HIRA (Pipeline Construction Work)

HALOL DAHOD PIPELINE PROJECT
HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION
Sr. Activity Hazard & risk Risk Level Control Measures Action Risk level
No. Identified Before control taken by After control
6 Excavation & Shocked due to Work to be supervised by experienced & IECCL

Trenching underground electrical High responsible personnel. Excavation Low
cable (if any) Sup. / foreman
Cordoning the work area by cordoning / Engineer
Falling of object on tape and appropriate signboards.
head or body
Excavation equipments to be well
Collapse of trench insulated.
traffic hazards / Required persons are present at site.

vehicle movement
Use of PPE’s like safety shoe, hardhat
Fall of person in The etc.
trench
Trench to be excavated in V shape.
Vehicle traffic to be diverted if required.
Reflective jackets to be worn at heavy

traffic road and all persons should work /
stand with in cordoned area.
Continuous dewatering is required in

high seepages area.
1 Loading/ Roll of pipes Work to be supervised by experienced & IECCL Piping

Unloading of Fall of pipe from slings. High responsible personnel. Sup. / foreman Low
pipe Breakage of lifting / Engineer
accessories like rope Cordoning the work area by cordoning
and slings tape and appropriate signboards.
Electric shock due to
touch of boom to Experienced working crew.
overhead electrical
cables Ensure proper use of slings and ropes
after balancing before lifting the pipes.
Obvious hazards at work place and

surroundings must be observed.
Ensure lifting equipments/device are in

safe condition and follow safe working
load.
In case of using two equipments for lifting

pipe section proper balancing and proper
signal by authorized person is essential.
Use of PPE,s –safety shoe, safety

helmet.
Restrict the personnel movement under

the lifted load.
Crane/lifting equipments to be operated

by authorize person.
2 Transportation Roll/ fall of pipes Load the pipes considering the load IECCL Piping
of pipe Road traffic hazard Medium carrying capacity of trailer. Sup. / Low
foreman/
Pipes to be arranged and tightened well Engineer/trailer
in the trailer. driver
Warning flag/sign/light to be displayed.
Follow the traffic rules.

3 Material handling- Fall of object on leg Use of PPEs i.e. safety shoe, hardhat, IECCL area
manual Injury in hand due Medium hand gloves etc. incharge Low
to sharp edge of
object. .Proper communication required when
the object is lifted by more than one
Cuts, abrasion person.
Slips, Trips & Falls
hazard. Persons are trained for safe lifting
Back injury procedure and aware of hazards.
Good housekeeping
Proper supervision.
4. Route Survey Snack / Insect bite Extra care shall be taken during line IECCL
Medium survey. Survey Low
Cut injury incharge
Use of PPE’s like Gumboot, safety
shoe, hard hat and hand gloves etc.
First aid kit kept with survey team.
Only experienced personnel shall be

deployed.
5. ROU & Grading Snack / Insect bite Extra care shall be taken for snake / IECCL Job
Medium insect bite. supervisor. Low
Overhead utilities.
Use of PPE’s like Gumboot, safety
Equipments may shoe, hard hat and hand gloves etc.
stick in marshy land.
First aid kit kept with crew member.
Cutting tree or its
branch may fall on Only experienced personnel shall be
the machinery like deployed as a operator.
Grader, Dozer etc
Avoid go inside the marshy land with
machinery.
Extra care shall be taken to prevent

overhead utilities.
6 Excavation & Shocked due to Work to be supervised by experienced & IECCL
Trenching underground electrical High responsible personnel. Excavation Low
cable (if any) Sup. / foreman
Cordoning the work area by cordoning / Engineer
Falling of object on tape and appropriate signboards.
head or body
Excavation equipments to be well
Collapse of trench insulated.
traffic hazards / Required persons are present at site.

vehicle movement
Fall of person in The etc.
trench
Trench to be excavated in V shape.
Vehicle traffic to be diverted if required.
Reflective jackets to be worn at heavy

traffic road and all persons should work /
stand with in cordoned area.
Continuous dewatering is required in

high seepages area.
7. Stringing Roll / Fall of pipe Periodic inspection of slings/wire ropes. IECCL

