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IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 62, NO.

3, MARCH 2015 1017

Vane-Loaded Planar Helix Slow-Wave Structure for


Application in Broadband Traveling-Wave Tubes
Krithi Swaminathan, Chen Zhao, Student Member, IEEE, Ciersiang Chua, Member, IEEE,
and Sheel Aditya, Senior Member, IEEE

Abstract— Dispersion control of a planar helix slow-wave


structure (SWS) using vane loading for applications in traveling-
wave tubes has been studied. The addition of metal vanes and
coplanar ground planes to the planar helix structure has been
investigated with the help of simulations aimed at achieving low
or negative dispersion. It is shown that, similar to the case of
circular helix, the addition of metallic vanes to the planar helix
can produce a flatter dispersion curve or negative dispersion
characteristics. Furthermore, it is shown that even stronger
dispersion control can be achieved by the use of metal vanes
together with extended coplanar ground planes on the dielectric
Fig. 1. Perspective view of the PH-SEC.
substrates that support the planar helix. As a proof of concept,
one of the designs of the planar helix SWS including metal vanes
and operating at S-band frequencies has been fabricated and shaping, including that of [3]–[6], as well as more recent
tested; the measured phase velocity results match the simulation ones [7]–[9]. The dispersion-shaping techniques that have been
results very well.
studied for the circular helix include bringing the metal shield
Index Terms— Broadband traveling-wave tubes (TWTs), close to the helix, reducing the dielectric constant of the rods
coplanar ground plane, planar helix, slow-wave structure (SWS), that support the helix inside the shield, incorporating metal
vane loading.
vanes of different shapes in the shield, and metal coating the
I. I NTRODUCTION dielectric support rods.
Recently, there has been a considerable interest in fabricat-
A TRAVELING WAVE TUBE (TWT) acts as the heart of
many microwave systems such as radars and communi-
cation satellites due to its wide-bandwidth and high efficiency.
ing SWSs using printed-circuit or microfabrication techniques.
Printed-circuit techniques are important for miniaturization as
well as low-cost mass production. Microfabrication techniques
A slow-wave structure (SWS) is a key component in TWTs
become important at high frequencies of operation where
and its dispersion characteristics have a strong impact on the
the dimensions become small; this is an important issue as
operation of the TWTs. A relatively flat dispersion curve
the future microwave systems move up in their frequency of
for the SWS is important for wideband operation [1], and
operation [10], [11].
negative dispersion can help to reduce the in-band harmonic
Due to its popularity, there have been several attempts at
content of a wideband TWT [2]. Therefore, dispersion-shaping
achieving microfabricated SWS derived from the conventional
techniques have been studied by many researchers. One of the
circular helix. For instance, structures called square helix
challenges in dispersion shaping is not to allow the interaction
and planar helix, compatible with microfabrication technol-
impedance K c to become too low since that would reduce the
ogy, have been proposed and computationally investigated
gain and efficiency of the TWT.
in [12] for Ka-band applications, but no results for fabrication
The circular helix has been a very popular SWS for
and measurements have been provided. Design and fabrica-
TWTs since it offers very broadband beam-wave interaction
tion of 95-GHz TWT and 650-GHz backward-wave oscil-
and many studies have been carried out for its dispersion
lator based on microfabricated helix has also been reported
Manuscript received October 3, 2014; revised November 25, 2014; accepted extensively [13], [14]. However, these papers do not discuss
December 22, 2014. Date of publication January 12, 2015; date of current dispersion control or dispersion shaping.
version February 20, 2015. This work was supported by the National Research In this context, an SWS consisting of a planar helix with
Foundation, Singapore. The review of this paper was arranged by
Editor R. Carter. straight-edge connections (PH-SEC), as shown in Fig. 1, has
K. Swaminathan, C. Zhao, and S. Aditya are with the School of Electrical been reported recently [15], [16]. As compared with inclined-
and Electronic Engineering, Nanyang Technological University, edge connections in a rectangular or a square helix, the
Singapore 639798 (e-mail: krithi1@e.ntu.edu.sg; zhao0144@e.ntu.edu.sg;
esaditya@ntu.edu.sg). PH-SEC has straight-edge connections. The inclined parts of
C. Chua is with CST South East Asia Pte. Ltd., Singapore 609916 (e-mail: the helical turns of the PH-SEC can be printed on dielectric
ciersiang.chua@cst.com). substrates, and the straight-edge connections can be easily
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. realized in the form of vias. The feature of straight-edge
Digital Object Identifier 10.1109/TED.2014.2386338 connections is even more important when microfabrication
0018-9383 © 2015 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
1018 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 62, NO. 3, MARCH 2015

