Workshop manual

W3024EN2.pdf
Software installation and adjustment of
machines with ECU.
(Electronic Control Unit)

Vibratory rollers
CA250 / 260 / 280
CA134 / 144
CC800 / 900 / 900S / 1000
CC1100 / 1200 / 1300

Subject to changes
Printed in Sweden
 Table of Contents
Introduction .............................................................................................................................. 1
Download of system application .............................................................................................. 3
Import the Diagnostic file (DSX file) ......................................................................................... 9
Adjusting/Logging of Joystick and sprinkler. .......................................................................... 13
Adjusting AWC and AVC, CC800-1000 and CC1100-1300................................................... 19
Create Diagnostic file (DSX file) ............................................................................................ 21
CA250/260/280/300 In and Out, I/O list ................................................................................. 31
Electronic Control Unit A7, I/O list CA250/260/280/300........................... 31
Option........................................................................................................ 32
Default Parameter List, CA250/260/280/300 ............................................ 32
CA 134/144 In and Outputs, I/O list ....................................................................................... 33
Electronic Control Unit A7, I/O-list CA134/144.......................................... 33
Option ....................................................................................................... 34
Default Parameter List, CA134/144 .......................................................... 34
CC800-1000 In and Outputs, I/O-lista.................................................................................... 35
Electronic Control Unit A7 I/O-list, CC800-1000 ....................................... 35
Option........................................................................................................ 36
Default Parameter List, CC800-1000 ........................................................ 36
Parameter Functions:................................................................................ 36
CC1100-1300 In and Outputs, I/O-lista.................................................................................. 39
Electronic Control Unit A7 I/O-list, CC1100-1300 ..................................... 39
Manual adjustment of Potentiometer (Joystick) ..................................................................... 41
License Manager ................................................................................................................... 53

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 Introduction

Introduction

CA250/260/280/300, CA134/144, CC800-1000 and CC1100-1300

Downloading software and adjusting the machine

-PC
-Connecting cable between PC and ECU (Electronic Control Unit).
-Service tool - uGDebug (License required)
-System application (software)(correct P/N and revision for machine type).

The downloading of the system application and adjusting of CA250/260/280/300, CA134/144,

CC800-1000 and CC1100-1300 are very similar.
The main difference is that the system application downloaded to the ECU is not the same for
any of the machines.

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 Introduction

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 Download of system application

Download of system application

1 2

Fig. 1

- Connect the PC (1) to the ECU (2) via the connecting cable.
The attachment of the ECU varies somewhat depending on the machine type. In general,
however, the ECU is placed under the seat on the seat column.
- Start the PC and double click on the icon for the service tool "uGDebug".

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 Download of system application

Fig. 2

Logging and parameter settings are now performed in the window shown; return here after
downloading the system application to the ECU.

NOTE: If this is an updating of the system application, or if a new ECU is being installed, follow
the instructions in this chapter.

If the machine is only being adjusted, skip this chapter apart from figure 1 and 2.
Figure 1 and 2 (not 2:2) are always applicable if a connection is to be made to ECU.

- Check that contact between the ECU and the PC has been established (Connect (1) lights up,
yellow).
- Click "uGraph Flash" in the top right corner (2).

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 Download of system application

Fig. 3
2

- Click the button "System" (1). The service tool uGDebug reads up which system application
is available on the ECU (2). If a new ECU is to be installed it may have been ordered with a
specific system application. (Figure 3 shows an ECU that has not been loaded with a system
application (2)).
- Click "File"(3), and select "Open" from the menu.
- Browse to the folder/directory on the PC where you have saved the system application, e.g.
My Documents, for the machine type you are working with.

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 Download of system application

Fig. 4
2

- Select the file (1) to be installed on the ECU, and check that the file is the correct one for the
machine type you are working with.
- Click "Open" (2).

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 Download of system application

Fig. 5
1 2

- Click "Write" (1) to write the system application file to the ECU.
- The download starts and the procedure can be followed via a blue graph in the bottom of the
window (2).

