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Sans 10208-2-2011 PDF
Sans 10208-2-2011 PDF
SANS 1 0208-2:201 1
E d i ti on 3 . 1
Table of changes
Change No. Date Scope
Amdt 1 201 1 Amended to update referenced standards.
Foreword
This South African standard was approved by National Committee SABS SC 82E, Mining
equipment – Mining structures, in accordance with procedures of the SABS Standards Division, in
compliance with annex 3 of the WTO/TBT agreement.
This document was published in May 201 1 .
This document supersedes SANS 1 0208-2:2007 (edition 3).
A vertical line in the margin shows where the text has been technically modified by amendment
No.1 .
SANS 1 0208 consists of the following parts, under the general title Design of structures for the
mining industry:
Part 1: Headgear structures.
Part 2: Sinking stages.
Part 3: Conveyances.
Part 4: Shaft system structures.
SANS 1 0208-2:201 1
E d i ti o n 3 . 1
Contents
Pag e
F o reword
1 S cop e .................................................................................................................................... 3
3 D e fi n i ti on s ............................................................................................................................. 5
4 S ym b ol s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 6
5 M a te ri a l s ............................................................................................................................... 7
5.1 S te el . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 7
6 N o m i n a l l oad s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.1 P e rm a n e n t l oa d ( G ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.2 I m p os e d l oa d s .............................................................................................................. 8
7 Lo a d fa ctors a n d l oa d com b i n a ti o n s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4
7.1 G en e ra l ........................................................................................................................ 1 4
7.3 E m e rg e n cy con d i ti on s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6
8 D e s i g n p roce d u res . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6
8.1 D e s i g n l oa d s ................................................................................................................ 1 6
Bibliography .......................................................................................................................... 1 7
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Edition 3. 1
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E d i ti o n 3 . 1
1 Scope
1 .1 Th i s p art of S AN S 1 0 2 0 8 d e fi n e s th e d es i g n l oad s an d th e d es i g n proced u re s to b e a d op te d i n
th e s tru ctu ra l d e s i g n of s ta g e s an d co m p o n en ts o f s ta g es .
2 Normative references
Th e fol l o wi n g re fe re n ce d d ocu m e n ts a re i n d i s p e n s a b l e for th e a p p l i ca ti on of th i s d ocu m e n t. Al l n orm a ti ve
d ocu m e n ts a re s u b j e ct to re vi s i on an d , s i n ce a n y re fe re n ce to a n o rm a ti ve d ocu m e n t i s d e e m e d to b e a
re fe re n ce to th e l a te s t e d i ti o n of th a t d o cu m e n t, p a rti e s to a g re e m e n ts based on th i s d o cu m e n t a re
e n cou ra g e d to ta ke s te p s to e n s u re th e u se of th e m os t re ce n t e d i ti on s of th e n o rm a ti ve d ocu m e n ts
i n d i ca te d b e l o w. I n fo rm a ti on on cu rre n tl y va l i d n a ti o n a l an d i n te rn a ti on a l s ta n d a rd s ca n b e ob ta i n e d from
th e S AB S S ta n d a rd s D i vi s i o n .
Cranes – General design – Part 3-1: Limit states and proof competence of steel
structures
CE N /TS 1 3 0 0 1 -3 -1 ,
Aluminium and aluminium alloys – Sheet, strip and plate – Part 1: Technical conditions
for inspection and delivery.
EN 4 8 5 -1 ,
Aluminium and aluminium alloys – Sheet, strip and plate – Part 2: Mechanical properties.
E N 4 8 5-2 ,
Aluminium and aluminium alloys – Sheet, strip and plate – Part 3: Tolerances on
dimensions and form for hot-rolled products.
EN 4 8 5 -3 ,
Aluminium and aluminium alloys – Sheet, strip and plate – Part 4: Tolerances on shape
and dimensions for cold-rolled products.
EN 4 8 5 -4 ,
Aluminium and aluminium alloys – Chemical composition and form of wrought products –
Part 3: Chemical composition and form of products.
E N 5 7 3 -3 ,
3
SANS 1 0208-2:201 1
Edition 3.1
EN 755-1 , Aluminium and aluminium alloys – Extruded rod/bar, tube and profiles – Part 1: Technical
conditions for inspection and delivery.
EN 755-2, Aluminium and aluminium alloys – Extruded rod/bar, tube and profiles – Part 1:
Mechanical properties.
EN 755-3, Aluminium and aluminium alloys – Extruded rod/bar, tube and profiles – Part 3: Round
bars, tolerances on dimensions and form.
EN 755-4, Aluminium and aluminium alloys – Extruded rod/bar, tube and profiles – Part 4: Square
bars, tolerances on dimensions and form.
EN 755-5, Aluminium and aluminium alloys – Extruded rod/bar, tube and profiles – Part 5:
Rectangular bars, tolerances on dimensions and form.
EN 755-6, Aluminium and aluminium alloys – Extruded rod/bar, tube and profiles – Part 6:
Hexagonal bars, tolerances on dimensions and form.
