save the shipping containers and the unlocked position, as illustrated.
packing material in case it is necessary to transport or ship any part of the
Align the connectors and the latch post and
system.
press the power supply module down firmly, until
Specifications the two tabs on the bottom of the power supply
click into place. Be sure the tabs are fully
Input Voltage 18 to 30 VDC, 24 VDC nominal inserted in the slots as shown.
Input Power 11 W Turn the latch to the locked position to secure the
Holdup Time 10ms power supply.
Inrush Current 20A maximum at 24VDC
25A maximum at 30VDC
Output Voltage 5VDC, 3.3VDC
Protection Short circuit, overload, reverse polarity Installing Power and Ground Wiring
Output Current Standard Power Supply Enhanced Power Connect an appropriate source of 24VDC to
(model # n01) Supply (model # n02) the power supply. Terminals accommodate
Total 1.5 A* maximum 1.5 A* maximum one AWG #14 (avg. 2.1mm2 cross section)
3.3VDC Output 0.25 A maximum 1.0 A maximum to AWG #22 (avg. 0.36mm2 cross section)
wire, or two wires up to AWG #18 (avg.
5VDC Output (1.5A - I3.3V ) max. (1.5A - I3.3V ) max. 0.86mm2 cross section). Use copper wire
rated for 90 degrees C. When inserting two
wires in the same position, the wires must
* The total output current should not exceed 1.5A. For example, if 3.3V @
be the same size and type (solid or
0.25A is required, 1.25A is available on the 5V output.
+ - stranded).
Connect the ground terminal to the
Installing a Power Supply Booster Carrier (optional) conductive mounting panel with a 10cm (4-
inch) maximum length of AWG #14 (avg.
The power supply can be installed on a CPU or NIU module, or on a Power
2.1mm2) or larger wire. Use hardware such
Supply Booster Carrier. To install a booster carrier, follow the guidelines
as star washers to ensure ground integrity.
below.
Installing Suppression at the Power Lines
Installing the Carrier on a DIN Rail For agency compliance, external MOV
suppression is required from both the
positive and negative input to frame
Connecting carriers must be installed on the same
ground or at the power line input of a
section of 35mm x 7.5mm DIN rail. The rail must
system enclosure.
have a conductive (unpainted) finish for proper
grounding. For best resistance to vibration, the MOV protection across the inputs is
DIN rail should be installed on a panel using provided on the supply and not
+ - necessary to add externally.
screws spaced approximately 6 inches (5.24cm)
apart. The axial-leaded ZA series of MOVs
The carrier snaps easily onto the DIN rail. No tools from Harris is often used. The 20mm
are required for mounting or grounding to the rail. size, model V36ZA80 rated at 160
joules should be able to handle most
line transients. Measurement of actual
Removing the Carrier from the DIN Rail transients may be required in extreme
cases to decide what MOV to use.
1. If the carrier is attached to the panel with a screw remove the screw.
Removing the Power Supply
2. If the carrier is installed between other carriers, it will be necessary to
move the other carriers along the DIN rail to disengage the mating Exercise care when working around operating equipment. Devices
connectors on both sides of the carrier being removed. may become very hot and could cause injury.
3. Slide the carrier along the DIN rail away from the other modules until 1. Remove power.
the connector disengages.
2. Turn the latch to the unlocked position as
4. With a small flathead screwdriver, pull the DIN rail latch tab outward illustrated.
while tilting the other end of the module down to disengage it from the
DIN rail.
3. Press in the tabs on the lower edge of the
power supply.
4. Pull the power supply straight off.
VersaMax® Genius® Network Interface Unit
June 29, 2007 GFK-1551M
The Genius Network Interface Unit acts as controller for a set of I/O 5. To use Enhanced Diagnostics Mode, the Genius NIU must be
modules. Power for module operation is provided by a power supply version -GJ or later, and Proficy Machine Edition version 5.60 plus
that installs directly on the NIU SIM 8 or later is required.
NIU
6. To assure that the host PLC will display the correct reference
power supply
addresses for Loss and Addition of I/O Faults reported by the
Genius NIU, the host controller must be one of the following:
- IC697CPM790: firmware version 6.04 or higher
- Other Series 90-70 controllers: Future.
- PACSystems RX7i controllers: Future.
7. In a GMR (Genius Modular Redundancy) system, if the Genius
Network Interface Unit is configured for Enhanced Diagnostics
mode, the GMR System Software must be version 4.05 or later.
Do not enable Enhanced Diagnostics mode in a system that uses
GMR System Software version 4.04 or earlier.
In a GMR system, if the CPU Redundancy parameter of the Genius
Specifications Network Interface Unit is set to “GMR”, the GMR System Software
must be version 4.05 or later. Do not set the CPU Redundancy
Number of modules 8 per rack, up to eight racks. parameter to GMR in a system that uses GMR System Software
version 4.04 or earlier.
Network inputs per bus scan 128 bytes
Network outputs per bus scan 128 bytes Upgrading
Discrete Input Memory 1024 points
Discrete Output Memory 1024 points
▪ The IC200GBI001-GJ replaces the IC200GBI001-FH and previous
versions of the hardware and firmware.
Analog Input Memory 128 bytes
Analog Output Memory 128 bytes
▪ Users seeking safety certified applications must use only this
version of Genius NIU hardware and firmware (or higher versions).
Power Consumption +5V@250mA, +3.3V@10mA Existing units in the field cannot be hardware-upgraded.
Serial Bus Address 0 to 31 ▪ Version 3.00 firmware may be downloaded to any hardware
Network data rate 153.6 Kbaud extended, 153.6 revision of the Genius NIU. However, -Fx and earlier hardware
Kbaud standard, 76.8 Kbaud, or versions do not include the external windowed watchdog timer
38.4 Kbaud. circuit. Thus, versions Fx and earlier are not certified for use in the
safety-relevant portion of a GMR system.
Product Description ▪ For users who want newer GNIU firmware, a firmware upgrade kit is
available for download at http://gefanuc.com/support. Firmware
Revision Letters: GJ upgrades require a PC to NIU serial cable, IC200CBL002.
Firmware version: 3.00
Firmware upgrades: 44A748000-G08 Problems Resolved for this Release
Compatibility ▪ When a VersaMax current mode analog input module was used
Any type of PLC or computer capable of controlling the bus can be with a Genius NIU, if the input range selected by the jumper on the
used as the host. This Network Interface Unit is compatible with: module did not match the GNIU’s hardware configuration, the NIU
produced System Configuration Mismatch faults in the PLC fault
1. On a Genius bus controlled by an IC697 PLC or PACSystems table continuously at intervals of 2 to 5 seconds. In Genius NIU
RX7i: firmware version 3.00, the Genius NIU does not log this fault
- IC697 CPU firmware, release 3.0 or later. continuously.
- Genius Bus Controller release 5.4 or later. Upgrading the
90-70 Genius Bus Controller firmware to version 6.0 (or ▪ If a 15-channel analog input module reported an internal diagnostic
higher) is strongly recommended. error, the Genius NIU reported two “Loss of Module” faults for the
2. On a Genius bus controlled by an IC693 PLC: same condition. In Genius NIU firmware version 3.00, the NIU
- IC693 CPU firmware: any version for NIU compatibility. reports only one such fault.
- If the NIU I/O station includes any expansion racks, the
CPU may be model CPU366, 367, or 374 (any version) or
▪ If an I/O module having a mismatched jumper configuration failed
or was removed from the Genius NIU station after the NIU detected
350, 352, 360, 363, 364 or 374, Release 10.0 or later. If the mismatch, the NIU did not report the loss of module fault to its
any of the following are used, a Loss of rack or Addition of controllers. If the PLC’s I/O fault table were cleared while this
rack fault causes the CPU to go to Stop/Fault condition existed, the NIU did not report any fault for the module,
mode:CPU350, 352, 360, 363, or 364 with firmware version and the fault contacts for the module stayed in the No Fault state.
9.11 or lower; or CPU311, 313, 321, 323, 331, 340, 341, or In Genius NIU firmware version 3.00, in the same circumstances,
351 (all versions). the NIU reports the Loss of Module fault, lights its Fault LED, and
3. To be used in a Genius NIU expansion rack, analog modules the fault contacts are set to the faulted state.
IC200ALG320, 321, 322, and 432 must be revision B or later.
Analog modules IC200ALG430 and 431 that are used in ▪ If the Genius NIU detected a “System Configuration Mismatch” fault
Genius NIU expansion racks must be revision C or later. for an input module, that module’s inputs were held in their last
4. When a Genius NIU is used in a control loop that is seeking state, even if the module’s “Default/Hold Last State” configuration
SIL2 or SIL3 status, additional module requirements specified parameter was set to “Default”. In Genius NIU firmware version
in GFT-655 apply. GFT-655 is posted on the TUV website: 3.00, the mismatched module’s inputs are set according to the
http://www.tuv-fs.com/plcge.htm module’s “Default/Hold Last State” configuration parameter.
1
June 29, 2007 GFK-1551M
to clear its configuration, the before-mentioned module is not

