API 661 Air-Cooled Heat Exchanger - Specification Sheet

Job No. 18680-1 Item No. HE-2100

Page Page 1 By D.HOLK
Date 9/24/2013 Revision 2
Proposal No. Contract No.
By Todd Harvey at 10:31 am, Sep 30, 2013
Inquiry No. Order No.

Manufacturer Tex-Fin, Inc Heat exchanged (Btu/hr) 5662842

Model no. 9-20U-D7-H15-FVDSurface/Item-Finned tube (ft2) 20104
Customer OBERON FUELS Bare tube (ft2) 935.08
Plant location MTD, Eff. (Deg. F) 103.7
Service MAKEUP SYNGAS AIR COOLER Transfer rate-Finned (Btu/ft2-hr-F) 3.401
Type draft FORCED Bare tube, service (Btu/ft2-hr-F) 73.13
Bay size (WxL) (ft) 9.167 x 20.000 Bare tube, clean (Btu/ft2-hr-F) 87.90
No. of bays/Items 1

Basic design data

Pressure design code ASME Structural code UBC/AISC
Tube bundle code stamped YES Flammable service NO
Heating coil code stamped N/A Lethal/toxic service NO
Performance Data - Tube Side
Fluid name Synthesis Gas In Out
Total fluid entering (lb/hr) 11219 Total flow rate (Liq/Vap) (lb/hr) 0.0 / 11219 4263.3 / 6955.8
Dew/bubble point (Deg. F) / Water/Steam (lb/hr) 0.0 / 0.0 0.0 / 0.0
(Deg. F) Noncondensables (lb/hr) 0.0 0.0
Latent heat (Btu/lb) Molecular Wt. (Vap/Non-cond) / /
Inlet pressure (psia) 299.70 Density (Liq/Vap) (lb/ft3) 53.471 / 0.4522 60.949 / 0.5480
Pressure drop (All/Calc) (psi) 5.000 / 0.872 Specific heat (Liq/Vap) (Btu/lb-F) 1.0271 / 0.5852 1.0077 / 0.6073
Velocity (Allow/Calc) (ft/sec) / 13.89 Thermal cond. (Liq/Vap) (Btu/hr-ft-F) 0.3986 / 0.0410 0.3799 / 0.0390
Inside fouling resistance (ft2-hr-F/Btu) 0.00200 Viscosity (Liq/Vap) (cP) 0.1416 / 0.0188 0.4300 / 0.0139
In Out
Temperature (Deg. F) 380.00 150.02

Performance Data - Air Side

Air inlet temperature (Deg. F) 112 Face velocity (SFPM) 605.02
Air flow rate/item (SCFM) 108903 Minimum design ambient temp. (Deg. F) 10.02
Mass velocity (lb/hr-ft2) Altitude (ft) 0.000
Air outlet temperature (Deg. F) 165.00 Static pressure (inH2O) 0.628
Air flow rate/fan (ACFM) 59366

Design, Material, and Construction

Design pressure (psig) 350.00 Heating Coil
Test pressure (psig) tempCorr 561.00 No. of tubes N.A
Design temperature (Deg. F) 650.00 Tube outside diameter (inch)
Min. design metal temp. (Deg. F) -20.00 Tube material
Tube bundle Fin material and type
Size (WxL) (ft) 9.000 X 20.000 Fin thickness (inch)
No./Bay 1 ASME Code, Sec. VIII, Div. 1
Number of tube rows 4 Heating fluid
Bundles in parallel 1 Heating fluid flow rate (lb/hr)
Bundles in series Temperature (In/Out) (Deg. F) /
Structure mounting ABOVE GRADE Inlet pressure (psia)
Pipe rack beams NONE Pressure drop (All/Calc) (psi) /
Ladders, walkways, platforms NONE Design temperature (Deg. F)
Structure surface prep. GALV Design pressure (psia)
Header surface prep. NONE Inlet/Outlet nozzle /
Louver Header
Material Alum Type WELDED BOX
Action control Manual Material SA240-304/304L
Action type Corrosion Allowance (inch) 0.0313
No. of passes 2
 API 661 Air-Cooled Heat Exchanger - Specification Sheet
Job No. 18690-1 Item No. HE-2100
Page Page 2 By D.Holk
By Todd Harvey at 10:31 am, Sep 30, 2013 Date 9/24/2013 Revision 2
Proposal No. Contract No.
Inquiry No. Order No.

