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Carriage-mounted web guide

EM 260/410/510 control (movable) BG 10

Contents

Description .............................. 1 3.7 Shutting down ................. 14

1. Safety................................. 2
2. Technical Data ..................... 3
3. Operation ............................ 4
3.1 Operating and auxiliary equipt..... 4
3.1.1 Carriage .................................. 4
3.7.1 Shutting down for a short
period ...................................14
3.7.2 Shutting down at end of shift...14
3.7.3 Shutting down for a
longer period..........................14
3.8 Malfunctioning ................. 15
4. Care and maintenance......... 16

3.2 Operating elements ............. 5 4.1 Qualification of staff ......... 16

3.3 Setting up ......................... 6 4.2 Care................................ 16

3.3.1 Installing the web guide control.. 6
3.3.2 Changing stations..................... 7 4.3 Fast wearing parts ................ 17
4.3.1 Carriage.................................17
3.4 Inserting web ..................... 8

3.5 Setting .............................. 9

3.5.1 Web width .............................. 9
3.5.2 Setting at control panel of
web guide control .................. 10

3.6 Starting up ...................... 14

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

Description

The "carriage-mounted web guide control"

enables exact alignment of an additional
web (e.g. laminate) to be achieved before
the next processing station (e.g.
laminating, printing etc.).

The web guide control (made by Erhardt +

Leimer) is mounted on a carriage, enabling
this unit to be positioned as required to
suit the production requirements.

The web guide control can be provided

with three different types of scanning:

• Web edge scanning with infrared

sensing device for controlling to the
web edge; suitable also for transparent
print materials
• Web edge scanning with ultrasonic
sensing device for controlling to the
web edge for clear, transparent print
materials
• Line scanning/print edge scanning
combined for controlling to a printed line
or the edge of a printed area.

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

1. Safety

Please observe the general safety

instructions at the beginning of this
manual. Please also observe the safety
instructions of the manufacturer of the
web guide control, Erhardt + Leimer.

Caution:
Risk of injury through dropping the web
guide control unit during fitting.

Please use a suitable lifting device when

fitting the web guide control.

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

2. Technical Data

EM 260 EM 410 EM 510

• Web width max. 258 mm 413 mm 516 mm
• Web speed max. 150 m/min

• Dimensions EM 260 EM 410 EM 510

- Length: 522 mm [20,6“]
- Width: 1000 mm [39,4“] 1155 mm [45,5“] 1255 mm
[49,4“]
- Height: 736 mm [29“]
- Weight:

• Optional items
- Deflection rollers with anti-achesive coating

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

3. Operation

3.1 Operating and auxiliary equipt.

3.1.1 Carriage

The web guide control unit (E + L) is

mounted on a carriage. This enables the
web guide control to be positioned at any
desired position on the machine.

The carriage is provided with a clamp

which enables the web guide control to be
securely fixed.

The traveling path of the carriage is

arranged as a rail system above the drive
cover of the base frame.

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

3. Operation

3.2 Operating elements

1 carriage

2 clamp

3 rail system

4 deflection roller

5 web guide control (pivoting frame)

6 operating panel "web guide control"

7 photocell "web guide control"

8 centering bearing

9 centering disk

10 cover plate (carriage)

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EM 260/410/510
3. Operation
3.3 Setting up
3.3.1 Installing the web guide control
First of all mount carriage 1 on rail system
3. Please proceed as follows:
• Remove end stops from the inlet side
(ELS) of rail system 3.
• Lift carriage 1 onto rail system 3.
Caution:
Risk of injury through dropping the
carriage. Please use a suitable lifting
device when fitting web guide control 1.
• Push carriage 1 further along rail system
3 and secure the end stops on the inlet
side (ELS) of the rail system 3.
Before you fit web guide control item 5 to
carriage 1, fix carriage 1 in position with
clamp 2.
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Carriage-mounted web guide
control (movable) BG 10
When fitting web guide control item 5 to
carriage 1, please proceed as follows:
• Lift web guide control item 5 onto
carriage 1.
Caution:
Risk of injury or damage through
dropping of the web guide control.
Please use a suitable lifting device when
fitting.
• Push centering bearing 8 from above
into the centering hole and secure
centering bearing 8 from below with the
help of centering disk 9 and four fixing
screws to prevent it falling out.
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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

3. Operation

• Turn web guide control 5 until you can

screw the ten fixing screws from above
into cover plate 10 of carriage.

This completes the installation of the web

guide control. You can now push this to
the desired position and secure it with
clamp 2.