▪ If the backplane power dipped in a Genius NIU system, the I/O included in the subsequent auto-configuration, nor are any modules
modules did not always receive notice of the dip and therefore that are located to the right of that module. This is not an issue when
the modules did not reset. They could continue to operate, but storing hardware configuration; It is only an issue for the clear
in an unpredictable manner. Genius NIU hardware version –Gx configuration operation. If you have one of these modules present,
corrects this. and need to generate an auto-configuration using this method, cycle
▪ In a GMR System, if PLCs A and B were offline, the VersaMax power of the GNIU after the clear configuration command completes.
GNIU did not report faults to PLC C. Genius NIU firmware
version 3.00 adds support for triplex PLCs as described under
New Features.
Operating Notes/Restrictions: Enhanced Diagnostics
Mode
New Features for this Release When used in the safety-relevant portion of a GMR system, the GNIU’s
Enhanced Diagnostics Mode must be enabled. Select whether to enable
This is an update to the hardware and the firmware for the or disable Enhanced Diagnostics Mode via a hardware configuration
VersaMax™ Genius Network Interface Unit (NIU). This new version option for the GNIU. The default is disabled. When Enhanced
is certified for use in the safety-relevant portion of a GMR system. Diagnostics Mode is enabled, the following requirements must be met.
(Note: More information about Enhanced Diagnostics Mode is available
▪ Enhanced Diagnostics Mode: This version of the Genius NIU in the Genius NIU’s User’s Manual.)
supports Enhanced Diagnostics Mode, which is designed for
cases where the NIU is used in the safety-relevant portion of a System Requirements
GMR system. When Enhanced Diagnostics Mode is enabled, 1. The only modules allowed in the rack are the Power Supply, the
the only I/O modules allowed in the station are the GNIU, and up to four total ALG265 / ALG266 modules (any
IC200ALG265 and the IC200ALG266. See the Genius NIU’s combination of ALG265 and ALG266 modules is allowed).
user’s manual for complete system, configuration, and 2. All of the analog modules must be located in the main rack.
operational requirements.
3. Expansion racks are not allowed.
▪ Enhanced Diagnostics Mode LED: The LED formerly labeled 4. Empty IO carriers are not allowed.
“BUS B”, is now labeled “BUS B/EDM”. The GNIU will turn on
this LED (amber color) when its Enhanced Diagnostics are Configuration Requirements
active. This provides direct confirmation to the user that
Enhanced Diagnostics Mode is currently in effect. 1. The GNIU's Report Faults parameter must be set to Enabled. In
addition, the Report Faults parameter on every analog module must
▪ Support for Triplex PLCs: This version of the Genius NIU be set to Enabled.
supports the “GMR” CPU Redundancy mode. When 2. The GNIU’s CPU Redundancy parameter must be set to GMR.
configured for this mode, the NIU recognizes the Genius Bus
Controller at Serial Bus Address 29 as a third controller in 3. The GNIU’s “BSM Present” and “BSM Controller” parameters must
addition to SBA 30 and 31. This means that the GNIU will be set to No.
assert (green) its I/O enabled LED and report any faults that 4. For each module except the last, one analog input channel becomes
occur to SBA 29 even if SBA 29 is the only controller available. unusable. These unused channels still count towards the number
No output modules and no discrete input modules are of %AI channels that the GNIU will send to the Genius Bus
permitted when the GNIU is configured for GMR mode. Controller.
▪ Improved Fault Reporting: This version of the Genius NIU Operating Requirements
reports all unresolved faults to its controllers and its monitoring
device whenever a controller comes online or its monitoring 1. Avoid situations where all of the following are true at the same time:
device is set. Previous versions did not report unresolved - the GNIU's Enhanced Diagnostics Mode is set to Enabled
faults to PLCs that came online subsequent to the first - the GNIU is online with a Genius Bus Controller.
controller coming online. Previous versions also did not report
unresolved faults to the monitoring device when it was set. - serial communications (programmer operations: download remote
(An unresolved fault is one that has been previously detected I/O configuration, verify equality, clear configuration; or winloader)
and is still a problem.) are taking place..
Disconnect the GNIU from the Genius bus before attempting any
Restrictions and Open Issues serial communications if a hardware configuration with Enhanced
Diagnostics Mode set to Enabled either is currently installed or will
▪ When a Genius NIU module generates a Loss of I/O module or be installed in the GNIU.
Addition of I/O module fault, the Ref. Address in the I/O fault After completing serial communications disconnect the serial cable
displayed by programming software should be the starting I/O from the GNIU’s expansion port. The GNIU can then be reattached
address configured for the lost/added I/O module. However, an to the Genius bus.
incorrect data type or offset may be displayed. An alternative to disconnecting the GNIU from the Genius bus is to
▪ When a store of a new configuration is interrupted (for example, power off or disconnect all of the Genius Bus Controllers on the bus.
by removal of the serial cable), the Genius NIU generally reverts 2. Forcing an I/O point on the GNIU is not permitted.
operation to match the previous configuration. However, if the 3. In Enhanced Diagnostics mode, the GNIU continually runs extensive
interruption occurs during a certain 2 second window, the Genius diagnostic tests in the background during normal operation. These
NIU does not restore Enhanced Diagnostics operation. The diagnostics cause the GNIU to be more sensitive to disturbances
EDM LED will be OFF. Re-try the store of the new configuration, on the Genius bus . When a Genius bus disturbance or
or power-cycle the GNIU to revert to the previous configuration. spontaneous hardware failure causes a diagnostic test to declare
▪ If an intelligent I/O module (ALG240, ALG320, ALG620, an error, the GNIU stops communicating on the Genius bus and
ALG630, MDL841) or a Network Communications Module is attempts to reset itself. The loss of communications causes the
present in the Genius NIU station, and the GNIU is commanded host PLC(s) to log a Loss of Device fault and default the affected
2
June 29, 2007 GFK-1551M
inputs (according to the host’s configuration). GMR PLCs will the System configuration mismatch fault caused by the mismatch.)
disregard the channels associated with that GNIU. If the GNIU The correct I/O data lengths can be determined by examining the
is able to revive itself, it tries to resume normal operation hardware configuration for the Genius NIU. The procedure
several seconds later. If this is successful, the host PLC(s) will described here is for Machine Edition Logic Developer – PLC
log an Addition of Device fault. For the case of a GMR PLC, an programming software.
operator must issue a GMR I/O Reset command (%M12258) to
recover the use of those input channels.
4. Hot Removal and Hot Insertion of VersaMax modules is not a. If the Genius NIU hardware configuration is available:
permitted. Attempting to hot insert or hot remove a module may 1. Open the project that includes the Genius NIU target and
interfere with backplane transfers between the GNIU and other select the NIU target.
modules in the station, and can cause the GNIU’s diagnostic
tests to declare an error. That can cause other modules in the 2.Under the NIU target, right-click on Hardware Configuration
station to be marked as faulted, and may also cause the entire and select “Hardware Reference View”.
input station to go offline. For cases where a VersaMax module
needs to be replaced, the system’s operating procedures must 3.For each I/O data tab (%I, etc.), use the largest address in
require the operator to remove power from the GNIU before the “End” column as the data size for that I/O data type. If
attempting the repair. Powering down the entire VersaMax there are no entries for a data type, the data length for that
station will cause the system to temporarily lose all of the type is zero.
analog channels (up to 60) in that station, not just the channels b. If the Genius NIU hardware configuration is NOT available:
associated with the module that is being replaced. If a
redundant VersaMax Input Station is available, the procedures 1. Connect the Windows PC running the programming software
may optionally allow the overall system to continue to operate to the Genius NIU using a VersaMax NIU serial cable,
with a degraded level of input channel redundancy for a short IC200CBL002.
time while the faulted input station is being repaired.
2. Create a new project for a GE Fanuc PLC. Within the new
project, create a new Genius NIU target.
Operating Notes: General 3. Upload the hardware configuration from the Genius NIU to
1. When performing a firmware upgrade on an intelligent I/O the target.
module in the Genius NIU station, the host controller must be
put into Stop mode, or the Genius network cable must be 4. Under the NIU target, right-click on Hardware Configuration
removed from the NIU. and select “Hardware Reference View”.
2. Most Genius NIU faults will appear in the I/O fault table of the 5. For each I/O data tab (%I, etc.), use the largest address in
I/O controller. However, some Genius NIU faults (such as Loss the “End” column as the data size for that I/O data type. If
of rack and System configuration mismatch) appear in the there are no entries for a data type, the data length for that type
controller’s PLC fault table. The Genius NIU re-reports is zero.
unresolved faults when the controller’s I/O fault table is cleared.
It does not re-report unresolved PLC faults when the PLC fault 10. If the GNIU attempts to come online with a configuration that has I/O
table is cleared. types and lengths that do not match those expected by the
controller, a System Configuration Mismatch fault for the GNIU will
3. When clearing faults, clear both the PLC and I/O fault tables in
appear in the controller's PLC fault table: This fault is generated by
that order. Then view both the I/O and PLC fault tables to
the controller itself. Additional faults present in the GNIU do not
ascertain the Genius NIU station’s status.
appear until the mismatch in I/O types and lengths is corrected.
4. The power supply mounted on a Genius NIU and any booster
power supplies that are used in the same rack should be Documentation Update
powered on and off together.
In the VersaMax I/O Modules and Carriers Manual, GFK-1504K:
5. There is no response from the Genius NIU to a Write
Configuration Datagram COMMREQ. The application program ▪ The note on page 2-38 should have the addition “Carriers cannot be
must issue a Read Configuration Datagram to determine the plugged together or unplugged with power applied”.
effectiveness of a previous Write Configuration Datagram.
6. If the Genius NIU is configured using datagrams (for example,
▪ The descriptions of the operation of jumpers should have the
addition “Jumper positions cannot be modified with power applied”.
by issuing a COMMREQ to a Genius Bus Controller), the value
of the Force BSM bit is accessible but must not be changed. Preinstallation Check
7. If the Genius NIU's CPU Redundancy parameter is set to
"Duplex", analog output and intelligent modules must not be Carefully inspect all shipping containers for damage. If any equipment is
used in the I/O Station. damaged, notify the delivery service immediately. Save the damaged
shipping container for inspection by the delivery service. After unpacking
8. Intelligent I/O modules (IC200ALG240, ALG331, ALG620, the equipment, record all serial numbers. Save the shipping containers
ALG630, and MDD841) should not be used in an extended and packing material in case it is necessary to transport or ship any part
distance expansion system. If a rack with an intelligent I/O of the system.
module in an extended distance expansion system is power
cycled, or if a single slot Genius configuration datagram is sent
to an intelligent module in an extended distance expansion
rack, the other expansion racks and the other devices on the
Genius network may default their outputs briefly.
9. When configuring a Genius NIU in the bus configuration for a
Genius Bus Controller, the data lengths specified for %I, %Q,
%AI and %AQ data must match the hardware configuration of
the NIU. If the I/O data lengths of the Bus Controller and NIU
do not match, the NIU will not join the bus and will not report
3
June 29, 2007 GFK-1551M
Quick Start Guide 5. Remove the connector cover on the right-hand side of the
NIU. Do not discard this cover; you will need to install it on the
1. Install the NIU on the DIN Rail by simply clicking it into place.
last carrier. It protects the connector pins from damage and ESD
Note: The NIU and connecting carriers during handling and use. Do not remove the connector cover on
must be installed on the same section the left-hand side.
of 35mm x 7.5mm DIN rail.
The DIN rail must have a conductive Connector Cover
(unpainted) finish for proper
grounding. Connector Cover
(Refer to the heading Module Installation for information about

space requirements or module orientation, or if you are
installing the NIU in an area of excessive vibration).
2. Install the Power Supply on the NIU.
6. With power Off, install additional modules by mounting
The latch on the power supply must be modules on their carriers and sliding them along the DIN rail to
in the unlocked position. fully engage the connectors in the sides of the carriers.
Align the connectors and the latch post

and press the power supply module
down until the two tabs on the bottom of
the power supply click into place.
Turn the latch to the locked position to
secure the power supply to the top of
the NIU.
Complete the power supply wiring as described in the