Design, Material, and Construction (continued)

Header (continued) No./Bundle 180
Slope NONE Length (ft) 20.000
Plug material 304SS Pitch (inch) 2.3125
Gasket material SS Layout Triangular
Nozzle No. Size, (inch) Rating/Facing Fin
Inlet 1 6.0000 300# RF Type Embedded
Outlet 1 4.0000 300# RF Material Aluminum 1060 - H14
Vent Thickness (inch) 0.0150
Drain Selection temp. (F)
Chemical Cleaning Outside diameter (inch) 2.2500
Min. Wall Thk. Fin density (fin/inch) 10.0
Tube ASME Code, Sec. VIII, Div. 1 YES
Material SA249-304/304L Customer Specifications NONE
Tube outside diameter (inch) 1.0000
Average wall thickness (inch) 0.0650

Mechanical Equipment
Fan RPM 1750
Manufacturer MOORE Service factor 1.15
No./Bay 2 Enclosure TEFC
RPM (Revs/min.) 480 Voltage 460
Diameter (ft) 7 Phase 3
No. of blades 5 Cycle 60
Angle (degrees) 14.1 Fan noise level (1m@Side) (dB) 79.3
Pitch adjustment MANUAL Speed Reducer
Blade material ALUM Type V-BELT
Hub material ALUM Manufacturer
BHP@design temp 9.5 No./Bay 2
BHP@min. ambient temp Service factor 1.4
Tip speed 10556 Speed ratio 3.1:1
Driver Support
Type ELEC MOTOR Vib. switch MURPHY
Manufacturer Enclosure 2VSEX
No./Bay 2
Driver (hp) 15
Controls - Air Side
Air recirculation Louvers
Degree control of outlet process temp. Positioner
(Max. Cooling),+/- / Signal air pressure (psia)
Action on control signal failure From To
Fan pitch From To
Louvers Supply air pressure (psia)
Actuator air supply From To
Fan From To

Shipping
Plot area (WxL) (ft) 9.167 x 20.000 Total (lb) 18265
Bundle weight (lb) 6845.4 Shipping (lb)
Bay (lb)
 TEX-FIN, INC.
19115 ALDINE WESTFIELD / HOUSTON, TEXAS 77073 / PHONE: 281-821-7150 / WWW.TEX-FIN.COM

=============================================================================

A.S.M.E. M E C H A N I C A L D E S I G N C A L C U L A T I O N S

=============================================================================

All calculations in complete accordance with

ASME, Section VIII, Div 1, 2010 Edition, 2011 Addenda

=============================================================================

Impact Testing is exempt to -20 DegF per UHA-51

All Loadings Per UG-22 Have Been Considered and Included Where Applicable

=============================================================================

` CUSTOMER : OBERON FUELS

P.O. NUMBER : TEX-16SEP13

ITEM NUMBER : HE-2100

JOB NUMBER : 18680-1

SIZE & TYPE : 9-20U-D7-H15-FVD

QUANTITY : ONE

By Todd Harvey at 11:17 am, Sep 30, 2013

Please provide column loading

calculations.