Fig. 2. Model of a single-turn circular helix. (a) Without vanes. (b) With Fig. 3. Model of a single-turn PH-SEC. (a) Without vanes. (b) With solid
solid vanes. (c) With T-shaped vanes. (d) With thin vanes. vanes. (c) With T-shaped vanes. (d) With thin vanes.

techniques are used. The PH-SEC retains the broadband The simulation results have been obtained over the frequency
feature of the conventional circular helix. The performance range of 0.2–7 GHz and are shown in Fig. 4(a). As observed
of the PH-SEC structures at S- and C-band fabricated in [7], the addition of vanes to the circular helix can produce
using printed-circuit techniques has been presented in [16]. a flatter phase velocity versus frequency curve with only
To extend the operating frequency range of the PH-SEC to a moderate reduction of the interaction impedance and the
W-band or higher, a microfabricated PH-SEC has also been T-shaped vanes provide flatter dispersion characteristics.
demonstrated [15]. For PH-SEC, a square cross section is designed for keeping
Since the metal vanes have been found very effective in the pitch and the perimeter of the helix as well as the inner
dispersion shaping for the circular helix, the objective of this perimeter of the shield the same as those for the circular
paper is to report for the first time, to the best of the authors’ helix. The shield–helix spacing and the helix–vane spacing
knowledge, the use of metal vanes of different shapes for are also kept the same as those for the circular helix. The
dispersion shaping of the PH-SEC and compare the results other dimensional parameters are via (straight-edge connec-
with those for the circular helix. Furthermore, the PH-SEC tion) diameter = 0.5 mm, helix strip width = 1 mm, and
offers an additional feature for modifying dispersion, namely, helix strip thickness = 0.017 mm. The simulation results
the possibility of coplanar ground planes on the surface of the are shown in Fig. 4(b). These results clearly show that the
dielectric substrates that support the PH-SEC [17]. Another metal vanes have an influence on the phase velocity and
objective of this paper is to report for the first time the effect interaction impedance values that is very similar to the case
of metal vanes together with the coplanar ground planes on of circular helix. Here also, the T-shaped vanes produce the
the dispersion characteristics of the PH-SEC. flattest phase velocity curve, with only moderate reduction of
Section II describes the effect of metal vanes of differ- the interaction impedance. The reduction in the phase velocity
ent shapes on the dispersion characteristics and interaction in the case of PH-SEC is somewhat less since the vanes are
impedance of the PH-SEC and compares these with those present only on the top and bottom of the SWS, not on the
for the corresponding circular helix structures. Section III sides.
presents the effect of metal vanes when dielectric substrates Comparing the PH-SEC of square cross section with the
are incorporated in the PH-SEC; this section also studies circular helix, when both structures have the same length
the effect of coplanar ground planes. Section IV presents, of turns as well as comparable dispersion characteristics
as a proof of concept, the design and fabrication of an and interaction impedance, the cross section of the former
S-band PH-SEC incorporating metal vanes; the measured is smaller by a factor of π/4. As a result, the square
S-parameters and phase velocity of the fabricated structure PH-SEC may have a relatively low output power. Of course,
are also presented and these well match the simulation the main advantage of the PH-SEC is compatibility with
results. This paper ends with the conclusion in Section V. printed-circuit or microfabrication techniques. A rectangular
All the simulation results have been obtained using helix (considered in Sections III and IV) is also likely to have
Computer Simulation Technology (CST) Microwave Studio. a cross section smaller than that for a corresponding circular
helix but offers an additional advantage of accommodating a
II. C IRCULAR H ELIX AND PH-SEC sheet beam.
I MMERSED IN F REE S PACE
The effects of three types of metal vanes, namely, solid, III. PH-SEC W ITH D IELECTRIC S UBSTRATES
T-shaped, and thin vanes, have been studied on the When the PH-SEC is realized using printed-circuit
dispersion characteristics and interaction impedance K c of the techniques, the effect of dielectric substrates on the disper-
PH-SEC. The corresponding structures for the circular helix sion characteristics can be significant. This is similar to the
and PH-SEC, both immersed in free space, are shown case of circular helix in the presence of dielectric support
in Figs. 2 and 3, respectively. The dimensional parameters rods. While the vacuum compatible substrate materials are
for the circular helix are: 1) a pitch length of 2.092 mm; alumina (εr = 9.1), beryllia (εr = 6.5), diamond (εr = 5.7),
2) a helix tape width of 1.45 mm; and 3) a helix tape thickness silicon (εr = 11.9), and so on, we have chosen to use
of 0.2 mm. The metal-shield inner radius and the helix inner nonvacuum compatible Roger RO4003 substrate (εr = 3.55)
radii are 6.24 and 3.32 mm, respectively, resulting in shield– in this illustrative study due to the ease of subsequent proof-
helix spacing of 2.72 mm. The vane–helix spacing is 1.26 mm. of-concept fabrication.
SWAMINATHAN et al.: VANE-LOADED PLANAR HELIX SWS 1019