7. Power up the NIU. The modules in the I/O station will
installation instructions provided with the Power Supply.
automatically be configured, starting at slot 1 in each rack including
3. Adjust the rotary switches on the front of the NIU using a expansion racks. If an empty slot or faulted module is encountered,
2.44mm (3/32in) flat screwdriver. autoconfiguration for that rack stops. Autoconfiguration then skips
to the next rack and continues until all racks are configured.
U 0 1 Note: If the I/O station includes any additional power supplies,
A 2 SBA
N 3 X10 those power supplies should be turned on at the same time.
9 0 1
2
8. Observe the NIU LEDs, which indicate the presence of power and
8 SBA
7
6 5 4
3 X1 show the operating mode and status of the NIU.
0 1
2
3
BAUD PWR Indicates that the NIU is receiving
N RATE PWR
power.
OK
OK Indicates diagnostics executed
FAULT successfully.
a. Select the serial bus address with the two upper rotary I/O ENBL FAULT Is ON if there are one of more faults.
switches, SBA X10 (for the tens digit) and SBA X1(for the FORCE
ones digit). Each device on a bus must have a unique I/O ENBL This bicolor LED is green if the I/O
SBA ERR scan is enabled and data is being
serial bus address in the range 0 - 31.
BUS B received from the bus. Otherwise,
b. Select the baud rate to match that used by the other this LED is amber.
devices on the bus by setting the bottom rotary switch:
FORCE Is ON if one of more I/O points is
(3) 153.6 Kbaud extended, (2) 153.6 Kbaud standard, (1) forced.
76.8 Kbaud, or (0) 38.4 Kbaud.
SBA ERR Is ON if a duplicate device SBA or
c. Cycle power to the NIU after changing the switch invalid SBA exists.
settings.
BUS B Is ON if bus B is active.
4. Connect the communications bus to the NIU. (Refer to the
heading Bus Installation Guidelines if the NIU is at the end
of the bus, or for detailed bus installation instructions.)
SERIAL A1 The NIU has two sets of bus

Main Bus
SERIAL A2 terminals. The upper terminals
SHIELD IN
Connections SHIELD OUT are for the main bus cable. The
lower bus terminals are for an
Redundant SERIAL B1 optional redundant (dual) bus
Connections
SERIAL B2
SHIELD IN
cable.
SHIELD OUT
4
June 29, 2007 GFK-1551M
General Module Installation Instructions Bus Installation Guidelines

Modules may be mounted on a The maximum exposed length of unshielded wires should be 5cm (2in).
horizontal or vertical DIN rail. When For added protection, each shield drain wire should be insulated with
1
mounted on a vertical DIN rail, the NIU spaghetti tubing to prevent the Shield In and Shield Out wires from
must be located at the bottom. touching each other, or the signal wires.
1. Allow sufficient finger clearance 1. Connect Serial 1 to the Serial 1 terminals of the previous device
for opening NIU door. and the next device.
133.35mm 2. Allow adequate clearance for 2. Connect Serial 2 to the Serial 2 terminals of the previous device
(5.25in) serial port cables. and the next device.
3. Allow adequate space for power 3. Connect Shield In to Shield Out of the preceding device. Connect
2 wiring. Shield Out to Shield In of the next device. If the NIU is the first
The NIU with power supply attached fits device on a bus, Shield In can be left unconnected. If it is the last
85.85mm
(3.38in)
into a 70mm deep enclosure. device on a bus, Shield Out can be left unconnected.
Rated thermal specifications are based 4. When inserting two wires into the same terminal block position, the
on a clearance of 5.1cm (2in) above wire size must be 0.86mm2 (18AWG) or smaller. Both wires should
3
and below the equipment and 2.54cm be of the same size and style. Do not mix stranded with solid wire
(1in) to the left of the NIU module. in the same position.
Terminating the Bus
• This equipment is suitable for use in CLASS I,
Terminating Start End Terminating
DIVISION 2, GROUPS A, B, C, D or non-hazardous Resistor of Bus of Bus Resistor
locations only.
• WARNING - EXPLOSION HAZARD - substitution of Serial 1 Serial 1
components may impair suitability for CLASS I, Serial 2 Serial 2
Shield In Shield In
DIVISION 2; Shield Out Shield Out
• WARNING - EXPLOSION HAZARD - when in
hazardous locations, turn off power before replacing or If either bus will terminate at the NIU, connect a 75, 100, 120, or 150-
wiring modules; and ohm terminating resistor across the Serial 1 and Serial 2 terminals. The
• WARNING - EXPLOSION HAZARD - Do not connect or use of a ferrule is recommended to crimp each resistor lead to the
disconnect equipment unless power has been switched corresponding serial line. If ferrules are not used, twist each resister lead
off or the area is known to be non-hazardous. with the corresponding serial line and solder them together before
inserting the wires into the terminal block.
Panel-Mounting
For best stability, the DIN rail should be installed on a panel using System Bus Installation Guidelines
screws spaced approximately 5.24cm (6in) apart. The serial bus can be treated as a Class 2 circuit when appropriate
If excessive vibration is a factor the NIU should also be screwed wiring practices are followed. Maximum bus lengths may be affected
down to the mounting panel. when installation requires the high-voltage rated CM rating. CM types
can replace CL2, but not vice versa.
Note: Tolerances are +/- 0.13mm (0.005in) non-cumulative.
Do not mix cables of different impedance, regardless of cable run length.
Note: 1.1-1.4Nm (10-12 in/lbs) of torque should be applied to M3.5
Do not mix cable types in long and/or noisy installations. Other, small-
(#6-32) steel screw threaded into material containing internal threads
size twisted pair shielded wire of unspecified impedance can be used for
and having a minimum thickness of 2.4mm (0.093in).
short runs of 50 feet or less, using 75 ohm terminations. Selection of
SEE NOTE 2. wire type may be limited by local and national codes and industry
4.3mm M3.5 (#6) SCREW standards. Consult the cable manufacturer to determine the cable's
0.170in
SPLIT LOCK
suitability for a particular type of installation.
WASHER
FLAT W ASHER Installing Suppression at the Communications Line

4.3mm For an individual NIU,
0.170in 15.9mm
0.62in REF SHLD OUT suppression can be supplied by
SHLD IN connecting two small MOVs from
5.1mm
0.200in Serial 1 and Serial 2 to the Shield
S2
TAPPED HOLE
IN PANEL
NIU Out terminal. Suitable MOVs
S1
include Harris part number
V220MA2A, Panasonic ERZ-
Removing the NIU from the DIN Rail MOVs (bus cable CO5FK221U, and Siemens
1. Turn off power to the power supply. not shown) 505K140. Higher energy-rated
devices can also be used. Follow
2. (If the NIU is attached to the panel with a screw) remove the
the wiring instructions above for
power supply module. Remove the panel-mount screw.
installing MOVs. Be sure the
3. Slide the NIU away from the other modules until the connector MOV leads do not cause shorts
on the right side disengages from the next carrier. between the serial data and shield
4. With a small flathead screwdriver, pull the DIN rail latch out connectors.
while tilting the other end of the NIU down to disengage it from
the DIN rail.
5
7
IC200MDL650
Input Module, 24VDC Pos/Neg Logic 32 Points
Discrete input module IC200MDL650 provides four groups of 8 discrete inputs.

Inputs in each group can be either positive logic inputs that receive current from
input devices and return the current on the common, or negative-logic inputs that
receive current from the common and return current to the input device. Input
devices are connected between the input terminals and common terminals.
I OK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
IC200MDL650
IND CONT EQ FOR HAZ LOC
CLASS I DIV 2 GROUPS ABCD
Teno Code T4A Ambient 60C INPUT 24VDC
CLASS I ZONE 2 GROUP IIC T4 POS/NEG GRP 32PT
Ex nA IIC T4 0C ≤To≤60C
Ex nV II T4 Demko No 98Y.125014
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1234567 831
OK
I
Note: Negative-logic functionality requires module version IC200MDL650C or

higher.
Power for module operation comes from the backplane.
Intelligent processing for this module is performed by the CPU or NIU. The module
provides 32 bits of discrete input data.
LED Indicators
Individual green LEDs indicate the on/off state of each input point.
The green OK LED is on when backplane power is present to the module.
Configuration Parameters
The module’s basic input on/off response time is 0.5ms.
For some applications, it may be preferable to add additional filtering to compensate
for conditions such as noise spikes or switch bounce. Input filter times of 0ms,
1.0ms, or 7.0ms are selectable via CPU software configuration, for total response
times of 0.5ms, 1.5ms, and 7.5ms respectively. The default is 1.0ms filter time (total
response time is 1.5ms).
GFK-1504K Chapter 7 Discrete Input Modules 7-53

7
IC200MDL650
Module Characteristics
Points 32 (4 groups of 8)
Module ID 80088008
Isolation:
User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute
and to frame ground
Group to group 250VAC continuous; 1500VAC for 1 minute
Point to point None
LED indicators One LED per point shows individual point ON/OFF
status
OK LED indicates backplane power is present
Backplane current consumption 5V output: 50mA maximum
External power supply None
Thermal derating See diagram
Configuration parameters Input response times
Input Characteristics
Input voltage 0 to +30VDC,+24VDC nominal
On state voltage +15 to +30VDC
Off state voltage 0 to +5VDC
On state current 2.0 to 5.5mA
Off state current 0 to 0.5mA
On response time 0.5ms maximum
Off response time
Configurable filter time 0 ms, 1.0ms (default), or 7.0ms
Input impedance 10kOhms maximum
7-54 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K
7
IC200MDL650
Field Wiring
Terminal Connection Terminal Connection
A1 Input 1 B1 Input 17
A17 Inputs 1-8 Common B17 Inputs 17-24 Common
A18 Inputs 9 -16 Common B18 Inputs 25-32 Common
The 32 inputs form four groups of 8. Each group has a common connection. Each
group may be wired for positive or negative logic inputs. Note: Negative-logic
functionality requires version IC200MDL650C or higher.
Wiring Connections + - + -
for Carriers with Two (-) (+) (-) (+)
Rows of Terminals I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 11 I12 I13 I14 I15 I16
- -
(+) (+)
IC200CHS002, 005 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
IC200CHS012, 015 B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
- -
I17 I18 I19 I20 I21 I22 I23 I24 I25 I26 I27 I28 I29 I30 I31 I32 (+) (+)
+ -
+ -
(-) (+)
(-) (+)
+ - + -
(-) (+) (-) (+)
- + - +
Wiring Connections I13 I14 I15 I16 (+) (-) I29 I30 I31 I32 (+) (-)
for Carriers with
13 14 15 16 17 18
Three Rows of 13 14 15 16 17 18
Terminals
I7 I8 I9 I10 I11 I12 I23 I24 I25 I26 I27 I28
IC200CHS001, 022, 025
7 8 9 10 11 12 7 8 9 10 11 12
IC200CHS011
I1 I2 I3 I4 I5 I6 I17 I18 I19 I20 I21 I22
A 1 2 3 4 5 6 B 1 2 3 4 5 6
GFK-1504K Chapter 7 Discrete Input Modules 7-55