S.O. # : 18690-1 BY : CMP / CHK : SDF 9-24-2013 1

 TEX-FIN, INC.
19115 ALDINE WESTFIELD / HOUSTON, TEXAS 77073 / PHONE: 281-821-7150 / WWW.TEX-FIN.COM

Header Calculations per Appendix 13

Calculations per Fig. 13-2(a) Sketch (1)
PRESSURE (P) = 350 ALLW. STRESS = 16200
TUBE DIA = 1 TUBE PITCH (p) = 2.3125
CORR. ALLW. = 0.03125
h SPAN (h) = 7.5 H Span (H) = 4

Top and Bottom Wrapper Calculations SA240-304/304L T1 = 0.5

alpha = a = (H/h) 0.537

K= a * ( t2 * t2 * t2 ) / ( t1 * t1 * t1 ) 4.742
Membrane Stress
Sm = ( P * h ) / ( 2 * t1) 2823
( P * ( t1 / 2 ) [ ( (1+(a^2*K) ]
(Sb)N = ------------ [ ( -1.5 * H^2 ) + h^2 ( ----------------)] 928
( t1^3 ) [ ( 1 + K) ]
(P * h^2 * ( t1 / 2) ) ( 1 + ( a^2 * K ) )
(Sb)Q = ---------------- (-----------------------) 18788
( t1^3 ) ( 1+K )
Total Stress
(ST)N = Eq.(1) + Eq.(3) 3752 24300
0
(ST)Q = Eq.(1) + Eq. (4) 21612 24300

TubeSheet & PlugSheet Calculations SA240-304/304L T2 = 1

LIG Effec= e = (p-d)/p 0.537

alpha = a = (H/h) 0.537
K= a * ( t2 * t2 * t2 ) / ( t1 * t1 * t1 ) 4.742
Membrane Stress
Sm = ( P * H ) / ( 2 * t1 * e ) 1367
Bending Stress
( P * h^2 * ( t2 / 2 ) ) [ ( (1+(a^2*K) ]
(Sb)M = ------------ [ -1.5 + ( ----------------)] 21601
( e * t2^3 ) [ ( 1 + K) ]

(P * h^2 * t2 / 2 ) ( 1 + ( a^2 * K ) )
(Sb)Q = ---------------- (-----------------------) 4399
( t2^3 ) ( 1+K )
Total Stress
(ST)M = Eq.(2) + Eq.(5) 22968 24300
(ST)Q = Eq.(2) + Eq. (6) 5766 24300

End Plate Calculations SA240-304/304L T5 = 0.5

alpha = a = (H/h) 0.537

K= a * ( t2 * t2 * t2 ) / ( t1 * t1 * t1 ) 4.742
Z (2.5 max) = 3.4 - 2.4 * (Short Span / Big Span) = 2.111
Short Span^2 * Z * .2 * P
S= --------------------- 11098 20000
t5^2

By Todd Harvey at 11:18 am, Sep 30, 2013

S.O. # : 18690-1 BY : CMP / CHK : SDF 9-24-2013 2

 TEX-FIN, INC.
19115 ALDINE WESTFIELD / HOUSTON, TEXAS 77073 / PHONE: 281-821-7150 / WWW.TEX-FIN.COM

Nozzle Calculations per UG-27/Appendix 1, 1-1

Pressure (P) 350 Allow Stress (S) 16200

Nozzle O.D. (D) 4.5 Nozzle Wall (T) 0.237
Corr Allow (CA) 0.0312 Joint Efficency (E) 0.7
Material SA312-304/304L Std Wt Pipe (SW) 0.237

P * (D/2)
T Required (tr) ------------ 0.0686
(S*E+.4*P)

Mill Tolerance (MT) .125 * T 0.0296

Tmin tr + MT + CA 0.1294 < 0.2370

Nozzle Calculations per UG-27/Appendix 1, 1-1

Pressure (P) 350 Allow Stress (S) 16200

Nozzle O.D. (D) 6.625 Nozzle Wall (T) 0.28
Corr Allow (CA) 0.0312 Joint Efficency (E) 0.7
Material SA312-304/304L Std Wt Pipe (SW) 0.28

P * (D/2)
T Required (tr) ------------ 0.1010
(S*E+.4*P)

