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Vernier Motor and Its Design
Vernier Motor and Its Design
Vernier Motor and Its Design rotor will rotate slowly, and at a definite
fraction of the speed of the rotating field.
This rotating field can be produced either
by feeding polyphase current to the stator
C. H. LEE winding or by exciting the stator coil
SENIOR MEMBER IEEE
groups in sequence. As the rotor speed
Summary: A vernier motor is an unexcited A VERNIER MOTOR is an unexcited Paper 63-13, recommended by the AIEE Rotating
Machinery Committee and approved bv the AIEE
inductor synchronous motor in which a
small displacement of the rotor produces
*4&* (or reluctance-type) inductor syn- Technical Operations Department for presentation
at the IEEE Winter General Meeting, New York,
a large displacement of the axes of per- chronous motor. It is so named because N. Y., January 27-February 1, 1963. Manuscript
it operates on the principle of a vernier. submitted August 30, 1962; made available for
ineance. It runs at a slow speed as if it printing October 20, 1962.
were geared down from the speed of the The peculiar feature of this kind of motor C. H. LEE resides at Monroeville, Pa.
rotating field set up by the stator. To is that a small displacement of the rotor The author wishes to thank the Reliance Electric
design a vernier motor is equivalent to produces a large displacement of the axes & Engineering Company for perniission to publish
designing a polyphase reluctance motor the design and tested data of the sample vernier
with an odd-shaped rotor so that the air- of maximum and minimum permeance. motor. The motor was designed by the author
When a rotating magnetic field is intro- while he was associated with the Reliance Electric
gap permeance distribution is a displaced & Engineering Company in 1956. The detailed
triangular wave. duced in the air gap of the machine, the design method was developed recently.
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other in the horizontal axis. The axis of curve as shown in Fig. 2(B) can be repre-
maximum permeance is now horizontal sented easily by mathematical function,
and the axis of minimum permeance is and will be used in the design. The axes
now vertical. Thus, a rotor movement of at which maximum and minimum perme-
one-half rotor slot pitch results in a 90- ances occur are the direct and quadrature
degree displacement of the permeance axes respectively of the vernier motor.
axes. The technique of replacing a permeance
Suppose that a magnetic field is rotating curve of Fig. 2(A) by an equivalent perme-
in the machine. Whenever the rotating ance curve of Fig. 2(B) is an accepted
field rotates 90 degrees, the rotor will practice in electric machine design. For
rotate one-half of its slot pitch. When example, in the magnetic circuit calcula-
the rotating field completes one revolu- tion of electric machines, a slotted sur-
tion, the rotor will rotate through an face is usually replaced by a smooth sur-
angle corresponding to two rotor slot face by applying correction factor to
pitches. For the given example, the the length of air gap.
rotor speed is one-fifth of the speed of To compensate for the fringing perme-
Fig. 1. Vernier motor the rotating field. ance from the edges of teeth, the widths
of teeth are increased by the Carter fring-
ing factor:
steps down from the speed of the rotating Air-Gap Permeance Distribution
Wtoe = equivalent width of tooth surface
field, the motor torque steps up. A The first step in the design is to study
vernier motor, therefore, works as an x
the permeance distribution along the air =- inch (1)
electric gearing. This kind of motor is at- gap. In the initial consideration, the flux
C
tractive in applications which require low fringing from the edges of the teeth will where X is the tooth pitch in inches, and C
speed and high torque, and where mechan- be neglected. In other words, the fluxes is the Carter's coefficient. The curves or
ical gearing is undesirable. in the air gap are assumed all in the radial formulas for calculating Carter's coeffi-
Since the vernier motor is a synchron- direction. The permeance of air space cient can be found in most electric ma-
ous machine, useful torque is developed
between stator and rotor at any location chine design books.
only when it operates at synchronous is inversely proportional to the radial The average air permeance per ulnit
speed. To be capable of self-starting length of air space at that location. Since area under one stator slot pitch is given
without any auxiliary means, the rotor the stator and rotor slot depths are much by:
must be pulled into synchronism within
larger in comparison with the air-gap 3.19 Width of teeth surface overlap
the time of one-half cycle. The vernier length, the permeance of air space can be P= X
motor, therefore, must be designed to run g
at a low speed [approximately 200 rpm,
considered as zero, except where stator
tooth surface is facing rotor tooth surface. lines per square inch per ampere turn (2)
(revolutions per minute) or less] and to The permeance distribution along the cir-
have a high torque-to-inertia ratio. The maximum and minimum permeances
cumference of air gap, for the case of Fig. per-unit area of the air gap are then given
This paper explains the design method 1, is shown in Fig. 2(A). The widths of
of vernier motors operated on regular by:
rectangular blocks in Fig. 2(A) are the
polyphase source. widths of overlap between the stator and (Pmax. = (Wtoel or Wtoe2, whichever
rotor- teeth. These widths of overlap gXl is smaller) (3)
Principle of Operation vary linearly from a maximum to a mini-
mum and back to a maximum as shown in lines per square inch per ampere turn
The stator of a vernier motor has slots Fig. 2(A). The area of overlap is maxi-
and a distributed winding just like the mum for the top and bottomn stator teeth
stator of an ordinary polyphase induc- in Fig. 1 where the rotor teeth are directly
tion motor. The rotor is a slotted iron opposite. The area of overlap is reduced
core without winding. To understand a constant amount for each successive W
11~H1D
I
z
1ll
the principle of operation of a vernier stator tooth until a minimum (or zero) is W
motor, refer to Fig. 1. Fig. 1 shows a reached. After that, the area of overlap a.