High stringing Low
Crush of Use of proper capacity slings/ wire incharge/
finger/hand. ropes. supervisor &
maintenance
Equipments Signal to be given by trained person to incharge.
breakdown. hydra/crane operator.
Swim of pipe and
hit to other adjusting Restricted the personnel movement
under the lifted pipe.
Use adequate sand bags with proper

wooden supports.
Guide line shall be used for control of

pipes.
Only one pipe shall be lifted at a time.
Use of PPE’s like hand gloves, safety

shoe, hardhat etc.
8. Cutting / Welding Flying of foreign Minimum person to be kept near work IECCL
particles. High place. Mainline Low
incharge/
Welding flash. Use of welding helmet, hand sleeve, foreman& HSE
hand gloves, safety shoe by welder. personnel.
Burn injury due to
gas cutting/ welding. Use of PPE’s like hand gloves, helmet,
safety shoe, goggles by helper and near
Electric shock. persons.
Fire hazard. Inspection of hose connection, flash

back arrestor of gas cutting set.
Health hazard
Ensure electric cables, extension
boards; machines are free from electric
shock hazard.
Flammable materials shall not be

nearby welding & cutting operations.
Earthing shall be checked before starting

the activity.
Suitable fire extinguishers shall be kept

ready.
9. Grinding Entry of flying Ensure guard on grinding machine. IECCL Job

particles in eye & High supervisor & Low
ear Use of PPE’s like, safety shoe, face HSE
shield, grinding goggles, hand gloves etc.
Cut injury(in personnel.
overhead grinding). Special care shall be taken during
overhead grinding.
Electric shock.
Breaking of Work area to be cordoned.
grinding wheel/
brush. Minimum required persons to be kept
Fire hazard. near and eye protection goggles to be
Noise & health used by them.
hazard
Trained and qualified personnel shall be
deployed in such kind of operation.
Flammable materials shall not be

nearby such operations.
10. Lowering Collapse of lifted Proper balancing to be done, if pipe is IECCL

operation / pipe pipe section. High lifted by two slings / wire ropes. LOWERING Low
laying
INCHARGE
Collapse of lifting Keep safe distance near trench while
equipment. locating the crane, lifting equipment. & HSE
personnel.
Overhead electric Ensure single authorized person gives
lines- contact with signal to lift/lower the pipe section by
crane, lifting observing safety with all respect.
equipment.
Collapse of wooden Wooden planks having enough strength
planks kept on to be placed properly on the trench.
trench for sectional
lowering may cause Special care shall be taken while
injury. overhead live cables are there during
Cut, crush, such activity.
abrasion injury Use of PPE’s like safety shoe, hardhat
Road traffic hazard. etc
Work area to be cordoned by cordoning
tape and signboard, if such work is being
carried out on/ near road.
11. Tie- in-joints Collapse of trench. Proper balancing to be done, if pipe is IECCL Job
High lifted by two slings / wire ropes. supervisor & Low
Fall of object. HSE
Keep safe distance near trench while
Cut, crush, locating the crane, lifting equipment. personnel.
abrasion injury.
Ensure single authorized person gives
Road traffic hazard. signal to lift/lower the pipe section by
observing safety with all respect.
Wooden planks having enough strength

to be placed properly on the trench.
Special care shall be taken while

overhead live cables are there during
such activity.
etc
Work area to be cordoned by cordoning
tape and signboard, if such work is being
carried out on/ near road.
12. Holiday test. Electric shock. Trained and experienced person shall IECCL Job
High do this work. supervisor & Low
HSE
Use of appropriate PPE’s.
personnel.
No one allowed sitting, crossing or
touching the pipe section during test.
Ensure power supply of instrument is off