Mill Tolerance (MT) .125 * T 0.0350

Tmin tr + MT + CA 0.1672 < 0.2800

By Todd Harvey at 11:18 am, Sep 30, 2013

S.O. # : 18690-1 BY : CMP / CHK : SDF 9-24-2013 3

 TEX-FIN, INC.
19115 ALDINE WESTFIELD / HOUSTON, TEXAS 77073 / PHONE: 281-821-7150 / WWW.TEX-FIN.COM

Tube Calculations per UG-27 / Appendix 1, 1-1

Pressure (P) 350 Allow Stress (S) 13800

Tube O.D. (D) 1 Tube Wall (T) 0.06
Corr Allow (CA) 0 Joint Efficency (E) 1
Material SA249-304/304L

P * (D/2)
T Required (tr) ------------ 0.0126 < 0.0600
(S*E+.4*P)

By Todd Harvey at 11:18 am, Sep 30, 2013

S.O. # : 18690-1 BY : CMP / CHK : SDF 9-24-2013 4

 TEX-FIN, INC.
19115 ALDINE WESTFIELD / HOUSTON, TEXAS 77073 / PHONE: 281-821-7150 / WWW.TEX-FIN.COM

STRESSES DUE TO NOZZLE LOADINGS/WRC BULLETIN 107

(ALL LOADS ARE IN LBS.; ALL MOMENTS ARE IN FT-LBS.; ALL STRESSES ARE IN PSI)

HEADER WIDTH. = 6.0000 WRAPPER THICKNESS = 0.5000 CA=0.03120

NOZZLE O.D. = 6.6250 PAD THICKNESS = 0.0000 P= 350.00
RADIAL LOAD P = 2260. SHEAR LOAD VC = 1800. SHEAR LOAD VL = 2260.
CIRC. MOMENT MC= 3160. LONG MOMENT ML= 2400. TORSIONAL MOMENT MT= 4500.
STRESS CONCENTRATION FACTORS: MEMBRANE LOAD = 1.0000 BENDING LOAD = 1.0000
GEOMETRIC PARAMETERS; GAMMA = 5.8993 BETA = 1.0480
VALUE
AU AL BU BL CU CL DU DL FROM CURVE

1005. 1005. 1005. 1005. 276. 276. 276. 276. 0.577/ 0.158
1810. -1810. 1810. -1810. 3238. -3238. 3238. -3238. 0.029/ 0.052
0. 0. 0. 0. 208. 208. -208. -208. 0.0206
0. 0. 0. 0. 19701. -19701. -19701. 19701. 0.0552
-33. -33. 33. 33. 0. 0. 0. 0. 0.0043
-709. 709. 709. -709. 0. 0. 0. 0. 0.0026
*******************************************************************************
SUMMATION
2073. -128. 3557. -1481. 23422. -22454. -16396. 16531. CIRC. STRESSES
*******************************************************************************

276. 276. 276. 276. 1005. 1005. 1005. 1005. 0.158/ 0.577
3238. -3238. 3238. -3238. 1810. -1810. 1810. -1810. 0.052/ 0.029
0. 0. 0. 0. 1359. 1359. -1359. -1359. 0.1347
0. 0. 0. 0. 6381. -6381. -6381. 6381. 0.0179
-46. -46. 46. 46. 0. 0. 0. 0. 0.0060
-3212. 3212. 3212. -3212. 0. 0. 0. 0. 0.0118
*******************************************************************************
SUMMATION
255. 205. 6771. -6128. 10555. -5827. -4925. 4218. LONG.STRESSES
*******************************************************************************
1671. 1671. 1671. 1671. 1671. 1671. 1671. 1671.
369. 369. -369. -369. 0. 0. 0. 0.
0. 0. 0. 0. -463. -463. 463. 463.
*******************************************************************************
SUMMATION
2040. 2040. 1302. 1302. 1208. 1208. 2134. 2134. SHEAR STRESSES
*******************************************************************************
COMBINED STRS.
4466. 4093. 7232. 6468. 23535. 22541. 16780. 16890. INTENSITY
*******************************************************************************

*******************************************************************************
MAXIMUM STRESS = 23535.
YIELD = 30000.
YIELD FACTOR = 0.8000
ALLOWABLE STRESS = 24000.