NOTE: DO NOT DISCONNECT THE POWER DURING THIS PROCESS!!

A DIALOG BOX WILL OPEN IF THIS IS THE FIRST TIME A SYSTEM APPLICATION
FILE IS WRITTEN TO A NEW ECU, OR IF THE POWER IS DISCONNECTED. ENTER
THE MACHINE TYPE YOU ARE WORKING WITH: CA250/260/280, CA134,
CC800-1000 OR CC1100-1300 IN THE DIALOG BOX. THIS IS ALSO A CHECK TO
ENSURE THAT THE CORRECT SYSTEM APPLICATION GOES TO THE RIGHT
MACHINE.

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 Download of system application

Fig. 6
1

When the blue graph has reached 100% the downloading of the system application file is ready.
Click "uGraph Log" (1) to go to the tool for logging and parameter setting.

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 Import the Diagnostic file (DSX file)

Import the Diagnostic file (DSX file)

All machine types have a specific diagnostic file. These files end in .DSX and the name of the file
explains which machine type they belong to. All the necessary parameters are included in these
files. They can be modified to suit your requirements, e.g. a function test can be set up exactly as
you want it. This is described in more detail in the chapter "Create Diagnostic file".
This chapter shows how to import a diagnostic file (DSX file) to the service program uGDebug.

Fig. 15

- Start the service program "uDebug".

- Click "Setup" (1). A new window opens.
- Click "Import System" (2).

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 Import the Diagnostic file (DSX file)

Fig. 16

Browse to the folder/directory on your computer where you have saved the diagnostic files (DSX)
for the different machine types.
- Select the DSX file (1) you want to import.
- Click "Open" (2).

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 Import the Diagnostic file (DSX file)

Fig. 17

- A new DSX system (1) has now been imported to the sevice tool "Database" (2).
It is of course possible to have several different DSX files in the database box. This means that
you avoid having to import a new DSX file every time you go to a machine.

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 Import the Diagnostic file (DSX file)

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 Adjusting/Logging of Joystick and sprinkler.

Adjusting/Logging of Joystick and

sprinkler.

This logging/adjusting of the joystick is applicable for all the machine

types in this manual. When adjusting the joystick it is only necessary to
cabilbrate the neutral position. This is the only parameter from the
joystick that is needed for the system to receive the information required
for all the other functions.

Fig. 10

Click "Setup" (1).

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 Adjusting/Logging of Joystick and sprinkler.

1 4

Fig. 11

- In the box "Database", click on "+" (1) in front of the relevant machine type (e.g. CA134/144).
- Click on "+" in front of "Log Functions" (2) and select "Joystick" (3).
- Click "OK" (4).

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 Adjusting/Logging of Joystick and sprinkler.

3
4

Fig. 12

- Click "Play" (1).

- The value of the joystick potentiometer is now shown (AnaInc1p03 = ANAlogue INsignal
Contact 1 Pin 3)).
- Move the joystick from both its end positions to neutral; note the potentiometer value (2) in
neutral.
Note: If there is a difference in the neutral position depending from which direction
the joystick is moved to neutral, try to find an average value.
- Stop the logging by clicking "Stop" (3).
- Click "Setup" (4).

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 Adjusting/Logging of Joystick and sprinkler.

4
1

Fig. 13

- In the box "Database", click on "+" (1) in front of the relevant machine type (e.g. CA134/144).
- Click on "+" (2) in front of "Parameter Functions" and select "Joystick rpm" (3).
- Click "OK" (4).

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 Adjusting/Logging of Joystick and sprinkler.

Fig. 14

- Click "Read" (1) to read up the value for the joystick potentiometer (2).
- Write in the neutral value for the joystick noted from fig. 10 on the line
"JoystickNeutralPosValue" and the column for "Value" (2).
- Press "Enter".

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 Adjusting/Logging of Joystick and sprinkler.

Fig. 15

- Click "Write" (1).