2-pole machine with 12 stator slots is increased successively back to the maxi- Tr Tr 3W 2TT
and 10 rotor slots. Small numbers of mum and the cycle repeats. 2 2
ANGULAR POSITION
slots are purposely chosen as an example A permeance distribution curve shown (A)
to facilitate the explanation. At the in Fig. 2(A) is not convenient to use be-
position shown in Fig. 1, the stator and cause it cannot be represented by a simple
w
rotor teeth are facing each other in the mathematical function. The equivalent C.)
z
vertical axis. The stator teeth are facing permeance distribution curve of Fig. 2(B)
rotor slots in the horizontal axis. At this is, therefore, introduced. Fig. 2(B) repre- W
0
position, therefore, the maximum perme- sents the periodic linear variation of 0 1T UT 3T 211
ance is along the vertical axis, and the permeance per-unit area from a maximum 2
ANGULAR POSITION
2
minimum permeance is along the hori- to a minimum and back to a maximum. (B)
zontal axis. When the rotor is rotated When the rotor rotates, this permeance
one-half of its slot pitch, the rotor slots wave rotates at a much faster speed Fig. 2. (A) Air-gap permeance distribution
will face stator teeth in the vertical axis. (five times the rotor speed for the machine of motor in Fig. 1. (B) equivalent permeance
The rotor and stator teeth will face each of Fig. 1). The permeance-distribution distribution
344 Lee Vernier Motor and Its Design JUNE 1963
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Rotor speed Rotor slot pitch P bution is obtained by multiplying the
6'min. = - ( Wtoel + Wtoe2- X2) Rotating field speed mmf pole pitch N2 sinusoidal mmf wave and the triangular
gXl
permeance wave of Fig. 2(B). To calculate
if ( Wtoel + Wtoe2X-2)> 0 (4A) (7) Xad, consider the case when the mmf
wave and the permleance wave are in phase.
lines per square inch per ampere turn or In this condition, the arniature current and
flux are along the direct axis. There is no
or quadrature component of armature current
120f
Rotor speed= - rpm (8) or flux. The resultant flux wave can be
(Pmin. = 0 if ( Wtoei + Wtoe2X- 2) < 0 (4B) resolved into a fundamental and a series
of harmonics. Since the wave form of the
where Wtoe is given by equation 1. The and resultant flux wave remains the same as it
subscripts 1 and 2 refer to quantities rotates, it indicates that the harmonics
pertinent to the stator and rotor, respec- Electric gear ratio= N (9) are rotating at the same speed as the funda-
tively. mental, and induce multiple frequency har-
monic voltages in the stator winding. The
The perneance function of Fig. 2(B) It can be seen from equation 8 that the fundamental flux wave must induce a volt-
can then be expressed as: age in the stator winding equal to the ap-
rotor speed is independent of the number
plied voltage less the stator impedance
of poles of the machine. When the speed drop. Let B, denote the amplitude of the
6' = (Pmax. - ( 6max. - 6)mia. )X of the rotating field is reduced by increas- fundamental flux wave. Then
ing the number of poles of the machine,
it cannot be expected that the speed of 2.25X 107PE
(5A) B, = DLf CK lines per square inch ( 11)
2~~~~~~
the rotor be reduced proportionately
because when P is increased, the differ-
(P 6'min. +(6'max. -6)i.
7r ence between N2 and NT, should also be where
increased, and the electric gear ratio is E = ( V-stator impedance drop) in volts. V
= 2 )minD-.-Wmvx. +2( (max-. (Imin-)x
-
reduced in the inversed proportion. is the applied voltage per phase.