By Todd Harvey at 11:18 am, Sep 30, 2013

S.O. # : 18690-1 BY : CMP / CHK : SDF 9-24-2013 5

 TEX-FIN, INC.
19115 ALDINE WESTFIELD / HOUSTON, TEXAS 77073 / PHONE: 281-821-7150 / WWW.TEX-FIN.COM

STRESSES DUE TO NOZZLE LOADINGS/WRC BULLETIN 107

(ALL LOADS ARE IN LBS.; ALL MOMENTS ARE IN FT-LBS.; ALL STRESSES ARE IN PSI)

HEADER WIDTH. = 6.0000 WRAPPER THICKNESS = 0.5000 CA=0.03120

NOZZLE O.D. = 4.5000 PAD THICKNESS = 0.0000 P= 350.00
RADIAL LOAD P = 1650. SHEAR LOAD VC = 1950. SHEAR LOAD VL = 1950.
CIRC. MOMENT MC= 1650. LONG MOMENT ML= 1650. TORSIONAL MOMENT MT= 1350.
STRESS CONCENTRATION FACTORS: MEMBRANE LOAD = 1.0000 BENDING LOAD = 1.0000
GEOMETRIC PARAMETERS; GAMMA = 5.8993 BETA = 0.7119
VALUE
AU AL BU BL CU CL DU DL FROM CURVE

932. 932. 932. 932. 519. 519. 519. 519. 0.732/ 0.408
1156. -1156. 1156. -1156. 1941. -1941. 1941. -1941. 0.026/ 0.043
0. 0. 0. 0. 1471. 1471. -1471. -1471. 0.1896
0. 0. 0. 0. 19480. -19480. -19480. 19480. 0.0709
-1699. -1699. 1699. 1699. 0. 0. 0. 0. 0.2190
-3438. 3438. 3438. -3438. 0. 0. 0. 0. 0.0125
*******************************************************************************
SUMMATION
-3048. 1515. 7225. -1963. 23410. -19431. -18492. 16588. CIRC. STRESSES
*******************************************************************************

519. 519. 519. 519. 932. 932. 932. 932. 0.408/ 0.732
1941. -1941. 1941. -1941. 1156. -1156. 1156. -1156. 0.043/ 0.026
0. 0. 0. 0. 4287. 4287. -4287. -4287. 0.5527
0. 0. 0. 0. 9208. -9208. -9208. 9208. 0.0335
-1010. -1010. 1010. 1010. 0. 0. 0. 0. 0.1302
-8098. 8098. 8098. -8098. 0. 0. 0. 0. 0.0295
*******************************************************************************
SUMMATION
-6650. 5666. 11568. -8510. 15584. -5145. -11407. 4697. LONG.STRESSES
*******************************************************************************
1086. 1086. 1086. 1086. 1086. 1086. 1086. 1086.
588. 588. -588. -588. 0. 0. 0. 0.
0. 0. 0. 0. -588. -588. 588. 588.
*******************************************************************************
SUMMATION
1675. 1675. 498. 498. 498. 498. 1675. 1675. SHEAR STRESSES
*******************************************************************************
COMBINED STRS.
7308. 6258. 11624. 8548. 23442. 19449. 18868. 16819. INTENSITY
*******************************************************************************
MAXIMUM STRESS = 23442.
YIELD = 30000.
YIELD FACTOR = 0.8000
ALLOWABLE STRESS = 24000.

By Todd Harvey at 11:18 am, Sep 30, 2013

S.O. # : 18690-1 BY : CMP / CHK : SDF 9-24-2013 6

By Todd Harvey at 11:22 am, Sep 30, 2013
By Todd Harvey at 11:24 am, Sep 30, 2013
By Todd Harvey at 12:45 pm, Sep 30, 2013
By Todd Harvey at 12:45 pm, Sep 30, 2013