The entered neutral value is now written to the ECU. During the write-down to the ECU the
colour and text in the "Connect" box changes from yellow "Connect" to green "Parameter
Write" (2).
- Click "Read" (3) to read up and get the written value verified.

All the preset parameters (default) are read up as "0" in the column "Value". The actual
value behind the 0 value can be read in "Default Parameter List" for the respective
machine types

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 Adjusting AWC and AVC, CC800-1000 and CC1100-1300

Adjusting AWC and AVC, CC800-1000

and CC1100-1300
This section considers two functions, automatic water control and
automatic vibration control, which are only available on CC800-1000 and
CC1100-1300.

The parameter AWC (Automatic Water Control) adjusts the speed the
machine is to have before the sprinkler system starts. The amount of
water distributed to the drums is adjusted with the sprinkler potentiometer.
The parameter AWC (Automatic Water Control) adjusts the speed the
machine is to have before the vibration starts.
The speed is a calculated value based on which reading the potentiometer
has on the joystick.
With those parameters the machine can be adjusted as per request.

Fig. 16

- Click on "+" (1) in front of the machine type CC800-1000 or CC1100-1300.

- Click on "+" in front of "Parameter Functions" (2) and select "Adjust AVC AWC" (3).
- Click "OK" (4).

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 Adjusting AWC and AVC, CC800-1000 and CC1100-1300

1
5 2
6 3
4

Fig. 17

- Click "Read" (1) to read up the value for respective parameters.

- The column "Value" and line for "VibrationOnOffForwardSet" (2) specify the value that
explains for the system which reading the joystick is to have before the AWC is activated,
when moving forward. A high value gives a high speed on the machine before the vibration
is activated, and vice versa. (The value can be adjusted from 0-10000; the default value is
2500).
- After entering the value, press "Enter".
- The column "Value" and line for "VibrationOnOffBackwardSet" (3) specify the value that
explains for the system which reading the joystick is to have before the AWC is activated,
when moving backwards. A high value gives a high speed on the machine before the
vibration is activated, and vice versa. (The value can be adjusted from 0-10000; the default
value is 2500).
- After entering the value, press "Enter".
- The column "Value" and line for "SprinklerOnOffSet" (4) specify the value that decides when
the sprinkler starts. A low value gives an early start of the sprinkler systemet, and vice versa.
(The value can be adjusted from 80-800; the default value is 100).
- After entering the value, press "Enter".
- Click "Write" (5) to write the entered values to the ECU.
- Click "Read" (1) to read up and check the new values.
- Click "Setup" (6) to return to the main menu.

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 Create Diagnostic file (DSX file)

Create Diagnostic file (DSX file)

This section shows how a function check (diagnostic file) is created.

By looking at the wiring diagram and the list of input and output signals (I/O list) for the relevant
machine type we can determine which points (I/Os) in the system belong to the function we want
to look at.

The wiring diagram is built up per function. This makes it easy to see all the cables and input and
output signals to the ECU that affect a specific function.
It is also possible to see on the wiring diagram which Pin each separate switch and sensor etc.
has on the ECU.
In the I/O list there are tables to see which type of signal each input and output has. (See chapter
Inputs and Outputs for respective machine types).

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 Create Diagnostic file (DSX file)

Outputs
Inputs

Fig. 18

See wiring diagram function 4 (1).

The left side of the ECU (A7) shows the input signals (five) that affect the function, pin 6,7,8,9
and 21 (input signals).
The right side of the ECU (A7) shows the output signals that are affected by the input signals in
the function, pin 10 and 11 (outputs).

The signal types for each separate signal must be identified to log these and the output signals in
the service tool. The identification is done with the help of the I/O list, for this examlpe see
"CC800-1000 I/O list and default parameter list."

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 Create Diagnostic file (DSX file)

Fig. 19

- Open uGDebug by double clicking on the icon.

- Click "Setup" (1).