7r
Thus, the rotor speed is not affected by Lacking better information, E can be
72 taken as 0.96 V
2
< x,<,r (5B) the number of poles but depends on the D =motor air-gap diameter, inches
number of rotor slots. L =motor core length, inches
where x is the angular position along the From the analysis of air-gap permeance C = stator winding conductors in series per
distribution in a vernier motor, it follows phase
air-gap periphery. All (Ps are in lines Kw= stator winding factor
per square inch per ampere turn.
that the design of a vernier motor is equiv-
alent to the design of an ordinary poly- The amplitude of the fundamental flux
phase reluctance motor with an odd- produced by a sinusoidal mmf wave and
Design of Vernier Motor shaped rotor so that the air-gap permeance a permeance wave of Fig. 2(B) when they
distribution is a displaced triangular wave are in phase is given in the Appendix as:
In a polyphase reluctance motor, the as that shown in Fig. 2(B). The main
rotor (or the air-gap permeance wave) has step in design is to calculate the direct- Bld = Mgd mx.+ min-)±
the same number of poles as the stator and quadrature-axes reactances Xd and 2
mmf (magnetomotive force) wave. Xa* - (6',nax.-PiD.)]
Similarly, in a vernier motor, the air-gap 7r
Xd = Xl+Xad (1OA) lines per square inch (12)
permeance wave should have the same
number of poles as the stator mmf wave. Xq=Xl+Xaq (lOB) Equating the values of B, in equations
Therefore, the numbers of stator and rotor 11 and 12, the air-gap mmf required to
slots should have the following rela- where xl is the stator leakage reactance; produce enough fundamental flux to
tion: and xad and xaq are the direct- and quadra- counterbalance the applied voltage when
ture-axes reactances of armature reaction. the mmf wave is in phase with the
N,= N2P Xad is the ratio of the fundamental com- permeance wave is given by:
(6)
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reactance of armature reaction can then tween mmf and permeance axes would
be calculated: contain appreciable harmonics. Actual
tests showed that was not the case. The
0.45mCKwE harmonics are neglected in torque calcula- 1.100 .39
Xad
MdP
ohms per phase (15)
tions in this paper. .531 - 0
The quadrature-axis reactance of arma- age, and high-frequency electrical losses. STATOR ROTOR
ture reaction can be calculated in a similar In a vernier motor, there is large relative
manner. When a sinusoidal mmf is 90 speed between the rotor and the rotating Fig. 3. Slot details
degrees out of phase with the permeance field. There will be added rotor core
wave of Fig. 2(B), the amplitude of the losses and stray load losses. The rotor
fundamental flux wave is given in the core losses are at a frequency of f(N2- The average accelerating torque is
Appendix as: P)/N2 cycles per second. 2
The wattless component of armature T p. .- Tp.o. (26)
Biq = GA[g( (Pmax. + (Pmin - current can be calculated as:
7r
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not an ideal design. It is not self- The net pullout torque is then 2 (5)ma .-\mn x2 x sin 2x cos 2x7r
M2(max. (Pmamin.) -+ +
started at 60 cycles, 440 volts (it is self- 7r 4 4 84
started at 30 cycles, 220 volts). A motor Tp o. = 16.6-1.1 = 15.5 pound-feet 2
of this size would be self-started with a The tested pullout torque is about 16
pound-feet. At an output torque of 2-M[ - (mrin.±j(-6max6)XMinO)+
60-cycle supply if the number of stator
and rotor slots are increased to 36 and 10.0 pound-feet: 1
38, respectively, and the magnetic load- Output = 460 watts
- ( (IPMaX. 6NnMi D.
7r
ing is also increased 25%. The design Losses (from test)=226 watts
data of this sample motor are as follows Power current = 686/3 X254 = 0.9 ampere = Mj (G'max[ (.min.)+
(all linear dimensions are in inches): Wattless current =2 X254/(91.1+ 50.0) =
3.60 amperes
Stator outside diameter=10.145 1= /3.602+0.902=3.71 amperes 7 2 4
Core length = 3.25 Power factor =0.90/3.71=24.3 %
Air gap =0.012 2. The mmf is along the quadrature axis.
Number of stator slots = 24 The tested current is 3.65 amperes.
Stator bore = 5.625 In this case, the permeance and mmf are
Rotor inside diameter= 1.94 (magnetic shaft)
Slot details as shown in Fig. 3
Number of rotor slots = 22
Appendix. Fundamental 2 tl
W=rnin.+<6Wmax.-(Prin.)X
~ ~ ~ ~ 0<,X&<
AA2
Stator winding = 20 turns per coil, 2/3 pitch Component of Flux Wave 2
7r
3-phase single-circuit Y 1. The mmf is along the direct axis. mmf = M Cos x
Synchronous speed = 120 X60/22 =327 rpm
Stator Carter's coefficient=2.05 The permeance wave is given by equation 5 and
Rotor Carter's coefficient= 1.73 in the paper. The mmf wave in this case
Wtioe=equivalence width of stator tooth is giveni by B(x) = M Cos X[6m. Gma.Gmn)X]
surface = 0.360
Wt2oe = equivalence width of rotor tooth mmf= M cos x
surface = 0.462
CKw = 266 The flux density at any location x can be 2
V=254 expressed as:
Because of symmetry, the Fourier series of
r = 0.97
E =244 (trial value) B(X) M cos x [6max. (- (max. (Pmin.)X] B(X) has cosine terms only.The amplitude
= - -
of the fundamental comiponent is
3.19 2rr
61max.