7
IC200MDL650
Thermal Derating
The number of points that can be on at the same time depends on the ambient
temperature, the external voltage, and the orientation of the module and DIN rail.
There is no derating at 24VDC. Deratings at 30VDC are shown below.
Ambient Temperature
A A 5ºC 10ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC
32
Number of Points On At the Same Time
28
B A
24
30VDC 30VDC
20
16
B
12
Ambient Temperature
5ºC 10ºC 15ºC 20ºC 25ºC 30ºC 35ºC 40ºC 45ºC 50ºC 55ºC 60ºC
32
Number of Points On At the Same Time
C
28
D C
24
30VDC 30VDC
20
D
16
D 12
7-56 VersaMax® Modules, Power Supplies, and Carriers User's Manual – March 2003 GFK-1504K
Analog Input Module, 16-Bit, 8 Isolated Inputs
May 2003 GFK-1522B
Module Characteristics
Product Description _____________________ Channels 8 inputs
The Analog Input Module with 8 isolated inputs is an intelligent Module ID FFFF9802
module that accepts input signals from up to 8 analog devices and Isolation:
provides input data with 16 bits of resolution. User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute
and to frame ground,
Group to Group Not applicable
Channel to channel 250VAC continuous; 1500VAC for 1 minute
FLD
PWR OK
LED indicators FLD PWR LED indicates the presence of both logic
power and user power. OK LED indicates module
status.
IND CONT EQ FOR HAZ LOC Backplane current 5V output: 15mA maximum.
consumption 3.3V output: 120mA maximum
CLASS I DIV 2 GROUPS ABCD
Temp Code T4A Ambient 60C ANALOG INPUT 16BIT
CLASS I ZONE 2 GROUP IIC TA4 VOLT/CURR ISO 8CH
Ex nA IIC T4 0C≤Ta≤60C
Ex nV T4 Demko No. 98Y. 125014
External power supply:
1234567 814 Range +19.5 to +30VDC including ripple
Current consumption 100mA maximum plus load currents
Thermal derating None
Diagnostics High/Low Limit, Over/Underrange, Open Wire, Loss
of Field Power Supply, Non-volatile memory fault
Input Characteristics
In current mode, a separate power supply may be required for Input operating range Current mode: +1 to 20mA
isolated inputs. Module features include: Voltage mode: +/-10VDC
Eight isolated 4-20mA current input channels Accuracy at 25 degrees C +/- 0.1% maximum of full scale
Sixteen-bit converter resolution Temperature coefficient Current mode: 45ppm/°C typical, 90 ppm/°C
Open wire detection maximum
High-accuracy factory calibration Voltage mode: 30ppm/°C typical, 60 ppm/°C
maximum
The following additional features are software-configurable: Analog Resolution (1 LSB) Current mode: 381 nA nominal
Per-channel selection of 4-20mA current or +/–10V voltage Voltage mode: 381 µV nominal
inputs Channel data update rate Approximately 20 mS max. @ 50 Hz filter frequency
Selectable input filter to reject normal mode AC pickup noise Approximately 16.7 mS max. @ 60 Hz filter frequency
Selection of default/hold last state operation Channel-to-channel 70dB minimum
crosstalk rejection
Per-channel selection of default values
Input default Configurable
Per-channel selection of under-range and over-range
diagnostics levels Field input DC resistance Current mode:150 Ohms
Voltage mode:760 KOhms
Per-channel selection of alarm levels
Field input filter Type: Digital w/programmable notches at 50 or 60 Hz
Per-channel scaling
3 dB Corner Frequency: 10Hz ± 25%
Normal mode (power line 35 dB minimum
Host Interface__________________________ frequency) rejection
The module provides 8 words of analog input data Field Input Ranges Current mode: Approximately 0 mA to +25 mA
Voltage mode: Approximately –12.5 V to +12.5 V
Maximum field input Current mode: ± 35 mA continuous
Diagnostics ___________________________ (without damage) Voltage mode: ± 17.5 V continuous
The module reports over/under range, open wire, loss of field power
supply, and high/low alarm diagnostics. Product Version Information ____________
Revision Letters: BB
LED Indicators _________________________ Firmware version: 1.10
The green FLD PWR LED indicates the presence of both backplane Firmware upgrades: 44A752313-G01
power and field power for the analog field-side circuits. The absence
of either backplane or field power turns off the FLD PWR LED.
Compatibility
The OK LED indicates module status:
On green indicates normal operation This module is compatible with:
Flashing green indicates boot mode or update PLC CPU firmware version 1.20 or later.
Flashing amber indicates self-diagnostic error EtherNet NIU EBI001 all versions.
Off indicates no 3.3V backplane power Genius NIU GBI001 Firmware version 1.10 or later. Version 2.0 or
above is required to perform software configuration.
Preinstallation Check _________________ Profibus NIU PBI001Firmware version 1.10 or later. Version 2.01 or
above is required to perform software configuration.
Carefully inspect all shipping containers for damage. If any
DeviceNet NIU DBI001 Firmware version 1.10 or later. The
equipment is damaged, notify the delivery service immediately. Save
DeviceNet NIU does not support software configuration.
the damaged shipping container for inspection by the delivery
service. After unpacking the equipment, record all serial numbers.
Save the shipping containers and packing material in case it is
necessary to transport or ship any part of the system. New Features and Enhancements
Enhanced error detection, reporting and handling.
Improved electrical noise immunity.
1
May 2003 GFK-1522B
Operating Note Field Wiring Terminals________________

The Field Power LED does not always reflect the actual state of field Number Connection Number Connection
power. It remains off regardless of whether field power is on or off in A1 Shield Termination B1 Shield Termination
the following circumstances: A2 VIN1- B2 VIN5-
Backplane power is off. A3 IIN1- B3 IIN5-
The module has encountered a fatal error and is flashing an A4 VINIIN1+ B4 VINIIN5+
error code on the OK LED. A5 Shield Termination B5 Shield Termination
A6 VIN2- B6 VIN6-
Problems Resolved for this Revision A7 IIN2- B7 IIN6-
The Field Power LED indicates the actual state of field power. A8 VINIIN2+ B8 VINIIN6+
The Field Power LED does not remain on when the module A9 Shield Termination B9 Shield Termination
enters a fatal error state. A10 VIN3- B10 VIN7-
The module does not flash fatal error code 26h or 12h on its
A11 IIN3- B11 IIN7-
OK LED immediately after being turned on or hot-inserted.
The NIU or CPU will not report false “Unsupported Feature” or A12 VINIIN3+ B12 VINIIN7+
“Loss of Module” faults when the module is turned on. A13 Shield Termination B13 Shield Termination
The module retains its calibration. A14 VIN4- B14 VIN8-
A15 IIN4- B15 IIN8-
Diagnostics _________________________ A16 VINIIN4+ B16 VINIIN8+
Over-Range: The module reports an Over Range fault if an input A17 DC- B17 No connection
value is greater than approximately +12.5 volts or 25mA. A18 DC+ B18 No connection
Under-Range: The module reports an Under Range fault if an input
A 24 volt power supply must be connected to A17 and A18 to operate
value is approximately 0mA on an current channel or –12.5 volts on
the module. The power wiring does not require shielding. Current inputs
a voltage channel.
are applied with positive current flow into VININn+ and out of IINn-. Both
Open Wire: The module reports an Open Wire fault on current negative terminals IINn- and VINn- of the channel should be connected
inputs if the configuration of the low end of the range is greater than together for best accuracy on current ranges. Voltage inputs are applied
or equal to approximately 2.0mA, but the input is not detecting between VININn+ and VINn- with positive to VININn+.
current.
Loss of Field Power Supply: The module reports a Loss of Field Wiring Connections for Carriers with Two Rows of Terminals
Power fault if field power is not present (also indicated by the FLD Shield Connections
PWR LED). Inputs default as specified by the configuration.
High Limit: The module reports a High Alarm fault if an input value AI1 AI2 V I AI3 V I AI4
V I V I
is greater than or equal to the value specified by the “Alarm High”
configuration parameter. A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Low Limit: The module reports a Low Alarm fault if an input value B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
is less than or equal to the value specified by the “Alarm Low”
V I V I AI6 V I AI7 V I AI8
AI5
configuration parameter.
Calibration __________________________ Wiring Connections for Carriers with Three Rows of Terminals
The module is calibrated at the factory. For most applications, no AI4 V I AI8
A V I B
further calibration is required. It is possible to perform recalibration
13 14 15 16 17 18 13 14 15 16 17 18
by changing a module’s scaling so its scaled data agrees with
metered values.
I AI2 V I AI3 I AI6 V I AI7
7 8 9 10 11 12 7 8 9 10 11 12
V I AI1 V V I AI5 V
1 2 3 4 5 6 1 2 3 4 5 6
Cable Shield Connections______________

If the module is installed on a Terminal-style I/O Carrier or a Compact
Terminal-style I/O Carrier, the cable shield can be connected directly to
the carrier.
If the module is installed on a Connector-style I/O Carrier, the cable
shield can be connected directly to an Interposing Terminal. A shielded
interposing cable (shielded cables are available separately) must be
used between the Connector-style I/O Carrier and the Interposing
Terminal. An Auxiliary I/O Terminal can be added to the Interposing
Terminal if additional shield connections are required.
2
May 2003 GFK-1522B
Configurable Features __________________ Description of Configurable Features ____

The default parameters of this module can be used in many Channel Active: Each channel can be configured as either active or
applications. The module can be software-configured when it is
inactive. If a channel is inactive, it is not scanned and a value of 0 is
installed in a PLC system, or an I/O Station controlled by a Network
Interface Unit that supports software configuration, as listed on the returned by the module.
previous page.
Low Alarm Limit and High Alarm Limit: Each input channel can have
The module is configured at startup. After configuration, the module
a low alarm limit and a high alarm limit. If an input reaches one of its
begins providing signals from the voltage or current output devices
limits, the module reports the actual value and sends the appropriate
connected to it to the CPU or NIU.
diagnostic input bit. Alarms do not stop the process or change the value
Parameter Description Default Choices of the input.
Analog Starting offset for the module’s user selectable Alarm limits can be set anywhere over the dynamic range of the signal.
Input Data analog input data. The range for each is –32,768 to +32,767. The high alarm limit must be
Reference greater than the low alarm limit. If alarm reporting is not wanted, alarm
Analog Word length of the module’s 8 0–8 limits can be set beyond the dynamic range of the signal so they will
Input Data analog input data. never be activated.
Length
Line Specifies the line filter 60 Hz 50 Hz, 60 Hz Scaling: The module converts electrical signals (either current or
Frequency frequency. voltage, as configured) into digital output values for the CPU or NIU. By
Report Faults Enables or disables Fault Enabled Enabled, default, the module converts this data from 1 millivolt or 1 microamp
Reporting for the entire Module. Disabled “internal units” for convenience in scaling and comparing to actual meter
%AI Default / Specifies whether the module will Default Default /Hold measurements.
Hold Last go to the specified channel
State defaults (see below) or hold their The module’s default scaling can be changed to tailor the data for a
last states if power or specific application. Typically, engineering units represent millivolts or
communications are lost. microamps. But they may also represent physical units such as degrees
Current / Specifies whether the channel will I (Current) I (Current), or centimeters per second. When reconfiguring scaling, it is important to
Voltage be a voltage or current input. V (Voltage) be sure that the chosen Engineering Units values would not result in
If the Channel type is Current, the Overrange or Underrange output levels.
range is 4 to 20mA. The scaling for each channel can be configured independently. Scaling
If Channel type is Voltage, the is configured by selecting corresponding low and high engineering units
range is –10 to +10V. values and low and high span values for two points.
Channel Specifies if the channel should Active Inactive (off), Active
During operation, the module will use the straight line defined by these
Active input data received from the (on)
two pairs of configured scaling values to convert internal values to
CPU or NIU. If a channel is
“inactive” space is still allocated current or voltage signal levels that represent appropriate engineering
for it. units.
Span Low Actual current (in microAmps) or 4,000 µA 0 to 25,000 µA
voltage (in milliVolts) to be scaled Fault Reporting: By default, the module is configured for fault reporting.
–10,000 to +10,000mV
from low engineering units value. The module reports faults as soon as they are detected. Once a fault
has been reported, the same fault is not reported again until the fault has
Span High Actual current in microAmps or 20,000 µA 0 to 25,000 µA
voltage in millivolts to be scaled –10,000 to +10,000mV been cleared. Fault reporting can be disabled via configuration. If
from the high engineering units disabled, faults are not reported.
value.
Engineering The engineering units value that is 4000 0 to 25,000 µA
Low considered equivalent to the low –10,000 to +10,000mV
span (actual) value.
Engineering The engineering units value that is 20000 0 to 25,000 µA
High considered equivalent to the high –10,000 to +10,000mV
span (actual) value.
Alarm Low The low alarm limit for the 4000 -32768 to +32767
channel, in engineering units.
Alarm High The high alarm limit for the 20000 -32768 to +32767
channel, in engineering units.
Default The value to be input when the 0 -32768 to +32767
module is in a default condition.
3
Analog Output Module, 16-Bit, 4 Isolated Outputs
October 2008 GFK-1559D
Product Description Module Characteristics