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 Create Diagnostic file (DSX file)

Fig. 20

- In the box "Database", click on "+" (1) in front of the relevant machine type and then select
"Log Functions" (2).
- Click the function "New" (3) to add a new function in the menu under "Log Functions". Call it
"Vibration Test".
- Add new lines with the button "Append" (4). There are a total of 7 lines for the function we
have chosen to look at.

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 Create Diagnostic file (DSX file)

Fig. 21

- Place the cursor in the box (1).

Write in the letter "D" (digital), and select the correct I/O point from the drop down menu.
(DigIn.c1p06).
- Continue in the same way for the following 6 lines.
- On line 6 and 7 there should be digital output signals (DigOut.c1p10 och DigOut.c1p11).

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 Create Diagnostic file (DSX file)

Fig. 22

This is what it looks like when all the I/O points in the function test are ready. The green ticks
(1) show that the selected points in the system are in contact.
- Click "Save" (2) to save the function test.
- Click "OK" (3).

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 Create Diagnostic file (DSX file)

Fig. 23

- Click "PIay" (1) to start the logging.

- The top line (c1p06) shows the vibration switch on the joystick. (This is a spring-return button
and is therefore only active while the button is pressed).
- The second line (c1p07) shows if the AWC function is activated.
- The third and fourth lines (c1p08 and c1p09) show the selection of the vibration method,
front/rear drum or both drums. (Vibration disconnected on one drum, Option).
- The fifth line (c1p21) shows if manual vibration is activated.
- The sixth line (c1p10) shows if the ECU is sending voltage to the vibration valve. If the
machine does not have a vibration switch this output activates both drums.
- The seventh line (c1p11) shows if the ECU sends voltage to the rear drum's vibration valve.
(This is only activated if the machine is fitted with the vibration switch option.)

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 Create Diagnostic file (DSX file)

Fig. 24

- The vibration switch in the system (1) is activated.

- The button for automatic vibration control (2) is activated.
- The ECU: sends voltage (3) to the vibration valve.
NOTE:
Machines without the vibration switch option will only send voltage on "Pin c1p10" (3); this pin
controls both the front and rear drum.

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 Create Diagnostic file (DSX file)

Fig. 25

- The button for the vibration switch on the joystick (1) has activated the system and has now
sprung back. To deactivate the vibrationen, press the button again.
- Manual vibration (2) activated.
- The ECU sends voltage (3) to the vibration valve.

In this way it is easy to check different functions on the machines. Diagnostic files for different
functions can be set up in the same way as in the example.

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 Create Diagnostic file (DSX file)

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 CA250/260/280/300 In and Out, I/O list

CA250/260/280/300 In and Out, I/O list

Electronic Control Unit A7, I/O list

CA250/260/280/300

Pin Description of the connection Type of input Type of output

c1p01 Feeder +12 V
c1p02 Ground
c1p03 Angle Sensor - Joystick potentiometer. Analog In
c1p04 Supply Voltage Angle Sensor
c1p05 Signal Ground Angle Sensor
c1p06 Input - Activation of vibration from control Digital In
lever. S15.
c1p07 Input - High amplitude selection Digital In
c1p08 Input - Low amplitude selection Digital In
c1p09 Input - Parking brake release indication Digital In
c1p10 Output - Low vibration (Y3). Digital Out
c1p11 Output - High vibration (Y4). Digital Out
c1p12 Output - Start relay (K1). Digital Out
c1p13 Output - Brake valve solenoid (Y2). Digital Out
c1p14 Output - Fuel valve shut off Digital Out
c1p15 Input - Start Digital In
c1p16 Input - Interlock (seat switch). Digital In
c1p17 Output - Interlock Buzzer (H10) Digital Out
c1p18 Output - Back up alarm. Digital Out
c1p19 Serial in/out CAN High Serial Serial
c1p20 Serial in/out CAN Low Serial Serial
c1p21 Input - Neutral position propulsion pump Digital In
c1p22 Not In Use
c1p23 Not In Use
c1p24 Input - Charging Digital In
c1p25 Input - Engine oil pressure Digital In
c1p26 Input - Engine temperature Digital In
c1p27 Serial Interface RS232 TXD Serial
c1p28 Serial Interface RS232 RXD Serial
c1p29 Brake - Lamp Digital Out
c1p30 Serial Interface RS232 S.GROUND