/ isolated before removing / refitting the
test ring.
Ensure provision of earthing to objects &

instrument..
13. Radiography / X- Ionizing radiation. Ensure safety regulations as per BARC IECCL NDT
Ray. High before commencement of job. team & Low
Radiation may QA/QC
react with the skin Affected area to be cordoned off,
and can cause radiation warning symbols/ signboards to engineer.
cancer, skin be displayed.
irritation, dermatitis,
etc. Avoid radiography in daytime.
Wear appropriate PPE’s and film badges
issued by BARC.
Radiation effect to be measured with

dosimeter before starting the radiography.
Working crew at site must be informed

regarding such activity.
Stay away from radiation sources.
Use the exact source of radiation and

avoid more powerful source.
Experienced and trained persons shall

be deployed.
14. Pipe bending. Personal injury. Use of proper PPE’s like safety shoe, IECCL
Medium hard hat, hand gloves, ear plug etc. Bending Low
Breaking hydraulic incharge.
hoses. Care shall be taken that no sharp edge
shall be contact with hydraulic hoses.
Overhead electric
line. Working surface shall be even and well
maintained.
Uneven surface.
Good housekeeping shall be maintained
Obstruction in free at work place.
movement of
machinery and Only trained and authorized personnel
manpower. shall be deployed.
Pipe bending machine shall not be kept

under the overhead electrical cable.
15. Horizontal Misuse / abuse of Daily user inspection and periodical IECCL HDD
Direction Drilling equipment. Medium checking / recording of equipment to be Incharge / Low
(HDD). ensured. The equipment should be
operated by qualified operator only.
Job
Fall hazard.
supervisor.
Underground Ensure that a walkover excavation
electrical cable, technique, but still it should be ensured
pipeline damage. that the area under which the HDD is
being done should be barricaded.
Failure of rig to pill
the pipe section. Higher capacity rig shall be used then
. required capacity.
Ensure that no underground utilities

there, if there first conform that the Dept.
of utilities.
16. Sand Blasting. Health hazard i.e. Proper PPE’s shall be worn like Dust IECCL Job
lung dieses, silicosis Medium mask, ear plug and mandatory PPE’s. supervisor. Low
etc.
. Area to appropriately cover to avoid the
Asphyxiation due spreading of dust in surrounding area.
to lack of air supply.
Minimum person shall be deployed and
Body injury movement of vehicle shall be prohibited
where sand blasting carried out.
17. Concrete coating Flying of cement All persons shall be wear proper PPE’s IECCL Job
of pipe. mixture. Medium like safety shoe, gum boot, rubber gloves, supervisor. Low
ear plug, dust mask etc.
Health hazard due
to cement dust.
Experienced & trained person shall be
Brusting of hoses. deployed.
Roll of pipes.
18. Civil work/ Fall of bricks on Use of PPE’s like safety shoe, gum IECCL Job
working with person. Medium boot, rubber gloves, ear plug, dust mask supervisor. Low
cement, sand & etc.
bricks. Health hazard.
Dusty atmosphere. Experienced & trained person shall be

deployed.
Cut and wound
injury Good housekeeping shall be maintained
at work location.
Throwing of bricks shall be prohibited.
Work supervision shall be done by only

experienced and trained person only.
19 Removal of pipe Burn hazard. Proper PPE’s i.e. heat retardant hand IECCL Job
coating. High gloves, safety goggles, face shield etc. supervisor. Low
Fire / explosion shall be used.
hazard
Use only approved commercial LPG
cylinders.
19 Removal of pipe Burn hazard. Proper PPE’s i.e. heat retardant hand IECCL Job
coating. High gloves, safety goggles, face shield etc. supervisor. Low
Fire / explosion shall be used.
hazard
Use only approved commercial LPG
cylinders.
20. Working at Height Fall of personnel All personnel shall wear safety harness IECCL Job
High if fixed access cannot be provided. supervisor & Low
Fall of HSE
material/tools and/or Safety Net shall be provided if required.
equipment. personnel.
Scaffolders shall ensure that access
Dizziness-Vertigo platforms are constructed in line with all
Unsafe scaffolding relevant codes.
Damage or
improper use of Suitable barriers shall be erected below
ladders. the work area and signs displayed to
. advise personnel of the potential hazards.
Personnel shall ensure that all

materials/tools and /or equipment kept
secure at all times.
Report any sign of dizziness-vertigo,