Analog Output Module IC200ALG331 / BXIOAO4215 with 4 isolated Channels 4 outputs
outputs is an intelligent module that controls to up to 4 analog Module ID FFFF9805
devices. Isolation:
User input to logic (optical)
FLD
and to frame ground, 250VAC continuous; 1500VAC for 1 minute
OK PWR
Group to Group Not applicable
Channel to channel 250VAC continuous; 1500VAC for 1 minute
LED indicators FLD PWR LED indicates the presence of both logic
ANALOG OUTPUT
VOLT/CURR ISO
16BIT
4CH power and user power. OK LED indicates module
status.
Backplane current 5V output: 10mA maximum.
consumption 3.3V output: 115mA maximum
Configuration parameters Output default
External power supply:
In current mode, a separate power supply may be required for Range +18 to +30VDC including ripple
isolated outputs. Current consumption 100mA maximum plus load currents
Module features include: High/Low Limit, Over/Underrange, Open Wire, Loss of
Diagnostics
▪ Four isolated 4-20mA current output channels Field Power Supply, Non-volatile memory fault
▪ Software configuration, no jumpers or switches Output Characteristics
▪ Sixteen bit converter resolution
▪ High accuracy factory calibration Output operating range Current mode: +1 to 20mA
Voltage mode: +/-10VDC
The following features are software-configurable: Accuracy at 25 degrees C +/- 0.1% maximum of full scale
▪ Per-channel selection of 4-20mA current or +/–10V voltage Temperature coefficient Current mode: 45ppm/°C typical, 90 ppm/°C maximum
outputs Voltage mode: 30ppm/°C typical, 60 ppm/°C maximum
▪ Selection of default/hold last state operation Load characteristics Current mode: 0 to 1250 ohms
▪ Per-channel selection of default values Voltage mode: 2K ohms minimum
▪ Per-channel selection of under-range and over-range Analog Resolution (1LSB) Current mode: 381 nA nominal
diagnostics levels Voltage mode: 381 µV nominal
▪ Per-channel selection of alarm levels Update rate 7mS maximum
▪ Per-channel scaling Channel-to-channel 70dB minimum
▪ Field re-calibration on command crosstalk rejection
Output default Hold Last State (default) / 0 (configurable)
Host Interface
The module receives 4 words of analog output data from the system. Preinstallation Check
Carefully inspect all shipping containers for damage. If any equipment is
Diagnostics damaged, notify the delivery service immediately. Save the damaged
The module reports High/Low Limit, Over/Underrange, Open Wire,
the equipment, record all serial numbers. Save the shipping containers
Loss of Field Power Supply, and Non-volatile memory fault
and packing material in case it is necessary to transport or ship any part
diagnostics.
of the system.
LED Indicators
The green FLD PWR LED indicates the presence of both logic
power and field power for the analog field-side circuits. It does not • EQUIPMENT LABELED WITH REFERENCE TO CLASS I,
indicate the presence of other supplies such as current loop supplies GROUPS A, B, C & D, DIV. 2 HAZARDOUS LOCATIONS IS
on output points. The absence of either backplane or field power SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C,
turns off the FLD PWR LED. D OR NON-HAZARDOUS LOCATIONS ONLY
The OK LED indicates module status: • WARNING - EXPLOSION HAZARD - SUBSTITUTION OF
▪ On green indicates normal operation. COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
▪ Flashing green indicates boot mode or update DIVISION 2;
▪ Flashing amber indicates self-diagnostic error. • WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS
▪ Off indicates no 3.3V power LOCATIONS, TURN OFF POWER BEFORE REPLACING OR
WIRING MODULES; AND
Note that this module is the only one that has its OK LED located
before the FLD PWR LED in the A slot. • WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR
THE AREA IS KNOWN TO BE NONHAZARDOUS.
1
Field Wiring Terminals Wiring Examples

Terminal assignments for the module are shown below. Current Source Current Sink
Number Connection Number Connection + +

24V
A1 No connection B1 I1+ Power I1+
LOAD I1+
A2 Shield Ground B2 I1- Supply - -

A3 No connection B3 V1+
A4 Shield Ground B4 V1-
A5 No connection B5 I2+ - +
LOAD I1- 24V I1-
A6 Shield Ground B6 I2- Power
A7 No connection B7 V2+ + Supply
-
A8 Shield Ground B8 V2-
A9 No connection B9 I3+ Cable Shield Connections
A10 Shield Ground B10 I3-
A11 No connection B11 V3+ Shielded twisted pair cable is recommended for the analog channel
A12 Shield Ground B12 V3- connections.
A13 No connection B13 I4+ If the module is installed on a Terminal-style I/O Carrier or a Compact
A14 Shield Ground B14 I4- Terminal-style I/O Carrier, the cable shield can be connected directly to
A15 No connection B15 V4+ the carrier.
A16 Shield Ground B16 V4- If the module is installed on a Connector-style I/O Carrier, the cable
A17 No connection B17 DC - shield can be connected directly to an Interposing Terminal. A shielded
A18 No connection B18 DC+ interposing cable (shielded cables are available separately) must be
used between the Connector-style I/O Carrier and the Interposing
A 24 volt power supply must be connected to B17 and B18 to Terminal.
operate the module.
An Auxiliary I/O Terminal Strip can also be added to the Interposing
Voltage outputs are powered from the module. For each channel, V+ Terminal if additional shield connections are required.
is positive with respect to V- when the channel’s output data is
positive.
Current outputs act as current regulators and require a supply to Operating Note
power the load. The current loop can be connected either as a
current source or as a current sink to the load. If hot insertion of a module is done improperly, the operation of other
modules on the same backplane may be disrupted. See Installing a
The loads are isolated if the loop supply is isolated. However, if the
Module on a Carrier in the VersaMax Modules Manual, GFK-1504.
module supply is also used as the loop supply, the loads are not
isolated.
Operating Notes
When a channel is configured for 4-20mA operation, the default value
Wiring Connections for Carriers with Two Rows of Terminals should be configured within the operating range. Otherwise, if the default
Shield Connections value is left at zero, the module will report and under-range fault after the
configuration download or any power cycle.
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Compatibility
I1 V1 I2 V2 I3 V3 I4 V4 This module is compatible with:
▪ PLC CPU Firmware version 1.20 or later.
AQ1 AQ2 AQ3 AQ4
▪ Ethernet NIU EBI001 all versions.
▪ Genius NIU GBI001 Firmware version 1.10 or later*
▪ Profibus NIU PBI001 Firmware version 1.10 or later*
Wiring Connections for Carriers with Three Rows of ▪ DeviceNet NIU DBI001 Firmware version 2.10 or later
Terminals * For GBI001 and PBI001, NIU version 2.0 or above is required to
AQ4 perform software configuration.
Shield Connections
A B I4 V4
13 14 15 16 17 18 13 14 15 16 17 18
AQ2 AQ3
V2 I3 V3
7 8 9 10 11 12 7 8 9 10 11 12
AQ1 AQ2
I1 V1 I2
1 2 3 4 5 6 1 2 3 4 5 6
2
Diagnostics Configurable Features