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 CA250/260/280/300 In and Out, I/O list

Option

Description of the connection Type of input Type of output

c1p31 Not In Use Digital In
c1p32 Input - Frequency conversion (engine rpm) Frequency
c1p33 Not In Use Digital Out
c1p34 Output - Stop light relay Digital Out
c1p35 Input - Extra analog Analog In

Default Parameter List, CA250/260/280/300

Signal name: Description: Default value if = 0 in signal name:

JoystickForwardPosValue Joystick Potentiometer Neutral -200
JoystickBackwardPosValue Joystick Potentiometer Neutral +175
JoystickDeadbandSet Joystick Deadband 500
ReverseAlarmSet Reverse Alarm 1000

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 CA 134/144 In and Outputs, I/O list

CA 134/144 In and Outputs, I/O list

Electronic Control Unit A7, I/O-list CA134/144

Pin Description of th connection Type of input Type of output

c1p01 Feeder (+12V).
c1p02 Ground (GND).
c1p03 Angle sensor - Joystick potentiometer Analog In
c1p04 Supply voltage for angle sensor.
c1p05 Signal - Ground angle sensor
c1p06 Input - Activation of vibration from control Digital In
lever. S15.
c1p07 Not in use Digital In
c1p08 Input - Vibration selected Digital In
c1p09 Input - Parking brake release indication Digital In
c1p10 Output - Vibration valve (-Y3). Digital Out
c1p11 Not in use Digital Out
c1p12 Output - Start relay (-K1). Digital Out
c1p13 Output - Brake valve solenoid (-Y2). Digital Out
c1p14 Output - Fuel valve shut-off (-Y1). Digital Out
c1p15 Input - Start Digital In
c1p16 Input - Interlock (seat switch). Digital In
c1p17 Output - Interlock Buzzer (-H10). Digital Out
c1p18 Output - Back up alarm. Digital Out
c1p19 Serial in/output Can High Serial
c1p20 Serial in/output Can Low Serial
c1p21 Input - Neutral position propulsion pump Digital In
c1p22 Not in use Digital In
c1p23 Not in use Analog In
c1p24 Input - Charging Digital In
c1p25 Input - Engine oil pressure Digital In
c1p26 Input - Engine temperature Digital In
c1p27 Serial Interface RS232 TXD Serial
c1p28 Serial Interface RS232 RXD Serial
c1p29 Brake - Lamp Digital Out
c1p30 Serial Interface RS232 S.GROUND

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 CA 134/144 In and Outputs, I/O list

Pin Description of the connection Type of input Type of output

c1p31 Input - Glowing (or selection of low and Digital In
high amplitude on the vibration).
c1p32 Input - Frequency conversion (engine Frequency
rpm)
c1p33 Output - Golw plugs (Relay). Digital Out
c1p34 Output - Stop light relay Digital Out
c1p35 Input - Extra analogue Analog In

Option

Default Parameter List, CA134/144

Signal name: Description: Default value if = 0 in signal

name:
JoystickForwardPosValue Joystick Potentiometer Neutral -200
JoystickBackwardPosValue Joystick Potentiometer Neutral +175
JoystickDeadbandSet JoystickDeadband 500
ReverseAlarmSet Reverse Alarm 1000

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 CC800-1000 In and Outputs, I/O-lista