3.3.2 Changing stations

If you wish to change stations, please

proceed as follows:

• If a web is present, cut this through.

• Loosen clamp 2 and push the unit to the
desired postion.
• Secure the unit in the new position with
clamp 2.

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

3. Operation
Description

3.4 Inserting web

To ensure correct functioning, it is

essential that the run of the web
corresponds to the above sketch.

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

3. Operation

3.5 Setting

3.5.1 Web width

After a new web of different width has

been inserted, the web guide control must
be accommodated to the new web width,
as follows:

• By loosening the knurled screw on the

mounting of the photocell, this can be
shifted (see operating instruction "digital
web guide control", E + L company.

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

3. Operation

3.5.2 Setting at the control panel of the

web guide control

From insertion of web to control operation

⇒ Middle position - web guide
control off
Always set the web guide control
to the operating mode "middle
position" before you insert a new
web

⇒ Set web shift to "0"

Set web shift to "0" at operating
unit RE... Set web shift to "0" at
operating unit RT.. (simultaneous
pressing of both keys "web
shift/manual adjustment).

⇒ Insert web

⇒ Select sensor - set web guiding

method

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

3. Operation

⇒ Position sensor
Position the sensors at the web (
in the case or a motor-driven slide,
see description RT 4021; in the
case of a slide with manual
adjustment, see description of
sensor).
Caution !
Only position sensors by hand
when the machine is stationary.
Risk of injury!

⇒ Select operating mode

Set the desired operating mode
("automatic", "middle position" or
"manual operation").

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

3. Operation

−Automatic operation
The web guide control works to
the signals from the sensors.
Under automatic operation, you
can effect a web shift with the
operating unit RT or with the
"web shift/manual adjustment"
keys.

−Middle position
When you operate the "middle
position" key, the web guide
control is positioned to the
middle position stored in the
memory.

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

3. Operation

−Manual operation
Under manual operation, you can
shift the web guide control to
the left or the right via the "web
shift/manual adjustment" keys.

For further information, please refer to

the operating instructions of the
Erhardt and Leimer company in the
attached appendix.

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

ption
3. Operation

3.6 Starting up If "carriage-mounted web guide control

BG 10" is not to be used for a longer
When all the necessary settings have period, it should be thoroughly cleaned.
been made, the printing machine can
be run up to the desired production Furthermore, the web should be
speed. removed from "carriage-mounted web
guide control BG 10". The web guide
3.7 Shutting down control does not need to be removed
from the printing machine.
3.7.1 Shutting down for a short period
During a short interruption of the
production process, no measures need
to be taken or adjustments made.

3.7.2 Shutting down at end of shift

At the end of the shift, the printing

machine should be switched off (see
operating instruction "Drive station BG
09". No measures need to be taken or
adjustments made to the web guide
control at the end of the shift.

3.7.3 Shutting down for a longer

period

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★
Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

3. Operation

3.8 Malfunctioning

The following faults and remedies

apply only to this unit. Please observe
also the operating instructions of the
web guide control, Erhardt + Leimer
company.

Fault Cause Remedy

• web guide control unit is shifted • clamp on carriage loose • check clamp
during production running

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Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

4. Care and maintenance

4.1 Qualification of staff

Cleaning and maintenance work may only Caution:

be performed by staff who are familiar
with the machine (see "General safety
instructions", item 1.1.5 "Responsibility of
staff" at the beginning of this manual).
4.2 Care
The "carriage-mounted web guide control"
should be thoroughly cleaned after every
job.
Risk of damaging the deflection rollers.
Deflection rollers 4 must never be cleaned
with sharp or pointed objects.
In addition, please observe the care and
maintenance instructions contained in the
operating instructions "web guide control",
E + L company.

Thoroughly clean off adhering web

remnants from deflection rollers 4 and
check these for any damage. Only use a
soft cloth soaked in solvent. Your web
material supplier can recommend a suitable
solvent or cleaning solution.

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★
Carriage-mounted web guide
EM 260/410/510 control (movable) BG 10

4. Care and maintenance

4.3 Fast wearing parts

The following parts are subject to

increased wear. During cleaning and
maintenance work on "carriage-mounted
web guide control BG 10", these parts
should be examined for wear.

In addition, plese observe the operating

instructions "web guide control" of the E
+ L company.

4.3.1 Carriage

Description arsoma code Quantity

cam roller LAG - K 052 2
ball bearing LAG - R 024 2
supporting LAG - S 067 4
roller

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