Fig. 4. Dispersion and interaction impedance characteristics with three types of vanes incorporated in the metal shield for (a) circular helix and (b) PH-SEC.

that the present configuration produces a flatter phase velocity


curve compared with the configuration in which the dielectric
substrates are inside the PH-SEC [16]. The metal vanes
considered are solid type, once again due to their ease of
fabrication. Fig. 5 also shows coplanar ground planes on
the inner surfaces of the dielectric substrates. Such coplanar
ground planes have been shown to provide a relatively flat
phase velocity curve [17] and are easy to incorporate together
with a coplanar waveguide (CPW) feed.
The structure dimensions are chosen as follows: height
of the PH-SEC 2a = 2.44 mm, width of the PH-SEC
Fig. 5. Cross-sectional view of the PH-SEC including metallic vanes and
2b = 8.0 mm (so that the aspect ratio b/a = 3.28), substrate
coplanar ground planes on the dielectric substrates. The dielectric substrates thickness 2c = 0.813 mm, helix period = 2.092 mm, via
are outside the PH-SEC. diameter = 0.5 mm, helix strip width = 1 mm, thickness of
helix strips and coplanar ground planes = 0.017 mm, shield–
substrate spacing t1 = 1.95 mm, vane–substrate spacing
The cross section of the configuration chosen for this paper t2 = 1.0 mm, and a lateral gap of 0.2 mm between the
together with the dimensional parameters is shown in Fig. 5. coplanar ground planes and the PH-SEC. The internal width
The following features of the configuration are noteworthy. of the shielding enclosure is 22 mm.
Since the sheet beam offers many advantages for high- The simulation results for the phase velocity and interaction
frequency TWTs [18], the aspect ratio b/a is kept greater impedance for the PH-SEC printed on dielectric substrates are
than three. The dielectric substrates are outside the PH-SEC; shown in Fig. 6(a) and (b), respectively, over the frequency
this is similar to the configuration used in the circular helix range 0.2–5 GHz. Four different possibilities are considered.
TWTs that have dielectric support rods outside the helix. 1) Neither the metal vanes nor the coplanar ground planes
As compared with the configuration in which the dielectric are present.
substrates are inside the PH-SEC, the present configuration 2) Only the coplanar ground planes are present.
can avoid the dielectric charging problem when an electron 3) Only the metal vanes are present.
beam flows through the SWS. In addition, previous studies 4) Both the metal vanes and the coplanar ground planes are
on the dispersion characteristics of the PH-SEC have shown present.
1020 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 62, NO. 3, MARCH 2015