The module can detect and report the following faults: The default parameters of this module can be used in many
Over-Range: The module reports an Over Range fault if an input applications. The module can be software-configured when it is installed
value is greater than approximately +12.5 volts or 25 mA. in a PLC system, or an I/O Station controlled by a Network Interface Unit
Under-Range: The module reports an Under Range fault if an input that supports software configuration, as listed above.
value is approximately 0mA on an current channel or –12.5 volts on
a voltage channel.
begins providing signals from the voltage or current output devices
Open Wire: The module reports an Open Wire fault on current connected to it to the CPU or NIU.
inputs if the configuration of the low end of the range is greater than
or equal to approximately 2.0 mA, but the input is not detecting Parameter Description Default Choices
current. Analog Starting offset for the module’s user selectable
Loss of Field Power Supply: The module reports a Loss of Field Input Data analog input data.
Power fault if field power is not present (also indicated by the FLD Reference
PWR LED). Inputs default as specified by the configuration. Analog Word length of the module’s 8 0–8
High Limit: The module reports a High Alarm fault if an input value Input Data analog input data.
is greater than or equal to the value specified by the “Alarm High” Length
configuration parameter. Line Specifies the line filter frequency. 60 Hz 50 Hz, 60 Hz
Low Limit: The module reports a Low Alarm fault if an input value Frequency
is less than or equal to the value specified by the “Alarm Low” Report Enables or disables Fault Reporting Enabled Enabled,
configuration parameter. Faults for the entire Module. Disabled
Non-volatile Memory Fault: The module reports this fault only %AI Default / Specifies whether the module will Default Default /Hold
during field recalibration, if a non-volatile memory fault is detected. Hold Last go to the specified channel defaults
State (see below) or hold their last states
if power or communications are
Calibration lost.
The module is calibrated at the factory. For most applications, no Current / Specifies whether the channel will I (Current) I (Current),
Voltage be a voltage or current input. V (Voltage)
further calibration is required. It is possible to perform recalibration in
either of the following ways: If the Channel type is Current, the
▪ By changing a module’s scaling so its scaled data agrees with range is 4 to 20mA.
metered values. If Channel type is Voltage, the
▪ By sending the module a recalibration message as described in range is –10 to +10V.
the PLC User's Manual. Note that the module must be power Channel Specifies if the channel should Active Inactive (off),
cycled when reverting from field calibration back to factory Active input data received from the CPU Active (on)
calibration. or NIU. If a channel is “inactive”
space is still allocated for it.
Output Defaults Span Low Actual current (in microAmps) or 4,000 µA 0 to 25,000 µA
voltage (in milliVolts) to be scaled –10,000 to
The module requires both logic and module 24 volt power supplies
from low engineering units value. +10,000mV
to produce an output. Subsequent loss of power or communication
will produce output states as determined by the configuration. These Span High Actual current in microAmps or 20,000 µA 0 to 25,000 µA
are: voltage in millivolts to be scaled –10,000 to
from the high engineering units +10,000mV
Power and Configuration states Output Condition value.
Field power, no logic power, not All outputs 0 Engineering The engineering units value that is 4000 0 to 25,000 µA
configured Low considered equivalent to the low –10,000 to
Field and logic power, not configured All outputs 0 span (actual) value. +10,000mV
Field and logic power, configured Outputs are scaled and follow program Engineering The engineering units value that is 20000 0 to 25,000 µA
data High considered equivalent to the high –10,000 to
Module defaults due to loss of Outputs are set to configured default: span (actual) value. +10,000mV
communications or other cause. value or Hold Last State. Alarm Low The low alarm limit for the channel, 4000 -32768 to +32767
In I/O Station with NIU, outputs are set in engineering units.
to 0.
Alarm High The high alarm limit for the channel, 20000 -32768 to +32767
Loss of backplane power after Outputs are set to Hold Last State if
configuration configured for Hold Last State operation, in engineering units.
or to 0 if “default” was configured. A Default The value to be input when the 0 -32768 to +32767
configured default value is not available module is in a default condition.
to the module if backplane power has
been lost.
In I/O Station with NIU, outputs set to 0.
Communication returns without loss of Outputs resume operation after
Field Power configuration.
3
Description of Configurable Features Scaling Values for 1mV or 1µA Engineering Units
Channel Active: Each channel can be configured as either active or For many applications, the engineering units are either millivolts or
inactive. If a channel is inactive, it is not scanned and a value of 0 is microAmps. These units are easy to scale. Simply use the table below to
returned by the module. find scaling values that are appropriate for the channel’s configured
range.
Low Alarm Limit and High Alarm Limit: Each input channel can
have a low alarm limit and a high alarm limit. If an input reaches Examples Output Enter this Span Units
one of its limits, the module reports the actual value and sends the Range engineering (microAmps)
appropriate diagnostic input bit. Alarms do not stop the process or units value
change the value of the input. 4 mA to 20 mA 4 mA Low +4,000 Low +4,000
Alarm limits can be set anywhere over the dynamic range of the 20 mA High +20,000 High +20,000
signal. The range for each is –32,768 to +32,767. The high alarm -10 volts to +10 0 volts Low 0 Low +4,000
limit must be greater than the low alarm limit. If alarm reporting is volts +10 volts High +10,000 High +20,000
not wanted, alarm limits can be set beyond the dynamic range of the
signal so they will never be activated. 0 mA to 20 mA 0 mA Low 0 Low 0
20 mA High +20,000 High +20,000
Scaling: The module converts electrical signals (either current or
voltage, as configured) into digital output values for the CPU or NIU. -10 volts to +10 -5 volts Low -5,000 Low -5,000
By default, the module converts this data from 1 millivolt or 1 volts +10 volts High +10,000 High +10,000
microamp “internal units” for convenience in scaling and comparing
to actual meter measurements.
The module’s default scaling can be changed to tailor the data for a
Product Version Information
specific application. Typically, engineering units represent millivolts Rev Date Description
or microamps. But they may also represent physical units such as
degrees or centimeters per second. When reconfiguring scaling, it is IC200ALG331-FB October 2008 Updated Power Supply OK signal
important to be sure that the chosen Engineering Units values would BXIOAO4215-FB circuitry.
not result in Overrange or Underrange output levels. IC200ALG331-EB July 2005 Improvement to latching
The scaling for each channel can be configured independently. BXIOAO4215-EB mechanism
Scaling is configured by selecting corresponding low and high IC200ALG331-DB February 2005 Firmware revision 1.10. Fault
engineering units values and low and high span values for two BXIOAO4215-DB reporting for active channels only.
points.
IC200ALG331-DA April 2004 Changed to V0 plastic for module
During operation, the module will use the straight line defined by BXIOAO4215-DA housing.
these two pairs of configured scaling values to convert internal
IC200ALG331-BA January 2004 ATEX approval for Group 2
values to current or voltage signal levels that represent appropriate
BXIOAO4215-CA Category 3 applications.
engineering units.
Fault Reporting: By default, the module is configured for fault IC200ALG331-AA July 1999 Initial product release
reporting. The module reports faults as soon as they are detected. BXIOAO4215-AA
Once a fault has been reported, the same fault is not reported again
until the fault has been cleared. Fault reporting can be disabled via
configuration. If disabled, faults are not reported.
Configuring Scaling
The module converts digital output values received from the CPU or
NIU to electrical signals (either current or voltage, as configured). By
default, the module converts this data to 1 millivolt or 1 microamp
“internal units” for convenience in scaling and comparing to actual
meter measurements.
The module’s default scaling can be changed to tailor the output
data to a specific application. Typically, engineering units represent
millivolts or microamps. But they may also represent physical units
such as degrees or centimeters per second. When reconfiguring
scaling, it is important to be sure that the chosen Engineering Units
values would not result in Overrange or Underrange output levels.
The scaling for each channel can be configured independently.
Scaling is configured by selecting corresponding low and high
engineering units values and low and high internal values (counts)
for two points.
During operation, the module will use the straight line defined by
these two pairs of configured scaling values to convert internal
values to current or voltage signal levels that represent appropriate
engineering units.
4
Compact I/O Carrier with Box-Style Terminals
July 2000 GFK-1871
Description ____________________________________ Carrier Features __________________________________

The Compact I/O Carrier with Box-style terminals has 36 IEC box-style
terminals for field wiring. It provides mounting, backplane
communications, and field wiring for one I/O module. The module
Carrier to Carrier
mounts perpendicular to the DIN rail on this carrier. Connector
Module to Carrier Module

Connectors latch hole
Keying Dials
Holder for
Field Wiring
Field Wiring Terminals ____________________________

Each terminal accommodates one solid or stranded AWG #14 (avg.
2.1mm2 cross section) to AWG #22 (avg. 0.36mm2 cross section) wire, or
two wires up to AWG #18 (avg. 0.86mm2 cross section). Use copper wire
rated for 90 degrees C. When inserting two wires in the same position, the
Module Compatibility _____________________________ wires must be the same size and type (solid or stranded).
This carrier is compatible with all I/O module types.
A13 A14 A15 A16 A17 A18 B13 B14 B15 B16 B17 B18
Preinstallation Check _____________________________ A7 A8 A9 A10 A11 A12 B7 B8 B9 B10 B11 B12
Carefully inspect all shipping containers for damage. If any equipment A1 A2 A3 A4 A5 A6 B1 B2 B3 B4 B5 B6

is damaged, notify the delivery service immediately. Save the damaged
shipping container for inspection by the delivery service. After The carrier accommodates current levels up to 2 Amps per point or 8 Amps
unpacking the equipment, record all serial numbers. Save the shipping per each power and ground, and a voltage range of up to 264 VAC. Voltage
containers and packing material in case it is necessary to transport or transients up to 300 VAC will not damage the carrier.
ship any part of the system.
Clearance and Orientation ___________________________ Installing the Carrier on the DIN Rail ___________________
Carriers may be mounted on a All connecting carriers must be installed on
horizontal or vertical DIN rail. the same section of 35mm x 7.5mm DIN
rail. The rail must have a conductive
66.80mm The carrier with module attached
(unpainted) finish for proper grounding. For
(2.63in) fits into a 70mm deep enclosure.
best stability, the DIN rail should be installed
Rated thermal specifications are on a panel using screws spaced
based on a clearance 2 inches approximately 6 inches (5.24cm) apart.
(5.1cm) above and below the
The carrier snaps easily onto the DIN rail.
equipment and 1 inch (2.54cm)
167.89mm
No tools are required for mounting or
on each side of the assembled
(6.61in) grounding to the DIN rail.
equipment.
Allow adequate space for I/O
wiring.
Removing the Carrier from the DIN Rail ______________
1. Turn off power to the power supply.
2. (If the carrier is attached to the panel with a screw) remove the panel-
mount screw.
3. Slide the carrier away from the other carriers until the connectors on
both sides disengage from the adjacent carriers.
4. With a small flathead screwdriver, pull the DIN rail latch outward while
tilting the other end of the carrier down to disengage it from the DIN
rail.
1
Compact I/O Carrier with Box-Style Terminals
July 2000 GFK-1871
Panel-Mounting __________________________________ Module Installation __________________________________

If excessive vibration is a factor the carrier should also be screwed Note: Before installing a module in an operating system, refer to the
down to the mounting panel. information below about Module Hot Insertion and Removal.
Note 1. Tolerances are +/- 0.13mm (0.005in) non-cumulative. The latch on the module must be in the unlocked position as illustrated to
Note 2. 1.1-1.4Nm (10-12 in/lbs) of torque should be applied to M3.5 install a module on its carrier.
(#6-32) steel screw threaded into material containing internal
threads and having a minimum thickness of 2.4mm (0.093in).
5.1mm SEE NOTE 2.

0.200in
M3.5 (#6) SCREW
4.3mm SPLIT LOCK

W ASHER
Align the three T-shaped projections on the module side with the slots on
0.170in the carrier and align the latch post on the module with the hole on the
FLAT WASHER carrier.
15.9mm
4.3mm 0.62in REF
0.170in
TAPPED
CARRIER HOLE IN
PANEL
Using A Shorting Bar _____________________________ Alignment Latch Hole

projections
A Shorting Bar is available that may be used instead of an Auxiliary I/O
Terminals unit if the I/O module has only one I/O board inside the
module housing. A Shorting Bar must be installed directly on the carrier
in the unused position before installing the I/O module.
Press the module straight down onto the carrier, seating it fully.
Turn the latch to the locked position to secure the module to the top of the
carrier.
Hot Insertion and Removal of Modules _______________

If external power to a module’s field devices is removed, the module itself
can be removed/inserted in an operating system (backplane power and
CPU or NIU active) without affecting the rest of the system.
Caution
Setting the Carrier Keying ________________________ Operating equipment may be very hot, especially at higher ambient
temperatures. If the equipment is hot, do not touch it directly.
Set the keying dials on the carrier to match the factory keying on the
underside of the module. One dial selects alphabetic characters and Such “hot insertion” and removal should not be attempted in hazardous
the other selects numbers. locations. Personal injury, system malfunction and/or damage to the
equipment may occur.
H B 8 2 This equipment is suitable for use in non-hazardous locations or in Class I,
Div. 2, Groups A, B, C, and D, and Class 1 Zone 2 locations.
G C 7 3
F D 6 4 Explosion hazard: Substitution of components may impair suitability
for Class I, Division 2 and Class 1 Zone 2.
2
Analog Input, 16-Bit RTD Module
IC200ALG620
January 2012 GFK-1523L
Product Description Module Characteristics