EN 755-7, Aluminium and aluminium alloys – Extruded rod/bar, tube and profiles – Part 7:
Seamless tubes, tolerances on dimensions and form.
EN 755-8, Aluminium and aluminium alloys – Extruded rod/bar, tube and profiles – Part 8: Porthole
tubes, tolerances on dimensions and form.
EN 755-9, Aluminium and aluminium alloys – Extruded rod/bar, tube and profiles – Part 9: Profiles,
tolerances on dimensions and form.
EN 1 01 37-1 , Plates and wide flats made of high yield strength structural steels in the quenched and
tempered or precipitation hardened conditions – Part 1: General delivery conditions.
EN 1 01 37-2, Plates and wide flats made of high yield strength structural steels in the quenched and
tempered or precipitation hardened conditions – Part 2: Delivery conditions for quenched and
tempered steels.
EN 1 01 49-1 , Hot rolled flat products made of high yield strength steels for cold forming – Part 1:
General delivery conditions.
EN 1 01 49-2, Hot-rolled flat products made of high yield strength steels for cold forming – Part 2:
Delivery conditions for thermomechanically rolled steels.
EN 1 01 49-3, Hot rolled flat products made of high yield strength steels for cold forming – Part 3:
Delivery conditions for normalized or normalized rolled steels.
SANS 1 431 , Weldable structural steels.
SANS 1 01 60-1 , Basis of structural design and actions for buildings and industrial structures Part 1:
Basis of structural design. Amdt 1
SANS 1 01 60-2 , Basis of structural design and actions for buildings and industrial structures Part 2:
Self-weight and imposed loads. Amdt 1
SANS 1 01 60-8, Basis of structural design and actions for buildings and industrial structures Part 8:
Actions during execution. Amdt 1
SANS 1 01 62-1 , The structural use of steel – Part 1: Limit-state design of hot-rolled steelwork.
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Edition 3.1
SANS 1 01 62-2 (SABS 01 62-2), The structural use of steel – Part 2: Limit-states design of cold-
formed steelwork.
SANS 1 0208-1 , Design of structures for the mining industry – Part 1 : Headgear structures .
3 Definitions
For the purposes of this part of SANS 1 0208, the definitions given in SANS 1 0208-1 and the
following apply.
3.1
canopy
permanent cover or roof structure, offering protection to persons on the top deck of the stage
3.2
distributor
reservoir that is supported on the stage and that contains the concrete before it is placed in the
shutters
3.3
kibble cross-head
frame that guides the kibble on the stage ropes
3.4
kibble cross-head support
structure that is located on the top deck of the stage to support the cross-head while the kibble is in,
or below, the stage
3.5
lashing unit
mechanical equipment that is used for loading broken rock into the kibble by means of a cactus
grab
3.6
replaceable members
tertiary structural members of the stage, where mechanical damage is acceptable, and which are
replaced as necessary, as part of the normal maintenance routine for the stage. These may include
the kibble guides through the stage, the bell mouth, the stage deck plates, and the skids
3.7
shutter
formwork (including the kerb ring, which is considered part of the shutter) for the concrete shaft
lining
3.8
shutter winch
winch on the stage that is used for the handling of shutters
3.9
stage
movable platform, suspended at multiple points, and used to sink, rehabilitate or both equip vertical
or near-vertical excavations (shafts, rock passes, silos, dams). The stage is raised or lowered
slowly by mechanical means under supervision. Stages include sinking stages and suspended
platforms
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3.1 0
stage jack
prop that is used to stabilize the stage during lashing operations
4 Symbols
C is the lashing unit grab capacity (m 3).
eG is the stage load eccentricity factor.
E is the emergency load, or load effect (N, Nm).
EA is the emergency impact load (N).
ER is the emergency rope load (N).
F is the design load, or load effect (N, Nm).
G is the permanent load, or load effect (N, Nm).
L is the span of an element or floor beam (m).
L1 is the lashing unit lever arm (m).
L2 is the stage jack lever arm horizontal (m).
L3 is the stage jack lever arm vertical (m).
NL is the total number of lashing unit cycles.
PA is the canopy load (N).
PB is the blast load (N).
PC is the concentrated load on stage decks (N).
PD is the uniformly distributed imposed load on stage decks (N).
PG is the stage skid load (N).
PH is the kibble crosshead support load (N).
PJ is the stage jack load (N).
PK is the kibble guide load (N).
P LH is the horizontal lashing load (N).
P LV is the vertical lashing load (N).
PP is the special load (N).
PR is the hand railing load (N/m).
PT is the temporary stage support load (N).
PW is the winch load (N).
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5.1 .2 High strength steel grades
Unless otherwise specified by the client, the materials for high strength steel members shall
conform to the requirements of EN 1 01 37-1 , EN 1 01 37-2, EN 1 01 49-1 , EN 1 01 49-2, or
EN 1 01 49-3.
6 Nominal loads
6.1 Permanent load (G)
The permanent load G shall be as given in SANS 1 01 60-1 , SANS 1 01 60-2 and SANS 1 01 60-8 and
shall include the stage and all permanent fixtures and equipment necessary for the sinking and
lining of the shaft. Amdt 1
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Edition 3.1
where
WS is the weight of the shutter (N);
WR is the rated shutter winch load (N).