Fig. 6. (a) Dispersion and (b) interaction impedance characteristics for the
PH-SEC of Fig. 5, showing the effect of coplanar ground planes, metal vanes,
and coplanar ground planes together with metal vanes.
Fig. 7. (a) Single-period PH-SEC with solid metallic vanes. (b) PH-SEC
on Rogers RO4003 substrates including the CPW feed (a shield with metal
vanes is not shown). See Table I for dimensions. The dielectric substrates are
For case 1, for the chosen dimensions, the low-frequency inside the PH-SEC.
values of the phase velocity and interaction impedance are
close to those of the PH-SEC in free space; however, as may
a stronger flattening and even slightly negative dispersion at
be expected due to the presence of the dielectric substrates,
the low-frequency end. When both features are used together,
there is more dispersion and the values of both the phase
it is possible to produce even more negative dispersion at the
velocity and interaction impedance decrease rather sharply
low-frequency end, with only a small further reduction in the
at the high-frequency end. In general, compared with the
interaction impedance, as observed in Fig. 6(b). As mentioned
PH-SEC in free space, the addition of vanes and/or coplanar
earlier, negative dispersion can help to reduce the in-band
ground planes in the presence of dielectric substrates leads
harmonic content of a wideband TWT [2].
to a greater reduction in the phase velocity and interaction
The extent of dispersion shaping achieved here can be
impedance values. This effect can be attributed to the fact that
improved further by optimizing the various dimensions and
metal vanes and coplanar ground planes concentrate the field
material parameters. In addition, these techniques are expected
in a region that contains the dielectric material.
to be applicable to other planar SWSs, such as those derived
The dispersion effects mentioned above can be countered
from the meander line [19] or from the planar helix [20].
to some extent using thinner dielectric substrates and keeping
a low value of the dielectric constant. Moreover, dielectric
substrates can be chosen to have a high value of thermal IV. FABRICATION AND M EASUREMENT
conductivity to facilitate dissipation of heat from the SWS Fig. 7(a) and (b) shows the configuration chosen for
in a TWT. In this context, a promising choice for dielectric fabrication and testing to provide a proof of concept. The
substrates would be CVD diamond, which has been proposed configuration with RO4003 substrates inside the planar helix
in the recent years [13]; it has a relatively low dielectric and solid vanes is chosen due to the ease of fabrication.
constant (εr = 5.7), can be made in very thin self-supporting First, the model shown in Fig. 7(a) is simulated in the
membranes that have a very good mechanical strength, and CST-MWS eigenmode solver to achieve reasonable dispersion
possesses a high thermal conductivity. and interaction impedance characteristics. Subsequently, the
As observed in Fig. 6(a), it is possible to achieve flatter model shown in Fig. 7(b) is simulated in the CST-MWS
dispersion characteristics in the presence of dielectric sub- transient mode solver; this model incorporates CPW input and
strates compared with that of the PH-SEC in free space. Both, output feeds and also consider material loss.
coplanar ground planes (case 2) and metal vanes (case 3) The structure is fabricated using three layers of substrates,
are effective in doing this individually, the latter producing each of thickness 0.813 mm. The inclined strips of the
SWAMINATHAN et al.: VANE-LOADED PLANAR HELIX SWS 1021

Fig. 8. Schematic of the CPW feed design (all dimensions in millimeters).

TABLE I
D IMENSIONS OF THE FABRICATED S TRUCTURE

Fig. 9. (a) Dispersion and (b) interaction impedance characteristics for


PH-SEC incorporating solid metal vanes with different values of
vane–substrate spacing for the structure shown in Fig. 7.