The IC200ALG620 Analog Input RTD Module is an intelligent module Channels Four 3-wire and/or 4-wire RTDs
that accepts input signals from up to four RTD input devices and
provides input data with 16 bits of resolution. Module ID FFFF9803
Isolation:
User input to logic (optical) 250VAC continuous; 1500VAC for 1 minute
OK
and to frame ground
Group to group Not applicable
Channel to channel 50VDC
ANALOG INPUT 16BIT LED indicators OK LED: Green indicates backplane power is
RTD 4CH present. Amber indicates a module fault.
Backplane current 5V output: 125mA maximum. 3.3V output: 125mA
1234567 831
consumption
External power supply None
Configuration parameters See configuration table
Diagnostics Open RTD, input short, under-range, over-range,
No external power supply is required for this module. The excitation non-volatile memory storage fault, wiring fault and
current for the RTDs is provided by the module, which automatically high/low alarm
matches the excitation current to each configured RTD type. Update rate 60 Hz: approximately 210 ms per channel
The module accepts inputs from four independent 3-wire and/or 50 Hz: approximately 230 ms per channel
4-wire platinum, nickel, nickel/iron, or copper RTDs. Normal mode rejection 60dB, at 50/60 Hz, 100% span
Module features include: Common mode rejection 120 dB at 50/60Hz, 100 ohm imbalance
▪ Selectable resistance measurements in tenths of ohms, tenths Common mode voltage 3V maximum
of degrees Fahrenheit, or tenths of degrees Celsius Normal mode voltage 5V maximum
▪ Individual channel configuration Digital Resolution 15 bits plus sign
▪ Selectable resistance ranges: 0 – 500 ohms and 0 – 3000 ohms Operating temperature 0 to 60 Degrees C ambient
range
▪ Selectable RTD input as resistance or temperature (Celsius or
Fahrenheit) Input Characteristics:
RTD types 25, 100, and 1000 ohm platinum
▪ Reports high/low, under-range/over-range, open wire and input
10, 50, and 100 ohm copper
short alarms. 100 and 120 ohm nickel
▪ Two data acquisition rates based on 50 Hz and 60 Hz line 604 ohms nickel/iron
frequencies Resistance ranges 0 to 500 ohms
0 to 3000 ohms
▪ Configurable channel activation
Accuracy, at 25° C +/–0.15% on resistance measurement
The module automatically performs A/D calibration at powerup.
+/-0.15% on RTD (temperature) measurement
Automatic calibration is then repeated periodically to compensate for
changes in the ambient temperature. Temperature sensitivity +/–0.004% of reading,
(0° to 60°C) +/–1.5µV per °C referred to input
Host Interface Maximum lead resistance 50 ohms per lead

The RTD Module provides four words of analog input data.
Preinstallation Check
Diagnostics Carefully inspect all shipping containers for damage. If any equipment is
damaged, notify the delivery service immediately. Save the damaged
Over/under range, open wire, input short, non-volatile memory
storage fault, wiring fault, and high/low alarm.
the equipment, record all serial numbers. Save the shipping containers
and packing material in case it is necessary to transport or ship any part
LED Indicator of the system.
The OK LED indicates module status:
▪ On green indicates normal operation
▪ Flashing green indicates boot mode or update
▪ Flashing amber indicates self-diagnostic error
▪ Off indicates no 3.3V backplane power
1
IC200ALG620
Field Wiring Terminals Wiring Examples

Terminal assignments for the module are shown below. The following illustration shows connections for 3-wire and 4-wire RTDs.
No external power supply is required for this module. The excitation
Number Connection Number Connection current for the RTDs is provided by the module, which automatically
A1 Source 1 B1 No connection matches the excitation current to each configured RTD type.
A2 In (+) 1 B2 Shield Termination 3-Wire RTD 4-Wire RTD Required for
Point Calibration if no
RTD is Installed
A3 In (-) 1 B3 No connection
A4 Return 1 B4 Shield Termination Source Source Source
Point In (+) In (+)
In (+)
A5 Source 2 B5 No connection In (-) In (-) In (-)
A6 In (+) 2 B6 Shield Termination Return Return
Return
Point
A7 In (-) 2 B7 No connection
A8 Return 2 B8 Shield Termination Cable Shield Connections
Point If possible, the cable should be grounded at the source device. If that is
not possible, the cable shield must be grounded at the source device. If
A9 Source 3 B9 No connection
that is not possible, the cable shield must be grounded at the I/O module.
A10 In (+) 3 B10 Shield Termination This can be done using an Auxiliary I/O Terminal (TBM001, 002 or 005).
Point If the module is installed on a Terminal-style I/O Carrier (IC200CHS001,
A11 In (-) 3 B11 No connection 002, or 005), shield connections can be made on an Auxiliary I/O
Terminal that is attached to the I/O carrier.
A12 Return 3 B12 Shield Termination
Point If the module is installed on a Compact Terminal-style I/O Carrier
(IC200CHS022, 025), shield connections can be made on an Auxiliary
A13 Source 4 B13 No connection I/O Terminal that is mounted near the I/O carrier. Be sure to ground the
A14 In (+) 4 B14 Shield Termination Auxiliary I/O Terminal Strip if you plan to use it for this purpose.
Point If the module is installed on a Connector-style I/O Carrier
(IC200CHS003), the cable shield can be connected directly to an
A15 In (-) 4 B15 No connection Interposing Terminal (IC200CHS011, 012, 015). Be sure to ground the
A16 Return 4 B16 No connection Interposing Terminal. It is recommended to use a shielded interposing
cable as well between the Interposing Terminal and the Connector Base.
A17 No connection B17 No connection
A custom shielded cable can be made using the Connector kit
A18 No connection B18 No connection (IC200ACC302). In addition, a custom shield braid can be wrapped
around standard Interposing Cables (IC200CBL105, 110, 120, 230). If
this approach is used be sure to ground the braid.
Wiring Connections for Carriers with Two Rows of Terminals
Source 1 Source 2 Source 3 Source 4
Using the Module in Hazardous Locations
AI 1 AI 2 AI 3 AI 4
▪ WARNING - EXPLOSION HAZARD - SUBSTITUTION OF
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2;
Wiring Connections for Carriers with Three Rows of Terminals
Source 4
▪ WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS
A LOCATIONS, TURN OFF POWER BEFORE REPLACING OR
AI4 WIRING MODULES.
13 14 15 16 17 18 ▪ WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT

EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR
AI2 Source 3 THE AREA IS KNOWN TO BE NONHAZARDOUS.
AI3
▪ Equipment labeled with reference to Class I, Div. 2, Groups A, B, C
7 8 9 10 11 12 and D, Hazardous Locations is suitable for use in Class I, Div. 2,
Groups A, B, C, D or non-hazardous locations only.
Source 1 Source 2 ▪ Equipment labeled with reference to Class I, Zone 2, Groups A, B,

AI1 C and D, hazardous locations is suitable for use in Class I, Zone 2,
Groups A, B, C, D or non-hazardous locations only.
1 2 3 4 5 6
▪ Be sure to read the installation instructions provided with the
module and its terminal assembly. These instructions specify the
use of copper conductors and wire gauge and type requirements.
2
IC200ALG620
Product Version Information

Revision Letters: JF Compatibility
Firmware version 1.25 is compatible with all hardware versions of
Firmware version: 1.25 the ALG620.
Firmware upgrade kit: 44752834-G05 Module version –DC and later can be installed on an isolation barrier if
the RTD lead resistance is not greater than 50 Ohms.
The module is compatible with:
Product Revision History
Rev Date Description
▪ PLC CPU firmware version 1.20 or later.
IC200ALG620-JF January 2012 Label change. No changes to ▪ Ethernet NIU EBI001 all versions.
features, performance or ▪ Genius NIU GBI001 Firmware version 1.10 or later*
compatibility.
▪ Profibus NIU PBI001 Firmware version 1.10 or later*
IC200ALG620-HF April 2011 Firmware release 1.25. Resolves
component obsolescence issue. ▪ DeviceNet NIU DBI001 Firmware version 1.10 or later. The
No change to features, DeviceNet NIU does not support software configuration. Therefore,
performance or compatibility. analog modules used with a DeviceNet NIU must be autoconfigured
and use only their default configuration settings.
IC200ALG620-GE September Firmware release 1.24. Resolved
* For GBI001, NIU version 2.0 or above is required to perform software
IC200ALG620-FE 2010 fault reporting issue in
configuration. For PBI001, NIU version 2.01 or above is required to
Remote/Local IO configuration.
perform software configuration.
IC200ALG620-GD August 2009 Changed manufacturing location.
No changes to compatibility, Restrictions and Open Issues
functionality or performance.
▪ Additional faults may be logged when a new configuration
IC200ALG620-FD October 2008 Updated Power Supply OK signal containing parameter changes such as the Alarm High limit or
BXIOAIRTD4-FD circuitry. Alarm Low limit in the hardware configuration of an analog module
IC200ALG620- ED September Firmware release 1.20. Improved is stored followed by a Clear All operation. The additional faults are
BXIOAIRTD4-ED 2007 I/O scanning. logged against the previous configuration. This issue is observed
when Machine Edition is connected to Versamax CPUs
IC200ALG620- EC September Improved accuracy tolerance in 3- (IC200CPU001, IC200CPU002, IC200CPU005 and IC200CPUE05)
BXIOAIRTD4-EC 2006 wire mode. and does not occur with Versamax NIUs (IC200GBI001,
IC200EBI001, IC200PBI001, and IC200DBI001).
IC200ALG620- DC April 2005 Firmware release 1.11 RTD lead
BXIOAIRTD4-DC resistance changed to 50 Ohms. ▪ When more than 20 faults are sent to a GBC70 within a single
Genius scan, under rare conditions one fault or fault contact may
IC200ALG620- DB April 2005 Plastic change on locking
not be reported by the GBC70. This has been observed when
BXIOAIRTD4-DB mechanism
simultaneous open wire condition occurs in all eight channels of
IC200ALG620- CB August 2004 Firmware release 1.1. 50Hz setting IC200ALG240 module or if several I/O modules in a GNIU rack
BXIOAIRTD4-CB does not cause error code. generate multiple faults simultaneously. This issue has only been
observed when the GBC70 was in a rack with an RX7i CPU.
IC200ALG620-CA April 2004 Changed to V0 plastic for module
BXIOAIRTD4-CA housing. ▪ When 45 or more faults are sent to a GBC70 within a single Genius
scan, a few faults or fault contacts may not be reported by the
IC200ALG620-BA January 2004 ATEX approval for Group 2 GBC70. This is most likely to be caused by the sudden loss of
BXIOAIRTD4-BA Category 3 applications. numerous blocks at each bus controller in the system. The resulting
IC200ALG620-AA July 1999 Initial product release PLC diagnostics and diagnostic contacts may be incorrect.
BXIOAIRTD4-AA ▪ After rapid power cycles or certain brownout conditions, an
IC200ALG620 module may blink a 6-3 error code, indicating a
hardware failure. Cycle power to the module to restore operation.
▪ When at least one IC200ALG620 channel is configured to measure
0-3000 Ohms, other channels that are configured as active but have
nothing connected may report an Input Open Wire fault (fault
code 2) rather than the expected Wiring Fault Error (fault code 4) to
the I/O Fault table.
3
IC200ALG620
Operational Notes Configurable Features