immediately to the supervisor .
Ensure that damaged ladder shall not

be used.
21. Use of lifting Damage of lifting Check crane/sling/chain pulley IECCL Job
equipments equipments due to High certification for their SWL and testing supervisor. Low
overload or work in date.
over SWL.
SWL must mention on each lifting
Sling / chain devices.
damage.
Balancing may fall. Dual lifting shall be utilized whenever
Person may possible.
electrocute due to
crane’s boom Better communication between crane
. touching with high operator and foreman.
tension line.
Due to lack of Use only tested lifting tools & tackles.
knowledge of load
chart, man may lift Use of PPE’s like safety shoe, hard hat,
things in wrong hand gloves etc
radius that may
cause tilt. Only trained and experienced operator
shall be operating lifting equipments.
No one shall be passing and stay under

the lifted load and booms.
22 Working with Electrical shock All equipment being used complies with IECCL
Electrical High all relevant safety standards. Electrical Low
Equipment Electrical burn incharge &
All equipment is given through visual
Electrical fire/short inspection prior to use. HSE
circuit. personnel.
Maintenance schedule is place.
Persons are aware of procedure to use

the equipment.
.
23 Working near Cut injury. Guarding on moving parts. IECCL Job

object that may High supervisor. Low
move/slide. Body part caught Compressor to be grounded.
between moving
objects. Proper lubrication to be done.
Use of PPE’s.
.
24 Pneumatic/ Bursting of Work to be supervised by experienced IECCL

Hydraulic testing. discharge hose/tube. High & responsible personnel. Engineer/ Low
HSE
Bursting of pipe to Cordoning the work area by cordoning
be tested. tape and appropriate signboards. personnel.
Heavy leakage Minimum required persons to be kept at

from valve body/ site.
valve passing.
Avoid such testing in heavy populated
Slipping of area.
. spanners.
Periodic inspection / testing of discharge
hose / tube to be carried out.
Skilled workers to be allowed to do so.
Use of PPE’s.
Use standard fitting and calibrated

pressure gauges.
Ensure that no loose fitting placed.

25 Commissioning Fire due to Obtain work permit. IECCL

uncontrolled gas High Engineer/ Low
venting. Continuous venting of gas to be HSE
avoided and safe venting procedure to be
Road traffic followed. personnel
hazards.
CH4 to be monitored during venting in
the atmosphere.
.
Fire fighting equipments to be kept
ready.
Vehicular movement to be stopped /

diverted during venting is carried out very
close to the road.
Use of PPE’s.

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HALOL DAHOD PIPELINE PROJECT

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

6 Excavation & Shocked due to Work to be supervised by experienced & IECCL

traffic hazards / Required persons are present at site.

Vehicle traffic to be diverted if required.

Reflective jackets to be worn at heavy

Continuous dewatering is required in

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

1 Loading/ Roll of pipes Work to be supervised by experienced & IECCL Piping

Obvious hazards at work place and

Ensure lifting equipments/device are in

In case of using two equipments for lifting

Use of PPE,s –safety shoe, safety

Restrict the personnel movement under

Crane/lifting equipments to be operated

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

Warning flag/sign/light to be displayed.

Follow the traffic rules.

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

First aid kit kept with survey team.

Only experienced personnel shall be

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

Extra care shall be taken to prevent

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

traffic hazards / Required persons are present at site.

Vehicle traffic to be diverted if required.

Reflective jackets to be worn at heavy

Continuous dewatering is required in

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

7. Stringing Roll / Fall of pipe Periodic inspection of slings/wire ropes. IECCL

Use adequate sand bags with proper

Guide line shall be used for control of

Only one pipe shall be lifted at a time.

Use of PPE’s like hand gloves, safety

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

Fire hazard. Inspection of hose connection, flash

Flammable materials shall not be

Earthing shall be checked before starting

Suitable fire extinguishers shall be kept

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

9. Grinding Entry of flying Ensure guard on grinding machine. IECCL Job

Flammable materials shall not be

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

10. Lowering Collapse of lifted Proper balancing to be done, if pipe is IECCL

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

Wooden planks having enough strength

Special care shall be taken while

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

Ensure power supply of instrument is off

Ensure provision of earthing to objects &

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

Radiation effect to be measured with

Working crew at site must be informed

Stay away from radiation sources.

Use the exact source of radiation and

Experienced and trained persons shall

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

Pipe bending machine shall not be kept

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

Ensure that no underground utilities

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION

HAZARD AND RISK ASSESSMENT FOR THE PIPELINE CONSTRUCTION