6.2.3 Lashing load (P LH , P LV)
The lashing load P LH and P LV (the position and direction of which are shown in figures 1 and 2) shall
be taken as follows:
a) a vertical load, being the greater of
PLV = αV1 (WG + WPL), and
PLV = αV2 (WW)
where
αV1 is a vertical impact factor, which can be taken as 3,0;
αV2 is a vertical impact factor, which can be taken as 1 ,5;
WG is the weight of the cactus grab including the grab cross-head (N);
WW is the grab winch safe working load (N).
and
b) a horizontal load,
PLH = αL P LV
where
αL is a horizontal impact factor, which can be taken as 0,35.
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For evaluation of the fatigue life of the lashing unit supports, the total number of lashing unit cycles
shall be taken as:
1 ,7 VE
NL =
Cη
where
VE is the excavated volume of the shaft (m 3);
C is the lashing unit grab capacity (m 3);
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P G = e G (G + P D )
where
eG is the stage load eccentricity factor, which shall be taken as not less than 0,05.
The stage skid load shall be applied to the top and bottom skids on the stage.
Where the stage has an unsymmetrical shape, where there is heavy equipment placed eccentric to
the geometrical centre of the stage, or where the stage rope tension with the sheave geometry
induces a moment on the stage, e G shall be calculated on the basis of the actual location of the
centre of gravity of the stage and the equipment, and the actual moment induced by the maximum
tension in the stage ropes.
Where the shaft being sunk is not vertical, the stage skid load shall include the appropriate
component of the stage weight.
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6.2.1 2 Special load (P P)
From time to time stages can be used for other operations, such as the installation of a brattice wall,
or transport of heavy underground equipment. Special loads P P applied to the stage under these
conditions shall be assessed on a rational basis.
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E d i ti o n 3 . 1
I m p os e d l oa d s (Q i )
b
c) s ta g e d e ck l oad (P U ; P C ) 1 ,6 1 ,0 1 ,0
d) wi n ch l oa d (P W ) 1 ,4 1 ,0 0, 0
e) l a s h i n g l oa d ( P LH + P L V) 1 ,6 1 ,0 0, 0
f) ki b bl e cros s -h ea d s u p port l oa d (P S ) (P P ) 1 ,6 1 ,0 1 ,0
g) s ta g e j a ck s u pport l oa d (P J ) 1 ,6 1 ,0 1 ,0
h) s ta g e s ki d l oa d (P G ) 1 ,6 1 ,0 0, 0
i) ca n op y l oad ( P A) 1 ,6 1 ,0 0, 0
j) ki b bl e g u i d e l oad ( P K) 1 ,6 1 ,0 1 ,0
l) b l a s t l oad (P B ) 1 ,6 1 ,0 0, 0
m) h a n d ra i l i n g l oad (P R) 1 ,6 1 ,0 0, 0
a
n) s p e ci a l l oa d (P P ) 1 ,6 1 ,0 1 ,0
E m e rg e n cy l oad s (E )
o) e m e rg e n cy rop e l oa d (E R) (s e e cl a u se 7 . 3 )
p) e m e rg e n cy i m p a ct l oa d (E A) 1 ,3 NA 0, 0
a
Wh e re th e m a s s of th e s p e ci a l l oa d i s we l l kn own , a p a rti a l l oad factor of 1 , 3 m a y b e u s e d .
b
Wh e re th e b l a s t l oa d i s a p pl i e d , th i s fa ctor i s ta ken a s ze ro.
F = γ fo
G + γf2 Q1 + ( Ψ 2
γ f2
Q2 + . . . + Ψ n
γ fn
Qn)
wh ere
γ fo
i s th e p a rti a l l oa d fa ctor for p e rm an e n t l oa d ;
γf2 to γ fn
a re th e p arti a l l oa d fa ctors for i m p os ed l oa d ;
G i s th e p e rm a n e n t l oa d , a s d e fi n e d i n 7 . 1 ;
Q 2 to Q n a re th e a d d i ti on a l i n d e p e n d e n t i m p os e d l oa d s ( s ee ta b l e 1 (c) to (p )) ;
Ψ 2
to Ψ n
a re th e l o ad com b i n a ti on fa ctors .
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7.3 Emergency conditions
a) For load combinations incorporating the emergency rope load, the design load F shall be
obtained from the following equation:
F = γE E R
where
γE is the partial load factor for emergency rope load, taken as 1 ,3.
b) For all other emergency load combinations 7.2 shall apply.
8 Design procedures
8.1 Design loads
The nominal loads for operating and emergency conditions shall be obtained from clause 6. The
partial load factors and load combinations shall be obtained from clause 7.
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E d i ti o n 3 . 1
Bibliography
F u rth er i n form a ti on on th e d e s i g n o f s tag e s i s ob ta i n a b l e from th e fol l owi n g p u b l i ca ti on :
structures for the mining industry ─ Part 2: Sinking stages. S ou th Afri can I n s ti tu te of S te e l
© S AB S
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