▪ If hot insertion of a module is done improperly, the operation of The default parameters of this module can be used in many applications.
other modules on the same backplane may be disrupted. See The module can be software-configured when it is installed in a PLC
“Installing a Module on a Carrier” in the VersaMax Modules system, or an I/O Station controlled by a Network Interface Unit that
Manual, GFK-1504. supports software configuration, as listed on the previous page.
▪ Clarification of Default/Hold Last State configurations: begins providing signals from the voltage or current output devices
If there is an error on a specific input channel, the module will connected to it to the CPU or NIU.
always report the Channel Default value from the Input
Parameters tab of the module configuration. Parameter Default Choices
Analog Input Data 4 0–4
When a Loss of I/O Module fault is logged for a module, the Length
CPU or NIU will use the Default/Hold Last State setting from the
Analog Input Data user selectable
Module Parameters tab of the module configuration to Reference
determine what value should be reported to the reference
Line Frequency 60 Hz 50 Hz, 60 Hz
tables.
Channel Active Active Inactive (off), Active (on)
▪ If an IC200ALG620 module is configured to measure 0-500 or Units Deg C tenths of ohms, tenths of degrees C, or tenths of
0-3000 Ohms resistance, and the actual resistance is at the low degrees F
end of the range, then the analog-to-digital conversion RTD Type 100 PT 10 PT, 25 PT, 25.5 PT 392, 100 PT 385, 100 PT
produces zero (a short circuit). When this occurs, the module 385 3902, 100 PT 392, 100 PT 3923, 100 PT 3916, 1K
reports the configured Channel Default value from the Input PT 375, 10 CU, 10 CU 427, 50 CU 427, 100 CU
Parameters tab of the module configuration. If configured for 0- 427, 100 NI, 100 NI 618, 120 NI 672 604 NI/FE
518, 1K NI/FE 527, 500 Ohm, 3000 Ohm
500, this happens below 2.9 Ohms. If configured for 0-3000,
this happens below 22.1 Ohms. Wire Type 3 Wire 3 Wire, 4 Wire
Alarm Low –200 –32,768 to +32,767
▪ The module documentation previously specified the maximum Alarm High 800 –32,768 to +32,767
lead resistance as 5 Ohms per lead. Release 1.11 of the Nominal 0 0 to 3276.7
ALG620 firmware changes this limit to 50 Ohms per lead. Resistance
▪ The IC200ALG620 has four RTD channels. When all four Channel Default 0 + 3276.7
channels are configured to inactive mode, head-ends including Input
CPUs or NIUs will report a “loss of IO module” fault that points
to the IC200ALG620 itself. To avoid this fault, you should
configure at least one channel as active. Description of Configurable Features
Channel Active: Each channel can be configured as either active or
▪ When IC200ALG630 or IC200ALG620 modules are present in inactive. If a channel is inactive, it is not scanned and a value of 0 is
GNIU or PNIU rack and a 'Clear all' command is issued from returned by the module.
Machine Edition software, Machine Edition may get
disconnected, displaying timeout error "error 8097 - host Input Units: Inputs can be measured as tenths of Ohms, tenths of
disconnect has occurred". When this error is logged, the degrees C, or tenths of degrees F. The default is tenths of degrees C.
Configuration is still cleared. To avoid this error “Request The measurable ranges for each type of input units are shown below.
Timeout” value in “Additional Configuration” in “Target Units Selected Integer Ranges Engineering Units Ranges
Properties” should be increased to 30s or more.
Tenths of Degrees –32767 to +32767 –3276.7° to +3276.7°
Tenths of Ohms 0 to 65535 0 Ohms to 6553.5 Ohms
Low Alarm Limit and High Alarm Limit: Each input channel can have
a low alarm limit and a high alarm limit. If an input reaches one of its
limits, the module reports the actual value and sends the appropriate
diagnostic input bit. Alarms do not stop the process or change the value
of the input.
Alarm limits can be set anywhere over the dynamic range of the signal.
The range for each is –32,768 to +32,767. The high alarm limit must be
greater than the low alarm limit. If alarm reporting is not wanted, alarm
limits can be set beyond the dynamic range of the signal so they will
never be activated.
4
IC200ALG620
Input Selection to Include RTD Type: Each input channel can

have a different RTD type. The module supports the RTD types
listed below. If the actual RTD resistance does not match a defined
type, an adjustment factor can be configured in tenths of ohms.
Selection Comments
25.5 PT 392 25.5 Ohm Platinum, =.00392 at 0°C Lab Std
100 PT 385 100 Ohm Platinum, DIN43760,  =.00385
100 PT 3902 100 Ohm Platinum,  =.003902
100 PT 392 100 Ohm Platinum,  =.00392 IPTS-6 8
100 PT 3923 98.13 Ohm Platinum,  =.003923
100 PT 3916 100 Ohm Platinum,  =.003916
1K PT 375 1 KOhm Platinum,  =.00375
10 CU 10 Ohm Copper, at 25°C, IPTS-68
9.035 CU 427 9.035 Ohm Copper, at 25°C,  =.00427
50 CU 427 50 Ohm Copper,  =.00427
100 CU 427 100 Ohm Copper,  =.00427
100 NI 618 100 Ohm Nickel At 0°C, DIN43760,  =.00618
120 NI 672 120 Ohm Nickel, at 0°C,  =.00672
604 NI/FE 518 604 Ohm Nickel/Iron, at 0°C,  =.00518
500 OHM Select UNITS of 1/10 Ohms
3000 OHM Select UNITS of 1/10 Ohms
RTD Limits: The table below lists the ohms and temperature limits
for different RTD types.
RTD Type Low High Low High
Ohms Ohms Temp. Temp.
Limit Limit °C °C
10 Ohm Copper @ 25°C 6.13600 14.8200 –75.00 150.00
10 Ohm Platinum @ 25°C 7.02000 37.2599 –70.00 1000.00
1 KOhm Platinum,  =.00375 199.4880 2754.620 –200.00 500.00
100 Ohm Platinum  =.00385 27.01 389.936 –180.0 850.0
100 Ohm Platinum,  =.003902 93.5400 135.000 –17.7777 99.9999
100 Ohm Platinum IPTS68 (PA) 26.5 327.744 –200.0 630.0
100 Ohm Platinum SAMA-RC21-4 26.5 311.874 –200.0 600.0
(PC)
100 Ohm Platinum JISC1604’81 26.5 323.780 –200.0 620.0
25.5 Ohm Platinum Lab Std (PJ) 4.50 83.575 –200.0 630.0
9.035 Ohm Copper (CA) 6.05 16.400 –100.0 260.0
50 Ohm Copper (CB/2) 28.379 105.787 –100.0 260.0
100 Ohm Copper (CB) 56.757 211.574 –100.0 260.0
100 Ohm Nickel (NB) 69.520 223.221 –60.0 180.0
120 Ohm Nickel (NA) 66.600 380.310 –80.0 260.0
604 Ohm Nickel/Iron (FA) 372.789 1318.722 –100.0 204.0

NPT10111-PE-V-DS-621101-001 PLC Data Sheet Rev-3 PDF

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NPT10111-PE-V-DS-621101-001 PLC Data Sheet Rev-3 PDF

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2 X 660MWNCC POWER PROJECT

Painampuram, MuthukurMandal, S.P.S.R. Nellore District, A.P.

NCC POWER PROJECTS LIMITED

TATA CONSULTING ENGINEERS LIMITED

L&T-SARGENT & LUNDY LIMITED

VA TECH WABAG LTD

NCCL DOC.NO.: NPT10111-PE-V-DS-621101-001 TOTAL NO. OF ATTACHMENTS: -01

DOC. CATEGORY: A I REVIEW / APPROVAL CODE:

INQUIRY ORDER d DISAPPROVED

CONSTRUCTION/ e FOR INFORMATION / REFERENCE ONLY

NAME SIGN. DATE NAME DISCIPLINE SIGN. DATE

REVISION No. PREPARED REVIEWED APPROVED

02 16-Dec-2013 DATA SHEETS-PLC HARDWARE DG SKS SJP

WATER TREATEMENT PLANT

TATA CONSULTING ENGINEERS LIMITED

VATECH WABAG LIMITED

DELSYS AUTOMATION TECHNOLOGIES PVT. LTD., CHENNAI.

NAME SIGN DRAWING / DOCUMENT TITLE: Revision No:

MODULE CAT No. IC695CHS012

MODULE CAT No. IC695PSD140

MODULE CAT No. IC695CRU320

Redudancy : Hot Stand-by Redundancy mode

Processor : 1 GHz Intel 32-Bit Processor

Non-Volatile Memory : Upto 64 MB

Battery : Lithium Battery with more than 500 Hours Backup

Scan Time : Less than 1 second Scan Time for Inputs

Operating Temperature : 0 to 60°C (32°F to 140°F)

Boolean execution speed, typical : 0.047 ms per 1000 Boolean instructions

Time of Day Clock accuracy : Maximum drift of 2 seconds per day

Embedded communications : RS-232, RS-485

Switchover Time* : Maximum 1 logic scan, minimum 3.133 msec.

MODULE CAT No. IC694BEM331

Diagnostics Advanced diagnostics capabilities

Data Rates Configurable: 153.5Kbaud standard/extended, 76.8Kbaud, or 38.4Kbaud

Genius Bus Specifications

Daisy-chained bus cable; single twisted-pair plus shield or Twinax. Fiber

7800 feet at 38.4Kbaud, 4500 feet at 76.8Kbaud, 3500 feet at

Maximum Number of 32 devices at all baud rates except 38.4Kbaud. 16 devices at

MODULE CAT No. IC695RMX128

MODULE CAT No. IC695ETM001

Ethernet processor speed 200 MHz

Embedded Ethernet Switch Yes – Allows daisy chaining of Ethernet nodes.

MODULE CAT No. IC695ACC302

MODULE CAT No. IC200CHS022

MODULE CAT No. IC200PWR002

Input Voltage 18 to 30 VDC, 24 VDC nominal

Input Power 11W

Inrush Current 20A maximum at 24VDC

MODULE CAT No. IC200GBI001

MODULE CAT No. IC200MDL650

MODULE CAT No. IC200MDL750

MODULE CAT No. IC200ALG240

MODULE CAT No. IC200ALG620

MODULE CAT No. IC200ALG331

ITEM 24V DC POWER SUPPLY - 40A

ITEM 24V DC POWER SUPPLY - 20A

ITEM RELAY BOARD - 16 CHANNEL

Cable Type Fast ethernet to media converter

Print speed black: Normal:Up to 20 ppm

ITEM ETHERNET SWITCH - 16 PORT

ITEM MONITOR 22 INCH

Connectivity VGA, DVI-D

ITEM 50 INCH LED DISPLAY