PH-SEC and the CPW feed are fabricated on the outer surfaces
of the top and bottom layers, and the middle layer helps to
achieve the overall height of the PHSEC. The straight-edge
connections (vias) of the PH-SEC are realized using silver-
plated copper wire, which is inserted through 0.5-mm diameter
holes and soldered to complete the PH-SEC. Fig. 8 shows the
CPW feed design and the associated dimensions. The CPW
feed tapers from the helix end to a 50- end connected to an
SubMiniature version A connector. The dimensions are listed
in Table I.
Fig. 9 shows the dispersion and interaction impedance
characteristics obtained through simulation of the structure
using the CST-MWS eigenmode solver. The results show that
a flatter dispersion curve can be attained as the vane–helix
spacing reduces. For smaller spacing of 0.763 and 0.263 mm,
negative dispersion can also be obtained. However, this comes Fig. 10. Photograph of the fabricated structure with 25 periods (top) and
at the cost of significantly reduced interaction impedance. one of the metal plates with solid vane (bottom).
In addition, such close spacing values are difficult to achieve
using the simple fabrication/assembly techniques adopted for the substrates. The vanes on the plates are tapered, as shown
this experiment. Therefore, the vane–substrate spacing used in Fig. 10, to avoid contact with the air bridges. Spacers
for fabrication is 1.263 mm. of 3 mm height are used to support the metal plates and
A photograph of one of the fabricated structure is shown ensure the required vane–helix spacing. To short circuit the
in Fig. 10. The three layers of the substrates are held together metal plates and the ground planes, steel screws, nuts, and
by nylon nuts and bolts. Air bridges are soldered so as to spacers are used to complete the assembly.
maintain the CPW ground planes at the same potential. Two The simulation results for the S-parameters of the structure
aluminum plates with solid vanes extend along the length of described above have been obtained over a frequency range
1022 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 62, NO. 3, MARCH 2015

has also been examined. Both coplanar ground planes and


metal vanes have been shown to be effective in dispersion
shaping, individually, as well as in combination. A proof-
of-concept structure operating over a frequency range of
1.6–4.2 GHz has also been designed and fabricated, and
it has been shown that the measured phase velocity
values closely match the simulation values. With appropriate
design values, these techniques can lead to flat dispersion
characteristics without significantly reducing the interaction
impedance values; such a characteristic is important for broad-
band TWTs. These techniques can also provide negative dis-
Fig. 11. Measured and simulated S-parameters for the PH-SEC with persion at the low-frequency end; such a characteristic can help
25 periods. to reduce the in-band harmonic content of a wideband TWT.
The dispersion-shaping techniques studied here are expected
to be applicable to many other planar SWSs also, such as those
derived from the meander line or from the planar helix.

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SWAMINATHAN et al.: VANE-LOADED PLANAR HELIX SWS 1023

[18] V. Srivastava, “THz vacuum microelectronic devices,” J. Phys., Conf. Ciersiang Chua (S’09–M’13) received the B.Eng.
Ser., vol. 114, no. 1, p. 012015, May 2008. and Ph.D. degrees in electrical and electronic engi-
[19] F. Shen et al., “Symmetric double V-shaped microstrip meander-line neering from Nanyang Technological University,
slow-wave structure for W-band traveling-wave tube,” IEEE Trans. Singapore, in 2008 and 2012, respectively.
Electron Devices, vol. 59, no. 5, pp. 1551–1557, May 2012. He was the Scientist with the Department of Elec-
[20] C. Chua, S. Aditya, J. M. Tsai, M. Tang, and Z. Shen, “Microfabricated tronics and Photonics, Institute of High Performance
planar helical slow-wave structures based on straight-edge connections Computing, Agency for Science, Technology and
for THz vacuum electron devices,” Int. J. Terahertz Sci. Technol., vol. 4, Research, Singapore, from 2012 to 2013. He is
no. 4, pp. 208–229, 2011. currently with CST South East Asia Pte. Ltd.,
Singapore.
Krithi Swaminathan received the B.Eng. degree in
electrical and electronic engineering from Nanyang
Technological University, Singapore, in 2011. She is
currently with Hewlett-Packard Singapore (Pte) Ltd.,
Singapore.

Chen Zhao (S’11) received the B.Eng. degree from Sheel Aditya (S’76–M’80–SM’94) received the
the University of Electronic Science and Technology B.Tech. and Ph.D. degrees in electrical engineering
of China, Chengdu, China, in 2011. He is currently from IIT Delhi, Delhi, India, in 1974 and 1979,
pursuing the Ph.D. degree with Nanyang Technolog- respectively.
ical University, Singapore. He has been an Associate Professor with the
School of Electrical and Electronic Engineering,
Nanyang Technological University, Singapore, since
2001. His current research interests include planar
microwave waveguides and antennas, microwave
photonics, and optical fiber communication.

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