CC800-1000 In and Outputs, I/O-lista

Electronic Control Unit A7 I/O-list, CC800-1000

Pin Description of the connections Type of input Type of output

c1p01 Feeder (+12V).
c1p02 Ground.
c1p03 Angle sensor - Joystick potentiometer Analog In
c1p04 Supply voltage - Angle sensor
c1p05 Signal ground - Angle sensor
c1p06 Input - Activation of vibration control lever Digital In
(S15).
c1p07 Input - Activation of AVC (S11)(Automatic Digital In
Vibration Control)
c1p08 Input - Selection of vibration (both drums, Digital In
rear drum or front drum)
c1p09 Input - Selection of vibration (both drums, Digital In
rear drum or front drum)
c1p10 Output - Vibration front drum (Y13). Digital Out
c1p11 Output - Vibration rear drum (Y14). Digital Out
c1p12 Output - Start relay (-K1). Digital Out
c1p13 Output - Brake valve solenoid (-Y2). Digital Out
c1p14 Output - Fuel valve shut-off (-Y1). Digital Out
c1p15 Input - Start Digital In
c1p16 Input - Interlock (seat switch)(S5). Digital In
c1p17 Output - Interlock Buzzer (H10) Digital Out
c1p18 Output - Back up alarm (-H13). Digital Out
c1p19 Serial in/output Can High Serial
c1p20 Serial in/output Can Low Serial
c1p21 Input - Manuall vibration control (S11). Digital In
c1p22 Input - Activation of AWC (Automatic Digital In
Water Control).
c1p23 Input - Selection of Sprinkler interval Analog In
c1p24 Input - Charging Digital In
c1p25 Input - Engine oil pressure. Digital In
c1p26 Input - Engine temperature. Digital In
c1p27 Serial Interface RS232 TXD Serial
c1p28 Serial Interface RS 232 RXD Serial
c1p29 Output - Sprinkler pump + valve + timer. Digital Out

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 CC800-1000 In and Outputs, I/O-lista

Pin Description of the connections Type of input Type of output

c1p30 Serial Interface RS 232 S.GROUND

Option

Pin Description Of the connections Type of input Type of output

c1p31 Input - Glowing (or selection of low and Digtal In
high amplitude on the vibrations).
c1p32 Input - Frequency conversion (engine Frequency
rpm)
c1p33 Output -Glow plugs (relay) (or low and Digital Out
high amplitude on the vibrations).
c1p34 Output - Stop light relay. Digital Out
c1p35 Input - Extra analog Analog In

Default Parameter List, CC800-1000

Setup Joystick Sprinkler Log:

Joystick AnaIn c1p03 Input joystick analog signal contact 1 pin 03

Sprinkler AnaIn c1p23 Input sprinkler analog signal contact 1 pin 23

Parameter Functions:
Joystick prm:

Default value if = 0 in signal

name
JoystickForwardPosValue Joystick Potentiometer Neutral -200
JoystickNeutralPosValue Joystick Potentiometer 440
JoystickBackwardPosValue Joystick Potentiometer Neutral +175
JoystickDeadbandSet Joystick Deadband 1000
ReverseAlarmSet Reverse Alarm 500

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 CC800-1000 In and Outputs, I/O-lista

Parameter Functions:
Sprinkler prm:

Default value if = 0 in signal

name:
MaxSprinklerValue Sprinkler Potentiometer 800
MinSprinklerValue Sprinkler Potentiometer 80
SprinklerOnOffSet Sprinkler On/Off AWC 100

Parameter Functions:
Vibration prm:

Default value if 0 = in
signal name:
VibrationOnOffForwardSet Vibration On/Off AVC 2500
VibrationOnOffBackwardSet Vibration On/Off AVC 2500

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 CC800-1000 In and Outputs, I/O-lista

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 CC1100-1300 In and Outputs, I/O-lista