0.012 X 0.736 x 0.360 130
4co=24
O(% BIJB(x2
Bs- B(x) COS xdx
3.19 B(X) = M cos
0.012 XO.736
(0.360+0.462-0.800) = 8 X[2(Pmin.-(Pmax. +-( 6max*- 6'min*)X] rr
7r ~ x7
= 6'mn,i. J'Cos2xdx +
The required fundamental flux is, from
equation 11, 2 2 C2
-( (a.1 (PImin.) xcos2 Xd
Because of symmetry, the function B(X) has
- X
7ro
From equations 15 and 19: 2M r2~~~~~~ S -S7r -(bmink
4 +-A7r Tmax-u TGMin )x M
Xad = 88.1 ohms 7r
{7r2 13
Xaqq=47.0 ohms \16 4)
It.5 - i) S xYX+
The stator leakage reactance is 3.0 ohms. 7r~~~~
2
= M [2((Pmax. +(Pmin.)-
Therefore:
Xd=91.1 ohms 2 ( (Pmax. -(qmin.)]
2M2 ( mx 2
.-Pmin2 8X2Cs d
xq = 50.0 ohins
From equation 20: 2M x isin
2x±
Tp.o.dev= 16.6 pound-feet (6max.'mi.)++ References
The friction, windage, and high-fre- 2Pa Pi ~4x2 +x
7r
sin 2x Cos 2x 2 +
4 80o 1. DIRIECT CURRENT MACHINIES FOR CONTROL
SYSTEMS (book), A. Tustin. The MacMillan
quency mechanical losses are estimated Company, New York, N. V., 1952.
to be 50 watts. Therefore, (2(Pmin. - max.) -x2 + MI4 si
+ 2. STEADY-STATE AND TRANSIENT SYNTHESIS OF
3-PHASE RELUCTANCE MOTORS (SYNCHRONOUS
Tmech. = 7.04 X 50/327 = 1.1 pound-feet 2 MOTfORS WILTHOUT FIEELD ]EXCITATION), M. E.
Authorized licensed use limited to: Polytechnic University of Bucharest. Downloaded on March 05,2020 at 16:44:49 UTC from IEEE Xplore. Restrictions apply.
Talaat. AIEE Transactions, vol. 70, pt. II, 1951, i= 1, 2, 3. .. P/2 = number of repeatable sections of
pp. 1963-70. stator
3. THE THEORY AND DESIGN OF A VERY SLOW j=l1, A2... s = rotor slip as conventionally defined for
SPEED RELUCTANCE MOTOR, C. H. Lee. Ibid., fundamental field
pt. III (Power Apparatus and Systems), vol. 78, It is sufficient to inspect only fundamental
1959 (Feb. 1960 section), pp. 1683-88. terms of slot waves. Thus, i=1, j=-1.
x = reactance
4. TRANSIENTS IN A-C MOTORS AND GENERATORS? Radial flux-density field harmonics result- O=stator co-ordinate
G. S. Smith. Ibid., vol. 65, 1946, pp. 61-69. ing from interaction of the fundamental co =line frequency, radians per second
5. TRANSIENT STARTING TORQUES IN INDUCTION component of the stator current density s,r = superscripts for "stator" and "rotor"
MOTORS, A. M. Wahl, L. A. Kilgore. Ibid., vol. 59, wave with P/2 repeatable sections are
1940, pp. 603-07.
given by REFERENCE
1. ON PRIMARY CHARACTERISTICS DETERMINING
bij(0, t) Bij cos [2 +(iNs +jNr)}
= - NOISE INTENSITIES OF INDUCTION MACHINES (in
German), H. Frohne. Dissertation, Technische
Hochschule, Hannover, Germany, 1959.
2jN
Discussion
r
1+_ ,] Wt+Vij :
O-S) (33)
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cos [(N2+ Ni )x-NV2ntl, the ratio of traveling by Mr. Koch, external power would probably Speed of 46-pole permeance wave
wave and rotor speeds is given by: have to be supplied over the rotor shaft to
maintain that rotor speed. N2+N X(-327) =-156 rpm
Speed of permeance wave N2 Equation 38 includes only fundamental
-
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