CC1100-1300 In and Outputs, I/O-lista

Electronic Control Unit A7 I/O-list,

CC1100-1300

PIN Description of the connections Type of input Type of output

C1p01 Feeder (+12V)
C1p02 Ground
C1p03 Angel sensor - Joystick potentiometer Analouge In
C1p04 Supply voltage - Angle sensor/sprinkler
potentiometer
C1p05 Sensor ground - Angle sensor/Sprinkler
potentiometer
C1p06 Input - Activation of vibration control lever Digital In
(S6.1-6.2)
C1p07 Input - Activation of AVC (Automatic Vibration Digital In
Control) (S11)
C1p08 Not in use
C1p09 Input - Vibration front drum OFF (S13) Digital In
C1p10 Output - Vibration pump On/Off (Y37) Digital Out
C1p11 Output - Front drum vibration valve OFF (Y13) Digital Out
C1p12 Output - Start relay (K1) Digital Out
C1p13 Output - Brake solenoid valve ON (Y2) Digital Out
C1p14 Output - Fuel valve ON (Y1) Digital Out
C1p15 Start switch (S1) Digital In
C1p16 Interlock - Seat switch (S15) Digital In
C1p17 Output - Interlock buzzer ON (H10) Digtial Out
C1p18 Output - Back up alarm ON (H13) Digital Out
C1p19 Serial In/Output Can high Serial
C1p20 Serial In/Output Can low Serial
C1p21 Input - Activation of manual vibration (S11) Digital In
C1p22 Input - Activation of AWC (Automatic sprinkler Digital In
control) (S7)
C1p23 Input - Selection of sprinkler interval (R12) Analouge In
C1p24 Input - Charging Digital In
C1p25 Input - Engine oil pressure Digital In
C1p26 Input - Engine temperature Digital In
C1p27 Serial interface RS232TXD
C1p28 Serial interface RS232RXD

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 CC1100-1300 In and Outputs, I/O-lista

PIN Description of the connections Type of input Type of output

C1p29 Output - Sprinkler + pump + timer Digital out
C1p30 Serial interface RS232 S:GROUND
C1p31 Input - Glowing Digital In
C1p32 Input - Frequency conversion (Engine RPM) Frequency
C1p33 Output - Glow plug (Relay)(K5) Digital Out
C1p34 Output - Brake light relay (K10) Digital Out
C1p35 Input - Status brake switch Analogue In

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 Manual adjustment of Potentiometer (Joystick)

Manual adjustment of Potentiometer

(Joystick)

To manually adjust the potentiometer the link arm on the forward drive pump needs to be
dismantled first. This is done to synchronise the neutral positions of the pump and joystick.
Figures 26 to 28 are applicable for all machine types. To adjust the potentiometer on each
machine type, see separate section for each machine.

1.

Fig. 26

Dismantle the link arm (1) on the forward drive pump.

1.

Fig. 27

Find the mechanical neutral position on the joystick (1). The neutral position
should be felt almost immediately when the link arm on the forward drive pump
is dismantled.

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 Manual adjustment of Potentiometer (Joystick)

1.

Fig. 28

When the joystick's mechanical neutral position is identified, refit the link arm (1)
on the forward drive pump without changing the position of the joystick. Adjust
the wire if necessary!

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 Manual adjustment of Potentiometer (Joystick)

Manual adjustment of the potentiometer on CA250/260/280

1.

Fig. 29

Remove the two screws (1) that hold the panel (2) under the seat in place.
Remove the panel to access the potentiometer.

1.

Fig. 30

The two screws that hold the potentiometer in place can be reached with a
flexible screwdriver through the hole (1).

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 Manual adjustment of Potentiometer (Joystick)

1.

Fig. 31

1. Loosen the screws (1) that hold the potentiometer in place without removing
them.
2. Set the machine in the ignition position.
3. Turn the potentiometer by hand both forwards and backwards.
4. The buzzer will sound at a certain position both forwards and backwards and
the correct neutral position is midway between these two positions.
5. Hold the potentiometer in this neutral position, and tighten the screws.
6. Try starting the machine and check that everything works as it should, e.g.
reversing alarm, sprinkler, automatic vibration. (The equipment activated by
the potentiometer depends on the machine type).
7. Reset the machine.

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 Manual adjustment of Potentiometer (Joystick)

Manual adjustment of the potentiometer on CA134/144

1.

Fig. 32

Open the panel (1).

1.

Fig. 33

Loosen the screws (1) and remove the panel to access the potentiometer.
Follow items 1 to 7 under figure 32.

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 Manual adjustment of Potentiometer (Joystick)

1.

Fig. 34

1. Loosen the screws (1) that hold the potentiometer in place without
removing them.
2. Set the machine in the ignition position.
3. Turn the potentiometer by hand both forwards and backwards.
4. The buzzer will sound at a certain position both forwards and
backwards and the correct neutral position is midway between these
two positions.
5. Hold the potentiometer in this neutral position, and tighten the screws.
6. Try starting the machine and check that everything works as it should,
e.g. reversing alarm, sprinkler, automatic vibration. (The equipment
activated by the potentiometer depends on the machine type).
7. Reset the machine.

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 Manual adjustment of Potentiometer (Joystick)

Manual adjustment of the potentiometer on CC800-1000

1.

Fig. 35

Remove the two screws (1) and remove the panel to access the potentiometer.

1.

Fig. 36

1. Loosen the screws (1) that hold the potentiometer in place without
removing them.
2. Set the machine in the ignition position.
3. Turn the potentiometer by hand both forwards and backwards.
4. The buzzer will sound at a certain position both forwards and
backwards and the correct neutral position is midway between
these two positions.
5. Hold the potentiometer in this neutral position, and tighten the
screws.
6. Try starting the machine and check that everything works as it
should, e.g. reversing alarm, sprinkler, automatic vibration. (The
equipment activated by the potentiometer depends on the
machine type).
7. Reset the machine.

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 Manual adjustment of Potentiometer (Joystick)

Manuel adjustment of the potentimeter on

CC1100-1300

1.

2.

Fig. 37

1. Loosen the bellow (1) on the FNR-lever and push it up towards the
handle.
2. Loosen the two screws (2) holding the protective cover to make the
potentiometer accessible.

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 Manual adjustment of Potentiometer (Joystick)

1.

Fig.38

1. Lift and if necessary remove the protective cover (1) to access the
potentiometer.

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 Manual adjustment of Potentiometer (Joystick)

1.

Fig.39

1. Loosen the two allen (1) screws that are fixing the gear wheel on
the potentiometer shaft.
2. Disconnect the 3-pin "Deutsch" connector from the potentiometer.
See fig.40.

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 Manual adjustment of Potentiometer (Joystick)

B.

A.

C.

Fig.40

1. Connect +5V power to the potentiometer "Deutsch" connector pin A.

2. Connect a multimeter between pin B and C on the connector.
3. Tune the potentiometer shaft by hand in order to reach 2,47-2,52V. This is
the neutral position of the potentiometer.
4. When you are measuring an output value within this range (2,47-2,52V) you
have look the gear wheel to the potetiometer shaft by fastening the two allen
screws again.
5. Check that the end positions of the lever give a reading on the mutlimeter of
approx. 0,5V in forward and approx. 4,5V in reverse.
6. Reset the machine.

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 Manual adjustment of Potentiometer (Joystick)

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 License Manager

License Manager

1.
2.

Fig 41.

Start uGDebug either by double clicking on the icon, or from Windows start menu. Regardless of
in which window uGDebug is started in ........

1.

2.

Fig 42.

.....the "Tool" menu is always available.

Click the "Tool" menu(1) and select "License Manager" (2)

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 License Manager

1.

2.

Fig 43.

In the box "Select License" (1), click "Add License" (2).

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 License Manager

1.

Fig. 44

Find the folder where your new license is. Select it, and click "Open" (1).

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 License Manager

2.

1.

Fig. 45

The new license (1) has now been entered in the license manager. It should now be activated;
select and click "Make Active" (2).

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 License Manager

2.

1.

Fig. 46

To delete the old license from the license manager, select (1) the old license and click "Delete
License" (2).
NOTE: Make sure that the correct license is deleted.

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 License Manager

1.

2.

Fig. 47

- Click "OK" (1) to confirm the deletion of the license.

- Click "Close" (2).
The update is complete.

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Dynapac Compaction Equipment AB
Box 504, SE-371 23 Karlskrona, Sweden
Dynapac Compaction Equipment AB
Box 504, SE-371 23 Karlskrona, Sweden